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MECHANICAL

SPECIFICATION

TABLE OF
CONTENTS

PART A - MECHANICAL
WORKS

SECTION:
SECTION 1
:
REQUIREMENTS

GENERAL

SECTION 2
WORKS

AIR CONDITIONING AND VENTILATION

SECTION 3
DRAINAGE

PLUMBING AND

SECTION 4
DESCRIPTION

FIRE FIGHTING

SCHEUDLE OF

CODES AND

SECTION 5
MANUFACTURER
SECTION 6
STANDARDS

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION -1
GENERAL REQUIREMENTS
INDEX
1.1.

GENERAL

1.2.

QUALIFICATION OF CONTRACT

1.3.

DESIGN AND INTENT

1.4.

EXAMINATION OF SITE AND DRAWINGS

1.5.

CONTRACT DRAWINGS

1.6.

BUILDERS WORK DRAWINGS

1.7.

SHOP DRAWINGS

1.8.

AS BUILT DRAWINGS

1.9.

OPERATION AND MENTANACE MANUAL

1.10.

PROTECTION AND STORAGE

1.11.

CONTRACTOR'S STAFF AT SITE

1.12.

STANDARDS AND AUTHORITIES

1.13.

WORKMANSHIP

1.14.

MATERIALS AND EQUIPMENT

1.15.

CLEANING

1.16.

ACCESSIBILITY

1.17.

FLUSHING & CLEANING

Project : Proposed G+6+Gym Commercial & Residential Building

1.18.

INSPECTION TESTING AND ADJUSTING

1.19.

TEMPORARY USAGE

1.20.

INSPECTION OF THE WORK

1.21.

COMMISSIONING OF SERVICES

1.22.

CORRECTION AFTER COMPLETION

1.23.

WORK COVERED IN OTHER DIVISIONS

1.24.

PAINTING AND IDENTIFICATION

1.25.

INSERTS, SLEEVES, ESCUTCHEONS, CURBS

1.26.

ACCESS PANELS AND DOORS

1.27.

GUARANTEE

1.28.

MAINTENANCE

1.29.

SCHEDULE OF MANUFACTURERS

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION 01 GENERAL REQUIREMENTS


1.1.

GENERAL
This Specification is applicable to MEPD works. However, it is to be read in
conjunction with all other contract documents including all documents issued
for Main Contract.
Contractor shall comply with all statutory requirements including DM green
building regulation. The term 'Consultant' used in this specification means
'Engineer'.

1.2.

DESIGN AND INTENT

1.2.1 Contract Drawings and Specification provide indicative design and intent for
the system requirements.
Based on the contract documents, contractors shall prepare the shop
drawings, and carry out installation and commissioning of all required systems
to meet design intent for the job.
1.2.2 Provide all items, articles, materials, operations, sundries, labour, supervision,
guarantees, allowances for overhead and profit, etc., shown or implied in any
of the contract documents. Include equipment, tools, scaffolds, and other
incidentals as may be required.
1.2.3 Consider the Specifications as an integral part of the work together with the
drawings. Consider any item or subjects omitted from one, but mentioned or
reasonably implied on the other as properly and sufficiently indicated and
provide the same under the work of this Division.
1.3.

EXAMINATION OF SITE AND DRAWINGS

1.3.1 Visit the site of the proposed works and obtain all information as to existing
conditions and limitations and all proposed works on adjacent sites and in
adjacent areas which might affect the works on this site, whether by Private
Individuals or by Government Authorities or others.
1.3.2 Neither the Client nor the Consultant will be responsible for any claim for extra
work or expense resulting from the failure of the Contractor to be fully aware
of Site Conditions, Drawing implications, etc.

Project : Proposed G+6+Gym Commercial & Residential Building

1.4.

CONTRACT DRAWINGS

1.4.1 The drawings for services works are performance drawings, diagrammatic,
and intended to convey the scope of work and indicate general arrangement
and approximate locations of apparatus, fixtures, pipe and duct runs, etc. The
drawings do not intend to indicate architectural or Structural details.
1.4.2 Do not scale drawings. Obtain accurate dimensions to structure and
architectural items from drawings of those trades. Confirm by site
measurement. Verify location and elevation of all services (Water, Electrical,
Telephone, Sanitary, Storm Drainage, Gas, etc.,) before proceeding with the
work.
1.4.3 Install all ceiling mounted components (Diffusers, grilles, detectors, light
fixtures, emergency lights, fire detectors, loudspeakers, camera points, etc.) in
accordance with the reflected, ceiling drawings which are to be prepared by
the Contractor and coordinated with all trades. These must be submitted for
approval and be approved before any work commences for installation of MEP
items in False Ceiling.
1.4.4 Leave space clear and install all work to accommodate future materials and!
or equipment as indicated and or supplied by another Division of work of the
Contract. Install all pipe runs, conduit runs, cable trays, etc., to maintain
maximum headroom and clearances, and to conserve space in shafts and
ceiling spaces and under floors, and to provide adequate space for service and
maintenance.
1.4.5 Confirm on the site the exact location of outlets and fixtures. Confirm also
location of outlets and fixtures provided by any other Division of Work under
the Contract.
1.5.

BUILDER'S WORK DRAWINGS


Prepare 1:100 scale drawings in conjunction with all trades concerned,
showing sleeves and openings for all passages through structure and all insert
sizes and locations, equipment bases, pump pits, anchors, inertia slabs, floor
and roof curbs, wall openings, trenches, pertaining to MEP works.

1.6.

SHOP DRAWINGS

1.6.1 Submit shop drawings and samples for materials and equipment as listed in
this and in each subsequent section.
1.6.2 Present a schedule of shop drawings after award of the contract and not later
than what is specified in the contract documents, indicating the anticipated
date when the drawings will be submitted for review. Assume full responsibility

Project : Proposed G+6+Gym Commercial & Residential Building

for timely submission of all drawings. Allow a minimum of two weeks for the
Consultant's review.
1.6.3 Show all MEP services items at 1:100 scale on the layout drawings and at 1:50
scale details for shafts, plant areas, pump room, etc. Base all dimensions of
equipment on the approved make and models. Co-ordinate with all other
trades for location, routes and levels. Show all requirements of maintenance
spaces, access doors and cleanouts.
1.6.4 Assume responsibility for accuracy of equipment dimensions related to space
available, accessibility for maintenance and service, compliance with
inspection authorities codes.
1.6.5 The submission of samples will be subject to the same procedure as that of
shop drawings.
1.6.6 Any approval by the Consultant shall be on the understanding that any item
submitted shall be ordered with options and modifications to fully meet the
specification.
1.7.

AS BUILT DRAWINGS

1.7.1 Keep one complete set of approved MEP shop drawings at site office.
1.7.2 Show on those prints the installed inverts of all services entering and leaving
the building. Dimension underground services at key points of every run in
relation to structure and building. Record all elevations for underground
services in relation to floor level of the building and give reference datums to
Municipal bench marks.
1.7.3 Indicate exact location of all services left for future work. Show and dimension
all work embedded in the structure.
At the end of job execution, revise the negatives of the original shop drawings
to incorporate any and all changes, done at site during execution of job so that
the 'As Built' drawings shall indicate the exact 'As Built' condition of all
services.
Before preliminary handing over, 1 sets of prints of these 'As Built' drawings
shall be submitted to Engineer for approval. Upon approval 3 set of prints shall
be properly
bound, and handed over to client as part of Preliminary Handing Over of the
job:

Project : Proposed G+6+Gym Commercial & Residential Building

1.8.

OPERATION AND MAINTENANCE MANUALS

1.8.1

At the time of Preliminary Handing Over, contractor shall hand over to client 3
bound sets of the Operation and Maintenance Manuals. These shall consist of,
but, not limited to, following:-

a. List of all equipment installed.


b. General layout.
c. Wiring diagram of control panels.
d. Operation instructions, include start-up and shutdown procedure.
e. Maintenance instructions, including preventative maintenance instructions
for components of the equipment.
f.

Lubricating instruction and recommended cycle of lubrication.

g. Complete parts lists, showing manufacturer's name catalogue


number, as recommended by manufacturer for all system
equipment, necessary for 1 year operation. The contractor is to
prepare and submit one draft copy for Consultants approval prior
to submitting 3 nos. final sets.
1.9.

PROTECTION AND STORAGE

1.9.1 Protect the buildings and structures from damage due to carrying out of this
work.
1.9.2 Protect all mechanical work from damage. Keep all equipment dry and clean at
all times.
1.9.3 Cover all openings in equipment and materials. Cover all temporary openings
in ducts and pipes with polyethylene sheets or caps until final connection is
made.
Be responsible for and make good any damages caused directly or indirectly
to any
walls, floors, ceilings, woodwork, brickwork, finishes, services, roads, gardens,
etc.
1.10. CONTRACTOR'S STAFF AT SITE
1.10.1The Subcontractor will maintain at site, as necessary for the performance of

Project : Proposed G+6+Gym Commercial & Residential Building

the Contract, qualified personnel and supporting staff, with proven experience
in
erecting, testing, and adjusting projects of comparable nature and complexity.
1.10.2Before commencing work the Contractor will submit details of the proposed
Engineers and Supervisors.
1.11. STANDARDS AND AUTHORITIES
1.11.1All equipments and installations shall be in accordance with local Codes and
Regulations. In general, all equipment and installation shall also be in
accordance with either British Standard Specifications or a European or North
American specification as detailed in the contract documents.
1.12. WORKMANSHIP
1.12.1Install equipment, ductwork, conduit and piping in a workman like manner to
present a neat appearance and to function properly to the satisfaction of the
Consultant. Install ducts and pipes parallel and perpendicular to the building
planes. Install all piping and ductwork concealed in chases, behind furring, or
above ceiling, except in unfinished areas. Install all exposed systems neatly
and group to present a neat appearance.
1.12.2Install all gauges, thermometers, etc., to permit easy observance.
1.12.3Install all equipment and apparatus which requires maintenance, adjustment,
or eventual replacement with due allowance for this.

1.12.4Install control valves to guarantee proper sensing. Shield elements from direct
radiation and avoid placing them behind obstructions.
Install all panels and boards, etc., to permit easy operation.
Include in the work all requirements of Manufacturers as shown on their
drawings.
1.12.5Replace all work unsatisfactory to the Consultant without extra cost and to the
standard required by the Consultant. This applies to any item which is found to
be defective in service during the maintenance period.
1.13. MATERIALS AND EQUIPMENT.
1.13.1For all works, use only new material and equipment. If a Manufacturer is
specified on a similar item, then the same Manufacturer may be proposed for

Project : Proposed G+6+Gym Commercial & Residential Building

the non-specified items. Obtain approval of all other Manufacturers from the
Consultant.
1.13.2New is defined as newly manufactured, state of the arts, tested and
proven item of equipment.
1.14.

CLEANING.

1.14.1Each day as the work proceeds and on completion, clean up and remove from
the premises all rubbish, surplus material, equipment, machinery tools,
scaffolds, and other items used in the performance of the work Clean out dirt
and debris and leave the buildings broom clean with no stains and in a
condition acceptable to the Consultant.
1.14.2Where electrical items form part of the visible finish in the rooms, protect from
over- painting, etc. and give all items a final cleaning before handling over of
the project.

1.15. ACCESSIBILITY
1.15.1Each item of equipment shall be located so as to be accessible for
maintenance or repair without
removing adjacent structures, equipment,
piping, ducts, or other materials. For the large Air Handling units the
Contractor shall ensure that these can be built up on site from components
which can be taken into the area.
1.15.2Any item of equipment needing maintenance shall be located so as to be
accessible for maintenance or repair without removing adjacent structures,
equipment, piping, ducts, or other materia
ls.
1.15.3Cleanouts shall be located to permit rodding of all drain lines. These shall be
located wherever possible external to occupied areas, and to minimize spillage
problems during rodding.
1.16 FLUSHING & CLEANING
1.16.1.
Flush all fluid-carrying systems after completion with a stream of water.
Discharge the flushing fluid through all strainers and out through line sized
valves with hose ends. Clean all strainers. Repeat flushing operation to the
approval of the Consultant until no foreign matter collects in the strainers.
Drain all tanks and clean tanks.
1.16.2Ensure that all valves including control valves are fully open during the

Project : Proposed G+6+Gym Commercial & Residential Building

flushing and cleaning. Before starting up any fans, inspect and clean the inside
of all air handling systems including fans, coils, terminal units, to ensure that
they .are free from dust and debris. Carry out additional cleaning operations of
systems as specified in other sections of this Division.
1.17.INSPECTION TESTING AND ADJUSTING
1.17.1All the works provided as part of this Contract shall be inspected and
commissioned in accordance with all relevant British Standard Specifications
and Codes of Practice and to the entire satisfaction of the Consultant.
1.17.2Carry out all tests specified. Carry out all tests required by Authorities having
jurisdiction. Test equipment to the requirements of the Manufacturer.
1.17.3Provide all equipment, labour, instruments, loading devices, incidentals, and
pay for all fuel, power and sundries required to carry out the tests.
1.17.4Any defects occurring at any time during the test duration shall be made good
and a
complete re-test shall be carried out.
1.17.5Where failure occurs during a test, inspection or commissioning procedure
which results in damage to the building fabric and! or any services not
provided as part of this Contract, or requires subsequent builder's work to be
carried out, to the entire satisfaction of the Consultant at no cost to the Owner
or the Consultant.
1.17.6All test points shall be provided which are necessary to carry out the specified
tests and commissioning procedures including facilities for measuring or
monitoring temperature, pressure, pressure drop, volume flow or other
relevant conditions in both air side and water side systems. Such points shall
be fitted with removable plugs, flanges, or other appropriate and approved
devices.
1.17.7Test only after the system installation has been completed and the system has
been put into continuous operation.
1.17.8Prepare a complete list of instruments for each test containing for each
instrument: Name of instrument Manufacturer. Scale and full scale accuracy.
Date of last calibration test.
Name of last calibrating company.

Project : Proposed G+6+Gym Commercial & Residential Building

All instruments and consumables, such as recording paper, necessary for


conducting
the tests shall be provided, including but not limited to the
following:
Tube type velometer.
Sloping tube manometer.
Pitot tubes of various lengths.
Mercury in glass thermometers.
Weekly recording thermometers.
Anemometer for diffusers, with collector.
Ammeter, voltmeter, wattmeter.
Power factor meter.
Insulation tester.
Earth loop impedance tester.
Tachometer.
1.17.9No section of the works shall be insulated or in any other way concealed prior
to testing and inspection and subsequent concealment where applicable shall
only take place following written authority from the Consultant.
1.17.10
All necessary facilities, measuring and recording instruments including
test pumps and gauges for inspection, testing and commissioning
requirements shall be provided and shall be checked or calibrated as
necessary before use.
1.17.11
All representatives present during inspection, testing and
commissioning shall be fully conversant with the system concerned and the
method of system and instrument operation.
1.17.12
Manufacturer's or Specialist Subcontractors' representatives shall
attend where specifically indicated elsewhere in the specification or where
necessary to ensure full service and cooperation is available to the Consultant
to enable the works to be tested and commissioned in accordance with the
requirements of the specification.
1.17.13
All necessary precautions shall be taken to safeguard against damage
during inspection, testing or commissioning. Any damage so caused shall be
made good at no cost to the contract.
1.17.14
All tests shall last for the minimum time period stated or longer if
necessary to ensure all sections have been fully examined as required by the
test.

Project : Proposed G+6+Gym Commercial & Residential Building

1.17.15
All performance tests shall be carried out initially prior to the
Consultant being requested to witness the tests and thereby avoid
unnecessary re-tests being required.
1.17.16
To enable testing and commissioning to be carried out the Consultant
will, on request, provide the necessary information concerning design intent
and all certificates shall indicate any variation in terms of the actual and
percentage deviation from the design value.
1.17.17
All items with electrical supplies shall be certified ready for use by the
Electrical Subcontractor.
1.17.18
Submit all test reports to the Consultant for his review and records.
Perform all tests called for in other sections of this Division. Unless specified
otherwise test, adjust and balance the following systems: Electrical witchgear
and control gear. All low voltage systems.
All extra low voltage systems.
Pumps.
Air Handling Units.
Fan Coils.
Piping Systems.
Tanks and Receivers.
Air Supply Systems.
Motors and Starters.
1.17.19
PUMPS
Electrical inputs.
Motor speed.
Inlet and outlet pressures.
Flow rate.
Automatic changeover facilities function test.
1.17.20
FANS & MOTORS Fan rpm.
Motor rpm.
Motor voltage to all phases. Motor
current to all phases. Static
pressure across fan. Air flow
through fan.
Air temperature at fan suction and discharge.
Verify fan rotation.
Power input at maximum condition.

Project : Proposed G+6+Gym Commercial & Residential Building

1.17.21
FAN TEST CERTIFICATES
Type test certificates copy shall be provided for fans, indicating performance
curves, sound levels, etc., when tested in accordance
with
B.S. 848.
1.17.22

FOR AIR-CONDITIONING SYSTEM COMPONENTS

Compressor current in all phase.


Compressor voltage across all phases.
Suction pressure.
Discharge pressure.
Air flow at each main duct.
1.17.23

PIPING SYSTEMS

All services shall be subjected to a hydraulic pressure test at the pressure


stated in the specification for the service concerned. Where no pressure Is
indicated, the pressure shall be one and half times the maximum working
pressure specified or one and half times the head where a maximum
pressure is not specified. The minimum test pressure shall be 100 psi. All
safety valves, pressure and altitude gauges shall be effectively isolated or
removed prior to the test and subsequently refitted. The test shall be for the
time indicated in the specification, or where none is indicated it shall be for a
period of not less than 4 hours. For a satisfactory test there shall be no loss
of pressure at any point in the system for the full duration of the test.
1.17.24

TANK AND RECEIVER VESSELS

The vessel shall be filled with the working fluid, unless otherwise specified, at
the maximum working pressure for a period of 24 hours.
For a successful test, no leaks shall develop nor shall there be any visible
bulging of the vessel walls.
1.17.25
AIR DISTRIBUTION SYSTEMS
For air-handling systems adjust and balance all system components ensuring
that the test data are within ten (10) percent of design requirements for the
overall system and within fifteen (15) percent for each component. Repeat
balancing and adjusting until the requirements are met. Submit a test report
listing the measured data versus design data for the following sections.
Air Distribution.

Project : Proposed G+6+Gym Commercial & Residential Building

Grilles and Diffusers.


1.17.26
GRILLES AND
DIFFUSERS
Air flow rate
1.17.27

PLUMBING SERVICES

Plumbing services shall be subjected to a hydraulic pressure test at the


pressure
stated in the specification for the service concerned. Where no pressure is
indicated, the pressure shall be one and half times the maximum working
pressure specified or one and half times the head where a maximum pressure
is not specified, subject to a minimum test pressure of 7 Bar. The test shall be
for the time indicated in the specification, or where none is indicated it shall
be for a period of not less than 4 Hours.
Sterilization of entire cold water services installation including storage tanks
and the pipe runs shall be carried out as detailed in spec. clause 5.18.
1.18. INSPECTION OF THE WORK

1.18.1 The representatives of the Client and the Consultant will make periodic visits
to the site during construction to ascertain that the work is being executed in
reasonable conformity with all plans and specifications. Each Subcontractor
must maintain the quality control as intended in the contract documents.
1.18.2Correct all deficiencies immediately as noted during field inspections.
1.18.3Request in writing for a final inspection of all services after
All deficiencies noted during job inspections have been
corrected.
All systems have been balanced and tested and are ready
for operation.
All balancing reports have been submitted and
reviewed.
All instruction manuals have been submitted and
reviewed.
The cleaning up is finished in all
respects.

Project : Proposed G+6+Gym Commercial & Residential Building

1.19. COMMISSIONING OF SERVICES


1.19.1All piping systems shall be filled with treated water, or appropriate fluid,
vented as
necessary, and brought to operating conditions and the flows then regulated
to the design values.
1.19.2All refrigerant systems shall be vacuumed, purged and charged according to
A.S.H.R.A.E. standard methods. All safety controls and interlocks will be tested
as part of the commissioning procedures.
1.19.3All ventilating systems shall be commissioned in accordance with the
procedures recommended as per good engineering practices.
1.19.4All automatic controls shall be commissioned in accordance with the
procedures
recommended in the C.I.B.S.E Commissioning Code; Series C, Automatic
Controls.
1.19.5Fault conditions shall be simulated and all alarms and safety devices shall
function correctly. Such proving tests shall be carried out in the presence of
the Consultant and certificates shall be provided specifically detailing all check
procedures which have been carried out.
1.19.6Following proving tests all installations shall be left in working order ready for
handover.
1.19.7All electrical systems shall be tested and commissioned in accordance with IEE
regulations and local authority codes.

1.20. CORRECTION AFTER COMPLETION


1.20.1Remedy all work in accordance with the General Conditions of Contract for a
period of one year from the date of acceptance of the completed work.
1.20.2Attend immediately to any and all the defects occurring during the period
defined above and repair in a manner to prevent recurrence. This contractor is
responsible for all work required by other trades necessary to repair the works
of this section, or necessary to repair damage caused by the failure of any
part of this section.
1.20.3Manufacturer standard warranty is applicable.

Project : Proposed G+6+Gym Commercial & Residential Building

1.21. WORK COVERED IN OTHER DIVISIONS


1.21.1.

The Services Contractor is to be aware of the overall scope of the job and
must coordinate with other trades and other Contractors on site as necessary
to ensure a complete mechanical installation. The contractual obligation on
the General Contractor to coordinate does not relieve the Subcontractors of
the obligation to also coordinate and be aware.
MARKING
a. Behind each access door.

b. At each change of direction on


all joining pipes and ducts.
c. At not more than 10 meters apart in straight runs of exposed pipes and
ducts, but on both sides of sleeves.
d. At not more than 10 meters apart in straight runs of pipes and ducts
behind removable enclosures such as lay-in ceiling but on both sides of
sleeves.
e. Above each floor or platform for vertical exposed pipes, preferably 1.5
meters above floor or platform level.
1.21.2.

P.V.C tape identifying bands will be accepted. Colour coding identification


works shall be as per ASHRAE recommendations.

1.21.3.

The identifying band colours and the finishing colour of the services to be
painted shall be agreed with the Consultant prior to application, but for
tendering purposes shall be in accordance with the colours and procedures
given in B.S. 1710.
i.
ii.
iii.
iv.
v.
vi.
vii.

Conditioned Air Supply


Conditioned Air Return
Fresh Air
Toilet Exhaust
Kitchen Exhaust, concealed
Refrigerant Piping
Condensate
White

Blue
Purple
Green
Brown
Red
Purple

Project : Proposed G+6+Gym Commercial & Residential Building

1.22. INSERTS, SLEEVES, ESCUTCHEONS, CURBS


1.22.1. Supply and locate all inserts, holes, anchor bolts, and sleeves in good time
when walls, floors, and roof are erected.
1.22.2. Provide suitable pipe sleeves for all pipes crossing floors or walls.
1.22.3. Pack all sleeves between the insulated pipe and the sleeve or where uninsulated
between the pipe and the sleeve with suitable sealant. For all horizontal
sleeves in exposed areas,
use a seal equal or better fire rated than the wall to be sealed. For horizontal
concealed sleeves
through fire walls and through walls separating areas of different air pressure,
use a fire rated
sealant. For all vertical sleeves through roofs, janitor's closets, equipment
rooms, use
permanently resilient silicone based sealing compound, non- inflammable and
waterproof.
1.22.4. Use the following sleeving for ducts:
i. Through fire walls, build fire dampers into wall, or make detailed
fixing.
ii. Through roofs, provide curbs and sleeves as shown on drawings
and to suit
iii. flashing requirements.
iv. Through all vertical walls seal the fiberglass packing using
permanently resilient silicone based sealant.
v. Brace duct sleeves and box-outs to retain their position and
shape during the pouring of concrete and other work.

1.23. ACCESS PANELS AND DOORS


1.23.1.
Install all concealed mechanical equipment requiring adjustment or
maintenance in locations easily accessible through access panels or doors.
Install systems and components to result in a minimum number of access
panels. Indicate access panels on as-built drawings.
1.23.2.
Provide the respective Division of work with panels, doors or frames,
complete with all pertinent information for installation.

Project : Proposed G+6+Gym Commercial & Residential Building

Ensure that access doors are installed in a manner to match the building grids
where
applicable
1.23.3.
Prepare detail drawings showing location and type of all access doors in
coordination with other trades before proceeding with installation and hand
these to the Contractor to obtain approval.
1.23.4.
Size all access doors to provide adequate access and commensurate
with the type of structure and Architectural finish. Should it be necessary for
persons to enter, provide a minimum opening of 600 x 600 mm.
1.23.5Ensure proper fire rating of access doors in fire separations.
1.24. WARRANTY
1.24.1.

All major equipments shall be covered under manufacturer's warranty for the
period of 12 months from date of commissioning or 18 months from date of
supply at site.

1.24.2.

All installations shall be ensured as per manufacturer's recommendations and


confirmation for same to be obtained for all major equipment from the
manufacturer's representatives.

1.24.3.

Contractor shall include warranty certificates for all the equipments duly
signed and certified by relevant authorize member as part of O & M manuals.

1.25. MAINTENANCE
1.25.1.

At the time of Preliminary Handing Over, the contractor shall run training
sessions for Client's operating staff to explain the functions of all systems and
equipment and the operating procedures.

1.26. SCHEDULE OF MANUFACTURERS


1.26.1.

For Schedule of Manufacturers refer Volume VI - Vendor List.


All the materials supplied under this contract shall be from one of the
manufacturers listed below:

Note :
a. All fire fighting and fire protection equipment shall in accordance with
Local Civil Defence requirements. Contractor shall provide the CDA
approval of the material for all such fire fighting and fire alarm material
e.g. Fire damper, fire extinguishers, fire pumps, hose reel etc.

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION - 2
AIR CONDITIONING AND VENTILATION WORKS
INDEX
2.1.

SCOPE OF WORKS

2.2.
DESIGN
REGULATION NO.66)

AMBIENT

CONDITIONS

2.3.

DESIGN INTERNAL CONDITIONS

2.4.

DESIGN CRITERIA

2.5.

SPLIT UNITS (SMALL CAPACITIES)

2.6.

PLIT DUCTED UNITS

(AS

PER

DM

2.7.
PIPEWORK INSTALLATION Upvc ( CONDENSATE
DRAIN PIPE )
2.8.

IN-LINE SMOKE EXHAUST & MAKE UP FANS

2.9.

INLINE DUCT FANS

2.10.

DUCTWORK

2.11.

BALANCING DAMPERS.

2.12.

VIBRATION ISOLATION

2.13.

AIR DISTRIBUTION DEVICES

2.14.

INSULATION

2.15.

DX FAHU WITH HEAT RECOVERY DEVICE

2.16.

SAND TRAP LOUVERS FOR AIR INTAKES

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION 02 AIR CONDITIONING AND VENTILATION


WORKS
2.1.

SCOPE OF WORKS
The works shall include supply, installation, testing, commissioning and
warranty of the air conditioning and ventilating systems as schematically
shown in the tender and contract drawings and as referenced in the
specifications. The works will also include calculations and modifications to
suit actual site conditions.
The Contractor will also include all overheads at office and site, labour,
sundries, plant, appliances, and consumables both for the works and for
testing, commissioning and during the warranty period.
The tender drawings are intended to indicate the scope of the works but the
Contractor is to confirm exactly all equipment including additional safety and
performance factors as noted.

2.1.1.

System Description
Each room/ space shall be provided with dedicated Indoor ducted split units
(DX type) for first floor to fifth floor and gym, Lobby area of residential
building. Ducted IDU's shall be located in ceiling void.
Outdoor units shall be placed on roof and above ground floor parking area of
building and same shall be coordinated with Architect.
All Air conditioning units shall be of having R407C refrigerants for DX unit
which is having zero ozone depletion in line with Dubai Municipality Green
Building requirement. The selection of air conditioning units should meet the
minimum Energy Efficiency Ratio (EER) as per Green Building requirement and
ASHRAE 90.2.

2.1.2.

Ventilation
Fresh air units (DX FAHU) shall be provided and delivers treated fresh air
behind all units threw duct in each apartment via insulated duct risers. FAHU
shall have heat recovery section for energy saving in line with Green building
requirement. Air to air plate heat exchanger or Thermal wheel shall be

Project : Proposed G+6+Gym Commercial & Residential Building

provided in the FAHU in order to extract cooling from the extract air duct and
pre cool
the intake air to FAHU, thus reducing the cooling load of FAHU coil for
energy saving.
Extract air shall be taken from each bath / toilet / Common area and
connected via duct the centralized extract fan of FAHU (Part of heat recovery)
which are installed on the roof of floor of building. Extract air shall be taken
from kitchens through separate duct risers and connected to the roof main
duct of kitchen extract air fan.
Fire dampers shall be positioned in all air ductwork crossing fire walls/slabs in
all buildings. They shall be triggered from a fusible link.
2.2.
2.2.1.

DESIGN AMBIENT CONDITIONS (AS PER DM REGULATION No. 66)


Maximum outside dry bulb temperature
Coincident outside wet bulb
Wind speed, for A.C. load calculations.
Haze factor
0%

46C
29C
15KPH

Solar loads to be based on maximum instantaneous values in appropriate


direction for consideration of the worst exposure calculations; and to be based
on worst cumulative block load when checked on an hourly basis from 10 A.M.
to 4 P.M. over the period July to September, coincident with the maximum
outside ambient as listed above. Values as listed in DM regulations or
ASHRAE / CARRIER DESIGN MANUAL for 25 degrees North will be acceptable,
or as prepared from any appropriate local weather tape.
2.3.
2.3.1.

DESIGN INTERNAL CONDITIONS


Summer dry bulb
24 1 C
Relative humidity
5010% RH
(for calculation purpose only. R.H is not controlled)
In secondary areas where exhaust requirements are high and air is transferred
from' Primary areas, then the dry bulb temperature may vary by 3 degrees C
from the above, with a 5% humidity variation.

2.3.2.

Noise level.
Type of Space
Db(A)
Bedrooms
Living Rooms

Project : Proposed G+6+Gym Commercial & Residential Building

30 - 40
35

- 40
Lobby, Corridors
Toilet, bathrooms, reception areas, Pantry,
- 55
2.4.
2.4.1.

40 - 45
45

DESIGN CRITERIA
Design to be generally in accordance with ASHRAE practice.
Infiltration rate, 2 air change per
hour.
Exhaust rate for low height areas 10 air changes
per Hour.
Exhaust rate for high ceiling areas 5 air changes
per hour
Exhaust and infiltration to be
cumulative.
Duct loss 5%
Safety factor on individual systems 10%
(Max).
Light points to contribute 100 watts each, except chandeliers
which are to be
rated at actual load. Power points to contribute 200 watts each to
load. All electric motors to be rated at net full load rating.
In no case will equipment be smaller than that scheduled on the
design
tender drawings.

2.4.2.

Duct Velocity
Low velocity, supply
Low velocity, return
Terminal branches
Grille face (average)
Kitchen exhausts

2.4.3.

5
3.5
2.5
10

7
MPS
MPS
MPS
MPS

MPS

Pressurization Philosophy
Fresh Air requirement to each zone shall be generally determined by the level
of extract from the same, or to a value as required for the levels of occupancy
in each zone, whichever is greater.
Areas requiring no extract shall be pressurized by returning approximately
10% less air than that supplied. Areas requiring extract shall be maintained
under negative pressure by extracting volumes at 110% of the supply volume.
Corridors shall be pressurized positive. Toilets and pantries shall be under

Project : Proposed G+6+Gym Commercial & Residential Building

negative pressure.
2.4.4.

Fire Philosophy
A fire condition sensed by the detectors; will shut off the relevant FAHU
interfaced with Fire alarm control panel. In Building, relevant ventilation
extract fans in smoke mode shall be ON during fire condition.
Fire dampers shall be positioned in all air ductwork crossing fire walls/slabs.
They shall be triggered from a fusible link connection sited in the damper.

2.4.5.

HEAT TRANSFER CO-EFFICIENT:


For air conditioned area:
U-value For Wall:-0.57
U-value For Roof:-0.30
U-value For Glass:-2.1
(Window-wall ratio <40%)
U-value For Glass:-1.9
(Window-wall ratio 40% to 60%)
U-value For Glass:-1.9
(Window-wall ratio >60%)
U-value For Glass:-1.9
(for skylight, glazing portion<10%)
U-value For Glass:-1.9
(for skylight, glazing portion<10%)

2.5.

W/m. oC
W/m. oC
W/m.oC, SC: 0.40
W/m.oC, SC: 0.32
W/m.oC, SC: 0.25
W/m.oC, SC: 0.32
W/m.oC, SC: 0.25

SPLIT UNITS (SMALL CAPACITIES)


The split system shall consist of a Wall mounted Decorative /ceiling suspended
indoor unit (evaporator unit) an outdoor unit (condensing unit) and a wall
mounted remote control switch, all factory assembled and fully charged with
refrigerant R 407C. All units shall be checked at the factory. Units shall be
designed for continuous operation at outdoor ambient temperature of 46deg.
C. The compressor shall have a five-year compressor warranty.

2.5.1.

Evaporator Unit
The indoor evaporator unit shall be of the slim and compact design with a
decorative cabinet. Units shall be suitable for flush-to-wall installation to
conceal pipe connections.
Where indicated on the drawings and schedules, evaporator units shall be of
the horizontal concealed type with return air plenum suitable for ducted
insulation. Unit casing shall be insulated.

Project : Proposed G+6+Gym Commercial & Residential Building

Evaporator coils shall be seamless copper tubing mechanically bonded to


aluminum fins and shall be factory leak tested at a pressure of 28 Kg/cm2. A
drain pan made out of sheet steel shall extend throughout the length of the
unit. The drain pan shall be coated with epoxy resin enamel and insulated to
prevent condensation.
Each unit shall be provided with a permanent washable filter,
2.5.2.

Condensing Unit
Casing of the unit shall be of sheet steel suitably treated to be rust resistant
for a long life.
Condenser fans shall be direct driven by a weather proof squirrel cage
induction motor. Fans shall be of the propeller type and shall be of plastic.

2.5.3.

Control Switch
Each unit shall have a wall mounted electronic control switch with a system
on-off switch, room temperature control thermostat and 3 speed controls for
the fan.
The units shall be provided with following safeties.
1.

2.5.4.

2.6.

High pressure / Low pressure control

Refrigerant Pipe work


Refrigerant pipe work shall be hard or soft (tubes) copper tubing to ASTM B88
Type L. Suction lines shall be insulated with 20 mm thick rubber foam
insulation, provided with a covering of 8oz canvas and painted with two coats
adhesive on all exposed refrigerant pipework..
SPLIT DUCTED UNITS
Units shall consist of a ceiling-concealed ducted indoor evaporator unit and
ducted evaporative unit for outdoor installation for LV Room, an outdoor
condensing unit and shall be factory assembled and fully charged with R 407C
or equivalent refrigerant which does not have planed phase out date with
outdoor unit, reliability of operation and performance stated in manufacturer's
catalogue. The units to be easily connected with the refrigerant pipes. They
shall be designed to operate at the outdoor temperature as high as 47 C DB.
Cooling capacities shall be rated in accordance with latest edition of ARI
Standard 210 or Euro vent specification. Management system to be applied
subject to independent third party assessment and approval to ISO 9001 or BS
5750, Part II, International Standard for Quality Systems.

Project : Proposed G+6+Gym Commercial & Residential Building

2.7.

PIPEWORK INSTALLATION uPVC (Condensate Drainage Works).


uPVC piping system is to be installed in accordance with the manufacturer's
recommendation, using appropriate pressure pipe and fittings.
Extreme care must be taken in the preparation of joints. All joints must be cut
square. The burrs must be removed and a 2 mm chamfer filed onto the outside
at 45 degrees.
The pipe is to be abraded using emery cloth to approximately the depth of the
socket. In addition, the inside of the socket is to be roughened in a similar
manner.
The roughened surfaces are to be cleaned using the proprietary cleaner from
the system manufacturer.
Immediately after application of the cement the pipe must be pushed fully
home against the stop in the fitting. The pressure must be maintained for
about 30 seconds.
Wipe off any excess cement. Clean brushes in cleaner solvent and close lids on
all
solutions.
The system is to harden at least 24 hours before pressurizing.

2.8.

IN-LINE SMOKE EXHAUST & MAKE UP FANS


Duct mounted smoke foil exhaust fan unit suitable for day to day and
emergency use with Class "H" motor, 2 hour fire rating and have Local
Authorities
approval.
Impeller is single inlet high performance axial flow type, dynamically balanced
after assembly and shall be direct driven or belt driven.
All fans shall have their static pressures calculated by the Contractor and the
calculations shall be submitted to the Engineer for his approval, before
ordering the fans. The required fan and motor hp. shall be provided without
additional costs.

2.8.1.

INSTALLATION

a.

Do not operate fans for any purpose until ductwork is clean, filters are in
place, bearings
lubricated, and fan has been test run under
observation.

b.
Install fans with vibration isolation mountings as specified in section 22,
Part 10.21.

Project : Proposed G+6+Gym Commercial & Residential Building

2.9.

c.

Install flexible connections fan and the inlet / discharge ductwork.


Ensure metal bands of connectors are parallel with minimum on inch
(25mm) flex between ductwork and fan while running.

d.

Provide fixed sheaves required for final air balance.

e.

Provide safety screen where inlet or outlet is exposed.

f.

Pipe scroll drains to nearest floor drain.

INLINE DUCT FANS


Centrifugal fans shall be provided as specified and to the approval of the
Engineer. They shall be single or multistage as appropriate and shall be
cabinet type.
Motors shall be suitable for operation in the worst-case air stream conditions.
All fans shall be carried on suitable mounting plates or on anti-vibration feet
for isolation from the supporting structure.

2.9.1.

Wall/Window mounted Extract Fans:


tract fans shall be of the propeller type suitable for window mounting. Fan
construction shall be of moulded plastic.

2.9.2.

Axial (Inline fan)


The Axial Fan Blades shall be of Cast Aluminium of aerofoil design for high
efficiency and high static pressure. The blades shall be joined together on cast
aluminium hub.
The mounting ring shall be of CRCA/sheet steel with steel brackets to connect
the frame, with the Fan/Motor assembly. Rubber mounts shall be provided
between the mounting frame and the mounting brackets.
The fan assembly shall be statically and dynamically balanced.
The fan motor shall be totally enclosed squirrel cage type. Axial flow fans shall
be
capable of giving the design flow when tested to B.S. 848.
Each fan shall be supplied with a suitably rated contactor/ starter/ isolator of
approved pattern.
Flexible connections shall be supplied and installed at both inlet and outlet of

Project : Proposed G+6+Gym Commercial & Residential Building

each fan.
The fan bearings shall be of the sleeve type wherever possible. The bearings
are to be truly aligned and rigidly mounted on to the casing.
Axial flow fans are to be driven by electric motors of commercially silent
pattern carrying a Makers guarantee in this respect. The motors shall be
totally enclosed, fan cooled.
All motors are to be positioned to permit effective ventilation of the motor and
all component parts of the fan and motor are to be suitable to withstand the
temperature conditions expected in the fan.
Electrical connections to the motors shall be in a totally enclosed terminal box
secured to the exterior of the casing. Wiring within the axial flow fans shall be
suitable for the conditions within the casings.
A suitable steel support is to be provided for each fan, and the frame is to be
fabricated from rolled steel channel with adequate cross members for bolting
the fan into position. The frame shall be of welded construction with antivibration mountings.
The anti-vibration mountings are to be rubber in shear pattern and of a type
that are bolted to both the fan and the support.

2.10.

DUCTWORK
DUCTWORK (for Supply, Return & Fresh Air

Ducts)
Concealed ducts shall be preinsulated ducts and exposed ductwork shall be
fabricated from G.I.
Sheet metal material zinc coated and insulated with rubber foam sheet
thermal insulation at site
Indoor ducts are pre insulated type.
Duct Work General:
2.10.1.

Ductwork and plenums shall be fabricated according to manufacturer's


construction method, using adequate materials and accessories.
Where it is possible, the maximum length of the single duct shall be of
4000mm. Ductwork and
plenums shall be fabricated and jointed to grant an adequate sealing. Duct
work construction

Project : Proposed G+6+Gym Commercial & Residential Building

shall be done by as per SMACNA/ maufacturing recommended table.


2.10.2.

Ductwork shall be installed, using adequate supports. Maximum distance


between
the supports shall be:
4 meters, for duct having a section upto 1200 x
1200mm
2 meters, for duct having a section over 1200 x
1200mm.

2.10.3.

Length of flexible ductwork shall not exceed 3 M per section.

Low Pressure Ductwork


This applies to ductwork with mean velocities less than 2,000 fpm (10 M/Sec) and
static pressures of 2 inches water gauge, (500 Pascal) or less.
Flexible Duct Work - Low Pressure
2.10.4.

Flexible ductwork is shown diagrammatically on drawings and duct length


shown may therefore
bear no relation to actual length required.
Allow sufficient length for connecting main duct to air distributing devices.
Elbows shall have a central line radius of 2 times duct diameter. Length shall
not exceed 1.5 meters per section.

2.10.5.

Flexible ductwork shall be manufactured with a two ply Aluminium inner core,
surrounded by 25mm thickness of 16 Kg/M3 density fiberglass, all wrapped in a
reinforced Aluminium outer jacket.

2.10.6.

Flexible duct installation shall be in accordance with manufacture's instruction.


Joints between factory insulated flexible ducts and field insulated ductwork
shall be sealed and taped under this section.
Flexible Connection

2.10.7.

Flexible connectors at inlet and discharge to air handling equipment shall be


pre- assembled 24 gauge (0.7 mm) galvanized steel with minimum of 75 mm
wide (exposed) fabric. For higher pressure applications 25 mm of width of
fabric shall be used for each 25 mm of static pressure.

2.10.8.

All flexible connection will be by an approved manufacturer, with ratings of fire


spread, strength etc., listed by a recognized Testing Authority.

2.10.9.

The material shall also be impervious to moisture, dimensionally stable, and


shall not rot.

Project : Proposed G+6+Gym Commercial & Residential Building

Access Panels
2.10.10.

Access doors shall be provided wherever duct size is more than 400 x 300mm.
Duct access doors shall be minimum 150 X 150 mm. All access panels shall be
constructed from double thickness 20 gauge (1 mm) galvanized steel sheets,
25 mm apart with necessary reinforcing inside for rigidity, with space filled with
glass fibre insulation. Panels shall be made airtight with a continuous neoprene
rubber gasket.

2.10.11.

Provide access
locations:
i.
ii.
iii.

2.11.

panels where shown, required and directed and in the following


Bottom of all duct risers.
Next to outside intakes and outlets. At each fire damper.
In to apparatus casings to facilitate maintenance and cleaning
of all components.

BALANCE DAMPERS

2.11.1.

Install volume control dampers in accessible locations at all branch connections


and wherever necessary to adjust the flow of air to secure correct distribution.
They shall be made of 20 gauge (1 mm) galvanized sheet metal, and shall be
equipped with an approved device for fastening in any desired position. This
device shall be such that the damper cannot move or rattle and pointer shall
indicate the position of the damper from the outside of the finished duct
insulation.

2.11.2.

All blades shall be operated by a single operating quadrant with gears and links
as necessary.

2.11.3.

Spindles shall be non-corrodible, passing through non-ferrous bushings or ball


bearing supports with seals. The whole damper assembly shall be mounted in a
galvanized frame with flanges.
Back draft Dampers

2.11.4.

Back draft dampers shall be low leakage with parallel blades and neoprene edge
seals.

2.11.5.

Dampers frames shall be constructed from galvanized sheet steel with Aluminium
blades. Bearing shafts shall be stainless steel, in brass bearings.

2.11.6.

All blades shall be coupled at the blade centres and shall be in width of not more
than 1000 mm, with maximum blade size of 200 mm.

Project : Proposed G+6+Gym Commercial & Residential Building

2.11.7.

2.11.8.

Splitter Damper
In each low pressure system take off where opposed blade duct dampers are not
specified, splitter dampers shall be provided.
A lockable quadrant adjustment lever shall be located outside the insulation, and
marked clearly to show vane position.

Fire Dampers
2.11.9.

2.11.10.

Provide, where required by ordinances or codes, fire dampers made to British


standard B.S. 476 or North American Standards or N.F.P.A. 90A, and complete with
angle iron frame, 160 degree F (70 degrees C) fusible link, pivot rods, and spring
catches. Fire damper housings shall be of non-ferrous metal. Enlarge duct
sections around fire dampers, to allow 100% unrestricted duct area while in open
position. Provide approved type access doors, with airtight gaskets, for inspection
and servicing of fire dampers. Fire dampers shall be 2 hour rated and shall be
labelled by manufacturer.
Provide fire dampers in all ducts in the following locations, whether or not
specifically
required by ordinances and codes:Duct entering and leaving fire shafts (duct shafts).
Ducts passing through designated fire walls.
Ducts through floors, and not encased in fire shaft.

2.11.11.

Dampers shall be operated by two stainless steel springs with the blades being
held in the open position by a fusible link and stranded stainless steel strap.
Blades shall be made from galvanized steel. Blades shall overlap each other by
12 mm and shall close against a 25 x 25 x 3 mm angle iron stop fixed at all four
sides.

2.11.12.

Fire dampers shall NOT be installed in kitchen/pantry exhaust ductwork. This shall
comply in all respects with NFPA 95.

2.11.13.

Silencers
Silencers are not fully indicated on drawings since actual requirements for them
depend on the
choice of equipment to be installed and the base noise levels generated.

2.11.14.

The Contractor is to maintain the noise levels as mentioned in Clause 2.3.2.

2.11.15.

At shop drawing stage the contractor will undertake calculation for every unit and
every area and determine the insertion loss required to meet the stated noise
criterion. Supply and return duct noise must be considered as well as duct

Project : Proposed G+6+Gym Commercial & Residential Building

breakout noise.
2.11.16.

Silencers shall be factory made, and shall have available certified test data
concerning insertion loss.

2.11.17.

The static pressure loss of any required silencer must be considered in air
handling equipment original selection.

2.12.

VIBRATION ISOLATION

2.12.1.

All plant and equipment shall be isolated from the building structure in such a
manner that noise and vibration is not transmitted through the structure.

2.12.2.

Anti-vibration equipment will be manufactured by a specialist company


acceptable to the Consultant.

2.13.

AIR DISTRIBUTION DEVICES

2.13.1.

Diffusers, registers and grilles shall be arranged for flush mounting in lay-in
type ceilings and over lap mounting in plaster, mineral tile and similar
ceilings, with concealed fixings unless otherwise directed.

2.13.2.

Grilles, register and diffuser locations shall be adjusted to suit reflected


ceiling drawings, or Consultant's site instructions.
All diffusers, grilles and registers shall be powder coated Aluminium, colour to
Architect's approval.

2.13.3.

2.13.4.

All supply grilles and diffusers will have opposed blade balancing dampers.

2.13.5.

Basic grilles and diffuser materials shall be Aluminium extruded sections.


Sections in the airstream shall be carefully selected to minimize turbulence.

2.13.6.

Diffusers with removable core shall have fixed blades for horizontal air supply
and shall be sized for reasonable throw and velocity at maximum flow
conditions, but with consideration to avoid "dumping" at minimum flow
conditions.

2.13.7.

Wall supply grilles shall be double deflection with front bar across the shorter
dimension, and shall have fully adjustable independent blades.

2.13.8.

Return grilles shall be single deflection.

2.14.
2.14.1.

INSULATION
Insulation General

Project : Proposed G+6+Gym Commercial & Residential Building

All insulation shall be in accordance with British Standard Specifications and


Codes of Practice in
all respects. Insulation meeting A.S.T.M. Standards will be considered if
properly submitted.

2.14.2.

2.14.3.

In addition to complying with the relevant standards, all insulating material


shall be free from Asbestos.

2.14.4.

They shall not in any way attack the insulation or the surface to which the
insulation is being applied and shall be suitable for the working
temperatures.

Insulating materials shall have thermal conductivity values not more than
those listed
as follows:

2.14.5.

Material

Type

Mineral Wool
Mineral Wool
Fibre Glass
Closed Cell
Polyurethane
Styrofoam

Sectional
Slabs
All
All
Sectional
Rigid

Thermal Conductivity W/M


C
0.04
0.04
0.034
0.037
0.025
0.026

2.14.6.

All conductivity figures are rated at an average temperature of 24 deg C.

2.14.7.

All material delivered to site shall be new and fully dried out and so
maintained throughout the progress of the works. All insulating materials
shall be stored in storage sheds, and in accordance with the Manufacturer's
recommendations.

Particular attention shall be paid to the finished appearance of all thermal


insulation which must
present a neat and symmetrical appearance running true in line with pipe
layouts, etc.

2.14.8.

2.15.
2.15.1.

Exposed Cold Air Ducts


For ducts exposed in non air conditioned areas, insulate using the method
described for concealed ducts, but using insulation with a minimum thickness
of 32mm thick rubber foam insulation. If necessary due to market availability,
this may be installed in two layers, but with each layer properly finished.

Project : Proposed G+6+Gym Commercial & Residential Building

Then cover with sheet Aluminium, of 22 gauge, (0.9 mm).


All ductwork exposed externally to the building is to be clad with aluminium of
22 U.S. gauge (0.9
mm). Where ducts penetrate the .building shell, the duct shall be flashed and
waterproofed
before any insulation is applied.
2.15.2.

Acoustic Insulation
Wherever required ductwork shall be lined with acoustic insulation up to the
first take off point,
or 3 meters from the fan unit outlet.
Duct acoustic lining shall be 12 mm thick, fiberglass, 24 Kg/M3 density with a
thermal conductivity
of 0.035 Watts M/ deg C with approved coating on inside.
Liner will be attached by a fire resistant adhesive such as Benjamin Foster 5110 or equivalent. In
addition mechanical fasteners shall be used on 400 mm centres on top and
side sections.
All abutting edges must be caulked and at the extremities of lining shall have
a sheet metal nosing
of at least 40 mm length.

2.16.

Refrigerant & Condensate Drain Pipe work Insulation

Pipework
All concealed condensate drain piping shall be UPVC class D with pipes shall
be used.

2.16.1.

2.16.2.

All necessary connections required to drain pipes and the like shall be provided.
The minimum connector bore shall be 20 mm and otherwise never less than the
connection left by the manufacturer of the item of equipment concerned.

2.16.3.

Condensate drains shall be provided with access points and cleaning eyes at the
end of each branch and change of direction to enable the pipe work to be
rodded.
Running traps shall be installed in the condensate drainage. .

2.16.4.

Condensate drain pipes shall run at a minimum uniform gradient of 2%..

2.17.

DX FAHU WITH HEAT RECOVERY DEVICES

Project : Proposed G+6+Gym Commercial & Residential Building

2.17.1.

General
Supply and install FAHU's with capacities as shown in the schedule of equipment
and on details
drawing. The space available for the unit shall be confirmed with the civil and
architectural proposals
and sizes of units shall be selected to fit into the spaces available.

2.17.2.

Unit Construction
The unit casings shall be of double skinned panels. Casing shall be assembled
with self supporting
modular panel elements with an integrated base frame made of zincated steel /
aluminium alloy
sheet and sections along upper sides of the units.
Sheet metal thickness for all units with fibre glass insulation shall be not less
than 1.0/0.8mm for the
inner skin and 0.8MM for the outer skin and shall be made from zincated steel
sheets or anodized
aluminium alloy construction. Sheet metal thickness for units with polyurethane
injected foam
insulation shall be 1.0mm for the inner and outer skins. The outside of the outer
skin shall be plastic
coated to a thickness of 0.15mm for additional protection. Inside and outside of
panel walls shall be
completely smooth. The overall heat thermal transmittance (Heat Transfer
Coefficient) shall not
exceed k=0.59 W/m2k.
37 mm thick rigid fibre glass insulation of density 48 kg/m3 and thermal
conductivity 0.036 W/MC.,
for indoor location and all outdoor units shall be insulated with 50mm thick glass
fibre layer or
pressure injected polyurethane foam insulation of equivalent heat transfer
coefficient. Incombustible
with class of inflammability.
A 1 in accordance to 01 N 4102
O in accordance to ISO 1182.2
The base frame of the units shall be made from galvanized sheet metal for size
with largest dimensions
upto 2500 MM, and hot dip galvanized U-profile for larger units. Service doors
shall be provided with
special gasket and locking device. Access doors 400MM and larger shall be
provided with hinges and
handles for external and internal opening.
Acoustical insulation through the panel:

Project : Proposed G+6+Gym Commercial & Residential Building

HZ MID FREQUENCY OCTAVE BAND


As per manufacture data.
2.17.3.

Vibration Isolation
The Air Handling Unit shall have internal vibration isolation system by mounting
fan, motor and drive
assembly on spring isolators. The fan discharge shall be connected to the air
handling unit casing
through canvas connection to prevent vibration transfer. In addition to the above
the entire unit shall
be mounted on additional rubber pads.

2.17.4.

Filter Section
Filter cells shall be of standard sizes and shall be obtained from reputed
manufacturer. The filters shall be sealed against the filter frame
using a permanently elastic gasket to a standard compatible with the filter
efficiency.

2.17.5.

Pre filters (Panel Filter)


The pre-filter material shall be synthetic, pleated to provide a large effective area
and shall be
supported by a wire mesh and galvanized metal frame. The filter shall be
suitable for side withdrawal
on the inspection side. The filter class shall be G3 (EU3) as per EN 779 with an
average arrestance of
80 - 90%.

2.17.6.

Bag Filters
Bag filters shall be high performance extended area disposable type filters Class
F6 (EU6). The filter
media shall have an average efficiency of 90 - 95%. Each filter shall consist of
high density glass
microfiber media with a chemically bonded backer, individual pockets and a
corrosion resistant
galvanized steel enclosing frame.

2.17.7.

Cooling Coil Section


Cooling coils shall be fabricated from heavy gauge copper tubing expanded into
Aluminum fins. The
coil shall be tested to 21 bar and designed to operate at 16 bar NP. Maximum coil
face velocity shall
not exceed 2.5 m/s.
Drain pans shall be GI either integrated in the insulated base or placed under the
coil within the coil

Project : Proposed G+6+Gym Commercial & Residential Building

section. Drain pans shall have drain connection to the service side.
2.17.8.

Fan & Fan Motor


Fans shall be double inlet, double width, backward inclined, aerofoil centrifugal
type. Fans shall be
tested in accordance with AMCA. Fan shafts shall be mounted in taper sleeve
bearings designed for
continuous operation and a mean useful life of 100,000 hours.
The fan shall be connected to the outlet opening by means of an airtight flexible
connection. Fans
shall not exceed a maximum outlet velocity of 15 m/sec.
The degree of protection shall be IP54 with mounting method B3 and Class F
insulation.
Fan bearing shall be permanently lubricated The bearing shall be selected for life
of 100,000 Hours
operation. Fan drive shall be rated at 150% of the maximum motor power of the
units and shall be
fitted with adjustable belt tension arrangement.
The fan motor shall be suitable for operating 400V, 3Ph, 50Hz electrical power
supply. The fan motor
shall be wired to the safety isolation switch or connection box.
The contractor shall select power input and speed of the fan subsequent to
ascertaining system static
pressure in accordance with pressure drop calculations to the approval of the
engineer.
The fan shall meet the safety requirements of the CE.
The motor shall be mounted on a common, torsionally rigid, galvanized steel
base frame.
The fan and motor assembly shall be isolated from the casing by means of spring
anti vibration
mountings selected to suit the speed of the fan and designed for 90% isolation.

2.17.9.

Thermal Heat Wheel (Heat Recovery Device)


The substrate:
The substrate or wheel matrix should be aluminum foil so as to allow:

Quick and efficient uptake of thermal


energy.

Project : Proposed G+6+Gym Commercial & Residential Building

2.17.10.

Sufficient mass for optimum heat


transfer
Maximum sensible heat recovery at a relatively low rotational
speed.

The Desiccant:
The desiccant should be water molecule selective and nonmigratory.
The desiccant should be molecular sieve 3A, so as to keep the cross
contamination to absolute
minimum and also ensure the exclusion of contaminants from the air streams,
while transferring the
water vapour molecules.
The desiccant, of sufficient mass, should be coated with non-masking porous
binder adhesive on the
substrate so as to allow quick and easy uptake and release of water vapour.
The rotor/wheel matrix shall have equal sensible and latent recovery in the range
of 80%.
The weight of desiccant coating and the mass of aluminum foil shall be in a ratio
so as to ensure equal
recovery of both sensible and latent heat over the operating range. Accordingly,
a rotor matrix, which
has an etched or oxidized surface to make a desiccant on a metal foil and results
in insufficient latent
recovery and hence unequal recovery, or a rotor matrix made from desiccant
integrated in a synthetic
fibre matrix, which result in insufficient sensible recovery, high rotation speed,
and unequal recovery
will not be accepted

2.17.11.

Rotor:
The rotor shall be made of alternate flat and corrugated aluminum foil of uniform
width.
The rotor honeycomb matrix foil should be so wound and adhered as to make a
structurally very
strong and rigid media which shall not get cracked, deformed etc. due to change
of temperature or
humidity.
The rotor having a diameter upto 2800 mm shall have spokes to reinforce the
matrix. .
Sectioned wheels, with pie segments, capable of being assembled in the field,
shall be available as an

Project : Proposed G+6+Gym Commercial & Residential Building

option, above 2000 mm in diameter.


The surface of the wheel/rotor should be highly polished to ensure that the
vertical run out does not
exceed 1 mm for every 1 metre diameter, thereby ensuring, negligible
leakage, if labyrinth non
contact seals are provided, and minimal drag, if contact wiper seals are
provided.
2.17.12.

Combination Motorized Smoke and Fire Damper / Motorized Smoke Damper


(MSFD / MSD).
Application: All life safety systems such as smoke extract and pressurisation
systems and where
shown on the drawings.
The combined motorised smoke and fire dampers shall be installed where
indicated on the drawings.
The damper shall be tested to the appropriate requirements of BS 476 and
Underwriters
Laboratories
Standard UL555 for a fire rating of 2 hours. Additionally, they shall be leak
tested to UL555S Class II as
a minimum.
The damper casing shall be of galvanised steel suitably stiffened and designed
to accommodate
expansion.
The damper blades shall be of GI construction. The bearings, spindles etc shall
be stainless steel. The
blades shall close against a GI flexible gasketing (side seal) to minimize leakage.
The damper shall
provide positive fire and smoke control with impedance to the leakage of smoke
and other products
of combustion from either flow direction.
A damper installation frame shall be provided. It shall be designed to allow for
expansion within the
surrounding structure and shall be provided with lugs for building in to the
structure.
The motorised combination smoke and fire damper and motorised smoke dampers
shall be provided
with electric actuator with provisions for remote operation fail safe spring instant
closure and volt free
contacts for provision of external controls interface. The controls and actuators
shall be selected for fail
safe operation i.e. to close in case of interruption of power supply and open
automatically when power
supply is reinstated.

Project : Proposed G+6+Gym Commercial & Residential Building

Actuators shall be suitable for the temperature application for which dampers are
rated or alternatively
actuators shall be placed in suitable fire resistance enclosure. All cables connecting
to actuators shall be
fire rated. The dampers shall include limit switches for remote indication of open
and closed positions to
the Fire alarm control panels as applicable. The controller shall provide visual
indication of the damper
status.
2.18.

SAND TRAP LOUVER FOR AIR INTAKE

2.18.1.

Sand trap louvers shall have a double deflection inlet passage to separate sand
from
incoming air by means of centrifugal forces.

2.18.2.

Separation efficiency particle size 350-700 shall not be less than 90% at a face
velocity of 1 M/Sec and not less than 70% at a face velocity of 2M/sec. The
louvers shall have minimum 50% free area.

2.18.3.

Sand trap louver shall be of aluminium construction, self cleaning and


maintenance free.
The base of the louver shall have self-emptying
sand holes.

2.18.4.

Pressure drop at 2 M/Sec average face velocity shall not exceed 120 Pascal.

2.18.5.

Insect mesh shall be included.

2.18.6.

Sand louvers shall be provided with powder coated finish to the approval of the
Architect.

Project : Proposed G+6+Gym Commercial & Residential Building

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION - 3
PLUMBING WORKS

INDEX
3.1.

GENERAL

3.2.

PLUMBING AND PIPEWORK INSTALLATION

3.3.

SOIL WASTE AND STORM WATER SYSTEM

3.4.

SOLAR WATER HEATING

3.5.

PACKAGED PUMP SET FOR COLD WATER SUPPLY

3.6.

G.R.P STORAGE TANK

3.7.

TESTING AND COMMISIONING AT SITE

3.8.

HYDROSTATIC TESTING OF WATER PIPING SYSTEMS

3.9.

TESTING OF EQUIPMENT

3.10.

REJECTION OF EQUIPMENT

3.11.

TESTING AND ADJUSTING OF CONTROLS

3.12.

GOVERNMENT AND LOCAL AUTHORITIES

3.13.
DOMESTIC
COMMISSIONING

WATER

PIPING

STERLIZATION

AFTER

3.1.

GENERAL

3.1.1 SCOPE OF WORKS.


a)
Above ground soil and waste drainage systems.
b)

Underground drainage system.

c)

Hot and Cold water installation.

d)

Thermal and protective insulation of pipework, plant and equipment


installed within the plumbing and drainage Contract.

e)

Identification of all services.

3.1.1.1.

The installation shall be generally in accordance with the relevant British


Standards, Codes of Practice and shall conform in all respect with the Local
Authorities Regulations for Mechanical and Electrical Installations in Buildings.

3.1.1.2.

All apparatus and wiring shall be suitable for use with a 3-phase 4-wire
380/220 volt 50 Hz earthed neutral system.

3.1.1.3.

The work shall comprise the whole of the labour and all the materials
necessary to form a complete installation and such tests, adjustments and
commissioning as are described in subsequent clauses, and as may otherwise
be required to give an effective working installation to the satisfaction of the
Engineer.

3.1.1.4.

A 'complete installation' shall be deemed to mean not only the major items of
plant and equipment covered by this Specification, but all incidental sundry
componentsnecessary for the completion execution of the works and for the
proper operation of the installation, with their labour charges, whether or not
these sundry components are mentioned in detail in the documents issued for
the Contract.

3.1.1.5.

The Contractor shall ensure that all plant to be supplied by him can be
installed in the available space and that there is adequate access to admit all
plant to its position and enable maintenance to be carried out on the plant
without difficulty.

3.1.1.6.

Operating and Maintenance Instructions


The Contractor shall demonstrate and explain the plant and the method of
starting, running and stopping to such staff as the Engineer shall nominate.

3.1.1.7.

The Contractor shall provide three (3) sets of Operating and Maintenance
Instructions which shall be enclosed in durable covers.

3.1.1.8.

The Operating and Maintenance Instructions shall be handed to the Engineer


not later than at the end of the commissioning period.

3.1.2 System Design


The Plumbing system shall be designed in accordance with the
recommendations of the Chartered Institution of Building Services Engineers
and to the requirements of the Local Authorities.
3.1.3 System Description
System design shall be in accordance with recommendation of Chartered
Institute of Building Services Engineers and to the requirements of DEWA
(Water Department) and Dubai Municipality Green Building guide lines
From the external water mains (DEWA), an incoming water supply line shall
be connected to the underground RCC water tank located in the pump room
which shall have one day storage for Domestic use plus fire fighting reserve
for the period of 60 minutes. Internal partition shall be provided in the UG
tank for ease of maintenance.
Cold water shall be transferred from UG tank to overhead tank of all 6 nos.
residential buildings as via transfer pump set.
Cold water supply to all apartments of residential buildings shall be through a
booster pump with pressurization vessel to maintain minimum pressure of
1.5 Bar at every floor level.
All piping for cold water distribution shall be uPVC class E / Polypropylene
(PPR) suitable for 10 bar operation. All underground pipes shall be UPVC
CLASSE.
All piping exposed to sun shall be provided with proper insulation to avoid
damage due to direct exposure to the sunlight.
Main water meter shall be provided on the main incoming water line and
submeter shall be provided for all apartments.
3.1.4 Cold Water System
Cold water supply to all floors shall be through a booster pump to maintain
minimum pressure of 1.5 Bar in utility area.
All sanitary fixtures shall be of low flow requirement to reduce water demand
as per DM Green Building requirement as tabulated in the typical installation
details.
All urinals shall be low flow / water less type.
All piping for cold water distribution shall be uPVC class E / Polypropylene
(PPR)
suitable for 10 bar operation. All piping exposed to sun shall be provided with
proper
insulation to avoid damage due to direct exposure to the sunlight.
Minimum performance criteria for sanitary wares
Fixture Type

Requirements

Project : Proposed G+6+Gym Commercial & Residential Building

REMARKS
Water Closets

3/6 l/flush

Dual flush

type
Urinals
urinal

1.0 l/flush

Sensor based

or

systems are

also
waterless
acceptable
6.0 l/min.
Wash Basin Mixture/
Faucets / Sink Mixer /
Bath Mixer
'Water Tap
-'Shattaf

6.0 ~ 9.0 l/min.


None

8.0 l/min
-

`
3.1.5 HOT WATER SYSTEM
Water heating system as per DM Green building requirement.
Localized electrical water heater provided for apartments inside the building.
3.1.6 General Notes
a) Drawings are generally diagrammatic and indicative of work to be
installed. Run and arrangement of piping, approximately as indicated,
subject to modifications as required to suit field conditions and to
avoid interference with work of others.
Due to small scale of drawings, all required off- sets, fittings, etc., may
not be indicated. Refer to and carefully check Architectural Drawings,
Structural Drawings, Electrical and Plumbing Drawings and other
sections of Contract Drawings and specifications, and details and
arrange work accordingly, furnishing all off-sets, fittings, etc., required
to meet conditions, all at no additional cost to the Owner.
b) Provide all piping required to make apparatus connected, complete
and ready for regular and safe operation. Unless otherwise noted,
connect all apparatus and equipment in accordance with
manufacturer's standard details, as approved.
c) Consult drawings, specifications and manufacturer's data to determine
number and requirements of all items of equipment requiring piping
connections. Furnish accessory piping, such as vent, drain, relief, etc.
Wherever equipment is provided with connections for such piping.
d) All hot and cold piping shall be separated by at least six inches. Ample

Project : Proposed G+6+Gym Commercial & Residential Building

space shall be provided between piping to allow for the proper


thickness of pipe covering and/or isolation sleeves. Where not possible
to maintain the six inches of separation, adequate physical separation
shall be maintained between all system or construction components to
prevent accidental physical contact in the event of vibration or normal
movement of the systems.
3.2.

PLUMBING PIPE WORK INSTALLATION

3.2.1.

General
Pipe materials shall be as specified elsewhere herein. The Contractor shall
install
unions or pairs of flanges in the pipework system at the following location
a) To enable the disconnection of all items of plant, equipment, pumps and
valves for maintenance purposes .
b) To enable sections of pipework to be subsequently dismantled and re-fixed
without disturbing other pipework, plant, equipment and building fabric.
c) Where indicated on the drawings.

3.2.2.

Pipework shall be run neatly, parallel to walls or grid lines on plan and shall,
where necessary, set around columns and projections. All vertical pipes shall
be plumb. Direction changes in pipe groups shall be set out from a common
centre point.

3.2.3.

All screwed and flanged joints shall be easily accessible.

3.2.4.

Where pipes are fitted around columns or piers, the direction change shall be
made using short sets and shall be supported from the floor on the centre line
of the column.

3.2.5.

It shall be the responsibility of the Contractor to ensure that the pipe work
systems are at least 150 mm from any electrical conduit, cable or wiring.

3.2.6.

Pipes entering or leaving trenches or ducts, shall be square to them. All pipe
work shall be fixed in such a manner as to be readily accessible for tools,
welding operations or removable without dismantling adjacent pipe work.

3.2.7.

Where pipe work passes through walls, etc., the Contractor shall ensure that
these pipes are not subsequently bedded-in by making good by other trades.

3.2.8.0

PIPE SUPPORTS
Pipework shall be supported as indicated on the drawings or as required in the
specification and in particular on both sides of all changes in direction.
Pipework shall be supported such that no load is imposed upon plant

Project : Proposed G+6+Gym Commercial & Residential Building

machinery. Pipework shall be


supported at intervals not exceeding the following
Cast Iron, Steel or heavy gauge copper pipework.
(15mm)
(1.8m)
(20mm)
(2.5m)
(25mm)
(2.75m)
(32mm)
(2.75m)
(40mm)
(3.0m)
(50mm)
(3.0m)
(65mm)
(3.6m)
(80mm)
(3.6m)
(100mm)
(4.5m)
150mm and above at intervals not exceeding the recommendations of BS.
3974 Part 1:1974.
Steel, light gauge copper
Plastic water pipework
(15mm)
(1.2m)
(15-50) (1.05m)
(20mm)
(1.5m)
(65) (1.02m)
(25mm)
(1.8m)
(80) (1.35m)
(32mm)
(2.2m)
(100) (1.05m)
(40mm)
(2.5m) (150)
(2.00m)
(50mm)
(2.7m)
(200) (2.04m)
(80mm)
(2.7m)
(100 & over)
- (3.0m)
All pipe supports shall be manufactured in accordance with BS. 3974 Part
1:1974.

3.2.8.1

Air Venting
Automatic air eliminators shall be provided at all high points in water pipework
system. They shall be installed at the highest points of the sections they are
intended to vent.
Insect screen shall be provided on all open vents and
overflows.
Air vents on water systems shall be of float type, air eliminator of approved
manufacture, having bottom inlet and top outlet with screwed connections.

3.2.8.2

Anti Water Hammer


Cushions
In pressurized water supply Automatic water hammer arrestor shall be
installed at the end of every hot and cold water supply branch.

3.2.8.3

Puddle Flanges

Project : Proposed G+6+Gym Commercial & Residential Building

Where pipework passes through the external walls of the buildings or trenches
below ground level, the Contractor shall supply and cast or build puddle
flanges into the structure.
Puddle flanges are to be manufactured from the same material as the
pipework of which they form a part.
Each puddle flange shall comprise a length of pipe, flanged or screwed at each
according to diameter with an undrilled slip-on flange welded on the outside at
a point where it will be located mid-way in the thickness of the wall. The
puddle flange is .to be painted externally with two coats of bituminous paint
before being built into the structure.
3.2.8.4

Welding of Pipework
All welds shall be in accordance with the relevant Piping Design Code given
elsewhere herein. Methods, other than those covered by the standards, maybe
used provided that their suitability is demonstrated and that their use is the
subject of agreement with the Engineer.

3.2.8.5

Testing of Piped Services


All pressure tests on the pipework installations shall be carried out in sections
as the work proceeds, to suit the general construction programme. All isolation
and other temporary works shall be carried out by the Contractor at no
Additional cost to the Employer. The whole of the testing gear required,
including all plugs, caps, tees and drain fittings, shall be supplied by the
Contractor.
Upon completion of each section of pipework, or as otherwise directed and by
arrangement with the Engineer, the Contractor shall subject the section to a
static pressure test to demonstrate that the section is sound.
All water service pipework shall be tested by filling the section with water and
raising its pressure to the figure specified later herein.
The section of pipework under test shall then be left without further strokes of
the pump and all joints should remain tight for a period of at least two hours.
The Engineer's decision as to whether or not the section is sound, as governed
by the rate at which the pressure falls, shall be final.
Any faults discovered during such test shall at once be remedied by the
Contractor at his own expense and the test re-applied until the section under
test is sound.
On completion of the test, the water is to be released and drained completely
away as rapidly as possible and the section then thoroughly sluiced through to
ensure the removal of as much dirt and dross as possible.
Any damage resulting from failure on the part of the Contractor to take the
necessary precautions shall be made good at no additional expense to the
Employer.
All cold water services shall be tested hydrostatically to a pressure equal to

Project : Proposed G+6+Gym Commercial & Residential Building

one and half the working pressure maintained for a period of two hours.
3.2.8.6

Cleaning and Protection


The condition of pipes shall meet the requirements of the specified Piping
Design Code.
The Contractor shall ensure that all pipework and fittings delivered to the site
for inclusion in the Works are stored in an approved manner to avoid
deterioration due to accidental damage and atmospheric conditions.
Before final erection, all pipework, shall be free of scale, rust, oil or other forms
of corrosion. Such defects shall be removed and the pipework made good in a
manner approved by the Engineer. Any stoppage or restriction occurring after
the pipework systems have been put into operation which is attributable to
neglect by the Contractor shall be rectified by the Contractor at his own
expense.

3.2.8.7

Valves
Valves shall be provided to isolate each item of plant and each main
branch.
The Contractor shall make all reasonable attempts to ensure the
manufacture of valves is consistent throughout the whole of the
installation in order to minimize stock holding of spares.
Any valves and cocks exposed to public view, shall be of the easy clean
pattern and have a polished finish.
Valves in plant room, tank rooms etc., shall be of the hand wheel
pattern.
Control valves shall be located so as to provide easy access for manual
operation and servicing. Control valves shall normally be installed in
horizontal lines with stems vertical.
Each such regulating valve shall be fitted with a regulation indicator calibrated
in tenths of one revolution of the hand wheel.
BalI, Globe and oblique valves shall be used on service pipelines where
regulation is required, and shall be supplied and fitted in positions indicated on
the Contract Drawings. Valves shall be of the same nominal bore as the
pipeline in which they are indicated.
Valves shall always be installed in accessible locations to permit easy
operation and maintenance.
Special care must be exercised in the installation of screwed valves to avoid
straining their bodies, and preventing the gate or seat from closing tight. The
wrench shall always be applied to the side being attached to the valve. When
attaching pipe to a valve already in place, a second wrench shall be used to
hold the valve while the pipe is being tightened. A pipe shall not be screwed so
far into a valve as to damage the seat.

Project : Proposed G+6+Gym Commercial & Residential Building

Valves shall be suitable for the following working pressure:


Boosted cold water services
16 bar ( 250 psi )
Hot and cold water services
16 bar ( 250 psi )
Preceding the PRV
Hot and cold water services
8 bar (125 psi)
after the PRV.
3.2.8.8

Strainers
The Contractor shall install strainers in the pipeline before the following items
of
equipment
a) Pumps.
Strainers shall be suitable for withstanding the maximum operating
temperature and pressure of the pipeline in which they are installed.
Cast Iron Y-Type Strainers
The strainers shall be of the cast iron straight Y- type.
The strainers shall be complete with cast iron body and cap steel screen rods
and standard perforated stainless steel screens unless otherwise indicated on
the
drawings or elsewhere herein. Connections shall be as described elsewhere
herein.

3.2.8.9

Main Cold Water Supply


Pipe
The Contractors shall furnish and install the main water supply pipe from the
water meter box close to the boundary line as shown on the Drawings. The
main, shall be buried with a minimum cover of 1000mm.

3.2.8.10

PEX PIPES
General
Cold and hot water distribution pipework embedded within builder's work
inside
toilets, bathrooms, kitchen shall be composed of:
Cross linked polyethylene pipe according to DIN 16892 and 16893 pulled in a
corrugated conduit of ordinary polyethylene.
Fittings and valves of brass construction

3.2.8.11

Pipes
The inner pipe shall be a cross link polyethylene pipe withstanding upto
95 deg. C at a max. pressure of 10 bar without deformation or damage.
The pipe shall be resistant to all natural constituents of drinking water to DIN
2000, disinfectants and cleaning agents to DVWG - W291 and DIN 2000, anticorrosion agents to DIN 1988 T4 (E) and common building materials, such as
mortar, cement and plaster.
All pipes shall be stamped on equal intervals showing clearly the name of the

Project : Proposed G+6+Gym Commercial & Residential Building

manufacturers along with the pressure and temperature rating of these pipes.
All pipes shall be laid so that the 16mm pex water pipe can be replaced, if
necessary.
3.2.8.12

Fittings & Accessories


Pipes shall be connected to the different fittings via a wall box of reinforced
plastic fitted with brass elbow suitable for 15mm or 20mm threaded
connection. The box should be suitably designed in order to enable the
replacement of existing pipes in the even of their damage.
All valves, box elbows, tees, bends shall be of bronze. Connection shall be of a
cone grip unions type allowing: full flow capacity, minimum pressure loss,
easily detachable with torque clearly defined for a fool proof installation.
Contractor shall use proper tools for assembly as recommended by
manufacturer, i.e. assembly pliers, Ratchet torque wrench, cutters, etc.

3.2.8.13

3.2.8.14

3.2.8.15
3.2.8.16

3.2.8.17

UPVC pipe jointing sequence shall be carried out as per the written
recommendations of the manufacturer and it must be stated that any omission
or variation from the jointing procedure will result in a marked reduction in the
efficiency of the joint. It is essential in the jointing process that only cleaner and
solvent cement recommended by the manufacturer is used to make joints.
When making a joint in high ambient temperature conditions the following
should be
observed:a) Store the cement in a cool shady place.
b) When possible protect the pipe which is
about to be installed from direct sunlight.
Boosted cold water pipe work from booster pumps to overhead storage tank
shall be UPVC class E as shown on the drawings.
Hot water distribution to be from polypropylene pipes and fittings and joints
shall be class PN 10. All pipes to be factory tested as per DIN 8078 and
installation as per DIN 16928. Contractor to follow manufacturer's
recommendations for all installation, supports etc.
Insulation for Cold and Hot Water Service Pipes
For Hot Water pipes and all Hot and Cold Water pipes exposed to sun,
insulation shall be " thick, sectional, rubber foam covered with 6 ozs. canvas
cloth and 2 coats of waterproof sealant.

3.3.
3.3.1.

SOIL, WASTE, VENT AND STORM WATER SYSTEMS


SYSTEM DESIGN
This shall be double stack (soil and waste) with vent pipe gravity drainage

Project : Proposed G+6+Gym Commercial & Residential Building

system designed in accordance with the recommendations of the Chartered


Institution of Building Services Engineers and to the requirements of the
Municipality Drainage Department.
3.3.1.1.

System Description
Floor trap shall be provided in pump room & Building utility area.
Waste pipe from the building shall be connected to external manhole via gully
trap. Soil pipe shall be connected to external manhole.
All work shall be installed and tested in accordance with BS 5572 code of
practice for sanitary Works.
Final connection and level from FIC to the infrastructure manhole shall be
designed based on the drainage NOC.
All underground drainage piping shall be in accordance with EN5221
specifications
Floor drains are proposed in each toilet / bathroom / kitchen and all wet areas.
Waste pipe from the building shall be connected to external manhole via gully
trap. Soil pipe shall be connected to external manhole.
A separate Rain water system shall be designed to collect all rainwater from
the roof and discharge free at ground floor level outside the building.

All Water Closets and Urinals shall be connected to Soil piping


with suitable
"S" or "P" trap based on the selection of the fixture.

All other fixtures i.e. Wash Basins, sinks shall be provided with
the waste
water piping through the floor trap.

Sizing for all waste piping connection shall be as clarified below:


Wash Basin
32 mm
Kitchen Sink
40 mm
Floor Trap
80 mm

Proper cleanouts shall be provided to all waste water piping at


each
change of direction

All soil and waste water risers shall be dia 110 mm and vent
piping shall be
of 80mm.

All vent pipes shall be taken to the roof and shall be terminated
at
minimum 1.5 m above the habitable space with proper vent
cowl.

Project : Proposed G+6+Gym Commercial & Residential Building

3.3.2.
3.3.2.1

All undergoing piping shall be at least 900 mm below the


compacted paved
surface. Concrete encasing shall be ensured in areas, where
heavy traffic is
envisaged.
All underground pipes shall be UPVC.
Manholes for external drainage shall be provided at distance of
15 m & any
change in direction. Depth of the first manhole shall be
minimum 450 mm.
Waste pipe from the building shall be connected to external
manhole via
gully trap.
Soil pipe shall be connected to external manhole.
A separate Rain water system shall be designed to collect all
rainwater
from the roof and discharge free at ground floor level outside
the building

PIPEWORK GENERALLY
Installation
a) Vent pipes shall extend through roof and terminate 1000mm above it. Vent
pipes passage through the roof shall be made watertight by proper
flashing.
b) All change of direction shall be gradual and not abrupt, 45 degree fittings
shall be used wherever possible, and 90 degree fittings shall be of the long
sweep type. All unnecessary turns and off sets shall be carefully avoided,
and run as directly as possible from the sanitary fixtures to the vertical
stacks.
c) Concealed pipes shall be installed in such a manner as to permit easy
accessibility for maintenance this applies particularly to valve locations.
d) All pipes shall be fixed in neatly arranged lines, and adequately pitched
horizontal lines to allow the system to be properly vented and drained. Air
pockets, traps and sags shall be carefully avoided.
e) Supports, clamps and hangers shall be made of galvanized steel, fixed with
drilled plugs. Cutting and pinning of fixings will not be permitted.

3.3.2.2

Cleanouts on Soil Waste Vent and Storm water Installation


a) Cleanouts shall be installed at each change of direction of drainage pipes,
greater than 45 degrees, inside the building, and where indicated on the

Project : Proposed G+6+Gym Commercial & Residential Building

b)

c)
d)
e)
f)
g)

drawings. Cleanouts shall be not more than 15m apart in horizontal lines. A
cleanout shall be provided at or near the foot of each vertical waste or soil
stack.
Cleanouts on concealed piping shall be extended through and terminate
flush with finished wall or floor. Pits or chases may be left in the wall or
floor, provided they are of sufficient size to permit removal of the cleanout
plug and proper cleaning of the system.
Cleanouts shall be of the same nominal size as the pipes up to 100mm pipe
diameter and not less than 100mm for larger piping.
Cleanouts shall be so installed that there is a clearance of not less than
45cm for the purpose of rodding and cleaning.
All Water Closets and Urinals shall be connected to Soil piping with suitable
"S" or "P" trap based on the selection of the fixture.
All other fixtures i.e. Wash Basins, Showers trays, sinks shall be provided
with the waste water piping through the floor trap.
Sizing for all waste piping connection shall be as clarified below:
Wash Basin 32 mm
Kitchen Sink 40 mm
Shower
40 mm
Floor Trap
80 mm

h) Proper cleanouts shall be provided to all waste water piping at each change
of direction.
i) All soil and waste water risers shall be dia. 110 mm and vent piping shall
be of 80mm.
j) All vent pipes shall be taken to the roof and shall be terminated at
minimum 1.5 m above the habitable space with proper vent cowl.
k) All undergoing piping shall be at least 900 mm below the compacted paved
surface. Concrete encasing shall be ensured in areas, where heavy traffic is
envisaged.
l) All work shall be installed and tested in accordance with BS 5572 code of
practice for sanitary works.
m) Manholes for external drainage shall be provided at distance of 15 m & any
change in direction. Depth of the first manhole shall be minimum 450 mm.
n) All underground drainage piping shall be in accordance with EN5221
specifications.
o) Waste pipe from the building shall be connected to external manhole via
gully trap.
p) Soil pipe shall be connected to external manhole.
q) Condensate drain water to be connected to nearest floor drain.
3.3.2.3

Material
a) Soil, vent and rain water pipes above ground inside the building shall be of
uPVC to BS 4514. Waste pipes shall be UPVC to BS 5255.
b) Soil, waste and rain water pipes buried under the buildings up to manholes

Project : Proposed G+6+Gym Commercial & Residential Building

3.3.2.4

3.3.2.5

3.3.2.6

and the pipes between manholes shall be of UPVC to BS 4660.


Installation
1. Storm Drainage Provide a complete system of storm drainage piping for all
roofs, set-back areas and canopies.
2. Sanitary Drainage Provide a complete system of sanitary drainage piping
for plumbing fixtures, kitchen wastes, air conditioning wastes, and the like
from ground level which can be connected to the city drainage scheme.
3. The storm, sanitary and vent piping shall be as shown on the drawings, as
specified herein and in accordance with the local authorities having
jurisdiction.
4. Take special care in setting roof drains to ensure that they are set at an
elevation which will prelude formation of puddles.
5. Install connections to roof drains in conjunction with the roofing specified
under civil works, so that the building is adequately protected during
construction from damage by storm water.
6. No short radius bends to be used. Use short 'Tee-Wye" fittings in vertical
piping only.
7. Provide cleanouts at foot of all stacks, changes of directions, at the ends of
branch runs, in straight runs as required and where indicated. Terminate as
specified under 'Cleanouts".
8. Run building drains at a minimum grade of 1:100 pitch unless otherwise
noted, downward in the direction of flow. Pitch branch connections to stacks
from fixtures at 1:100 where possible.
9. Provide all the required appurtenances to make the drainage system
complete in compliance with code requirements including traps, pipe
fittings, hangers, and the like.
10.Wherever possible, vent stack offsets shall be made with 45 degree fittings.
11.Extend the tops of ventilating stacks independently through the roof or
collect together and run through the roof in series of larger pipes, as shown
on the drawings.
Floor drains.
a) Floor drains shall have uPVC traps of a minimum water seal of 7cm, and
shall be provided. The open area of strainer shall be at least two thirds of
the cross-sectional area of the drain line to which it connects.
b) Floor drains shall have PVC / CP covers floor plates and cover plate.
Roof drain
a) Roof drain and open to sky drains shall be heavy duty C.P. brass connected
to the rain water pipe without any trap. Size of drain shall be as per
drawings.

3.3.3.

EXTERNAL DRAINAGE PIPES

Project : Proposed G+6+Gym Commercial & Residential Building

3.3.3.1

General
Requirements
a) Pipe connections to manholes shall be made in a completely watertight and
approved manner.
b) Pipes shall be kept clean until final acceptance of the work. Exposed ends
of all incomplete lines shall be closed.
c) Pipes shall be installed on a good foundation and adequate means taken to
prevent settlement. Pipes laid in trenches shall be provided with a solid
uniform bearing throughout their entire length.
d) Pipes shall not be buried at less than 60 cm below finished grade for
protection against mechanical damage. Pipes shall not be run closer than
urn to building bearing walls and footings for protection against building
settlement
e) All pipes shall be laid to the gradients as shown on Drawings.
f) Trenches shall be kept free of water by pumping, use of well points, under
drains or other approved means during pipe laying operations so that all
pipe joints are made in the dry.
g) Precautions shall be taken to protect incomplete work from floating due to
storms or from any other cause. All pipe lines or structures not stable
against uplift during construction shall be well braced or otherwise
protected.
h) All completed underground lines shall be subject to the inspection and
approval of the Engineer. All pipes shall be true to line and grade. The full
circle of the pipe shall be visible at the manholes.
i) All pipes shall be tested and inspected as described under TESTING,
BALANCING AND ADJUSTING.

3.3.4.

MANHOLES
Internal manholes will be constructed insitu as part of the concrete ground
floor slab. Channels and 3/4 section branch bends shall comply with BS. 65
and 540. Concrete benching between the branch channel, shall be trowelled
smooth and slope towards the main channel at a slope of not less than 1:12.
External manholes shall be constructed as shown on Drawings.
Internal manhole covers shall be bolt down airtight, light duty, double seal,
recessed top covers. Covers are to be insitu concrete filled, with surface finish
to match surrounding floor.
Covers for external manholes subject to vehicular traffic shall be single sea,
solid top and heavy duty. Covers for external manholes not subject to vehicles
traffic shall be medium duty, single seal, solid top.

3.3.5.

TESTING OF DRAINAGE AND VENT


Before the sanitary fixtures are installed, drainage and vent pipe systems shall

Project : Proposed G+6+Gym Commercial & Residential Building

be subjected to a water pressure test to ensure and prove their tightness and
to a flow test to ensure their freedom from obstructions.
The water gravity test shall be applied to the system in its entirety or in
sections. All openings in the piping shall be tightly closed with or other suitable
means and the system filled with water to the point of overflow from the
highest opening. The plugs shall be temporarily opened to make sure that all
air has been vented and that water has reached all parts of the system.
that no joint or pipe, except the uppermost 2 metres of the whole system, shall
have been subjected to a test of less than a 2-metre head of water.
The water shall be kept in the system or in the portion under test for at least 4
hours before inspection starts. While the system is under pressure, a careful
inspection shall be made of all pipes and joints and if any leaks in joints or
evidence of defective pipe or fitting is disclosed the defective work shall be
corrected immediately by replacing defective parts with new joints and
materials. No makeshift repairs or application of any repair compound will be
permitted.
After the correction is made the pressure test shall be repeated until the
system is proved tight.
Underground drainage pipes shall be tested by plugging the end of the pipe
and filling with water to a minimum head of 2 metres.
The test pressure shall be maintained for 12 hours. Pipes and joints shall be
inspected and approved before backfilling the trench.
All drainage systems shall be tested for proper flow to ensure their freedom
from any obstruction. The Contractor shall disassemble, clear, repair and reassemble obstructed piping at his own expense. After re-assembly the piping
shall again be subjected to the pressure test.

3.4.

SOLAR WATER HEATING (Applicable for villa)


1.
2.
3.
4.

Solar Panels.
Buffer tanks.
Master control panel
Accessories.

3.4.1

QUALITY ASSURANCE

3.4.2

WARRANTY
a) Warranty period 5 years on the solar panels, 5 years for calorifiers/Tanks
b) 1 year for Electrical parts including accessories.
Life expectancy of the solar panels shall be 20 years, under the manufacturer
maintenance instruction.

3.4.3

PRODUCTS
Solar Capability: The capacity of the solar water system must be as per DCL
guidelines

Project : Proposed G+6+Gym Commercial & Residential Building

The solar system shall supply the said HW in Liters/day at 60 deg C.


3.4.4

System Description:
The solar water heater shall be a thermosiphon based integrated system of
which the tank and solar collector must mount on the same frame and work
without any circulation pump to save electricity.

3.4.5

MANUFACTURER OF SOLAR TURNKEY SYSTEM


a) Certifications: BSEN 12975-1 & Dubai Municipality approved

3.4.6

Piping connections:
The Tank shall provide with hot water outlet, cold-water inlet, circulation inlet,
drain, safety valve for the tank and the hot media circui

3.5.

PACKAGED PUMP SETS FOR COLD WATER SUPPLY (BOOSTER AND


TRANSFER PUMP)

3.5.1

The Water transfer pumpset shall be a completely packaged local approved


assembled and
tested unit complete with all major components, instruments, safety devices,
stopvalves
and pre-wired control panels.

3.5.2

Pumps shall be of the End suction or Verticle Multistage type, to match the
capacity indicated on the drawings. A standby pump shall be incorporated into
the unit.

3.5.3

The unit shall provide water, within a range of pressures specified or required.
The pumps cycle shall be controlled by high and low pressure switches in the
receiver for Booster Pump sets and by Roof Tank Mounted Hi and Lo limit float
switch for the Transfer Pump set.

3.5.4

The pressure vessel/receiver shall be constructed in accordance with BS. 487


Part 1, and shall be coated internally with epoxy resin.

3.5.5

All Pump sets shall incorporate in the supply pipeline non return valves and
pressure switches to operate the duty, or the standby pump. A test and drain
cock of minimum 12mm nominal size shall be fitted.

3.5.6

The control panel shall incorporate all starters, pilot lights, fuses and circuit
breakers, relays and automatic change over equipment to automatically start
the standby pump on failure of the selected duty pump. A selector switch to

Project : Proposed G+6+Gym Commercial & Residential Building

allow pump to operate as duty pumps shall be fitted. An interlocked handle


shall isolate the panel when the door is opened. Cyclic changeover facility
shall also be provided.
3.5.7

Construction of Pump Casing

3.5.8

The pump casing shall be manufactured from cast iron. The internal and
external material surface shall be smooth and free from irregularities and
casting defects. A drain cock shall be provided at the bottom of the casing and
a manual air release valve shall be fitted to the highest point on the casing.
Where the pump is supplied with flanged connections, mating flanges shall be
supplied bolted on the suction and discharge flanges with a blank gasket
between them to prevent the ingress of dirt.
Where the pump is supplied with screwed connections, unions shall be fitted to
the suction and discharge connections. A cap shall be provided on each
connection to prevent the ingress of dirt.
Pumps constructed with split casings shall incorporate a positive means of
aligning the two sections of the casing, such as dowel pins or lugs.
Unit construction close coupled pumps and all horizontal spindle pumps shall
be constructed so that the impeller can be withdrawn for inspection without
disconnecting the service pipework.
Lifting rings shall be incorporated in the casing, adequately sized to permit
lifting of the complete pump unit, including motor and bed plate.
Pump casings shall be wire brushed or sand blasted, to remove rust and scale.
The inner surface shall then .be greased and outer surface primed with paint
suitable for the casing material.

3.5.9

3.5.10

3.5.11
3.5.12

3.5.13
3.5.14

3.5.15

Pump Impeller

3.5.16

The pump impeller shall be manufactured from bronze or gun metal. The
impeller shall be machined to a smooth and accurate profile. All waterways
shall be smooth and free from obstruction. Ample guide surfaces shall be
provided to ensure alignment.

3.5.17

Impeller Shaft

3.5.18

The pump shaft shall be constructed from stainless steel. The impeller shall be
keyed to a taper on the shaft and retained by a HEXAGONAL NUT. Drive
couplings and pulleys shall be keyed to the shaft or retained by proprietary
clamping devices designed to minimise stress and vibration.
The impeller and shaft assembly are to be dynamically balanced as a
complete unit. All rotating elements shall be in static, dynamic and hydraulic
balance.
The critical speed of the shaft assembly shall be substantially higher than the
operating speed of the shaft. Changes in shaft diameter shall incorporate

3.5.19

3.5.20

Project : Proposed G+6+Gym Commercial & Residential Building

rounded shoulders to reduce stress concentration at these points.


3.5.21
3.5.22

Pump Bearings
The pump bearings shall be designed to absorb any axial thrust forces
produced by
the impeller to ensure that axial forces are not transmitted to the drive
couplings.
3.5.23
Bearings shall be either bush type with oiling ring and reservoir, bush type
with oil impregnated material, or ball or roller bearings with oil or grease
lubrication. Oil reservoirs shall be fitted with content indicator and drain plug.
Greased bearings shall have grease nipples, or screw down auto lubricators
provided in accessible positions.
3.5.24

Pump Seals

3.5.25

Mechanical seals between the stationary and moving parts of the pump shall
be selected to suit the pump operating temperature, pressure and rotational
speed, and shall be chemically compatible with the liquid and materials in the
system.
Where packed glands are provided, the stuffing boxes shall be of split
construction to facilitate easy removal. The studs holding the stuffing boxes in
position shall be fitted with self-locking nuts.
Liquid passing through packed glands is to be drained from the pump to an
open lundish near the pump base.

3.5.26

3.5.27

3.5.28

Drive Couplings
An approved pattern of resilient drive couplings shall be installed between the
prime mover and the pump shaft. The couplings shall be designed to absorb
stresses caused by minor misalignment of the motor and pump shafts and to
minimise the transfer of vibration.
The couplings shall be capable of being disconnected easily to facilitate
dismantling for pump or motor overhaul.

3.5.29

Pump Efficiency
The efficiency of the pump shall not be less than 75% in any case.

3.5.30

PUMP FITTINGS AND GAUGES


Suction and delivery gauges of the diaphragm type shall be provided complete
with connecting pipework and isolating cocks at the tapping points.

3.5.31
3.5.32

MOTORS
Where pump motors will be installed in a plant room subject to very hot,
humid conditions they
shall be Totally Enclosed Fan Cooled, consideration

Project : Proposed G+6+Gym Commercial & Residential Building

3.5.33
3.5.34

3.5.35
3.5.36

3.6.

will be given to a ducted external air supply if this is deemed necessary. All
motors shall be Class F insulation as a minimum, other classes of insulation
shall be indicated elsewhere when required.
Motors for all Domestic Water Pumps shall run at 1450 RPM.
The motors shall be fitted with an external terminal box fitted with all glands
and terminals. The cover is to be hoseproof, and fitted with a label stating that
the anti- condensation heater supply is to be isolated locally and may be
energised with pump control panel isolated.
The cover is to be fitted internally with a rot and fade proof diagram of
connections printed on non-combustible material.
Control of the pump motors shall be in accordance with the mode of operation
of the systems as specified elsewhere herein

G.R.P. STORAGE TANKS (GENERAL REQUIREMENTS)

For RCC tank refer Structural specification.


3.6.1

This section covers for the supply, delivery, installation, testing and
commissioning and leaving in complete working order water storage tanks, as
indicated on the Contract Drawings.

3.6.2

The tanks shall be glass reinforced plastic construction.

3.6.3

Each tank shall be provided with a heavy duty cover formed from standard
panels and complete with manholes and vent.

3.6.4

The termination of vent pipes into cisterns and tanks shall permit easy
removal of the covers.

3.6.5

Tanks shall be of the type and capacity shown in the schedules.

3.6.6

Jointing materials shall be suitable for the liquid to be stored. In the case of
drinking water, jointing materials shall be of a non-toxic nature.

3.6.7

All facilities for pipe connections shall be made at the manufacturer's works.
Pipe connections for up to 50mm nominal bore pipework shall be BSP screwed
sockets. Pipe connections for pipework 65mm nominal bore and above shall be
studded pads suitable to receive counter flanges to BS. 10.

3.6.8

All tank covers shall be provided with purpose made manholes of a minimum
diameter of 458mm with hinged or bolted lids. Where tanks are provided with
internal ladders separate manholes shall be provided to the ladder and to the
ball float valve or float switch. Tanks with no internal ladder shall be provided
with one manhole positioned to allow access both to the tank interior and to
the ball float valve.

Project : Proposed G+6+Gym Commercial & Residential Building

3.6.9
3.6.10

Tank cover(s) shall also be provided with cowls to adequately ventilate the
interior.
Each tank shall be fitted with a ball float valve. Ball float valves shall ba of the
sizes indicated and suited to the pressure available.

3.6.11

Overflow pipes shall be twice the bore of the ball valve fitted 32mm size,
whichever is
the greater. Overflow pipes shall be run to discharge outside the building via
floor gulley to the nearest manhole.

3.6.12

Vent cowls and overflows shall be fitted with a suitable gauze screen to
prevent insects and vermin from entering the tank.

3.6.13

The Contractor shall provide and install a layer of bituminised felt for insertion
between the tank and its bearers.
All metallic parts in continuous contact with water shall be of stainless steel.
Commissioning and Testing of Cisterns and Tanks

3.6.14

3.6.15

All tanks operating at atmospheric pressure shall be tested under "tank full"
conditions for tightness and structural soundness.

3.6.16

All cold water tanks shall be subject to a standing leak test for twenty four
hours, during which time all joints shall be carefully examined. Any defects
shall be rectified immediately and the test repeated.
G.R.P. insulated cylindrical Tanks (Particular Specifications)
The Contractor shall submit to the Project Architect / Consultant all necessary
information including fixing arrangements and details, with calculation
substantiating the structural adequacy of the tank supports to the relevant
Authority's approval.

3.6.17

3.6.18

Material of GRP shall acquire the authorized laboratory's test report according
to BS
2782 proving the panels must the following minimum properties:
Type of GRP Laminate = 35% glass content by weight
Tensile Strength = 171 Nmm-2
Elongation = 1.8 %
Tensile Modulus = 12600 Nmm-2 Compress Strength = 102 Nmm-2
Flexural Strength = 250 Nmm-2
Flexural Modulus = 12810 Nmm-2 Inter-laminate Shear Strength = 18.5 Nmm2

3.6.19

The tank panels shall acquire the authorized laboratory's hydrostatic pressure
test
report proving the panel can withstand the minimum design hydrostatic

Project : Proposed G+6+Gym Commercial & Residential Building

pressure to the requirements set-out by the Buildings Department.


3.6.20

Performance Test shall be done on site for checking the tank deflection and
water leakage, after completion of tank installation.

3.6.21

SITE DELIVERY AND STORAGE


a) Before delivery to Site the Contractor shall set aside an area for
storage of the GRP tank
b) The storage area shall be dry, protected from direct sunlight,
secure and clearly designated for the sole purpose of storing
GRP units.
c) During storage the GRP units shall be supported along the
edges over their full length and kept out of direct sunlight.
Separating pieces, to the manufacturer's recommendations,
shall be inserted between all units.

3.7.

TESTING AND COMMISSIONING


AT SITE
The Contractor shall thoroughly clean, lubricate as necessary, and ensure free
operation of all plant and installations prior to testing and commissioning.
After each pump unit has been set, anchored and fixed in place and prior to
testing, a final check of lubrication, alignment between pump and motor,
electrical connections, discharge and suction gauge readings and pump
balance shall be made under the supervision of a representative of the
manufacturer.
Horizontally mounted pumps will be supplied correctly aligned on a bed before
shipment.
The Contractor shall ensure the direction of rotation of the driver matches that
of the pump.

3.8.
3.8.1

HYDROSTATIC TESTING OF WATER PIPING


SYSTEMS
All water piping systems and swimming pool piping shall be hydrostatically
tested for ensuring
complete tightness under the test pressure and for the duration of time as
specified under the respective system concerned.

3.8.2

Systems may be tested as a whole or in sections to facilitate the progress of


the work.

3.8.3

No part of any piping system shall be tested to pressure less than the specified
test pressure measured at the highest point of the system

Project : Proposed G+6+Gym Commercial & Residential Building

3.8.4

Care shall be taken not to subject any equipment, apparatus or device to a


pressure exceeding its prescribed test pressure as obtained from its name
plate data or from manufacturer's published data. Pressure tests shall be
applied before connecting piping to equipment. Relief valves instruments,
automatic air vents and all devices that might be damaged by the test
pressure shall be removed, disconnected or blanked off.

3.8.5

In testing flanged piping, temporary blank flanges shall be installed and firmly
anchored to accommodate all developed end thrust.

3.8.6

All piping that can be damaged by end thrust developing from hydrostatic
testing shall be properly anchored during testing especially at changes of
direction.

3.8.7

The piping system to be tested shall be closed by plugging and blanking all
openings in the system in an approved manner and filled slowly with water
making sure to vent all entrapped air. Plugs shall be released temporarily to
ensure that water has reached all parts of the system.
Pressure shall be applied to the system by means of a hand pump drawing
from a water container.

3.8.8

The test pressure shall be maintained on the system for 24 hours during which
time the system shall have no noticeable drop in pressure.

3.8.9

While the system is under pressure, a careful inspection shall be made of all
pipes and joints and if any leaks in joints or evidence of defective pipe or
fitting is disclosed the defective work shall be corrected immediately by
replacing defective parts with new joints and materials. No make shift repairs
or application of any repair compound will be permitted.

3.8.10

After the correction is made the pressure test shall be repeated until a
completely
tight system is ensured:

3.8.11

The test pressure shall be released slowly so as not to produce shocks and
sudden contractions that might damage the piping.

3.9.
3.9.1

TESTING OF EQUIPMENT
After installation, all equipment shall be tested for performance and proper
functioning and for demonstrating to the full satisfaction of the Engineer that
the equipment meets the design requirements as shown on the Drawings and

Project : Proposed G+6+Gym Commercial & Residential Building

3.9.2

3.9.3

as specified.
Should any equipment prove defective, unsatisfactory or does not comply with
the Drawings or Specification, the Contractor shall correct, repair or replace
such equipment or his own account as directed by the Engineer. After the
correction is made, subsequent tests shall be performed until the equipment is
proven to fulfil the requirements to the entire satisfaction of the Engineer.
The data to be measured on equipment shall be of such items as given on the
Schedule of Equipment shown on the Drawings.

3.10. TESTING AND ADJUSTING OF CONTROLS


All controls and instruments shall be operated simultaneously with the
equipment or system that they control and tested for proper, accurate and
dependable functioning and operation.
All controls and instruments shall be calibrated arid adjusted to the
satisfaction of the Engineer.
3.11. GOVERNMENT AND LOCAL AUTHORITIES
Perform at appropriate times during the currency of site work, all tests
required by Government and Local Authorities who may from time to time
have jurisdiction over the work, and obtain the necessary certificates of
approval. Local regulations shall be strictly followed.
3.12. DOMESTIC WATER PIPING STERLIZATION AFTER
COMMISSIONING
On completion of the potable cold water supply services system, including any
parts of the existing service they shall be sterilized by the application of
chlorine. The minimum requirements for chlorination shall be to flush the
pipework thoroughly to remove dirt. Chlorine shall then be added to the
storage tanks and water drawn from all draw-off points until chlorine is
detected at each outlet point. The mains are then to be allowed to stand for a
period of 24 hours, after which the outlets are to be tested for chlorine. If
chlorine is not found to be present, all the above shall be repeated until
residual chlorine is detected. After this, the system is to be completely flushed
with clean water and precautions taken to avoid subsequent contamination of
the installation.
The final requirements for chlorination will be advised by the Engineer during
the course of the Contract. The Contractor shall however allow in his tender for
the requirements as outlined above.

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION - 4
FIRE FIGHTING SYSTEM
INDEX
4.1.

FIRE FIGHTING SYSTEM DESCRIPTION

4.2.

FIRE FIGHITNG ACCESSORIES

4.3.

IDENTIFICATIONS SIGNS

4.4.

TESTING

4.5.

OPERATING INSTRUCTION

4.6.

FIRE STOP SYSTEM

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION - 4
FIRE FIGHTING SYSTEM
4.1
4.1.1.

FIRE FIGHTING SYSTEM DESCRIPTION


SYSTEM DESIGN
The fire detection and protection system shall be designed in accordance with
requirement of the regulations issued by NFPA and the requirement of the Local
Civil Defence Authority.
The Contractor shall be responsible for verifying all dimensions and location of
other services, the correct setting out of the installation and fire protection
equipment and coordination with the Authority Having Jurisdiction (AHJ). The
contractor is also responsible for obtaining approval of the Fire Protection shop
drawings with the AHJ.
All works shall be coordinated with the Main Contractor. The fire extinguishing
equipment and the cabinet shall be supplied and installed by the Services
Contractor as shown on the drawings.
Contractor to appoint specialised fire fighting contractor duly approved by
Dubai Civil Defence and execute the entire fire fighting & fire alarm installation
in line with Dubai Civil Defence requirement.
The Following services shall be provided:

Fire hose Reel.

Apart from the water system as well as dry powder and CO2 extinguishers shall
be used in the project as per the requirement of Authority and NFPA codes.
4.1.2.

SYSTEM DESCRIPTION
1.

SYSTEM DESCRIPTION
The fire pump designed for the storage time as 60 min that required 227
cu.mt water reserves for 1000 USGPM pump. The water shall be stored
in under ground RCC tank.
4 way Breeching inlets (2 nos.) at ground level shall be provided for Fire
Brigade at the compound wall of the plot approachable from both
entrance from the main road of the plot to pump water into the wet riser

Project : Proposed G+6+Gym Commercial & Residential Building

system.

2.

AUTOMATIC FIRE HOSE REEL


The Fire Hose Reel shall primarily be for use by the occupants as first aid
means of fighting a fire whilst awaiting the arrival of the Local Fire
Brigade.
Hose Reel cabinets shall be provided for the building at various locations,
and areas coverage within the maximum length of fire hose (30m). The
hose rack cabinets shall be MS with power coated in red.
Fire hose reel shall be slim type, recess mounted, swinging type to
comply or exceed with BS 5274/EN 67land shall be housed in
The main contractor to Architectural specification shall install installation
of doors and identification marks.
All the internal parts used shall be made of material according to BS 1490
LM 16/24. The hose tubing should be 25mm internal diameter rubber
reinforced with double braiding and 30mtr long to comply with BS 3169
type 1 class B or EN 694 with the exception pf car parking areas where
hose reels, with extended coverage tubing to be used.
The hose reel nozzle to comply with EN 671-PN 16/DN 25/6.
The unit shall be complete with lockshield valve and 25mm pressure
reducing valve to maintain pressure of 3 bar at outlet.
For testing and maintenance drain line with non-return valve to be used.
Brief operating instructions should be clearly displayed on each hose reel.

3.

PORTABLE FIRE EXTINGUISHERS AND FIRE BLANKETS


These shall be CO2 and dry powder portable fire extinguishers located in
fire
cabinets.
Fire blankets shall be provided in each pantry.
Fire extinguishers shall be proposed with substances having zero ozone
depletion layers in line with EHS requirement.

4.

FM 200 SYSTEM (By others)

Project : Proposed G+6+Gym Commercial & Residential Building

These shall be CO2 and dry powder portable fire extinguishers located in
fire
cabinets.
Fire Extinguishers placed at various locations other than fire hose cabinet
shall be enclosed within a stainless steel cabinet with proper indication.
Fire blankets shall be provided in each pantry.
Fire extinguishers shall be proposed with substances having zero ozone
depletion layers in line with EHS requirement.
4.1.1 Fire Fighting System:
The fire fighting system has been designed based on class I to IV system
i.e. with hose reel, hose rack and fire pump. The fire fighting system shall
be in accordance with the NFPA 13 & 14.
The system shall comprise of the following :
1. Fire fighting piping network of ERW pipes schedule 40 class B welded
grooved threaded joints complete with all the fittings, valves and
expansion joints as shown on the Drgs. (Pipes and fittings to be paint as
per Local Civil Defence requirement)
2. Fire stations in different locations of the building including the following:
3. Fire Pump set.
Fire pump set shall be as per local Civil Defence Requirement and shall be
in accordance with NFPA 20. Refer specification clause 4.2.7 listed below.
4. Breeching Inlet:
Two way breeching inlets shall be provided to the building for the access of
the Civil Defence water supply to the building. The connections shall be on
the compound wall of the building on the ground floor. separate breaching
inlets shall be provided and stand pipes.
5. Control Requirements
The wet riser shall be pressurized to ensure the index point fire hose reel
will have a nominal pressure of 6.9 bar.
The level switches shall be provided and to be interfaced with fire pumps
and fire alarm panel.
6. Fire Water Storage
Water required for extinguishing fire by hose reels and fire hoses water
stored in on Underground RCC tank.

Project : Proposed G+6+Gym Commercial & Residential Building

4.2

FIRE FIGHTING ACCESSORIES

4.2.1.

Inlet Breeching Piece


The riser shall be fitted with a 2 nos. 4-way inlet brass or bronze breaching
piece for fire brigade use in addition to the fire pumping station, as required by
the local Fire Authority. The inlet shall be protected by a non-return (check)
valve. The outlet shall be 100mm to BS 4504. The breaching shall be rated for
16 bars.
The breeching piece shall comprise 2 inlets consisting of a 65mm instantaneous
male coupling and a non return valve and shall be protected by a cap secured
by a suitable length of chain. The coupling shall comply with BS 336.
A 25mm drain valve should be fitted to the riser in the inlet box. The valve
should be kept strapped and padlocked closed.

4.2.2.

Inlet Box
The breeching piece and drain valve shall be housed in an inlet box with a glass
fronted door.
The door should be as follows:
1.
Glazed with wired glass and conspicuously indicated by the words: "FIRE
BRIGADE - WET MAIN INLET" or "WET RISER INLET" in block letters on the
inner face of the glass, both in English and Arabic.
2.

Fastened only by means of a spring lock which can also be operated from
inside without the aid of a key after the glass has been broken.

3.

Made large enough for hose to be connected to inlets even if the door
cannot be opened and the only means of access is by breaking the glass.
The box should be constructed in accordance with BS 3980 with
minimum dimensions 610mm x 400mm x 305mm.
The box shall be built into the structure with a fall of one in 12 from the
rear of the base to the front of the base. Construction material for the
cabinet shall be brushed I polished stainless steel as required by
Architect / Engineer.

4.2.3.

Fire Hose Reel


Fire hose Reel shall be slim type, recess mounted, swinging type to comply or
exceed with BS 5274/EN 67land shall be housed in cabinets.
The main contractor to Architectural specification shall install installation of
doors and identification marks.
All the internal parts used shall be made of material according to BS 1490 LM

Project : Proposed G+6+Gym Commercial & Residential Building

16/24. The hose Reel should be 25mm internal diameter rubber with double
braiding and 30mtr long to comply with BS 3169 type 1 class B or EN 694 with
the exception pf car parking areas where hose reels, with extended coverage
tubing to be used.
The hose rack nozzle to comply with EN 671-PN 16/DN 25/6.
The unit shall be complete with lock shield valve and 25mm pressure reducing
valve to maintain pressure of 3 bar at outlet.
For testing and maintenance drain line with non return valve to be used. Brief
operating instructions should be clearly displayed on each hose reel.
4.2.4.

COMBINED LANDING VALVE, FIRE HOSE AND FIRE HOSE REEL CABINET
(APPLICABLE WHEREVER MASONARY CABINET NOT SHOWN ON DRAWINGS)
The back box / cabinet shall be constructed from 16swg Zinter powder coated
finish, shall have the knockouts for pipe entry. The cabinet shall be divided into
2 section, top section shall accommodate the 25mm hose reel and lower
cabinet shall house the 65mm hose, landing valve, nozzle, fire extinguishers
and fire hose rack all as shown in the drawing. Dimension shall be as per
drawings.
Door shall be MS with power coated red as per the Architect requirement. Door
shall be fixed to the cabinet by concealed hinges left or right as required to
facilitate the hose reel pull direction.
Identification of the fire hose reel equipment shall be as per the Architect
requirement in compliance to local Civil Defence Authority.

4.2.5.

Fire Pump set:


Electric fire pump (duty)
Components
The controller shall be designed in accordance with NFPA and local EHS
regulations covering electrically driven Fire Pumps and shall be UL listed FM
approved. Fire pump shall be in accordance with NFPA 20 requirement.
Enclosures shall be minimum 1.2mm gauge sheet steel protected to IP54 fitted
with lockable access door and finished in high quality stove enamel. The
following equipment shall be mounted within the enclosure.
1 - Triple pole fully mechanically interlocked switch to prevent access door
being opened when switch is in 'on' position.
3 - Main HRC cartridge fuses complying with the current NFPA regulations.
5 - Control circuit fuses
1 - Control circuit neutral link
1 - Set of phase failure relays
1 - Start relay

Project : Proposed G+6+Gym Commercial & Residential Building

1 - Accelerating period timer


1 - Line contactor
1 - Pair of electrically interlocked star and delta contactors
1 - Set of fully identified outgoing terminals
2 - Sets of spare fuses for each type used
The following equipment shall be mounted on the enclosure door:
1 - Isolator handle
1 - Stop/reset push button
2 - Supply health indicating lights

Volt free normally closed contacts shall be provided to signal the following
conditions
to the main fire alarm panel:

Pump on demand

Fault on controller

OPERATION
The starting circuit shall be arranged to fail safe by utilizing a separately fused
starting relay which under normal standby conditions is energised so that it
remains in the "hold" position.
If the pressure in the fire main falls to a pre-set value the pressure switch in the
main shall operate and release this relay by causing it to de-energise thus
starting the pump.
Should the wiring to the pressure switch be disconnected or an earth fault
condition occurs on the wiring then the relay shall release to start the pump.
System shall be suitable for power supply 400V/3 Ph/50 Hz
Electric Fire Pump shall operate as follows:
Under normal conditions the pump will start when the controller isolator is
switched to 'ON'.
Operating the stop/reset push button will stop the pump and put the controller
in standby condition. If the operating pressure switch contacts are open the
pump cannot be stopped with the stop push button.
CONTROLLER OPERATION
When in standby condition all relays shall be energised and illuminating
"HEALTHY" lamps. In the event of failure of one or more of the incoming supply
phases the starter shall be de-energise to prevent the pump starting and
simultaneously provide A.C. phase failure indication in the remote fire alarm
panel.
When system pressure falls relays shall cause the starting contactors to operate
and simultaneously provide pump on demand indication in the remote alarm
Project : Proposed G+6+Gym Commercial & Residential Building

circuit.
Completing the operation of the starting contactors shall de-energises the
closed valve bypass solenoid fitted to the pump.
Any open circuit in the pressure switch wiring shall initiate a start sequence,
also an earth fault in the pressure switch wiring will cause a fuse to fail again
initiating a start
sequence
4.2.6.

Fire Pump set:


Diesel fire pump
(standby)
Components
The unit shall be designed in accordance with NFPA-20 for Diesel Engine
Controllers, and to AHJ regulations arranged for automatic and manual starting,
with 24 volt battery system.
Enclosures shall be minimum 1.2mm gauge sheet steel protected to IP54 fitted
with lockable access door and finished in high quality stove enamel.
The following equipment shall be mounted within the enclosure:
Fully mechanically interlocked on load AC isolating switch to prevent access
door being opened when switch is in 'on' position.
Dual independent solid state controlled battery charges.

10 - Circuit breakers

14 - Control circuit relays

1 - Cam timer

1 - Control circuit module housing, voltage stabiliser and diodes

1 - Batteries disconnected buzzer

1 - Set of fully identified outgoing terminals

1 - Speed sensing switch

1 - Failed to start buzzer

1 - Starter motor pinion tooth abutment circuit


The following shall be mounted on the enclosure door:

1 - AC isolator

1 - DC isolator

1 - AC supply healthy light

1 - Manual start control circuit health light

1 - Automatic start control circuit health light

1 - Pump on demand indicating light

1 - Failed to start indicating light

1 - Test manual start indicating light

1 - Battery 'A' healthy light 1 - Battery 'B' healthy light

1 - Test manual start push button

1 - Charge rate ammeters

1 - Tachometer

1 - Hours run counter

1 - Oil pressure gauge or "Oil Pressure Low" indication

1- Water temperature gauge or "Water Temperature High" indication

Project : Proposed G+6+Gym Commercial & Residential Building

ALARM CONTACTS:
Remote volt free normally closed contacts shall be provided to signal the
following
conditions to the Main Fire Alarm Panel:

Pump on demand

Fault on controller
OPERATION
The automatic starting circuit shall be arranged to fail safe by utilising a
separately fused starting relay which under normal standby conditions shall be
energised so that it remains in the "hold" position. If the pressure in the main
falls to a pre-set value the pressure switch in the main shall operate and release
this relay by causing it to
de-energise thus starting the pump.
Should the wiring to the pressure switch be disconnected or an earth fault
condition occur on the wiring then the relay shall release to start the pump.
System shall be suitable for power supply of 220V/1 Ph/50 Hz
The operation of the diesel fire pump controller shall be as follows:
Either battery may be selected to provide power for the automatic mode by
means of a selector switch, which also incorporates an off position to inhibit
automatic control during commissioning. When the switch is in the off position,
audible and visual warning is given locally, and contacts are provided for
remote indication.
On falling pressure, the pressure switch contact will open initiating the auto
start circuit.
Start circuit shall be a 'closed loop' system, any break in the wiring will initiate
automatic start.
The length of the crank period shall be factory set to 15 seconds. The length of
the dwell period shall be set to 10 seconds. An overall controller shall allow 6
starting attempts.
If battery 'A' has been selected for automatic control, the starting solenoid to
crank the engine from battery 'A'. If battery 'B' has been selected for automatic
control, then a second solenoid to crank the engine from battery 'B'.
Engine cranking is detected by the speed module which is connected to the
engine mounted tacho mini-generator. At cranking speed, an amber L.E.D.
designated '1st stage' is illuminated. Should the starter motor fail to engage
after a timed period, a red L.E.D. designated 'not engaged' will illuminate. At
this point, the starter motor will release and then re-energise. This process is
repeated until the starter motor fully engages.
Should the battery selected for automatic control fail during the cranking
Project : Proposed G+6+Gym Commercial & Residential Building

sequence, all further cranking attempts will automatically be made from the
opposite battery.
When the engine fires and attains running speed, a green L.E.D. mounted on
the speed module, designated '2nd stage' illuminates and hours run indication
and pump running indicator lamp shall come into operation. The engine will now
continue to run until the starting pressure switch has been reset and the fuel
cut-off level operated. This operation shall cause the 'test manual start' light to
illuminate and also the 'test manual start' push button to become operative.
Operating the test manual start push button will then start the engine from the
other battery, than the one which is selected for automatic control. Once
started, the engine will again continue to run until shutdown manually, this then
restores the controller to full standby condition. Should the controller be left in a
condition with the test manual start light illuminated, this is no way inhibits the
automatic starting should a fall in pressure be detected.
A break glass emergency start push button shall be fitted to the front of the
controller, which, when operated, completely bypasses all automatic control
and energises both starter solenoids simultaneously.
Instrumentation includes battery charger ammeters, tachometer, oil pressure
gauge, water
water temperature gauge and hours run indicator.

3 - green indicating lights, illuminated under normal conditions are


incorporated for A.C, supply healthy, starting system 'A' healthy and
starting system 'B' healthy.
2 - amber indicating lights, illuminated under operating conditions, are
incorporated
for 'pump on demand' and
pump running.
2 - red indicating lights illuminated under fault conditions are
incorporated for engine failed to start and auto start inhibited. These
conditions also initiate a local audible alarm.

Volt free normally closed contacts shall be provided for connecting to the fire
alarm panel giving

the following signals, pump on demand, fault on controller.


BATTERY CHARGERS:
Dual independent battery chargers are incorporated which are factory set, to
suit Plant batteries.

Project : Proposed G+6+Gym Commercial & Residential Building

These chargers incorporate automatic boost/float charge control in accordance


with voltage limits defined by NFPA regulations.
4.2.7.

FIRE PUMP SET: Jockey pump.


Components
This unit shall be designed to operate on NFPA installations and to AHJ
requirements and shall be UL listed FM LISTED.
Enclosures shall be reinforced polycarbonate and fitted with access cover
secured by captive screws. Protection shall comply with IP65.
The following equipment shall be mounted on the enclosure door:

1 - Isolator operating handle


System shall be suitable for 400V/ 3 Phase/ 50 Hertz
Volt free normally closed contacts shall be provided to signal the following
conditions
to the main fire alarm panel:

Pump on demand

Fault on controller.
For wet riser pumpset the 'pump on demand' indication shall be annunciated
after a time delay of approximately 15 seconds (delay period to be adjustable).

4.2.8.

4.3

Fire Water Storage tank:


The construction standard for Tank shall be as per AWWA (American Water
Works Associate). Refer civil specification and tank data sheet for detailed
specification.
IDENTIFICATION SIGNS
Drain valves, test valves, control valves, shall be fitted with approved
enamelled signs indicating their use.

4.4

TESTING
General : All testing shall be performed under the work of this Section. All
services required for testing shall be a responsibility of the work of this Section.
The contractor shall notify the Engineer of all tests, 24 hours prior to testing.
The Fire Protection Piping Systems shall be tested hydrostatically for not less
than 2 hours at 1.5 times the maximum system pressure.
If the systems are tested in sections, the connection to the previously tested
section shall be included.
All tests that may be required by the local Fire Authorities shall be performed
under the work of this Section in the presence of their representative if so

Project : Proposed G+6+Gym Commercial & Residential Building

required.
All leaks shall be corrected and the system re-tested until no leaks are found, at
no extra cost.
When the various systems are completed, operation tests shall be run, on all
equipment to demonstrate proper operating conditions. These tests shall be run
under the observation of the Engineer.
Cost to repair any damages to the building construction occasioned by pipe
leaks or defective materials shall be borne under the works of this Section, at
no cost to the Owner. All corrective work shall commence immediately after
damage occurs.
4.5

OPERATING INSTRUCTIONS
Upon completion and approval of the systems, this Contractor shall provide an
experienced engineer to instruct the Owner's operators in all details of
operating and maintaining the system. The Contractor shall provide three (3)
sets of type written operation instructions, parts lists and service manuals of all
equipment, wiring diagrams, control diagrams and test reports, suitably bound.

4.6
4.6.1.

FIRE STOP SYSTEM


Applications of fire stop systems include:

Penetrations for the passage of duct, cable, cable tray, conduit, piping,
electrical bus ways and raceways through fire-rated vertical barriers

(walls
and partitions), horizontal barriers (floor/ceiling assemblies), and vertical
service shaft walls and partitions.

Openings and penetrations in fire-rated partition or walls containing fire

doors.

4.6.2.

Multiple electrical boxes located within the same stud cavity

All materials shall conform to relevant North American or European


Standards.

Quality Assurance

Source Limitations: Obtain fire stop through-penetration and joint


systems
from a single manufacturer.

A manufacturer's direct representative or authorized local representative

Project : Proposed G+6+Gym Commercial & Residential Building

(not distributor
or agent) to be on-site during initial installation of firestop systems to
train appropriate
contractor personnel in proper selection and installation procedures. This
will be done per
manufacturer's written recommendations published in their literature and
drawing details.

Proposed firestop materials and methods shall conform to applicable


governing codes having local jurisdiction.

Firestop Systems do not reestablish the structural integrity of load


bearing
partitions/assemblies, or support live loads and traffic. Installer shall
consult the structural engineer prior to penetrating any load bearing
assembly.
4.6.3.

4.6.4.

Delivery Storage and Handling

Deliver materials in manufacturer's original, unopened, undamaged


containers with
identification labels.

Store materials protected from weather and damage and at temperature


conditions in compliance with manufacturer's requirements.

Before handling, read product data sheets and material safety data
sheets. Do not use damaged or expired materials

Fire Stop Systems

Penetrations of fire resistant assemblies


"Penetrations of pipes, tubes, conduits, wires, cables, ducts and vents
through
fire resistant walls and shaft enclosures, and floor, ceiling, and roof
elements of fire resistant assemblies shall be protected in accordance
with the following:

Non-combustible penetrations
"Non insulated metal ducts and non-combustible pipes shall be protected
by
an approved through-penetration protection system. The annular gap
around the penetrates shall be filled and sealed with Firestop silicone
sealant to an appropriate depth.

Project : Proposed G+6+Gym Commercial & Residential Building

Combustible penetrations
Metal ducts with combustible jackets or insulation shall be protected by
an
approved through-penetration protection system. The annular gap
around the duct shall be filled and sealed with Fire stop intumescent
sealant to an appropriate depth.

Single cable or bunched cables


The annular gap around cable or bunches of cables shall be packed with
rockwool/mineral wool and the ends shall be filled and sealed with in
tumescent sealant to an appropriate depth.

Cable trays crossings:


Permanent system Firestop intumescent sealant shall be applied around
and between the cables. The opening shall be sealed with trowlable fireresistant cement-based mortar.
Temporary system where future changes are expected ready-to-use,
intumescent flexible block firmly seated shall be built up inside the
opening sealing it completely. Fire stop intumescent sealant shall be
applied around and between the cables.
Non metal pipe crossings less than 50 mm diameter: The annular gap
around the penetrates shall be filled and sealed with Fire stop
intumescent sealant.
Non metal pipe crossings of 50 mm diameter and more: The annular gap
around the penetrates shall filled and sealed with Fire stop intumescent
sealant to an appropriate depth.
The pipes shall be provided with a pre-assembled graphite based
intuinescent
jacket contained in a metal housing, fixed around the pipe with metal
fixings.

Project : Proposed G+6+Gym Commercial & Residential Building

SECTION 05
SCHEDULE OF MANUFACTURERS
ITEM
DX- Split units / FAHUs

Air Outlets / Louvres

Volume / Fire Dampers

Extract Fans (Wall / Window)


Rubber Insulation

Refrigerant Pipes
Toilet Accessories

MANUFACTURERS
MDV,
Media,
VOLTAS,
ELEKTA
Or equivalent
Technalco,
Beta,
AirMaster
Or equivalent
Safid,
Gmamco,
Beta
Or equivalent
Elicent,
KDK
Or equivalent
K-Flex,
Gulfoflex,
Mobius
Or equivalent
Trox,
Execel ,
or Any Chinese Make.
Vitreous china ceramic VC

Project : Proposed G+6+Gym Commercial & Residential Building

REMARKS

Fire Dampers any


brand approved by
DCD

only & Not crome plated.


PI Duct
Flexible Ducts

PAL
Pearl Duct
AP3 or any equivalent
Safid,
Thermoflex,
Thermoflex,
ATCO
Or equivalent

Sanitary wares

General Ceramic,
Any chinese Make RAK
Cermics,
Vitra,
Or equivalent

ITEM
Valves

MANUFACTURERS
Pegler,
Kidz,
Crane,
Or equivalent
Any Indian Make
Jindal
Zenith Birla
Any Italian Make,
Any Chinese Make,
Any Local Make.
NPP, Cosmoplast, ,Modern,
Plastic Or equivalent
Unidelta, Raktherm,
Cosmoplast
Or equivalent
Hitherm
Sanifirst
Haier
Or equivalent
Cosmoplast,
Borplus,Raktherm
Or equivalent
Ebara, Espa ,Wilo
Or equivalent
Hepworth
Aqua
Delta
Or equivalent

G.I Duct work


Tap ware
uPVC and Fittings
Pex pipes
Water Heaters

Polypropylene Pipes & Fittings


( for Hot Water supply)
Water Pump sets
Roof / Floor / Balcony Drains

Project : Proposed G+6+Gym Commercial & Residential Building

REMARKS

Fire pumps / Hose reels and


accessories

Fire Extinguishers and Blankets

Fire Pipes(ERW, SCH40)

NAFFCO
Firex
Unisafe
Or equivalent any brand
approved by civil defense.
Naffco
Marshal
Bristol
Or equivalent
Any Indian Make
Jazeera
Zenith Birla
Surya

SECTION - 6
CODES AND STANDARDS
All work will be in strict compliance with the applicable sections of the codes
and standards, design guides issued by the following agencies.
ARI
ASHRAE
and

American Refrigeration Institute


American Society of Heating, Refrigeration
Air conditioning Engineer's Inc.

ASTM
Materials.
SMACNA
Contractors

American Society of Testing


Sheet metal and Air Conditioning
National Association.

CIBSE
Services

Chartered Institution of Building


Engineer

s
NFPA
20,72

National Fire Protection Association 11, 13, 16,


101 and 110

UL

Under writers Laboratory

BS

British Standards Institution

BSEN

British Standards European Norms

Project : Proposed G+6+Gym Commercial & Residential Building

IEC
Commission

International Electro-technical

ISO
Standardization
DEWA
Department
DM
Department
CD
IP
LPC
Officer's

International Organization of

Dubai Electricity & Water

Dubai Municipality - Drainage

Civil Defence Authority of Dubai


The Institute of Plumbing, UK.
The Loss Prevention Council, UK (Fire
Committee)

.
-

Jebel Ali Free Zone Authority


Dubai Municipality Green

GB

Green Building

AWWA
Associate).

American Water Works

JAFZA
DM
building

***

Project : Proposed G+6+Gym Commercial & Residential Building

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