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HEAT TRANSFER
Practically all the unit operations of chemical engineering involve heat effects. Thus, the
principles governing the transfer of heat are important to chemical engineers in the design and
analysis of chemical processes.
I2 - 1
q
dT
k
A
dx
(I.2 1)
In the absence of convection and radiation, Fouriers law is also valid for liquids and gases.
k a bT
(I.2 2)
where a and b are empirical constants and T is the temperature of the conducting medium.
q kA
(T T ) T
T
kA 2 1
x
( x2 x1 )
R
(I.2 3)
k (2L)(Ti To )
(T To ) T
kAL i
ln(ro / ri )
(ro ri )
R
(I.2 4)
where:
(ro ri )
kAL
(I.2 5)
AL (2rL ) L
rL
( ro ri )
ln( ro / ri )
(I.2 6)
(I.2 7)
q k( 4 ri ro )
( Ti To )
( T To ) T
k AG i
( r0 ri )
( ro ri )
R
(I.2 8)
where:
R
(ro ri )
k AG
A G 4 ri ro
(I.2 9)
Ai Ao
(I.2 10)
analogous to current flow through several resistances in series where thermal resistance
corresponds to electrical resistance; temperature drop to voltage drop; and heat transfer rate to
electric current.
1. Total Temperature Drop:
The total temperature drop across the multilayer wall is equal to the sum of the temperature
drops across each layer,
T TA TB TC
(I.2 11)
(I.2 12)
(I.2 13)
RA TA q A x A (k A A)
RB TB qB xB (k B A)
RC TC qC xC (k C A)
(I.2 14)
(I.2 15)
(I.2 16)
(I.2 17)
RB TB q B (ro , B ri , B ) /(k B A L , B )
(I.2 18)
RC TC qC (ro ,C ri ,C ) /(k C A L ,C )
(I.2 19)
where:
A L , A (2rL , A ) L ,
rL, A
(ro, A ri , A )
ln(ro, A / ri , A )
A L , B (2rL , B ) L ,
, rL, B
(ro, B ri , B )
ln(ro, B / ri , B )
ro, A ri , B , ro, B ri ,C
A L ,C (2rL ,C ) L
, rL,C
(ro,C ri ,C )
ln(ro,C / ri ,C )
(I.2 20)
(I.2 21)
(I.2 22)
I2 - 4
(I.2 23)
(I.2 24)
3. Overall Resistance:
The reciprocal of the overall wall resistance is equal to the sum of the reciprocals of the
resistance of each layer,
1 / R q / T 1 / R A 1 / RB 1 / RC
(I.2 25)
This result can be generalized to include N number of materials in the composite wall.
T
Rc
(I.2 26)
R value
T
x
q/ A k
(I.2 27)
R value
r
r
T
o ln o
q / Ao k ri
(I.2 28)
rcr
k
ho
(I.2 29)
rcr
2k
ho
(I.2 30)
When the outer radius of the insulation is less than the critical radius, adding more insulation
will increase the heat transfer rate. However, when the outer radius of insulation is greater
than the critical radius, adding more insulation will decrease the heat transfer rate.
Before an equilibrium temperature can be reached in the solid, some time must elapse during
which the temperature within the solid changes both with position and with time an
unsteady-state or transient period.
N Fo
kt
t
2
2
c p s
s
(I.2 31)
N Fo
kt
t
2
2
c p r
r
(I.2 32)
k / c p
(I.2 33)
B. Biot Number
The Biot number is the ratio of the conductive resistance within a solid to the convective
resistance at its surface. It is a measure of the importance of the internal resistance relative to
the external resistance.
N Bi
Lc / k hLc
1/ h
k
(I.2 34)
where Lc is the surface area to volume ratio (characteristic dimension) of the solid of
arbitrary shape:
Lc V / As
(I.2 35)
I2 - 7
Ut
T T b
ln 1
c s
T Ta
p
(I.2 36)
1 1 s
U h 2k
(I.2 37)
2Ut
T T b
ln 1
c r
T Ta
p
(I.2 38)
1 1 r
U h 3k
(I.2 39)
3Ut
T T b
ln 1
c r
T Ta
p
I2 - 8
(I.2 40)
1 1 r
U h 5k
(I.2 41)
T T b
0.81exp ( 2.47 N Fo )
T Ta
(I.2 42)
This equation is also applicable to a slab heated from one side only, provided that no heat is
transferred at the other side and dT dx 0 at that surface.
2. Long Solid Cylinder (Middleman, 1998):
T T b
0.692 exp ( 5.78 N Fo )
T Ta
(I.2 43)
T T b
0.608 exp ( 9.87 N Fo )
T Ta
(I.2 44)
fluid medium so that at time t > 0, Ts = T . The temperature within the solid will change with
time but these temperature changes will be confined to the region near one surface only. The
thermal penetration distance x p at time t > 0 is that distance from the surface of the solid
beyond which not enough heat has penetrated to affect the temperature significantly. It is
arbitrarily defined as that distance from the surface at which the temperature change at time t
> 0 is 1 % of the initial change in surface temperature (McCabe, 2001):
x p 3.64 t
(I.2 45)
QT
sc p (T b Ta )
A
(I.2 46)
QT rc p (T b Ta )
A
2
(I.2 47)
QT rc p (T b Ta )
A
3
QT
t
2k ( Ts Ta )
A
(I.2 48)
(I.2 49)
I2 - 10
q
h(Ts T )
A
(I.2 50)
(I.2 51)
(I.2 52)
I2 - 12
(I.2 53)
(I.2 54)
cc pc (Tcb Tca ) m
hc ph (Tha Thb )
m
(I.2 55)
where: Tcb = bulk temperature of cold fluid stream leaving the heat exchanger
Tca = bulk temperature of cold fluid stream entering the heat exchanger
Tha = bulk temperature of hot fluid stream entering the heat exchanger
Thb = bulk temperature of hot fluid stream leaving the heat exchanger
2. Condenser
In a condenser, the cold fluid stream absorbs the latent heat released by the hot fluid stream
as it condenses:
m c c pc (Tcb Tca ) m h
(I.2 56)
If the vapor at the inlet is superheated and/or if the condensate leaving the condenser is
subcooled, appropriate sensible heat terms must be added in the right-hand side of the overall
heat balance equation.
(I.2 57)
T
UAT
R
1
UA
R
(I.2 58)
(I.2 59)
For a tubular heat exchanger, the heat transfer areas on both sides of the tube wall, Ai and Ao,
are not equal, giving rise to two overall heat transfer coefficients, Ui and Uo :
q U o Ao T U i Ai T
(I.2 60)
A plate heat exchanger, on the other hand, has only one U because the areas on both sides of
the plate are the same.
1. Plate Heat Exchanger
I2 - 13
Consider a plate being exposed to a hot fluid on one side and a cold fluid on the other. Heat
transfer from the hot fluid to the cold fluid through this plate is analogous to current flow
through several resistances in series with two convective thermal resistances and one
conductive thermal resistance. At a particular section of the exchanger where the temperature
of the hot fluid is Ti and the temperature of the cold fluid is To :
Local heat flow rate:
qi q w q o q
(I.2 61)
T Ti Tw To
(I.2 62)
where:
T Ti To
Ti Ti Tw ,i
Tw Tw ,i Tw ,o
To Tw ,o To
Ri Rw Ro R
Local overall thermal resistance:
where:
Ri Ti qi 1 ( hi A )
Rw Tw q w x w (k w A)
Ro To qo 1 ( ho A )
1 1 x w 1
U hi
kw
ho
(I.2 63)
(I.2 64)
(I.2 65)
(I.2 66)
(I.2 67)
(I.2 68)
(I.2 69)
(I.2 70)
(I.2 71)
qi q w q o q
(I.2 72)
T Ti Tw To
(I.2 73)
where:
Ti Ti Tw,i
(I.2 74)
T w Tw , i Tw , o
(I.2 75)
I2 - 14
To Tw,o To
(I.2 76)
T Ti To
(I.2 77)
R Ri Rw Ro
(I.2 78)
where:
Ri Ti qi 1 (hi Ai )
(I.2 79)
Rw Tw qw xw (k w AL )
Ro To qo 1 (ho Ao )
(I.2 80)
(I.2 81)
where:
1
1
1
x w
1
U o Ao U i Ai hi Ai k w AL ho Ao
(I.2 82)
D
x D
1
1
o w o
U o Di hi k w DL ho
(I.2 83)
Di
1
1 x D
w i
U i hi k w DL Do ho
(I.2 84)
Special Cases:
(a) For large-diameter thin-walled tube, the inner and outer surfaces are almost
identical, Di Do and
1
U Ui Uo
(I.2 85)
1 / hi x w / k w 1 / ho
(b) When the thin heat exchanger tube is made of a highly conductive material, its
thermal resistance is negligible and the overall heat transfer coefficient further
simplifies to
1
1 1
U hi ho
(I.2 86)
(c) When the fluid outside the tube has a much higher thermal resistance than the tube
wall and the fluid inside the tube, it will control the rate of heat transfer, i.e.,
outside resistance controlling, thus
U o ho
(I.2 87)
Values of the overall heat transfer coefficient range from about 10 W/m 2-oC for gas-to-gas
heat transfer to about 10,000 W/m2-oC for heat transfer that involves phase changes (Cengel
2003).
I2 - 15
T
1 / Uo
Ti
Do / Di hi
(I.2 88)
Tw
( x w / k w )( Do / DL )
To
1 / ho
(I.2 89)
F. Fouling
In actual practice, heat transfer surfaces do not remain clean. The accumulation of solid
deposits on one or both sides of the heat exchanger tubes causes a reduction in the rate of heat
transfer and a deteriorating performance of the heat exchanger with time. It can be minimized
by avoiding large temperature differences and low fluid velocities and by adding chemical
inhibitors.
The fouling factor accounts for the additional resistance of scale deposits on the surface of a
heat exchanger tube. It is defined as the thermal resistance due to fouling for a unit area of a
heat exchange surface:
R f ,i
1
h f ,i
and R f ,o
1
h f ,o
(I.2 90)
where hf,i and hf,o are the fouling coefficients for the inside and outside surfaces of the tube,
respectively.
The total thermal resistance in the heat exchanger becomes:
R
x w
1
1
1
1
1
1
U o Ao U i Ai hi Ai h f ,i Ai k w AL ho Ao h f ,o Ao
(I.2 91)
The fouling factor can be determined from experimental overall heat-transfer coefficients for
both clean and dirty heat exchanger tubes:
1
1
Rf
(I.2 92)
A. LMTD Method
1. Parallel-Flow and Counter-Flow Heat Exchangers
The rate of heat transfer in a differential section of a simple heat exchanger is
dq U (Th Tc )dA
(I.2 93)
where dA is the element of surface area required to transfer heat at the rate dq at a point in the
exchanger where the local overall heat transfer coefficient is U and the local overall
temperature difference between the two fluid streams is (Th - Tc).
However, fluids become heated or cooled as they pass through a heat exchanger. Thus, in
general, the local temperature difference between the two fluid streams will vary with position
in the heat exchanger and some mean temperature driving force must be used when
calculating for the heat transfer rate over the entire heat exchanger. When the overall heattransfer coefficient, the mass flow rates and specific heat capacities of the fluids are constant,
the heat-transfer rate qT over the entire heat exchanger is given by
qT UAT T L
(I.2 94)
T L
T2 T1
ln( T2 / T1 )
(I.2 95)
q UAFG TL
(I.2 96)
Tha Thb
Tcb Tca
(I.2 97)
Parameter is the heating effectiveness of the heat exchanger, which is the ratio of the
actual temperature rise of the cold fluid to the maximum possible temperature rise (obtainable
if the warm end approach were zero based on counter flow) (McCabe, 2001):
Tcb Tca
Tha Tca
(I.2 98)
B. Effectiveness-NTU Method
1. Number of Heat Transfer Units
In a heat exchanger operating at steady-state, the rate at which heat is transferred across the
heat-conducting wall is equal to both the rate at which heat is absorbed by the cold fluid
stream and the rate at which heat is lost from the hot fluid stream:
q q c q h
c c pc ( Tcb Tca ) m
h c ph ( Tha Thb )
qm
Cc
TL
UA Tha Thb
Ch
TL
(I.2 99)
(I.2 100)
(I.2 101)
(I.2 102)
(I.2 103)
where C c m c c pc and C h m h c ph are the heat capacity rates of the cold and hot fluid
streams, respectively.
The number of heat transfer units, N H , gives the ratio of the temperature change of the
fluid stream with the smaller heat capacity rate, Cmin , (hence, with the greater temperature
change) to the average temperature driving force in the heat exchanger. Thus,
NH
UA
C min
(I.2 104)
(I.2 105)
This occurs in either of the following two cases in a counter-flow heat exchanger with an
infinite heat transfer area:
(a) the cold fluid, having the smaller heat capacity rate, is heated to the inlet
temperature of the hot fluid, or
(b) the hot fluid, having the smaller heat capacity rate, is cooled to the inlet
temperature of the cold fluid.
The heat transfer effectiveness, , gives the ratio of the actual heat transfer rate in a given
heat exchanger to the maximum possible heat transfer rate:
q
q max
(I.2 106)
where is the heat transfer effectiveness. When the cold fluid has the smaller heat capacity
rate, Cc C min and Tcb Tha . Thus,
C h (Tha Thb )
C min (Tha Tca )
(I.2 107)
Correspondingly, when the hot fluid has the smaller heat capacity rate, C h C min and
Thb Tca . Thus,
Cc (Tcb Tca )
C min (Tha Tca )
(I.2 108)
The heat transfer effectiveness is useful in determining the heat transfer rate in a heat
exchanger without knowing the outlet temperatures of the fluids as well as in predicting outlet
temperatures when inlet temperatures are known.
The heat transfer effectiveness can be expressed in terms of the number of heat transfer units
and heat capacity ratio as follows:
Counter-flow double pipe heat exchanger:
1 exp[ N H (1 c)]
1 c exp[ N H (1 c)]
(I.2 109)
1 exp[ N H (1 c)]
1 c
I2 - 19
(I.2 110)
(I.2 111)
ho p
kAc
(I.2 112)
Since heat transfer from a fin is proportional to its surface area, this equation is applicable
when the surface area of the fin tip is a negligible fraction of the total fin area.
2. Infinitely Long Fin
When the fin is very long, the temperature of the fin tip will approach the temperature of the
surrounding fluid medium. Since tanh aL 1 as L thus, for an infinitely long fin
(Cengel, 2003):
q F ho pkAc (Tw,o T )
I2 - 20
(I.2 113)
(I.2 114)
Dividing each term in the preceding equation by the perimeter p gives the equivalent fin
length, L e :
A
Le L c
(I.2 115)
p
where:
D
Le L
for cylindrical fin of diameter D
(I.2 116)
4
tw
Le L
for rectangular fin of thickness t and width w
(I.2 117)
2(t w)
t
Le L
for thin rectangular fin
(I.2 118)
2
Thus, this case can be treated as fin with insulated tip by replacing the actual fin length with
the equivalent length, which takes into account heat loss from the edges as well as from the
tip of the fin:
q F ho pkAc (Tw,o T ) tanh aLe
(I.2 119)
B. Fin Efficiency
The temperature drops along the length of a fin and because of the decreasing temperature
driving force toward the fin tip, the heat transfer rate from the fin will also drop. The fin
efficiency, F , gives the ratio of the actual heat transfer rate to the maximum heat transfer rate
from the fin:
q
F F
(I.2 120)
q F ,max
The maximum heat transfer rate occurs when the entire fin is at fin base temperature Tfb:
q F ,max ho AF ( T fb T )
(I.2 121)
ho pkAc ( T fb T )
ho AF ( T fb T )
I2 - 21
1 kAc
1
L ho p aL
(I.2 122)
tanh aL
aL
(I.2 123)
A short fin with high thermal conductivity would be nearly isothermal, thus F 1 .
C. Fin Effectiveness
The performance of fins can be expressed in terms of the fin effectiveness, which gives the
ratio of the heat transfer rate from the fin of base area Afb to the heat transfer rate from the
same area of bare surface:
F 1
F 1
F 1
qF
qF
q B ho A fb ( T fb T )
(I.2 124)
AF
F
AB
(I.2 125)
(I.2 126)
I2 - 22
q qU q F ho ( AU F AF )( Tw ,o T )
(I.2 127)
1
ho ( AU F AF )
(I.2 128)
The overall effectiveness for a finned surface is defined as the ratio of the total heat transfer
rate from the finned surface to the heat transfer rate from the same surface if there were no
fins:
FS
q FS ho ( AU ,T F AF ,T )( Tw ,o T )
q BS
ho ABS ( Tw ,o T )
(I.2 129)
where ABS is the area of the bare surface when there are no fins, AF ,T is the total surface area
of all the fins on the surface, and AU ,T is the total area of the unfinned portion of the surface.
F. Heat Sinks
Heat sinks are specially designed finned surfaces that are used in the cooling of electronic
equipment. They lower the thermal resistance by increasing the heat transfer area. Their heat
transfer performance is expressed in terms of their thermal resistance (Cengel, 2003):
qF
T fb T
R
ho F AF ( T fb T )
(I.2 130)
VLc VLc
I2 - 23
(I.2 131)
where Lc is a characteristic dimension. Fluid flow is laminar at low Reynolds numbers and
turbulent at high Reynolds numbers.
B. Nusselt Number
The Nusselt number gives the ratio of the convective heat flux to the conductive heat flux
through a fluid layer. It represents the enhancement of heat transfer as a result of convection
relative to conduction across the same fluid layer (Cengel, 2003):
N Nu
qconvection
hT
hL
qconduction kT / L
k
(I.2 132)
C. Prandtl Number
The Prandtl number is the ratio of the momentum diffusivity to the thermal diffusivity of a
fluid. It also gives the ratio of the thickness of the hydrodynamic boundary layer to the
thickness of the thermal boundary layer:
N Pr
cp
( / )
(k / c p )
k
(I.2 133)
For most liquids, NPr > 1, i.e., the hydrodynamic boundary layer is thicker than the thermal
boundary layer.
D. Grashof Number
The Grashof number gives the ratio of the buoyant forces to the viscous forces acting on a
fluid. It represents the natural convection effects and governs the flow regime in natural
convection.
N Gr
g ( Ts T )L3c
I2 - 24
(I.2 134)
N Gz
m c p
(I.2 135)
kL
De 4rH
4 Ac
pw
(I.2 136)
(I.2 137)
2. Internal Flow
For heating or cooling of a fluid flowing inside a tube, the average value of the heat transfer
coefficient is computed by evaluating the fluid properties at the mean bulk fluid temperature,
which is the arithmetic average of the bulk temperatures at the tube inlet and exit:
T 12 (Ta Tb )
I2 - 25
(I.2 138)
1. Condensation
The properties of the condensate are evaluated at the condensate film temperature given by:
3( Th Tw )
3
T f Th T Th
4
4
where:
(I.2 139)
2. Boiling
The vapor properties are evaluated at the average temperature of the vapor film:
T f 12 (Tw Tsat )
(I.2 140)
The liquid properties, on the other hand, are evaluated at the saturation temperature, Tsat .
(I.2 141)
(I.2 142)
where: h = average heat transfer coefficient over the entire length of the plate
L = entire length of the plate
uo= free-stream velocity or velocity of fluid approaching the plate and beyond the
edge of the hydrodynamic boundary layer
I2 - 26
N Nu
c p, f f
hL
, N Pr
kf
kf
, N Re
u o L f
(I.2 143)
N Nu i
, N Gz
, v
k
kL
w
B. Turbulent Flow Forced Convection
1. Immersed Flow Parallel to Flat Plate ( N Re 3x105 , N Pr 0.7) (Geankoplis, 1995):
0 .8
1/ 3
N Nu 0.0366 N Re
N Pr
where:
N Nu
c p, f f
hL
, N Pr
kf
kf
(I.2 144)
, N Re
u o L f
N Nu N Pr
where:
N Nu
0.3
ho Do
kf
0.35 0.56N Re
, N Pr
0.52
c p, f f
kf
(I.2 145)
, N Re
Do G
where:
N Nu
ho D p
kf
, N Re
1/ 3
DpG
I2 - 27
(I.2 146)
, N Pr
c p, f f
kf
4. Tubular Flow
The average heat transfer coefficient for fluid flowing in turbulent flow inside a tube is
obtained from the Sieder-Tate equation:
For long tubes (L/D) >50:
0.8 1 / 3
N Nu 0.023NRe
NPr v
where:
N Nu
hi D
DV
, N Re
k
(I.2 147)
, N Pr
cp
k
For a short tube (L/D < 50) with uniform fluid velocity at the sharp-edged entrance (McCabe,
2001):
hi
D
1
h
L
0.7
(I.2 148)
where: hi = average heat transfer coefficient over the short tube length
h = heat transfer coefficient for fully developed turbulent flow (long tube)
N Nu a(N Gr N Pr )m
where: N Nu
L3 2f gT
hL
, N Gr
kf
2f
, N Pr
(I.2 149)
c p, f f
kf
The values of the parameters a and m for specific geometries are given in the following table:
Table I2 1. Values of the parameters a and m for use in the general equation for natural
convection from an isothermal surface: N Nu a(N Gr N Pr )m (Geankoplis, 1995).
Physical Geometry
NGrNPr
a
m
I2 - 28
<104
104-109
>109
<10-5
10-5-10-3
10-3-1
1-104
104-109
>109
1.36
0.59
0.13
0.49
0.71
1.09
1.09
0.53
0.13
1/5
1/4
1/3
0
1/25
1/10
1/5
1/4
1/3
105-2 x 107
2 x 107-3 x 1010
105-1011
0.54
0.14
0.58
1/4
1/3
1/5
Horizontal plates
Upper surface of heated
plate or
lower surface of cooled
plate
Lower surface of heated
plate or
upper surface of cooled
plate
B. Condensation
In film-type condensation, the liquid condensate forms a film of liquid that flows over the
surface of the condenser tube under the action of gravity.
qT
m T
b
Ao To Do LT To LT To
(I.2 150)
h
3 3 b f
1/ 3
k 3f 2f g
0.943
To L f
I2 - 29
1/ 4
(I.2 151)
where:
N Re
4b
(I.2 152)
1/ 4
(I.2 153)
For NRe > 40, h is multiplied by 1.2 to account for the effect of rippling (McCabe, 2001).
3. Condensation on Vertical Stack of Horizontal Tubes
The condensate falls cumulatively from tube to tube and the total condensate from the entire
stack finally drops from the bottom tube. The average coefficient for condensation on the
outside of N horizontal tubes arranged in a vertical stack is given by (McCabe, 2001):
k 3f 2f g
hN 0.729
NT D
o o f
1/ 4
(I.2 154)
A
v D(Ts Tsat )
1/ 4
(Ts Tsat )
(I.2 155)
where:
N Nu
ho Do
k
, N Re
Do Ge
(I.2 156)
, N Pr
cp
k
(I.2 157)
(I.2 158)
S c PDs 1 o
(I.2 160)
p
I2 - 31
In a cross-flow heat exchanger, the shell-side heat-transfer coefficient can be estimated from
(McCabe, 2001):
0.61
0.33
N Nu 0.287 N Re
N Pr
Fa
where:
(I.2 162)
cp
ho Do
DG
, N Re o
, N Pr
k
k
Fa = arrangement factor that depends on Reynolds number and tube spacing
p = tube spacing in heat exchanger
G = mass velocity outside the tubes, based on minimum area for flow in any tube row
N Nu
(I.2 163)
1
nB
I2 - 32
(I.2 164)
QT
t
2k( Tw Tb )
A
(I.2 165)
kc p
kc p nB
QT
2
2
tA( Tw Tb )
t
(I.2 166)
N Nu KN
hD
N Nu c c ,
where:
k
n = impeller speed, r/s
Da = impeller diameter
Dt = tank diameter
0.67
Re
N Re
0.37 0.24
Pr
v
Da
Dt
Da2 n
0.1
Dc
Dt
, N Pr
0.5
cp
k
(I.2 167)
, v
Table I2-3. Values of K for Baffled Tank Heated or Cooled by Helical Coil
and With Various Agitation Devices (McCabe, 2001):
Agitation device
K
turbine impeller
0.17
pitched turbine
0.1445
propeller
0.119
The heat-transfer coefficient hj between the liquid and jacketed inner surface of an agitated
and baffled tank can be found from McCabe, 2001):
N Nu K N Re N Pr vb
a
where:
N Nu
h j Dt
k
, N Re
Da2 n
1/ 3
, N Pr
(I.2 168)
cp
k
, v
Table I2-4. Values of K, a, and b for Heating or Cooling Jacketed Baffled Tank With Various
Method of Agitation (McCabe, 2001).
Agitation device
K
a
b
standard turbine
0.76
2/3
0.24
pitched turbine
0.684
2/3
0.24
propeller
0.456
2/3
0.24
anchor agitator, 10 < NRe < 300
1.0
1/2
0.18
anchor agitator, 300 < NRe < 40000
0.36
2/3
0.18
C. Transient Heat Transfer in Agitated Tank
Consider the heating of a liquid of mass m and specific heat capacity cp in a well-agitated
vessel where at time t = 0, its temperature is Ta. The temperature of the liquid, Tb , at any time
t > 0 can be found for the following two cases:
1. Heating by an isothermal medium at temperature Ts (McCabe, 2001):
ln
Ts Ta UAt
Ts Tb mc p
(I.2 169)
ln
Ta Tha m h c ph t K 1
Tb Tha
mc p
K
(I.2 170)
UA
K exp
m c
h ph
(I.2 171)
In a tubular reactor, the reactant gases pass through a bed of solid catalyst particles. In the
packed bed, the total resistance to heat transfer is the sum of the resistance in the region very
near the wall and the resistance in the rest of the packed bed. Thus, the heat transfer
coefficient is given by
1
1
1
hi hbed hw
where:
(I.2 172)
hbed
4ke
r
(I.2
173)
ke
5 0.1N Re, P N Pr
kg
hw D p
kg
(I.2 174)
0.5
0.33
1.94N Re,
P N Pr
(I.2 175)
transmissivity is the fraction of irradiation that is transmits. The sum of these fractions
must be unity:
(I.2 176)
A black body is a hypothetical object that absorbs all incident thermal radiation at all
temperatures regardless of wavelength and direction. Thus, for a blackbody,
1 , 0 , 0
B. Blackbody:
C. Real Body:
f ( )
1
f ( )
1
f ( )
1
I2 - 36
per unit time, per unit surface area, and per unit wavelength about the wavelength is given
by:
Eb
C1
n (e C2 / T 1)
2
(I.2 177)
(I.2 178)
C. Stefan-Boltzmann Law
The total blackbody emissive power at an absolute temperature T is obtained by integrating
Plancks law over the entire wavelength spectrum:
q
Eb d T 4
0
A
(I.2 179)
where:
q/A = blackbody emissive power or total thermal energy (sum of radiation over all
wavelengths) emitted by a blackbody per unit time and per unit surface area
q = total rate of energy emission from the blackbody
A = area of radiating blackbody surface
= Stefan-Boltzmann constant, 5.676 x 10-8 W/m2-K4
T = absolute temperature of blackbody
The black body is a diffuse emitter, i.e., it emits thermal radiation uniformly in all directions
per unit area normal to the direction of emission.
Real bodies such as glossy surfaces or polished metal plates emit less radiation than a black
body. The emissivity of a real surface relates its radiation to that of the black body at a
given temperature:
(q of real body)
q
(q of blackbody) AT 4
(I.2 180)
I2 - 37
(I.2 181)
D. Kirchoffs Law
An object that is in thermal equilibrium with its surroundings is absorbing and emitting
thermal radiation at equal rates (no net heat flux) and its temperature remains constant. Thus,
the emissivity and absorptivity of any solid surface in thermal equilibrium with its
surroundings are equal:
(I.2 182)
(I.2 183)
(summation rule)
For a small body of surface area A2, having no concavities, and surrounded by a large body of
surface area A1:
(a) none of the radiation leaving 2 is intercepted by itself:
(b) all radiation leaving 2 is intercepted by 1:
F22 = 0
F21 = 1
F11 + F12 = 1
I2 - 38
(I.2 184)
where:
(I.2 185)
(I.2 186)
F 12 F12
(I.2 188)
where 12 is the overall interchange factor between any two opaque, diffuse, gray surfaces,
which in general can be determined approximately from:
12
1
A 1
1 1
1 1 1
F 12 1 A2 2
(I.2 189)
where 1 and 2 are the emissivities of radiation source 1 and radiation sink 2,
respectively.
I2 - 39
These equations are exact for radiation exchange between two opaque surfaces that are
parallel infinite planes, concentric infinite cylinders, or concentric spheres, and no other
surfaces are in view. The equations also become exact as the emissivities of all surfaces in
the system approach unity.
(T14 T24 )
q
A 1 / 1 1 / 2 1
(I.2 190)
A1 (T14 T24 )
q
1 / 1 ( A1 A2 )(1 / 2 1)
(I.2 191)
(I.2 192)
t (Tt 4 Tw4 )
h
(I.2 193)
For radiation heat transfer between two large parallel plates separated by N radiation shields:
q AB, N
A (TA4 TB4 )
1
1
1
1
1
1
1 ...
1
A B
A1 B1
AN BN
(I.2 194)
I2 - 41
earth will cause global warming that can lead to drastic changes in the global weather
patterns.
B. Beers Law
The decrease in the intensity of radiation dI as it passes through a medium of thickness dx is
proportional to the intensity itself and the thickness:
dI I dx
(I.2 195)
where is the spectral absorption coefficient of the medium which is a function of the
wavelength of the incident radiation as well as the temperature, pressure, and composition
of absorbing medium.
The spectral transmissivity, , of the medium of thickness L is the ratio of the intensity of
radiation leaving the medium to that entering the medium. It is obtained by separation of
variables and integration of Beers law from distance x = 0 to x = L in the medium and
assuming a constant absorption coefficient
I ,L
I ,0
e L
(I.2 196)
The ability of a medium to absorb radiation of wavelength is given by its absorption length
(or optical path length), L, which is defined as the distance of penetration into the medium
at which the incident radiation has been attenuated an amount equal to 1/e where e is the base
of natural logarithms (McCabe, 2001). Thus,
L
(I.2 197)
1 1 e L
(I.2 198)
1 e L
(I.2 199)
A participating medium with a large value of L is considered to be optically thick and will
emit like a black body at the given wavelength.
I2 - 42
g c w
(I.2 200)
where the emissivity correction factor accounts for the fact that each gas is somewhat
opaque to radiation from the other (McCabe, 2001).
D. Absorption of Radiation by CO2 and H2O in a Gas Mixture
The absorptivity of a gas mixture containing CO2 and H2O for radiation emitted by a source at
temperature Ts is
g c w
(I.2 201)
q As ( g Tg4 g Ts4 )
(I.2 202)
When the enclosure is not a black body but with s > 0.7 (such as wall surface of furnace and
combustion chamber):
s 1
2
As ( g Tg4 g Ts4 )
(I.2 203)
Semitransparent solid
Still fluid
Flowing fluid
Vacuum
Conduction
Conduction
Convection
Radiation
Radiation
Radiation
Radiation
Convection and radiation can occur in parallel when a surface exchanges heat with its
surroundings. The total heat transfer rate between a small surface and its black body
surroundings is:
q qc qr hAs ( Ts T ) s As ( Ts4 T 4 )
(I.2 204)
For simplicity and convenience, a combined heat transfer coefficient, hcombined , that includes
the effects of both convection and radiation may be used:
q ( hc hr ) As ( Ts T ) hcombined As ( Ts T )
(I.2 205)
where hc is the convective heat transfer coefficient and hr is the radiative heat transfer
coefficient defined as:
hr
qr
As ( Ts T )
(I.2 206)
(I.2 207)
When the temperature difference is more than a few degrees but less than 20 % of Ts , the
arithmetic average of Ts and T can be used to improve the accuracy of the preceding equation
(McCabe, 2001).
In film boiling at a very hot surface (>300 oC), thermal radiation from the hot surface passing
across the vapor film to the liquid becomes significant and must be added to heat transfer by
convection. The convective heat-transfer coefficient can be predicted by iteration from
(McCabe, 2001):
h
hc hc ,o c ,o
hc hr
1/ 3
(I.2 208)
I2 - 44
(I.2 209)
I2 - 45
NOMENCLATURE
Symbol
A
B
k
h
C
c
cp
fb
Fa
FG
L
Lc
m
QT
q
q/A
U
R
Rf
r
S
D
g
s
FG
P
p
p
t
T
T
dT dx
Definition
heat transfer surface area perpendicular to the positive x
direction for heat transfer; also area of radiating surface
number of blades carried by agitator shaft
thermal conductivity
convective heat transfer coefficient or film coefficient
heat capacity rate
heat capacity ratio
specific constant-pressure heat capacity of heat transfer
medium
fraction of shell cross section occupied by baffle window
arrangement factor for cross-flow heat exchanger
correction factor for LMTD in multipass heat exchanger
length
characteristic length of the geometry
mass flow rate, rate of condensation
total amount of heat absorbed or rejected by heat transfer
medium
rate of heat transfer; also rate of energy emission from
radiating surface
heat flux through a heat transfer medium; also emissive
power of radiating surface
overall heat transfer coefficient
thermal resistance
fouling factor
radius of cylinder or sphere
area for fluid flow
diameter of cylinder or sphere
gravitational acceleration
half-thickness of flat wall
correction factor that accounts for complex flow and
geometry of heat exchanger
baffle pitch
center-to-center distance between tubes
perimeter
time of heating or cooling
absolute temperature
bulk temperature of heat transfer medium
temperature gradient along the positive x direction
temperature drop along heat transfer path
thickness of plane wall
I2 - 46
SI Units
m2
[-]
W-m-1-K-1
W-m-2-K-1
W-K-1
[-]
J-kg-1-K-1
[-]
[-]
[-]
m
m
kg-s-1
J
W
W-m-2
W-m-2-K-1
K-W-1
K-W-1-m2
m
m2
m
m-s-2
m
[-]
m
m
m
s
K
K
K-m-1
K
m
xp
V
NH
N
n
I
v
Z
F 12
12
Subscripts
I2 - 47
m
m3
[-]
[-]
[-]
kg-s-1-m-2
K-1
[-]
[-]
[-]
r-s-1
m2-s
[-]
m-1
[-]
[-]
kg-m-3
m2-s-1
kg-m-1-s-1
[-]
[-]
[-]
[-]
kg-s-1-m-1
W-m-2-K-4
J-kg-1
m
[-]
[-]
[-]
i
o
a
a
b
b
b
e
f
f
fb
j
c
c
c
r
l
v
t
p
sat
s
w
w,i
w,o
B
F
U
T
L
G
h
c
cr
min
max
H
Re
Nu
Bi
Fo
Pr
Gr
Gz
REFERENCES
1.
2.
3.
4.
5.
6.
7.
8.
9.
Heat Transfer, I2 - 1
convective heat transfer, I2 - 12
heat exchangers, design equations, I2 - 13
heat exchangers, extended surface, I2 - 21
heat exchanger, analysis, I2 - 18
heat exchanger, equipment, I2 - 12
Newton's law for convective heat transfer, I2 - 12
correlations of film coefficients, I2 - 24
correction for heating and cooling effect, I2 - 28
dimensionless numbers in heat transfer correlations, I2 - 25
forced convection heat transfer, I2 - 28
I2 - 49
I2 - 50