PT.

RIDHWAN HALIQ JURUSAN

TEKNIK MATERIAL DAN METALURGI NRP : 2713201908
WELDING PROCEDURE SPECIFICATION (WPS)

WPS No. P1SMSAW-001

Date
Mar 11, 2014 page 1 of 2
Revision 00 Date Mar 11, 2014

Qualified to

Section IV, ASME Plat

unless otherwishes noted,

Supporting PQR(s)

PQR-01001P Rev. 00

WPS shell also be applicable

ref. ASME IV Clause QW-202

Reference docs.

Scope

Shielded Metal and Submerged Arc Welding of Plain Carbon Steel for Both Impact
& non-impact tested

JOINT QW-(402)
Joint

Joint details for this welding procedure specification in :

Joint Section of this WPS, Production Drawing, Engineering specification, Refrence
Doucument. Costumer Approved shop drawings shall designate and control weld joint

Backing

When Required

Retainer

none

Notes

Any group number for none impact tested application

P-no

Group no.

any

BASE METALS (QW-403)

Specification type grade

4340 alloy steel

P-no

Group no.

Welded to

4341 alloy steel

P-no

Group no.

Notes

any group number for non impact tested application

THICKNESS RANGE QUALIFIED

mm

inches

Complate P
Impact tested

inches

0.0171

194.2

5.631

13.88

0.402

194.2

5.631

4.4

0.0171

194.2

Partial Penet
Fillet welds

mm

4.4

no. min

no. min

no. max

5.631
no. max

FILLER METALS (QW-404)

THICKNESS RANGE QUALIFIED

AWS no

SFA

F-No

A-No

/ Classification
SMAW

5.1

SAW

or Trade name

E12018-M

5.17 F7P8-EH12K

WIRE

mm

Maximum

inches

mm

1 OK 53.04

no min

no min

18 mm

0.7086

1 OK10.62

no min

no min

18 mm

0.7086

OK Autorod 12.32
none

none

none

none

none

Alloy Flux

none

supply, powder

none

Flux type

Neutral

Supplemental F

none

Alloy element

none

Re-Crushed slag

none

WELDING PROCEDURE
Welding Process

SMAW

SAW

type

manual

Machine

Covered

Solid

Filler metal product form

POSITION (QW-405)
Positions of Groove

All (se notes)

F.N

Weld progression

UpHill

N/A

Position of Fillet
PREHEAT (QW-406)
Preheat Temperatur

66.6()153.83 see preheat table

Max. interpass temp

250

Preheat maintenance

Continues during welding and/ or by LPG flame

N/A

N/A

Shielding-type mixture/flow

N/A

N/A

Trailing-type mixture/flow

N/A

N/A

Backing-type mixture/flow

N/A

N/A

N/A

N/A

Tungsten size/type

N/A

N/A

mode of metal transfer for GMAW

N/A

N/A

DC pulsing current

N/A

N/A

Electrode wire feed speed range

N/A

N/A

N/A

N/A

GAS (QW-408)

ELECTRICAL CHARACTERISTIC (QW-409)

Weld Deposit chemistry

note

inches

FLUX
Consumable Ins

Minimum

Chemical anlyz

*)when impact tested application are required & use formula Hf[Kj/mm] = amper x Volt x 0.06/travel speed

PT. RIDHWAN HALIQ JURUSAN

TEKNIK MATERIAL DAN METALURGI NRP : 2713201908
WELDING PROCEDURE SPECIFICATION (WPS)
Filler Metal
Weld Layer(s)

Weld Process AWS Class

Thickness

Current
Type/Polarity

WPS No. P1SMSAW-001

Date
Mar 11, 2014 page 1 of 2
Revision 00 Date Mar 11, 2014
Travel Speed

Amp Range

Volt Range

Others

Range (mm/min)

Root only

SMAW

E12018

12 mm

DCEP

100-160

21-25

45-65

travel speed, volt&

Fill

SMAW

E12019-1

13 mm

DCEP

135-140

22-26

90-135

amp range and max heat

Fill

SMAW

E12020-1

17.33 mm

DCEP

140-155

23-27

115-145

Fill

SMAW

E12021-1

18.24 mm

DCEP

170-185

23-27

140-155

tasted application

All

SAW

EH12K

18.mm

DCEP

380-430

28-32

375-525

PQR-0100p limits heat inputs

All

SAW

EH12K

18.mm

DCEP

420-480

28-33

450-575

Max. 2.07 kj/mm SMAW

All

SAW

EH12K

18.mm

DCEP

480-570

28-34

475-624

Max. 1.75 kj/mm SAW

input apply only to impact

WELDING PROCEDURE
Techinque (QW-410)

SMAW

SAW

String or whave bead

Stringers or weave to 2.5

stringers

orifice/gas cup size

N/A

N/A

Oscililation

N/A

no oscillation
16 to 29 mm electrical stick

Contact plate of distance

N/A

multi or single pass [per side]

N/A

Multi pass

Multi or Single Electrode

N/A

Single electrode

max. pass thickness

6.[0.25]

6.[0.25]

surface preparation

None

initial & interpas cleaning back grouging meth

Brush, chip or grind

peaning

Thermal or mechanical, when required, back-gouge

others
POST METAL COMBINATION
Temperature

C ['F] 600-640[111-1184]

Heating rate

22294000 per inch thk, UCS-56

methode

Furnace

transfor

Cooling rate

22294000 per inch thk, UCS-57

methode

furnace

temp

JOINT QUALIFICATION

Time (Hours) 1 hr/ln

type

below low