Professional Documents
Culture Documents
2. Oxifuel gas
welding
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
DC or AC 50-300A
10kW
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
Manual welding
50% of the processes
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
DC or AC 300-2000A
Flux: lime, silica, oxide of magnesium, fluoride of calcium and other compounds
Avoids sparks and splashes.
Avoids dangerous ultraviolet radiation and smoke typical of SMAW.
Thermal insulation -> deep penetration of heat.
APPLICATIONS:
ADVANTAGES AND LIMITATIONS:
- Railways.
1. Automated process (5m/min) -> 4-10 filler material/h than SMAW
- Ship plates (thick)
2. Ferrous and Non-Ferrous materials.
- Pressure vessels.
3. Excellent quality and good mechanical properties.
4. Plane position welding with backup.
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
MIG or semiautomatic
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
Auto-regulation
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
A Pulsed Arc. A1: Time back current; A2: Time pick current.
B: Selector of Tension.
C: Post-burning time. Prevents the wire from touching the part.
D: Wire Feed speed.
E: General switch.
F: Type of cycle:
2t: Start-Stop
4t: Gas start+ Wire feed and current start + Wire and current stop + Gas Stop
Spot welding:
H: Slow wire movement: setup time
I : Crater filling: Current and tension reduction.
J: Amperimeter and voltmeter.
K: Positive pole / L: Negative pole.
2. Oxifuel gas
welding
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
GMAW parameters:
Wire feed: as higher the wire feed higher the current intensity.
Welding speed: function of filler rate and penetration grade. relacionada con
la tasa de depsito y penetracin.
Gas flow: low flow means bad protection and oxidation; excessive flow
means turbulences and corrosion.
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
APPLICATIONS:
ADVANTAGES AND LIMITATIONS:
- Plates up to 6 mm.
1. Ferrous and Non-Ferrous materials.
2. Simple process and easy qualification for welders in all positions.
3. Flexible, rapid and economical. Double productivity than SMAW.
4. Easy to automate with robots and flexible cells.
5. Low temperatures.
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
APPLICATIONS:
ADVANTAGES AND LIMITATIONS:
- Ship welding
1. Low skill requirements.
- Structural welding
2. Plate thickness 12-75 mm
3. Ferrous and Non-Ferrous alloys.
4. High Deposition Rate 20 times faster than
manual welding
Over 2.5 m long vertical seam in 50 min. by a
single operator. (50 mm/min)
5. Welds in single pass, no inter-pass cleaning.
6. High quality weld with minimum distortion.
7. Both gas shielded or flux cored wire are available.
8. Cost of equipment and transportation.
DCEP
Constant Tension (30-50 V)
100-800 A
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
APPLICATIONS:
- Ship welding
- Structural welding
- Railway welding
- Large tanks..
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
?
Parameters:
Strength of deposited
metal
Current (DC or AC).
Type of coating.
Diameter
Length
Intensity
Core material
Covering
2. Oxifuel gas
welding
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
Functions
Electrical
Physical:
- Protective gas generation:
CO2
H2O
CO
H2
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
inclusions
Covering types
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
Easy to use.
Poor strength
Hydrogen fragility
Difficult to use
Hygroscopic
Oxidizing protection
heat and gas pressure
Welding splashes
Smoke
RSW
RSEW
HFRW
5. Economy
Rapid melting
Medium strength
Easy to weld
Not used
(only 2%)
1. Introduction
2. Oxifuel gas
welding
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
AWS A5.18/A5.18M
SPECIFICATION FOR CARBON STEEL ELECTRODES AND RODS FOR GAS SHIELDED ARC
WELDING
AWS A5.19
SPECIFICATION FOR MAGNESIUM ALLOY WELDING ELECTRODES AND RODS
AWS A5.2
SPECIFICATION FOR CARBON AND LOW ALLOY STEEL RODS FOR OXYFUEL GAS
WELDING
AWS A5.2/A5.2M
SPECIFICATION FOR CARBON AND LOW-ALLOY STEEL RODS FOR OXYFUEL GAS
WELDING
AWS A5.20
CARBON STEEL ELECTRODES FOR FLUX CORED ARC WELDING
Electrode
AWS A5.20/A5.20M
CARBON STEEL ELECTRONICS FOR FLUX CORED ARC WELDING
AWS A5.21
Electrodos de acero al carbono
SPECIFICATION FOR BARE ELECTRODES AND RODS FOR SURFACING
AWS A5.22
SPECIFICATION Electrodos
FOR STAINLESS STEEL
ELECTRODES
FLUXaleacin
CORED ARC WELDING
de aceros
deFOR
baja
AND STAINLESS STEEL FLUX CORED RODS FOR GAS TUNGSTEN ARC WELDING
AWS A5.23/A5.23M
SPECIFICATION FORElectrodos
LOW-ALLOY STEEL
AND FLUXES FOR SUBMERGED
deELECTRODES
aceros inoxidables
ARC WELDING
AWS A5.24
ZIRCONIUM AND ZIRCONIUM ALLOY WELDING ELECTRODES AND RODS
AWS A5.24/A5.24M
SPECIFICATION FOR ZIRCONIUM AND ZIRCONIUM-ALLOY WELDING ELECTRODES
AND RODS
AWS A5.25
SPECIFICATION FOR CARBON AND LOW ALLOY STEEL ELECTRODES AND FLUXESFOR
ELECTROSLAG WELDING
AWS A5.25/A5.25M
SPECIFICATION FOR CARBON AND LOW ALLOY STEEL ELECTRODES AND FLUXESFOR
ELECTROSLAG WELDING
AWS A5.26/A5.26M
SPECIFICATION FOR CARBON AND LOW ALLOY STEEL ELECTRODES FOR ELECTROGAS
WELDING
AWS A5.27
COPPER & COPPER ALLOY RODS FOR OXYFUEL GAS WELDING
AWS A5.28
SPECIFICATION FOR LOW-ALLOY STEEL ELECTRODES FOR GAS SHIELDED ARC
WELDING
AWS A5.28/A5.28M
SPECIFICATION FOR LOW-ALLOY STEEL ELECTRODES AND RODS FOR GAS SHIELDED
ARC WELDING
AWS A5.29
LOW ALLOY STEEL ELECTRODES FOR FLUX CORED ARC WELDING
AWS A5.29/A5.29M
SPECIFICATION FOR LOW-ALLOY STEEL ELECTRODES FOR FLUX CORED ARC
WELDING
AWS A5.3/A5.3M
SPECIFICATION FOR ALUMINUM AND ALUMINUM-ALLOY ELECTRODES FOR
SHIELDED METAL ARC WELDING
AWS A5.30
SPECIFICATION FOR CONSUMABLE INSERTS
AWS A5.30/A5.30M
SPECIFICATION FOR CONSUMABLE INSERTS
AWS A5.31
SPECIFICATION FOR FLUXES FOR BRAZING AND BRAZE WELDING
AWS A5.32/A5.32M
SPECIFICATION FOR WELDING SHIELDING GASES
AWS A5.34/A5.34M
AWS
SPECIFICATION
FORStandard
NICKEL-ALLOY ELECTRODES FOR FLUX CORED ARC
WELDING
AWS A5.4
AWS-A.5.1
SPECIFICATION FOR STAINLESS STEEL ELECTRODES FOR SHIELDED METAL ARC
WELDING
AWS A5.4/A5.4M
AWS-A.5.5
SPECIFICATION FOR STAINLESS STEEL ELECTRODES FOR SHIELDED METAL ARC
WELDING
AWS A5.5
AWS-A.5.4
LOW-ALLOY STEEL ELECTRODES FOR SHIELDED METAL ARC WELDING
AWS A5.5/A5.5M
SPECIFICATION FOR LOW-ALLOY STEEL ELECTRODES FOR SHIELDED METAL ARC
WELDING
AWS A5.6
COVERED COPPER & COPPER ALLOY ARC WELDING ELECTRODES
AWS A5.6/A5.6M
SPECIFICATION FOR COPPER AND COPPER-ALLOY ELECTRODES FOR SHIELDED
METAL ARC WELDING
AWS A5.7
SPECIFICATION FOR COPPER AND COPPER ALLOY BARE WELDING RODS AND
ELECTRODES
AWS A5.7/A5.7M
SPECIFICATION FOR COPPER AND COPPER-ALLOY BARE WELDING RODS AND
ELECTRODES
AWS A5.8
SPECIFICATION FOR FILLER METALS FOR BRAZING AND BRAZE WELDING
AWS A5.8/A5.8M
SPECIFICATION FOR FILLER METALS FOR BRAZING AND BRAZE WELDING
AWS A5.9
SPECIFICATION FOR BARE STAINLESS STEEL WELDING ELECTRODES AND RODS
AWS A5.9/A5.9M
SPECIFICATION FOR BARE STAINLESS STEEL WELDING ELECTRODES AND RODS
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
Less tension
means
better arc stability
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
Steels
No alloyed
Low Alloyed
High Alloyed
2% CO2
2% O2
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
Influence of %CO2 on
arc transference
3. Arc welding.
a) Non
consumable
electrode.
GTAW
PAW
AHW
b) Consumable
electrode.
SMAW
SAW
GMAW
FCAW
EGW
ESW
c) Electrodes
d) Gases
e) Others:
EBW
LBW
f) Quality and
defects
g) Weldability
h) Design
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
Spray transference
Short-cort transference
Pulsed transference
4. Resistance
welding
RSW
RSEW
HFRW
5. Economy
6. Brazing
(soldadura
fuerte)
7. Soldering
(soldadura
blanda)
8. Adhesive
bonding
EBW or LBW
MGAW or GTAW