Professional Documents
Culture Documents
EDITION
SEPTEMBER 2008
TECHNICAL
DOCUMENTATION
Main certifications
UBAtc
ATEC
Belgium
France
France
Germany
Vritas Marine
Spain
Great Britain
France
SYSTEMO
0.0
Technical Sheet
2008
TECHNICAL DOCUMENTATION
CONTENTS
How to select the system best adapted to your needs ?
n Technical Sheet
1.1
2.1
2.2
2.3 & 2.4
2.5 & 2.6
4.1
4.2 & 4.3
4.4
4.5
Range
Expansion - contraction
Phenomenon - Calculations
Consequences - Remedies
Loop arm calculation
Use of expansion joints
Linear expansion compensators
Pipework environment
Monoklip brackets
Basket trays for insulated pipes
Insulation
Special cases
Pressures losses
Calculation rules
Diagram
Technical sheet
Pipes
Fittings
Monoklip brackets
Wedges
Gaskets
Valves 16 to 63
Valves 75 to 110
Non-return valves
Chemical resistance
Chemical resistance tables
Pipework treatments
Additives
IMPORTANT DETAIL: the date on each page of this documentation is not a printing date but an updating date.
1.1
2008
Technical Sheet
GIRPI, specialist of pipeworks made from synthetic materials, has developped complete systems to meet todays requirements in the building industry.
In addition to SYSTEMO, described in this documentation, GIRPI offers systems adapted to each application.
How to select the system best adapted to your needs?
APPLICATIONS
GIRPI SYSTEMS
Domestic hot
and cold water services
SYSTEMO
HTA
HTA-E
Drainage up to 100C
PVC-U K62
KRYOCLIM
KRYOCLIM
Industrial cooling
KRYOCLIM
QUICKAIR/GIRAIR
SYSTEMO
HTA
KRYOCLIM
system
QUICKAIR/ GIRAIR
system
HTA-F
PVC-U K62
pressure fittings
PN 25 (12 to 20)
PN 16 (25 to 225)
PN 10 (250 to 315)
PN 10 (20 to 160)
Fire classification
Bs1d0
M1
Welding polymer
RERFIX
HPFIX
Drinking water
certified*
ACS
not
applicable
not
applicable
ACS
Non permeable
to oxygen
yes
yes
yes
yes
[- 30 ; + 40]
[ 0 ; + 40]
+20
HTA
HTA-F
[+5 ; +90]
+20
up to 70
PN 12,5
PN 12,5
(20 to 63)
(16 to 110)
NPD
Bs1d0
M2
GAFIX
RERFIX
LNE
Fire certificate
Approval NFP
It is important to verify the chemical compatibility before using specic additives or specic uids such as anti-freeze, etc...
(see our technical documentation or ask GIRPI for tests)
* Please consult us for certications outside France.
SYSTEMO
2008
GENERAL CHARACTERISTICS
APPLICATIONS
2.1
Technical Sheet
Preserving and maintaining water quality in distribution and supply pipeworks has become an absolute priority. That
requirement naturally applies to healthcare buildings, but also to public buildings and dwellings.
The safety of pipeworks depends upon a good design and a wise selection of materials in order to prevent efficiently
bacteria proliferation risks, right from the start.
Experts recommend 3 fundamental actions to effectively restrict bacteria development in water pipeworks:
- avoid stagnation and ensure effective water circulation,
- fight against scaling and corrosion with network design and maintenance appropriate for water quality requirements and
adapted to the installations specific characteristics,
- keep the water within the pipeworks at a high temperature, or be able to elevate the temperature when required.
Domestic water networks can be treated in addition to the above: chlorine shock*, continuous chlorination*, temporary
temperature elevation (70C for 1/2 hour).
(*Treatments recommended by the French Ministry of Healths D.G.S., please consult T.S.12.1).
Therefore, the pipeworks must be corrosion proof, prevent scale, prevent biofilm development, be compatible
with chemical and thermal treatments, including cold water pipevorks.
IMPORTANT
SYSTEMO is a complete system, especially developped to bring global reliability. Therefore, all of the systems elements must
imperatively be used. The use of components of external origin will make GIRPIs guarantee null and void.
GENERAL CHARACTERISTICS
BENEFITS
STRONG ASSETS SYSTEMO :
2.2
Fiche Technique
2008
SYSTEMO
- No risk of confusion: 2 different pipes, 1 single range of fittings, 1 single welding polymer.
- Fire classification: the SYSTEMO is Bs1d0 rated (Euroclasses). This is the best rating which synthetic materials can
achieve.
- No corrosion: SYSTEMO is not susceptible to corrosion thus guaranteeing that your systems are sustainable and
waterproof.
- Limits scaling: one of the aggravating factors in bacteria formation.
- Makes the fight against bacteria easier.
- Suitable for chemical and heat treatment for both hot and cold water.
- Optimal water low: the smooth internal surface of SYSTEMO reduces frictional losses, prevents furring and scaling.
- Installation time under control: a professional solution facilitating installation, even on occupied sites. Lightweight
pipes, simple tools, no fire permit required for installation.
- Safe joints: easy visual seal quality check, specific application tools, high performance joints.
- Dedicated bracketing: a wide range of Monoklip pipe brackets 16 to 160, fully appropriate for supporting SYSTEMO.
The elements which constitute HTA & HTA-F are ATEC certified under n14/03-831 (C-PVC pipework system made of
pipes and fittings).
Pipes series 4 for diameters 16 to 63 mm.
Pipes series 6.3 for diametre 32 to 160 mm.
The ATEC certificate also covers the use of HTA & HTA-F fittings, and of the RERFIX welding polymer (no abrading,
no scouring).
SYSTEMO
2.3
Technical Sheet
2008
GENERAL CHARACTERISTICS
1. PHYSICAL CHARACTERISTICS
Characteristics
Standards
Physical aspect
NF EN 15 877
Fire classification
EN 13501-1 - EN 15015
NF EN ISO 1183-1
ASTM D 696-70
NF EN 743
Thermal conductivity
ASTM C 177-76
NF EN 580
2. MECHANICAL CHARACTERISTICS
Characteristics
Breaking elongation
Hardness:
Standards
NF EN ISO 75-1
(pipe)
(fittings)
NF EN 727
Values
Complies
g/cm3
1,45 to 1,65
W/m.K
0,16
mm/m.C
%
Bs1d0
0,065
5%
Complies
Units
Values
110
97
90
103
(pipe)
NF EN ISO 6259-1
MPa
3400
(pipe)
NF EN ISO 6259-1
MPa
60
(pipe)
NF EN ISO 6259-2
MPa
50
Shore D
NF EN ISO 6259-2
NF EN ISO 868
ATEC 14/03-831
NF EN ISO 15 877
NF EN 921
NF T 54 094
Diameters 16 to 90 = Frequency 1 Hz
ATEC 14/03-831
Pressure
40
MPa
= 46
MPa
= 10
MPa
85
= 13
ATEC
1 MPa = 10 bar
Units
NF T 54 034
Cycles
Cycles
20/60 bar
5000
2500
SYSTEMO
2.4
GENERAL CHARACTERISTICS
ELECTRICAL CHARACTERISTICS
Characteristics
Standards
ASTM/D 257/76
ASTM/D 150/74
ASTM/D 150/74
ASTM/ 149/75
Units
Ohm.cm
KV/mm
2008
Technical Sheet
Values
1015
3
10-2
25
CHEMICAL RESISTANCE
Any fluid or water containing chemical agent (in suspension or in solution) other (or in different quantities) than those
permitted by the standards and regulations concerning drinking water are considered as chemical products.
Therefore, their compatibility with HTA and HTA-F must be verified.
Refer to our table indicating the performance of C-PVC with respect to chemical agents, technical sheets 11.1 to
11.7.
If in doubt, please contact both the product supplier and GIRPI technical services.
PRODUCT QUALITY
To provide a constant quality level for its products and to guarantee its users that the stated performances are respected,
GIRPI has implemented the control regulations imposed by the different French and international standards.
The controls concern the physical and mechanical characteristics of the pipes and fittings.
However, in addition to the above verifications and to guarantee the maximum reliability level in actual operating conditions, GIRPI has developped and carries out additional tests, as per NF T 54-094 standard.
Thus, an alternate pressure test (on complete joint sections) is regularly carried out. This test simulates pressure shocks
to which our products are submitted in live pipeworks (such as pressure hammers, flow speed variations). The couplings
are subjected to water hammer pressure cycles (20/60 bar) at 3600 cycles/hour for diameters 12 to 90 and 1500
cycles/hour for diameters 110 to 160.
Furthermore, operational tests are constantly carried out on our laboratorys testing rigs. This enables us to better
guarantee the adaptation of each component in the pipework to its own function.
The ISO 9001 V2000 certified procedures applied at all stages globally guarantee the technical performances of GIRPIs
products (industrial processes, logistics) and GIRPIs Service quality (deliveries, technical assistance).
SYSTEMO
2008
GENERAL CHARACTERISTICS
WORKING LIFETIME
2.5
Technical Sheet
The working pressures and temperatures indicated in the following tables are determined for a working life of 50 years
without interruption.
Working pressures according to working temperatures are figured out by using regression curves as per standard
NF EN ISO 9080.
TESTING PRESSURE
PN
4,2 PN
HTA-F
HTA
HTA
2,5 PN
1 hour
100 h
1000 h
10 000 h
16
25
Testing pressure
1 hour
50 years
A pressure pipework can be classified as PN 16 or PN 25 (with a safety factor of 2.5 after 50 years) if it can tolerate,
during one hour, a pressure equal to 4.2 times this PN.
The readings for the breaking pressures for HTA and HTA-F are evaluated, as shown in the above regression curve,
represented by a straight line with logarithmic scale.
This straight line is drawn on the basis of 1hour, 100 h, 1000 h and 10,000 h tests, at 20C, 60C, 70C and 95C, according
to ISO 9080 standard.
SYSTEMO
2.6
OPERATING CONDITIONS
WORKING PRESSURES
Temperature
C
HTA
16 to 63
PN 25 Series 4
HTA
32 to 160
PN 16 Series 6.3
25
16
20
Working
pressure
bar
25
40
12
13
90
70C peak
for 30 minutes
16
20
60
80
Working
pressure
bar
2008
Technical Sheet
HTA-F
16 to 160
PN 16
Working
pressure
bar
16
16
The above table shows maximum working pressures for installations working continuously at the above temperatures for
a duration of 50 years. The pressures indicated were figured out by using the corresponding regression curves with a
safety coefficient superior to 2.
APPLICATION CLASSES
European and international standards have modernised the application classes by incorporating operating periods at
stabilised working conditions, but also overheating / malfunction periods for the heating appliances. For instance, class 2
(HCWS) incorporates: a stabilised working period of 49 years at 70C, a total of 1 year at 80C for overheating periods,
and a total of 100 hours at 95C for malfunction situations.
International
Classes
Class 2
Class 4
Servuce
Conditions
70C
for 49 years
Maximal
Conditions
80C
for 1 year
Malfunction
Conditions
70C
for 2,5 years
95C
for 100 h
100C
for 100 h
Typical corresponding
application
Domestic Hot and
Cold Water Services
Previous designations
under old French
application class system
ECFS (HCWS) class
Class 2
Application classes 2 and 4 are in compliance with ISO 10508. According to that standard, it is reminded that, whatever
the application class used, the system must also allow for the transportation of cold water at 20C for a duration of
50 years, at a working pressure of 10 bar.
Class 2: domestic hot and cold water services (70C).
Class 4: low temperature heating.
Cold water distribution: domestic cold water distribution network, to be capable of withstanding 70C peaks for disinfection purposes, under conditions such as described in the technical maintenance guide for networks conveying water for
human consumption inside buildings about hot water distribution networks.
Centralised kitchens: drainage installations for laundries and industrial kitchens, or for heating plant condensates, with
effluent temperatures not exceeding 100C, ending when entering grease interception units or cooling tanks. In the framework of the above applications, the effluents are always and exclusively conveyed by gravity.
GUARANTEES
For all applications specified in the technical documentation, regardless of pipe diameter, GIRPI has an insurance to
guarantee installations which are carried out in accordance with its own general recommendations, and which respect the
temperature and pressure conditions and the nature of fluid specified above.
SYSTEMO
2008
SYSTEMO RANGE
Description
C-PVC PIPES
C-PVC PIPES
ELBOWS 90
ELBOWS 45
Ref.
TUHTAF
63
REDUCING BUSHES
LONG PATTERN
HRD
110
125
160
HMIL
1/2 ou 3/4
HEA
HPTF
8.2
8.3
8.3
16
16
20
16
16
20
25
16
20
20
25
32
16
20
25
20
25
32
40
20
25
32
20
25
32
40
50
20
25
32
40
20
25
32
40
50
32
40
50
63
75
25
32
40
50
63
40
50
63
75
90
50
63
75
8.4
90
75
90
110
8.5
8.6
8.6
8.6
8.6
8.7
1/2
1/2
3/4
1
11/4 11/2
11/4 11/2
3/8
1/2
3/4
11/4 11/2
H3F/L
3/8
1/2
3/4
11/4 11/2
H3P
H3F/P
H3F/PB
1/2
1/2
3/4
8.7
8.7
8.8
8.8
8.8
3/4
8.9
8.9
1/2
8.7
8.7
H3G/L
HFT
20
25
32
40
50
63
8.3
63
75
HDC
8.1
8.2
HEAL
HEBL
HEB
Technical
Sheet
8.2
HRDC
HEAS
THREADED INSERTS
90
8.1
HRS
ADAPTOR NIPPLES
WITH STAINLESS STEEL
THREAD
ADAPTOR NIPPLES
HOSE TAILS
75
8.1
HTE
HTR
50
HBO
TEES REDUCED 90
ADAPTOR NIPPLES
WITH BRASS THREAD
40
H8M
H4C
REDUCING BUSHES
SHORT PATTERN
32
H4M
BENDS 90
REDUCING BUSHES
LONG PATTERN
25
TUBHT
HMA
EQUAL TEES 90
20
Diameters in mm
THT
COUPLINGS
CAPS
16
3.1
Technical Sheet
3/4
8.9
8.9
SYSTEMO
SERRATED STUB
FLANGES
THREADED ADAPTORS
WITH BRASS INSERT
Ref.
HCS
HMML
THREADED ADAPTORS
WITH STAINLESS STEEL INSERT
HMMS
PLAIN NIPPLES
HMC
TUBHT
THREADED ADAPTORS
TAP CONNECTORS
WITH BRASS NUTS
16
20
25
32
3/8
1/2
3/4
HMM
1/2
3/4
1/2
3/4
Diameters in mm
40
50
63
75
90
11/4 11/2
21/2
11/4 11/2
110
125
160
Technical
Sheet
8.10
8.10
8.10
8.10
8.11
HDR
1/2
3/4
HTG
1/2
1/2
3/4
H4GL
1/2
1/2
3/4
EXPANSION JOINTS
HCD/G
1/2
1/2
3/4
MONOKLIP BRACKETS
HCK
8.13
MONOKLIP BRACKETS
HCKC
8.14
THREADED 90 TEES
THREADED 90 TEES
REDUCED
THREADED ELBOWS 90
WITH BRASS INSERT
THREADED ELBOWS 90
WITH BACK PLATE
BRASS INSERT
MONOKLIP BRACKETS
HTGR
H4GP
HCKP
1/2
1/2
11/4 11/2
3/4
3/4
8.11
8.11
8.11
3/4
8.12
8.12
3/4
1
8.12
11/4 11/2
8.13
CALE1225
8.15
CALE3263/4
8.15
JPVCS (FPM)
JPNCS (EPDM)
FLANGES
CALE3263
BVR
BPA
VHCEP
LINEAR EXPANSION
COMPENSATOR
NON RETURN VALVES
WITH DISCS
NON RETURN VALVES
WAFER TYPE
COMP
WELDING POLYMER
8.15
CALE75110
VHFEP
8.15
15
20
25
32
40
40
50
40
50
60
65
50
80
60
65
80
60
85
80
100
110
125
80
100
125
150
8.16
8.16
8.16
8.16
9.1
9.3
5.4
HCB3P
10.1
RERFIX
4.3
HCBS
2008
SYSTEMO RANGE
Description
3.2
Technical Sheet
10.2
SYSTEMO
4.1
Technical Sheet
2008
CUTTING
This type of tool cuts and chamfers pipes in one single operation. According to the model
and size used, it can cut and chamfer pipes from 32 to 160 mm, with the help of
reducing half-shells.
TRIMMING - CHAMFERING
TANT
After cutting, the pipe must be trimmed inside and a chamfer must be made
on the outside.
These operations can be performed by means of the following tools:
IMPOR
This tool can be used to trim the inside of the pipe, and on the other side,
it chamfers the outside.
Ref. GIRPI CONE50U for pipes 16 to 50 mm
Chamfering tool
HOLDING TOOLS
Chain vice
Strap wrench
Maximum gripping power, with no risk of deforming the pipes or fittings (braided
nylon strap).
Bench vice
When using such traditional vices, it is mandatory to clamp the pipes by means
of wooden notched pipe-rests.
pipe-rest
CUTTING
CHAMFERING
CHECKS
WELDING POLYMER
APPLICATION
4.2
Technical Sheet
2008
SYSTEMO
PUSH JOINTING
STRAIGHT
The priming operation can be replaced by the cleaning of pipes and fittings with a clean cloth if the pipes and fittings are
clean and dry, and the working zone is wholesome. Otherwise, the priming will be made with D171P cleaner to eliminate
all traces of fat (finger marks, greasy dirt,...).
Before welding it is important to make certain checks:
a) on the pipes and fittings: see that they contain no sign of impact, deep scratches, etc...
b) on the welding polymer: it must be fluid, homogeneous, check use-by date.
IMPORTANT
- Water impairs the welding polymer and subsequently the welding quality. No cold welding will therefore be made if the
parts to be assembled are damp (prior drying required).
- RERFIX can be applied when the temperature is over + 5 C and under + 35 C. Welding can take place at 0 C ambient
temperature with a welding polymer kept at 20 C.
- The atmospheric conditions (temperature, humidity) considerably affect the curing time (drying, evaporation of
solvents) of the welding polymer.
- At low temperature, the parts when assembled should be held together for 20 to 30 seconds.
- In hot weather, the adhesive should be applied rapidly and the parts immediatly jointed.
- So as to avoid evaporation of the welding polymer, the pot must be closed after each welding operation, and it must be
used as quickly as possible once opened, especially under warm climatic conditions.
- Using a thick pencil or felt maker, draw a mark on the pipe at a distance equal to the corresponding socket depth.
Mark
This mark enables the application of the welding polymer over the necessary length, and helps the installer to check
whether the penetration length of the male end in the socket is correct. The use of GIRPIs socket gauge is recommended
(ref. JAUGE)
SYSTEMO
2008
4.3
Technical Sheet
- Once the checks and marking have been done, apply RERFIX welding polymer, available in
250 ml or 1 liter pots.
- To apply the welding polymer, use the brush provided with the pot.
- Brushes provided with 250 ml pots are fit for use with sizes 16 to 40mm.
- Brushes provided with 1 liter pots are fit for use with sizes 20 to 160mm.
For sizes smaller than 16mm or larger than 160mm, it is advised to use a suitable brush.
The use of any other means or method is prohibited, namely: fingers, wood sticks, or any other ustensil. Dropping the pipes or fittings directly into the welding polymer pots is prohibited as well (such
practices lead to the creation of thick welding polymer deposits, which can cause obstruction of small
bore pipeworks).
- Apply the cement moderately (in a thin coat) over the whole (the female) interlock length and over
the whole length of the male end (marked on pipe). The cement should be applied so as to obtain a
uniform, homogeneous coat, well spread over the whole interlock surface.
Owing to the standardized tolerance ranges of the male ends (pipe / spigots) and the sockets, some gap may appear. In
this case, double welding must be carried out. This consists in coating the male end once, then the socket once, and finally the male end a second time, then joint them.
CAUTION: diluting the welding polymer (e.g. by use of thinner) or modifying it by any method is prohibited.
JOINTING
- Immediately after applying the welding polymer, joint the two elements
right home (as far as the marks previously traced) by pushing longitudinally
and without twisting.
- Keep held together for 5 seconds.
NB1: In certain cases it is necessary to mark the position of one element in relation to the other (see sketch above).
NB2: On large sizes, 2 fitters must operate simultaneously, i.e one fitter will coat the male end, while the other fitter will
be coating the female end with welding polymer. This method enables a quick jointing, needed for a strong weld.
DRYING TIMES
Ambient
temperature
5 - 10C
11 - 35C
16 - 63
2h
1h
75 - 110
4h
2h
125 - 160
24 h
24 h
4.4
Technical Sheet
2008
SYSTEMO
The pipes and fittings will be stored separately on an even area, away from dust and sun. In all cases, take special care
to avoid rough handling, impacts and especially with indenting, cutting or heavy objects, particularly in cold weather.
THERMOFORMING
Thermoforming of pipes from the SYSTEMO range (HTA and HTA-F) is strictly prohibited on the work site and
involves cancellation of the GIRPI guarantee. For all direction changes, make use of standard HTA fittings only. Contact
GIRPIS Technical Assistance when faced with particular problems.
Fittings that are equipped with threaded metal components: HMML, HEAL, HEBL, H4GL, H4GP, can be used when high
torque is required for connections to metal threaded components. They allow for the use of traditional sealants, except
anaerobic resins.
Excluding connection to wall plates (namely our reference GAAP), obtained by means of tap connectors (HDR reference),
connections between HTA and metal pipes, fittings and equipment featuring male or female threads (conical/taper or
cylindrical/parallel) must be made by means of the CPVC/metal couplings provided for this purpose.
In no case should GIRPIs SYSTEMO pipes and fittings be machine threaded inside or outside.
For all other all-HTA threaded fittings (HEA, HEB, HMM) with metal reinforcing rings, connections with cylindrical/parallel
threaded metal components is possible. In such a case, they will be connected by hand. If needed, the last turn shall
be done with a tool, preferrably a strap wrench, but the use of tow, hemp or anaerobic resins is prohibited, knowing
that excessive tightening can cause the fittings to break up.
The following sealants will be preferred:
- PTFE (e.g. Teflon) tape, preferrably high density.
- Soft silicon paste. Drying time: 24h, which can be reduced to 3h minimum for sizes and .
Please contact the silicone paste manufacturers to get their confirmation as to the compatibility resistance and
sealing capacity under pressure of their products.
SYSTEMO
2008
4.5
Technical Sheet
SYSTEMO pipes and fittings are inspected throughout their manufacture and are guaranteed for a use complying with
their design, within the limits indicated.
During the installation and before putting the SYSTEMO network into service, it is advisable to make a certain number
of checks, as with all other materials.
In France, refer to guidelines DTU 60-31 (NF P41-211) and DTU 60-1 (NF P40-201).
INSPECTION
a) Visual inspection
During and after installation, the pipes and fittings should be inspected so as to eliminate doubtful elements containing abnormalities such as impacts and deep scores caused by unsuitable handling. Before the tests, the whole network will be visually
inspected to eliminate any pipework section containing deep cuts or notches, large deformations due to sudden impacts, traces
of blow torch burns, etc...
Any damaged part should be replaced before putting into service. The aim of the visual inspection is also to ensure that the installation complies with the drawings and hence the correct installation of all the components (connection, supports, monitoring
and safety mechanisms, etc...).
b) Leak tests
After installation of the network, a leak test will be carried out (all parts of the network should be visible and accessible during
that test).
c) Pressure test
The network shall be filled with water (purge the air from all high points) and kept under pressure long enough to enable visual
control of all joints, and no less than 30 minutes (for large installations, test by sections). In France, consult DTU 60-1 (NF P40201).
The testing pressure will amount to 1.5 times the maximum working pressure, with a minimum of:
- 6 bar for heating and cooling networks.
- 10 bar for domestic hot and cold water services.
. If a leak is detected on a welded joint, replace the leaking section and test again.
. If a leak is detected on a mechanical joint, tighten the connection or replace gasket.
d) Temperature test
When raising the pipeworks temperature for the first time, the absence of leaks must be checked for all valves and joints.
Once the leak tests have been made, it is advisable, in order to remove all foreign matter, to clean the inside of the network. All applicable tests and controls before putting into service must be carried out, according to all relevant regulations, rules and codes of
practice.
OPERATING CONDITIONS
Whatever the use, the safety mechanisms necessary for the traditional protection of networks (regulation, pressure reduction
and limitation, temperature regulation and limitation, shut off mechanisms, etc...), should be planned, installed and kept in perfect working order throughout operation.
a) Vibrations
Vibrations can be a source of disorders on both pipework and supports ; it is highly advisable to install a suitable system preventing vibrations from spreading.
b) Sources of heat and UV
Being made from thermoplastic material, SYSTEMO should in no case be installed close to a source of heat causing a rise in
temperature greater than its limits of use, and must be protected from exposure to ultraviolet rays.
c) Prevention of impacts
As with all networks conveying pressurised fluids, SYSTEMO pipework systems must be protected from impacts which might
occur in passage ways used by handling machinery or suspended loads in movement (use of safety barriers, railings, etc...).
d) Chemical compatibility
HTA-F pipes have been designed for the distribution of domestic cold water. For other applications, we draw your attention to
potential compatibility problems if chemicals are introduced into the pipework.
e) Air conditioning networks
The introduction of monopropylene glycol (MPG) antifreeze is prohibited.
f) Bracketing
Pipe brackets available on the marketplace may contain substances likely to cause alteration to SYSTEMO pipes. The use of
MONOKLIP brackets is recommended.
g) Insulation materials
Electric cable insulation materials contain substances that can potentially damage SYSTEMO pipes. Therefore, it is advised
not to store or install SYSTEMO pipes near electric cables.
EXPANSION - CONTRACTION
PHENOMENON - CALCULATIONS
THE PHENOMENON
5.1
Technical Sheet
2008
SYSTEMO
The installation of the system must take the elongation or contraction of the pipe into account, which is calculated by this
formula in which:
= expansion-contraction coefficient (linear)
L = x L x T
L = length of the piping when installed, in meters
T = temperature deviation in degrees Celsius/Centigrade (C)
(difference between the maximum or minimum temperature in service and the installation temperature).
L = length variation in millimeters (mm)
(difference in length between L on installation and L in operation, i.e. elongation or shrinkage length).
Ex 1 :
Ex 1 :
L at + 10C
L at + 60C
L at + 15C
L at + 5C
ABACUS to work out the L resulting from the above formula (see descriptive sheet 5.2)
Exemple :
Exemple :
GIRPIs installation guide and rulers will enable you to figure out expansion loop dimensions and bracket positioning in
changes of direction. You can obtain then upon simple request from contact@girpi.fr
SYSTEMO
2008
EXPANSION - CONTRACTION
PHENOMENON - CALCULATIONS
33
1,9
5.2
Technical Sheet
SYSTEMO
5.3
EXPANSION - CONTRACTION
CONSEQUENCES
CONSEQUENCES OF CONTRACTION-EXPANSION AND SOLUTIONS
2008
Technical Sheet
Under certain conditions, the elongation due to the expansion causes compression of the pipe resulting in buckling.
Conversely, the shortening due to the contraction of the pipe cause it to be tensioned. The sketches below illustrate a number of cases of compression or tension, which cause abnormal stress on the material and may cause serious disorders.
The French DTU, ATEC, SINDOTEC handbooks, and various guides all over the world concerning the installation of
piping, whatever their nature, generally indicate that when installing, it is necessary, in order to avoid disorders which may
be caused by variations in length, to recognise them and address them.
DONTs:
- buckling of the pipe between anchors
(F.P.)
(L.G.)
(L.G.)
(L.G.)
Free Support
(L.G.)
(L.G.)
(F.P.)
(L.G.)
(L.G.)
(F.P.)
(F.P.)
(L.G.)
(L.G.)
(L.G.)
(F.P.)
(L.G.)
(L.G.)
(F.P.)
(L.G.)
(L.G.)
(F.P.)
(1) PF: ANCHOR: This is a support blocking the pipework system at one point, in order to orientate the movements caused by expansion and contraction.
(2) LG: GUIDE: They support the pipes while allowing them to expand and contract freely.
SYSTEMO
5.4
Technical Sheet
2008
EXPANSION - CONTRACTION
REMEDIES
THE REMEDIES
In order to avoid the disorders subsequent to the movements of the pipes, it is necessary to let them expand and
contract freely.
CHANGE IN DIRECTION
BRANCH
expansion
expansion
LOOP
3 Expansion joints (HCD/G flexibles)
(P.F.)
(G.L.)
(G.L.)
expansion
expansion
(P.F.)
L1
L2
L
B
Bellows and flexibles are elements which need no maintenance, but they are subject to wear. As
such, they need to be checked at regular intervals (in France, refer to corresponding DTU guidelines and NF standards, or equivalent relevant texts outside France). It must be possible to inspect
them, dismantle them, and replace them without having to dismantle the elements next to them.
CONTRACTION - EXPANSION
CALCULATION OF LEG B
EXAMPLE :
Determine B
for a 40 mm pipe and
a L of 53 mm
Result: B = 1,55 m.
B = 34 x L
: external diameter
L: length variation
EXAMPLE :
Determine B
for a 110 mm pipe and
a L of 28 mm
Result: B = 1,85 m
5.5
Technical Sheet
2008
SYSTEMO
SYSTEMO
5.6
Technical Sheet
2008
CONTRACTION - EXPANSION
FLEXIBLE EXPANSION JOINTS
Elbow H4M
Direction of expansion
D Distance on installation
d
Expansion joint:
HCD/G
Absorbed expansion
length (L)
Max. clearance
Article
16
25
20
pipe
HTA-HTA-F
Article
32
50
40
Guide brackets
Guide brackets
Guide brackets
Free support
(flexible expansion joint installed horizontally)
Working
pressure
(bar)
16
20
25
32
40
50
HCD/G16
HCD/G20
HCD/G25
HCD/G32
HCD/G40
HCD/G50
18
18
14
10
10
EXPANSION - CONTRACTION
FLEXIBLE EXPANSION JOINTS
IMPLEMENTATION OF FLEXIBLE EXPANSION JOINTS
5.7
Technical Sheet
2008
SYSTEMO
To guarantee correct operation, the following rules must be respected when designing the installation and installing the
flexible expansion joints:
a) respect the clearances defined on sheet 5.6
b) ensure that the flexible expansion joint is not subjected to twisting during installation or during operation
c) provide appropriate supporting in situations where the flexible expansion joint is overhanging.
INSTALLATION EXAMPLES:
in line
branch
direction change
on same level
Anchor
Guide
Pipework movements
SYSTEMO
5.8
Technical Sheet
2008
EXPANSION - CONTRACTION
LINEAR EXPANSION COMPENSATORS
VERTICAL INSTALLATION
HORIZONTAL INSTALLATION
Fixed
Anchor
point
Ceiling or wall
Screw
Washer
Screw
Spacer
Non protruding
screw
DILAPLAST
COMP 40
COMP 50
COMP 63
COMP 75
COMP 90
COMP 110
COMP 125
COMP 160
INSTALLATION
Spacer
Strongly anchored
axial guiding support
Washer
Washer
BVR or BPA
backing ring
REF.
Anchor
BVR or BPA
backing ring
Flange thread
Absorption of expansion/contraction
Contraction
Expansion
Length
20
30
100
30
100
mm +
20
20
20
20
20
20
20
mm 30
30
30
30
30
30
mm
E
SPACING
mm
BACKING
RING
REF
STUB
FLANGE
REF
100
62
BPA40
HCS50
100
100
100
100
100
62
62
62
58
BVR32B
BPA50
BPA65
BPA80
58
BPA100
54
BPA150
58
BPA125
SCREW
DIM.
HCS40
M 16x50
HCS63
M 16x50
HCS75
HCS90
HCS110
HCS125
HCS160
M 16x50
M 16x55
M 16x60
M 16x60
M 16x60
M 20x70
Never work with sharp tools, which may damage the rubber bellows.
The flange screws must not protrude towards the bellow. Under operating conditions, the spherical bellow rolls on the
smooth disks of the flange. All parts must be fully deburred and cleaned (otherwise, there is a risk of damaging the bellows).
Rubber parts must not be painted (solvents and chemical products have a negative effect).
We recommend that you use spacer wedges when you install the DILAPLAST compensator. This will maintain the spacing defined at installation temperature (E).
For more information about Dilaplast compensators, please consult GIRPI for technical assistance.
MONOKLIP BRACKETS
GENERAL DESCRIPTION - SUPPORTING
SPACING
GENERAL DESCRIPTION
6.1
Technical Sheet
2008
SYSTEMO
MONOKLIP brackets have been especially designed to support SYSTEMO pipeworks. The pipe is allowed to move freely inside
the bracket as it expands and contracts. Depending on their size, they are offered with M6, M8 and 7x150 female threaded brass
inserts, or with a plain 5.5mm diameter drilled base.
SYSTEMO is a complete system, specially developped to bring global reliability. Therefore, all of the systems elements must
imperatively be used. The use of components of external origin will make GIRPIs guarantee null and void, especially the use of
other brackets than MONOKLIP.
In all cases, the supports:
- shall continue to support their load even under temperature variation effects,
- shall allow the pipeworks to expand freely,
- shall keep the pipeworks which they support at enough clearance from any wall or obstacle so as to allow for the expansion
movements and also for the assembly and disassembly of the mechanical couplings and accessories (unions, flanges, valves,
pressure limiters, etc... ),
- shall in no event either injure or damage the pipeworks.
pipe
16
20
25
32
40
50
63
75
90
110
125
160
90
0,50
0,55
0,60
0,65
0,75
0,80
1,00
1,00
1,05
1,10
1,15
1,20
NOTE:
For vertical pipes, the above distances can be multiplied by 1.3 up to 60C and 1.2 for temperatures over 60C. When taps
or heavy accessories are installed on a pipe, these must be supported independently.
WEDGES
MONOKLIP brackets in sizes 16 to 25 can be heightened by using 20 mm high wedges (ref CALE1225) made for that purpose.
- For MONOKLIP brackets in sizes 32 to 63 use 20 mm or 4 mm high wedges (ref CALE3263) which can be piled up.
- For MONOKLIP brackets in sizes 75 to 110 use 20 mm high wedges (ref CALE75110) which can be piled up.
SYSTEMO
6.2
Technical Sheet
2008
MONOKLIP BRACKETS
EXAMPLES
EXAMPLES OF SUPPORTS
MONOKLIP brackets
CWS
Support at bottom
of riser
ANCHORS
Anchors can be made with HTA kit HPTF available for sizes 25 to 63 mm.
Shell
anchor on a pipe
anchor on a tee
HWS
Return
HWS
SYSTEMO
6.3
MONOKLIP BRACKETS
ACCESSORIES - SPECIAL POINT
Various accessories or special points require specific supporting: this supporting must be carefully designed in each
case, to prevent the pipes from being subjected to mechanical forces.
CASE
TYPES OF SUPPORT
Free or fixed on either side
(double support)
REASONS
To avoid tension on threads due to
movement out of axis
Hoses/Expansion joints
Riser bottom
Direction changes
IMPORTANT:
The sliding supports must be positioned in such a way that the couplings or accessories do not come in contact with
them when the pipes expand and contract.
no
L.G.
L.G.
F.P.
G.L.
L.G.
L.G.
no
F.P.
support
F.P.
support
F.P.
F.P.
valve
weight
F.P.
level 6
F.P.
weight
P.F.
yes
F.P.
F.P.
valve
valves
hose
F.P.
hose
yes
F.P.
F.P.
level 5
L.G.
F.P.
level 1
F.P.
Elbow
Eq
ua
l te
90
P.F.
L.G.
foot support
2008
Technical Sheet
SYSTEMO
2008
6.4
Technical Sheet
L : contraction/expansion
If the space between the pipe and the basket tray is not enough to compensate the contraction or the expansion, use one of
the solutions presented on sheet 5.4: loop, flexible expansion joint, linear expansion compensator.
BRANCHES
When self-supporting trays are used, branches can be made above or below the pipes provided that a sufficiently large opening is made without sharp edges, so as not to block or damage the insulating material or the pipe during expansion and
contraction movements.
DRAINS
A sufficiently large opening must be made without sharp edges, so as not to block or damage the insulating material or the pipe
during expansion and contraction movements
SYSTEMO
6.5
INSULATION
INSULATED PIPEWORKS
INSULATION
2008
Technical Sheet
The low thermal conductivity coefficient ( = 0.16 W/mK) of CPVC and the high thermal resistance of SYSTEMO helps
reduce heat losses and delay the condensation phenomena. Like all other materials, SYSTEMO must be insulated to
be protected against frost, to reduce heat losses and to avoid condensation when the outside pipe temperature is below
dew point.
Most insulation products can be used, except those whose installation requirements (e.g. use of certain adhesives) or
chemical composition are not compatible with SYSTEMO.
If in doubt, the user must check the insulation products compatibility with its manufacturer or with GIRPI.
Condensation phenomena resulting from the circulation of fluids colder than ambient temperature have no physical or
chemical influence on SYSTEMO.
Therefore, insulation is not systematically required. The decision will be made according to the installations specific characteristics, and to the consequences of potential condensation on the environment around the pipework.
In comparison with traditional metal pipeworks, SYSTEMO delays condensation.
SURFACE TEMPERATURE
The table hereunder, showing various surface temperatures, shows that the low thermal conductivity of SYSTEMO provides you with a security margin in situations such as: underdimensionned insulation, incorrectly jointed insulation sections, insulations accidental failure...
Example:
Fluid temperature = 7
25
50
he = 8 W/m2K
110
7C
12C
15C
The following table shows the heat losses (expressed in W/m) of SYSTEMO pipeworks (with or without insulation:
Fluid temperature = 50C
Ambient temperature = 20C
he = 10/Wm2K
25
50
110
APPLICATIONS:
No insulation
19,5
37,3
66,4
Application
: material permeability.
Insulation material
(=0.039W/mK)
Thickness = 9mm
9,3
15,9
29,1
Insulation material
Insulation material
Insulation material
(=0.039W/mK) (=0.039W/mK) (=0.039W/mK)
Thickness = 13mm Thickness = 19mm Thickness = 32mm
7,9
13,1
23,8
Temperature
6,6
10,6
18,9
Recommended
Insulation material
+ 60C/+ 70C
Mineral wool
+ 7C for cooling
+ 50C for heating
Rubber foam
> 5000
+ 15C in summer
+ 35C in winter
Rubber foam
5,2
7,9
13,5
Recommended thickness
for internal use
(mm)*
25 - 30
0-9
13 - 19
* The above thicknesses are given as an indication only, and can vary according to the projects location (i.e. dew point, ambient
humidity, ambient temperature will vary according to location) and to the networks configuration (length, network loop design,
fluid velocity). It is the users responsibility to have thicknesses checked by a specialised consulting engineer.
SYSTEMO
2008
LAGGING
BASIC IMPLEMENTATION RULES
6.6
Technical Sheet
Contact GIRPI to obtain more detailed technical data sheets about each application and a personnalised thermal study.
CAUTION:
Insulation made from phenolic foam can cause brass to crack.
If in doubt, please contact the insulation manufacturer for more information.
In France, the installation of the insulation must be done according to technical guidelines DTU 67.1 (thermal insulation of
refrigerating pipeworks) and DTU 65.20.
Outside France, please refer to applicable rules.
SYSTEMO does not require need any anti-corrosion treatment before insulation.
The fire rating of the insulating products must comply with the security standards against fire in public buildings.
It is better not to glue directly the insulating materials on the SYSTEMO pipes and fittings.
THERMAL RINGS
To prevent the insulating material from crushing at collar level, a thermal ring must be used. They allow HTA and HTA-F
pipes to expand and contract freely.
Example for 32 mm
Thermal ring
F32B63
HTA 32
Thermal
ring
Reference
F16B40
F20B50
F25B50
F32B63
F40B75
F50B90
F63B110
F75B125
F90B140
F110B160
pipe HTA
(inside ring
diameter)
16
20
25
32
40
50
63
75
90
110
Monoklip
63
HCKC63
Monoklip
(outside ring
diameter)
40
50
50
63
75
90
110
125
140
160
Theoretical
thickness
12
13
13
16
18
20
24
25
25
25
SYSTEMO
6.7
SPECIAL CASES
Passing through partitions and floors
2008
Technical Sheet
When a SYSTEMO pipe goes through a wall or a floor, it must be protected by a rigid sleeve made of
synthetic material, and preferrably C-PVC.
The sleeve internal diameter is chosen with enough tolerance to allow the pipes to expand and contract freely.
The sleeve must be long enough to protrude on both sides of the finished masonry element.
SYSTEMO can be built or embedded in the masonry as long as there is no disconnectable coupling in that pipework
section. The following precautions must be respected.
Sleeve
Sleeve
Sleeve
Sleeve
Mechanical coupling
Socket
Tee
Elbow
Saddle piece
The pipe must be made integral with the masonry either by means of the couplings making up the system or using
half-shells onto the wall of the pipe.
Each time the pipe enters the masonry it must be protected against shearing by a sleeve which protrudes from the
finished surface of the masonry.
The chase will be filled with a homogeneous material without sharp gravel which could damage the pipe.
The commissioning tests must be carried out before filling the chase or pouring the concrete.
BURIED INSTALLATIONS
LOOP SYSTEM
In larger networks, loops must be planned at early design stage. Loops allow for emergency and continuous water treatments especially in the event of an epidemic. Furthermore, loops help keep water at a constant temperature, and ensure
constant water flow.
Screw
BVR or BPA
flange
HCS serrated
stub flange
LOOP SYSTEM
pipe
Screw
length (mm)
Nb of
screws
Screw (mm)
20
25
32
70
14
80
14
40
50
63
90
100
100
100
14
18
18
18
75
90
110
160
110
110
18
18
4 or 8*
110
18
130
22
In larger networks, loops must be planned at early design stage. Loops allow for emergency and continuous water treatments especially in the event of an epidemic. Furthermore, loops help keep water at a constant temperature, and ensure
constant water flow.
SYSTEMO
2008
PRESSURE LOSSES
CALCULATION RULES
CALCULATION BASES
7.1
Technical Sheet
The quality of the internal surface condition of the SYSTEMO pipes and fittings guarantees a flow rate higher (for an equivalent section) than the one provided by metal pipes.
To calculate the pressure loss in SYSTEMO pipes, GIRPI has had pressure loss nomograms at 7C, 20C, 45C, 60C,
80C produced by the CATED (Technical sheet 7.2 to 7.6).
These nomograms have been established using the formula:
with Colebrooks calculated as follows: 1 = - 2 log
( 3,7 D +
J=
U2
2gD
2,51
Re
When using antifreeze or additives, the viscosity of the resulting fluid must be taken into consideration to calculate
pressure drops.
7.2
Technical Sheet
2008
SYSTEMO
Define expected flow rate in l/s and speed in m/s. Draw a straight line between the two to find out pipe size and pressure
loss in m CE/m (i.e. in meters of water column per pipework linear meter).
U
Speed
(in m/s)
J
Pressure loss
(in mCE/m)
Nominal
(in mm)
160
125
110
90
75
63 PN16
63 PN25
50 PN16
50 PN25
40 PN16
40 PN25
32 PN16
32 PN25
25
20
16
Inside
(in mm)
150
Q
Flow rate
(in l/s)
SYSTEMO
2008
J
Pressure loss
(in mCE/m)
Nominal
(in mm)
125
63 PN16
63 PN25
50 PN16
50 PN25
40 PN16
40 PN25
32 PN16
32 PN25
Inside
(in mm)
7.3
Technical Sheet
Q
Flow rate
(in l/s)
SYSTEMO
J
Pressure loss
(in mCE/m)
Nominal
(in mm)
63 PN16
63 PN25
50 PN16
50 PN25
40 PN16
40 PN25
32 PN16
32 PN25
Inside
(in mm)
2008
7.4
Technical Sheet
Q
Flow rate
(in l/s)
2008
SYSTEMO
U
Speed
(in m/s)
Nominal
(in mm)
63 PN16
63 PN25
50 PN16
50 PN25
40 PN16
40 PN25
32 PN16
32 PN25
Inside
(in mm)
7.5
Technical Sheet
Q
Flow rate
(in l/s)
SYSTEMO
J
Pressure loss
(in mCE/m)
Nominal
(in mm)
63 PN16
63 PN25
50 PN16
50 PN25
40 PN16
40 PN25
32 PN16
32 PN25
Inside
(in mm)
2008
7.6
Technical Sheet
Q
Flow rate
(in l/s)
2008
SYSTEMO
8.1
Technical Sheet
DIMENSION SHEET
HTA C-PVC PIPES 50 : 3 m lengths with chamferred ends - 63: 4 m lengths with chamferred ends
PN 25
D
16
20
25
32
40
50
63
Dn
PN 16
D
HTA-F PIPES
10
15
20
25
32
40
50
Dn
32
40
50
63
75
90
110
125
160
25
32
40
50
65
80
100
110
150
Dn
PN 16
16
10
20
15
25
20
32
25
40
32
50
40
63
50
75 65
90
80
110 100
125 110
160 150
Reference
TUBHT163
TUBHT203
TUBHT253
TUBHT323
TUBHT403
TUBHT503
THT6325
Pack
(*)
10
10
10
10
10
5
5
Pack.
(*)
THT3216
10
THT4016
10
THT5016
5
TUBHT63
5
TUBHT75
1
TUBHT90
1
TUBHT110
1
TUBHT125
1
TUBHT160
1
Reference
Reference
TUHTAF16
TUHTAF20
TUHTAF25
TUHTAF32
TUHTAF40
TUHTAF50
TUHTAF63
TUHTAF75
TUHTAF90
TUHTAF110
TUHTAF125
TUHTAF160
Pack.
(*)
10
10
10
10
10
5
5
1
1
1
1
1
25
25
25
25
25
25
25
mini
thick
1,8
2,3
2,8
3,6
4,5
5,6
7,1
Weight internal
kg/ml
0,140
12,4
0,220
15,4
0,330
19,4
0,540
24,8
0,840
31,0
1,307
38,8
1,945
48,8
Cont.
l/m
0,12
0,19
0,29
0,48
0,75
1,18
1,87
PN
mini
thick
Weight internal
kg/ml
0,360
27,2
0,559
34,0
0,908
42,6
1,440
53,6
1,960
64,0
2,760
76,8
4,310
93,8
5,56
106,6
9,200
136,4
Cont.
l/m
0,58
0,91
1,42
2,25
3,21
4,58
6,91
8,92
14,6
PN
mini
thick
Weight internal
kg/ml
0,140
12,4
0,220
15,4
0,330
19,4
0,360
27,2
0,559
34,0
0,908
42,6
1,440
53,6
1,960
64,0
2,760
76,8
4,310
93,8
5,56
106,6
9,200
136,4
Cont.
l/m
0,12
0,19
0,29
0,58
0,91
1,42
2,25
3,21
4,58
6,91
8,92
14,6
PN
16
16
16
16
16
16
16
16
16
4
4
4
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
2,4
3,0
3,7
4,7
5,5
6,6
8,1
9,2
11,8
1,8
2,3
2,8
2,4
3,0
3,7
4,7
5,5
6,6
8,1
9,2
11,8
SYSTEMO
8.2
DIMENSION SHEET
ELBOWS 90
SOC.
ELBOWS 45
SOC.
COUPLINGS
SOC.
D
16
20
25
32
40
50
63
75
90
110
125
160
Dn
10
15
20
25
32
40
50
65
80
100
110
150
Reference
H4M16
H4M20
H4M25
H4M32
H4M40
H4M50
H4M63
H4M75
H4M90
H4M110
H4M125
H4M160
Z
9
11
14
17
21,5
27
31
38
46
57
63,5
81
E
15
16
19
23
27
32
38
44
52
62
69
86
A
24
30
37
44
54
65
80
92
112
136
147
190
D
16
20
25
32
40
50
63
75
90
110
125
160
Dn
10
15
20
25
32
40
50
65
80
100
110
150
Reference
H8M16
H8M20
H8M25
H8M32
H8M40
H8M50
H8M63
H8M75
H8M90
H8M110
H8M125
H8M160
Z
4,5
5
6
7,5
9,5
11
12,5
18
19,5
23,5
28
34,5
E
14,5
17
19
24
28
32
39
44
52
61,5
69
86,5
A
24
30
37
45
54
65
80
92
115
135
152
190
D
16
20
25
32
40
50
63
75
90
110
125
160
Dn
10
15
20
25
32
40
50
65
80
100
110
150
Reference
HMA16
HMA20
HMA25
HMA32
HMA40
HMA50
HMA63
HMA75
HMA90
HMA110
HMA125
HMA160
Z
3,5
3,5
3,5
3,5
3
3,5
3
4,5
5
4
6
10
E
15
17
19,5
23
27
31
38
45
51,5
61,5
69
86
L
33,5
37,5
42
49,5
57
65,5
79
94,5
108
127
144
182
A
22
27
33
42
53
65
78
90
106
132
147
185
2008
Technical Sheet
SYSTEMO
8.3
Technical Sheet
2008
DIMENSION SHEET
CAPS
SOC.
D
16
20
25
32
40
50
63
75
90
110
125
160
Dn
10
15
20
25
32
40
50
65
80
100
125
150
Reference
HBO16
HBO20
HBO25
HBO32
HBO40
HBO50
HBO63
HBO75
HBO90
HBO110
HBO125
HBO160
E
16
16
20
24
28
33
39
44,5
54
62
70
87
L
21
23
28
33
38
44
54
60
72
88,5
102
144,5
A
24
30
37
45
54
65
80
90
111
140
160
187
D
20
25
32
40
50
63
Dn
15
20
25
32
40
50
Reference
H4C20
H4C25
H4C32
H4C40
H4C50
H4C63
Z
40
50
64
80
100
126
E
16
19
22
26
31
37,5
A
28
32,5
40
52
64,5
79,5
R
40
50
64
80
100
126
D
16
20
25
32
40
50
63
75
90
110
125
160
Dn
10
15
20
25
32
40
50
65
80
100
110
150
Reference
HTE16
HTE20
HTE25
HTE32
HTE40
HTE50
HTE63
HTE75
HTE90
HTE110
HTE125
HTE160
Z
9
11
13,5
17
21
26
33
39
46
56
84
84
E
14
16
18
22
26
31
38
44
52
62
69
86
L
46
54
64
78
96
116
143
167
196
235
306
340
A
24
30
37
45
54
65
86
92
112
133
150
191
BENDS 90
SOC.
EQUAL TEES 90
SOC.
K
23
27
32
39
48
58
71
83
98
118
153
170
SYSTEMO
8.4
DIMENSION SHEET
REDUCING TEES 90
SOC.
D-d
Dn
Reference
20-10
HTR25/16
20-16
15-10
25-20
20-15
25-16
32-16
32-20
32-25
40-20
40-25
40-32
50-20
50-25
50-32
50-40
63-20
63-25
63-32
63-40
63-50
75-20
75-25
75-32
75-40
75-50
75-63
90-32
90-40
90-50
90-63
90-75
25-10
25-15
25-20
32-15
32-20
32-25
40-15
40-20
40-25
40-32
50-15
50-20
50-25
50-25
50-40
65-15
65-20
65-25
65-32
65-40
65-50
80-25
80-32
80-40
80-50
80-63
Z1
14
14
HTR20/16
10
HTR25/20
12,5
HTR32/16
HTR32/20
HTR32/25
HTR40/20
HTR40/25
HTR40/32
HTR50/20
HTR50/25
HTR50/32
HTR50/40
HTR63/20
HTR63/25
HTR63/32
HTR63/40
HTR63/50
HTR75/20
HTR75/25
HTR75/32
HTR75/40
HTR75/50
HTR75/63
HTR90/32
HTR90/40
HTR90/50
HTR90/63
HTR90/75
17
17
17
22
22
22
27
26
26
26
32
32
32
32
32
38,5
38,5
38,5
38,5
38,5
38,5
46
46
46
46
46
56
56
55,5
56
56
11
17
13,5
18,5
18
18
19
23
23
21
29
26
26
26
31,5
31,5
32
32
32
38
38
38
38
38,5
38,5
46
46
46
46,5
46
56
56
56,5
56
56
18,5
23
23
23
26,5
26,5
26,5
32
31,5
31,5
31,5
37,5
37,5
37,5
37,5
37,5
44,5
44,5
44,5
44,5
44,5
44,5
52
52
52
52
52
62
62
62
62
62
E1
14
54
30
24
16,5
62
36,5
30
14
14
16
18,5
16
19
23
17
19
22,5
26,5
17,5
20
23
26
31
16
19
22,5
26,8
32
38
23,4
26
32,5
38
44
26
31
38
45,5
51
65
80
80
80
97
97
97
118
115
115
115
139
139
139
139
139
166
166
166
166
166
166
196
196
196
196
196
236
236
235
235
235
36,5
44,5
44,5
44,5
54
54
53,5
61,5
65
65
65
80
80
80
80
80
80
92,5
92,5
92,5
93
93
114
114
114
114
114
135
135
24
24
30
37
30
37
45
33
37
45
53,5
30,5
37
45,5
54
65
35
35
45
54
65
80
45
54
65
80
93
54
65
135,5 80
135
135
93
108
2008
Technical Sheet
SYSTEMO
8.5
Technical Sheet
2008
DIMENSION SHEET
REDUCING BUSHES LONG PATTERN
Spig - (R) Soc.
D-d
Dn
Reference
32-16
25-10
HRD32/16
25-16
32-20
40-16
40-20
40-25
50-20
50-25
50-32
63-20
63-25
63-32
63-40
75-20
75-25
75-32
75-40
75-50
90-25
90-32
90-40
90-50
90-63
110-50
110-63
110-75
125-90
20-10
25-15
32-10
32-15
32-20
40-15
40-20
40-25
50-15
50-20
50-25
50-32
65-15
65-20
65-25
65-32
65-40
80-20
80-25
80-32
80-40
80-50
100-40
100-50
100-65
110-80
30,5
23
25,5
HRD32/20
31
HRD40/16
HRD40/20
HRD40/25
HRD50/20
HRD50/25
HRD50/32
HRD63/20
HRD63/25
HRD63/32
HRD63/40
HRD75/20
HRD75/25
HRD75/32
HRD75/40
HRD75/50
HRD90/25
HRD90/32
HRD90/40
HRD90/50
HRD90/63
HRD11/50
HRD11/63
HRD11/75
HRD12/90
HRD25/16
HRD16/90
36
36
36
44
44
44
55
55
55
55
63
63
63
63
61
75
75
75
75
74
91,5
90
90,5
99,5
128
120
126
19
14,5
44,5
22,5
16,5
53,5
27
27
27
32
32
32
39
39
39
39
45,5
45,5
45,5
45,5
45
52,5
52,5
52,5
52,5
52
61,5
62
61,5
68,5
86,5
86
87
15
14
16
19
17
19,5
23
17
19
23
27
17
18,5
23
26,5
32
19,5
23
26,5
32
39
31
38
44,5
52
62
68,5
51
53,5
63
63
63
76
76
76
94
94
94
94
108,5
108,5
108,5
108,5
106
127,5
127,5
127,5
127,5
126
153
152
152
168
214,5
206
213
SYSTEMO
8.6
DIMENSION SHEET
REDUCING BUSHES SHORT PATTERN
Spig - (R) Soc.
D-d
20-16
25-20
32-25
40-32
50-40
63-50
75-63
90-75
110-90
125-110
Dn
15-10
20-15
25-20
32-25
40-32
50-40
65-50
80-65
100-80
110
Reference Z
HRS20
2,5
HRS25
3
HRS32
4,5
HRS40
5,5
HRS50
6,5
HRS63
8
HRS75
7
HRS90
7,5
HRS110
10
HRS125
8
E
15
17
19
23
26
31
37,5
44
52
63
L
17,5
20
23,5
28,5
32,5
39
44,5
51,5
62
71
D-d
Dn
125-63 110-50
125-75 110-65
Reference
HRDC1263
HRDC1275
E
38,5
44,5
L
69,5
69,5
ADAPTOR NIPPLES A
F
A
D1
E1
ADAPTOR NIPPLES B
D-F
16-3/8
20-1/2
25-3/4
32-1
40-11/4
50-11/2
63-2
75-21/2
90-3
D-F
16-1/2
20-3/4
25-1
Reference
HEAL16
HEAL20
HEAL25
HEAL32
HEAL40
HEAL50
HEAL63
HEAL75
HEAL90
D1
20
25
32
40
50
63
75
90
110
Z
32,5
41
43
49
55
55
63
71
83
Reference
HEBL16
HEBL20
HEBL25
D1
20
25
32
Z
36,5
43
45,5
E
17
19
22,5
27
31
37,5
43,5
51
61
E
16,5
19,5
23
E1
15
17
19,5
23
26
31
37,5
43,5
51
E1
14,5
17
19
A
32
36
41
49,5
60
66
82
100
117
A
32
41
49,5
L
49,5
60
65,5
76
86
92,5
106,5
122
144
L1 Nb pans
11
8
15
8
16
8
19,5
8
22
8
22
8
26
8
30,5
8
35,5
8
L
53
62,5
68,5
L1
Nb pans
13,5
8
16
8
19,5
8
2008
Technical Sheet
SYSTEMO
8.7
Technical Sheet
2008
DIMENSION SHEET
D-F
20-1/2
25-3/4
32-1
Reference
HEAS20
HEAS25
HEAS32
D1
25
32
40
Z
41
43
49
E
19
22,5
27
E1
17
19,5
23
A
36
41
49,5
L
60
65,5
76
L1 Nbr sides
15
8
16
8
19,5
8
ADAPTOR NIPPLES A with stainless steel reinforcing insert for C-PVC male thread
SOC. x male thread
Assembling:
see Technical Sheet 4.4
D-F
20-1/2
25-3/4
32-1
40-11/4
50-11/2
63-2
Dn
15
20
25
32
40
50
Reference
HEA20
HEA25
HEA32
HEA40
HEA50
HEA63
D1
27,5
32
40
50
63
75
Z
28
34
42
44
45,5
49,5
E
16
19,5
22,5
26,5
31,5
38,5
A
30
36
47
55,5
68
78,5
L
45
53
65
71
77
87,5
D-F
16-1/2
25-1
32-11/4
40-11/2
50-2
Dn
10
20
25
32
40
Reference
HEB16
HEB25
HEB32
HEB40
HEB50
D1
23
32
40
50
63
Z
27,5
35,5
40
43,5
49,5
E
15
17
21
23
27
A
24
36,5
47
54,5
68
L
43
55,5
63
69,5
82
A D
E
D-G
110
110
Reference
HMIL110/12
HMIL110/34
A1
36
41
D
25
32
40
50
63
Reference
HPTF25
HPTF32
HPTF40
HPTF50
HPTF63
L
19
22
26
30
37
Z
20
20
E
61
61
L
A
H Nb pans
163 132 100
8
163 132 101
8
h
D1
D1
33
42
53
65
78
h
20
27
31
38
48
SYSTEMO
8.8
DIMENSION SHEET
3 PIECE UNION C-PVC & BRASS with EPDM gasket
D-G
16-3/8
20-1/2
25-3/4
32-1
40-11/4
50-11/2
63-2
Dn
10
15
20
25
32
40
50
Reference
H3G/L16
H3G/L20
H3G/L25
H3G/L32
H3G/L40
H3G/L50
H3G/L63
Z
10
8
9
11
12
13
12
E
15
18
19
23,5
27
32
38
E1
11,5
14
15
16
20
18
22
G1
3/4
1
11/4
11/2
2
21/4
21/2
A1
29
36
45
52
66
72
89
A2
27
27
32
38
47
53
65
Z
34
33
51
56
58
63
70
E
15
18
19
23
27
32
38
L
49
51
70
79
85
95
108
G1
3/4
1
11/4
11/2
2
21/4
23/4
A1
29
36
45
52
66
72
89
A2
18
21
28
33
42
48
60
D-G
16-3/8
20-1/2
25-3/4
32-1
40-11/4
50-11/2
63-2
Dn
10
15
20
25
32
40
50
Reference
H3F/L16
H3F/L20
H3F/L25
H3F/L32
H3F/L40
H3F/L50
H3F/L63
SOC. x SOC
D
16
20
25
32
40
50
63
Dn
10
15
20
25
32
40
50
Reference
H3P16
H3P20
H3P25
H3P32
H3P40
H3P50
H3P63
Z
14
14
13,5
14,5
15
19
22
E
15
16,5
19
22,5
27
31,5
38,5
A
22
27,5
36
41,5
53
59
74
K
34,5
42,5
54,5
62,5
75,5
83
100,5
L
44
47
51,5
60
69
82
99
L
36,5
40
43
50,5
59
63
72
2008
Technical Sheet
SYSTEMO
8.9
Technical Sheet
2008
DIMENSION SHEET
- H3F/P or H3F/PB 3-piece unions have a C-PVC socket and a male C-PVC thread.
- They can be connected with C-PVC and metal fittings (brass, maleable iron, stainless steel, carbon steel).
- Only use TEFLON (PTFE) tape as a sealant (no tow).
Alternatively, sealing pastes may be used if compatible with C-PVC.
- The male thread is conical (taper).
D
16
20
20
25
25
F
1/2
1/2
3/4
3/4
1
Reference
H3F/PB16
H3F/P20
H3F/PB20
H3F/P25
H3F/PB25
Z
19
22
22
25
25
Z1
15
13
17
18,5
20
F1
L
A
15
58,5 36
15
60,5 44
16,5 66,5 44
16,5 71,5 56
19
75,5 56
D
16
20
25
32
40
50
Dn
10
15
20
25
32
40
Reference
HDC16
HDC20
HDC25
HDC32
HDC40
HDC50
D1
16,3
21
27,5
33
42
53
E
16
18
20
23
26
31
E1
27
35
35
36
45
50
A1
3/4
1
1
11/4
11/4
K
13
43
49
52
56
E
15,5
17,5
17,5
19,5
19,5
HOSE TAILS
A
24
30
36,5
45
53,5
64,5
THREADED BUSHES
SPIG. x Female thread
D-G
Dn
25-1/2 20
32-3/4 25
Code
HFT25
HFT32
E
19
23
HFT bushes transform a welded jointing into a threaded jointing in order to fasten accessories (such as thermometers, pressure gauges, etc...) excluding any operating mechanism
(taps, valves, etc...) or any moving part (hoses, for example).
Assembling: see Technical Sheet 4.4
SYSTEMO
8.10
Technical Sheet
SERRATED STUB FLANGES to be used with flat gasket, delivered without gasket
SOC.
D
25
32
40
50
63
75
90
110
125
160
Dn
20
25
32
40
50
65
80
100
125
150
Reference
HCS25
HCS32
HCS40
HCS50
HCS63
HCS75
HCS90
HCS110
HCS125
HCS160
Z
3
3
3
3
3
3
5
5
5,5
6
E
D2
20
41
23
50
27
61
32
73
39
90
44
106
51,5 125
62
150
67,5 170
86
212
M
7
7
8
8
9
10
11
12
13
16
A
33
41
50
61
76
90
108
131
147
187
Reference D1
HMML20
16,5 44
16-3/8 10
HMML16
20
25-3/4
32-1
40-11/4
50-11/2
63-2
75-21/2
90-3
HMML25
HMML32
HMML40
HMML50
HMML63
HMML75
HMML90
32
40
50
63
75
90
110
20-1/2 15
20
25
32
40
50
65
80
2008
DIMENSION SHEET
25
9
9,5
9,5
7
7
8
13,5
18,5
17
38,5
32
Nbr sides
36
41,5
49,5
60
66
82
100
117
8
8
19,5
23
31
37,5
43,5
51
61
49
56,5
64
69,5
80,5
91,5
108,5
Z
9
9,5
9,5
E
16,5
19,5
23
L
A
Nbr sides
44
36
8
49
41,5
8
56,5 49,5
8
E
16
19
22
27,5
31,5
41,5
L
38,5
42,5
48
58,5
63,5
78,5
D1
25
32
40
50
63
75
Especially adapted for connection with metal threaded fittings and high torque
8
8
8
8
8
8
8
D-G
20-1/2
25-3/4
32-1
Dn
15
20
25
Reference
HMMS20
HMMS25
HMMS32
D1
25
32
40
D-G
20-1/2
25-3/4
32-1
40-11/4
50-11/2
63-2
Dn
15
20
25
32
40
50
Reference
HMM20
HMM25
HMM32
HMM40
HMM50
HMM63
Z
5,5
5,5
5
6,5
8,5
9
A
Nbr sides
34
6
40
6
50
6
55
6
66,5
6
76,5
6
SYSTEMO
8.11
Technical Sheet
2008
DIMENSION SHEET
PLAIN NIPPLES
SPIG. x SPIG.
D
16
20
25
32
40
50
63
75
Dn
10
15
20
25
32
40
50
65
Reference
HMC16
HMC20
HMC25
HMC32
HMC40
HMC50
HMC63
HMC75
L
33
37
42
49
57
67
80
92
d
12,5
15,5
19,5
25
31
39
49
64
TAP CONNECTORS delivered with flat gasket, anti-friction ring and brass loose nut
SPIG. x Female brass thread
D-G
16-1/2
20-3/4
25-1
32-11/4
40-11/2
50-2
Dn
10
15
20
25
32
40
Reference
HDR16
HDR20
HDR25
HDR32
HDR40
HDR50
Z
20
22
23
26
29
31
E
15
17
20
23
27
32
Dn
10
15
20
Reference Z
HTG16
9
HTG20
13,5
HTG25
13,5
E
15
17
19,5
Reference
Dn
3/4
HTGR5034
40
A1
24
29,5
36
45
52
65,5
L
48
61
66
A
30
30
40
Z1
13
12
18
A1
24
30
36
L1
29
30
35
40
3/4
63
3/4
50
HTGR4034
HTGR6334
32
21,5
50
33,0
26
A1
33
65
40
26,5 54
38,5 79,5
40
40
Z1
96,5 24
118,5 28,5
142,5 35
L1
42,5
47
53,5
SYSTEMO
8.12
Technical Sheet
2008
DIMENSION SHEET
THREADED ELBOWS 90 for high torque
D-G
16-1/2
20-1/2
25-3/4
Dn
10
15
20
Reference
H4GL16
H4GL20
H4GL25
Z
12
16
17
E
A
15
24
16,5 29
19,5 35
A1
36
36
41
L
32
32
37,5
Especially adapted for connection with metal threaded fittings and high torque
Assembling: see Technical Sheet 4.4
D-G
16-1/2
20-1/2
25-3/4
Dn
10
15
20
Reference
H4GP16
H4GP20
H4GP25
Z
12
16
17
E
15
16,5
19,5
A
24
29
35
A1
36
36
41
L
32
32
37,5
8 mm
Distance between plate holes:
50 mm
EXPANSION JOINTS
DE
D-G
16-1/2
20-1/2
25-3/4
32-1
40-11/4
50-11/2
Dn
10
15
20
25
32
40
Reference
HCD/G16
HCD/G20
HCD/G25
HCD/G32
HCD/G40
HCD/G50
B
17
21
20,5
LF
LU
330 380
410 457
520 592
640 720
760 825
980 1067
DE
18
22
28
35
42
50
DI
10
13
17
22
28
34
SYSTEMO
8.13
Technical Sheet
2008
DIMENSION SHEET
MONOKLIP BRACKETS
Specially designed to support pipes. They are highly resistant, corrosion-proof, fitted instantly and allow the pipe to expand
freely.
Max spacing between supports: see technical sheet no 6.1
Monoklip brackets with drilled bases can be used with countersunk-head screws 4 and 5 mm.
Dn
10
15
20
Reference
HCKP16/5
HCKP20/5
HCKP25/5
H
18
22
22
A
12
14
16
B
27
32
39
C
20
22
25
L
16
16
16
E
1
1
1
16
16
16
1
1
1
NB:
compatible with wedges
ref. CALE1225, 20 mm high
Dn
16
20
25
10
15
20
16
20
25
16 to 25
Polypropylene
black
L
Diameter 16 to 25
NB:
compatible with wedges
ref. CALE1225, 20 mm high
16
20
25
10
15
20
10
15
20
Reference H
A
B
C
with THREADED INSERT M6
HCK16/6
18
12
27
20
HCK20/6
22
14
32
22
HCK25/6
22
16
39
25
with THREADED INSERT M8
HCK16/8
18
12
27
20
HCK20/8
22
14
32
22
HCK25/8
22
16
39
25
with THREADED INSERT 7 x 150
HCK16/7
18
12
27
20
HCK20/7
22
14
32
22
HCK25/7
22
16
39
25
16
16
16
16
16
16
1
1
1
1
1
1
SYSTEMO
8.14
Technical Sheet
32 to 63
Polyamide
black
Dn
32
40
50
63
25
32
40
50
32
40
50
63
Diameter 32 to 63
NB:
Compatible with wedges
Ref. CALE3263, 20 mm high or
Ref. CALE3263/4, 4 mm high,
which can be piled upon each
other.
32
40
50
63
Reference
NB:
Compatible with wedge
Ref. CALE75110, 20 mm high.
75-65
90-80
110-100
125-125
160-150
25
32
40
50
HCKC32/6
HCKC40/6
HCKC50/6
HCKC63/6
25
32
40
50
HCKC32/7
HCKC40/7
HCKC50/7
HCKC63/7
28
32
35
35
20
24
30
41
44
55
65,6
79,5
HCKC32/8
HCKC40/8
HCKC50/8
HCKC63/8
28
32
35
35
20
24
30
41
44
55
65,6
79,5
HCKC75/8
HCKC90/8
HCKC110/8
HCKC125/8
HCKC160/8
28
32
35
35
20
24
30
41
44
55
65,6
79,5
M8
M8
M8
M8
M8
80
80
80
120
120
42
49
60
70
85
96
113
130
159
194
30
30
30
30
30
24,5
24,5
24,5
24,5
34
34
52
52
24,5
24,5
24,5
24,5
34
34
52
52
24,5
24,5
24,5
24,5
D-dn Reference d1
75 to 160
Polyamide
black
2008
DIMENSION SHEET
80
80
80
190
230
d
9
9
9
9
9
34
34
52
52
40
40
40
170
210
7
7
7
7
7
2008
SYSTEMO
8.15
Technical Sheet
DIMENSION SHEET
H
26
d1
16
H
20
I
25
L
52
I
30
L
80
I
30
L
80
H
20
H
4
H
20
SYSTEMO
8.16
DIMENSION SHEET
Dn
15
20
25
32
40
50
65
80
100
125
125
150
200
D
32
39
48
59
71
88
104
123
148
168
186
211
272
I
20
25
32
40
50
63
75
90
110
125
140
160
200
Reference
JPNCS20
JPNCS25
JPNCS32
JPNCS40
JPNCS50
JPNCS63
JPNCS75
JPNCS90
JPNCS110
JPNCS125
JPNCS140
JPNCS160
JPNCS200
E
2
2
2
3
3
3
3
3
4
4
4
4
4
Dn D
15
32
20
39
25
48
32
59
40
71
50
88
65
104
80
123
100 148
125 168
125 186
150 211
200 272
FLANGES PN16 according to DIN 16-966 (glass fibre reinforced polyester) - color: white
Drilled GN 10/16
Pipe Flange
Reference
Dn
20
15 BVR15
25
20 BVR20
32
25 BVR25
40
32 BVR32B
40
40 BVR40A
50
40 BVR40B
50
50 BVR50A
63
50 BVR50B
63
60 BVR60A
63
65 BVR65A
75
80 BVR80A
90
80 BVR80B
110 100 BVR100
110 110 BVR110A
125 125 BVR125A
160 150 BVR150
28
34
42
52
54
63
65
78
78
81
94
110
133
133
150
190
14
14
14
18
18
18
18
18
18
18
18
18
18
18
18
22
65
75
85
100
110
110
125
125
135
145
160
160
180
190
210
240
95
105
115
140
150
150
165
165
175
185
200
200
220
230
250
285
14
18
20
20
20
20
22
22
22
22
24
24
26
24
28
30
1,5
1,5
1,5
2
2
2
2,5
2,5
2,5
2,5
3
3
3
3
4
4
Nbr
of holes
4
4
4
4
4
4
4
4
4
4
8
8
8
8
8
8
FLANGES PN16 according to DIN 16-966 (glass fibre reinforced polyamide) - color: black
Pipe
50
63
63
75
90
110
125
140
Flange
Dn
40
50
60
65/60
80
100
125
125
Reference
BPA40
BPA50
BPA60
BPA65
BPA80
BPA100
BPA125
BPA140
62,5
78,5
78,5
92
110
133
150
167
18
18
18
18
18
18
18
18
110
125
135
145
160
180
210
210
150
165
175
185
200
218
250
250
18
19
19
22
22
24
26
28
2,5
2,5
2,5
2,5
2,5
3
3
4
Nbr
of holes
4
4
4
4
8
8
8
8
I
20
25
32
40
50
63
75
90
110
125
140
160
200
E
2
2
2
3
3
3
3
3
4
4
4
5
4
Torque
0,5 to 1 mkg
0,5 to 1 mkg
0,5 to 1 mkg
2 to 4 mkg
2 to 4 mkg
2 to 4 mkg
2 to 4 mkg
2 to 4 mkg
2 to 4 mkg
2 to 4 mkg
2 to 4 mkg
3 to 4 mkg
3 to 4 mkg
3 to 4 mkg
3 to 4 mkg
3 to 4 mkg
Torque
3
3
3
4
4
5
5
5
mkg
mkg
mkg
mkg
mkg
mkg
mkg
mkg
2008
Technical Sheet
SYSTEMO
9.1
Technical Sheet
2008
12
10
10
11
7
13
Nut
Welded/threaded
socket end union
Body
Ball
Spindle
Socket oring
Seat gasket
Ball seat
11
12
Spindle oring
13
ANCHORING SYSTEM
Spindle oring
Screw
for
brass
insert
(mm)
Ball
valve
16
20
d Reference DN
VHCEP16
10
14
69
25
VHCEP25
20
19
82
20
32
40
50
63
VHCEP20
VHCEP32
VHCEP40
VHCEP50
VHCEP63
15
25
32
40
50
16
22
26
31
38
63
Fig.
5,5
66
160
31
5,5
120
57
55
78
260
31
5,5
131
150
163
197
47
68
86
98
122
45
67
66
86
160
380
31
40
83
100
655
45
11
130
1695
50
91
110
925
50
45
87
121
50
47
102
101
6,5
40
97
70
98
5,5
32
5,5
25
16
5,5
6,5
8
8
8
A
A
A
B
B
B
SYSTEMO
9.2
DN10to05
WORKING PRESSURE
Working temperature
(C)
d-G
70
190
350
32-1
25-1
700
40-11/4 50-11/2
32-11/4 40-11/2
1000
FIELD OF APPLICATION
1650
63-2
50-2
3100
OPERATION TORQUE
(PRESSURE 16 BAR)
16
Torque 2.0
Nm
20
25
32
40
50
63
3.0 3.0
5.0
6.0
9.0 9.0
2008
Technical Sheet
SYSTEMO
9.3
Technical Sheet
2008
LEGEND
e d
Handle
Body
Ball
Spindle
Ball seat
O-rings
Counterplate
ANCHORING SYSTEM
A
Ball valve
X (mm)
11
11
11
75
90
110
110
110
135
The weight of the ball valve and its correct use require its anchoring on a convenient support.
There are two holes underneath the valve body which allow to hang it with bolts on the correct support.
The table above gives the width of the holes and their spacing.
. Valves in 75 to 110 are carefully assembled in our workshops. It is strongly recommended NOT to dismantle the backing plates which ensure good valve operation. The socket flanges may be dismantled.
d
Ref. EPDM
90
VHFEP90
75
110
FIELD OF APPLICATION
Weight
(kg)
105
VHFEP75
43
148
234
211
177
210
25
105
VHFEP110
63
174
300
252
220
255
30
121
52
148
252
211
177
210
25
the same as that of CPVC HTA fittings (drinking water, food liquids, various fluids).
max. working temperature: 80C
the nominal pressure (PN) in normal use, i.e. for water at maximum 20C is: 16 bar for 75 to 110 mm.
11
NON-RETURN VALVES
CEMENTED SOCKET ENDS - UNION TYPE
10.1
Technical Sheet
2008
SYSTEMO
GENERAL CHARACTERISTICS
Materials:
The different components of the GIRPI non return valves (disc type) are made of brown foodstuff quality injected C-PVC.
Disc is made of black PPG.
Gaskets and are made of EPDM.
Disc locking screws are made of stainless steel 18-6.
Dimensions:
See table below.
Assembly:
By bonding: female socket 20 to 40 mm, meeting NF T 54-048, DIN 8063 and ISO 727 standards.
Operating field:
The operating field of these non return valves is identical to that of our SYSTEMO system in C-PVC
(drinking water, foodstuff liquids, industrial fluids, water treatment, swimming pools).
Operating limits:
Maximum service temperature: 80C.
PN16 at 20C.
Installation:
GIRPI non return valves can be installed horizontally or vertically.
Watertight with 1 bar minimum counterpressure.
E
Z
D
20
25
32
40
Reference
HCB3P20
HCB3P25
HCB3P32
HCB3P40
L
123,5
129
155
189
B
17
17
21
32
A
76,5
76,5
84
102
Z
89,5
90
109
135
E
16
19
22
26
SYSTEMO
10.2
Technical Sheet
2008
NON-RETURN VALVES
FLANGED WAFER TYPE
Disc O-ring
Disc locking screw
Hanger
Valve body
Disc
Flat gasket (thick. 3 mm)
D
50
63
Reference
HCBS50
HCBS63
A
73
90
B
21
32
C
18
18
E
15
15
GENERAL CHARACTERISTICS
Materials:
Body of the GIRPI non-return valve (wafer type) is made of brown foodstuff quality injected CPVC.
Disc is made of black PPG.
Gaskets and are made of EPDM.
Disc locking screws are made of stainless steel 18-6.
Hanger is made of galvanised steel.
Dimensions:
See above table.
Assembly:
By flange:
- the two flat gaskets are supplied with the check valve.
- Use GIRPI stub flanges (ref. HCS), glass fibre reinforced polyester flanges (ref. BVR)
and glass fibre reinforced polyamid flanges (ref. BPA).
Operating field:
The operating field of these check valves is identical to that of our SYSTEMO system in CPVC
(drinking water, foodstuff liquids, industrial fluids, water treatment, swimming pools).
Operating limits:
Maximum service temperature: 80 C.
PN16 at 20 C.
Installation:
GIRPI check valves can be installed horizontally or vertically.
Watertight with 1 bar minimum counterpressure.
F
81
81
SYSTEMO
11.1
Technical Sheet
2008
The indications given in the tables below are extracts from French or foreign documents or the result of our own experiments. They cannot be considered to be absolute or guaranteed, as they are not valid in all specific operating conditions.
It must also be noted that the nature of chemical agents and their mixtures, the presence of impurities, and the degree of
vulcanisation of elastomers, can lead to large variations in these indications; only practical tests in these cases can provide valid results. We cannot be held liable for the indications given.
The chemical agents are classified in alphabetical order.
Meaning of symbols:
2: Good resistance, 0: Not resistant (use not recommended), - : Not tested
REACTIVE
Acetaldehyde
Acetic acid (vapour)
Acetic acid
0-20%
Acetic acid
20-30%
Acetic acid
30-60%
Acetic acid
80-100%
Acetic anhydride
Acetone
Acetylene
Acid raw oil
Acid water for washing minerals
Adipic acid
Allyl alcohol
96%
Allyl chloride
Alum
Aluminium chloride
Aluminium fluoride
Aluminium hydroxide
Aluminium nitrate
Aluminium oxychloride
Ammonia (dry gas)
Ammonia (liquid)
Ammonium bifluoride
Ammonium carbonate
Ammonium chloride
Ammonium fluoride
Ammonium hydroxide
28%
Ammonium nitrate
Ammonium persulphate
Ammonium phosphate
(ammoniacal and neutral)
Ammonium sulphate
Ammonium sulphite
C-PVC
20C
0
2
2
2
2
2
0
0
2
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
0
2
2
2
2
2
EPDM
Viton
FPM
60C
80C
20C
60C
20C
60C
2
2
2
2
2
-
2
-
2
2
2
2
0
0
2
0
0
2
2
2
2
0
2
2
2
2
2
2
2
0
2
2
2
0
2
2
2
0
0
2
0
0
0
0
0
2
2
2
0
2
2
2
2
2
2
2
0
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
2
2
2
2
0
2
2
2
2
2
2
2
0
0
2
2
2
2
2
2
2
0
0
2
0
2
2
2
0
2
2
2
2
2
SYSTEMO
11.2
Technical Sheet
2008
C-PVC
20C
2
0
2
0
0
0
2
0
0
2
2
2
2
2
2
2
2
2
2
2
2
0
0
2
0
2
2
2
2
2
0
2
0
2
2
2
2
2
2
2
2
2
2
2
2
1
1
2
2
2
2
2
2
60C
2
0
2
0
0
0
0
0
0
2
2
2
2
2
2
2
2
2
2
2
0
0
0
0
2
2
2
2
2
0
2
0
0
0
0
2
2
2
2
2
2
2
0
0
2
2
2
2
2
EPDM
80C
2
0
2
0
0
0
0
0
0
2
2
2
2
2
2
2
2
2
2
2
0
0
0
0
2
2
2
2
2
0
2
0
0
0
0
2
2
2
2
2
2
2
0
0
2
2
2
2
2
20C
2
2
0
2
0
2
2
2
2
2
2
2
2
0
2
2
2
1
2
2
2
2
0
0
2
2
2
-
60C
2
2
2
2
2
2
2
2
2
2
0
2
0
2
2
2
0
2
2
2
-
Viton
FPM
20C
1
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
0
0
60C
1
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
2
2
2
2
0
0
0
-
SYSTEMO
11.3
REACTIVE
Chloric gas (dry)
Chloric gas (wet)
Chlorinated lime
Chlorine water
Chloroacetic acid
Chlorobenzine
Chloroform
Chlorosulphonic acid
Chromic acid
Chromic acid
Chromic acid
Chromic acid
Chromic alum
Citric acid
Coke oven gas
Copper chloride
Copper fluoride
Copper nitrate
Copper sulphate
Core oil
Cottonseed oil
Cresol
Cyclohexanol
Cyclohexanon
Demineralised water
Dextrin
Dextrose
Diazotization salts
Diglycolic acid
Dimethylamine
Dioctyl phthalate
Disodic phosphate
Distilled water
Dry sulphurous gas
Ether
Ethyl acetate
Ethyl acrylate
Ethyl alcohol
Ethyl chloride
Ethyl chlorohydrine
Ethyl ether
Ethylenoxide
Fatty acid
Ferric chloride
Ferric nitrate
Ferrous chloride
Fluoboric acid
Fluosilicic acid
Formaldehyde
Formic acid
Freon 12
Fresh water
Fructose
Fruit juice and pulp
Fuel (containing SO4 H2)
20C
100%
10%
30%
40%
50%
20%
90%
18%
30%
2
2
2
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
0
2
2
2
2
2
0
0
2
2
0
0
0
2
0
0
0
0
2
2
2
2
2
2
0
2
2
2
2
2
2
60C
2
2
0
0
2
2
2
2
2
2
2
2
2
0
0
0
2
2
2
2
2
0
0
2
2
0
0
0
2
0
0
0
0
2
2
2
2
2
2
0
0
2
2
2
2
EPDM
80C
2
2
0
0
2
2
0
2
2
2
2
2
2
0
0
0
2
2
2
2
2
0
0
2
2
0
0
0
2
0
0
0
0
2
2
2
2
2
2
0
0
2
2
2
2
20C
0
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
0
60C
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
Viton
FPM
20C
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
2
2008
Technical Sheet
60C
2
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
2
2
2
2
0
0
1
2
2
2
-
SYSTEMO
11.4
Technical Sheet
2008
REACTIF
Furfural
Gallic acid
Gelatine
Glacial acetic acid
Glucose
Glycerine
Glycol
Glycol ether
Glycolic acid
Heptane
Hexane
Hydrobromic acid
Hydrochloric acid
Hydrochloric acid
Hydrochloric acid
Hydrocyanic acid
Hydrofluoric acid
Hydrofluoric acid
Hydrofluosilicic acid
Hydrogen
Hydrogen peroxide
Hydrogen peroxide
Hydrogen phosphorus
Hydroquinone
Hydroxylamine sulphate
Hypochlorous acid
Iodine
Iron sulphate (copperas)
Iron sulphate
Kerosene
Lactic acid
Lard
Lauric acid
Lauryl chloride
Lauryl sulphate
Lead acetate
Lime sulphide
Linoleic acid
Linseed oil
Liqueurs (beverages)
Liquid bromine
Lubricating oil
Magnesium carbonate
Magnesium chloride
Magnesium hydroxide
Magnesium nitrate
Magnesium sulphate
Maleic acid
Malic acid
Melasses
Mercuric chloride
Mercuric cyanide
Mercury
Mercury nitrate
Methyl alcohol
20C
10%
0-25%
20%
25-40%
40%
60%
50%
90%
12%
28%
35%
10%
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
60C
0
2
2
0
2
2
2
2
2
2
2
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Joint EPDM
80C
0
2
2
0
2
2
2
2
2
2
2
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
20C
2
1
2
2
2
2
2
1
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
60C
1
2
2
2
2
2
2
2
0
0
2
2
1
2
2
0
2
2
2
2
2
2
2
2
2
2
Joint Viton
FPM
20C
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
60C
2
2
0
2
2
2
2
2
2
2
2
2
2
2
0
-
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
0
REACTIVE
Methyl chloride
Methyl sulphate
Methylene chloride
Methylethylcetone
Monoethyleneglycol (MEG)
Milk
Mineral oil
Naphtha
Naphthalene
Natural gas (dry)
Natural gas (wet)
Nickel chloride
Nickel nitrate
Nickel sulphate
Nicotine
Nicotinic acid
Nitric acid
Nitric acid
Nitric acid
Nitric acid
Ocenol (non-saturated alcohol)
Oils and fats
Oleic acid
Oleum
Oxalic acid
Oxygen
Ozone
Palmitic acid
Peracetic acid
Perchloric acid
Perchloric acid
Phenol
Phenylhydrazine
Phenylhydrazine hydrochloride
Phosgene (gas)
Phosgene (liquid)
Phosphoric acid
Phosphoric acid
Phosphoric acid
Phosphorus
Phosphorus pentoxide
Phosphorus trichloride
Photographic baths
Picric acid
Potassium bicarbonate
Potassium bichromate
Potassium borate
Potassium bromate
Potassium bromide
Potassium carbonate
Potassium chlorate
Potassium chloride
Potassium chromate
Potassium cyanide
Potassium dichromate
20C
30-50%
50-60%
60%
68%
100%
40%
10%
70%
100%
0-25%
25-50%
50-85%
1%
0
2
0
0
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
0
2
2
2
2
2
2
2
0
2
2
0
2
2
2
2
0
2
0
2
2
2
2
2
2
2
2
2
2
2
60C
0
2
0
0
2
2
2
2
0
2
2
2
2
2
0
0
0
2
2
2
0
2
2
2
0
0
0
0
0
2
2
2
0
2
0
2
2
2
2
2
2
2
2
2
2
2
EPDM
80C
0
2
0
0
2
2
2
2
0
2
2
2
2
2
0
0
0
2
2
2
0
2
2
0
0
0
0
0
2
2
2
0
2
0
2
2
2
2
2
2
2
2
2
2
2
20C
2
1
1
2
2
2
2
0
0
0
2
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
-
60C
2
2
2
0
0
0
0
2
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
-
11.5
Technical Sheet
Viton
FPM
20C
2
2
2
2
2
2
2
2
0
0
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2008
SYSTEMO
60C
2
2
2
2
2
2
2
0
0
0
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
-
SYSTEMO
2008
REACTIF
Potassium ferrocyanide
Potassium ferrocyanide
Potassium fluoride
Potassium hydroxide
Potassium nitrate
Potassium perborate
Potassium permanganate
Potassium persulphate
Potassium sulphate
Primary butanol
Propane
Propargyl alcohol
Propyl alcohol
Propylene dichloride
Raw ethyl acetate
Raw petrol
Rayon coagulating bath
Refined petrol
Saline
Secondary butanol
Selenic acid
Silicic acid
Silver cyanide
Silver nitrate
Silvering solutions
Soaps
Sodium acetate
Sodium acid phosphate
Sodium Arsenite
Sodium benzoate
Sodium bicarbonate
Sodium bisulphate
Sodium bisulphite
Sodium bromide
Sodium carbonate (soda ashes)
Sodium chlorate
Sodium chloride
Sodium chlorite
Sodium cyanide
Sodium dichromate
Sodium ferrocyanide
Sodium ferrocyanide
Sodium fluoride
Sodium hydroxide
Sodium nitrate
Sodium nitrite
Sodium silicate
Sodium sulphate
Sodium sulphide
Sodium sulphite
Sodium thisulphate (or hypo-)
Soft raw oil
Stannic chloride
20C
10%
36%
2
2
2
2
2
2
2
2
2
2
2
2
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
60C
2
2
2
2
2
2
2
2
2
2
2
0
0
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Joint EPDM
80C
2
2
2
2
2
2
2
2
2
2
2
0
0
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
20C
2
2
2
2
2
2
2
2
1
2
2
1
0
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
60C
2
2
2
2
2
2
2
1
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
11.6
Technical Sheet
Joint Viton
FPM
20C
2
2
2
2
2
2
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
2
2
2
60C
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0
2
2
2
0
2
2
2
SYSTEMO
11.7
REACTIVE
Stannous chloride
Stearic acid
Stoddard solvent
Sulphur
Sulphuretted hydrogen (dry)
Sulphuretted hydrogen
in aqueous solution
Sulphuric acid
Sulphuric acid
Sulphuric acid
Sulphuric acid
Sulphuric anhydride
Sulphurous acid
Tannic acid
Tartaric acid
Tertiary hexanol
Tetraethyl lead
Tetrahydrofurane
Thionyl chloride
Titanium tetrachloride
Toluol or toluene
Town gas
Tributyl phosphate
Trichlorethylene
Tricresylphosphate
Triethanolamine
Triethylamine
Trimethylolpropane
Trisodic phosphate
Turpentine essence
Urea
Urine
Vinegar
Vinyl acetate
Wet carbon dioxide
Wet sulphurous gas
Whisky
Wines
Xylene or Xylol
Zinc chloride
Zinc chromate
Zinc cyanideinc
Zinc nitrate
Zinc sulphate
20C
60C
80C
20C
2
2
2
2
2
2
2
2
2
2
2
0
0
2
0
0
0
0
0
2
2
2
2
2
2
2
0
2
2
0
2
2
2
2
2
2
2
2
0
0
0
0
2
2
2
2
0
0
0
0
0
0
0
0
2
2
2
2
2
2
2
0
2
2
0
2
2
2
2
2
2
2
0
0
0
0
0
2
2
2
2
0
0
0
0
0
0
0
0
2
2
2
0
2
2
0
2
2
0
2
2
2
2
2
2
2
2
0
0
2
2
0
1
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
-
0-40%
40-80%
80-90%
95%
10%
30%
EPDM
2
2
2
2
-
2
2
2
2
-
2
2
2
2
60C
2
2
2
2
2
2
0
0
0
2
2
2
2
2
2
2
2
Viton
FPM
20C
2
2
2
-
1
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2008
Technical Sheet
60C
2
2
2
-
0
2
2
2
0
2
2
2
0
2
2
2
2
2
2
2
2
2
2
2
2008
SYSTEMO
TREATMENT OF PIPEWORKS
12.1
Technical Sheet
Bacteria which are potentially harmful to human beings and which contaminate pipeworks for hot and cold water services
must be eradicated using two treatment procedures: temperature elevation and chemical attack. The recommendations
hereunder originate from the French Ministry of Health (DGS).
This table was made according to the recommendations of the French High Council for Public Hygiene, taking into account the specific requirements of health establishments. The decontamination processes recommended for spot treatments are not approved for
large pipeworks. Therefore, those spot treatments are not quoted in the guide.
It must be checked that the silver based stabilisers used are authorised by the Ministry of Health.
CONTINUOUS TREATMENT
USED FOR CONTINUOUS TREATMENTS
(Decontamination agent concentrations must remain compatible with potable water / feeding applications).
This table was made according to the recommendations of the French High Council for Public Hygiene, taking into account the
specific requirements of health establishments.
13.1
Technical Sheet
2008
HTA
In general, heating / cooling (8C / 50C) so-called reversible 2-pipe air conditioning networks do not require the addition
of any antifreeze fluid, since the use of such fluids would dictate the increase of some network components sizes.
Should the network require the use of an antifreeze, an anticorrosion or a bactericide fluid, the compatibility of such fluids
with HTA must be checked with their manufacturers or with GIRPIs Technical Assistance.
It is reminded that for all comfort cooling or chilled water applications, GIRPIs KRYOCLIM pipework system
is perfectly adapted.
Air cooling terminal units (e.g. fan coil units, cooling panels, cooling beams) may contain residual quantities of metal
machining lubricating oils (generally located in the coils). Such oils are not compatible with CPVC and can cause the pipework to suffer from major disorders.
It is your responsibility to get your supplier to guarantee the coils cleanliness before installation
Products containing: esthers, ethoxyles, amines are not compatible with CPVC.
Silica and Phosphate based anticorrosion fluids are known to corrode the EPDM components of the flexible expansion
joints. Their use is prohibited. More generally, the compatibility of such anticorrosion fluids with flexible expansion joints
must be checked with their manufacturers.
2008
HTA
14.1
Technical Sheet
In every case, particular attention should be paid to the cleanliness and absence of any oil trace on the teminal units (fan
coil units, cooling beams, etc.). It is the installers responsibility to make contact with his supplier or to clean the terminal
units.
In order to avoid the accidental introduction of synthetic oil or traces of synthetic oil into the HTA pipework, the HTA network must be separated from the heat pump by means of a heat exchanger installed between a primary CHW network
made from another material than HTA (e.g. metal) and a secondary CHW network made from HTA, following the diagram
below:
Heat
pump
Heat
exchanger
In order to prevent sludge from building up inside and around the pipes, their corrosion due to various deposits must be
avoided by:
- Periodical visual checks of the pipeworks state of cleanliness.
- As soon as a leak seems to appear, check for the absence of corrosion or cracks by using endoscopy, ultrasounds or
magnetic / electric fields (courants de Foucault).
During the units working life, service controls and tests must be carried out in accordance with applicable regulations.
Any leak, however small, is unacceptable. Every measure should be taken to avoid leak risks, and immediate action
should be taken to eliminate each and every detected leak.
Every sampling process and emptying of the refrigeration fluid in the primary circuit must be carried out by a qualified
technician and with adapted material.
Yearly leak control operations must be recorded in the maintenance book.
For big sized machines, a vibratory signature (signature vibratoire) must be carried out when first started, and periodically during the installations working life.
The pipework must be flushed perfectly clean before use, as well as the chiller units heat exchangers, and the exchangers of the terminal units (fan coil units, cooling beams, etc.).
The installer must make sure that the units installed have been properly cleaned before delivery, and that the antifreeze
refrigeration liquids are compatible with the materials installed (gaskets pipeworks).
Take every precaution to avoid installation disorders such as the generation of sludge.
The system must always be kept in perfect working order
People in charge of the air conditionning installations maintenance and cleaning need to protect themselves from at least
three problems:
1) Internal corrosion of the pipes which may lead to the formation of holes or leaking cracks.
2) Vibrations transmitted at exchanger level, which may cause the pipework to break.
3) Refrigeration liquids freezing solid.
Hot Water Services and Cold Water Services (HWS & CWS).
IDENTIFICATION:
The pipes shall be coloured all through their mass, and their colour will allow for differenciation between CWS
(orange) and HWS (brown).
Only one type of fittings, coloured all through their mass, shall be used (brown).
Only one welding polymer (orange), allowing for the commissioning of welds, shall be used.
The range of pipes for HWS shall be:
- PN25 from diameter 16 to 63 - series 4.
- PN16 from diameter 32 to 160 - series 6.3
The range of pipes for CWS shall be:
- PN16 from diameter 16 to 160.
All pipes and fittings shall be qualified for transporting water at 70C.
All components of the system (including fittings and welded joints) shall be tested at alternate pressures of
20/60 bar, at a rate of:
- 5000 cycles per hour for diameters 16 to 90,
- 2500 cycles per hour for diameters 110 to 160, according to NF T 54-094 standard.
The system shall come from an ISO 9001 and ISO 14001 certified company:
The system shall be ATEC certified (ATEC = NF certificate in the absence of an appropriate standard) for diameters 16 to 160, and for the following fields of application: distribution of domestic hot and cold water, class 2 (formerly HCWS class).
Both pipes and fittings for the distribution of domestic hot and cold water shall be ACS certified (ACS = Sanitary
Compliance Certificate, issued by the French Ministry of Health).
The system shall be certified by CSTBat (CSTBat = Scientifical Center for Building Techniques).
The systems fire rating shall be Bs1d0 certified according to EUROCLASSES.
WELDING POLYMER:
The joints between the systems various elements (pipes and fittings) shall be performed by cold chemical welding,
by using the orange coloured welding polymer, allowing for the commissioning of welds.
Curing times, before the reinstatement of a 6 bar pressure shall be guaranteed by the manufacturer and shall vary
between 1 and 2 hours, according to the ambient temperature and the joints diameter.
In consideration of the existing development of certain bacteria in HCWS pipeworks, the system shall be able to
withstand all treatments known todate, such as thermal shock treatments, or chlorine shock treatment without
limitation of the treatment products concentration rate.
GUARANTEES:
The manufacturer must be able to provide professional training courses for the implementation of his system.
The manufacturers Technical Assistance Department shall be able to validate solutions brought to address expansion
and contraction phenomena encountered on the pipeworks, or to draw an execution drawing made from the general
drawings supplied by the contracting company in charge of a project.
ENVIRONMENT:
The system shall be recyclable through an existing recovery network. The system shall comply with H.E.Q. (High
Environmental Quality) requirements. The manufacturer shall be able to supply reliable environmental data.
Training centre, analysis of your needs, specification work, adaptation and development of specific fabricated
products are daily services offered to facilitate sales and installation of our products
NETWORK DESIGN
Our technical assistance and design service can help optimize network drawings
- Drawings featuring all GIRPI articles.
- Complete bill of materials.
- Calculations of bracketing,...
TRAINING CENTRE
Our training centre (officially recognized for vocational training) gives installers
and decision-makers modular training courses about technical installation.
CUSTOM-MADE ITEMS
Rf. SYDTECA
09/08
Stockist
4 000 exemplaires
Our fabrication workshop can manufacture your special items as per your
requirements and can also prefabricate pipework sections.
Please consult us for prices and deliveries.
GIRPI
Head Office:
B.P. 36 - Rue Robert Ancel - 76700 Harfleur - France
Tel: 33 (0)2 32 79 66 03 - Fax: 33 (0)2 32 79 60 28 - www.girpi.com
Network Design GIRPI: bureauetude.girpi@aliaxis.com