September 17th.

2015
GENERAL INFORMATION
Project name: SKF Zapopan, electrical installation project.
The site is part of the SKF Companys worldwide presence, mainly engaged in the
manufacture of bearings and bearing units.
The address of this plant is within the industrial park Technology Park, with approximate
area of 15,000 m, with areas for production and offices.
The electrical system is designed for all concepts of operation of the plant
The service of electricity will be supplied by the Federal Commission of Electricity (CFE),
features:
3-phase
Voltage in medium voltage, 23,000 Volts
60 Hertz
For its part the warehouse will have the necessary equipment to transform voltage to low
voltage and connected to the equipment for the operation of the plant.

ELECTRIC CHARGES OF THE PLACE

The electrical system is designed in two groups:
The first corresponds to the General requirements of the ship: offices, production hall
general lighting and basic services for these concepts.
The second corresponds to the services detailed according to the requirements of the
production team of SKF Zapopan. This group is shown in this calculation memory, the first
is part of another project, that this document is identified as a CPA project.
The CPA project considers the following:
Connection medium voltage lines of CFE
Two power transformers
N 1 of 2,000 KVA, with secondary to 480/277 Volts
N 2 500 kVA, with secondary to 220/127 Volts
General Board TG1, of prompt 480/277 Volts, with capacity for 2,000 KVA
TG2 general Board, the system 220/127 Volts, accommodating up to 500 KVA
The Earth system
The lightning conductor system
Several circuits and boards for the services, connected to the system of 480/277 Volts
The SKF Zapopan project designed the installation according to list of charges identified as:
Utilities requirements - 03 September 2015. Documents provided by the plant SKF., where
listed 72 machines, 17 teams for different services of the plant.
Machines and equipment with wide range of:
Electrical charge
Voltage ranges
Number of feeder circuit
Amount of and specifications of supplementary circuits, etc.

Summary of electric charge:

Substation No. 1
Substation No. 2
Total =

3,402.44 KW
298.26 KW
3,700.70 KW

voltage 480 V
voltage 220 V

REGULATIONS
The electrical system is designed to fulfilling the current Mexican regulations: NOM-001headquarters-2012 electric installations, use. Published in the official journal of the
Federation on Thursday 22 November 2012.
The sections of the NOM more significant in this project are:
Section 110-2. Approval of materials and equipment in the electrical installation
Section 110-4. Permissible voltages
Article 220. Calculation of the derivative and feeder circuits
Article 310. Conductors for wiring in general
Table 310-15 (b) (16). Ampacity in conductors insulated inside a pipe
Table 310-15 (b) 20. Ampacity for conductors placed in tray, grouped in a triangle
Article 342. Light heavyweight metal conduit tube type IMC
Article 392. Tray carrying cables
Article 408. Distribution boards and lighting and control boards
Table 8 of Chapter 10. Properties of conductors

ELECTRICAL CALCULATION CRITERIA

Electrical installation calculations are based on the laws of physics and are sorted according
to the criteria more known and recommended by groups of engineers in electrical
installations and university campuses.
Calculations in circuits of the three-phase system of 480/277 Volts, to look more to the
voltage received in machinery were made in 460/266 Volts, value that will be referred to
from this point.
In electrical power, electrical loads are grouped:
As a first option, in Watts
As a second option, Volt-amp (VA)
Current calculations are performed in amp, according to method of the infinite BUS
Formula for three-phase system:
Amps = Watts / (3 * nominal voltage between phases * power factor)
Formula for single phase system:
Amps = Watts / nominal voltage neutral * power factor
Power factor considered in this project is 0.85

Calculations for voltage losses (e)

By multiplying current by resistance, resulting in this product of unit value of resistance by
the conductor length.
Formula for three-phase system:
Lost volts = amps * circuit meters * single conductor resistance / 1000
Formula for single phase system:
Lost volts = 2 * amp * circuit meters * single conductor resistance / 1000
Received voltage
Initial voltage referenced with at least neutral voltage voltage lost
Calculations of voltage (%R)
Referencing in per cent lost voltage nominal voltage neutral (e)
Formula for three phase and single phase system
%R = lost Volts / nominal voltage neutral * 100
Loss of power
Power to the square by resistance
Calculations with applications (Apps)
The described calculations have been captured in Excel apps of own design
The electric circuits of the installation are defined by referring to those applications
PROJECT DOCUMENTS
The project documents are:
Descriptive technical report
Electrical installation drawing
Calculation reports
Technical specifications of materials and equipment
Budget work
Electrical installation drawing
Identified with legend IE at the beginning of your code. Grouped according to content
At 460 Volts system
One-line Diagram
Load pictures
Feeding boards
Circuits to machinery and charging devices
System in 220 Volts
One-line Diagram
Load pictures
Feeding boards
Circuits to machinery and charging devices

RUSH ELECTRICAL, SUBSTATION AND GENERAL BOARDS

The CPA project has defined the rush in medium voltage, the arrangement for measurement of
energy electric por part of CFE, the electric substation with two transformers and power boards.
The CPA project information:
Transformer N 1
2,000 KVA capacity
Secondary voltage 460/266 Volts
General switch in low-voltage 2,500 amp
Electric Panel with 2,500 amp bars, consisting of 2 sections
5 circuits used in services provided by project CPA, load = 277.8 KVA
23 spaces available for maximum 250 amp circuits each
Transformer N 2
Capacity 500 KVA
Secondary voltage 220/127 Volts
General switch in low-voltage 1,400 amps
Electric Panel with 1,600 amp bars
0 (zero) KVA load connected at project CPA
22 spaces available for maximum 250 amp circuits each
Electrical load of SKF Zapopan project, System 460 Volts
Installed total = 3,725.071 KVA
12 feeder circuit subgenerales boards, capacity exceeding 250 amp
5 feeder circuit subgenerales boards of maximum capacity 250 amp
The electrical load of project SKF Zapopan, 220 Volts system
Installed = 350.894 KVA
Conclusion
The electric charge of the SKF Zapopan project at 460 Volts, exceeds the capacity of the
CPA project
The electric charge of the SKF Zapopan project in 220 Volts, is suitable for the CPA project
The SKF Zapopan project solution to system 460 Volts
Discussed the application of factors permitted by NOM-001 and recommended by
application of engineering
Behaviour of demand readings were taken at another power plant of similar characteristics
Reviewed historical measurements of CFE billing on another floor, comparing them with
the installed
It is reasonable to obtain demand considerably less than the arithmetic sum of the installed
load. By demand reduction will notice where grows the amount of machinery and
equipment installed
The order would be as follows:
Greatly reduced by application of demand in transformer and main feeder circuit
When applying moderate reduction demand in feeder circuit leaving the main Board
To attach both projects, a new Board called TG is designed, it receives to the feeder circuit
coming 2,000 KVA transformer. This Board with 3,500 amp bars and enough space (3

sections) to accommodate the majority of circuits that connect to the floor boards, complete
a circuit to connect to the TG1 Board
The SKF Zapopan project uses some spaces TG1 Board to connect plant equipment
The SKF Zapopan project uses some spaces TG2 Board to connect plant equipment
TG dash is projected to locate it in position designed for TG1 Board, by moving to this
where is located the TG2 Board
The plan of the unifilar diagram at 460 Volts shows technical information of this
arrangement
Once entering into operation the plant, throughout this installation should be be monitored
permanently

LOAD PICTURES AND BOARDS

Order panels in project SKF Zapopan in system 460 Volts is:
TG main Board, feed a:
800 amp Benchtop derived TG1 (project CPA) branch circuit
10 derived circuits, switches between 300 to 700 amps
4 derived circuits, switches between 150 and 250 amp
16 dependent circuits listed here sub-derivados boards are located on the floor
Order panels in project SKF Zapopan in 220 volt system is:
TG2 (project CPA) main Board, feed a:
9 derived circuits, switches between 150 and 250 amp
9 dependent circuits listed here sub-derivados boards are located on the floor
220 volt system boards are located next to boards 460 Volts
The SKF Zapopan project shown in drawings as corresponding to each Board:
Brand, size and catalogue
Assignment of circuits, switches range
Load connected by circuit and total load
Load pictures show all derived circuits
ONE-LINE DIAGRAM
Is one-line diagram for system 460 Volts and one-line diagram for 220 Volts system
One-line diagram shows all of the feeder circuit
Each feeder circuit is calculated using the Excel applications according to the calculations
mentioned above
At the stroke of each feeder circuit that circuit details are recorded:
Caliber of phase conductors
Caliber of the neutral conductor (s)
Physical ground conductor (s) gauge

Type of pipe used to hold drivers

Rated as 100% connected load circuit
Length of the circuit in meters
Percent of Regulation (%R)
The data are recorded on each Board:
Identification or name of Board
Catalogue of the Board
Application of circuit board voltage
Load in Watts connected to Board
FEEDERS
The feeder circuit information is presented in one-line diagram and in memory of
calculation sheets
His stroke appears in feeds drawings boards
In feeder circuit is designed with precision the characteristics of phase conductors
All feeder circuit has been calculated and reviewed with the calculation criteria referred to
above
Each feeder circuit current is identified as nominal current and corresponds to 100% of their
load
Each feeder circuit shows the resulting estimates, for evaluation is shown:
The % of the cord, rated current capacity assigned to driver ratio
Lost the circuit voltage
Voltage received at the end of the circuit
Percent of the circuit (%R) Regulation
Power loss in the circuit
Percentage of occupation of the pipe, where the pipeline is exclusive pipe for the circuit
Indications of NOM-001-headquarters-2012 regulations for the evaluation of these
calculations is consulted
BRANCH-CIRCUIT
The branch-circuit information is presented in tables of load and in memory of calculation
sheets
His stroke appears in the planes of power supplies to machinery and equipment
Branch-circuit is designed with precision the characteristics of phase and if drivers of the
neutral conductor
All branch circuit has been calculated and reviewed with the calculation criteria referred to
above
The power of each branch circuit is identified as nominal current and corresponds to 100%
of their load
Each branch circuit shows the resulting estimates, for evaluation is shown:
The % of the cord, rated current capacity assigned to driver ratio
Lost the circuit voltage
Voltage received at the end of the circuit
Percent of the circuit (%R) Regulation
Power loss in the circuit

Indications of NOM-001-headquarters-2012 regulations for the evaluation of these

calculations is consulted
CALCULATION OF SHORT CIRCUIT
For the calculation of short-circuit currents, is a dedicated calculation memory so
The calculation is made for three-phase, as the fault failure more demanding upon the
occurrence of a short circuit:
Current contribution
Heat generation
Mechanical stress
The method of calculation developed in this project is based on established rules of the
Algebra and the laws of physics, in its branch of electricity
It is to consider the behavior of the circuit under the so-called short circuit in a system of
two linear equations with two unknowns, system which has well-documented the rules to
solve the
Based on the law of Kirchhof meshes, there are two equations in two different points:
Where electric power is received
At the point of calculation of short circuit current
The two unknowns of the system are:
Thvenin resistance where it receives power
Short circuit current of the calculation
The algebraic solution of the system States that the calculated short circuit current:
It affects inversely by two linear addends
The inverse of resultant Thvenin circuit current
Installation circuit voltage/resistance trade-off
There is application of Excel's own design for the result. The application displays the results
on the same sheet where you have the feeder circuit calculations
Results sheet, is delivered comparing the rated capacity of the switch according to the
catalogue of the manufacturer, to compare it with the value obtained in the calculation.
Ideally the switch capacity should exceed pos if single calculated value, or failing to ask
opinion specialists in the subject to determine if some additional elements will help
determine the rated switch capacity exceeds the calculated value
LIST OF MATERIALS
Listed materials used in the installation, setting as a first concept that they must comply
with regulations, that stands out among others that:
All electrical installation material must be one that is designed for this purpose
Equipment and materials must be installed according to its label or instructions
Electric panels
Mark SquareD
Catalogs are listed in this project document where they appear: One-line diagram, cargo
box, layout of circuits. Is required, see more information on the website of the brand

Tray carrying cables

Mark Crossline
It tray ladder for system cables, natural finish aluminum supports. Profile type C, with
natural cant inwards
The width of the tray is indicated in drawings of the project
All parts of the system supports type tray to carry cables must be of the same material:
straight sections, curves and connections for derivation, connectors, etc.
The product catalogue is available on page internet brand
As the current Regulation NOM-001-headquarters-2012, the placement of cables on the tray
determines driver amp capacity, this project includes:
Grouping the cables in formation triangle (3 phases), more neutral when required
Breakline between training triangle of once the greatest conductor diameter
Is not allowed to install additional beds of cable on these arrangements in triangle
formation
The driver to be installed on a platter, minimum size is (lime 4) 21.2 mm
To settle in tray, driver must be in isolation legend CT, that the
It is identified as suitable for mounting brackets type tray
Pipe threaded galvanized conduit
Standard Ance NMX-J-535-2008, galvanized tube online by immersion in hot, with
corrosion-resistant coating
The diameter of the pipe is shown in the drawings of the project
Sections of pipe with threaded coupling
The label of the tube must be ANCE approval logo
Driver
Mark Viakon
Copper soft wire
Lining type THW-LS/THHW-LS (polyvinyl chloride, PVC thermoplastic
insulation)
Insulation labeling for 90 C, use allowed up to 60 C or 75 C, depending on
caliber
Insulation labeling for 600 V, usage permitted up to 480 Volts
Labeled CT, characteristic of the flame retardant insulation
For more information can be found in the website of the brand
FINAL TESTS AND VERIFICATION
The project of the electrical system is designed as Executive project
Its content indicates location of equipment and panels, mark pipeline tracing and sizes of
the drivers selected according to your circuit
This SKF Zapopan project is complemented by the CPA project to cover the total of the
electrical installation
In what is, the project can serve for project review and work required to obtain the
authorization of energizing the installation
This project documents contain technical information as requested by the unit of
verification of electrical installations

To meet the requirements of authorization by the verification unit, must be:

Show these project documents for approval
Carry out the electrical installation in accordance with the project and with the proper
execution of work
Add legal data project:
Full name of the owner
Official reference of the correct personality of the owner
Official address of the place
Name of the responsible and professional identification card of the person in charge of the
project and the work
Testing of application of test installation with satisfactory results
Other applicable requirements on the date of hiring

This technical specification is produced in the city of Guadalajara day 16 September 2015

Responsible for the project of electrical installation

Mr. Alejandro de Jess Nepote Barba
Professional license: 419704