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Materials&Hardware
01a.AircraftMaterialsFerrous.
QuestionNumber.
1.
Whendrillingstainlesssteel,usea.
OptionA.
drillgroundto120,slowcuttingspeed.
OptionB.
drillgroundto90,fastcuttingspeed.
OptionC.
drillgroundto90,slowcuttingspeed.
CorrectAnsweris. drillgroundto120,slowcuttingspeed.
Explanation. NIL.
QuestionNumber.
2.
Howisamaterialgalvanised?.
OptionA.
Sprayedwithnickelsolution.
OptionB.
Packedinadrumcontainingzincdustandheated.
OptionC.
Dippedinabathofmoltenzinc.
CorrectAnsweris. Dippedinabathofmoltenzinc.
Explanation. NIL.
QuestionNumber.
3.
Whattemperaturewouldsteelbetemperedat?.
OptionA.
Attheannealingtemperature.
OptionB.
Abovetheannealingtemperature.
OptionC.
Belowtheannealingtemperature.
CorrectAnsweris. Belowtheannealingtemperature.
Explanation. NIL.
QuestionNumber.
4.
Temperingsteelgives.
OptionA.
greaterbrittleness.
OptionB.
greaterhardness.
OptionC.
reliefofinternalstressafterhardening.
CorrectAnsweris. reliefofinternalstressafterhardening.
Explanation. Temperingisdonetorelieveinternalstresses.
QuestionNumber.
5.
Theadditionofchromiumtosteelwillproduce.
OptionA.
toughness.
OptionB.
hardness.
OptionC.
ductility.
CorrectAnsweris. hardness.
Explanation. Chromiumisalloyedwithsteeltomakeitharder.
QuestionNumber.
6.
Chromiumaddedtoplaincarbonsteel.
OptionA.
increasesit'sresistancetocorrosion.
OptionB.
turnsitintoanonferrousalloy.
OptionC.
makesthemetalsofter.
CorrectAnsweris. increasesit'sresistancetocorrosion.
Explanation. Chromium,whenaddedtosteelincreasesitshardnessandcorrosionresistance(henceCRS).
QuestionNumber.
7.
Thepurposeofcasehardeningisto.
OptionA.
produceahardcaseoveratoughcore.
OptionB.
reducethecarboninthesteel.
OptionC.
introducecarbonintothesteel.
CorrectAnsweris. produceahardcaseoveratoughcore.
Explanation. Casehardeninghardensthesurfaceonly.
QuestionNumber.
8.
AtnormaltemperaturesHCsteelisharderbecause.
OptionA.
ithasmoreaustenite.
OptionB.
ofthe%ofcarboninthegranules.
OptionC.
ithaslessaustenite.
CorrectAnsweris. ofthe%ofcarboninthegranules.
Explanation. NIL.
QuestionNumber.
9.
Nitridingis.
OptionA.
tempering.
OptionB.
anodising.
OptionC.
casehardening.
CorrectAnsweris. casehardening.
Explanation. Nitridingisaformofcasehardening.
QuestionNumber.
10.
Mediumcarbonsteelshaveacarboncontentof.
OptionA.
0.30.5%.
OptionB.
0.50.8%.
OptionC.
0.81.05%.
CorrectAnsweris. 0.30.5%.
Explanation. Mediumcarbonsteelis0.30.6%(approx).FAAAC4341.
QuestionNumber.
11.
Aferrousmetalcontains.
OptionA.
aluminium.
OptionB.
iron.
OptionC.
magnesium.
CorrectAnsweris. iron.
Explanation. Ferrous'isfromtheLatinforiron.
QuestionNumber.
12.
Withrespecttoferrousmetalswhichofthefollowingistrue?.
OptionA.
Ironisnotanyelementofferrousmetals.
OptionB.
Ironisamainelementandmostferrousmetalaremagnetic.
OptionC.
Ironisamainelementandferrousmetalsarenotmagnetic.
CorrectAnsweris. Ironisamainelementandmostferrousmetalaremagnetic.
Explanation. TheLatinforironis'Ferrum'Ferrousmetalsarenamedthus,andmostareparamagneticwiththeexceptionofsome
stainlesssteels.
QuestionNumber.
13.
Theannealingprocessonsteelisrequiredsometimesasit.
OptionA.
providesacorrosionresistantlayerthatpreventsoxidation.
OptionB.
allowsthematerialagreaterstressperunitarea.
OptionC.
relievesinternalstresssufferedafterengineeringprocesses.
CorrectAnsweris. relievesinternalstresssufferedafterengineeringprocesses.
Explanation. Annealingistorelieveinternalstresses.
QuestionNumber.
14.
CobaltsteeltestedontheBrinelltestwouldhaveaBHNnumberbetween.
OptionA.
100to175.
OptionB.
300to400.
OptionC.
600to700.
CorrectAnsweris. 600to700.
Explanation. Cobaltsteel(usedincobaltdrills)hasaveryhighhardness(600700BHNor6065RockwellC).BL/103.
QuestionNumber.
15.
Ifamaterialisfoundtobeinthetertiaryphaseofcreepthefollowingprocedureshouldbe
implemented:.
OptionA.
Thecomponentshouldundergodyepenetrantprocessandconditionmonitored.
OptionB.
Thecrackshouldbestopdrill,conditionmonitoringshouldbeapplied.
OptionC.
Thecomponentshouldbereplacedimmediately.
CorrectAnsweris. Thecomponentshouldbereplacedimmediately.
Explanation. Thetertiaryphaseofcreepoccursjustbeforecompletefailureofthecomponent.BL/1033.11.3.
QuestionNumber.
16.
Whatisusedformarkingoutsteels?.
OptionA.
Engineersblue.
OptionB.
Waxcrayon.
OptionC.
Coppersulphate.
CorrectAnsweris. Coppersulphate.
Explanation. Coppersulphateisusedformarkingsteel.WorkshopTechnologyPart1Pg209.
QuestionNumber.
17.
Phosphatingofsteelsiscarriedoutbyimmersingthesteelintoasolutionof.
OptionA.
phosphoricacidandmetalphosphates.
OptionB.
nitricacidandsulphur.
OptionC.
metalphosphatesandsulphuricacid.
CorrectAnsweris. phosphoricacidandmetalphosphates.
Explanation. CAIPsBL/741.1.
QuestionNumber.
18.
Temperingentails.
OptionA.
heatingundertheUCPandslowcooling.
OptionB.
heatingovertheUCPandfastcooling.
OptionC.
heatingovertheUCPandslowcooling.
CorrectAnsweris. heatingundertheUCPandslowcooling.
Explanation. Totempersteel,heattoBELOWtheLowerCriticalTemperature(LCT)andcooleitherslowlyorquenchinwater.
QuestionNumber.
19.
Austeniticstainlesssteelsare.
OptionA.
magnetic.
OptionB.
nonmagnetic.
OptionC.
hardenedbyheattreatment.
CorrectAnsweris. nonmagnetic.
Explanation. Austeniticstainlesssteelisnonmagnetic.
QuestionNumber.
20.
Theformationofsteeldependsupon.
OptionA.
theformationofpearliteintoaustenite.
OptionB.
theformationofausteniteintopearlite.
OptionC.
thepresenceofpearliteinthestructure.
CorrectAnsweris. theformationofausteniteintopearlite.
Explanation. AusteniteexistsabovetheLCTandturnsintopearliteasthesteelcools.
QuestionNumber.
21.
HowisresidualmagnetismremovedafteranNDTexamination?.
OptionA.
EMI.
OptionB.
EMC.
OptionC.
Degaussing.
CorrectAnsweris. Degaussing.
Explanation. Degaussingisanothernamefordemagnetising.
QuestionNumber.
22.
Thehardnessofsteeldependsupon.
OptionA.
formationofpearliteintoaustenite.
OptionB.
formationofcementite.
OptionC.
theironaustenitegrainstructure.
CorrectAnsweris. formationofcementite.
Explanation. Cementite(ironcarbide)isthehardgrainstructurethatprecipitatesfromtheausteniteashighcarbonsteelcoolsfrom
abovetheUCT.
QuestionNumber.
23.
Thedifferencebetweenannealingandnormalizingis.
OptionA.
bothareheatedabovetheUCT,coolslowlytoanneal,coolinairtonormalize.
OptionB.
bothareheatedbelowtheUCT,coolinairtoanneal,coolslowlytonormalize.
OptionC.
bothareheatedabovetheUCT,coolinairtoanneal,coolslowlytonormalize.
CorrectAnsweris. bothareheatedabovetheUCT,coolslowlytoanneal,coolinairtonormalize.
Explanation. BothareheatedabovetheUCT,buttheonlydifferenceis,coolslowly(inthefurnace)toanneal,coolinairto
normalize.
QuestionNumber.
24.
Normalizingofsteelisdoneto.
OptionA.
removeresidualstressofthemanufacturingprocess.
OptionB.
makesteelsofter.
OptionC.
restorethefatiguelifeofsteel.
CorrectAnsweris. removeresidualstressofthemanufacturingprocess.
Explanation. NIL.
QuestionNumber.
25.
Whennormalising,thematerialis.
OptionA.
quenchedimmediately.
OptionB.
lefttocoolinroomtemperature.
OptionC.
cooledslowly.
CorrectAnsweris. lefttocoolinroomtemperature.
Explanation. Coolinairwhennormalising.
QuestionNumber.
26.
Castironis.
OptionA.
verymalleable.
OptionB.
tough.
OptionC.
heavyandbrittle.
CorrectAnsweris. heavyandbrittle.
Explanation. NIL.
QuestionNumber.
27.
Casehardeningcanbecarriedouton.
OptionA.
titanium.
OptionB.
anyferrousmetal.
OptionC.
duralumin.
CorrectAnsweris. anyferrousmetal.
Explanation. NIL.
QuestionNumber.
28.
Exhaustsystemsareusuallymadefromstainlesssteelwhichissusceptibleto.
OptionA.
surfacecorrosion.
OptionB.
filiformcorrosion.
OptionC.
intergranularcorrosion.
CorrectAnsweris. intergranularcorrosion.
Explanation. NIL.
QuestionNumber.
29.
Whenmetalisfirstheatedslightlyaboveitscriticaltemperatureandthencooledrapidlyitiscommon
thatthemetalwillincreasein.
OptionA.
brittleness.
OptionB.
bothoftheabove.
OptionC.
hardness.
CorrectAnsweris. bothoftheabove.
Explanation. Thisistheprocessofhardening(ferrous)metals.
QuestionNumber.
30.
Steelistempered.
OptionA.
afterhardening.
OptionB.
beforehardening.
OptionC.
toincreasehardening.
CorrectAnsweris. afterhardening.
Explanation. Temperingistoreducethebrittlenesscausedbyhardening.
QuestionNumber.
31.
Ifasteelcomponentisoperatedbelowthefatiguelimit.Thefatiguelifeis.
OptionA.
finite.
OptionB.
infinite.
OptionC.
dependonitsproofstress.
CorrectAnsweris. infinite.
QuestionNumber.
32.
Alowcarbonsteelwouldnormallybecasehardenedusing.
OptionA.
thenitridingprocess.
OptionB.
flameorinductionhardening.
OptionC.
packorgascarburising.
CorrectAnsweris. packorgascarburising.
QuestionNumber.
33.
Afteraproducthasbeenmanufacturedandallheattreatmenthasbeencarriedoutthestressremainingif
anyistermedas.
OptionA.
residualstress.
OptionB.
workingstress.
OptionC.
appliedstress.
CorrectAnsweris. residualstress.
Explanation. NIL. http://www.physiqueindustrie.com/residual_stress.php
QuestionNumber.
34.
Annealingsteels.
OptionA.
toughensthemetal.
OptionB.
makesthemetalmalleable.
OptionC.
makesthemetalbrittle.
CorrectAnsweris. makesthemetalmalleable.
Explanation. A&PTechnicianGeneralTextbookChap7page3.
QuestionNumber.
35.
Temperingofhardenedsteeliscarriedoutto.
OptionA.
retainsurfacehardness,butsoftenthecore.
OptionB.
retaincorehardness,butsoftenthesurface.
OptionC.
significantlyreducethebrittlenesswithoutsufferingamajordropinitsstrength.
CorrectAnsweris. significantlyreducethebrittlenesswithoutsufferingamajordropinitsstrength.
Explanation. NIL.
QuestionNumber.
36.
Highspeedsteelreliesheavilyonthefollowingmetallicelementforitsabilitytocutothermetals,even
whenitisheatedtoadullredcolour.
OptionA.
Tungsten.
OptionB.
Nickel.
OptionC.
Vanadium.
CorrectAnsweris. Tungsten.
Explanation. NIL.
QuestionNumber.
37.
Whenalowcarbonsteelboltisstretchedbeyonditselasticlimitwithoutbreaking,itwill.
OptionA.
deformtemporarily.
OptionB.
becomemoreductile.
OptionC.
deformpermanently.
CorrectAnsweris. deformpermanently.
Explanation. NIL.
QuestionNumber.
38.
1%Nickel,1%Carbon,steeliswidelyusedfor.
OptionA.
exhaustvalves.
OptionB.
ballandrollerbearings.
OptionC.
hightensilesteelbolts.
CorrectAnsweris. ballandrollerbearings.
Explanation. NIL.
QuestionNumber.
39.
Fatiguefailuremaybedefinedas.
OptionA.
failurecausedbystressinexcessofthematerialU.T.S.
OptionB.
failureduetoimpact.
OptionC.
reductioninstrengthduetoalternatingloads.
CorrectAnsweris. reductioninstrengthduetoalternatingloads.
Explanation. NIL.
QuestionNumber.
40.
Normalisingsteels.
OptionA.
increasestoughness.
OptionB.
increasesthehardness.
OptionC.
relievesthestresses.
CorrectAnsweris. relievesthestresses.
Explanation. NIL.
QuestionNumber.
41.
Castironis.
OptionA.
tough.
OptionB.
heavyandbrittle.
OptionC.
verymalleable.
CorrectAnsweris. heavyandbrittle.
Explanation. NIL.
QuestionNumber.
42.
Austeniticsteelisproducedwhenthematerialisheatedto.
OptionA.
abovetheUpperCriticalPoint.
OptionB.
abovetheLowerCriticalPoint.
OptionC.
belowtheUpperCriticalPoint.
CorrectAnsweris. abovetheUpperCriticalPoint.
Explanation. NIL.
QuestionNumber.
43.
Steelisproducedbyrefiningpigironwhereair/oxygenisblownthroughthemoltenmaterialtoremove.
OptionA.
carbon.
OptionB.
oxides.
OptionC.
sulphur.
CorrectAnsweris. carbon.
Explanation. Airisto'decarburise'thepigiron. http://www.bsu.edu/web/acmaassel/steel.html
QuestionNumber.
44.
DuringaRockwellHardnesstest,whatdimensionismeasured?.
OptionA.
Thediameteroftheindent.
OptionB.
Thedepthoftheindent.
OptionC.
Thediameteranddepthoftheindent.
CorrectAnsweris. Thedepthoftheindent.
QuestionNumber.
45.
Whatdoesthe0in2024T3mean?.
OptionA.
Thepercentageofimpuritiesinthealloy.
OptionB.
Thealloyhasnotbeenmodified.
OptionC.
Thealloyhasbeenmodified.
CorrectAnsweris. Thealloyhasnotbeenmodified.
QuestionNumber.
46.
Inmostaircrafthydraulicsystems,twopiecetubeconnectorsconsistingofasleeveandanutareused
whenatubingflareisrequired.Theuseofthistypeofconnectoreliminates.
OptionA.
theflaringoperationpriortoassembly.
OptionB.
thepossibilityofreducingtheflarethicknessbywipingorironingduringthetighteningprocess.
OptionC.
wrenchdamagetothetubingduringthetighteningprocess.
CorrectAnsweris. thepossibilityofreducingtheflarethicknessbywipingorironingduringthetighteningprocess.
Explanation. Withthetwopiecefitting(AN818)thereisnorelativemotionbetweenthefittingandtheflarewhenthenutisbeing
tightened.
01b.AircraftMaterialsFerrous.
QuestionNumber.
1.
Inthetensilestrengthtest.
OptionA.
thematerialispulledtolimitofelasticity.
OptionB.
thematerialispulledtountilitbreaks.
OptionC.
thematerialispulleduntilitreachesitsUTS.
CorrectAnsweris. thematerialispulledtountilitbreaks.
Explanation. Thematerialistestedtofulldestructions.
QuestionNumber.
2.
Impactresistancemeasuresthe.
OptionA.
materialtoughness.
OptionB.
materialhardness.
OptionC.
materialductility.
CorrectAnsweris. materialtoughness.
Explanation. Toughness'isresistancetoimpact.
QuestionNumber.
3.
Specifiedtimeofcontactbetweentheindentorandtestpieceinavickersorbrinellhardnesstestis.
OptionA.
20seconds.
OptionB.
10seconds.
OptionC.
15seconds.
CorrectAnsweris. 15seconds.
Explanation. CAIPsBL/1035.2.8.
QuestionNumber.
4.
InanIzodimpacttestthestrikingenergyofthestrikerisapproximately.
OptionA.
150J.
OptionB.
163J.
OptionC.
300J.
CorrectAnsweris. 163J.
Explanation. CAIPsBL/1036.2.
QuestionNumber.
5.
TheCharpytestmeasures.
OptionA.
strain.
OptionB.
impactenergy.
OptionC.
Young'smodulus.
CorrectAnsweris. impactenergy.
Explanation. NIL.
QuestionNumber.
6.
The'Fatiguelimit'forsteelisgenerallyintheregionof,comparedtothestaticU.T.S.
OptionA.
40%60%.
OptionB.
60%80%.
OptionC.
20%40%.
CorrectAnsweris. 20%40%.
QuestionNumber.
7.
Theabilityofmildsteeltoacceptmoreloadaftertheyieldpointisreachedisdueto.
OptionA.
necking.
OptionB.
strainhardening.
OptionC.
plasticisation.
CorrectAnsweris. strainhardening.
Explanation. NIL.
QuestionNumber.
8.
WhatisaRockwelltesterusedfor?.
OptionA.
HardnessTesting.
OptionB.
TensileTesting.
OptionC.
FatigueTesting.
CorrectAnsweris. HardnessTesting.
QuestionNumber.
9.
Whattypeoftestinvolvesusingaweightedpendulumtostrikeamaterialuntilfracture?.
OptionA.
HardnessTest.
OptionB.
ImpactResistanceTest.
OptionC.
FatigueTesting.
CorrectAnsweris. ImpactResistanceTest.
QuestionNumber.
10.
Whichofthefolllowingareallhardnesstestingmachines?.
OptionA.
Rockwell,BrinellandIzod.
OptionB.
Rockwell,VickersandIzod.
OptionC.
Rockwell,BrinellandVickers.
CorrectAnsweris. Rockwell,BrinellandVickers.
Explanation. StandardAviationMaintenanceHandbookPage411.
02a.AircraftMaterialsNonFerrous.
QuestionNumber.
1.
Themostsuitablemixtureforasaltbathoperationis.
OptionA.
20%nitrateofsodaand80%sodiumnitrate.
OptionB.
90%nitrateofsodaand10%sodiumnitrate.
OptionC.
70%sodiumchlorateand30%sodiumnitrate.
CorrectAnsweris. 90%nitrateofsodaand10%sodiumnitrate.
Explanation. BL/9112.
QuestionNumber.
2.
Howmanytimescancladalloybeheattreated?.
OptionA.
Onceonly.
OptionB.
3times.
OptionC.
asmanytimesasrequired.
CorrectAnsweris. 3times.
Explanation. NIL.
QuestionNumber.
3.
Thesymbol'W'onamaterialindicates.
OptionA.
itisforuseonaircraftmainplanesonly.
OptionB.
ithasbeensolutiontreatedandwillrespondeffectivelytoprecipitationtreatment.
OptionC.
itisforworkshopuseonly.
CorrectAnsweris. ithasbeensolutiontreatedandwillrespondeffectivelytoprecipitationtreatment.
Explanation. NIL.
QuestionNumber.
4.
Foraparticularmetalmaterial,whatconditionsarebesttominimisecreep?.
OptionA.
Lowstress,lowtemperature.
OptionB.
Lowstress,hightemperature.
OptionC.
Highstress,lowtemperature.
CorrectAnsweris. Lowstress,lowtemperature.
Explanation. NIL.
QuestionNumber.
5.
Whatistheeffectofprecipitationheattreatmentonaluminium?.
OptionA.
Itspeedsupagehardeningprocess.
OptionB.
Itdelaystheagehardeningprocess.
OptionC.
Itsoftensthematerialtoallowittobeworked.
CorrectAnsweris. Itspeedsupagehardeningprocess.
Explanation. NIL.
QuestionNumber.
6.
Aluminiumexposedtoairwill.
OptionA.
oxidiseandbecomeweaker.
OptionB.
oxidiseandbecomeelectricallyinsulated.
OptionC.
oxidiseandbecomestronger.
CorrectAnsweris. oxidiseandbecomeelectricallyinsulated.
Explanation. Oxidesofallmetalsareinsulators.
QuestionNumber.
7.
Whatcareshouldyoutakewith2024T3?.
OptionA.
Donotscratchormakenicksinit.
OptionB.
Donotbendatsharpangles.
OptionC.
Donotremovethesurfaceofthesheetmetal.
CorrectAnsweris. Donotscratchormakenicksinit.
Explanation. 2024T3hasalowfatigueresistance.
QuestionNumber.
8.
Compositionofsilversolderis.
OptionA.
tinandlead.
OptionB.
tin,leadandsilver.
OptionC.
tin,lead,silverandantimony.
CorrectAnsweris. tin,lead,silverandantimony.
Explanation. BL/61Table3.
QuestionNumber.
9.
Ifaluminiumalloyisnotquenchedwithintheminimumtimeallowedafterheattreatmentisitwillbe.
OptionA.
subjecttocorrosion.
OptionB.
malleable.
OptionC.
brittle.
CorrectAnsweris. brittle.
Explanation. Ifal.alloyisnotquenched,thecopperprecipitatesanditremainshardandbrittle.
QuestionNumber.
10.
Anodizingprotectsalloymetalfromcorrosionanddoeswhatelse?.
OptionA.
Sealsthesurfacefrommoisture.
OptionB.
Makesagoodsurfaceforpainttoadhereto.
OptionC.
Makesthesurfacealkaline.
CorrectAnsweris. Makesagoodsurfaceforpainttoadhereto.
Explanation. NIL.
QuestionNumber.
11.
Ifcausticsodaturnsamaterialblackwhatisit?.
OptionA.
Aluminiumalloy.
OptionB.
Alclad.
OptionC.
Aluminium.
CorrectAnsweris. Aluminiumalloy.
Explanation. Causticsodaturnsal.alloyblack,andpurealuminiumwhite.
QuestionNumber.
12.
Whatchemicalisusedtoidentifyaluminiumalloys?.
OptionA.
Causticsoda.
OptionB.
Coppersulphate.
OptionC.
Nitricacid.
CorrectAnsweris. Causticsoda.
Explanation. Causticsodaturnsal.alloyblack,andpurealuminiumwhite.
QuestionNumber.
13.
Purealuminiumis.
OptionA.
highlyresistanttocorrosion.
OptionB.
notresistanttocorrosion.
OptionC.
reasonablyresistanttocorrosion.
CorrectAnsweris. highlyresistanttocorrosion.
Explanation. Purealuminiumishighlyresistanttocorrosion.
QuestionNumber.
14.
Precipitationtreatingmakesthemetal.
OptionA.
Precipitationtreatingmakesthemetal.
OptionB.
lessstrongandhard.
OptionC.
harder,strongerandlessductile.
CorrectAnsweris. harder,strongerandlessductile.
Explanation. NIL.
QuestionNumber.
15.
Amaterialhasthecode2024TH6onit.Whichpartofthecodeindicatesthepercentageofthealloying
element?.
OptionA.
H.
OptionB.
20.
OptionC.
6.
CorrectAnsweris. 20.
Explanation. NIL.
QuestionNumber.
16.
Aluminiumalloyedprimarilywithmagnesiumisnumbered.
OptionA.
2025.
OptionB.
5025.
OptionC.
1025.
CorrectAnsweris. 5025.
Explanation. NIL.
QuestionNumber.
17.
HeattreatmentisshownonaBritishaluminiumalloybya.
OptionA.
letterandnumbercode.
OptionB.
numbercode.
OptionC.
lettercode
CorrectAnsweris. lettercode
Explanation. BL/9116.2.
QuestionNumber.
18.
Nonheattreatablematerials.
OptionA.
cannotbehardened.
OptionB.
canbehardenedbystrainhardeningorcoldworking.
OptionC.
canbehardenedbyannealing.
CorrectAnsweris. canbehardenedbystrainhardeningorcoldworking.
Explanation. Allmaterialsbutafew(eglead)canbehardenedbycoldworking.
QuestionNumber.
19.
Whichofthefollowingmetalsisanaluminiumsiliconalloyusedmainlyforcasting?.
OptionA.
Alclad.
OptionB.
Aldrey.
OptionC.
Alpax.
CorrectAnsweris. Alpax.
Explanation. Tradenameformaterialusedmainlyforcastings.Lowdensityandcorrosionresistance.87%Aluminium13%
Silicon.
http://www.glueit.com/modelengineering/generalinformation/glossary/a_summ.htm
QuestionNumber.
20.
Aircraftskinisjoggledto.
OptionA.
providesmoothairflowatfayingsurfaces.
OptionB.
makeaframelighterbutstronger.
OptionC.
conformtotheaircraftcontour.
CorrectAnsweris. providesmoothairflowatfayingsurfaces.
Explanation. Ajogglemakesaflushsurfaceatajoin.
QuestionNumber.
21.
TheBritishsystemofheattreatmentcodesis.
OptionA.
aseriesofletters.
OptionB.
numbersandletters.
OptionC.
aseriesofnumbers.
CorrectAnsweris. aseriesofletters.
Explanation. CAIPBL/91.
QuestionNumber.
22.
Inasheetmetalstorethefollowingismarkedonasheetofaluminiumalloy:L162(sheet1).,Ona
differentsheetthefollowingmarkingisfound:L172(sheet2).Thefollowingistrue:
OptionA.
Sheetonehasashiniersurfacethansheet2.
OptionB.
Sheetoneismoreductilethansheet2.
OptionC.
Sheettwoisofathickergaugethansheet1.
CorrectAnsweris. Sheetoneismoreductilethansheet2.
Explanation. TheLnumbersaretheBritishal.alloyspecs.
QuestionNumber.
23.
Coldworkingofamaterialisusedtoreduce.
OptionA.
materialhardness.
OptionB.
fatigue.
OptionC.
wearofmanufacturingtools.
CorrectAnsweris. wearofmanufacturingtools.
Explanation. Coldworkingincreasesstrengthandhardness(thereforereduceswear).
QuestionNumber.
24.
Sheetmetalshouldbestored.
OptionA.
above25degreescentigrade.
OptionB.
onitsedgeinrackstopreventscratching.
OptionC.
stackedflattopreventbendingofsheets.
CorrectAnsweris. onitsedgeinrackstopreventscratching.
Explanation. CAAIPsLeaflet18.
QuestionNumber.
25.
Cladaluminiumalloy(alclad)hasapurealuminiumcoatingof.
OptionA.
0.002.
OptionB.
1%ofalloythickness.
OptionC.
5%ofalloythickness.
CorrectAnsweris. 5%ofalloythickness.
Explanation. Thecladdingis5%eachside.
QuestionNumber.
26.
Themainmetalinmonelis.
OptionA.
aluminium.
OptionB.
nickel.
OptionC.
stainlesssteel.
CorrectAnsweris. nickel.
Explanation. Monelisanickelalloy.
QuestionNumber.
27.
AtubecomplyingtoBST51is.
OptionA.
tungum.
OptionB.
HTStube.
OptionC.
highpressureseamlesscoppertube.
CorrectAnsweris. highpressureseamlesscoppertube.
Explanation. BL/6153.2.1ordownloadExternaldocument...page28. http://www.dstan.mod.uk/data/05/069/00000300.pdf
QuestionNumber.
28.
Whyisnickelchromiumusedinmanyexhaustsystems?.
OptionA.
Corrosionresistantandhighheatconductivity.
OptionB.
Lightweightandflexible.
OptionC.
Corrosionresistantandlowexpansioncoefficient.
CorrectAnsweris. Corrosionresistantandlowexpansioncoefficient.
Explanation. NickelandchromiumarethealloyingelementsinStainlessSteel.
QuestionNumber.
29.
Titaniumalloys.
OptionA.
arecheaptomanufacture.
OptionB.
haveahighstrengthtoweightratio.
OptionC.
arecorrosionresistantbutheavy.
CorrectAnsweris. haveahighstrengthtoweightratio.
Explanation. NIL.
QuestionNumber.
30.
Whichpartofthe2017T36aluminiumalloydesignationindicatestheprimaryalloyingagentusedinits
manufacture?.
OptionA.
20.
OptionB.
2.
OptionC.
17.
CorrectAnsweris. 2.
Explanation. NIL.
QuestionNumber.
31.
Cladaluminiumalloysareusedinaircraftbecausethey.
OptionA.
areharderwearingthanuncladaluminiumalloys.
OptionB.
arelesssubjecttocorrosionthanuncoatedaluminiumalloys.
OptionC.
arestrongerthanuncladaluminiumalloys.
CorrectAnsweris. arelesssubjecttocorrosionthanuncoatedaluminiumalloys.
Explanation. NIL.
QuestionNumber.
32.
Nonheattreatablealuminiumalloys.
OptionA.
canbehardenedbystrainhardening.
OptionB.
cannotbesoftened.
OptionC.
cannotbehardened.
CorrectAnsweris. canbehardenedbystrainhardening.
Explanation. NIL.
QuestionNumber.
33.
Solutiontreatmentaftermanufacturershaveperformeditoncecanbecarriedoutafurther.
OptionA.
1time.
OptionB.
2times.
OptionC.
3times.
CorrectAnsweris. 2times.
Explanation. SolutiontreatmenttoAlcladcanbecarriedoutonly3timesintotal.CAIPsBL/91.Rivetscanbereheattreated3
times(so4timesintotal)BL/6276.3.
QuestionNumber.
34.
Followingsolutiontreatmentaluminiumalloycanbeplacedintoservice.
OptionA.
after5days.
OptionB.
straightaway.
OptionC.
after24hours.
CorrectAnsweris. after5days.
Explanation. Fullhardnessisachievedafter45days.CAIPsBL/91Para7.
QuestionNumber.
35.
Thetimebetweenremovalfromheattreatmentfurnaceandquenchingmustbenotmorethan.
OptionA.
3seconds.
OptionB.
10seconds.
OptionC.
7seconds.
CorrectAnsweris. 10seconds.
Explanation. JeppesenA&PTechnicianAirframeTextbookPage29.
QuestionNumber.
36.
WhenbuffingsurfaceofAluminiumAlloy,whatmaterialareyouremoving?.
OptionA.
Oxidelayer.
OptionB.
Aluminium.
OptionC.
Alloy.
CorrectAnsweris. Oxidelayer.
Explanation. Polishingal.alloy,pureal.orAlclad,youwouldberemovingtheoxidelayer.
QuestionNumber.
37.
WhyiscladalloypreferredtopureAluminium?.
OptionA.
Lessbrittle.
OptionB.
Moreductile.
OptionC.
Tougher.
CorrectAnsweris. Tougher.
Explanation. Theimportantfactoristhatcladaluminiumalloyis90%aluminiumalloy.Thefactthatitiscladisirrelevant.
QuestionNumber.
38.
Whyarealuminiumalloysusedonaircraft,insteadofpurealuminium?.
OptionA.
Stronger.
OptionB.
Corrosionresistant.
OptionC.
Lighter.
CorrectAnsweris. Stronger.
Explanation. NIL.
QuestionNumber.
39.
Themagnesiumalloysusedinaircraftcanberecognizedby.
OptionA.
shinysurfaceduetochromiumplatedonthesurface.
OptionB.
yellowishsurfaceduetoprotectivetreatment.
OptionC.
silversurfaceduetoprotectivecoating.
CorrectAnsweris. yellowishsurfaceduetoprotectivetreatment.
Explanation. NIL.
QuestionNumber.
40.
Agehardeningofaluminiumis.
OptionA.
nevercarriedout.
OptionB.
agradualhardeningoveraperiodoftime.
OptionC.
notnecessary.
CorrectAnsweris. nevercarriedout.
Explanation. Aluminiumwillnotagehardenlikealuminiumalloyssuchasduralastherearsnoalloyingelementssuchascopper
thatwillcomeoutofsolutionovertime.
QuestionNumber.
41.
Alcladis.
OptionA.
aluminiumwithduralumincladding.
OptionB.
duraluminwithaluminiumcoating.
OptionC.
duraluminwithmagnesiumcladding.
CorrectAnsweris. duraluminwithaluminiumcoating.
Explanation. NIL.
QuestionNumber.
42.
Theoxidefilmonthesurfaceofaluminiumis.
OptionA.
hardandporous.
OptionB.
porous.
OptionC.
nonporous.
CorrectAnsweris. nonporous.
Explanation. NIL.
QuestionNumber.
43.
Theprocessofformingapurelayerofaluminiumoveranaluminiumalloyis.
OptionA.
metalizing.
OptionB.
cladding.
OptionC.
electroplating.
CorrectAnsweris. cladding.
Explanation. NIL.
QuestionNumber.
44.
Titaniumcanbeidentifiedbyplacingitonagrindingwheelandlookingfor.
OptionA.
RedSparks.
OptionB.
YellowSparks.
OptionC.
WhiteSparks.
CorrectAnsweris. WhiteSparks.
Explanation. NIL.
QuestionNumber.
45.
Thecriticalprocessofheattreatmentis.
OptionA.
temperature,methodofheatingandcooling.
OptionB.
temperatureandmethodofheatingonly.
OptionC.
methodofheatingonly.
CorrectAnsweris. temperature,methodofheatingandcooling.
Explanation. NIL.
QuestionNumber.
46.
Retreatmentofaluminiumalloyscanbeperformedby.
OptionA.
alocromtreatment.
OptionB.
brushingonphosphatetreatmentfollowedbypaint.
OptionC.
seleniousacidtreatment.
CorrectAnsweris. alocromtreatment.
Explanation. NIL.
QuestionNumber.
47.
Whatisgenerallytruefortitaniumalloy?.
OptionA.
Itisstrongerthanthealuminium.
OptionB.
Itisstrongerthanthesteel.
OptionC.
Ithaslowerdensitythanmagnesium.
CorrectAnsweris. Itisstrongerthanthealuminium.
QuestionNumber.
48.
Malleablematerialsare.
OptionA.
easytoforge.
OptionB.
easytocast.
OptionC.
highlyductile.
CorrectAnsweris. easytoforge.
Explanation. Malleabilitydoesnotnecessarilymeanductility.
QuestionNumber.
49.
Ifamaterialhastoundergodeepcoldformingoperation.Theessentialpropertywouldbe.
OptionA.
ductility.
OptionB.
malleability.
OptionC.
elasticity.
CorrectAnsweris. malleability.
Explanation. NIL.
QuestionNumber.
50.
Themetalwhichmustnotbeheatedinasaltbathis.
OptionA.
magnesiumalloy.
OptionB.
duralumin.
OptionC.
rivetsmadeofalclad.
CorrectAnsweris. magnesiumalloy.
Explanation. NIL.
QuestionNumber.
51.
Thecolourcodeonsheetmetalindicates.
OptionA.
onlythespecificationofthematerial.
OptionB.
thespecandgaugeofthematerial.
OptionC.
thatthematerialisfromanapprovedsource.
CorrectAnsweris. thatthematerialisfromanapprovedsource.ORonlythespecificationofthematerial.
Explanation. NIL.
QuestionNumber.
52.
Whentwoormoremetallicmaterialsarefusedtogether,thecombinationisknownas.
OptionA.
acompositematerial.
OptionB.
athermosettingcompound.
OptionC.
analloy.
CorrectAnsweris. analloy.
Explanation. Fusemeans'tomelt'.
QuestionNumber.
53.
Malleablematerialsarenormally.
OptionA.
alsohighlyductile.
OptionB.
easytocast.
OptionC.
easilyforged.
CorrectAnsweris. easilyforged.
Explanation. NIL.
QuestionNumber.
54.
ThecommonbondingmaterialforTungstenCarbideis.
OptionA.
Invar.
OptionB.
Cobalt.
OptionC.
Silicon.
CorrectAnsweris. Cobalt.
Explanation. Cobaltisusedtobondtungstencarbidetocuttingtools.
QuestionNumber.
55.
Grainsizewilleffectthemechanicalpropertiesofmetal.Whichofthefollowingistrue?.
OptionA.
Largegrainsizeisattributedtoslowcoolingratesandwillgivelesstensilestrength.
OptionB.
Materialswithlargegrainsizearemorepronetocreep.
OptionC.
Smallgrainsizeisnormallyattributedtorapidcoolingratesandwillgivelesstensilestrength.
CorrectAnsweris. Largegrainsizeisattributedtoslowcoolingratesandwillgivelesstensilestrength.
Explanation. NIL.
QuestionNumber.
56.
Thecrackingofstructuralmembersunderrepeatedstresslowerthantheultimatetensileloadisknown
as.
OptionA.
creep.
OptionB.
fatiguefailure.
OptionC.
stressreversal.
CorrectAnsweris. fatiguefailure.
Explanation. NIL.
QuestionNumber.
57.
Apieceofduraluminhasbeenannealedandbentintoshapepriortofittingtoanaircraft.Whichofthe
followingiscorrect?Itmustbe.
OptionA.
fittedtotheaircraftwithin24hours.
OptionB.
solutiontreated,precipitationtreatedandfittedtotheaircraftwithin2hours.
OptionC.
solutiontreatedpriortofittingtoanaircraft.
CorrectAnsweris. solutiontreated,precipitationtreatedandfittedtotheaircraftwithin2hours.ORsolutiontreatedpriortofitting
toanaircraft.
Explanation. NIL.
QuestionNumber.
58.
Asheetofmetalisdesignated2024T4.Thecodetellsusthatthematerialisacopperbasedaluminium
alloy.
OptionA.
annealedandNaturallyaged.
OptionB.
solutiontreatedandnaturallyaged.
OptionC.
solutiontreatedandartificiallyaged.
CorrectAnsweris. solutiontreatedandnaturallyaged.
Explanation. NIL. http://www.jjjtrain.com/vms/engineering_metal_stds.html
QuestionNumber.
59.
Ametaliscoded1285usingtheIADScodingmethod.Thismeansthemetalis.
OptionA.
85%purealuminium.
OptionB.
99.85%purealuminium.
OptionC.
acopperbasedaluminiumalloyi.e.duralumin.
CorrectAnsweris. 99.85%purealuminium.
QuestionNumber.
60.
Amaterialcontainingapproximately66%nickeland33%copperisknownas.
OptionA.
Nimonic.
OptionB.
Monelmetal.
OptionC.
Invar
CorrectAnsweris. Monelmetal.
Explanation. NIL.
QuestionNumber.
61.
Monelmetalconsistsofapproximately.
OptionA.
66%Chromiumand33%Copper.
OptionB.
66%Copperand33%Nickel.
OptionC.
66%Nickeland33%Copper.
CorrectAnsweris. 66%Chromiumand33%Copper.
Explanation. NIL. http://www.lenntech.com/Monel.htm
QuestionNumber.
62.
Silversolderiscomposedofthematerials.
OptionA.
Copper,TinandSilver.
OptionB.
Zinc,LeadandSilver.
OptionC.
Copper,ZincandSilver.
CorrectAnsweris. Copper,ZincandSilver.
QuestionNumber.
63.
Theeasewithwhichamaterialcanbeforged,rolledandextrudedwithoutfractureisanindicationofa
material's.
OptionA.
malleability.
OptionB.
ductility.
OptionC.
brittleness.
CorrectAnsweris. malleability.
Explanation. NIL.
QuestionNumber.
64.
Whatisfatigue?.
OptionA.
Cyclicstressingofapart.
OptionB.
Failureofacomponentduetocorrosion.
OptionC.
Constantstressingofapart.
CorrectAnsweris. Cyclicstressingofapart.
Explanation. NIL.
QuestionNumber.
65.
Whyisstopdrillingcarriedoutattheendofacrack?.
OptionA.
Tochangethedirectionofthecrack.
OptionB.
Tostopthecrackfrompropagating.
OptionC.
Toincreasethestressconcentrationatthecrackend.
CorrectAnsweris. Tostopthecrackfrompropagating.
Explanation. NIL.
QuestionNumber.
66.
Annealingofaluminium.
OptionA.
increasesthetensilestrength.
OptionB.
makesthematerialbrittle.
OptionC.
removesstressescausedbyforming.
CorrectAnsweris. removesstressescausedbyforming.
Explanation. NIL.
02b.AircraftMaterialsNonFerrous.
QuestionNumber.
1.
IntheBrinellhardnesstest,youwouldmeasuretheindentation's.
OptionA.
depth.
OptionB.
area.
OptionC.
diameter.
CorrectAnsweris. diameter.
Explanation. InaBrinellhardnesstest,thediameteroftheindentisusedtoindicatethehardness.
QuestionNumber.
2.
Theimpacttestingtechniqueisusedonamaterialtotestfor.
OptionA.
hardness.
OptionB.
toughness.
OptionC.
shearstrain.
CorrectAnsweris. toughness.
Explanation. Theimpacttestmachinemeasuresresistancetoimpact(i.e.toughness).BL/103.
QuestionNumber.
3.
AnSNcurveisusefulinthedesignevaluationprocessfortesting.
OptionA.
fatiguelife.
OptionB.
shearforce.
OptionC.
tension.
CorrectAnsweris. fatiguelife.
Explanation. AnSNcurveistoevaluateamaterialforfatigue.S=stresslevelN=numbercyclestofailure.
QuestionNumber.
4.
Whatisafusiblematerial?.
OptionA.
Theabilityoftwodissimilarmetalstomelttogether.
OptionB.
Theabilityofametaltomelt.
OptionC.
Theabilityofametaltobewelded.
CorrectAnsweris. Theabilityofametaltomelt.
Explanation. Fuse'simplymeanstomelt.
QuestionNumber.
5.
Brittlenessis.
OptionA.
thepropertytoresistwear.
OptionB.
thepropertytonotdeformbeforecracking.
OptionC.
thepropertytoresistdeformation.
CorrectAnsweris. thepropertytonotdeformbeforecracking.
Explanation. NIL.
QuestionNumber.
6.
Theproofstressofamaterialisthestressatwhich.
OptionA.
thematerialyields.
OptionB.
smallamountofpermanentsettakesplace.
OptionC.
neckingofthematerialbegins.
CorrectAnsweris. smallamountofpermanentsettakesplace.
Explanation. NIL.
QuestionNumber.
7.
Young'sModulusisameasureof.
OptionA.
strain.
OptionB.
stress.
OptionC.
stiffness.
CorrectAnsweris. stiffness.
Explanation. NIL.
QuestionNumber.
8.
Hooke'slawstatesthat,withintheelasticregion,elasticstrainis.
OptionA.
indirectlyproportionaltostress.
OptionB.
directlyproportionaltostress.
OptionC.
directlyoppositetostress.
CorrectAnsweris. directlyproportionaltostress.
Explanation. NIL.
QuestionNumber.
9.
TheS.I.unitforstrainis.
OptionA.
Nmm.
OptionB.
P.S.I.
OptionC.
nounits.
CorrectAnsweris. nounits.
Explanation. NIL.
QuestionNumber.
10.
Thevalueofstressforagivenmaterialcanbederivedby.
OptionA.
Crosssectionalarea/Load.
OptionB.
Load*Crosssectionalarea.
OptionC.
Load/Crosssectionalarea.
CorrectAnsweris. Load/Crosssectionalarea.
Explanation. NIL.
QuestionNumber.
11.
Amaterial'syieldstrengthistheabilityto.
OptionA.
withstandacrushingforce.
OptionB.
resistsideloads.
OptionC.
resistdeformation.
CorrectAnsweris. resistdeformation.
Explanation. NIL.
QuestionNumber.
12.
Whattypeofatestinvolvesstretchingmaterialuntilitbreaks?.
OptionA.
FatigueTesting.
OptionB.
HardnessTesting.
OptionC.
TensileTesting.
CorrectAnsweris. TensileTesting.
03.1a.AircraftMaterialsCompositeandNonMetallicotherthanwoodandfabric.
QuestionNumber.
1.
Adhesivescontainingphenolformaldehyde,tocure,requires.
OptionA.
roomtemperature.
OptionB.
hightemperature.
OptionC.
lowtemperature.
CorrectAnsweris. hightemperature.
Explanation. NIL.
QuestionNumber.
2.
Twopartsoftheadhesiveprocessare.
OptionA.
wettingandgripping.
OptionB.
spreadingandsetting.
OptionC.
wettingandsetting.
CorrectAnsweris. wettingandsetting.
Explanation. NIL.
QuestionNumber.
3.
Typesofadhesivejointsare.
OptionA.
mechanicalandcemented.
OptionB.
cementedandspecific.
OptionC.
mechanicalandspecific.
CorrectAnsweris. mechanicalandspecific.
Explanation. NIL.
QuestionNumber.
4.
Whatmaterialwouldbeusedwhereahightemperatureapplicationisrequired,e.g.afirewall?.
OptionA.
Aramid(Kevlar)fibres.
OptionB.
Carbon/graphitefibres.
OptionC.
Ceramicfibres.
CorrectAnsweris. Ceramicfibres.
Explanation. Ceramiccompositesretaintheirstrengthathightemperatures.
QuestionNumber.
5.
Overextendedhoneycombcanbendinwhichdirection?.
OptionA.
Inalldirections.
OptionB.
Acrosstheribbon.
OptionC.
Alongtheribbon.
CorrectAnsweris. Alongtheribbon.
Explanation. NIL.
QuestionNumber.
6.
Fibreweavestrengthisgreatestinthedirectionofthe.
OptionA.
weft.
OptionB.
warp.
OptionC.
bias.
CorrectAnsweris. warp.
Explanation. SeeJeppesenAdvancedComposites.
QuestionNumber.
7.
WhatisAlumina?.
OptionA.
Analloyofaluminium.
OptionB.
Aluminiumore.
OptionC.
Aceramicoxideofaluminium.
CorrectAnsweris. Aceramicoxideofaluminium.
Explanation. Aluminaiaaluminiumoxideaceramic.
QuestionNumber.
8.
Whichofthesecorematerialswillbeusedinthemakingofacompositematerialflatpanel?.
OptionA.
Hexagonalcore.
OptionB.
Rectangularcore.
OptionC.
Flexiblecore.
CorrectAnsweris. Hexagonalcore.
Explanation. NIL.
QuestionNumber.
9.
WhichofthefollowingcouldbestbemanufacturedfromPerspexpanel?.
OptionA.
Apassengerwindow.
OptionB.
Aradome.
OptionC.
Acockpitwindscreen.
CorrectAnsweris. Apassengerwindow.
Explanation. NIL.
QuestionNumber.
10.
KevlarandNomexaretypesof.
OptionA.
glassfibrecomposite.
OptionB.
advancedcomposite.
OptionC.
aluminiumalloy.
CorrectAnsweris. advancedcomposite.
Explanation. KevlarandNomexareAramidmaterials.
QuestionNumber.
11.
Strengthoffibreglassis.
OptionA.
eitherdirection.
OptionB.
alongthefibre.
OptionC.
acrossthefibre.
CorrectAnsweris. alongthefibre.
Explanation. NIL.
QuestionNumber.
12.
Acompositeflappanelhasstructuraldamage.WhatNDTmethodwillyouusetodetect?.
OptionA.
Highvoltagexray.
OptionB.
Lowvoltagexray.
OptionC.
Cointaptest.
CorrectAnsweris. Cointaptest.
Explanation. NIL.
QuestionNumber.
13.
Soundisbestabsorbedbyamaterialwhichis.
OptionA.
dense.
OptionB.
softandporous.
OptionC.
hard.
CorrectAnsweris. softandporous.
Explanation. Cellular'materialsmakegoodsoundinsulation.Soundisunaffectedbydensity,norhardness.
QuestionNumber.
14.
Themaximumtensilestrengthoffibrereinforcedplasticisachievedusing.
OptionA.
fibresuniformlydistributedat45degreestoeachother.
OptionB.
unidirectionalfibres.
OptionC.
choppedstrandmat.
CorrectAnsweris. unidirectionalfibres.
Explanation. NIL.
QuestionNumber.
15.
Polyesterresinandglassfibrecloth,becomes.
OptionA.
PTFE.
OptionB.
PVC.
OptionC.
GRP.
CorrectAnsweris. GRP.
Explanation. NIL.
QuestionNumber.
16.
Athermoplasticcanbe.
OptionA.
heatedandformedonlyonce.
OptionB.
isnotaffectedbyevenlowtemperatures.
OptionC.
canbereheatedandreformedmorethanonce.
CorrectAnsweris. canbereheatedandreformedmorethanonce.
Explanation. NIL.
QuestionNumber.
17.
Animpactadhesiveispartofthe.
OptionA.
thermoplasticgroup.
OptionB.
thermosetgroup.
OptionC.
Anaerobicresingroup.
CorrectAnsweris. thermoplasticgroup.
Explanation. NIL.
QuestionNumber.
18.
Sandwichpanelsmadeofmetalhoneycombconstructionareusedonmodernaircraftbecausethistype
ofconstruction.
OptionA.
mayberepairedbygluingreplacementskintotheinnercorematerialwiththermoplasticresin.
OptionB.
islighterthansinglesheetskinofthesamestrengthandismorecorrosionresistant.
OptionC.
hasahighstrengthtoweightratio.
CorrectAnsweris. islighterthansinglesheetskinofthesamestrengthandismorecorrosionresistant.
Explanation. NIL.
QuestionNumber.
19.
Acategoryofplasticmaterialthatiscapableofsofteningorflowingwhenreheatedisdescribedasa.
OptionA.
thermoset.
OptionB.
thermoplastic.
OptionC.
thermocure.
CorrectAnsweris. thermoplastic.
Explanation. NIL.
QuestionNumber.
20.
Theclassificationofhightensilestrengthfibreglassusedinaircraftstructuresis.
OptionA.
Gglass.
OptionB.
Eglass.
OptionC.
Sglass.
CorrectAnsweris. Sglass.
Explanation. NIL.
QuestionNumber.
21.
Whichistheidentifyingcharacteristicofacrylicplastics?.
OptionA.
Acetonewillsoftentheplastic,butwillnotchangeitscolour.
OptionB.
Hasayellowishtintwhenviewedfromtheedge.
OptionC.
Zincchloridewillhavenoeffect.
CorrectAnsweris. Zincchloridewillhavenoeffect.
Explanation. NIL.
QuestionNumber.
22.
Theclassificationforfibreglassreinforcementmaterialthatishighresistivityandthemostcommonis.
OptionA.
Eglass.
OptionB.
Sglass.
OptionC.
Gglass.
CorrectAnsweris. Eglass.
Explanation. NIL.
QuestionNumber.
23.
Compositefabricmaterialisconsideredtobethestrongestinwhatdirection?.
OptionA.
Warp.
OptionB.
Bias.
OptionC.
Weft.
CorrectAnsweris. Warp.
Explanation. NIL.
QuestionNumber.
24.
Whichofthefollowingaregenerallycharacteristicofaramidfibre(Kevlar)composites?.
OptionA.
Hightensilestrengthandflexibility.
OptionB.
Flexibility,stiffnessandcorrosiveeffectincontactwithaluminium.
OptionC.
Hightensilestrength,stiffnessandabilitytoconductelectricity.
CorrectAnsweris. Hightensilestrength,stiffnessandabilitytoconductelectricity.ORHightensilestrengthandflexibility.
Explanation. NIL.
QuestionNumber.
25.
Whichofthefollowingaregenerallycharacteristicofcarbon/graphitefibrecomposites?.
OptionA.
Flexibility,Highcompressivestrengthandabilitytoconductelectricity.
OptionB.
Flexibilityandhighcompressivestrength.
OptionC.
Stiffness,highcompressivestrengthandcorrosiveeffectincontactwithaluminium.
CorrectAnsweris. Stiffness,highcompressivestrengthandcorrosiveeffectincontactwithaluminium.
Explanation. NIL.
QuestionNumber.
26.
Whichofthefollowingstatementsistrueaboutthermosettingplastics?.
OptionA.
TheyarealsoknownasTeflon.
OptionB.
Oncemouldedintoshapetheybecomesetandcannotsubsequentlybesoftenedbyreheating.
OptionC.
Theybecomeplasticwhenheatisapplied.
CorrectAnsweris. Oncemouldedintoshapetheybecomesetandcannotsubsequentlybesoftenedbyreheating.
Explanation. NIL.
03.1b.AircraftMaterialsCompositeandNonMetallicotherthanwoodandfabric.
QuestionNumber.
1.
Whichofthefollowingissusceptibletotheingressofmoisture?.
OptionA.
Glassfibre.
OptionB.
Carbonfibre.
OptionC.
Kevlar.
CorrectAnsweris. Kevlar.
Explanation. NIL.
QuestionNumber.
2.
Whattestsaredoneonadhesivejoints?.
OptionA.
Shearandpeel.
OptionB.
Impactandpeel.
OptionC.
Impactandshear.
CorrectAnsweris. Shearandpeel.
Explanation. NIL.
QuestionNumber.
3.
Whenusingahotbondertoeffectacompositerepair,youuse.
OptionA.
inorganicresinadhesives.
OptionB.
organicresinadhesives.
OptionC.
syntheticresinadhesives.
CorrectAnsweris. syntheticresinadhesives.
Explanation. NIL.
QuestionNumber.
4.
Inacompositerepairlayup,howmuchshouldeachlayerextendbeyondthelayerbelowit?.
OptionA.
34inches.
OptionB.
12inches.
OptionC.
23inches.
CorrectAnsweris. 12inches.
Explanation. FAAAC43Page35.
QuestionNumber.
5.
Whatistheeffectofheatonacoldcureresin?.
OptionA.
Noeffectonpotlife.
OptionB.
Decreasepotlife.
OptionC.
Increasepotlife.
CorrectAnsweris. Decreasepotlife.
Explanation. NIL.
QuestionNumber.
6.
Ifyouincreasetheamountofcatalystinaresinmixture,.
OptionA.
thematerialwillbecomestronger.
OptionB.
thematerialwillbecomeweaker.
OptionC.
thepotlifewillbedecreased.
CorrectAnsweris. thepotlifewillbedecreased.
Explanation. NIL.
QuestionNumber.
7.
Whattwocomponentsofathreepartpolyesterresinaredangeroustomixtogetherdirectly?.
OptionA.
Acceleratorandfreecatalyst.
OptionB.
Catalystandresin.
OptionC.
Acceleratorandresin.
CorrectAnsweris. Acceleratorandfreecatalyst.
Explanation. CAIPAL/76page2para4.
QuestionNumber.
8.
Whatistheeffectofaddingtoomuchhardenertoaresin?.
OptionA.
Noeffect.
OptionB.
Makestherepairmorebrittle.
OptionC.
Theresinwillnotharden.
CorrectAnsweris. Makestherepairmorebrittle.
Explanation. NIL.
QuestionNumber.
9.
Whatisthelargestholeinhoneycombrepairablewithmicroballoons?.
OptionA.
2.54inches.
OptionB.
2.54mm.
OptionC.
2.54cm.
CorrectAnsweris. 2.54cm.
Explanation. Answeris1inch.
QuestionNumber.
10.
Anairdrivenrouterisusedtoremovehoneycombmaterialforrepairs.
OptionA.
whenoneouterskinisdamaged.
OptionB.
tostainlesssteelhoneycombonly.
OptionC.
whenbothouterskinsaredamaged.
CorrectAnsweris. whenoneouterskinisdamaged.
Explanation. NIL.
QuestionNumber.
11.
WherewouldyouuseaTemplestick?.
OptionA.
Fortheboundarymarkingofacompositerepair.
OptionB.
Toindicatetemperaturewhenarepairedcompositeitemiscuredwithheatlamps.
OptionC.
Asatemporaryrepairinaglassfibreinternal.
CorrectAnsweris. Toindicatetemperaturewhenarepairedcompositeitemiscuredwithheatlamps.
Explanation. NIL.
QuestionNumber.
12.
Thevacuumconnectionsonafibreglassrepairmustbeplacedontothe.
OptionA.
toplayerofglassfabricdirectly.
OptionB.
breathermat.
OptionC.
peelply.
CorrectAnsweris. breathermat.
Explanation. Thebreathermatallowstheairtoflowfromtherepair.
QuestionNumber.
13.
Whatdoyoudoifyouforgettoaddhardenertoacompositerepair?.
OptionA.
Addhardenerattheedgesanditwillcure.
OptionB.
Itwillcureeventuallyanyway.
OptionC.
Removeallresinandstartagain.
CorrectAnsweris. Removeallresinandstartagain.
Explanation. NIL.
QuestionNumber.
14.
Whywouldyouusemicroballoonsasafiller?.
OptionA.
Itisthelightestfillermaterial.
OptionB.
Itisthecheapestfillermaterial.
OptionC.
Itcrosslinkswiththepanel.
CorrectAnsweris. Itisthelightestfillermaterial.
Explanation. Microballoonsisthelightestfillermaterial.
QuestionNumber.
15.
Whenusingabackingformeronacompositerepairyouneedtouse.
OptionA.
avacuumbag.
OptionB.
cellophane.
OptionC.
breathercloth.
CorrectAnsweris. cellophane.
Explanation. SeeJeppesenAdvancedComposites.
QuestionNumber.
16.
Heatermatsshouldoverlaptherepairby.
OptionA.
4inches.
OptionB.
6inches.
OptionC.
2inches.
CorrectAnsweris. 2inches.
Explanation. SeeJeppesenAdvancedComposites.
QuestionNumber.
17.
Athermoplasticfibrereinforcedcompositeispreparedby.
OptionA.
asolventwipe.
OptionB.
coronamethod.
OptionC.
etching.
CorrectAnsweris. coronamethod.
QuestionNumber.
18.
Duringvacuumbaglayupthevacuumgaugeisplacedwhere?.
OptionA.
Nexttothevacuumport.
OptionB.
Oppositesidetothevacuumport.
OptionC.
Overtherepair.
CorrectAnsweris. Oppositesidetothevacuumport.
Explanation. Althoughthevacuumgaugecanbeplacedanywhere,theeasiestbeingonthesamesideasthevacuumnozzle,themost
logicalanswer(andprobablytheonetheCAAwant)isoppositesideoftherepairtothenozzle.SeeJeppesenAdvancedComposites
showsadiagramwithitoppositeside(fig74)andoneshowingitcombinedwiththevacuumnozzle(fig76).
QuestionNumber.
19.
Steppedcuringhas.
OptionA.
2ormorearrestpoints.
OptionB.
noarrestpoint.
OptionC.
1arrestpoint.
CorrectAnsweris. 2ormorearrestpoints.
Explanation. SeeJeppesenAdvancedComposites(dwelltime=soaktime=arrestpoint).OrA&PTechnicianAirframeTextbook.
QuestionNumber.
20.
Maximumrepairdimensionsforuseofmicroballoonsis.
OptionA.
10mm.
OptionB.
20mm.
OptionC.
30mm.
CorrectAnsweris. 10mm.
Explanation. Maximumrepairwithmicroballoonsisapproximately3/8inchclosesthereis10mm.AL/767.4.
QuestionNumber.
21.
Inanautoclavewhatpressurewouldthevacuumalarmbesetat?.
OptionA.
Operatingpressure.
OptionB.
Higherthanoperatingpressure.
OptionC.
Lowerthanoperatingpressure.
CorrectAnsweris. Lowerthanoperatingpressure.
Explanation. Anautoclaveusespressure,sothealarmmustsoundifthepressuredropsbelownormal.
QuestionNumber.
22.
Inanautoclavewhatwouldyoucovertherepairin?.
OptionA.
Hightempnylon.
OptionB.
Polypropelene.
OptionC.
Polythene.
CorrectAnsweris. Hightempnylon.
Explanation. SeeJeppesenAdvancedComposites.
QuestionNumber.
23.
Whenmixingresinitisdangeroustoadd.
OptionA.
acceleratorandcatalystbeforeresin.
OptionB.
catalystandresinbeforeaccelerator.
OptionC.
resinandacceleratorbeforecatalyst.
CorrectAnsweris. acceleratorandcatalystbeforeresin.
Explanation. AL/764.
QuestionNumber.
24.
Inanautoclave,toapplypressure.
OptionA.
avacuumbagisused.
OptionB.
weightsareused.
OptionC.
clampsareused.
CorrectAnsweris. avacuumbagisused.
Explanation. SeeJeppesenAdvancedComposites.
QuestionNumber.
25.
WhatdoesMSDSstandfor?.
OptionA.
MetalSurfaceDimensionSector.
OptionB.
MaterialSafetyDataSheet.
OptionC.
MaximumStructuralDesignSystem.
CorrectAnsweris. MaterialSafetyDataSheet.
Explanation. MSDSMaterialSafetyDataSheet.
QuestionNumber.
26.
Honeycombforrepaircanberemovedwith.
OptionA.
adrill.
OptionB.
locallymanufacturedconcaveknife.
OptionC.
arouter.
CorrectAnsweris. arouter.
Explanation. CAIPsAL/76.
QuestionNumber.
27.
Thepotlifeofacoldcuredresin.
OptionA.
isnotreliantupontemperaturefluctuations.
OptionB.
decreaseswithanincreaseintemperature.
OptionC.
increaseswithincreaseoftemperature.
CorrectAnsweris. decreaseswithanincreaseintemperature.
Explanation. CAIPsAL/76.
QuestionNumber.
28.
Thermosettingadhesive,duringtheircuringcyclegiveoff.
OptionA.
staticradiation.
OptionB.
heat.
OptionC.
carbonmonoxide.
CorrectAnsweris. heat.
Explanation. plastics(oradhesives)requireheattomakethemcure.Theheatcanbeappliedexternally(endothermic)orcreated
internallybyacatalystorhardener(exothermic).Thelattergivesoffheat.
QuestionNumber.
29.
Theeffectofalowertemperaturethanambientduringthecuringperiodofaresin,willcausethecuring
timeto.
OptionA.
decrease.
OptionB.
increase.
OptionC.
remainunchanged.
CorrectAnsweris. increase.
Explanation. Acoldertemperaturewillcausearesintotakelongertocure.AL/764.3.
QuestionNumber.
30.
Whatisusedasthebasecoveringonahoneycombrepair?.
OptionA.
Glassclothorthinaluminiumsheet.
OptionB.
Thickaluminiumsheet.
OptionC.
Plywood.
CorrectAnsweris. Glassclothorthinaluminiumsheet.
Explanation. Mostcorrectanswerforarepairtoahoneycombsandwhichstructure.AL/767.5.5.
QuestionNumber.
31.
Whendrillingacarbonfibrereinforcedplasticuse.
OptionA.
asteeldrillandcarbarundumpowder.
OptionB.
atungstendrillwithapointedtip.
OptionC.
atungstencarbidedrill.
CorrectAnsweris. atungstencarbidedrill.
Explanation. AirbusA340SRMstatesCarbideorCarbidetippeddrillforcompositematerials.
QuestionNumber.
32.
Whenlayingupaglassfibrerepair,theextralayeroffibreis.
OptionA.
asacrificiallayerforsanding.
OptionB.
forextrastrength.
OptionC.
forshrinkage.
CorrectAnsweris. forextrastrength.
Explanation. AC4333(3)page34.
QuestionNumber.
33.
Bubblesareremovedfromawetcompositelayupby.
OptionA.
applicationofpressure.
OptionB.
useofaroller.
OptionC.
applicationofvacuum.
CorrectAnsweris. useofaroller.
Explanation. Bubbles(largeonesanyway)areremovedwitharoller.
QuestionNumber.
34.
Useofexcessivehardenerinpolyesterresinleadsto.
OptionA.
alessstiffjoint.
OptionB.
reducedpotlife.
OptionC.
stifferjoint.
CorrectAnsweris. reducedpotlife.
Explanation. Toomuchhardenerwillgreatlyreducepotlifeaswellasmakethepolyesterbrittle.
QuestionNumber.
35.
Whenthetemperatureincreasesonahotbondrepairispauseditisknownas.
OptionA.
arrestpoint.
OptionB.
rampingdown.
OptionC.
rampingup.
CorrectAnsweris. arrestpoint.
Explanation. Rampup'and'rampdown'refertotheheatingandcoolingrates(inCperminute).Whentheheatingispauseditis
called'hold'or'soak'atthe'arrestpoint'.
QuestionNumber.
36.
Slightwavinessonafibrecompositestructure.
OptionA.
maycausefatiguecrackeventually.
OptionB.
maybetolerableiflightlyloaded.
OptionC.
couldbereinforcewithadditionalpliesovertheweakenedarea.
CorrectAnsweris. maybetolerableiflightlyloaded.
Explanation. NIL.
QuestionNumber.
37.
Themaximumlengthoftimeacomponentisheldinstoresisknownasthe.
OptionA.
packagelife.
OptionB.
storagelife.
OptionC.
shelflife.
CorrectAnsweris. shelflife.
Explanation. NIL.
QuestionNumber.
38.
Onaprepregcomposite.
OptionA.
lifecanbeextendedby12monthsifstoredbelow10C.
OptionB.
lifecanbeextendedby12monthsifstoredabove40C.
OptionC.
nolifeextensionisallowed,itmustbeusedimmediately.
CorrectAnsweris. lifecanbeextendedby12monthsifstoredabove40C.
Explanation. NIL.
QuestionNumber.
39.
Hotbondcompositepanehasacrack.Whenitreachestheribbonitwill.
OptionA.
carryonalongtheribbon.
OptionB.
havenoeffectonitsdirection.
OptionC.
stop.
CorrectAnsweris. stop.
Explanation. NIL.
QuestionNumber.
40.
Inanautoclavetheairisremovedby.
OptionA.
pressure.
OptionB.
roller.
OptionC.
vacuum.
CorrectAnsweris. vacuum.
Explanation. Airisremovedbyvacuumwhetheranautoclaveisusedornot.
QuestionNumber.
41.
Whatistheseparationofanaramidpanellayersdescribedas?.
OptionA.
Delamination.
OptionB.
Debonding.
OptionC.
Detachment.
CorrectAnsweris. Delamination.
Explanation. NIL.
QuestionNumber.
42.
Taptestingasandwichpanelconstruction.
OptionA.
isnotanapprovedmethodoftesting.
OptionB.
willnotgiveveryreliableresults.
OptionC.
iscrude,butworksremarkablywell.
CorrectAnsweris. iscrude,butworksremarkablywell.
Explanation. NIL.
QuestionNumber.
43.
Whichproductisaserioushealthhazardwhenhandling?.
OptionA.
Ceramic.
OptionB.
Asbestos.
OptionC.
Glassfibre.
CorrectAnsweris. Asbestos.
Explanation. NIL.
QuestionNumber.
44.
Aircrafttransparentplasticsarecleanedusing.
OptionA.
warmsoapywater,rinsedanddried.
OptionB.
paraffinandsoftcottonpad.
OptionC.
cleandrysoftleather.
CorrectAnsweris. warmsoapywater,rinsedanddried.
Explanation. AL/746.1.
QuestionNumber.
45.
Athermosettingadhesive.
OptionA.
willberesistanttoheat.
OptionB.
canbereformedwhenhot.
OptionC.
undergoesachemicaltransformationandcreatesaninsolublesubstance.
CorrectAnsweris. undergoesachemicaltransformationandcreatesaninsolublesubstance.
Explanation. NIL.
QuestionNumber.
46.
Metalfastenersusedwithcarbon/graphitecompositestructures.
OptionA.
mustbemadeofmaterialssuchastitaniumorcorrosionresistantsteel.
OptionB.
mustbemadeofhighstrengthaluminiumalloy.
OptionC.
maybemadeofanyofthemetalscommonlyusedinaircraftfasteners.
CorrectAnsweris. mustbemadeofmaterialssuchastitaniumorcorrosionresistantsteel.
Explanation. NIL.
QuestionNumber.
47.
Whichmethodscanbeusedtoinspectfibreglass/honeycombstructuresforentrappedwater?.
OptionA.
AcousticemissionandXray.
OptionB.
Xrayandbacklighting.
OptionC.
Acousticemissionandbacklighting.
CorrectAnsweris. Xrayandbacklighting.
Explanation. Acousticemissionwilldetectcorrosiononly.
QuestionNumber.
48.
Whenbalsawoodisusedtoreplaceadamagedhoneycombcore,theplugshouldbecutsothat.
OptionA.
itisabout1/8inchundersizetoallowsufficientbondingmaterialtobeapplied.
OptionB.
thegrainisparalleltotheskin.
OptionC.
thegrainisperpendiculartotheskin.
CorrectAnsweris. thegrainisperpendiculartotheskin.
Explanation. NIL.
QuestionNumber.
49.
Whenrepairingpuncturetypedamageofametalfacedlaminatedhoneycombpanel,theedgesofthe
doublershouldbetaperedto.
OptionA.
whateverisdesiredforaneatcleanappearance.
OptionB.
twotimesthethicknessofthemetal.
OptionC.
100timesthethicknessofthemetal.
CorrectAnsweris. 100timesthethicknessofthemetal.
Explanation. NIL.
QuestionNumber.
50.
Oneofthebestwaystoassurethataproperlypreparedbatchofmatrixresinhasbeenachievedisto.
OptionA.
testtheviscosityoftheresinimmediatelyaftermixing.
OptionB.
havemixedenoughforatestsample.
OptionC.
performachemicalcompositionanalysis.
CorrectAnsweris. havemixedenoughforatestsample.
Explanation. NIL.
QuestionNumber.
51.
Compositeinspectionsbymeansofacousticemissionsmonitoring.
OptionA.
analyseultrasonicsignalstransmittedintothepartsbeinginspected.
OptionB.
createsonogrampicturesoftheareasbeinginspected.
OptionC.
pickupthe'noise'ofcorrosionorotherdeteriorationtakingplace.
CorrectAnsweris. createsonogrampicturesoftheareasbeinginspected.ORpickupthe'noise'ofcorrosionorotherdeterioration
takingplace.
Explanation. NIL.
QuestionNumber.
52.
Whichofthefollowingareadvantagesofusingmicroballoonsinrepairstolaminatehoneycomb
sandwichpanels?.
OptionA.
Greaterconcentrationsofresininedgesandcorners,improvedstrengthtoweightratio,lessdensity,lowerstress
concentrations.
OptionB.
Lessdensity,lowerstressconcentrations.
OptionC.
Improvedstrengthtoweightratio,lessdensity,lowerstress.
CorrectAnsweris. Lessdensity,lowerstressconcentrations.
Explanation. NIL.
QuestionNumber.
53.
Thelengthandtimethatacatalyzedresinwillremaininaworkablestateiscalledthe.
OptionA.
shelflife.
OptionB.
servicelife.
OptionC.
potlife.
CorrectAnsweris. potlife.
Explanation. CAIPAL/76para4.2.
QuestionNumber.
54.
Onemethodofinspectingalaminatedfibreglassstructurethathasbeensubjectedtodamageis.
OptionA.
stripthedamagedareaofallpaintandshineastronglightthroughthestructure.
OptionB.
useaneddycurrentprobeonbothsidesofthedamagedarea.
OptionC.
usedyepenetrantinspectionprocedures,exposingtheentiredamagedareatothepenetrantsolution.
CorrectAnsweris. stripthedamagedareaofallpaintandshineastronglightthroughthestructure.
Explanation. NIL.
QuestionNumber.
55.
Wheninspectingacompositepanelusingtheringtest/tappingmethod,adullthudmayindicate.
OptionA.
anareaoftoomuchmatrixbetweenthefibres.
OptionB.
lessthanfullstrengthcuringofthematrix.
OptionC.
separationofthelaminates.
CorrectAnsweris. separationofthelaminates.
Explanation. NIL.
QuestionNumber.
56.
Superficialscars,scratches,surfaceabrasion,orrainerosiononfibreglasslaminatescangenerallybe
repairedbyapplying.
OptionA.
oneormorecoatsofsuitableresin(roomtemperaturecatalyzed)tothesurface.
OptionB.
asheetofpolyethyleneovertheabradedsurfaceandoneormorecoatsofresincuredwithinfraredheatlamps.
OptionC.
apieceofresinimpregnatedglassfabricfacing.
CorrectAnsweris. asheetofpolyethyleneovertheabradedsurfaceandoneormorecoatsofresincuredwithinfraredheatlamps.
ORoneormorecoatsofsuitableresin(roomtemperaturecatalyzed)tothesurface.
Explanation. CAIPAL/76para7.2ad.
QuestionNumber.
57.
Apottedcompoundrepaironhoneycombcanusuallybemadeondamageslessthan.
OptionA.
4inchesindiameter.
OptionB.
2inchesindiameter.
OptionC.
1inchindiameter.
CorrectAnsweris. 1inchindiameter.
Explanation. NIL.
QuestionNumber.
58.
Whatreferencetoolisusedtodeterminehowthefibreistobeorientedforaparticularplyorfabric?.
OptionA.
Biasclock.
OptionB.
Weftclock.
OptionC.
Warpclock.
CorrectAnsweris. Warpclock.
Explanation. NIL.
QuestionNumber.
59.
Thestrengthandstiffnessofaproperlyconstructedcompositelayupdependsprimarilyon.
OptionA.
theabilityofthefibrestotransferstresstothematrix.
OptionB.
a60%matrixto40%fibreratio.
OptionC.
theorientationofthepliestotheloaddirection.
CorrectAnsweris. theorientationofthepliestotheloaddirection.
Explanation. NIL.
QuestionNumber.
60.
Whichfibretoresin(%)ratioforadvancedcompositewetlayupsisgenerallyconsideredthebest?.
OptionA.
60:40.
OptionB.
50:50.
OptionC.
40:60.
CorrectAnsweris. 40:60.
Explanation. NIL.
QuestionNumber.
61.
Whatisthemateriallayerusedwithinthevacuumbagpressuresystemtoabsorbexcessresinduring
curingcalled?.
OptionA.
Breather.
OptionB.
Bleeder.
OptionC.
Release.
CorrectAnsweris. Bleeder.
Explanation. NIL.
QuestionNumber.
62.
Whennecessary,whattypeofcuttingfluidisusuallyacceptableformachiningcompositelaminates?.
OptionA.
Watersolubleoil.
OptionB.
Wateronly.
OptionC.
Waterdisplacingoil.
CorrectAnsweris. Wateronly.
Explanation. NIL.
QuestionNumber.
63.
Fibreglasslaminatedamagenotexceedingthefirstlayerorplycanberepairedby.
OptionA.
fillingwithputtyconsistingofcompatibleresinandclean,shortglassfibres.
OptionB.
sandingthedamagedareuntilaerodynamicallysmooth.
OptionC.
trimmingtheroughadgesandsealingwithpaint.
CorrectAnsweris. sandingthedamagedareuntilaerodynamicallysmooth.ORfillingwithputtyconsistingofcompatibleresinand
clean,shortglassfibres.
Explanation. NIL.
QuestionNumber.
64.
Fibreglassdamagethatextendscompletelythroughalaminatedsandwichstructure.
OptionA.
maybefilledwithresintoeliminatedangerousstressconcentrations.
OptionB.
mustberepaired.
OptionC.
maybefilledwithputtywhichiscompatiblewiththeresin.
CorrectAnsweris. mustberepaired.
Explanation. AC43mustberepairedusingasteppedjointorscarfedrepair.
QuestionNumber.
65.
Fibreglasslaminatedamagethatextendscompletelythroughonefacingandintothecore.
OptionA.
canberepairedbyusingatypicalfacingpatch.
OptionB.
requiresreplacementofthedamagedcoreandfacing.
OptionC.
cannotberepaired.
CorrectAnsweris. requiresreplacementofthedamagedcoreandfacing.
Explanation. AC43.
QuestionNumber.
66.
Whichofthefollowing,whenaddedtowetresins,providestrengthfortherepairofdamagedfastener
holesincompositepanels?.
OptionA.
microballoons,cottonflockandchoppedfibres.
OptionB.
Cottonflockandchoppedfibres.
OptionC.
Microballoonsandchoppedfibres.
CorrectAnsweris. Cottonflockandchoppedfibres.
Explanation. NIL.
QuestionNumber.
67.
Thepartofareplacementhoneycombcorethatmustlineupwiththeadjacentoriginalisthe.
OptionA.
celledge.
OptionB.
cellside.
OptionC.
ribbondirection.
CorrectAnsweris. ribbondirection.
Explanation. NIL.
QuestionNumber.
68.
Whichofthefollowingisthedefinitionofcuretime?.
OptionA.
Theperiodafterwhichthesurfaceofthecompoundnolongerexhibitsadhesiveproperties.
OptionB.
Thetimerequiredforthemixedcompoundtoreachaninitialrubberystate.
OptionC.
Thetimetakenforthemixedcompoundtoreachafinalrubberystate.
CorrectAnsweris. Thetimerequiredforthemixedcompoundtoreachaninitialrubberystate.ORTheperiodafterwhichthe
surfaceofthecompoundnolongerexhibitsadhesiveproperties.
Explanation. NIL.
QuestionNumber.
69.
Inordertopreventdermatitiscausedduetocontactwithpolymerresin,oneshould.
OptionA.
avoidinhalingfumes.
OptionB.
remembertoclosetheautoclavedoorduringcuring.
OptionC.
usedisposableglovesorbarriercream.
CorrectAnsweris. remembertoclosetheautoclavedoorduringcuring.ORusedisposableglovesorbarriercream.
Explanation. CAIPAL/76para4.
03.2.AircraftMaterialsWoodenStructures.
QuestionNumber.
1.
Withwhatwouldyoucheckthebondedjointsofawoodenaircraftstructure?.
OptionA.
Afeelergauge.
OptionB.
Aplasticstrip.
OptionC.
Ascrewdriver.
CorrectAnsweris. Afeelergauge.
Explanation. AC43Chapter1Section3Para129.,CAAIPsLeaflet61Figure3.
QuestionNumber.
2.
Whatisanopenassemblytime?.
OptionA.
Thetimeelapsingbetweentheapplicationoftheadhesiveandtheassemblyofthejointcomponents.
OptionB.
Thetimebetweentheadhesivebeingappliedtothejointsurfacesandtheirassembly.
OptionC.
Thetimeelapsedfromtheadhesivebeingappliedtothejointsurfacestothembeingclamped.
CorrectAnsweris. Thetimebetweentheadhesivebeingappliedtothejointsurfacesandtheirassembly.ORThetimeelapsing
betweentheapplicationoftheadhesiveandtheassemblyofthejointcomponents.
Explanation. CAAIPsLeaflet24Page7.
QuestionNumber.
3.
Thedefectsnotallowedatallonwoodenstructuresare.
OptionA.
mineralstreaks.
OptionB.
pitchpockets.
OptionC.
checks,shakesandsplits.
CorrectAnsweris. checks,shakesandsplits.
Explanation. A&PTechnicianAirframeTextbook35.
QuestionNumber.
4.
Thebasicstructureofanaircraftmadeofwoodcanbe.
OptionA.
monocoque.
OptionB.
nonmonocoque.
OptionC.
nonmonocoque,monocoque,semimonocoque.
CorrectAnsweris. nonmonocoque,monocoque,semimonocoque.
Explanation. NIL.
QuestionNumber.
5.
Whenafullinspectionforcorosionistobecarriedoutonawoodenaircraftyouwould.
OptionA.
Bringtheaircraftintothehangarfor2to3dayspriortotheinspection.
OptionB.
Jackandtrestletheaircrafttotheriggingposition.
OptionC.
Removeallthefabric/clothpriortoinspection.
CorrectAnsweris. Removeallthefabric/clothpriortoinspection.
Explanation. AC43Para129.
QuestionNumber.
6.
Forfungustocausewooddecayinawoodstructure,themoisturecontentinthewoodmustbeatleast.
OptionA.
20%.
OptionB.
85%.
OptionC.
5%.
CorrectAnsweris. 20%.
Explanation. AC43Para128a.
QuestionNumber.
7.
Thenormalmoisturecontentinthewoodofawoodenaircraftstructureis.
OptionA.
1012%.
OptionB.
2030%.
OptionC.
02%.
CorrectAnsweris. 1012%.
Explanation. AC43Para.129g.
QuestionNumber.
8.
Howisthemoisturecontentwithinthewoodofawoodaircraftstructuredetermined?.
OptionA.
Byinsertingtheprobeofamoisturemeter.
OptionB.
Bymeasuringthesizeofthewaterstainsatjoints.
OptionC.
Byweighingthewoodstructurebeforeandafterdryingit.
CorrectAnsweris. Byinsertingtheprobeofamoisturemeter.
Explanation. AC43Para.129g.
QuestionNumber.
9.
Exceptwherespecifiedbythemanufacturer,awoodensparmaybespliced.
OptionA.
atnopoint.
OptionB.
atanypointexceptunderthewingattachmentfittings.
OptionC.
atanypoint.
CorrectAnsweris. atanypointexceptunderthewingattachmentfittings.
Explanation. AC43Para140.
QuestionNumber.
10.
Replacementofawoodensparis.
OptionA.
onlypermittedbythemanufacturer.
OptionB.
aminorrepair.
OptionC.
amajorrepair.
CorrectAnsweris. amajorrepair.
Explanation. AC43Para.141.
QuestionNumber.
11.
Acrackisfoundinawoodenspar,you.
OptionA.
mustreplacethesparsection.
OptionB.
mightbeabletorepairthespar.
OptionC.
mustreplacetheentirespar.
CorrectAnsweris. mightbeabletorepairthespar.
Explanation. AC43Para.144.
QuestionNumber.
12.
Woodsealantsusedonwoodenaircraftstructuresarefor.
OptionA.
helpingtopreventwoodcracking.
OptionB.
improvingaerodynamicefficiency.
OptionC.
reducingtherequirementforsanding.
CorrectAnsweris. helpingtopreventwoodcracking.
Explanation. AC43Para.144c.
QuestionNumber.
13.
Todeterminewhetheranaircraftwoodenstructuresurfaceiscompoundcurvature,youwoulduse.
OptionA.
acurvaturegauge.
OptionB.
asheetofpaper.
OptionC.
atrammel.
CorrectAnsweris. asheetofpaper.
Explanation. AC43Para.148.
QuestionNumber.
14.
Toassistthebendingofplywood,aheatedbendingformermustbeheatedtoatemperatureof.
OptionA.
300C.
OptionB.
150C.
OptionC.
100C.
CorrectAnsweris. 150C.
Explanation. AC43Para.149b.
QuestionNumber.
15.
Asplayedpatchrepairmaybeusedonplywooddamagewhichdoesnotexceed.
OptionA.
20timestheskinthickness.
OptionB.
15timestheskinthickness.
OptionC.
10timestheskinthickness.
CorrectAnsweris. 15timestheskinthickness.
Explanation. AC43Para.151a.
QuestionNumber.
16.
Asurfacepatchtoaplywoodstructuremaybealargeas.
OptionA.
50sq.incharea.
OptionB.
50inchperimeter.
OptionC.
50inchdiameter.
CorrectAnsweris. 50inchperimeter.
Explanation. AC43Para.151b.
QuestionNumber.
17.
Thesteepestslopepermittedonthescarfofascarfedplywoodrepairis.
OptionA.
1in20.
OptionB.
1in4.
OptionC.
1in12.
CorrectAnsweris. 1in12.
Explanation. AC43Para.151c.
QuestionNumber.
18.
Themaximumsizedamagetoplywoodskinthatmayberepairedwithafabricpatchis.
OptionA.
3.0inchdiameter.
OptionB.
0.5inchdiameter.
OptionC.
1.0inchdiameter.
CorrectAnsweris. 1.0inchdiameter.
Explanation. AC43Para152.
QuestionNumber.
19.
Thedoublerusedtosupportascarfedpatchplywoodrepairshouldbemadefromplywoodofa
minimum.
OptionA.
1/4inchthick.
OptionB.
1/8inchthick.
OptionC.
3/8inchthick.
CorrectAnsweris. 1/4inchthick.
Explanation. AC43Para.151dandFigure116.
QuestionNumber.
20.
Anaircraftwoodenstructuremustbesurfacefinishedandsealed.
OptionA.
onboththeouterandinnersurfaces.
OptionB.
ontheinnersurfacesonly.
OptionC.
ontheoutersurfacesonly.
CorrectAnsweris. onboththeouterandinnersurfaces.
Explanation. AC43Para164.
QuestionNumber.
21.
Pinewoodhasastrength,comparedtothatofspruce.
OptionA.
lessthan.
OptionB.
exceeding.
OptionC.
thesameas.
CorrectAnsweris. lessthan.
Explanation. AC43Table11.
QuestionNumber.
22.
Thestandardwoodtypeforaircraftwoodstructuresis.
OptionA.
spruce.
OptionB.
douglasfir.
OptionC.
pine.
CorrectAnsweris. spruce.
Explanation. AC43Table11.
QuestionNumber.
23.
Hardknotsinwoodareacceptable.
OptionA.
incertainlocations.
OptionB.
never.
OptionC.
upto3/8inchdiameterinanylocation.
CorrectAnsweris. incertainlocations.
Explanation. AC43Para12.
QuestionNumber.
24.
A'shake'inapieceofwoodisacrack.
OptionA.
acrossannualrings.
OptionB.
inducedbyartificialstress.
OptionC.
betweentwoannualrings.
CorrectAnsweris. betweentwoannualrings.
Explanation. AC43Para.12.
QuestionNumber.
25.
Woodwithchecks,shakesorsplits.
OptionA.
canbeusedprovidingthedamageisrepairedbygluingandclamping.
OptionB.
canbeusedforcertainsecondarystructure.
OptionC.
mustberejected.
CorrectAnsweris. mustberejected.
Explanation. AC43Para12.
QuestionNumber.
26.
Compressionwood.
OptionA.
isahardwood.
OptionB.
shouldberejected.
OptionC.
ispreferredbecauseofitssuperiorstrengthqualities.
CorrectAnsweris. shouldberejected.
Explanation. AC43Para12.
QuestionNumber.
27.
Redheartandpurpleheart.
OptionA.
aretypesofhardwood.
OptionB.
areformsofdecayinwood.
OptionC.
areharmlessnaturaldefectsinwood.
CorrectAnsweris. areformsofdecayinwood.
Explanation. AC43Para12.
QuestionNumber.
28.
Thegreatestamountofshrinkageinwoodisinwhichdirection?.
OptionA.
Tangential.
OptionB.
Radial.
OptionC.
Theshrinkageisequalintangentialandradialdirections.
CorrectAnsweris. Tangential.
Explanation. AC43Para12.
QuestionNumber.
29.
Shrinkageofwoodis.
OptionA.
equalalongandacrossthefibres.
OptionB.
leastalongthefibres.
OptionC.
leastacrossthefibres.
CorrectAnsweris. leastalongthefibres.
Explanation. AC43Para12.
QuestionNumber.
30.
Shrinkageofwoodis.
OptionA.
greatestinthelongitudinaldirection.
OptionB.
negligibleinthelongitudinaldirection.
OptionC.
negligibleintheradialdirection.
CorrectAnsweris. negligibleinthelongitudinaldirection.
Explanation. AC43Para12.
QuestionNumber.
31.
Themaximumpermissiblegraindeviationinwoodis.
OptionA.
1:8.
OptionB.
1:20.
OptionC.
1:15.
CorrectAnsweris. 1:15.
Explanation. AC43Para11.
QuestionNumber.
32.
Nailsusedonwoodstructuresshouldbe.
OptionA.
50mmapart.
OptionB.
12mmapart.
OptionC.
25mmapart.
CorrectAnsweris. 25mmapart.
Explanation. AC43Para111c.
QuestionNumber.
33.
Small(upto3/8inchdiameter)hardknotsareallowedinawoodenspar.
OptionA.
inthemiddle1/3portion.
OptionB.
nowhere.
OptionC.
intheouter1/3portions.
CorrectAnsweris. inthemiddle1/3portion.
Explanation. AC43Para11.
QuestionNumber.
34.
Ifmetalfastenersareremovedfromanaircraft'swoodstructure,andarefoundtohavecorrosionon
them,thiscanindicate.
OptionA.
acidityoftheadjoiningwoodstructure.
OptionB.
deteriorationofthefastener.
OptionC.
decayoftheadjoiningwoodstructure.
CorrectAnsweris. decayoftheadjoiningwoodstructure.
Explanation. AC43128j.
QuestionNumber.
35.
Boltholesthroughwoodenstructuresshouldbe.
OptionA.
sealed,andthesealantallowedtodrybeforefittingthebolt.
OptionB.
leftunsealedandunvarnishedinsidethehole.
OptionC.
sealedwithvarnishandwetassembledwiththeboltbeforethevarnishhasdried.
CorrectAnsweris. sealed,andthesealantallowedtodrybeforefittingthebolt.
Explanation. AC43171.
QuestionNumber.
36.
Woodendgrain.
OptionA.
hasthesamesusceptibilitytomoistureingressasthesideofthegrain.
OptionB.
islesssusceptibletomoistureingressasthesideofthegrain.
OptionC.
ismoresusceptibletomoistureingressasthesideofthegrain.
CorrectAnsweris. ismoresusceptibletomoistureingressasthesideofthegrain.
Explanation. AC43169.
QuestionNumber.
37.
Incasesofelongatedboltholesinawoodsparorcracksinthevicinityoftheboltholes.
OptionA.
itispermissibletoreamthehole,plugwithhardwoodandredrill.
OptionB.
anewsectionofsparshouldbesplicedinorthesparentirelyreplaced.
OptionC.
thesparmaybereinforcedbyusinghardwoodreinforcingplates.
CorrectAnsweris. anewsectionofsparshouldbesplicedinorthesparentirelyreplaced.
Explanation. AC43.
QuestionNumber.
38.
Afaintlinerunningacrossthegrainofawoodspargenerallyindicates.
OptionA.
shearfailure.
OptionB.
decay.
OptionC.
compressionfailure.
CorrectAnsweris. compressionfailure.
Explanation. AC43.
QuestionNumber.
39.
TheIbeamwoodensparisroutedto.
OptionA.
obtainuniformstrength.
OptionB.
decreaseweight.
OptionC.
increasestrength.
CorrectAnsweris. decreaseweight.
Explanation. NIL.
QuestionNumber.
40.
Pinknotclustersarepermittedinwoodaircraftstructureprovided.
OptionA.
theyhavenomineralstreaks.
OptionB.
nopitchpocketsarewithin12inches.
OptionC.
theyproduceasmalleffectofgraindirection.
CorrectAnsweris. theyproduceasmalleffectofgraindirection.
Explanation. AC43.
QuestionNumber.
41.
Compressionfailuresinwoodaircraftstructuresarecharacterisedbybucklingofthefibresthatappear
asstreaksonthesurface.
OptionA.
paralleltothegrain.
OptionB.
atrightanglestothegrowthrings.
OptionC.
atrightanglestothegrain.
CorrectAnsweris. atrightanglestothegrain.
Explanation. NIL.
03.3.AircraftMaterialsFabricCovering.
QuestionNumber.
1.
Fabricsmaybefittedtoairframestructuresby.
OptionA.
alwaysriveting.
OptionB.
woodnails.
OptionC.
tyingonwithstring.
CorrectAnsweris. tyingonwithstring.
Explanation. NIL.
QuestionNumber.
2.
Aircraftfabriccoveringismadefrom.
OptionA.
silk.
OptionB.
polyester.
OptionC.
nylon.
CorrectAnsweris. polyester.
Explanation. AC43Para23a.
QuestionNumber.
3.
Atmanufacture,aircraftfabricis.
OptionA.
shrunk.
OptionB.
doped.
OptionC.
stretched.
CorrectAnsweris. stretched.
Explanation. AC43Para23b.
QuestionNumber.
4.
Recoveringorrepairingofanaircraftwithafabricotherthantheoriginalfabrictypeis.
OptionA.
amajormodificationandrequiresapproval.
OptionB.
prohibited.
OptionC.
aminormodification,providingthefabricisthesamestrengthastheoriginal.
CorrectAnsweris. amajormodificationandrequiresapproval.
Explanation. AC43Para25NOTE.
QuestionNumber.
5.
Reinforcingtapeusedonaircraftfabriccoveringmusthaveaminimumstrengthof.
OptionA.
80lb.
OptionB.
40lb.
OptionC.
120lb.
CorrectAnsweris. 40lb.
Explanation. AC43Para25a.
QuestionNumber.
6.
Lacingcordusedonaircraftfabriccoveringmusthaveaminimumbreakingstrengthof.
OptionA.
120lb.
OptionB.
80lb.
OptionC.
40lb.
CorrectAnsweris. 40lb.
Explanation. AC43Para25c.
QuestionNumber.
7.
Fabricseamsarepreferable.
OptionA.
paralleltothelineofflight.
OptionB.
spanwisetothelineofflight.
OptionC.
obliquetothelineofflight.
CorrectAnsweris. paralleltothelineofflight.
Explanation. AC43Para27.
QuestionNumber.
8.
Singlestitchedmachinesewnseamsarepermissible.
OptionA.
atalllocationsontheaircraft.
OptionB.
never.
OptionC.
onlywhenpositionedoverastructure.
CorrectAnsweris. onlywhenpositionedoverastructure.
Explanation. AC43Para27a1.
QuestionNumber.
9.
Theminimumpitchofhandsewnstitchis.
OptionA.
1/4inch.
OptionB.
equalto10timesthethreadthickness.
OptionC.
4inches.
CorrectAnsweris. 1/4inch.
Explanation. AC43Para27a2.
QuestionNumber.
10.
Handsewnstitchmustbelockedataminimumof.
OptionA.
theendofthestitchonly.
OptionB.
20stitchintervals.
OptionC.
10stitchintervals.
CorrectAnsweris. 10stitchintervals.
Explanation. AC43Para27a2.
QuestionNumber.
11.
Fabrictobehandsewnmustbedoubledunderattheedgetoaminimumdistanceof.
OptionA.
1/2inch.
OptionB.
3/8inch.
OptionC.
1/4inch.
CorrectAnsweris. 3/8inch.
Explanation. AC43Para27a2.
QuestionNumber.
12.
Holesarecutinfabricforinspectionpanels,sparfittings,draingrommetsetc.
OptionA.
afterdoping.
OptionB.
beforedoping.
OptionC.
beforeattachingthefabrictothestructure.
CorrectAnsweris. afterdoping.
Explanation. AC43Para29a.
QuestionNumber.
13.
Aircraftfabriclacingcordisreinforcedwith.
OptionA.
epoxy.
OptionB.
wax.
OptionC.
lanolin.
CorrectAnsweris. wax.
Explanation. AC43Para210d2.
QuestionNumber.
14.
Thedopeappliedtoanaircraft'sfabriccoveringcausesshrinkage.
OptionA.
onthelastcoatonly.
OptionB.
onthefirstcoatonly.
OptionC.
onallcoats.
CorrectAnsweris. onallcoats.
Explanation. AC43Para220.
QuestionNumber.
15.
Thetwopreferredtypesofdopeusedonaircraftfabriccoveringis.
OptionA.
celluloseandpolyester.
OptionB.
celluloseandbutyrate.
OptionC.
nitrateandbutyrate.
CorrectAnsweris. nitrateandbutyrate.
Explanation. AC43Para220.
QuestionNumber.
16.
Aircraftdope,duringstorageinadverseconditionsinastoreroom,willbecome.
OptionA.
acidic.
OptionB.
discoloured.
OptionC.
alkaline.
CorrectAnsweris. acidic.
Explanation. AC43Para220b.
QuestionNumber.
17.
Whattypeofdopeispreferredforuseonnaturalfiberaircraftcovering?.
OptionA.
Nitrate.
OptionB.
Anytypeofdopeissuitable.
OptionC.
Butyrate.
CorrectAnsweris. Nitrate.
Explanation. AC43Para220c.
QuestionNumber.
18.
Whichofthefollowingistrueregardingaircraftdopetype?.
OptionA.
Nitratedopemaybeappliedoverthetopofbutyratedope.
OptionB.
Butyratedopemaybeappliedoverthetopofnitratedope.
OptionC.
Eithertypeofdopemaybeappliedoverthetopofanytypeofdope.
CorrectAnsweris. Butyratedopemaybeappliedoverthetopofnitratedope.
Explanation. AC43Para220c.
QuestionNumber.
19.
Whattypeofshoesshouldbewornbythetechnicianapplyingadopefinishtoafabriccoveredaircraft?.
OptionA.
Rubbersoled.
OptionB.
Leathersoled.
OptionC.
Plasticuppers.
CorrectAnsweris. Leathersoled.
Explanation. AC43Para220ftable23.
QuestionNumber.
20.
Whatarethelimitsoftheenvironmentalconditionsforapplyingdopetoafabriccoveredaircraft?.
OptionA.
Relativehumidity5070%,temperaturerange40to60F.
OptionB.
Relativehumidity5075%,temperaturerange65to75F.
OptionC.
Relativehumidity2060%,temperaturerange65to75F.
CorrectAnsweris. Relativehumidity2060%,temperaturerange65to75F.
Explanation. AC43Para220ftable24.
QuestionNumber.
21.
Applyingdopetoafabriccoveredaircraftshouldbedoneby.
OptionA.
sprayingallcoatstoavoidbrushmarks.
OptionB.
sprayallcoatsexceptthefirstthree.
OptionC.
brushingallcoatstoensureitisabsorbedintothefabric.
CorrectAnsweris. sprayallcoatsexceptthefirstthree.
Explanation. AC43Para220ftable24.
QuestionNumber.
22.
Regardingthethinningofaircraftdope.
OptionA.
underthinningispreferredtooverthinning.
OptionB.
dopeshouldbethinnedwithautomotivethinners.
OptionC.
overthinningispreferredtounderthinning.
CorrectAnsweris. overthinningispreferredtounderthinning.
Explanation. AC43Para220ftable24and220cNOTE.
QuestionNumber.
23.
Aretarderisaddedtoaircraftdopeto.
OptionA.
toextendtheshelflife.
OptionB.
produceasmootherfinish.
OptionC.
toretardtheapplicationtime.
CorrectAnsweris. produceasmootherfinish.
Explanation. AC43Para220ftable24.
QuestionNumber.
24.
Dopedfabric.
OptionA.
isnottobetreatedafterapplication.
OptionB.
istreatedwithvarnish.
OptionC.
istreatedwithwaxcompound.
CorrectAnsweris. istreatedwithwaxcompound.
Explanation. AC43Para220ftable24.
QuestionNumber.
25.
Dopeshouldbeappliedtoanaircraft'sfabriccoatinginarelativehumiditynotexceeding.
OptionA.
50%.
OptionB.
85%.
OptionC.
65%.
CorrectAnsweris. 65%.
Explanation. AC43Para2216.
QuestionNumber.
26.
Dressingout'ofafabriccoveringrefersto.
OptionA.
thetrimmingofexcessfabricafterfitting.
OptionB.
applyingfinishingtapes,reinforcingpatches,inspectionportsetc.
OptionC.
layingthefabricoutonthefloorandcuttingittosizepriortofittingtotheaircraft.
CorrectAnsweris. applyingfinishingtapes,reinforcingpatches,inspectionportsetc.
Explanation. AC43Para221d.
QuestionNumber.
27.
Coatsofcleardopeareappliedtoanaircraft'sfabric.
OptionA.
beforecoatsofaluminiumpigmenteddopeareapplied.
OptionB.
beforeoraftercoatsofaluminiumpigmenteddopeareapplied,itdoesnotmatter.
OptionC.
aftercoatsofaluminiumpigmenteddopeareapplied.
CorrectAnsweris. beforeoraftercoatsofaluminiumpigmenteddopeareapplied,itdoesnotmatter.
Explanation. AC43Para221.
QuestionNumber.
28.
Whatisthereasonforusingaluminiumpigmenteddopeonafabriccoveredaircraft?.
OptionA.
Toprovideanaluminiumcolourtotheaircraft.
OptionB.
ToblockUVradiation.
OptionC.
Toprovidestrength.
CorrectAnsweris. ToblockUVradiation.
Explanation. AC43Para221.
QuestionNumber.
29.
Aircraftsheetplywoodskinsare.
OptionA.
sealedandvarnishedorpainted.
OptionB.
sealedanddoped.
OptionC.
coveredinfabric.
CorrectAnsweris. coveredinfabric.
Explanation. AC43Para222.
QuestionNumber.
30.
Blushing'ofadopedfabricsurfaceisanindicationof.
OptionA.
moistureenterringintothewood/fabricstructureduringservice.
OptionB.
moisturecondensingonthesurfaceduringdryingofthedope.
OptionC.
oilcontaminationofthedopedfabric.
CorrectAnsweris. moisturecondensingonthesurfaceduringdryingofthedope.
Explanation. AC43Para223.
QuestionNumber.
31.
Orangepeelingofadopedsurfacemaybecausedby.
OptionA.
dopeviscositytoolow.
OptionB.
dopeviscositytoohigh.
OptionC.
airtemperaturetoolow.
CorrectAnsweris. dopeviscositytoohigh.
Explanation. AC43Para223c.
QuestionNumber.
32.
Orangepeelingofadopedsurfacemaybecausedby.
OptionA.
Orangepeelingofadopedsurfacemaybecausedby.
OptionB.
airtemperaturetoolow.
OptionC.
spraygunpressuretoolow.
CorrectAnsweris. spraygunpressuretoolow.
Explanation. AC43Para223c.
QuestionNumber.
33.
Butyratedopeburns.
OptionA.
slowerthannitratedope.
OptionB.
fasterthannitratedope.
OptionC.
thesamerateasnitratedope.
CorrectAnsweris. slowerthannitratedope.
Explanation. AC43Para232.
QuestionNumber.
34.
Fabriccoatedwithnitratedopecanbedifferentiatedfromfabriccoatedinbutyratedopeby.
OptionA.
carryingoutaburntest.
OptionB.
smellingthefabric.
OptionC.
observingthecolour.
CorrectAnsweris. carryingoutaburntest.
Explanation. AC43Para232.
QuestionNumber.
35.
Ifthefabriconawood/fabricaircrafthaslostitsstrength.
OptionA.
thefabriccanbetreatedwitharejuvenator.
OptionB.
thefabriccanbetreatedwithadditionalcoatsoftheapprovedtypeofdope.
OptionC.
thefabricmustbereplaced.
CorrectAnsweris. thefabriccanbetreatedwithadditionalcoatsoftheapprovedtypeofdope.ORthefabricmustbereplaced.
Explanation. AC43Para235.
QuestionNumber.
36.
Whenrepairingasectionofaircraftfabricwithanewfabricpatch.
OptionA.
allthedopemustberemovedfromtheparentfabricfayingsurfacebeforethepatchisapplied.
OptionB.
thepatchcanbeappliedtotheparentfabricwithoutpreparation.
OptionC.
allthealuminiumpigmenteddopelayersmustberemovedfromtheparentfabricfayingsurfacebeforethepatchis
applied.
CorrectAnsweris. thepatchcanbeappliedtotheparentfabricwithoutpreparation.ORallthealuminiumpigmenteddopelayers
mustberemovedfromtheparentfabricfayingsurfacebeforethepatchisapplied.
Explanation. AC43Para242b.
QuestionNumber.
37.
Whendoesanaircraftfabriccoveringrepairbecomeamajorrepair?.
OptionA.
Whentherepairextendsoverawingrib.
OptionB.
Whentherepairextendsoverthreeadjacentwingribs.
OptionC.
Whentherepairextendsovertwoadjacentwingribs.
CorrectAnsweris. Whentherepairextendsoverthreeadjacentwingribs.ORWhentherepairextendsovertwoadjacentwingribs
Explanation. AC43Para242d.
QuestionNumber.
38.
Wheretheedgeofanewfabricsectionwillbelocatedwithin1inchofastructuralmembertowhichthe
fabricisattachedbyriblacingorothermethods,thenewfabricsectionshould.
OptionA.
beextended3inchespastthestructuralmember.
OptionB.
beextendedtomeetthestructuralmember.
OptionC.
bedesignatedamajorrepair.
CorrectAnsweris. beextended3inchespastthestructuralmember.
Explanation. AC43Para242f.
QuestionNumber.
39.
Whatwidthoffinishingtapeshouldbeusedonatearinafabriccoverwhichis10incheslong?.
OptionA.
2inches.
OptionB.
6inches.
OptionC.
4inches.
CorrectAnsweris. 4inches.
Explanation. AC43244a.
QuestionNumber.
40.
Whatwidthoffinishingtapeshouldbeusedonatearinafabriccoverwhichis20incheslong?.
OptionA.
6inches.
OptionB.
2inches.
OptionC.
4inches.
CorrectAnsweris. 6inches.
Explanation. AC43244c.
QuestionNumber.
41.
Linesofstitchingofafabricrepairislockedattheendwith.
OptionA.
ahitchknot.
OptionB.
ahalfhitchknot.
OptionC.
adoublehalfhitchknot.
CorrectAnsweris. adoublehalfhitchknot.
Explanation. AC43243Figure213.
QuestionNumber.
42.
Wrinklesinafabriccoveringofawood/fabricaircraftare.
OptionA.
notpermitted.
OptionB.
aminoraerodynamicdetriment.
OptionC.
permittedonlyiftheyaretemporaryduetodamp/wetweatherconditions.
CorrectAnsweris. permittedonlyiftheyaretemporaryduetodamp/wetweatherconditions.
Explanation. AC43230b(3)NOTE.
QuestionNumber.
43.
ThethreadsperinchofGrade'A'aircraftfabricis.
OptionA.
6064.
OptionB.
8084.
OptionC.
110115.
CorrectAnsweris. 8084.
Explanation. AC4326Table21.
QuestionNumber.
44.
Whenandhowisfinishingtapeappliedonfabriccoveredaircraft?.
OptionA.
Dopedonimmediatelypriortothefinishcoat.
OptionB.
Sewedorlacedonbeforedopeisapplied.
OptionC.
Dopedonafterthefirstorsecondcoatofdope.
CorrectAnsweris. Dopedonafterthefirstorsecondcoatofdope.
Explanation. AC43.
QuestionNumber.
45.
Thedeterminingfactorintheselectionofthecorrectweightoftextilefabrictobeusedincoveringany
typeofaircraftisthe.
OptionA.
maximumwingloading.
OptionB.
speedoftheaircraft.
OptionC.
speedoftheaircraftandthemaximumwingloading.
CorrectAnsweris. speedoftheaircraftandthemaximumwingloading.
Explanation. AC43.
QuestionNumber.
46.
HowmanyfabricthicknesseswillbefoundinaFrenchfellseam?.
OptionA.
Five.
OptionB.
Three.
OptionC.
Four.
CorrectAnsweris. Four.
Explanation. Theedgesofthefabricarefoldedovereachother,sothethreadsofadoublerowofstitchespassesthroughfour
thicknessesoffabric.
QuestionNumber.
47.
Finishingtape(surfacetape)isusedforwhatpurpose?.
OptionA.
Toprevent'rippleformation'incoveringfabric.
OptionB.
Toprovideadditionalwearresistanceovertheedgesoffabricformingstructures.
OptionC.
Toprovideadditionalantitearresistanceunderreinforcementtape.
CorrectAnsweris. Toprovideadditionalwearresistanceovertheedgesoffabricformingstructures.
Explanation. AC43.
QuestionNumber.
48.
Moisture,mildew,chemicalsandacidshavenoeffecton.
OptionA.
glassfabric.
OptionB.
linenfabric.
OptionC.
Dacronfabric.
CorrectAnsweris. Dacronfabric.
Explanation. AC43page235paragraph(1).
http://www.ultralightnews.com/pilotslounge/cleaning_dacron.htm
QuestionNumber.
49.
Thestrengthclassificationoffabricusedinaircraftcoveringisbasedupon.
OptionA.
bearingstrength.
OptionB.
shearstrength.
OptionC.
tensilestrength.
CorrectAnsweris. tensilestrength.
Explanation. NIL.
QuestionNumber.
50.
Fabricrejuvenator.
OptionA.
penetratesthefabricandrestoresfungicidalresistance.
OptionB.
restoresfabricstrengthandtautnesstoatleasttheminimumacceptablelevel.
OptionC.
restorestheconditionofthedopecoatings.
CorrectAnsweris. restoresfabricstrengthandtautnesstoatleasttheminimumacceptablelevel.ORrestorestheconditionofthe
dopecoatings.
Explanation. NIL.
QuestionNumber.
51.
WhentestingthestrengthofGradeAcottonfabriccoveringanaircraftthatrequiresonlyintermediate
grade,theminimumacceptablestrengththefabricmusthaveis.
OptionA.
56poundsperinchwarpandweft.
OptionB.
70%ofitsoriginalstrength.
OptionC.
70%oftheoriginalstrengthforintermediatefabric.
CorrectAnsweris. 70%oftheoriginalstrengthforintermediatefabric.
Explanation. NIL.
QuestionNumber.
52.
Whatisusedtoslowthedryingtimeofsomedopefinishestopreventblush?.
OptionA.
Rejuvenator.
OptionB.
Reducer.
OptionC.
Retarder.
CorrectAnsweris. Retarder.
Explanation. NIL.
QuestionNumber.
53.
Aluminiumpigmentindopeisusedprimarilyto.
OptionA.
excludesunlightfromthefabric.
OptionB.
provideasilvercolour.
OptionC.
aidinsealingoutmoisturefromthefabric.
CorrectAnsweris. excludesunlightfromthefabric.
Explanation. NIL.
04a.Corrosion.
QuestionNumber.
1.
Fromthefollowinglistofmetals,whichismostcathodic?.
OptionA.
Nickel.
OptionB.
Magnesium.
OptionC.
Stainlesssteel.
CorrectAnsweris. Stainlesssteel.
Explanation. NIL.
QuestionNumber.
2.
Intergrannularcorrosioniscausedby.
OptionA.
improperlyassembledcomponents.
OptionB.
improperheattreatment.
OptionC.
dissimilarmetalcontact.
CorrectAnsweris. improperheattreatment.
Explanation. NIL.
QuestionNumber.
3.
Corrosioncausedbyelectrolyticactionistheresultof.
OptionA.
contactbetweentwounlikemetals.
OptionB.
excessiveanodization.
OptionC.
thewrongquenchingagent.
CorrectAnsweris. contactbetweentwounlikemetals.
Explanation. NIL.
QuestionNumber.
4.
Corrosionmayberegardedasthedestructionofmetalby.
OptionA.
electrochemicalaction.
OptionB.
hydroelectricaction.
OptionC.
electromechanicalaction.
CorrectAnsweris. electrochemicalaction.
Explanation. Corrosioniselectrochemicqalaction.BL/412.
QuestionNumber.
5.
Exfoliationcorrosionissometimesreferredtoas.
OptionA.
layercorrosion.
OptionB.
filiformcorrosion.
OptionC.
subsurfacecorrosion.
CorrectAnsweris. layercorrosion.
Explanation. NIL.
QuestionNumber.
6.
Whendissimilarmetalsarebroughttogether,orthesamemetalindifferentstates,onemetalformsthe
anodeandtheotherthecathode.Whichwillsufferfromcorrosion?.
OptionA.
Bothwillcorrodeequally.
OptionB.
Thecathode.
OptionC.
Theanode.
CorrectAnsweris. Theanode.
Explanation. Theanodealwayscorrodes.
QuestionNumber.
7.
Incorrosion,theelectrodethatloseselectronsis.
OptionA.
thecathode.
OptionB.
eitherthecathodeortheanodedependingupontheelectrolyte.
OptionC.
theanode.
CorrectAnsweris. eitherthecathodeortheanodedependingupontheelectrolyte.
Explanation. Theanodeloseselectrons.
QuestionNumber.
8.
Whichoftheseisacommoncauseofcorrosion?.
OptionA.
Waterinfuel.
OptionB.
Spilledbatteryacid.
OptionC.
Untreatedmetal.
CorrectAnsweris. Spilledbatteryacid.
Explanation. Spilledbatteryacidissuretocausecorrosion.
QuestionNumber.
9.
Whatisstresscorrosion?.
OptionA.
Corrosioninanareaundercyclicloading.
OptionB.
Corrosionduetofretting.
OptionC.
Corrosioninanareaundercontinuousloading.
CorrectAnsweris. Corrosioninanareaundercontinuousloading.
Explanation. Stresscorrosioniscausedbyastressedareabeinganodictoanonstressedarea.Donotconfusewithcorrosionfatigue.
BL/413.1.6.
QuestionNumber.
10.
Electrochemicalreactioniscausedbythecontactof.
OptionA.
bonding.
OptionB.
moistureonthesurfaceofthemetal.
OptionC.
dissimilarmetals.
CorrectAnsweris. moistureonthesurfaceofthemetal.
Explanation. Dissimilarmetalscausesgalvaniccorrosion,butpuremetalincontactwithwatercauseselectrochemicalcorrosion.
QuestionNumber.
11.
Chemicalattackisadirectresultof.
OptionA.
intergranularcorrosion.
OptionB.
cathodic&anodicchangesinthematerial.
OptionC.
filiformcorrosion.
CorrectAnsweris. cathodic&anodicchangesinthematerial.
Explanation. A&PMechanicsGeneralHandbookPage171.
QuestionNumber.
12.
Galvaniccorrosioniscausedby.
OptionA.
incorrectheattreatmentsorincorrectalloying.
OptionB.
cyclicstressingandadecreaseincrosssectionalarea.
OptionC.
thejoiningof2dissimilarmetals.
CorrectAnsweris. thejoiningof2dissimilarmetals.
Explanation. NIL.
QuestionNumber.
13.
Inthegalvanicseries,themostnoblemetalwill,ifjoinedtoanothermetal.
OptionA.
alwaysbeatthetopofthetable.
OptionB.
corrodebeforethelessnoblemetal.
OptionC.
allowthelessnoblemetaltocorrodefirst.
CorrectAnsweris. allowthelessnoblemetaltocorrodefirst.
Explanation. NIL. http://www.mcnallyinstitute.com/Charts/galvanicseries.html
QuestionNumber.
14.
Stresscorrosionisassociatedwith.
OptionA.
cyclicloadingandacorrosionpit.
OptionB.
acorrosionpitinamemberunderacompressiveload.
OptionC.
acorrosionpitinamemberunderstress.
CorrectAnsweris. acorrosionpitinamemberunderstress.
Explanation. NIL.
QuestionNumber.
15.
Corrosionwillspreadmorerapidlywhenmetalsareexposedto.
OptionA.
coldclimates.
OptionB.
hightemperatures.
OptionC.
dryclimates.
CorrectAnsweris. hightemperatures.
Explanation. NIL.
QuestionNumber.
16.
Whichisthefollowingcorrectstatement?.
OptionA.
Seleniousacidisusedforthereprotectionofaluminiumalloys.
OptionB.
Thechemicaltestforbronzeisnitricacidwhichproducesawhiteprecipitate.
OptionC.
Allcorrosionisachemicalaction.
CorrectAnsweris. Thechemicaltestforbronzeisnitricacidwhichproducesawhiteprecipitate.ORAllcorrosionisachemical
action.
Explanation. NIL.
QuestionNumber.
17.
Inapoorlyproducedrepairtoskinstructure,wherewouldstresscorrosionstart?.
OptionA.
Radiatefromthecornerorsharpedges.
OptionB.
Alongtheedgesofrepair.
OptionC.
Forminternallytoproducesurfacecorrosion.
CorrectAnsweris. Radiatefromthecornerorsharpedges.
Explanation. NIL.
QuestionNumber.
18.
Somemetalsareinherentlystable.Whatdoesthissuggest?.
OptionA.
Theystronglyresistcorrosion.
OptionB.
Theyarehighlypronetocorrosion.
OptionC.
Theytrytoreverttotheirnaturalstate.
CorrectAnsweris. Theystronglyresistcorrosion.
Explanation. NIL.
QuestionNumber.
19.
Theoxidefilmformedonthesurfaceofaluminiumis.
OptionA.
nonporous.
OptionB.
porous.
OptionC.
hardandporous.
CorrectAnsweris. nonporous.
Explanation. Thatiswhyaluminiumdoesnotcorrode.
QuestionNumber.
20.
Corrosioncontrolbeginsatthe.
OptionA.
productionstage.
OptionB.
manufacturingstage.
OptionC.
designstage.
CorrectAnsweris. designstage.
Explanation. NIL.
QuestionNumber.
21.
Aluminiumis.
OptionA.
notresistanttocorrosion.
OptionB.
highlyresistanttocorrosion.
OptionC.
reasonablyresistanttocorrosion.
CorrectAnsweris. highlyresistanttocorrosion.
Explanation. NIL.
QuestionNumber.
22.
Whengalvaniccorrosiontakesplace,whichpartcorrodes?.
OptionA.
Anode.
OptionB.
Oxidefilmcoating.
OptionC.
Cathode.
CorrectAnsweris. Anode.
Explanation. NIL.
QuestionNumber.
23.
Corrosioncausedbygalvanicactionistheresultof.
OptionA.
contactbetweentwounlikemetals.
OptionB.
excessiveanodization.
OptionC.
excessiveetching.
CorrectAnsweris. contactbetweentwounlikemetals.
Explanation. NIL.
04b.Corrosion.
QuestionNumber.
1.
Whatsortofcorrosionwouldamagnetobelikelytoencounterifcompletelyenclosed?.
OptionA.
None,providingthemagnetoiscompletelyenclosed.
OptionB.
Directchemicalattack.
OptionC.
Pitting.
CorrectAnsweris. Directchemicalattack.
Explanation. BL/413.1.8.
QuestionNumber.
2.
Whatarethesignsoffrettingcorrosion?.
OptionA.
Blackpowderorcocoastaining.
OptionB.
Intergranularcracking.
OptionC.
Flaking.
CorrectAnsweris. Blackpowderorcocoastaining.
Explanation. CAIPBL/41para3.1.5.
QuestionNumber.
3.
Blackstreaksbackfromarivetholesignify.
OptionA.
galvaniccorrosion.
OptionB.
intergrannularcorrosion.
OptionC.
fretting.
CorrectAnsweris. fretting.
Explanation. Frettingcorrosionisidentifiedbyblack/greystreaks.BL/413.1.5.
QuestionNumber.
4.
Whenasteelpartiswelded,corrosionoccursbecause.
OptionA.
itisaffectedbyspatter.
OptionB.
thestriphasbecomeanodic.
OptionC.
painthasbeenremoved.
CorrectAnsweris. thestriphasbecomeanodic.
Explanation. BL/413.1.4.
QuestionNumber.
5.
Intergranularcorrosion.
OptionA.
canberecognizedbyagreypowderdeposit.
OptionB.
mayhavenovisualsurfaceindication.
OptionC.
canberecognizedbyitsflakingandliftingofthemateriallayers.
CorrectAnsweris. mayhavenovisualsurfaceindication.
Explanation. BL/412.3.2.
QuestionNumber.
6.
Activefluxdoeswhat?.
OptionA.
Protects.
OptionB.
Cleans.
OptionC.
Bothcleansandprotects.
CorrectAnsweris. Cleans.
Explanation. NIL.
QuestionNumber.
7.
Jointingcompoundisusedforwhatreason?.
OptionA.
Topreventdissimilarmetalcorrosion.
OptionB.
Tobondthecomponentstogether.
OptionC.
Tomakethecomponentseasiertodisassemble.
CorrectAnsweris. Topreventdissimilarmetalcorrosion.
Explanation. Jointingcompoundisusedtopreventdissimilarmetalcontact.
QuestionNumber.
8.
Galvanicactioncausedbydissimilarmetalcontactmaybestbepreventedby.
OptionA.
applyinganonporousdielectricmaterialbetweenthesurfaces.
OptionB.
Specialprecautionsarenotrequirediftheyareproperlybonded.
OptionC.
primingboththesurfaceswithalightcoatofzincchromateprimer.
CorrectAnsweris. Specialprecautionsarenotrequirediftheyareproperlybonded.ORapplyinganonporousdielectricmaterial
betweenthesurfaces.
Explanation. Jointingcompoundisanonporousdielectric.
QuestionNumber.
9.
Afterwelding,stainlesssteelissusceptibletoacorrosionknownas.
OptionA.
welddeterioration.
OptionB.
welddecay.
OptionC.
weldrot.
CorrectAnsweris. welddecay.
Explanation. Corrosionafterweldingiscalled'welddecay'.BL/6164.5.1&BL/41.
QuestionNumber.
10.
Theliftingorflakingofthemetalatthesurfaceduetodelaminationofgrainboundariescausedbythe
pressureofcorrosionis.
OptionA.
exfoliation.
OptionB.
electrolysis.
OptionC.
transgranulation.
CorrectAnsweris. electrolysis.
Explanation. NIL.
QuestionNumber.
11.
Theelectrolyticprocessthatformsanoxidefilmonthesurfaceofaluminiumalloysisknownas.
OptionA.
galvanizing.
OptionB.
anodizing.
OptionC.
electroplating.
CorrectAnsweris. anodizing.
Explanation. NIL.
QuestionNumber.
12.
Whatistheindicationoffrettingcorrosiononaluminiumalloy?.
OptionA.
Blackpowder.
OptionB.
Brownpowder.
OptionC.
Whitepowder.
CorrectAnsweris. Blackpowder.
Explanation. Frettingcorrosionisidentifiedbyablack/greypowderstreak.
QuestionNumber.
13.
Whatactionistakentoprotectintegraltanksfromcorrosionduetomicrobiologicalgrowth?.
OptionA.
Theinsideofthetankiscoatedwithyellowchromate.
OptionB.
Rubberlinersareinstalledinthetank.
OptionC.
Abiocidaladditiveisusedinthefuel.
CorrectAnsweris. Abiocidaladditiveisusedinthefuel.
Explanation. NIL.
QuestionNumber.
14.
Whattypeofcorrosionattacksgrainboundariesofaluminiumalloyswhichareimproperlyor
inadequatelyheattreated?.
OptionA.
Stresscorrosion.
OptionB.
Intergranularcorrosion.
OptionC.
Surfacecorrosion.
CorrectAnsweris. Intergranularcorrosion.
Explanation. NIL.
QuestionNumber.
15.
Theartificialproductionofafilmofoxideonthesurfaceofaluminiumoranyofitsalloysiscommonly
called.
OptionA.
alodizing.
OptionB.
parcolubrizing.
OptionC.
anodizing.
CorrectAnsweris. anodizing.
Explanation. Anodizingisanartificiallyproducedlayerofoxideonthesurfaceofaluminium(ortitanium).
QuestionNumber.
16.
Intergrannularcorrosioninstructuralaluminiumalloyparts.
OptionA.
arenotlikelytooccurinpartsfabricatedfromheattreatedsheetaluminium.
OptionB.
maybedetectedbythewhite,powderydepositformedonthesurfaceofthemetal.
OptionC.
cannotalwaysbedetectedbysurfaceindications.
CorrectAnsweris. maybedetectedbythewhite,powderydepositformedonthesurfaceofthemetal.ORcannotalwaysbe
detectedbysurfaceindications.
Explanation. NIL.
QuestionNumber.
17.
Corrosionwillspreadmorerapidlywhenmetalsareexposedto.
OptionA.
dryclimates.
OptionB.
coldclimates.
OptionC.
hightemperatures.
CorrectAnsweris. hightemperatures.
Explanation. Highertemperaturesalwaysacceleratecorrosion.AC4363.
QuestionNumber.
18.
Magnesiumalloycomponentsareprotectedby.
OptionA.
anelectroprocess.
OptionB.
achemicalprocess.
OptionC.
apaintedprocess.
CorrectAnsweris. achemicalprocess.
Explanation. NIL.
QuestionNumber.
19.
Corrosionproductsshouldberemovedfrommagnesiumalloysbytheuseof.
OptionA.
asolutionof10%byweightofchromicacidindistilledwaterwith0.1%byvolumeofsulphuricacid.
OptionB.
asolutionof10%byvolumeofchromicacidindistilledwaterwith1%phosphoricacid.
OptionC.
aluminiumwool.
CorrectAnsweris. asolutionof10%byvolumeofchromicacidindistilledwaterwith1%phosphoricacid.ORasolutionof10%
byweightofchromicacidindistilledwaterwith0.1%byvolumeofsulphuricacid.
Explanation. NIL.
QuestionNumber.
20.
Ifitisnecessarytoremovecorrosionfromasteelcomponentinsitu,thebaseofasuitablesolutionfor
thispurposeis.
OptionA.
chromicacid.
OptionB.
phosphoricacid.
OptionC.
nitricacid.
CorrectAnsweris. phosphoricacid.
Explanation. NIL.
QuestionNumber.
21.
Atypeofprotectionwhichisapplicabletomagnesiumalloysisthe.
OptionA.
phosphateprocess.
OptionB.
chromatingprocess.
OptionC.
coslettisingprocess.
CorrectAnsweris. chromatingprocess.
Explanation. NIL.
QuestionNumber.
22.
Heavycorrosiondepositsoncladaluminiumalloysshouldberemoved.
OptionA.
mechanicallyusingapneumaticvibrator.
OptionB.
chemicallybyuseoftrichloroethylene.
OptionC.
chemicallybyuseofphosphoricacid.
CorrectAnsweris. chemicallybyuseofphosphoricacid.
Explanation. BL/422.4.3(ii).
QuestionNumber.
23.
Whatactionshouldbetakenonfindingintergrannularcorrosion?.
OptionA.
Replacecompletecomponentpart.
OptionB.
Decorrodeandreprotect.
OptionC.
Renewcorrodedareabypatching.
CorrectAnsweris. Replacecompletecomponentpart.
Explanation. NIL.
QuestionNumber.
24.
Anodictreatmentofaluminiumalloygives.
OptionA.
apurplefinish.
OptionB.
ashorterlifeduetohardening.
OptionC.
apurecoatingofaluminiumoxideonthesurface.
CorrectAnsweris. apurecoatingofaluminiumoxideonthesurface.
Explanation. NIL.
QuestionNumber.
25.
Corrosionatthegrainboundariesiscalled.
OptionA.
intergrannular.
OptionB.
fretting.
OptionC.
filiform.
CorrectAnsweris. intergrannular.
Explanation. NIL.
QuestionNumber.
26.
Frettingcorrosionoccurswhere.
OptionA.
twomaterialaresubjecttoveryslightmovementbetweenthetwo.
OptionB.
adeepscratchincreasestobecomefrettingcorrosion.
OptionC.
pittingcorrosionisallowedtobecomemorepronounced.
CorrectAnsweris. twomaterialaresubjecttoveryslightmovementbetweenthetwo.
Explanation. Frettingiscorrosioncombinedwithsmallrelativemovement.
QuestionNumber.
27.
Whatisusedtoremovecorrosionfrommagnesium?.
OptionA.
Phosphateacidsolution.
OptionB.
Chromicacidsolution.
OptionC.
Sulphuricacidsolution.
CorrectAnsweris. Chromicacidsolution.
Explanation. Chromicacidsolutionisusedtoremovecorrosionfrommagnesiumalloys.AC43631.
QuestionNumber.
28.
Surfacecorrosiononstainlesssteelisidentifiedby.
OptionA.
redrust.
OptionB.
whitefilm.
OptionC.
blackpitting.
CorrectAnsweris. blackpitting.
Explanation. Surfacecorrosiononstainlesssteelisablackpitting.AC4365.
QuestionNumber.
29.
Hooks,wiresandothersuspensiondevicesusedinananodicbathshouldbemadeof.
OptionA.
brassorcopper.
OptionB.
aluminiumortitanium.
OptionC.
steelorcopper.
CorrectAnsweris. aluminiumortitanium.
Explanation. CAIPsBL/71Para.4.BL/714.1.
QuestionNumber.
30.
Whatarethesignsoffrettingcorrosiononsteel?.
OptionA.
Darkstainingaroundarea.
OptionB.
Surfacecrackingascorrosionbreaksthroughtosurfaceofcomponent.
OptionC.
Rustonsurface.
CorrectAnsweris. Surfacecrackingascorrosionbreaksthroughtosurfaceofcomponent.ORDarkstainingaroundarea.
Explanation. Frettingcorrosioniscausedwhenthereissomerelativemovementbetweenparts,causingafinedarkpowderypasteof
corrosionproducts.BL/41Para.3.1.5.
QuestionNumber.
31.
Spilledmercuryonaluminium.
OptionA.
increasessusceptibilitytohydrogenembrittlement
OptionB.
maycauseimpairedcorrosionresistanceifleftinprolongedcontact.
OptionC.
causesrapidandseverecorrosioninprolongedcontact.
CorrectAnsweris. maycauseimpairedcorrosionresistanceifleftinprolongedcontact.ORcausesrapidandseverecorrosionin
prolongedcontact.
Explanation. BL/410Para.2.
QuestionNumber.
32.
Intercrystallinecorrosion.
OptionA.
isdetectablebyxrays.
OptionB.
isthesameasexfoliationcorrosion.
OptionC.
alwaysappearsassmallsurfacecracks.
CorrectAnsweris. isdetectablebyxrays.
Explanation. NIL.
QuestionNumber.
33.
TheusualmanufacturersanticorrosionprocesstobeappliedtoFeaircraftpartsis.
OptionA.
cadmiumplating.
OptionB.
anodising.
OptionC.
metalspraying.
CorrectAnsweris. cadmiumplating.
Explanation. NIL.
QuestionNumber.
34.
Chromatetreatmentisappliedto.
OptionA.
Alalloys.
OptionB.
Fealloys.
OptionC.
magnesiumalloys.
CorrectAnsweris. magnesiumalloys.
Explanation. NIL.
QuestionNumber.
35.
AnticorrosiontreatmentusedonMagnesiumis.
OptionA.
chromating.
OptionB.
electroplating.
OptionC.
phosphating.
CorrectAnsweris. chromating.
Explanation. BL/433.1.3.
QuestionNumber.
36.
Frettingcorrosionoccurswith.
OptionA.
watertrappedbetweenmovingparts.
OptionB.
vibrationinboltedparts.
OptionC.
improperheattreatment.
CorrectAnsweris. vibrationinboltedparts.
Explanation. BL/413.1.5.
QuestionNumber.
37.
Intergranularcorrosionisalsoknownaswhat?.
OptionA.
Stresscorrosion.
OptionB.
Exfoliation.
OptionC.
Galvanic.
CorrectAnsweris. Exfoliation.
Explanation. BL/412.3.3'[exfoliationis]Alessharmfulformofintergranularattack'.
QuestionNumber.
38.
Duringconstruction,sharpinternalcornersandinaccessibleplacesshouldbeavoidedtoreduce.
OptionA.
filiformcorrosion.
OptionB.
frettingcorrosion.
OptionC.
crevicecorrosion.
CorrectAnsweris. crevicecorrosion.
Explanation. NIL.
QuestionNumber.
39.
Tochecktheinterioroftubularmembersforcorrosionattack.
OptionA.
anyformoftestisacceptable.
OptionB.
ultrasonictestingisnecessary.
OptionC.
dyepenetranttestingshouldbeused.
CorrectAnsweris. ultrasonictestingisnecessary.
Explanation. NIL.
QuestionNumber.
40.
Anodisingisaformof.
OptionA.
artificialprotection.
OptionB.
metalliccoating.
OptionC.
sacrificialprotection.
CorrectAnsweris. artificialprotection.
Explanation. NIL.
QuestionNumber.
41.
TheAlocrom1200processwasdesignedtotreat.
OptionA.
chromiumplating.
OptionB.
smallsurfaces.
OptionC.
surfacestoolargefordiptreatment.
CorrectAnsweris. smallsurfaces.
Explanation. NIL.
QuestionNumber.
42.
Theartificialproductionofafilmofoxideonthesurfaceofaluminiumoranyofitsalloysiscommonly
called.
OptionA.
anodizing.
OptionB.
parcolubrizing.
OptionC.
alodizing.
CorrectAnsweris. anodizing.
Explanation. NIL.
QuestionNumber.
43.
Alodizingprotectsalloymetalfromcorrosionanddoeswhatelse?.
OptionA.
Makesagoodsurfaceforpainttoadhereto.
OptionB.
Makesthesurfacealkaline.
OptionC.
Sealsthesurfacefrommoisture.
CorrectAnsweris. Makesagoodsurfaceforpainttoadhereto.
Explanation. NIL.
QuestionNumber.
44.
Whencleaningaircraftfayingsurfaces,acauseforconcernis.
OptionA.
corrosionactingontheendfacesofpanels.
OptionB.
sharpcornersetctrappingcorrosivechemicals.
OptionC.
leaksintothefuselage.
CorrectAnsweris. corrosionactingontheendfacesofpanels.
Explanation. NIL.
QuestionNumber.
45.
Theformofcorrosionmostlikelytocausestressconcentrationis.
OptionA.
SurfaceCorrosion.
OptionB.
FrettingCorrosion.
OptionC.
PittingCorrosion.
CorrectAnsweris. PittingCorrosion.
Explanation. NIL.
QuestionNumber.
46.
Leadacidbatteryfluidhasbeenfoundtobeleakingonthesurfaceoftheaircraftstructure.What
substancewouldyouusetoneutralisetheacid?.
OptionA.
SulphurandLime.
OptionB.
Hotdistilledwater.
OptionC.
Sodiumbicarbonateofsoda.
CorrectAnsweris. Sodiumbicarbonateofsoda.
Explanation. CAIPBL/41para4.1.3.
QuestionNumber.
47.
Whatcolouristhecorrosionfoundonthesurfaceofaluminiumalloys?.
OptionA.
White/Grey.
OptionB.
Green/Blue.
OptionC.
Black.
CorrectAnsweris. White/Grey.
Explanation. NIL.
QuestionNumber.
48.
Corrosiononcopperisidentifiedby.
OptionA.
red/brownrust.
OptionB.
blackpowder.
OptionC.
greendiscolouration.
CorrectAnsweris. greendiscolouration.
Explanation. NIL.
QuestionNumber.
49.
Acompositeflappanelhascorrosion.WhatNDTmethodwillyouusetodetect?.
OptionA.
Lowvoltagexray.
OptionB.
Cointaptest.
OptionC.
Highvoltagexray.
CorrectAnsweris. Lowvoltagexray.
Explanation. Leaflet69Appendix1Paragraph4.
QuestionNumber.
50.
Whenexaminingapieceofmetalthroughamagnifyingglass,hairlinecrackswouldindicate.
OptionA.
crevicecorrosion.
OptionB.
intergrannularcorrosion.
OptionC.
surfacecorrosion.
CorrectAnsweris. intergrannularcorrosion.
Explanation. NIL.
QuestionNumber.
51.
Intheanodicfilminspectionandsealingtest,ifagoodsealhasbeenaccomplished.
OptionA.
thedyemarkwillnotruboff.
OptionB.
thedyemarkhasnoimportance.
OptionC.
thedyemarkwillruboff.
CorrectAnsweris. thedyemarkwillnotruboff.
Explanation. NIL.
QuestionNumber.
52.
Aluminiumalloypartsareoftenprotectedbythe.
OptionA.
Alocromplating.
OptionB.
chromiumplatingprocess.
OptionC.
Alocrom1200process.
CorrectAnsweris. Alocrom1200process.
QuestionNumber.
53.
Corrosionisalwayscompletelyremoved.
OptionA.
topreventfurtherdamage.
OptionB.
tofitnewparts.
OptionC.
topermittheextentofdamagetobeassessed.
CorrectAnsweris. topermittheextentofdamagetobeassessed.
Explanation. NIL.
QuestionNumber.
54.
Corrosiononacopperalloycanberecognisedby.
OptionA.
blue/greendeposit.
OptionB.
whitedeposit.
OptionC.
greydeposit.
CorrectAnsweris. blue/greendeposit.
Explanation. NIL.
QuestionNumber.
55.
Whichofthefollowingisatemporaryprotectivemeasure?.
OptionA.
Sacrificialprotection.
OptionB.
Chromating.
OptionC.
Paintfinish.
CorrectAnsweris. Chromating.
Explanation. NIL.
QuestionNumber.
56.
Whichanticorrosionchemicaltreatmentisnormallyappliedtoaluminiumalloys?.
OptionA.
Purealuminium.
OptionB.
Anodising.
OptionC.
Cadmium.
CorrectAnsweris. Anodising.
Explanation. Alcladisnotconsideredachemicaltreatment.
QuestionNumber.
57.
Spilledmercuryonaluminiumcauses.
OptionA.
greyishpowder,fuzzydepositorwhiskerygrowth.
OptionB.
yellowishstainsonsurfaceofthemetal.
OptionC.
blackpitsgoingintobrownrust.
CorrectAnsweris. greyishpowder,fuzzydepositorwhiskerygrowth.
Explanation. BL/4102.3(i).
QuestionNumber.
58.
Anonelectrolyticchemicaltreatmentforaluminiumalloystoincreasecorrosionresistanceandpaint
bondingqualitiesiscalled.
OptionA.
alodizing.
OptionB.
anodizing.
OptionC.
dichromating.
CorrectAnsweris. alodizing.
Explanation. Alodizingisa(nonelectrolytic)depositionofoxidefilm.
QuestionNumber.
59.
Whichofthefollowingareacceptabletouseincleaninganodizedsurfaces?.
OptionA.
Steelwool,aluminiumwool,fibrebristlebrush.
OptionB.
Aluminiumwool,fibrebristlebrush.
OptionC.
Brasswirebrush,stainlesssteelwirebrush.
CorrectAnsweris. Aluminiumwool,fibrebristlebrush.
Explanation. NIL.
QuestionNumber.
60.
Aprimarycauseofintergranularcorrosionis.
OptionA.
improperheattreatment.
OptionB.
improperapplicationofprimer.
OptionC.
dissimilarmetalcontact.
CorrectAnsweris. improperheattreatment.
Explanation. NIL.
QuestionNumber.
61.
Whichofthesematerialsisthemostanodic?.
OptionA.
Magnesium.
OptionB.
Cadmium.
OptionC.
7075T6aluminiumalloy.
CorrectAnsweris. Magnesium.
Explanation. NIL.
QuestionNumber.
62.
Whichofthesematerialsisthemostcathodic?.
OptionA.
2024aluminiumalloy.
OptionB.
Zinc.
OptionC.
Stainlesssteel.
CorrectAnsweris. Stainlesssteel.
Explanation. NIL.
QuestionNumber.
63.
Galvaniccorrosionismostlikelytobemostrapidandseverewhen.
OptionA.
thesurfaceareaoftheanodicmetalissmallerthanthesurfaceareaofthecathodicmaterial.
OptionB.
thesurfaceareaofthecathodicmetalandtheanodicmaterialareapproximatelythesame.
OptionC.
thesurfaceareaofthecathodicmetalissmallerthanthesurfaceareaoftheanodicmaterial.
CorrectAnsweris. thesurfaceareaofthecathodicmetalandtheanodicmaterialareapproximatelythesame.ORthesurfacearea
oftheanodicmetalissmallerthanthesurfaceareaofthecathodicmaterial.
Explanation. NIL.
05.1.FastenersScrewThreads.
QuestionNumber.
1.
Thepitchofascrewthreadis.
OptionA.
cresttoroot.
OptionB.
2*cresttoroot.
OptionC.
cresttocrest.
CorrectAnsweris. cresttoroot.
Explanation. Pitchiscresttocrest.BL/323.
QuestionNumber.
2.
Asinglestartthreadtheleadis.
OptionA.
2*pitch.
OptionB.
1*pitch.
OptionC.
*pitch.
CorrectAnsweris. 1*pitch.
Explanation. Lead=pitch*starts.
QuestionNumber.
3.
Awirethreadinserttapis.
OptionA.
suppliedinafittingkit.
OptionB.
slightlylargerthanthehole.
OptionC.
slightlysmallerthanthehole.
CorrectAnsweris. suppliedinafittingkit.
Explanation. BL/232.2.2.
QuestionNumber.
4.
Multistartthreads.
OptionA.
increasetheleadanddecreasethepitch.
OptionB.
increasetheleadwithoutincreasingthepitch.
OptionC.
increasetheleadandthepitch.
CorrectAnsweris. increasetheleadwithoutincreasingthepitch.
Explanation. Lead=pitch*starts.
QuestionNumber.
5.
Buttressthreadsareused.
OptionA.
totransmitpowerinbothdirections.
OptionB.
totransmitpowerononedirection.
OptionC.
onnutsandbolts.
CorrectAnsweris. totransmitpowerononedirection.
Explanation. Buttressthreadsareusedtotransmitpowerinonedirection(likesomeviceleadscrews).
QuestionNumber.
6.
Theleadonasinglestartthreadis.
OptionA.
1*thepitch.
OptionB.
2*thepitch.
OptionC.
1/2thepitch.
CorrectAnsweris. 1*thepitch.
Explanation. Lead=pitch*starts.
QuestionNumber.
7.
Colouridentificationofanaluminiumrivetis.
OptionA.
black.
OptionB.
violet.
OptionC.
green.
CorrectAnsweris. black.
Explanation. Apurealuminiumrivetisblackanodized.BL/627Table1.
QuestionNumber.
8.
Forawireinsertthreadrepair,theholeistappedusing.
OptionA.
thesamesize.
OptionB.
aspecialtapsuppliedwiththekit.
OptionC.
thenextsizeup.
CorrectAnsweris. aspecialtapsuppliedwiththekit.
Explanation. BL/6223.2.2.
QuestionNumber.
9.
Mostcommonlyusedthreadforminaviationis.
OptionA.
Vthread.
OptionB.
roundthread.
OptionC.
buttress.
CorrectAnsweris. Vthread.
Explanation. Vthreadisthemostcommonlyusedthreadform.
QuestionNumber.
10.
Pitchofascrewthreadisdefinedas.
OptionA.
distancefromthecentreofonecresttothenext.
OptionB.
differencebetweenmajordiameterandminordiameter.
OptionC.
distancebetweenthecrestandtherootofthethread.
CorrectAnsweris. distancefromthecentreofonecresttothenext.
Explanation. Pitchiscresttocrest.
QuestionNumber.
11.
Theangleofascrewthreadis.
OptionA.
halftheinclusiveangleofthethreadsides.
OptionB.
theinclusiveangleofthethreadsides.
OptionC.
thedistancethethreadmovesinoneturn.
CorrectAnsweris. theinclusiveangleofthethreadsides.
Explanation. NIL.
QuestionNumber.
12.
Thetangofathreadinsert.
OptionA.
mayleftitintheinsertafterinstallation.
OptionB.
isremovedwithahammerandapunch.
OptionC.
mustberemoved.
CorrectAnsweris. mayleftitintheinsertafterinstallation.
Explanation. CAP562Leaflet2103.2.5.
QuestionNumber.
13.
Athreadinsertmayberemovedby.
OptionA.
abladeremovaltool.
OptionB.
ahammerandpunch.
OptionC.
aprewindinsertiontool.
CorrectAnsweris. abladeremovaltool.
Explanation. CAAIPsleaflet210,page4,paragraph3.3.
QuestionNumber.
14.
Ametricscrewthreadangleis.
OptionA.
7.
OptionB.
57.
OptionC.
60.
CorrectAnsweris. 60.
Explanation. NIL.
QuestionNumber.
15.
Whichthreadtypehasthebettervibrationresistance?.
OptionA.
Afinethread.
OptionB.
Acoursethread.
OptionC.
Coursenessorfinenessofthreadhasnobearingonthevibrationresistance.
CorrectAnsweris. Afinethread.
Explanation. NIL.
QuestionNumber.
16.
Whichofthefollowingthreaddesignationsismostfatigueresistant?.
OptionA.
UNF.
OptionB.
UNC.
OptionC.
UNJF.
CorrectAnsweris. UNJF.
Explanation. NIL.
QuestionNumber.
17.
Whichthreadtypehasa55angle?.
OptionA.
Metric.
OptionB.
Whitworth.
OptionC.
UNF.
CorrectAnsweris. Whitworth.
Explanation. NIL.
05.2.FastenersBolts,studsandscrews.
QuestionNumber.
1.
Whenfittingahyloks.
OptionA.
theyshouldbelubricated.
OptionB.
eachhylockshouldbetorqued,thetorquecalculatedforeachtime.
OptionC.
theholeshouldbedrilledsoitisaninterferencefit.
CorrectAnsweris. eachhylockshouldbetorqued,thetorquecalculatedforeachtime.ORtheholeshouldbedrilledsoitisan
interferencefit.
Explanation. Hiloksareprelubricated.Holeisdrilled0.0015inchinterference.Hilok/Hitiqueinstallationguidecanbedownload
fromTutorialSupportSection.
QuestionNumber.
2.
Whatsortofsurfacetreatmentwouldyoufindonamagnesiumcasting?.
OptionA.
Anodizing.
OptionB.
Phosphating.
OptionC.
Chromating.
CorrectAnsweris. Chromating.
Explanation. NIL.
QuestionNumber.
3.
WhatisthenominallengthofaUNFbolt?.
OptionA.
Underheadtoendofthethreads.
OptionB.
Underheadtoscrewthreads(i.e.plainshank).
OptionC.
Thelengthofthethreads.
CorrectAnsweris. Underheadtoscrewthreads(i.e.plainshank).
Explanation. Nominallengthfromheadtothread.
QuestionNumber.
4.
Whereshouldyounotuseanylocnut?.
OptionA.
Temperaturesabove120C.
OptionB.
Temperaturesabove200C.
OptionC.
Temperaturesabove250C.
CorrectAnsweris. Temperaturesabove120C.
Explanation. 120Cor250F.
QuestionNumber.
5.
Whatisthenominalscrewlength?.
OptionA.
Theoveralllengthofacountersunkscrewandthenonthreadedportionofabolt.
OptionB.
Theoveralllengthofabolt(fromunderthehead)andtheoveralllengthofascrew(includingthehead).
OptionC.
Thelengthofthreadforabolt,overalllengthforacountersunkscrew.
CorrectAnsweris. Theoveralllengthofacountersunkscrewandthenonthreadedportionofabolt.
Explanation. BL/23.
QuestionNumber.
6.
Aunifiedthreadisidentifiedby.
OptionA.
an'X'onthehead.
OptionB.
araiseringonthehead.
OptionC.
2or3ringsonthehead.
CorrectAnsweris. 2or3ringsonthehead.
Explanation. Contiguousrings.
QuestionNumber.
7.
AnANsteelboltisidentifiedbywhatmarkingonthehead?.
OptionA.
Adash.
OptionB.
14E.
OptionC.
An'x'.
CorrectAnsweris. An'x'.
Explanation. AnANsteelboltisidentifiedwithan'x'.BL/27Fig1.
QuestionNumber.
8.
ABritishclosetoleranceboltisidentifiedby.
OptionA.
araisedringonthehead.
OptionB.
an'X'onthehead.
OptionC.
adroppedcollarunderthehead.
CorrectAnsweris. araisedringonthehead.
Explanation. ABritishclosetoleranceboltisidentifiedwitharaisedringonthehead.
QuestionNumber.
9.
Ablindfastenerdescribedasexternalsleeveandinternallythreadedwouldbe.
OptionA.
acherrylock.
OptionB.
arivnut.
OptionC.
ajobolt.
CorrectAnsweris. ajobolt.
Explanation. Ajoboltisexternallysleevedandinternallythreaded.BL/628.
QuestionNumber.
10.
Studswhichhaveasizelargerthreadatoneendarecalled.
OptionA.
steppedstuds.
OptionB.
shoulderedstuds.
OptionC.
plainstuds.
CorrectAnsweris. steppedstuds.
Explanation. Steppedstudshaveasizelargeratoneend.
QuestionNumber.
11.
Aboltwitharaiseddashis.
OptionA.
ANstandard.
OptionB.
closetolerance.
OptionC.
CorrosionResistantSteel.
CorrectAnsweris. CorrosionResistantSteel.
Explanation. NIL.
QuestionNumber.
12.
Adowelwilltakewhatloads?.
OptionA.
shear.
OptionB.
tensile.
OptionC.
torsion.
CorrectAnsweris. shear.
Explanation. Adoweltakesshearloads.
QuestionNumber.
13.
DzuzFastenersprovide.
OptionA.
foreasyhammeringintoposition.
OptionB.
aclosetolerancefit.
OptionC.
quickreleasefastenersatinspectionpanels.
CorrectAnsweris. quickreleasefastenersatinspectionpanels.
Explanation. Dzusfastenersarequickreleasefasteners.
QuestionNumber.
14.
TheinitialsU.N.Cwhenrelatedtoaircraftboltsstandsfor.
OptionA.
UnitedNationalCountersunk.
OptionB.
UnifiedNationalCoarse.
OptionC.
UnifiedNationalCentred.
CorrectAnsweris. UnifiedNationalCoarse.
Explanation. UNC=UnifiedNationalCourse.UNF=UnifiedNationalFine.
QuestionNumber.
15.
Cappednutsareusedso.
OptionA.
topreventleaksfrompipeends.
OptionB.
thepartisnotovertorquedasthebolttouchesthecaptivepartfirst.
OptionC.
toensurethatitisdrybolted.
CorrectAnsweris. thepartisnotovertorquedasthebolttouchesthecaptivepartfirst.ORtoensurethatitisdrybolted.
Explanation. Cappednutsprovideanair/fluidtightseal.
QuestionNumber.
16.
AboltpartnumberAN25C15whencomparedtoaboltpartnumberAN2515has.
OptionA.
alessexpensivedesignandproductcosts.
OptionB.
ahigherresistancetocorrosion.
OptionC.
ahigherpitchthread.
CorrectAnsweris. ahigherresistancetocorrosion.
Explanation. 2=clevisbolt,5=diameterin16ths(5/16thsin),C=Corrosionresistantsteel,15=lengthin8ths(15/8=17/8in.).
BL/6273.1.2.
QuestionNumber.
17.
TheheadmarkingonaclosetoleranceBSFboltis.
OptionA.
aseriesofdotsontheheadface.
OptionB.
araiseddiskontheheadface.
OptionC.
aloweredringunderthehexagon.
CorrectAnsweris. araiseddiskontheheadface.
Explanation. AclosetolerancebolthasaraiseddiscontheheadBL/23Para.2.2.
QuestionNumber.
18.
Inthedrawing,whatletterrepresentsthenominallengthofaBSFbolt?.
OptionA.
A.
OptionB.
B.
OptionC.
C.
CorrectAnsweris. A.
Explanation. Becarefulnottomarkanswera)onyourexamjustbecauseitisAonthedrawing.BL/23Fig.2.
QuestionNumber.
19.
Analuminiumalloyboltmaybeidentifiedby.
OptionA.
itscolour(dyedblack).
OptionB.
theletterAstampedonthehead.
OptionC.
itscolour(dyedgreen).
CorrectAnsweris. itscolour(dyedgreen).
Explanation. BL/232.2.
QuestionNumber.
20.
A(British)3/8inchdia.UNFboltwillhavethediametercodeletter.
OptionA.
N.
OptionB.
G.
OptionC.
J.
CorrectAnsweris. J.
Explanation. BL/23Table2.
QuestionNumber.
21.
AnANsteelboltisidentifiedby.
OptionA.
onhead.
OptionB.
Xonhead.
OptionC.
plainbolt.
CorrectAnsweris. Xonhead.
Explanation. BL/27.
QuestionNumber.
22.
Rivnutswereoriginallyusedfor.
OptionA.
securingstructuralparts.
OptionB.
securingrubberdeicingboots.
OptionC.
securingcabinfloorings.
CorrectAnsweris. securingrubberdeicingboots.
Explanation. BL/6285.4.
QuestionNumber.
23.
Forkendfittingsoncontrolrodendsshouldhave.
OptionA.
antivibrationcompound.
OptionB.
0.002inchaxialmovement.
OptionC.
boltheadsfittedupwards.
CorrectAnsweris. boltheadsfittedupwards.
Explanation. NIL.
QuestionNumber.
24.
TheAN526trussheadscrew.
OptionA.
providesagoodclampingforce.
OptionB.
isawidelyusedrecessesheadmachinescrew.
OptionC.
isapanheadscrew.
CorrectAnsweris. isapanheadscrew.
Explanation. AC43Para.717.
QuestionNumber.
25.
Cappednutsareused.
OptionA.
preventovertighteningduetothethreadedportionbeingrestrictedbythecap.
OptionB.
toprovideadrytorquejoint.
OptionC.
tostopleaks.
CorrectAnsweris. tostopleaks.
Explanation. NIL.
QuestionNumber.
26.
Apininaforkendfittingissubjectedtowhatloading?.
OptionA.
Shear.
OptionB.
Tensile.
OptionC.
Torsion.
CorrectAnsweris. Shear.
Explanation. NIL.
QuestionNumber.
27.
Hylocks.
OptionA.
requirelubricationofthescrewpartonly.
OptionB.
areprelubricated.
OptionC.
donotrequirelubrication.
CorrectAnsweris. areprelubricated.
Explanation. NIL.
QuestionNumber.
28.
UNFmeans.
OptionA.
unifiedfine.
OptionB.
unionnationalfine.
OptionC.
unitednationsfine.
CorrectAnsweris. unifiedfine.
Explanation. BL/32Para1.1.1.(ii).
QuestionNumber.
29.
Aclevisboltinacontrolcableforkendwouldbeloadedin.
OptionA.
shear.
OptionB.
tension.
OptionC.
bothtensionandshear.
CorrectAnsweris. shear.
Explanation. NIL.
QuestionNumber.
30.
Cappednutsareused.
OptionA.
toprovidedryboltingofthejoints.
OptionB.
tolockthenuttothebolt.
OptionC.
tostopleaksduetometalcapsfittedontheheads.
CorrectAnsweris. tostopleaksduetometalcapsfittedontheheads.
Explanation. NIL.
QuestionNumber.
31.
AmaindifferencebetweenLockbolt/Hucbolttensionandshearfasteners(otherthantheirapplication)is
inthe.
OptionA.
shapeofthehead.
OptionB.
methodofinstallation.
OptionC.
numberoflockingcollargrooves.
CorrectAnsweris. numberoflockingcollargrooves.
Explanation. shearlockbolthastwolockinggrooves,andthetensionlockbolthasfivegrooves.
QuestionNumber.
32.
OneofthemainadvantagesoftheHiLoktypefastenersoverearliergenerationsisthat.
OptionA.
theycanbeinstalledwithordinaryhandtools.
OptionB.
theycanberemovedandreusedagain.
OptionC.
thesqueezedoncollarinstallationprovidesamoresecure,tighterfit.
CorrectAnsweris. theycanbeinstalledwithordinaryhandtools.
Explanation. NIL.
QuestionNumber.
33.
ThemarkingsontheheadofaDzusfasteneridentifythe.
OptionA.
bodydiameter,typeofheadandlengthofthefastener.
OptionB.
bodytype,headdiameterandtypeofmaterial.
OptionC.
manufacturerandtypeofmaterial.
CorrectAnsweris. bodydiameter,typeofheadandlengthofthefastener.
Explanation. Aletteridentifiestypeofhead,anumberidentifiesbodydiameterin1/16inchincrementsandanothernumber
identifiesstudlengthin1/100thsinch.
QuestionNumber.
34.
TheDzusturnlockfastenerconsistsofastud,grommet,andreceptacle.Thestudlengthismeasuredin.
OptionA.
sixteenthsofaninch.
OptionB.
tenthsofaninch.
OptionC.
hundredthsofaninch.
CorrectAnsweris. hundredthsofaninch.
Explanation. NIL.
QuestionNumber.
35.
Threadedrivets(Rivnuts)arecommonlyusedto.
OptionA.
jointwoormorepiecesofsheetmetalwhereshearstrengthisdesired.
OptionB.
attachpartsorcomponentswithscrewstosheetmetal.
OptionC.
jointwoormorepiecesofsheetmetalwherebearingstrengthisdesired.
CorrectAnsweris. attachpartsorcomponentswithscrewstosheetmetal.
Explanation. NIL.
QuestionNumber.
36.
Aircraftboltswithacrossorasteriskmarkedontheboltheadare.
OptionA.
madeofaluminiumalloy.
OptionB.
astandardsteelbolts.
OptionC.
closetolerancebolts.
CorrectAnsweris. astandardsteelbolts.
Explanation. NIL.
QuestionNumber.
37.
Aboltwithasingledashontheheadisclassifiedasan.
OptionA.
NASstandardaircraftbolt.
OptionB.
ANcorrosionresistantsteelbolt.
OptionC.
NASclosetolerancebolt.
CorrectAnsweris. ANcorrosionresistantsteelbolt.
Explanation. NIL.
QuestionNumber.
38.
Aboltwithan'X'insideatriangleontheheadisclassifiedasan.
OptionA.
NASstandardaircraftbolt.
OptionB.
NASclosetolerancebolt.
OptionC.
ANcorrosionresistantsteelbolt.
CorrectAnsweris. NASclosetolerancebolt.
Explanation. StandardAviationMaintenanceHandbookPage71.
QuestionNumber.
39.
Aircraftboltsareusuallymanufacturedwitha.
OptionA.
class1fitforthethreads.
OptionB.
class2fitforthethreads.
OptionC.
class3fitforthethreads.
CorrectAnsweris. class3fitforthethreads.
Explanation. NIL.
QuestionNumber.
40.
ThecageofanInstrumentMountingnutismadefrom.
OptionA.
steel.
OptionB.
brass.
OptionC.
phosphorbronze.
CorrectAnsweris. phosphorbronze.
Explanation. StandardAviationMaintenanceHandbookPage783.
QuestionNumber.
41.
ThespeednutofanInstrumentMountingnutismadefrom.
OptionA.
brass.
OptionB.
steel.
OptionC.
phosphorbronze.
CorrectAnsweris. brass.
Explanation. StandardAviationMaintenanceHandbookPage783.
QuestionNumber.
42.
InstrumentMountingnutsare.
OptionA.
solderedinplaceduringmanufacture.
OptionB.
preventedfromdroppingbehindtheinstrumentpanelbymagnetism.
OptionC.
nonmagnetic.
CorrectAnsweris. preventedfromdroppingbehindtheinstrumentpanelbymagnetism.ORnonmagnetic.
Explanation. NIL.
QuestionNumber.
43.
Thelengthofaclevisbolt.
OptionA.
includestheheadandthethread.
OptionB.
istheplainshankportiononly.
OptionC.
includesthethreadsbutnotthehead.
CorrectAnsweris. includesthethreadsbutnotthehead.
Explanation. StandardAviationMaintenanceHandbookPage74.
05.3.FastenersLockingdevices.
QuestionNumber.
1.
Howmanytimescanalockingplatebeused?.
OptionA.
indefinitelyprovidingitisagoodfitaroundthecomponenttobelocked.
OptionB.
once,thendiscarded.
OptionC.
3times,thendiscarded.
CorrectAnsweris. indefinitelyprovidingitisagoodfitaroundthecomponenttobelocked.
Explanation. CAAIPsLeaflet255.1.
QuestionNumber.
2.
Thetaperofastandardtaperpinis.
OptionA.
1in48.
OptionB.
1in36.
OptionC.
1in20.
CorrectAnsweris. 1in48.
Explanation. 1in48.
QuestionNumber.
3.
Whenusingaspringwasher,theplainwasherwouldbefitted.
OptionA.
betweenspringandpart.
OptionB.
betweenheadandspring.
OptionC.
underthenut.
CorrectAnsweris. betweenspringandpart.
Explanation. Theplainwasheristoprotectthesurfaceofthepartfromtheedgeofthespringwasher.BL/6133.
QuestionNumber.
4.
Howmanytimescanyouusealockingplate?.
OptionA.
Untilallthetabshavebeenbrokenoff.
OptionB.
Aslongasitremainsserviceable.
OptionC.
Onceonly.
CorrectAnsweris. Aslongasitremainsserviceable.
Explanation. BL/6135.
QuestionNumber.
5.
Wirelockingapproachanglesshouldnotbelessthan.
OptionA.
45.
OptionB.
90.
OptionC.
10.
CorrectAnsweris. 45.
Explanation. BL/6137.
QuestionNumber.
6.
Aspringtypewasherwhenusedonanaluminiumcomponentmustbeused.
OptionA.
withaplainwasher.
OptionB.
byitself.
OptionC.
withatabwasher.
CorrectAnsweris. withaplainwasher.
Explanation. Aspringwashermustalwaysbeusedwithaplainwasher.
QuestionNumber.
7.
Nickelalloysteelsplitpinscanbeused.
OptionA.
repeatedlyprovidedtheyremainagoodfit.
OptionB.
onlyonce,becausethelegsarespreadandbent.
OptionC.
withaspringwasherandastiffnut.
CorrectAnsweris. onlyonce,becausethelegsarespreadandbent.
Explanation. Splitpinscanonlybeusedonce.
QuestionNumber.
8.
Apreloadindicatingwasheriscorrectlyloadedwhen.
OptionA.
theinnerringrotates.
OptionB.
theinnerringisgripped.
OptionC.
theouterringisgripped.
CorrectAnsweris. theouterringisgripped.
Explanation. Apreloadwasheriscorrectlyloadedwhentheouterringisgripped.AL/78.
QuestionNumber.
9.
Theadvantageofcirclipsis.
OptionA.
itcanbeusedforbothinnerandexternalapplications.
OptionB.
Bothaandb.
OptionC.
itischeap.
CorrectAnsweris. Bothaandb.
Explanation. Circlipsarecheapandcanbeusedforinternalandexternalapplications.
QuestionNumber.
10.
Apressfitrequires.
OptionA.
theholetobeexpandedbyheat.
OptionB.
somesortofdrivingforce.
OptionC.
theshafttobeshrunkbycooling.
CorrectAnsweris. somesortofdrivingforce.
Explanation. Apressfitrequiressomeformofdrivingforce.
QuestionNumber.
11.
Anonmetalliclocknutis.
OptionA.
neverusedover250F.
OptionB.
nevertorqued.
OptionC.
neverreused.
CorrectAnsweris. neverusedover250F.
Explanation. 250F(120C)isthemaximumtemperaturefornylonorfibreinsertnuts.
QuestionNumber.
12.
Whichcanbereused?.
OptionA.
Lockingplate,circlip,springwasher.
OptionB.
Shakeproofwasher,springwasher,lockingplate.
OptionC.
Tabwasher,circlip,lockingplate.
CorrectAnsweris. Lockingplate,circlip,springwasher.
Explanation. Leaflet253.3.
QuestionNumber.
13.
Atabwasherhasbeenremovedafterfitmentforashorttimefromanonessentialsystem,thetabwasher
maybe.
OptionA.
reused.
OptionB.
reusedifaspareisnotavailable.
OptionC.
notreused.
CorrectAnsweris. notreused.
Explanation. usedunlessitismultitabandthereareunusedtabsoldtabstobebrokenoff.BL/6133.5.3.
QuestionNumber.
14.
Taperpinsaresubjecttowhatloads?.
OptionA.
Tensile.
OptionB.
Compressive.
OptionC.
Shear.
CorrectAnsweris. Shear.
Explanation. Taperpinscanonlytakeshearloads.AC437101.
QuestionNumber.
15.
Inthedrawing,bothboltsarecorrectlywirelockedwhen.
OptionA.
bothAandBarerighthandthreads.
OptionB.
AisarighthandthreadandBisalefthandthread.
OptionC.
bothAandBarelefthandthreads.
CorrectAnsweris. bothAandBarerighthandthreads.
Explanation. ThewirelockingismaintainingtightnessclockwiseinbothAandB.AC34.
QuestionNumber.
16.
Aturnbucklelocknutisa.
OptionA.
stiffnut.
OptionB.
slottednut.
OptionC.
castlenut.
CorrectAnsweris. stiffnut.
Explanation. NIL.
QuestionNumber.
17.
Aspringwasher.
OptionA.
maybeusedasecondtimeprovideditisfittedthereversewayround.
OptionB.
maybeusedmorethanonceprovideditcontinuestoprovideanefficientlock.
OptionC.
mustnotbeusedmorethanonce.
CorrectAnsweris. maybeusedmorethanonceprovideditcontinuestoprovideanefficientlock.
Explanation. NIL.
QuestionNumber.
18.
Aninternalcirclipcanbeusedto.
OptionA.
retainaballbearinginahousing.
OptionB.
todobothoftheabove.
OptionC.
retainaballbearingonashaft.
CorrectAnsweris. retainaballbearinginahousing.
Explanation. NIL.
QuestionNumber.
19.
Awasherhavingbothtwistedteethandspringactionsis.
OptionA.
AN970largeareaflatwasher.
OptionB.
AN936shakeprooflockwasher.
OptionC.
AN935splitringlockwasher.
CorrectAnsweris. AN936shakeprooflockwasher.
Explanation. AC43Table714.
QuestionNumber.
20.
Splitpins.
OptionA.
maybeusedonlyonce.
OptionB.
canbeusedmorethanoncebutdependsonthematerialofthesplitpin.
OptionC.
maybeusedmorethanonce.
CorrectAnsweris. maybeusedonlyonce.
Explanation. CAAIPsLeaflet25,2.5.
QuestionNumber.
21.
Howisthelockingfeatureofthefibretypelocknutobtained?.
OptionA.
Byafibreinsertheldfirmlyinplaceatthebaseoftheloadcarryingsection.
OptionB.
Bytheuseofanunthreadedfibrelockinginsert.
OptionC.
Bymakingthethreadsinthefibreinsertslightlysmallerthanthoseintheloadcarryingsection.
CorrectAnsweris. Bytheuseofanunthreadedfibrelockinginsert.
Explanation. NIL.
QuestionNumber.
22.
Splitpinsaremadefrom.
OptionA.
brassorLowcarbonsteelcadmiumplated,.
OptionB.
brassorstainlesssteel.
OptionC.
Lowcarbonsteelcadmiumplated,orstainlesssteel.
CorrectAnsweris. Lowcarbonsteelcadmiumplated,orstainlesssteel.
Explanation. StandardAviationMaintenanceHandbookPage735,CAAIPsLeaflet25,2.
05.4.FastenersAircraftrivets.
QuestionNumber.
1.
Formingasolutiontreatedrivetgivesit75%ofitshardness.Whatgivesittheother25%?.
OptionA.
Leaveatroomtemperatureforfourhours.
OptionB.
Precipitationtreatthecomponentwhenformingiscomplete.
OptionC.
Puttheminarefrigerator.
CorrectAnsweris. Leaveatroomtemperatureforfourhours.
Explanation. NIL.
QuestionNumber.
2.
IfDorDDrivetsarenotformedintime,orremovedfromthefreezerintime,they.
OptionA.
mustbediscarded.
OptionB.
mustbereheattreatedbeforeuse.
OptionC.
canbereheattreatedoncethendiscarded.
CorrectAnsweris. mustbereheattreatedbeforeuse.
Explanation. NIL.
QuestionNumber.
3.
Ajoggleinaremovedrivetisindicationofwhattypeofpartialfailure?.
OptionA.
Bearing.
OptionB.
Shear.
OptionC.
Compression.
CorrectAnsweris. Shear.
Explanation. NIL.
QuestionNumber.
4.
HowisaBritishaluminiumrivetidentified?.
OptionA.
Blackanodicfinish.
OptionB.
Naturalanodisedfinish.
OptionC.
Violetanodicfinish.
CorrectAnsweris. Blackanodicfinish.
Explanation. ABritishaluminiumrivetisblackanodised.
QuestionNumber.
5.
ABSrivetmadefromL36wouldbewhatcolourandmarking?.
OptionA.
Blackanodicwithan'A'.
OptionB.
Naturalanodicwithnomarking.
OptionC.
Greenanodicwithan'X'.
CorrectAnsweris. Blackanodicwithan'A'.
Explanation. AnL36rivetisanodisedblack.
QuestionNumber.
6.
WhatdothelettersandnumbersonaBritishrivetmean?.
OptionA.
Materialspecificationonly.
OptionB.
Materialandfinish.
OptionC.
Headshape,materialandfinish.
CorrectAnsweris. Headshape,materialandfinish.
Explanation. ExampleSP80issnaphead,alalloy,violetfinish.BL/6273.
QuestionNumber.
7.
AnaturalfinishaluminiumalloyrivetwithaDonitis.
OptionA.
hiduminiumL86.
OptionB.
aluminiumL36.
OptionC.
duraluminL37.
CorrectAnsweris. duraluminL37.
Explanation. L37isaluminiumalloywithaD.BL/627.
QuestionNumber.
8.
A5%magnesiumrivetisidentifiedby.
OptionA.
violetanodisewith'S'onit.
OptionB.
greenanodisewith'X'oran'8'onit.
OptionC.
blackanodisewith'A'onit.
CorrectAnsweris. greenanodisewith'X'oran'8'onit.
Explanation. 5%magnesiumisgreenanodisedwithan'X'oran'8'.
QuestionNumber.
9.
Whatmetalissuitableforrivetingmagnesiumalloy?.
OptionA.
Monelmetal.
OptionB.
5056aluminiumalloy.
OptionC.
1100aluminiumalloy.
CorrectAnsweris. 5056aluminiumalloy.
Explanation. BL/6275.1andAC4371para.d.
QuestionNumber.
10.
Whatmetalissuitableforrivetingalloysteel?.
OptionA.
Aluminiumalloy.
OptionB.
Monelmetal.
OptionC.
Mildsteel.
CorrectAnsweris. Monelmetal.
Explanation. BL/6275.1.
QuestionNumber.
11.
AnaluminiumalloyL37rivetidentificationis.
OptionA.
Xembossed.
OptionB.
Oembossed.
OptionC.
Dembossed.
CorrectAnsweris. Dembossed.
Explanation. AnaluminiumalloyL37(Duralumin)rivetisidentifiedwithan'D'.
QuestionNumber.
12.
Rivetallowanceis.
OptionA.
1.5d.
OptionB.
1dplusthethicknessofthematerial.
OptionC.
1.5dplusthethicknessofthematerial.
CorrectAnsweris. 1.5d.
Explanation. Rivetallowanceis1.5*diameter.
QuestionNumber.
13.
DandDDrivetsarerefrigeratedto.
OptionA.
precipitationharden.
OptionB.
increaseagehardening.
OptionC.
retardagehardening.
CorrectAnsweris. retardagehardening.
Explanation. Refrigerationretardsagehardening.
QuestionNumber.
14.
Whatdoyoudoto2017and2024rivetsafterheattreatment?.
OptionA.
Leaveforaminimumof2hoursbeforeusing.
OptionB.
refrigerateforaminimumof2hoursbeforeusing.
OptionC.
Useimmediatelyorrefrigerate.
CorrectAnsweris. Useimmediatelyorrefrigerate.
Explanation. NIL.
QuestionNumber.
15.
AnAmericanrivetwithacrossontheheadis.
OptionA.
2124aluminiumalloy.
OptionB.
2117aluminiumalloy.
OptionC.
5056aluminiumalloy.
CorrectAnsweris. 5056aluminiumalloy.
Explanation. Acrossontheheadofarivetindicatesitis5056al.alloy.
QuestionNumber.
16.
AcountersunkrivetoftheSPserieshasaheadstyleof.
OptionA.
20.
OptionB.
90.
OptionC.
100.
CorrectAnsweris. 100.
Explanation. SPseriesrivetsare100degreecsk.BL/6273.3.
QuestionNumber.
17.
ThecodingofaBritishrivetindicates.
OptionA.
lengthanddiameter.
OptionB.
headtypeandcolour.
OptionC.
materialandheadtype.
CorrectAnsweris. materialandheadtype.
Explanation. CodingsuchasSP80meansal.alloyandsnaphead.BL/6278.
QuestionNumber.
18.
Afactorwhichdeterminestheminimumspacebetweenrivetsisthe.
OptionA.
thicknessofthematerialbeingriveted.
OptionB.
diameteroftherivetsbeingused.
OptionC.
lengthoftherivetsbeingused.
CorrectAnsweris. diameteroftherivetsbeingused.
Explanation. Rivetspacing(singlerow)is4*diameter.AC43416.
QuestionNumber.
19.
Jogglesinremovedrivetshankswouldindicatepartial.
OptionA.
torsionfailure.
OptionB.
shearfailure.
OptionC.
bearingfailure.
CorrectAnsweris. shearfailure.
Explanation. NIL.
QuestionNumber.
20.
Arivetthathas5%magnesiumisidentifiedas.
OptionA.
anodicvioletandhasanX.
OptionB.
anodicgreenandhasanX.
OptionC.
naturalandhasanm.
CorrectAnsweris. anodicgreenandhasanX.
Explanation. 5%magnesiumrivetsaregreenanodized.BL/627Table1.
QuestionNumber.
21.
IdentificationofBritishaluminiumalloyrivetsiswith.
OptionA.
apartnumberonthehead.
OptionB.
aletterandnumbercode.
OptionC.
acolourandnumberstampedonthehead.
CorrectAnsweris. acolourandnumberstampedonthehead.
Explanation. Aluminiumalloyrivetsarecolourcodedwithanumberorletteronthehead.
QuestionNumber.
22.
Ifyoucanonlygainlimitedaccesstobothsidesofastructure,whatwouldyouusetorepairthe
structure?.
OptionA.
Ahylok.
OptionB.
Ablindrivet.
OptionC.
Apoprivet.
CorrectAnsweris. Ahylok.
Explanation. Poprivetsandblindrivetscannotbeusedinplaceofsolidrivets.JeppesenA&PAirframeHandbookPg.155.
QuestionNumber.
23.
Alloyrivetsareheattreatedby.
OptionA.
solutiontreating.
OptionB.
annealing.
OptionC.
anodising.
CorrectAnsweris. solutiontreating.
Explanation. Al.Alloyrivetsaresolutionheattreated.
QuestionNumber.
24.
Whenasolidrivetisformeditonlyholds75%ofitsshearstrength,theother25%comesfrom.
OptionA.
leavingassemblyfor4daystoageharden.
OptionB.
heatingthecompletedassembly.
OptionC.
coolingcompletedassembly.
CorrectAnsweris. leavingassemblyfor4daystoageharden.
Explanation. NIL.
QuestionNumber.
25.
Arivetwithnomarkinghasthematerialcode.
OptionA.
AD.
OptionB.
A.
OptionC.
D.
CorrectAnsweris. A.
Explanation. NIL.
QuestionNumber.
26.
RivetMS20426haswhatheadtype?.
OptionA.
CSK.
OptionB.
Universal.
OptionC.
Round.
CorrectAnsweris. CSK.
Explanation. CAIPBL/627table4.
QuestionNumber.
27.
WhatismeantbythetermPitchRatio?.
OptionA.
Theareaofcontactbetweenthetwosheetsofmetalwhenjoiningbyrivets.
OptionB.
Thedistancebetweentheholeandtheedgeofthematerial.
OptionC.
Thedistancebetweentwoholes.
CorrectAnsweris. Thedistancebetweentwoholes.
Explanation. CAIPBL/629(RivetPitch).
QuestionNumber.
28.
Thelengthofsolidrivetsisingraduationsof.
OptionA.
1/16inch.
OptionB.
1/8inch.
OptionC.
1/4inch.
CorrectAnsweris. 1/16inch.
Explanation. CAIPBL/627.
QuestionNumber.
29.
Whatwouldbethediameterandlengthofasolidrivetifthefollowingmarkingsaregiven,AS
162408?.
OptionA.
inchdia,inchlength.
OptionB.
inchdia,1inchlength.
OptionC.
1/8inchdia,inchlength.
CorrectAnsweris. 1/8inchdia,inchlength.
Explanation. CAIPBL/627.
QuestionNumber.
30.
Whatwouldthemarking.5indicateafterthenormalpartnumberofasolidrivet?.
OptionA.
Therivetlengthingraduationsof1/8inch.
OptionB.
Thediameteroftherivetishalfaninch.
OptionC.
Indicatesclosetolerancerivet.
CorrectAnsweris. Indicatesclosetolerancerivet.
Explanation. CAIPBL/627para3.
QuestionNumber.
31.
WhatisthepressurerangefortheAvdelRivetertypeF?.
OptionA.
60to80psi.
OptionB.
20to60psi.
OptionC.
40to60psi.
CorrectAnsweris. 60to80psi.
Explanation. 60to80psi.
QuestionNumber.
32.
WhatisthelengthoftheoperationstrokeoftheAvdelRivetertypeF?.
OptionA.
inch.
OptionB.
7/8inch.
OptionC.
1inch.
CorrectAnsweris. inch.
Explanation. 1/2inchstroke.
QuestionNumber.
33.
Ifasheetofaluminiumalloyof0.032and0.064istobejoinedtogethertherivetshouldbe.
OptionA.
0.032plus2D.
OptionB.
0.096plus1.5D.
OptionC.
0.064plus1D.
CorrectAnsweris. 0.096plus1.5D.
Explanation. Rivetallowanceis1.5D.Sheetthicknessis0.032+0.064inches.
QuestionNumber.
34.
Wherewouldapoprivetwithabreakstemmandrelbeused?.
OptionA.
Inaclosedstructure.
OptionB.
Wheretheheadcanberetrieved.
OptionC.
Anysituationcallingforapoprivet.
CorrectAnsweris. Inaclosedstructure.
Explanation. Apoprivetisnotatrulyblindrivetbecausethetailfallsawayandhastoberetrieved.However,thebreakstempop
rivethasaheadwhichstayswiththerivetafterbreaking.
QuestionNumber.
35.
Achobertrivetgunmaybeused.
OptionA.
untiltheendhasworn0.002inchbelownominaldiameter.
OptionB.
indefinately.
OptionC.
onceonly.
CorrectAnsweris. untiltheendhasworn0.002inchbelownominaldiameter.
Explanation. 0.002inchisthewearlimitonachobertrivetgun.BL/6298.2.1.
QuestionNumber.
36.
Avdelrivetsareclosedby.
OptionA.
ataperedmandrel.
OptionB.
broaching.
OptionC.
squeezing.
CorrectAnsweris. broaching.
Explanation. Avdelrivetsareclosedbybroaching.BL/6298.2.2.
QuestionNumber.
37.
Countersunkrivetshavetwoanglesofcountersink,theseare.
OptionA.
100115degrees.
OptionB.
125135degrees.
OptionC.
100160degrees.
CorrectAnsweris. 100115degrees.
Explanation. Noneofthesearecorrect,butsincethereare3countersinkangles(90,100,120)cisclosest.BL/6273.2.
QuestionNumber.
38.
OnaCHERRYMAXrivet,aftertherivetingprocessthemandrelsectionorstemis.
OptionA.
isgrounddownflushtorivethead.
OptionB.
discarded.
OptionC.
remainsintherivetsleevetoprovidemechanicalstrength.
CorrectAnsweris. remainsintherivetsleevetoprovidemechanicalstrength.
Explanation. Thestemremainsintherivetafteritisbrokenoff.AcollarholdsitinplaceAC43457,424.
QuestionNumber.
39.
A'HUCK'rivetissimilarindesigntoa.
OptionA.
blindrivet.
OptionB.
domeheadrivet.
OptionC.
cherryrivet.
CorrectAnsweris. cherryrivet.
Explanation. TheHuckrivetissimilarindesigntothecherryrivet.Butbothareblindrivets.AC43424.
QuestionNumber.
40.
Onastructuralrepair,whattypeofrivetwouldyouusewhenthebacksidecannotbeaccessed?.
OptionA.
Poprivet.
OptionB.
Hilocrivet.
OptionC.
Blindrivet.
CorrectAnsweris. Blindrivet.
Explanation. Byelimination,nosuchthingasahilocrivet,andpoprivetsmaycauseaFODproblemduetothestemfallingout.
BL/628Para.2.
QuestionNumber.
41.
Whatmaterialissuitableforrivetingsteel?.
OptionA.
Aluminiumalloy.
OptionB.
Monel.
OptionC.
Copper.
CorrectAnsweris. Monel.
Explanation. BL/6275.1.Reallymildsteelshouldbeused(seeAC4371para.e)butthatisnotananswergiven.
QuestionNumber.
42.
Cadmiumplatedrivetsshouldnotbeusedwherethetemperaturemayexceed.
OptionA.
120C.
OptionB.
250C.
OptionC.
200C.
CorrectAnsweris. 250C.
Explanation. BL/6275.1.
QuestionNumber.
43.
Whatrivetsshouldbeusedwithnickelalloysteel?.
OptionA.
AluminiumAlloy.
OptionB.
MildSteel.
OptionC.
Monel.
CorrectAnsweris. Monel.
Explanation. AC43Page72Para.g.
QuestionNumber.
44.
Whatisanadvantageofadoubleflareonaluminiumtubing?.
OptionA.
Easeofconstruction.
OptionB.
Itismoreresistanttotheshearingeffectoftorque.
OptionC.
Itislessresistanttotheshearingeffectoftorque.
CorrectAnsweris. Itismoreresistanttotheshearingeffectoftorque.
Explanation. NIL.
QuestionNumber.
45.
Whattypeloadscausethemostrivetfailures?.
OptionA.
Bearing.
OptionB.
Shear.
OptionC.
Head.
CorrectAnsweris. Head.
Explanation. NIL.
QuestionNumber.
46.
Rivet'smainstrengthqualityistoresist.
OptionA.
tensileloads.
OptionB.
shearloads.
OptionC.
torsion.
CorrectAnsweris. shearloads.
Explanation. NIL.
QuestionNumber.
47.
Aplate10inchesby5inchesistoberivetedwith3rowsofrivets,withthenormal4Drivetspacingand
2Dedgedistance.TherivetsareAN460AD46.Howmanyrivetsarerequired?.
OptionA.
60.
OptionB.
52.
OptionC.
56.
CorrectAnsweris. 60.
Explanation. Rivetdiameter=4/32=1/8inch.Ifitistoberivetedalongthe10inchlength,subtracttheedgedistances(2*1/4inch)
=9anda1/2inches.4D=1/2inch.Youcanfit20rivetsin91/2inches.3*20=60.
QuestionNumber.
48.
Anewrivetmadeofaluminiumalloyis.
OptionA.
anodisedwith's'.
OptionB.
anodisedwith'x'.
OptionC.
anodisedwith'd'.
CorrectAnsweris. anodisedwith'x'.
Explanation. Ofthealuminiumalloyrivets,L86isvioletwithan's'andL58isgreenwithan'x',butL86(hiduminium)isnolonger
made.
QuestionNumber.
49.
WhattypeofheattreatmentcanbeusedonDDrivets?.
OptionA.
Annealing.
OptionB.
Precipitation.
OptionC.
SolutionTreatment.
CorrectAnsweris. SolutionTreatment.
Explanation. NIL.
QuestionNumber.
50.
Thegeneralruleforfindingtheproperrivetdiameteris.
OptionA.
threetimesthethicknessofthethickestsheet.
OptionB.
threetimesthethicknessofthematerialtobejoined.
OptionC.
twotimestherivetlength.
CorrectAnsweris. threetimesthethicknessofthematerialtobejoined.ORthreetimesthethicknessofthethickestsheet.
Explanation. NIL.
QuestionNumber.
51.
CherrymaxandOlympicLokrivets.
OptionA.
utilizeapullingtoolforinstallation.
OptionB.
maybeinstalledwithordinaryhandtools.
OptionC.
utilizearivetgun,specialrivetset,andbuckingbarforinstallation.
CorrectAnsweris. utilizearivetgun,specialrivetset,andbuckingbarforinstallation.
Explanation. NIL.
QuestionNumber.
52.
Holefillingfasteners(forexample,MS20470rivets)shouldnotbeusedincompositestructures
primarilybecauseofthe.
OptionA.
increasedpossibilityoffrettingcorrosioninthefastener.
OptionB.
difficultyinformingapropershophead.
OptionC.
possibilityofcausingdelamination.
CorrectAnsweris. possibilityofcausingdelamination.
Explanation. NIL.
QuestionNumber.
53.
ThedimensionsofanMS20430AD48rivetsare.
OptionA.
1/8inchindiameterand1/2inchlong.
OptionB.
4/16inchindiameterand8/32inchlong.
OptionC.
1/8inchindiameterand1/4inchlong.
CorrectAnsweris. 1/8inchindiameterand1/4inchlong.
Explanation. AC43.131BChap4fig44onpage416.
QuestionNumber.
54.
Theprimaryalloyingagentof2024T36rivetsisindicatedbythenumber.
OptionA.
20.
OptionB.
2.
OptionC.
24.
CorrectAnsweris. 2.
Explanation. CAIPBL/627para4.1.
QuestionNumber.
55.
Mostrivetsusedinaircraftconstructionhave.
OptionA.
araiseddot.
OptionB.
dimples.
OptionC.
smoothheadswithoutmarkings.
CorrectAnsweris. dimples.
Explanation. Mostrivetsare2117.
QuestionNumber.
56.
MS20426AD65indicatesacountersunkrivetwhichhas.
OptionA.
ashanklengthof5/16inch(excludinghead).
OptionB.
anoveralllengthof5/16inch.
OptionC.
ashanklengthof5/32inch(excludinghead).
CorrectAnsweris. anoveralllengthof5/16inch.
Explanation. NIL.
QuestionNumber.
57.
Whichrivetmaybeusedasreceivedwithoutfurthertreatment?.
OptionA.
2017T3.
OptionB.
2117T3.
OptionC.
2024T4.
CorrectAnsweris. 2117T3.
Explanation. 2117isan'AD'rivet.
QuestionNumber.
58.
Theinformationonrivetgriplengthisinwhichrivetcodequadrant?.
OptionA.
NW.
OptionB.
SE.
OptionC.
NE.
CorrectAnsweris. SE.
Explanation. NAS523.
QuestionNumber.
59.
TheNErivetquadrantgivesinformationon.
OptionA.
diameterandmanufacturedheadlocation.
OptionB.
fasteneridentity.
OptionC.
headdata.
CorrectAnsweris. diameterandmanufacturedheadlocation.
Explanation. NAS523.
QuestionNumber.
60.
AsquarearoundtheNWdigitinthequadrantofafastnerwouldindicate.
OptionA.
interferencefitfastener.
OptionB.
hilocktobeused.
OptionC.
fluidtightfastner.
CorrectAnsweris. fluidtightfastner.
Explanation. NIL.
QuestionNumber.
61.
Thefourquadrantsonaquadrantrivetcodesystemaredesignated.
OptionA.
N,S,E,W.
OptionB.
topleft,topright,bottomleft,bottomright.
OptionC.
NW,NE,SE,SW.
CorrectAnsweris. NW,NE,SE,SW.
Explanation. NIL.
06a.PipesandUnions.
QuestionNumber.
1.
Whenreplacingahydraulicpipe,wherewouldyoufindthecorrectreplacementpart?.
OptionA.
Partscatalogue.
OptionB.
Maintenanceschedule.
OptionC.
Maintenancemanual.
CorrectAnsweris. Partscatalogue.
Explanation. NIL.
QuestionNumber.
2.
Howareflexiblehosescategorised?.
OptionA.
Bymaximumpressure.
OptionB.
Bydiameter.
OptionC.
Bylength.
CorrectAnsweris. Bymaximumpressure.
Explanation. NIL.
QuestionNumber.
3.
Whataretherigidpipesongasturbineenginesmadefrom?.
OptionA.
Stainlesssteel.
OptionB.
Aluminiumalloy.
OptionC.
Copper.
CorrectAnsweris. Stainlesssteel.
Explanation. Stainlesssteelhasahighresistancetoheat.BL/6153.3.1.
QuestionNumber.
4.
Howwouldyoutestahydraulichose?.
OptionA.
Pressuretest2.0*workingpressure.
OptionB.
Pressuretest1.5*workingpressure.
OptionC.
Pressuretest1.0*workingpressure.
CorrectAnsweris. Pressuretest1.5*workingpressure.
Explanation. AL/3138.4.
QuestionNumber.
5.
Topreventdamagetosealsonfitmentyouwould.
OptionA.
compressandstretchthem.
OptionB.
useacardboardprotectoroverthethreadedportions.
OptionC.
usegrease.
CorrectAnsweris. useacardboardprotectoroverthethreadedportions.
Explanation. Usecardboardprotectiontopreventdamagetosealswhenfittingthem.AC43915.
QuestionNumber.
6.
Flexiblepipesareidentifiedby.
OptionA.
length.
OptionB.
diameter.
OptionC.
material.
CorrectAnsweris. material.
Explanation. NIL.
QuestionNumber.
7.
Apipecarryinglubricantwouldbeidentifiedbythecolour.
OptionA.
white.
OptionB.
yellow.
OptionC.
whiteandyellow.
CorrectAnsweris. yellow.
Explanation. StandardAviationMaintenanceHandbookPage128/129.
QuestionNumber.
8.
Whichmaterialisahydraulicfluidhosemadefrom?.
OptionA.
Rubber.
OptionB.
Butyl.
OptionC.
Teflon.
CorrectAnsweris. Teflon.
Explanation. JeppesenA&PGeneralTextbook1016,CAAIPLeaflet55paragraph2.2.2.
QuestionNumber.
9.
Hydraulicpipesaremadefrom.
OptionA.
1100or2020H14.
OptionB.
annealedsteel.
OptionC.
5056or7075.
CorrectAnsweris. annealedsteel.
Explanation. A&PGeneralTextbookPage102.
QuestionNumber.
10.
Thecontinuouscolouredlineonahoseassembly.
OptionA.
identifieshosematerial.
OptionB.
willassistindetectionofanytwistinaninstalledhose.
OptionC.
identifiesfluidcompatibilityofhose.
CorrectAnsweris. willassistindetectionofanytwistinaninstalledhose.
Explanation. The'layline'willindicatetwistinthehose.
QuestionNumber.
11.
Thestoragelifeofaflexiblehosecanbeuptobutnotexceeding.
OptionA.
5years.
OptionB.
2years.
OptionC.
4years.
CorrectAnsweris. 5years.
Explanation. Leaflet553.1.
QuestionNumber.
12.
Themarkingsonaflexiblehosemustincludethe.
OptionA.
internalboresize.
OptionB.
manufacturersname.
OptionC.
dateofmanufacture.
CorrectAnsweris. dateofmanufacture.
Explanation. Leaflet554.
QuestionNumber.
13.
Whenfittingareplacementflexiblehose.
OptionA.
usetheoldonetoapplythe'set',
OptionB.
ensureadequateclearancebetweenthehoseandtheaircraftstructure.
OptionC.
alwayspressuretestbeforefitting.
CorrectAnsweris. ensureadequateclearancebetweenthehoseandtheaircraftstructure.
Explanation. NIL.
QuestionNumber.
14.
MILH5606hydraulicfluidOringsareidentifiedwitha.
OptionA.
bluedot.
OptionB.
yellowdot.
OptionC.
yellowandwhitedot.
CorrectAnsweris. bluedot.
Explanation. JeppesenA&PAirframeTechnicianTextbook
QuestionNumber.
15.
Whattypeofmaterialwouldhydraulicpipesonanundercarriagelegorbaybemadefrom?.
OptionA.
Stainlesssteel,annealed,14H.
OptionB.
7075,H14.
OptionC.
1100,2024,inhalfhardstate.
CorrectAnsweris. Stainlesssteel,annealed,14H.
Explanation. NIL.
QuestionNumber.
16.
Ametalpipehasasmallindentation.Whatarethelimits?.
OptionA.
5%internaldiameter.
OptionB.
10%ofexternaldiameter.
OptionC.
Nodentonabend.
CorrectAnsweris. Nodentonabend.
Explanation. AC43930c.
QuestionNumber.
17.
Anaircraftpipehasanumberstampedonit.Itisthe.
OptionA.
fluiditiscarrying.
OptionB.
aircraftsystem.
OptionC.
serialnumber.
CorrectAnsweris. serialnumber.
Explanation. NIL.
QuestionNumber.
18.
Thelengthofastraighthoseassemblyismeasured.
OptionA.
betweentheouterfacesoftheunionnuts.
OptionB.
betweentheextremitiesofthetwonipples.
OptionC.
alongthecolouredline.
CorrectAnsweris. betweentheextremitiesofthetwonipples.
Explanation. Leaflet552.4.
QuestionNumber.
19.
Metaltubingfluidlinesaresizedbywallthicknessand.
OptionA.
outsidediameterand1/32inchincrements.
OptionB.
insidediameterand1/16inchincrements.
OptionC.
outsidediameterand1/16inchincrements.
CorrectAnsweris. outsidediameterand1/16inchincrements.
Explanation. NIL.
QuestionNumber.
20.
Acertainamountofslackmustbeleftinaflexiblehoseduringinstallationbecause,whenunder
pressure,it.
OptionA.
expandsinlengthandcontractsindiameter.
OptionB.
contractsinlengthandexpandsindiameter.
OptionC.
expandsinlengthanddiameter.
CorrectAnsweris. contractsinlengthandexpandsindiameter.
Explanation. NIL.
QuestionNumber.
21.
Theterm'coldflow'isgenerallyassociatedwith.
OptionA.
weldingandsheetmetal.
OptionB.
rubberhose.
OptionC.
vaporizingfuel.
CorrectAnsweris. rubberhose.
Explanation. deeppermanentimpressionleftinaflexiblehosebythepressureofhoseclampsandsupports.
QuestionNumber.
22.
Flexiblelinesmustbefittedwithaslack.
OptionA.
of58%ofthelength.
OptionB.
ofatleast1012%ofthelength.
OptionC.
toallowmaximumflexingduringoperation.
CorrectAnsweris. of58%ofthelength.
Explanation. NIL.
QuestionNumber.
23.
Thematerialspecificationsforacertainaircraftrequirethatareplacementoillinebefabricatedfrom3/4
inch,0.07250520aluminiumalloytubing.Whatistheinsidedimensionofthistubing?.
OptionA.
0.688inch.
OptionB.
0.606inch.
OptionC.
0.750inch.
CorrectAnsweris. 0.606inch.
Explanation. Subtract2xwallthicknessfromtheoutsidediameter.
QuestionNumber.
24.
Excessivestressonfluidorpneumaticmetaltubingcausedbyexpansionandcontractiondueto
temperaturechangescanbestbeavoidedby.
OptionA.
providingbendsinthetubing.
OptionB.
usingshort,straightsectionsoftubingbetweenfixedpartsofthestructureoftheaircraft.
OptionC.
notsubjectingtheaircrafttosuddenchangesintemperature.
CorrectAnsweris. usingshort,straightsectionsoftubingbetweenfixedpartsofthestructureoftheaircraft.ORprovidingbendsin
thetubing.
Explanation. AC659A
QuestionNumber.
25.
Flexiblehoseusedinaircraftsystemsisclassifiedinsizeaccordingtothe.
OptionA.
outsidediameter.
OptionB.
insidediameter.
OptionC.
wallthickness.
CorrectAnsweris. insidediameter.
Explanation. NIL.
QuestionNumber.
26.
Whichtubingshavethecharacteristics(highstrength,abrasionresistance)necessaryforuseinahigh
pressure(3,000PSI)hydraulicsystemforoperationoflandinggearandflaps?.
OptionA.
11001/2Hor30031/2Haluminiumalloy.
OptionB.
Corrosionresistantsteelannealed1/4H.
OptionC.
2024Tor50520aluminiumalloy.
CorrectAnsweris. Corrosionresistantsteelannealed1/4H.
Explanation. NIL.
QuestionNumber.
27.
AgasorfluidlinemarkedwiththelettersPHDAN.
OptionA.
isahighpressureline.ThelettersmeanPressureHigh,DischargeatNacelle.
OptionB.
iscarryingasubstancewhichmaybedangeroustopersonnel.
OptionC.
iscarryingasubstancewhichcannotbemadenontoxic.
CorrectAnsweris. iscarryingasubstancewhichmaybedangeroustopersonnel.
Explanation. PHDANmeansPHysicallyDANgeroustopersonnel.
QuestionNumber.
28.
A3/8inchaircrafthighpressureflexiblehosecomparedtoa3/8inchmetaltubingusedinthesame
systemwill.
OptionA.
haveequivalentflowcharacteristics.
OptionB.
haveaboutthesameOD.
OptionC.
usuallyhaveinterchangeableapplications.
CorrectAnsweris. haveequivalentflowcharacteristics.
Explanation. NIL.
06b.PipesandUnions.
QuestionNumber.
1.
Howdoyouassembleabanjohose?.
OptionA.
Putawasherontheoutsideofthebanjoonly.
OptionB.
Putawasherontheinsideofthebanjoonly.
OptionC.
Putwashereithersideofthebanjo.
CorrectAnsweris. Putwashereithersideofthebanjo.
Explanation. NIL.
QuestionNumber.
2.
A0.5in.diameterpipeistobejoinedusingstandardnutsandfittings.Whatcouplingwouldyouuse?.
OptionA.
AN888521.
OptionB.
AN888522.
OptionC.
AN888528.
CorrectAnsweris. AN888528.
Explanation. Pipesaregradedin1/16inchsteps.Thelastdashnumberisthenumberof16ths.i.e.8/16=0.5inches.
QuestionNumber.
3.
Toinstallaflarelesscoupling.
OptionA.
turnuntiltorqueisfeltplus3flats(halfturn).
OptionB.
handtightplus2flats.
OptionC.
turnuntiltorqueisfeltplus2flats.
CorrectAnsweris. turnuntiltorqueisfeltplus2flats.
Explanation. BL/6159.3.
QuestionNumber.
4.
ASkydrolhydraulicsealwouldbemadeof.
OptionA.
butylrubber,ethelenepropyleneorTeflonPhosphateEsterbased.
OptionB.
naturalrubbervegetablebased.
OptionC.
syntheticrubbermineralbased.
CorrectAnsweris. butylrubber,ethelenepropyleneorTeflonPhosphateEsterbased.
Explanation. CAIPsAL/321.
QuestionNumber.
5.
Adapternipplesarenotrequiredon.
OptionA.
pipetoexternallyconedadapter.
OptionB.
pipetopipecoupling.
OptionC.
pipetointernallyconedadapter.
CorrectAnsweris. pipetoexternallyconedadapter.
Explanation. BL/615Figure1.
QuestionNumber.
6.
Abutylrubbersealismadefrom.
OptionA.
siliconrubber.
OptionB.
syntheticrubber.
OptionC.
latexnaturalrubber.
CorrectAnsweris. syntheticrubber.
Explanation. NIL.
QuestionNumber.
7.
WhatisthecolourofanANsteelflaredtubefitting?.
OptionA.
Black.
OptionB.
Red.
OptionC.
Blue.
CorrectAnsweris. Black.
Explanation. SteelANfittingsareblack,aluminiumANfittingsareblue.
QuestionNumber.
8.
WhichstatementaboutMilitaryStandard(MS)flarelessfittingsiscorrect?.
OptionA.
Duringinstallation,MSflarelessfittingsarenormallytightenedbyturningthenutaspecifiedamountafterthesleeve
andfittingsealingsurfacehavemadecontact,ratherthanbeingtorqued.
OptionB.
MSflarelessfittingsmustbetightenedtoaspecifictorque.
OptionC.
MSflarelessfittingsshouldnotbelubricatedpriortoassembly.
CorrectAnsweris. MSflarelessfittingsmustbetightenedtoaspecifictorque.ORDuringinstallation,MSflarelessfittingsare
normallytightenedbyturningthenutaspecifiedamountafterthesleeveandfittingsealingsurfacehavemadecontact,ratherthan
beingtorqued.
Explanation. NIL.
QuestionNumber.
9.
Aflexiblesealingelementsubjecttomotionisa.
OptionA.
gasket.
OptionB.
packing.
OptionC.
compound.
CorrectAnsweris. packing.
Explanation. NIL.
07.Springs.
QuestionNumber.
1.
Coilspringsaremadefrom.
OptionA.
carbonoralloysteelswithhighworkingstress.
OptionB.
lowcarbonsteelswithhighworkingstress.
OptionC.
carbonorhighalloysteelswithlowworkingstress.
CorrectAnsweris. carbonorhighalloysteelswithlowworkingstress.
Explanation. Springsteelishardened(thereforehighcarbon)steeloralloysteelandworkunderlowstresssotheyremainwithinthe
elasticregion.
QuestionNumber.
2.
Whatloadarespringhookssubjectedto?.
OptionA.
Bending.
OptionB.
Tension.
OptionC.
Compressive.
CorrectAnsweris. Bending.
Explanation. Springhooksareunderbendingstress.
QuestionNumber.
3.
Steelmusicwireis.
OptionA.
usedforlowerstrengthsprings.
OptionB.
madeofhighcarbonornickelalloy.
OptionC.
usedforhighstrengthspringsandasprogressiveratesprings.
CorrectAnsweris. usedforlowerstrengthsprings.
Explanation. NIL.
QuestionNumber.
4.
Aspringshouldbeinspectedforcorrect.
OptionA.
length,strengthandsquareness.
OptionB.
width,strengthandsquareness.
OptionC.
width,lengthandstrength.
CorrectAnsweris. length,strengthandsquareness.
Explanation. NIL.
08.Bearings.
QuestionNumber.
1.
Needlerollerbearings.
OptionA.
canacceptasmallamountofmisalignment.
OptionB.
aresusceptibletobrinelling.
OptionC.
aredesignedtocarryaxialloads.
CorrectAnsweris. aresusceptibletobrinelling.
Explanation. NIL.
QuestionNumber.
2.
Whenrotatingaballbearingbyhand,aregularclickindicates.
OptionA.
acrackedring.
OptionB.
damagetotheballs.
OptionC.
intergranularcorrosionintheouterring.
CorrectAnsweris. acrackedring.
Explanation. NIL.
QuestionNumber.
3.
Ajournalloadis.
OptionA.
compression.
OptionB.
radial.
OptionC.
axial.
CorrectAnsweris. radial.
Explanation. NIL.
QuestionNumber.
4.
Whatkindofbearingisusedinalandingsystem?.
OptionA.
Needlerollerbearing.
OptionB.
Taperedrollerbearing.
OptionC.
Cagedballbearing.
CorrectAnsweris. Taperedrollerbearing.
Explanation. NIL.
QuestionNumber.
5.
Sphericalrollerbearingsresistwhatloads?.
OptionA.
Largeradialbutnothrust.
OptionB.
Largeradialandmoderatethrust.
OptionC.
Largethrustandmoderateradial.
CorrectAnsweris. Largeradialandmoderatethrust.
Explanation. Radial'meansoutward,'thrust'meansaxial.BL/6142.3.3.
QuestionNumber.
6.
Whereareneedlerollerbearingsused?.
OptionA.
Highspeedoperations.
OptionB.
Whereisfluiddampedbearingused.
OptionC.
Wheretherearespacerestrictions.
CorrectAnsweris. Wheretherearespacerestrictions.
Explanation. Needlerollerbearingsareusedwheretherearespacerestrictions.
QuestionNumber.
7.
Loadsontaperedrollerbearingsare.
OptionA.
thrustonly.
OptionB.
radialonly.
OptionC.
radialandthrust.
CorrectAnsweris. radialandthrust.
Explanation. Taperrollerbearingscantakeradialandthrustloads.BL/6142.3.2.
QuestionNumber.
8.
AHardySpicercouplinghaswhattypeofbearings?.
OptionA.
BallBearings.
OptionB.
Needlebearings.
OptionC.
Plainbearings.
CorrectAnsweris. Needlebearings.
Explanation. Ahardysplicerisauniversalcouplingasfoundonvehicledriveshaftsandtheyarefittedwithneedlebearings.
QuestionNumber.
9.
Aselfaligningbearingisa.
OptionA.
angularbearing.
OptionB.
precisionbearing.
OptionC.
radialbearing.
CorrectAnsweris. radialbearing.
Explanation. Aselfaligningbearingisaradialbearing.
QuestionNumber.
10.
Acrankshaftwouldbefittedwitha.
OptionA.
cylindricalrollerbearing.
OptionB.
taperrollerbearing.
OptionC.
sphericalrollerbearing.
CorrectAnsweris. sphericalrollerbearing.
Explanation. CAIPBL/52para.2.2.3.
QuestionNumber.
11.
Whereheatislikelytobetransmittedthroughabearing.
OptionA.
group2bearingsareused.
OptionB.
group4bearingsareused.
OptionC.
group3bearingsareused.
CorrectAnsweris. group4bearingsareused.
Explanation. Group4bearingshavethegreatestclearance.
QuestionNumber.
12.
Shieldedballbearingsareinspectedby.
OptionA.
runningatoperatingspeedandlisteningforsignsofwear.
OptionB.
dismantlingandinspecting.
OptionC.
rotatingslowlybyhand.
CorrectAnsweris. rotatingslowlybyhand.
Explanation. Afeeltestisthemostlikelyinspection.Theruntestisnotdoneatoperatingspeed.
QuestionNumber.
13.
Thrustbearingstake.
OptionA.
radialloads.
OptionB.
journalloads.
OptionC.
sideloads.
CorrectAnsweris. sideloads.
Explanation. Thrustbearingstakesideloads.
QuestionNumber.
14.
Asinglerowballbearingisbestsuitedtoaccepting.
OptionA.
radialloadsonly.
OptionB.
axialloadsonly.
OptionC.
axialandradialLoads.
CorrectAnsweris. radialloadsonly.
Explanation. AsinglerowballbearingcarriesradialloadsonlyBL/6142.
QuestionNumber.
15.
Taperrollerbearingsareusedforwhichofthefollowingpurposes?.
OptionA.
Totransmitradialloadswhilstresistingaxialmovement.
OptionB.
Totransmitthrustloadswithradialloads.
OptionC.
Topermitaxialmovementwhilstresistingradialload.
CorrectAnsweris. Totransmitthrustloadswithradialloads.
Explanation. Taperrollerbearingstransmitthrustandradialloadsequally.BL/614Para.2.3.2.
QuestionNumber.
16.
Thestationaryraceofajournalbearingisnormally.
OptionA.
aspigotedfit.
OptionB.
aninterferencefit.
OptionC.
apushfit.
CorrectAnsweris. aninterferencefit.
Explanation. BL/6145.1.
QuestionNumber.
17.
Inspectionofbearingsisnormallycarriedout.
OptionA.
insitu.
OptionB.
whendismantled.
OptionC.
whenremovedfromanassembly.
CorrectAnsweris. insitu.
Explanation. BL/6146.2.
QuestionNumber.
18.
Damagetotheshieldofabearingshouldresultin.
OptionA.
noaction.
OptionB.
replacementoftheshield.
OptionC.
rejectionofthebearing.
CorrectAnsweris. rejectionofthebearing.
Explanation. BL/6146.2.1(iii).
QuestionNumber.
19.
Awatermarkonabearingindicates.
OptionA.
bearingrunningdry.
OptionB.
intergranularcorrosion.
OptionC.
lackoflubrication.
CorrectAnsweris. intergranularcorrosion.
Explanation. Intergranularcorrosion(onsomestainlesssteels)lookslikeathinlineonthesurfaceofthemetalknownaswater
stain.
QuestionNumber.
20.
Needlebearingsresist.
OptionA.
radialandaxialload.
OptionB.
axialloadonly.
OptionC.
radialloadonly.
CorrectAnsweris. radialloadonly.
Explanation. NIL.
QuestionNumber.
21.
Whensilicagelhasabsorbedmoisturethecolourchangesto.
OptionA.
pink.
OptionB.
white.
OptionC.
blue.
CorrectAnsweris. pink.
Explanation. CAAIPsLeaflet18Page3.
QuestionNumber.
22.
Athrustbearingisdesignedsothat.
OptionA.
ittransmitsradialloads,thereforelimitingaxialmovement.
OptionB.
ittransmitsaxialloads,thereforelimitingradialmovement.
OptionC.
ittransmitsaxialloads,thereforelimitingaxialmovement.
CorrectAnsweris. ittransmitsaxialloads,thereforelimitingaxialmovement.
Explanation. NIL.
QuestionNumber.
23.
Lubricationofrollerbearingsandneedlebearingsare.
OptionA.
atlowpressureviaatube.
OptionB.
underpressure.
OptionC.
byhand.
CorrectAnsweris. byhand.
Explanation. Butitdependswhattypeoflubricantisusedandthebearingapplication.
QuestionNumber.
24.
Silicagelisusedformoisturecontrolduringstorage,whenserviceableitiscoloured.
OptionA.
blue.
OptionB.
white.
OptionC.
pink.
CorrectAnsweris. blue.
Explanation. NIL.
09.Transmissions.
QuestionNumber.
1.
Howdoyoucheckachainforelongation?.
OptionA.
Applyaload,measurechainanduse5%maxformulatocheckextension.
OptionB.
Applyaload,measurechainanduse2%maxformulatocheckextension.
OptionC.
Hangthechainunderitsownweight,measurechainanduse2%maxformulatocheckextension.
CorrectAnsweris. Applyaload,measurechainanduse2%maxformulatocheckextension.
Explanation. CAAIPSLeaflet54para6.3.
QuestionNumber.
2.
Howdoyoustoreachain?.
OptionA.
Oiledandcoiledingreaseproofpaper.
OptionB.
Layuncoiledandflatingreaseproofpaper.
OptionC.
Hangedsotheydonotkink.
CorrectAnsweris. Oiledandcoiledingreaseproofpaper.
Explanation. CAAIPsleaflet54para6.7.
QuestionNumber.
3.
Epicyclicgearsareusedon.
OptionA.
shaftsrotatingonaxis90degreesfromeachother.
OptionB.
shaftsrotatingonthesameaxis.
OptionC.
shaftsrotatingonoffsetaxis.
CorrectAnsweris. shaftsrotatingonthesameaxis.
Explanation. Aturbopropreductiongearboxisagoodexampleofanepicyclicgearsystem.
QuestionNumber.
4.
Whatisthepurposeoftheguard,whereacontrolchaingoesaroundasprocket?.
OptionA.
Stopsthechaincomingoffifitgoesslack.
OptionB.
Protectspersonnelwhencarryingoutmaintenance.
OptionC.
Preventsentryofforeignbodies.
CorrectAnsweris. Stopsthechaincomingoffifitgoesslack.
Explanation. NIL.
QuestionNumber.
5.
Wormdrivesoperateinshaftswhichare.
OptionA.
90degreestoeachotherandinadifferingplane.
OptionB.
90degreestoeachotherandinthesameplane.
OptionC.
paralleltoeachotherandinthesameplane.
CorrectAnsweris. 90degreestoeachotherandinadifferingplane.
Explanation. NIL.
QuestionNumber.
6.
Thepatternofagearisthe.
OptionA.
thepaththeytakewhenthegearisrotating.
OptionB.
profileofthegearteeth.
OptionC.
markitleavesonamatinggear.
CorrectAnsweris. markitleavesonamatinggear.
Explanation. Thetestinvolvespaintingthesurfaceofageartooththenrunningthegear,theninspectingthe'pattern'wornintothe
paintedsurface.
QuestionNumber.
7.
Howisthechangeindirectionofacontrolchain,intwoplanes,achieved?.
OptionA.
Byusingapulley.
OptionB.
Byusingbiplanerblocks.
OptionC.
Byusingspringclips.
CorrectAnsweris. Byusingbiplanerblocks.
Explanation. AL/32Figure4.
QuestionNumber.
8.
Howisanonreversiblechaindifferentfromanormalchain?.
OptionA.
Byuseofachainguard.
OptionB.
Everysecondouterplateisextendedinonedirection.
OptionC.
Differentendfittings.
CorrectAnsweris. Everysecondouterplateisextendedinonedirection.
Explanation. AL/32.
QuestionNumber.
9.
Whennotunderloadwhereshouldapairofgearssit?.
OptionA.
Inthemiddle.
OptionB.
Onthetoe.
OptionC.
Ontheheel.
CorrectAnsweris. Inthemiddle.
Explanation. NIL.
QuestionNumber.
10.
Forapairofgearstooperateproperly,theymusthave.
OptionA.
lashandpattern.
OptionB.
endplayandthrust.
OptionC.
patternandprofile.
CorrectAnsweris. lashandpattern.
Explanation. SeeJeppesenHelicopterMaintenance.
QuestionNumber.
11.
Theteethonthesmallerwheelofabevelgeararecalledthe.
OptionA.
heel.
OptionB.
toe.
OptionC.
foot.
CorrectAnsweris. toe.
Explanation. SeeJeppesenHelicopterMaintenance.
QuestionNumber.
12.
Thecorrectmeshingofgearsisfoundbyobservingthemarksmadeduringagearmeshtest.Onwhat
partofthetoothshouldthemarksbe?.
OptionA.
Top.
OptionB.
Bottom.
OptionC.
Middle.
CorrectAnsweris. Middle.
Explanation. SeeJeppesenHelicopterMaintenance.
QuestionNumber.
13.
Whattypeofgearwouldbeusedonapropellerreductiongearbox?.
OptionA.
Splitepicyclic.
OptionB.
Bevel.
OptionC.
Epicyclic.
CorrectAnsweris. Epicyclic.
Explanation. NIL.
QuestionNumber.
14.
Wherewouldyoufindtheinspectionintervalforchains?.
OptionA.
Overhaulmanual.
OptionB.
Maintenanceschedule.
OptionC.
Maintenancemanual.
CorrectAnsweris. Maintenanceschedule.
Explanation. TimeintervalsareonlyintheMaintenanceSchedule.
QuestionNumber.
15.
Afeatherkeylocatesagearonashaftandpermits.
OptionA.
positivedriveandaxialmovement.
OptionB.
positivedrivewiththegearfirmlylocked.
OptionC.
apositiveandstrongdrivefortransmissions.
CorrectAnsweris. positivedriveandaxialmovement.
Explanation. Afeatherkeyallowsaxialmovement.
QuestionNumber.
16.
Awormdrivecreates.
OptionA.
adrivein2planesandtransmitsbothdirections.
OptionB.
adrivein1planebuttransmitsbothdirections.
OptionC.
adrivein2planesbuttransmits1directiononly.
CorrectAnsweris. adrivein2planesbuttransmits1directiononly.
Explanation. NIL.
QuestionNumber.
17.
Theteethofagearwouldnormallybe.
OptionA.
nitrided.
OptionB.
tempered.
OptionC.
casehardened.
CorrectAnsweris. casehardened.
Explanation. Hardeningrightthroughthegearteethwouldmakethembrittleandtendtobreak.
QuestionNumber.
18.
Ifachainisremovedforroutinemaintenance.
OptionA.
itmustbeproofcheckedtofullload.
OptionB.
itmustbeproofcheckedtomaxload.
OptionC.
itdoesnothavetobeproofchecked.
CorrectAnsweris. itdoesnothavetobeproofchecked.
Explanation. AL/326.6.
QuestionNumber.
19.
Ongearteeth,thewearpatternshouldbe.
OptionA.
themiddleofthetoothmostworn.
OptionB.
evenfromtoptobottom.
OptionC.
thetopedgemostworn.
CorrectAnsweris. themiddleofthetoothmostworn.
Explanation. NIL.
QuestionNumber.
20.
Onbevelgearteeth,thewearpatternshouldbe.
OptionA.
atthecentreofthetooth.
OptionB.
greatestattheheel,leastatthetoe.
OptionC.
greatestatthetoe,taperingofftotheheel.
CorrectAnsweris. atthecentreofthetooth.
Explanation. NIL.
QuestionNumber.
21.
Bevelgearsare.
OptionA.
allovercasehardened.
OptionB.
heelishardened.
OptionC.
toeishardened.
CorrectAnsweris. allovercasehardened.
Explanation. Bevelgearsareallovercasehardened.
QuestionNumber.
22.
Achainischeckedforstifflinksby.
OptionA.
hangingbyhandbymeasureandsight.
OptionB.
stretchingoutandmeasuring.
OptionC.
runningthechainoverafingerby180degrees.
CorrectAnsweris. runningthechainoverafingerby180degrees.
Explanation. AL/326.4.
QuestionNumber.
23.
Duringaninspectionintervalonesegmentofalongchainisfoundtobedefective,thesolutiontothisis
to.
OptionA.
replace3segmenteithersideofthedeficiency.
OptionB.
replacethewholechain.
OptionC.
replacetheparticularsegmentandruncomponentstocheckforserviceability.
CorrectAnsweris. replacethewholechain.
Explanation. Thechaincannotberepaired.Itmustbereplaced.Leaflet54.
QuestionNumber.
24.
Theteethofagearwouldnormallybe.
OptionA.
tempered.
OptionB.
casehardened.
OptionC.
nitrided.
CorrectAnsweris. casehardened.
Explanation. Theteethofageararenormallycasehardenedbyflamecoolingandwatersprayquenching.
QuestionNumber.
25.
Nonreversiblechainscan.
OptionA.
onlybemovedinonedirection.
OptionB.
onlybefittedinonedirection.
OptionC.
notbefittedthroughpressurebulkheads.
CorrectAnsweris. onlybefittedinonedirection.
Explanation. Leaflet544.3.2.
QuestionNumber.
26.
Thelargediameteronabevelgeariscalledthe.
OptionA.
foot.
OptionB.
toe.
OptionC.
heel.
CorrectAnsweris. heel.
Explanation. Thelargediameteristheheel,thesmalldiameteristhetoe.
QuestionNumber.
27.
Howdoyoucheckachainforelongation?.
OptionA.
Layflatonatable,applytensileloadandmeasure.
OptionB.
Adjusttheendfittings.
OptionC.
Hangchainup,checksightlineandmeasure.
CorrectAnsweris. Layflatonatable,applytensileloadandmeasure.
Explanation. CAAIPsLeaflet54para6.3.
QuestionNumber.
28.
Driveplanesonanepicyclicgearare.
OptionA.
aroundacommonaxisoftheplane.
OptionB.
atdifferentanglestotheplane.
OptionC.
atrightanglestotheplane.
CorrectAnsweris. aroundacommonaxisoftheplane.
Explanation. NIL.
QuestionNumber.
29.
Comparedwiththespurgears,spiralgearshave.
OptionA.
havemechanicaladvantages.
OptionB.
lessstressconcentrationongears.
OptionC.
morewearresistance.
CorrectAnsweris. lessstressconcentrationongears.
Explanation. NIL.
QuestionNumber.
30.
Theclutchwhichcanoverrunthedrivingmember,isknownas.
OptionA.
overloadclutches.
OptionB.
noslipclutches.
OptionC.
freewheelclutches.
CorrectAnsweris. freewheelclutches.
Explanation. NIL.
QuestionNumber.
31.
Agearsystem,orgeartrain,ismadeupofgearsthatare.
OptionA.
drivenanddriver.
OptionB.
idler.
OptionC.
driven,driverandidler.
CorrectAnsweris. driven,driverandidler.
Explanation. NIL.
10.ControlCables.
QuestionNumber.
1.
Whenisaturnbucklenotinsafety?.
OptionA.
Whenasmalldiameterwirecanbepassedthroughtheinspectionhole.
OptionB.
Whenyoucanseedaylightthroughthehole.
OptionC.
Whenawireofthesamediameterastheinspectionholecanbepassedthrough.
CorrectAnsweris. Whenawireofthesamediameterastheinspectionholecanbepassedthrough.
Explanation. NIL.
QuestionNumber.
2.
Howdoyoucheckaturnbuckleisinsafety?.
OptionA.
Usetheinspectionholeorcountthethreadsshowing.
OptionB.
Ensurethattheturnbucklecannotbeturnedbyhand.
OptionC.
Makesurenothreadsareshowingateitherendoftheturnbuckle.
CorrectAnsweris. Usetheinspectionholeorcountthethreadsshowing.
Explanation. NIL.
QuestionNumber.
3.
Britishaircraftcablesareclassifiedbytheir.
OptionA.
breakingloadinhundredweights.
OptionB.
breakingloadsinlbf,where1lbf=4.448N.
OptionC.
diameterandbreakingloadinHundredweights.
CorrectAnsweris. breakingloadinhundredweights.
Explanation. NIL.
QuestionNumber.
4.
Cablesarepreferredtoothercontrolsystemsbecause.
OptionA.
singlebraidallowsfor2waydirections.
OptionB.
theyarestrongandlight.
OptionC.
theymaintainslightmechanicaladvantageoverpush/pullsystems.
CorrectAnsweris. theyarestrongandlight.
Explanation. Cablecontrolsystemsarestrongandlight.JeppesenA&PAirframeHandbookPg.143.
QuestionNumber.
5.
Turnbuckles,dependingontype,arelockedby.
OptionA.
stiffnuts.
OptionB.
locknutsandwire.
OptionC.
castleatednutsandsplitpins.
CorrectAnsweris. locknutsandwire.
Explanation. AC43743.
QuestionNumber.
6.
Cabletensionismaintainedby.
OptionA.
agrommet.
OptionB.
acabletensionregulator.
OptionC.
afairlead.
CorrectAnsweris. acabletensionregulator.
Explanation. Acabletensionregulatormaintainscabletension.
QuestionNumber.
7.
Tocorrectlytensioncablesitcanhelpto.
OptionA.
takeupinitialslackbyadditionalpulleys.
OptionB.
havecontrolsurfacelocksintosupportweightandadjustturnbucklesequally.
OptionC.
useacablerunwithturnbucklesatleasteveryeightfeet.
CorrectAnsweris. havecontrolsurfacelocksintosupportweightandadjustturnbucklesequally.
Explanation. AL/37.
QuestionNumber.
8.
Britishturnbucklesarecheckedforsafetyby.
OptionA.
attemptingtopassahardenedpinprobethroughtheinspectionhole.
OptionB.
attemptingtopasslockingwirethroughthehole.
OptionC.
lookingthroughtheholeandcheckingforthreadsshowing.
CorrectAnsweris. attemptingtopassahardenedpinprobethroughtheinspectionhole.
Explanation. CAIPsAL/37.
QuestionNumber.
9.
Turnbucklesarecorrectlyfittedwhen.
OptionA.
bothrodsareseentotouchintheinspectionhole.
OptionB.
bothrodsenterthebarrelbythesameamount.
OptionC.
theinspectionholeisblindortherequirednumberofthreadsareshowing.
CorrectAnsweris. theinspectionholeisblindortherequirednumberofthreadsareshowing.
Explanation. AC437166.
QuestionNumber.
10.
Howisthediameterofacablemeasured?.
OptionA.
Diameterofonewiremultipliedbythenumberofwires.
OptionB.
Overalldiameter.
OptionC.
Diameterofonewireonly.
CorrectAnsweris. Overalldiameter.
Explanation. NIL.
QuestionNumber.
11.
9*16cableis.
OptionA.
9strandsof16wires.
OptionB.
9cableshaving16turnsperinch.
OptionC.
cablesize9/16inchdiameter.
CorrectAnsweris. 9strandsof16wires.
Explanation. BL/6242.2.
QuestionNumber.
12.
Turnbucklesareusedto.
OptionA.
jointhetwoendsofthecable.
OptionB.
adjustmajortensiononthecable.
OptionC.
adjustminortensiononthecable.
CorrectAnsweris. adjustminortensiononthecable.
Explanation. NIL.
QuestionNumber.
13.
Aturnbuckleisinsafetywhen.
OptionA.
thecolouronthethreadsisshowing.
OptionB.
itislockwired.
OptionC.
thewitnessholeiscoveredortheamountofthreadsshowingatthecableendisinaccordancewiththeMaintenance
Manual.
CorrectAnsweris. thewitnessholeiscoveredortheamountofthreadsshowingatthecableendisinaccordancewiththe
MaintenanceManual.
Explanation. NIL.
QuestionNumber.
14.
Aturnbucklecanbesafetiedby.
OptionA.
teflonlocknuts.
OptionB.
locknutsandsafetywirelocking.
OptionC.
doesn'trequiretobesafetylocked.
CorrectAnsweris. locknutsandsafetywirelocking.
Explanation. NIL.
QuestionNumber.
15.
Springlockingclipsforturnbucklescanbeusedon.
OptionA.
noflyingcontrolcables.
OptionB.
allflyingcontrolcables.
OptionC.
onlyontrimcontrolcables.
CorrectAnsweris. allflyingcontrolcables.
Explanation. NIL.
QuestionNumber.
16.
Whatisthesmallholeonaswagedturnbucklefor?.
OptionA.
Tocheckformoisturedeposits.
OptionB.
Tocheckifcorrectamountofcablehasbeeninsertedbeforeswaging.
OptionC.
Toalloytheturnbuckletobewirelocked.
CorrectAnsweris. Tocheckifcorrectamountofcablehasbeeninsertedbeforeswaging.
Explanation. NIL.
QuestionNumber.
17.
Whencheckingthesafetyofturnbucklesyoushouldusewhat?.
OptionA.
Visualcheck.
OptionB.
Wirethesamediameterastheinspectionhole.
OptionC.
Wiresmallerthaninspectionhole.
CorrectAnsweris. Wirethesamediameterastheinspectionhole.
Explanation. NIL.
QuestionNumber.
18.
CableminimumbreakagestrainforBritishandAmericanismeasuredby.
OptionA.
hundredweightforBritish,c.s.a.andpoundsforAmerican.
OptionB.
hundredweightforBritish,c.s.a.hundredweightforAmerican.
OptionC.
poundsforboth.
CorrectAnsweris. hundredweightforBritish,c.s.a.andpoundsforAmerican.
Explanation. CAAIPsLeaflet212Table1isBritish,Table2isAmerican.
QuestionNumber.
19.
Ifapulleyshowssignsofwearononeside.
OptionA.
thecableistootightlytensed.
OptionB.
thepulleyistoolargeforthecable.
OptionC.
thecableismisaligned.
CorrectAnsweris. thecableismisaligned.
Explanation. JeppersonA&PTechnicianAirframeTextbookpage145,figure184.
QuestionNumber.
20.
A7x7cablehassevenstrandseachof.
OptionA.
fourteenwires.
OptionB.
sevenwires.
OptionC.
onewire.
CorrectAnsweris. sevenwires.
Explanation. JeppersonA&PTechnicianAirframeTextbookpage141.
QuestionNumber.
21.
Cablestopsaremanufacturedfrom.
OptionA.
stainlesssteel.
OptionB.
copper.
OptionC.
magnesiumalloy.
CorrectAnsweris. copper.
Explanation. AC437148eP.733.
QuestionNumber.
22.
Pulleysaremanufacturedfrom.
OptionA.
brassandphenolicresin.
OptionB.
tungumandhightensilesteel.
OptionC.
stainlesssteelandnylon.
CorrectAnsweris. brassandphenolicresin.
Explanation. PhenolicresinalsoknownasMicartaorTufnol.
QuestionNumber.
23.
InaTeleflexflexiblecontrolsystem,theTeleflexcableconsistsof.
OptionA.
multistrandsteelwiresandisusedprimarilyasasingleonewaydeviceoperatedfromacontrollever.
OptionB.
ahightensilesteelwirewitharightorlefthandhelixwirewoundontoit.Thesystemcanoperateintwodirections.
OptionC.
aflexiblesevenornineteenstrandsteelcableusedfortheoperationofmanualflyingcontrols.
CorrectAnsweris. ahightensilesteelwirewitharightorlefthandhelixwirewoundontoit.Thesystemcanoperateintwo
directions.
Explanation. NIL.
QuestionNumber.
24.
Acabletensionregulatorwillbeinstalledinaflyingcontrolsystemto.
OptionA.
automaticallycompensateforlowcabletensioncausedbyworncables.
OptionB.
compensateforrapidmovementofthecontrolsbytakinguptheslack.
OptionC.
allowforvariationsintemperaturewhichwillvarythecabletension.
CorrectAnsweris. allowforvariationsintemperaturewhichwillvarythecabletension.
Explanation. NIL.
QuestionNumber.
25.
Aircraftflyingcontrolcablesarenormallyclassifiedbythe.
OptionA.
circumferenceofthecableandoveralllength.
OptionB.
numberofstrandsitcontainsandthenumberofwiresineachstrand.
OptionC.
minimumbreakingloadorthediameterininches.
CorrectAnsweris. minimumbreakingloadorthediameterininches.
Explanation. BritishcablesareclassifiedbytheminimumbreakingloadAmericancablesbydiameter(only).
QuestionNumber.
26.
7*7cablehassevenstrandedwireseachwith.
OptionA.
7wires.
OptionB.
14wires.
OptionC.
49wires.
CorrectAnsweris. 7wires.
Explanation. 7strandsmake1wire.7Wiresmake1cable.
QuestionNumber.
27.
Tensionregulatorsonaeroplaneswithfullymetalbodiesareusedto.
OptionA.
setupthenecessarytension.
OptionB.
maintainthenecessarytension.
OptionC.
relaxthetensionincoldconditions.
CorrectAnsweris. maintainthenecessarytension.
Explanation. Tensionissetupbyadjustmentsoftheturnbucklesandtensionregulatorskeeptensionthesameovervarying
opperatingtemperatures.
QuestionNumber.
28.
Whatisthesmallestsizecablethatmaybeusedinaircraftprimarycontrolsystems?.
OptionA.
5/16inch.
OptionB.
1/4inch.
OptionC.
1/8inch.
CorrectAnsweris. 1/8inch.
Explanation. CFR23.689.
QuestionNumber.
29.
Howarechangesindirectionofacontrolcableaccomplished?.
OptionA.
Bellcranks.
OptionB.
Fairleads.
OptionC.
Pulleys.
CorrectAnsweris. Pulleys.
Explanation. NIL.
QuestionNumber.
30.
Aflightcontrolcableisreplacedif.
OptionA.
singlewiresareblendedtogether.
OptionB.
theprotectivefluidcoatingismissing.
OptionC.
awireis20%worn.
CorrectAnsweris. singlewiresareblendedtogether.
Explanation. AC437149g.
11.ElectricalCablesandConnectors.
QuestionNumber.
1.
A14gaugecablewhencomparedtoan18gaugecablehas.
OptionA.
thesamecurrentrating.
OptionB.
highercurrentrating.
OptionC.
lowercurrentrating.
CorrectAnsweris. highercurrentrating.
Explanation. A14gaugecableisthickerthanan18gaugecable.
QuestionNumber.
2.
Inafrontreleaseconnector,thepinwillbe.
OptionA.
releasedfromthefrontandextractedfromtherear.
OptionB.
releasedfromrearandextractedfromthefront.
OptionC.
releasedfromthefrontandextractedfromthefront.
CorrectAnsweris. releasedfromthefrontandextractedfromtherear.
Explanation. CAAIPsLeaflet938.3.2.
QuestionNumber.
3.
Aninterconnectcablehaswhatinsulation?.
OptionA.
samethicknessasairframecable.
OptionB.
thickerthanairframecable.
OptionC.
thinnerthanairframecable.
CorrectAnsweris. thinnerthanairframecable.
Explanation. NIL.
QuestionNumber.
4.
Whyisthegroundsideofanelectricalpowerconductorusuallyconnectedtoamaleconnector?.
OptionA.
Tomakeinstallationoftheconnectoreasier.
OptionB.
Toreducethechanceofanaccidentalshort.
OptionC.
Toreducethechanceofcorrosionaffectingthepins.
CorrectAnsweris. Toreducethechanceofanaccidentalshort.
Explanation. JeppersonA&PTechnicianAirframetextbookCh761.
QuestionNumber.
5.
Maximumtemperatureoftincoatedcoppercableis.
OptionA.
200C.
OptionB.
260C.
OptionC.
105C.
CorrectAnsweris. 105C.
Explanation. Normally130C.Thisfigureof105Cisforoldobsoletecables.
QuestionNumber.
6.
Plugpinsarenumbered.
OptionA.
fromtheoutsideinclockwise.
OptionB.
fromtheinsideoutclockwise.
OptionC.
fromtheinsideoutanticlockwise.
CorrectAnsweris. fromtheinsideoutclockwise.
Explanation. PallettAircraftElectricalSystemsPg91.Thisshouldbechallenged,astherearemanydifferenttypesandmany
differentnumberingsystems.
QuestionNumber.
7.
Equipmentwire.
OptionA.
isflexibleandsuitableforsoldering.
OptionB.
canbeusedforinterconnectwiring.
OptionC.
hasthickerinsulationthaninterconnectwire.
CorrectAnsweris. isflexibleandsuitableforsoldering.
Explanation. NIL.
QuestionNumber.
8.
Inthewiringcodeshown,whatdoesthenumber6(4thnumberfromtheleft)represent?1EF6B22NMS
V.
OptionA.
Cablenumber.
OptionB.
Circuitfunction.
OptionC.
Cablesize.
CorrectAnsweris. Cablenumber.
Explanation. EEL/319.1.
QuestionNumber.
9.
Analuminiumoxidelayeronaconductorwilldowhatwhenthetemperatureisincreased?.
OptionA.
Remainthesame.
OptionB.
Becomethicker.
OptionC.
Becomethinner.
CorrectAnsweris. Becomethicker.
Explanation. Oxidesofmetalsalwaysbecomethickerwithelevatedtemperatures.
QuestionNumber.
10.
Whatisacoaxialcable?.
OptionA.
Asingleconductor.
OptionB.
Twoormoreconductors.
OptionC.
Atwistedpairofconductors.
CorrectAnsweris. Twoormoreconductors.
Explanation. Acoaxialcableisasingleshieldedcable.ButPalletts'sAircraftElectricalsystemsdescribesitas'twoormoreseparate
conductors'Page86.Sometimestheoutershieldingisconsideredaconductor(andsometimescarriessignal).
QuestionNumber.
11.
'X'onanelectricalcableindicates.
OptionA.
emergencypower.
OptionB.
ACpower.
OptionC.
controlsystem.
CorrectAnsweris. ACpower.
Explanation. X'indicatesACpower.
QuestionNumber.
12.
Whatmustyoubecarefulwithahotstampedcable?.
OptionA.
Corrosion.
OptionB.
Peelingoftheinsulation.
OptionC.
Wetarctracking.
CorrectAnsweris. Wetarctracking.
Explanation. Hotstampinghasbeenknowntocausewetarctracking.CAAIPsLeaflet115Para.8.2.
QuestionNumber.
13.
Whatistheeffectofaluminiumoxideonaluminiumelectricalcable?.
OptionA.
Insulates.
OptionB.
Reducesresistance.
OptionC.
Providesstrength.
CorrectAnsweris. Insulates.
Explanation. Allmetaloxidesareinsulators.
QuestionNumber.
14.
Whatamperageisan18swgcable?.
OptionA.
1amp.
OptionB.
10amp.
OptionC.
5amp.
CorrectAnsweris. 10amp.
Explanation. 18swgisa10ampcable.
QuestionNumber.
15.
Acoaxialcableisbetterthananormalcablebecause.
OptionA.
thereisanelectrostaticfieldarounditwhichhelpstoreducetheelectromagneticfield.
OptionB.
weightforweightitcancarrymoresignal.
OptionC.
ithaslessresistance.
CorrectAnsweris. thereisanelectrostaticfieldarounditwhichhelpstoreducetheelectromagneticfield.
Explanation. Theshieldinginacoaxialcableconvertstheelectromagneticfieldintoelectricalenergy.
QuestionNumber.
16.
Whatisthedangerifasilvercoatedconnectorcomesintocontactwithglycoldeicingfluid.
OptionA.
Firehazard.
OptionB.
Corrosion.
OptionC.
Wetarctracking.
CorrectAnsweris. Firehazard.
Explanation. Silvercoatedconnectorsandglycoldeicingfluidisafirehazard.CAAIPs.
QuestionNumber.
17.
Whensilvercoatedconnectorsareusedinunpressurisedpartsoftheaircraft.
OptionA.
wettrackarcingcanoccur.
OptionB.
separationofthecoatingcanoccur.
OptionC.
corrosioncanoccur.
CorrectAnsweris. corrosioncanoccur.
Explanation. RedPlague.CAAIPsLeaflet115Para.8.7.
QuestionNumber.
18.
TheconductorinTersilcableis.
OptionA.
stainlesssteel.
OptionB.
nickelplatedcopper.
OptionC.
tinnedcopper.
CorrectAnsweris. nickelplatedcopper.
Explanation. Theconductorintersilcableisnickelplatedcopper.PallettAircraftElectricalSystemsPage83.
QuestionNumber.
19.
AcableismarkedNYVIN22.The22representsthe.
OptionA.
current/weightratio.
OptionB.
crosssectionalarea.
OptionC.
currentrating.
CorrectAnsweris. crosssectionalarea.
Explanation. The22representsthecrosssectionalarea.EEL/932.
QuestionNumber.
20.
Copperisaninferiorconductortoaluminiumwhencomparing.
OptionA.
weightforweight.
OptionB.
CSAwithCSA.
OptionC.
loadforload.
CorrectAnsweris. weightforweight.
Explanation. Aluminiumisbetterthancopperwhenyoucompareweighttoweight(CSA=crosssectionalarea).
QuestionNumber.
21.
Silverplatedcopperwirehasamaximumworkingtempof.
OptionA.
250C.
OptionB.
300C.
OptionC.
200C.
CorrectAnsweris. 200C.
Explanation. Leaflet1157.2.1.
QuestionNumber.
22.
Foranelectricalcabletobefireproofitmustbeabletostand1100Cfor.
OptionA.
20mins.
OptionB.
10mins.
OptionC.
15mins.
CorrectAnsweris. 15mins.
Explanation. Fireproof15minutes,fireresistant5minutes.Leaflet1155.5.
QuestionNumber.
23.
Oxideonexposedsilverplatedwiresis.
OptionA.
noncorrosive.
OptionB.
aconductor.
OptionC.
aninsulator.
CorrectAnsweris. aninsulator.
Explanation. Anymetaloxideisaninsulator.Leaflet115.
QuestionNumber.
24.
Onarearinsertplugthetoolisusedto.
OptionA.
insertthepinsfromthefrontandextractedfromtherear.
OptionB.
insertthepinsfromtherearandextractfromthefront.
OptionC.
insertthepinsfromtherearandextractfromtherear.
CorrectAnsweris. insertthepinsfromtherearandextractfromtherear.
Explanation. Allelectricalpinsareinsertedfromtherear.Thedifferenceishowtheyareremoved.
QuestionNumber.
25.
Nickelcoatedcablestemperaturerangeis.
OptionA.
200to250C.
OptionB.
150to200C.
OptionC.
100to150C.
CorrectAnsweris. 200to250C.
Explanation. Tincoatedcopper135C.Silvercoatedcopper200C.Nickelcoatedcopper260C.CAAIPsLeaflet115
Para.7.2.
QuestionNumber.
26.
Aluminiumwiringwhenflexedwill.
OptionA.
haveahigherresistance.
OptionB.
havenoeffect.
OptionC.
workhardenandembrittle.
CorrectAnsweris. workhardenandembrittle.
Explanation. Flexingaluminiumwirewillworkhardenit.CAAIPsLeaflet93.
QuestionNumber.
27.
Afootoperatedhydraulicswagingtoolsischeckedforfluidlevel.
OptionA.
vertically.
OptionB.
horizontally.
OptionC.
onlywhenoperatingpressureisreached.
CorrectAnsweris. horizontally.
Explanation. NIL.
QuestionNumber.
28.
Onahydraulicswagingtool,theswageisformedwhen.
OptionA.
thebypassvalveclosesandramisneutrallyloaded.
OptionB.
thebypassvalveopensandramisneutrallyloaded.
OptionC.
swagepressureisreachedonthegauge.
CorrectAnsweris. thebypassvalveopensandramisneutrallyloaded.
Explanation. Leaflet93Para.7.5.7e(iii).
QuestionNumber.
29.
Interferenceinribboncablescanbepreventedby.
OptionA.
theuseofacommonearthreturnbetweensignalwiresinthecable.
OptionB.
groundingalternatewiressothatsignalwiresareneveradjacent.
OptionC.
usingalternatereturnwiressothatthecabledifferencescanceleachotherout.
CorrectAnsweris. groundingalternatewiressothatsignalwiresareneveradjacent.
Explanation. An80wireribboncable,40ofthemwillbegroundedtothemetalconnectorateachend.Theconnectorwillbe40pin.
QuestionNumber.
30.
H.T.leadsare.
OptionA.
multistrand,singlecore,screened.
OptionB.
singlestrand,singlecore,screened.
OptionC.
multistrand,multicore,screened.
CorrectAnsweris. multistrand,singlecore,screened.
Explanation. MostHTleadsaremultistrandsinglecore.
QuestionNumber.
31.
Ifthecrosssectionalareaofacableisincreased,whatwillhappentothevoltagedrop?.
OptionA.
Decrease.
OptionB.
Increase.
OptionC.
Staythesame.
CorrectAnsweris. Decrease.
Explanation. NIL.
QuestionNumber.
32.
Thecrosssectionalareaofacoppercrimpbarrelis.
OptionA.
largerthananaluminiumone.
OptionB.
smallerthananaluminiumone.
OptionC.
sameasanaluminiumone.
CorrectAnsweris. smallerthananaluminiumone.
Explanation. NIL.
QuestionNumber.
33.
Electricalcableonaircraftismainlymadefromcopperbecause.
OptionA.
itofferslowresistancetocurrentflow.
OptionB.
itmoremalleable.
OptionC.
itdoesnotoxidise.
CorrectAnsweris. itofferslowresistancetocurrentflow.
Explanation. NIL.
QuestionNumber.
34.
Whencrimping,whatchapterintheATAsystemshouldyoureferto?.
OptionA.
20.
OptionB.
24.
OptionC.
12.
CorrectAnsweris. 20.
Explanation. Chapter20is'StandardPractices'.
QuestionNumber.
35.
Interconnectcables.
OptionA.
employthinnerinsulationthanairframetypes.
OptionB.
areusedforequipmentwireintheunifiedsystem.
OptionC.
arethecablethroughtheMECtotheengine.
CorrectAnsweris. employthinnerinsulationthanairframetypes.
Explanation. CAAIPSLeaflet115.4.3.
QuestionNumber.
36.
Thefirststepforthecoaxialcabletoattachtotheendfittingis.
OptionA.
useatoolingholdbetweentheassemblyandcable.
OptionB.
theoutercoveringiscutbacktoexposethebraidedouterconductors.
OptionC.
backofftheinsulatorandconnectwithconductor.
CorrectAnsweris. theoutercoveringiscutbacktoexposethebraidedouterconductors.
Explanation. AircraftElectricalSystems3rdeditionbyEHJPalletChap4pg87.
QuestionNumber.
37.
Afireresistantcablemustmaintainadequateinsulationinafirefor.
OptionA.
10minutes.
OptionB.
5minutes.
OptionC.
30minutes.
CorrectAnsweris. 5minutes.
Explanation. CAAIPsleaflet115,page5,paragraph4.5(notethedifferencefroma'Fireproof'cablepara4.6).
QuestionNumber.
38.
Whensilvercoatedconnectorsareusedinunpressurisedpartsoftheaircraft.
OptionA.
wettrackarcingcanoccur.
OptionB.
redplaguecanoccur.
OptionC.
separationofthecoatingcanoccur.
CorrectAnsweris. redplaguecanoccur.
Explanation. RedPlague.CAAIPsLeaflet115Para.8.7.
QuestionNumber.
39.
Knucklingisaproblemonearlieraircraftcablesdueto.
OptionA.
hotstampingofcables.
OptionB.
toomuchflux.
OptionC.
wiresbeingpulledthroughtoohard.
CorrectAnsweris. wiresbeingpulledthroughtoohard.
Explanation. Externaldocument. http://www.caa.co.uk/docs/33/AIL0140.PDF
QuestionNumber.
40.
Cablecurrentratingsarebasedonaconductortemperatureriseof40Candifthemaximumdesign
ambienttemperatureiscontinuouslyexceededtheyshouldbe.
OptionA.
multipliedbythe'K'factor.
OptionB.
dividebythe'K'factor.
OptionC.
halved.
CorrectAnsweris. multipliedbythe'K'factor.
Explanation. NIL.
QuestionNumber.
41.
Whichofthefollowingtypesofelectricalwireislikelytobeusedforconnectionofthermocouples
aroundthejetpipeofaturbineengine?.
OptionA.
Nyvin.
OptionB.
Tersil.
OptionC.
Fepsil.
CorrectAnsweris. Fepsil.
Explanation. AircraftElectricalSystemsPallettPage83/4.
QuestionNumber.
42.
Themainreasonwhycrimpedjointsarepreferabletosolderedjointsis.
OptionA.
thequalityofcrimpedjointswillbeconstant.
OptionB.
nofluxisneeded.
OptionC.
thereisnoheatrequired.
CorrectAnsweris. thereisnoheatrequired.
Explanation. NIL.
QuestionNumber.
43.
Inthecableidentification'2P215A28N'thepositionoftheletterPindicates.
OptionA.
thatitisaPneumaticssystemcable.
OptionB.
thecircuitfunction.
OptionC.
whichsegmentthecableisin.
CorrectAnsweris. thecircuitfunction.
Explanation. CAAIPsLeaflet93para9.
QuestionNumber.
44.
Crimpingterminalsarecolourcoded.Thecolourindicates.
OptionA.
thetypeofcrimpingtooltobeusedonly.
OptionB.
thewiresizetobeusedwiththatcrimponly.
OptionC.
boththecrimpingtoolandthesizeofthewiretobeused.
CorrectAnsweris. boththecrimpingtoolandthesizeofthewiretobeused.
Explanation. AC6515AA&PMech.Airframehandbookpage449.
QuestionNumber.
45.
A14SWGelectricalcablewhencomparedtoa18SWGcablecancarry.
OptionA.
lesscurrent.
OptionB.
thesamecurrent.
OptionC.
morecurrent.
CorrectAnsweris. morecurrent.
Explanation. 14SWGisabiggercrosssectionalareathan18SWG.
QuestionNumber.
46.
Coaxialcablesareused.
OptionA.
astheyareabletohandlehighcurrent.
OptionB.
asthefieldsduetocurrentflowintheinnerandoutercanceleachotherout.
OptionC.
astheyproduceanelectrostaticfieldaroundthemwhichpreventsHIRFinterference.
CorrectAnsweris. asthefieldsduetocurrentflowintheinnerandoutercanceleachotherout.
Explanation. AircraftElectricalSystem3rdeditinByEHJPalletlastparaonpg86.
QuestionNumber.
47.
Directremovalconnectorpinsarefittedfromtherear.
OptionA.
arefittedfromthefrontbutremovedfromtherear.
OptionB.
andremovedfromtherear.
OptionC.
andremovedfromthefront.
CorrectAnsweris. andremovedfromtherear.
Explanation. NIL.
QuestionNumber.
48.
Wheninstallingcoaxialcable,itshouldbesecuredalongitsentirelength.
OptionA.
at2footintervals.
OptionB.
at1footintervals.
OptionC.
whereverthecablesags.
CorrectAnsweris. at2footintervals.
Explanation. NIL.
QuestionNumber.
49.
Whichofthefollowingfactorsmustbetakenintoaccountwhendeterminingthewiresizetouseforan
aircraftinstallation?.
OptionA.
Allowablepowerloss,permissiblevoltagedrop,currentcarryingcapabilityoftheconductor,typeofload(continuous
orintermittent).
OptionB.
Mechanicalstrength,allowablepowerloss,resistanceofcurrentreturnpaththroughtheaircraftstructure,permissible
voltagedrop.
OptionC.
Allowablepowerloss,resistanceofcurrentreturnpaththroughtheaircraftstructure,currentcarryingcapabilityofthe
conductor,typeofload(continuousorintermittent).
CorrectAnsweris. Mechanicalstrength,allowablepowerloss,resistanceofcurrentreturnpaththroughtheaircraftstructure,
permissiblevoltagedrop.ORAllowablepowerloss,permissiblevoltagedrop,currentcarryingcapabilityoftheconductor,typeof
load(continuousorintermittent).
Explanation. NIL.
QuestionNumber.
50.
Howshouldsplicesbearrangedifseveralaretobelocatedinanelectricalwirebundle?.
OptionA.
Enclosedinaconduit.
OptionB.
Groupedtogethertofacilitateinspection.
OptionC.
Staggeredalongthelengthofthecable.
CorrectAnsweris. Staggeredalongthelengthofthecable.
Explanation. NIL.
QuestionNumber.
51.
Whenapproved,splicesmaybeusedtorepairmanufacturedharnessesofinstalledwiring.The
maximumnumberofsplicespermittedbetweenanytwoconnectorsis.
OptionA.
two.
OptionB.
one.
OptionC.
three.
CorrectAnsweris. one.
Explanation. AC43para.11167(c).
QuestionNumber.
52.
ThemostcommonmethodofattachingapinorsockettoanindividualwireinanMSelectrical
connectorisby.
OptionA.
crimping.
OptionB.
soldering.
OptionC.
crimpingandsoldering.
CorrectAnsweris. crimping.
Explanation. NIL.
QuestionNumber.
53.
ThepinsectionofanAN/MSconnectorisnormallyinstalledon.
OptionA.
thepowersupplysideofthecircuit.
OptionB.
eithersideofacircuit(makesnodifference).
OptionC.
thegroundsideofthecircuit.
CorrectAnsweris. thegroundsideofthecircuit.
Explanation. NIL.
QuestionNumber.
54.
Theprimaryconsiderationswhenselectingelectriccablesizeare.
OptionA.
thevoltageandamperageoftheloaditmustcarry.
OptionB.
thesystemvoltageandcablelength.
OptionC.
currentcarryingcapacityandallowablevoltagedrop.
CorrectAnsweris. currentcarryingcapacityandallowablevoltagedrop.
Explanation. NIL.
QuestionNumber.
55.
Howdoestheroutingofcoaxialcablesdifferfromtheroutingofelectricalwires?.
OptionA.
Coaxialcablesareroutedatrightanglestostringersandribs.
OptionB.
Coaxialcablesareroutedasdirectlyaspossible.
OptionC.
Coaxialcablesareroutedparallelwithstringersandribs.
CorrectAnsweris. Coaxialcablesareroutedasdirectlyaspossible.
Explanation. NIL.
QuestionNumber.
56.
ThesocketsectionofanAN/MSconnectorisnormallyinstalledon.
OptionA.
thepowersupplysideofthecircuit.
OptionB.
thegroundsideofthecircuit.
OptionC.
eithersideofacircuit(makesnodifference).
CorrectAnsweris. thepowersupplysideofthecircuit.
Explanation. NIL.
QuestionNumber.
57.
IntheAmericanWireGauge(AWG)systemofnumbersusedtodesignateelectricalwiresizes,the
numberassignedtoasizeisrelatedtoits.
OptionA.
crosssectionalarea.
OptionB.
combinedresistanceandcurrentcarryingcapacity.
OptionC.
currentcarryingcapacity.
CorrectAnsweris. crosssectionalarea.
Explanation. NIL.
QuestionNumber.
58.
Whereelectricalcablespassthroughholesinbulkheads,formers,ribs,firewallsetc.,thewiresshouldbe
protectedfromchafingby.
OptionA.
wrappingwithelectricaltape.
OptionB.
wrappingwithplastic.
OptionC.
usingasuitablegrommet.
CorrectAnsweris. usingasuitablegrommet.
Explanation. NIL.
12.
QuestionNumber.
1.
Whencarbonisfullydissolvedinironandthereforeuniformlydistributedinsolidsolution,the
metallurgicalstructureiscalled.
OptionA.
Ferrite.
OptionB.
Austenite.
OptionC.
Pearlite.
CorrectAnsweris. Austenite.
Explanation. NIL.
QuestionNumber.
2.
Whenonecarbonatomchemicallycombineswith3ironatoms,theresultiscalled.
OptionA.
Martensite.
OptionB.
Pearlite.
OptionC.
CementiteorIronCarbide.
CorrectAnsweris. CementiteorIronCarbide.
Explanation. NIL.
QuestionNumber.
3.
Cementitelaminatedwithferriteinalternatelayersproduces.
OptionA.
Ferrite/Iron.
OptionB.
Pearlite.
OptionC.
Martensite.
CorrectAnsweris. Pearlite.
Explanation. NIL.
QuestionNumber.
4.
Pearlitecombinesthepropertiesof.
OptionA.
martensiteandironcarbide.
OptionB.
cementiteandMartensite.
OptionC.
ferriteandcementite.
CorrectAnsweris. ferriteandcementite.
Explanation. NIL.
QuestionNumber.
5.
Theamountofcarbonnecessarytoproduceatotallypearliticstructureis.
OptionA.
1.0%.
OptionB.
0.83%.
OptionC.
1.83%.
CorrectAnsweris. 0.83%.
Explanation. NIL.
QuestionNumber.
6.
Thepropertiesofferriticmetalarethatitisboth.
OptionA.
strongwithoutbeingbrittle.
OptionB.
strongbuttoohardandbrittle.
OptionC.
softandweak.
CorrectAnsweris. softandweak.
Explanation. NIL.
QuestionNumber.
7.
Thepropertiesofcementitemetalarethatitisboth.
OptionA.
softandweak.
OptionB.
strongbuttoohardandbrittle.
OptionC.
strongwithoutbeingbrittle.
CorrectAnsweris. strongbuttoohardandbrittle.
Explanation. NIL.
QuestionNumber.
8.
Thepropertiesofpearliticmetalarethatitisboth.
OptionA.
softandweak.
OptionB.
strongwithoutbeingbrittle.
OptionC.
strongbuttooandhardandbrittle.
CorrectAnsweris. strongwithoutbeingbrittle.
Explanation. NIL.
QuestionNumber.
9.
Whenheatingastraightcarbonsteel,thereisahesitation(slightpause)inthetemperaturerisebeforeit
increasesafurther200oC.Thishesitationisknownasthe.
OptionA.
LowerCriticalPoint.
OptionB.
UpperCriticalPoint.
OptionC.
EutecticPoint.
CorrectAnsweris. LowerCriticalPoint.
Explanation. NIL.
QuestionNumber.
10.
Referringtoairon/carbonphasediagram,whentalkingaboutU.C.PandL.C.P,thepointwherethetwo
meetisknownasthe.
OptionA.
eutecticpoint.
OptionB.
hesitationpoint.
OptionC.
pointofnoreturn.
CorrectAnsweris. eutecticpoint.
Explanation. NIL.