Professional Documents
Culture Documents
& Engineering
Instructor: Dipak Maity (PhD)
Email: dipakmaity@gmail.com
dipak.maity@snu.edu.in
Ph No. 9999144850
LECTURES
Time: Mon 1 pm (EE); 4pm (ECE)
Tue 10 am (EE); 1pm (ECE)
Wed 10 am (EE); 1pm (ECE)
Location: CR102 (EE); CR108 (ECE)
Activities:
50 Lectures
Announce reading and homework
Take quizzes, midterm and final*
*Make-ups given only for emergencies.
*Discuss potential conflicts beforehand.
GRADING
Assignment / Home work
10%
Final
30%
Course Objective...
Introduce fundamental concepts in materials science
and engineering
COURSE MATERIAL
Required text:
Materials Science and Engineering
Historical Perspective
Stone Bronze Iron Advanced materials
Beginning of the Material Science - People began to make tools
from stone Start of the Stone Age about two million years ago.
Natural materials: stone, wood, clay etc.
The Stone Age ended about 5000 years ago with introduction of
Bronze which is an alloy (copper + tin).
The Iron Age began about 3000 years ago and continues today.
iron and steel
Advanced materials: new types of materials introduced
ceramic, semiconductors, polymers, composites
Processing
Structure
Properties
Performance
Hardness (BHN)
600
500
400
(a)
(b)
4m
300
200
30m
(c)
30m
100
0.01 0.1
30m
1
10 100 1000
Cooling Rate (C/s)
STRUCTURE
Subatomic level: Electronic structure of individual atoms that defines
interaction among atoms (interatomic bonding).
Atomic level: Arrangement of atoms in materials (for the same atoms
can have different properties, e.g. two forms of carbon: graphite and
diamond)
Microscopic structure: Arrangement of small grains of material that
can be identified by microscopy.
Macroscopic structure: Structural elements that may be viewed with
the naked eye (0.11mm).
STRUCTURE
Structure...has many dimensions...
Structural feature
atomic bonding
Dimension (m)
< 10
missing/extra atoms
crystals (ordered atoms)
second phase particles
crystal texturing
10
10
10
-8
-8
> 10
-10
-10
-10
-10
-1
-4
-6
PROPERTIES
Properties are the way the material responds to the environment
and external forces.
Mechanical properties response to mechanical forces,
strength, etc.
Electrical and magnetic properties - response electrical and
magnetic fields, conductivity, etc.
Thermal properties - are related to transmission of heat and heat
capacity.
Optical properties - include to absorption, transmission and
scattering of light.
Chemical stability - in contact with the environment - corrosion
resistance. (Deteriorative properties: Chemical reactivity of materials)
Composition, Bonding, Crystal Structure & Microstructure DEFINE
Materials Properties
ELECTRICAL
THERMAL
Thermal Conductivity
of Copper:
Adapted from
Fig. 19.4W, Callister
6e. (Courtesy of
Lockheed Aerospace
Ceramics Systems,
Sunnyvale, CA)
(Note: "W" denotes
fig. is on CD-ROM.)
Magnetic Storage:
MAGNETIC
--Recording medium
is magnetized by
recording head.
Magnetic Permeability
vs. Composition:
--Adding 3 atomic % Si
makes Fe a better
recording medium!
Transmittance:
OPTICAL
polycrystal:
low porosity
polycrystal:
high porosity
Large scattering
of light
No Scattering
Of light
Adapted from Fig. 1.2,
Callister 6e.
(Specimen preparation,
P.A. Lessing; photo by J.
Telford.)
DETERIORATIVE
Stress & Saltwater...
--causes cracks!
slows
crack speed in salt water!
Heat treatment:
--material:
4m
7150-T651 Al "alloy"
(Zn,Cu,Mg,Zr)
Adapted from Fig. 11.24,
Callister 6e. (Fig. 11.24 provided courtesy of G.H.
Narayanan and A.G. Miller, Boeing Commercial
Airplane Company.)
Classification of Materials
Metals are typically hard when they are in their solid form
They are usually shiny or lustrous (reflecting light).
Metals are typically heavy; that is, they have relatively high density.
They are strong, malleable (able to be formed and shaped) and ductile
(easily drawn or bent).
They are good conductors of both heat and electricity.
Forms metallic bond (electron sea' that "glues" the ions together)
Ceramic:
porcelain, glass.
Heat resistant, insulator and chemically inert than metal and polymer
Ceramics are hard but brittle and mostly ionic solid or mixed bonding
Polymers
Covalent forces and week van der Walls forces
Organic based on C & H and have large molecular structure.
Composites
Consists of more than one material type.
A composite is designed to display a combination of the best
characteristics of each of the components materials.
Fiber glass, Cermet etc. Glass fibers are embedded in polymer.
Alloy
An alloy is a solid solution or homogeneous mixture of two or more
elements (metallic and non metallic)
At least one component should be metal
Not chemically bonded
An alloy could be harder, softer, stronger, less easily corroded, and so
forth, than the individual metals composing it.
Examples: Brass is an alloy of Cu and Zn, Bronze (Cu and Sn)
Compound
A compound is a substance formed due to the chemical union (a
chemical reaction) between two or more atoms or molecules. e.g.Water
Semiconductors
Conductivity between conductor and insulator. Si, Ge, GaAs. (Covalent)
Negative resistance coefficient with temperature
Conductivity could be modulated by doping (n-type, p-type)
Biomaterials
All materials. (materials used for lasers, ICs, LCD, solar cells, LEDs etc.)
Modern materials needs
Energy materials (solar cells, Li-ion batteries, fuel cells etc)
Pick Application
2.
Properties
3.
Material