Professional Documents
Culture Documents
Integrator
Software mastering
Reviewing
Reviewing
Reviewing
Reviewing
Reviewing
Reviewing
Reviewing
process description
Process Flow Diagram (PFD)
material and heat balance
physical and thermodynamically properties
process control philosophy
operating philosophy
critical equipment data sheet
Basic Engineering
Reviewing
Reviewing
Reviewing
Reviewing
Reviewing
Reviewing
Reviewing
final PFD
final
preliminary P&ID
preliminary plot plan
equipment data sheet
preliminary hazardous area classification
piping material classification
Detail Engineering
Construction work
Rotating equipment
Pumps
Compressor
Fans and blowers
Steam turbine
Tank mixer
Other
Package equipment
Water Treatment Packaged
IA / PA Plant
Boiler Plant
Material Handling Packaged
Combustion Packaged
Other
Static equipment
Vessel
Tank
Heat exchanger
Column
Drum
Competencies
Design stage :
Reviewing feasibility study for application of rotating
machinery when necessary
Reviewing preliminary design and engineering data required
for other disciplines such as equipment loading data, piping
tapings data, etc
Reviewing basic design, engineering data, criteria, and
conditions and make clarification if required
Reviewing requisition, specifications, and vendor list if
required
Reviewing simulation of machinery failure
Reviewing specification sheets or data sheets
Clarify and evaluate bidders technical proposals and review
technical bid tabulation with recommendation
Coordinate interface design and engineering matters
between vendors and other disciplines
Finalizing operating conditions for the machinery with
process engineer when necessary
Reviewing technical documents for purchase order
Reviewing filed installation specification and/or procedures
Clarify and confirm scope of work, design/engineering
matters, and schedules with successful vendors at kick-off
meeting
Involved in cost control for static, package, rotating
machineries to be handled
Involved in schedule control for static, package, rotating
machineries to be handled and man-hour control
Software mastering
Having ability to do simulation using software as following :
Disasu for Vessel
Compress for Vessel
HTRI for Heat Exchanger Thermal Rating
Aspen B-JAC for Heat Exchanger Mechanical Design
Code for Tank
Carrier for HVAC
Detail Engineering
Construction work
Use the I/Os (IS and Non-IS for DCS / ESD / F&G etc) area
wise for arriving cables quantity
Check for the no. of spare cores/pairs to be considered for
multi-core cables
Consider to package equipment cables (from package to
panel) including vibration sensor cables and RTD cables
Consider cables from flare packages (including
Thermocouple cables)
Check for any other area cables to be taken into account
Arrive the No. of JBs based on the total multi-pair cables and
the average distance of the cable
Consider the No. of cable glands for branch cable both ends
and on multi-pair cable both ends
Identify the number of process instruments and arrive the
quantity
Obtain the no. and type of detectors for the plant area and
buildings
Check whether any additional I/Os to be considered for HVAC
systems
Check whether any additional pressure transmitters to be
considered by Instrumentation for HSE requirements
The define the scope clearly for Deluge valves, Fusible plugs
etc. between HSE and Instrumentation
Obtain the pressure and temperature parameters for all the
valves (Control valves, Shutdown valves, Blow down Valves,
Motor Operated valves, Safety relief valves etc) and
Ultrasonic flow meters, Analyzers, FISCAL metering systems,
Tank gauging systems etc
Obtain process parameters for Gas Chromatograph, FISCAL
meters etc
P&ID mark-ups changes to check for any change in
quantities / PMS / Sizes etc
Study the project technical document (Common one) which
is more important to identify the special requirements like
Commissioning period, spares requirement philosophy,
Training requirement etc. to be furnished in Requisition
After receiving the ITB documents, please check the ITB
Documents Index to know overall picture of the documents,
including other disciplines (like Electrical system design
philosophy, Ball valves, Globe valves, Butterfly valves specs
etc., building Layouts, Package specifications etc.)
Points To Note