Professional Documents
Culture Documents
SECTION
PAGE
1. Introduction ........................................................................................................................................................
2.&XVWRPHU6HUYLFH ...................................................................................................................................
7 - 16
17 - 23
24 - 25
Ducab is listed in the following publication issued by the Department of Trade and Industry of
the United Kingdom.
THE DTI QA REGISTER - PRODUCTS AND SERVICES LIST
Only those companies whose quality system is assessed and certied by U.K. accredited certication bodies
appear in the above publication.
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INTRODUCTION
Established in 1979, Ducab is the leading cable manufacturing company in the region and is equally owned by the
Governments of Dubai and Abu Dhabi. Ducab has three major manufacturing facilities that support it's continuous
growth, one in Jebel Ali and two in Abu Dhabi Industrial City. Ducab-HV, inaugurated in November 2011, is a joint venture
between Ducab, ADWEA and DEWA offering High Voltage cable systems up to 400 kV. Ducab-HV will sell cable systems
in the voltage range 66kV (66,000 Volts) to 400kV (400,000 Volts) covering the highest voltage currently used in the
GCC.
To meet the growing demand of customers around the region and the world, Ducab continues to expand its world-class
facilities across the Middle East, North Africa, Europe and India. Ducab prides itself on setting and maintaining the
highest quality standards of power cables. Experienced and highly skilled employees operate state-of-the-art equipment,
and conduct extensive testing at every phase of production.
When it comes to advanced cable solutions, Ducab continues its status as the superbrand across the world in 40
countries. Ducab product range covers High Voltage cables up to 400kV, Ducab Powerplus Medium Voltage cables up
to 33kV, Low Voltage power cables, Control & Auxiliary, Wiring and Lead-Sheathed cables, Ducab Smokemaster - Low
Smoke Zero Halogen Cables, and Ducab Flam BICC (Fire Resistance cables), DuFlex cables, Instrumentation and Pilot
cables, Cable components and cable accessories, Installation of cables, as well as Copper rod manufactured in Ducabs
own Copper rod plant.
This catalogue provides working information on Powerplus Medium Voltage cables (OGP). Separate catalogues are
available for the remaining range of Ducab Cables.
ORDERING ADVICE
Due to the wide range of cables in the catalogue, it is advisable, when ordering, to provide as much information as
possible. Please use the following table as a guide:
1.
2.
Voltage designation.
3.
Number of cores.
4.
Conductor size.
5.
6.
7.
Any other special requirement, e.g. special PVC sheath material, drum weight limitation, etc.
* Cables are normally supplied in lengths of 100 metres, 500 metres and 1000 metres depending on conductor size.
Other lengths can be supplied if required.
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CUSTOMER SERVICE
Ducab is the premier cable manufacturer in the United Arab Emirates and, since 1979, has been meeting the
requirements of customers throughout the GCC, Middle East and Asian markets. Ducab cables are preferred for the
following reasons:
PRODUCT QUALITY
Ducab is committed to supplying its customers with the highest quality of product and of service. Ducabs cables have
been type approved by recognized certifying bodies such as BASEC UK (British Approval Service for Cables), Lloyds
Register of the UK, KEMA Netherland, LPCB UK ( Loss Prevention Certification Board), ESMA
(Emirates Authority for standardization and Metrology). They fully conform to BS, IEC other
international and national specifications.
In addition, Ducab was presented with the Dubai Quality Award 1994, for the best local industrial
company of the year. Ducab won Dubai Quality Gold Category award twice, in 1998 and in 2004.
The Gold Award rewards the most distinguished companies which are judged to be world class
and Ducab is the only manufacturing company in the region to win such acclaim.
Ducab has won the Sheikh Mohammed Bin Rashid Al Maktoum (MRM) Business Excellence Award in manufacturing
category in 2009. Recognizing quality products and services, Ducab has also won the Superbrand award for 4 years
consecutively from 2009.
RELIABILITY
Specifying the right cable for a particular application is the first step. The key to reliability however, is in the manufacturing
process. The cable must be free from material and manufacturing defects, and weaknesses that will be revealed in
service.
Ducab constantly monitors its manufacturing processes and operates stringent quality assurance procedures to give
long term reliability. This is of vital significance where cables are to be installed in locations where future access would
be difficult and this is where Ducabs reputation and resources give peace of mind.
PERFORMANCE
Optimum cable performance can be provided only by a company such as Ducab, with access to the latest developments
in materials technology. In addition, Ducabs knowledge of application requirements throughout the Middle and Far East
is an assurance of high performance.
Our experienced Technical Staff can provide guidance on cable selection and installation and can ensure that you get
the right cable for the job.
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Safety which is a recognition of Ducab winning 10 consecutive annual Gold awards and acknowledges Ducabs total
commitment to health and safety. In 2002, Ducab was declared the joint winner of the Manufacturing Industry Sector
Award from RoSPA.
Ducab is the first organisation in the Middle East to receive accreditation to OHSAS 18001 by BASEC (British Approvals
Service for Cables). Certification to OHSAS 18001 provides a recognisable Occupational Health and Safety Management
standard against which an organisations management systems can be assessed and certified. Based on the structure
of OHSAS 18001, the standard requires continual improvement in health and safety related activities.
BASEC CERTIFICATION
Ducab is also proud to hold a Process capability certification issued by BASEC (British Approvals Service for Cables)
for several cables in its product range.
DUCAB SHAREEK
Ducabs customer satisfaction programme is designed to ensure that customers receive a
consistently high level of service from Ducabs dedicated staff.
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Cable Selection
It is essential that any design of a cable system selected for a particular project or a distribution system is
suitable for its intended use. Choice needs to be based on a range of factors including installation specications,
local regulations and the required performance characteristics, some of which are shown below:
normal current load
maximum fault current and its duration under fault conditions
voltage grade
subsoil conditions for underground installations e.g., presence of water, soil temperature and thermal
resistivity, possible attack of rodents, termites etc.
cable re performance requirements
compatibility with an existing distribution system
In the tables in the next section, cable constructions and performance features correspond to IEC 60502-2
Standard and Ducabs in-house quality norms.
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Cable Selection
Insulation
All Ducabs MV and HV cables feature DFI XLPE insulation which is virtually discharge free,
ensuring a long and trouble-free service life.
The insulation is extruded and dry cured to meet the requirements of the standards and/or customer
specication. A high degree of concentricity is assured through the use of x-ray monitoring device during
extrusion. The XLPE insulation is capable of operating continuously at 90C.
Insulation Screen
This is a layer of cross-linkable semi-conducting compound extruded directly over the insulation at
the same time when the conductor screen and XLPE insulation are extruded. This semi-conducting screen
is cold strippable but fully bonded screens may be provided, if specied.
Metallic Screen
The metallic screen can be a helically applied copper tape or a number of copper wires applied with a
lay or a combination of tape and wires applied over the semi-conducting screen. The metallic screen
provides the earth fault current path and it is of a cross section designed as per customers specication.
In case of three core cables, phase identication tapes (red/yellow/blue) are generally longitudinally
applied under the metallic screen.
Laying up
In the case of three core cables, the three cores identied as red, yellow and blue are laid up together
with polypropylene string llers at the interstices between the three cores. A binder e.g., polyester tape is
wrapped round the assembly to form a compact circular cable during this process.
Lead Sheath
The material of lead sheath is lead alloy grade PB021K of composition as given in BS EN12548
(erstwhile known as alloy E). The thickness of the lead sheath is in accordance with EEMUA
(Publication no. 133). The lead sheath perform the mechanical function of acting as a barrier to entry of
hydrocarbons. In addition, it can also be engaged to perform the electrical function of sharing the earth
fault current with the armour.
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Bedding Sheath
Black polyvinyl chloride (PVC) or Polyethylene (PE) Compound is extruded over the laid up 3 core
cable or on the screened single core cables.
Armouring
This process is not applicable if an unarmoured cable is specied. If armour is required, then following
variations are possible:
Single Core Cables:
Aluminium armour wires applied all round the cable with a lay.
Three Core Cables:
a) Galvanised Steel Wires applied all round the cable with a lay.
b) Galvanised Steel Tapes applied helically to provide coverage all round the cable.
Oversheath
This is an extruded layer of black PVC (Type ST2) or PE (Type ST 3 or ST7) as required by customer
specication. The oversheath has an embossed legend in two or more lines appropriate for the cable.
Special Features
The cable as a whole or its specic cores or other design elements can vary in a number of ways to
meet specic customer needs. The following are some examples, and by no means an exhaustive list of
special features possible:
Longitudinal and radial water blocking of conductors, cores or complete cable.
Extra water-tree retardant XLPE insulation
PVC oversheath with:
a) reduced ame propagation (RP) and low HCL (LHCL) emission properties
b) anti-termite properties
Ducab Smokemaster Low Smoke and Fume construction using zero-halogen bedding and
oversheath
Oversheath of red colour with sulphide-resistant and/or UV resistant properties
Graphite coated oversheath
Embossed legend as per customer specication
Metre length marking
BICC
0.38
0.43
0.34
0.38
f/Km
mA/m
230
196
10.1
285
231
13.6
345
271
285
0.49
0.43
0.12
0.247
0.193
95
17.2
396
303
320
0.53
0.47
0.11
0.196
0.153
120
Table 2
21.5
451
334
365
0.58
0.51
0.11
0.159
0.124
150
26.5
506
365
405
0.63
0.56
0.11
0.128
0.0991
185
34.4
598
418
463
0.69
0.61
0.11
0.0982
0.0754
240
42.9
681
445
500
0.71
0.63
0.1
0.0791
0.0601
300
57.2
77.
472
562
0.74
0.65
0.1
0.0632
0.047
400
71.5
865
507
613
0.78
0.69
0.1
0.051
0.0366
500
90.1
957
552
656
0.83
0.73
0.1
0.0417
0.0283
630
BICC
0.49
0.43
227
304
13.6
191
248
10.1
161
203
7.15
kA
267
0.43
0.38
227
0.12
0.247
95
0.193
0.342
0.13
0.268
70
A
A
187
0.38
0.13
0.34
0.494
0.387
50
17.2
258
345
303
472
681
57.2
42.9
34.4
26.5
21.5
534
0.74
418
598
481
0.71
378
524
436
0.69
0.65
0.01
0.63
0.01
0.61
0.063
0.079
400
0.047
0.011
300
0.06
0.0982
240
0.0754
329
451
383
0.63
0.56
0.128
0.11
185
0.0991
294
396
338
0.58
0/51
0.47
0.53
0.11
0.159
150
0.124
0.196
0.11
120
0.153
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
1. Laid Direct, Ground Temp. 30C & Thermal resistivity = 1.2C m/W
depth of laying = 0.8m, laid singly
ohm/Km
mm2
3.6/6 (7.2) kV Three core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 And EEMUA 133 Spec.
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
0.13
0.13
ohm/Km
196
0.342
0.494
ohm/Km
0.268
0.387
ohm/Km
70
50
mm2
3.6/6 (17.5) kV Single core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 And EEMUA 133 Spec.
Table 1
Cable Data
115
1049
587
699
0.89
0.79
0.09
0.038
0.0221
800
143
1132
614
742
0.96
0.85
0.09
0.029
0.0176
1000
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BICC
ohm/Km
ohm/Km
ohm/Km
f/Km
mA/m
kA
0.342
0.13
0.29
0.493
0.14
0.25
7.15
230
196
196
10.1
285
231
240
0.55
0.268
0.387
0.47
70
50
13.6
345
271
285
0.66
0.35
0.12
0.246
0.193
95
396
303
320
0.72
0.38
0.12
0.196
0.153
120
451
334
365
0.77
0.41
0.12
0.16
0.124
150
Table 4
26.5
506
365
405
0.89
0.47
0.11
0.127
0.0991
185
34.4
598
418
463
0.96
0.51
0.11
0.098
0.0754
240
42.9
681
445
501
1.00
0.54
0.10
0.079
0.0601
300
57.2
773
472
562
1.10
0.58
0.10
0.063
0.047
400
71.5
856
507
613
1.20
0.66
0.10
0.05
0.0366
500
0.029
0.09
0.039
0.09
0.78
1.50
0.10
0.74
1.40
90.1
957
552
656
115
1049
587
699
0.0176
0.0221
0.041
0.0283
ohm/Km
f/Km
mA/m
kA
7.15
10.1
248
191
227
0.55
0.29
0.11
0.342
0.268
70
13.6
304
227
267
0.66
0.35
0.1
0.247
0.193
95
17.2
345
258
303
0.72
0.38
0.1
0.196
0.153
120
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
203
161
187
0.47
0.493
ohm/Km
0.387
ohm/Km
50
mm2
21.5
396
294
338
0.77
0.41
0.09
0.16
0.124
150
26.5
451
329
383
0.89
0.47
0.09
0.128
0.0991
185
34.4
524
378
436
0.96
0.51
0.09
0.098
0.0754
240
42.9
598
418
481
1.0
0.54
0.09
0.078
0.0601
300
57.2
681
472
534
1.1
0.58
0.08
0.064
0.047
400
143
1132
614
742
1.50
0.80
1000
800
630
6/10 (12) kV Three core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 And EEMUA 133 Spec.
17.2
21.5
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
mm2
6/10 (12) kV Single core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 And EEMUA 133 Spec.
Table 3
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0.51
0.22
0.6
ohm/Km
ohm/Km
f/Km
mA/m
A
kA
230
196
70
10.1
285
231
240
0.68
0.25
0.36
0.14
0.342
0.268
95
13.6
345
271
285
0.77
0.28
0.27
0.13
0.247
0.193
120
17.2
396
303
320
0.85
0.31
0.2
0.12
0.196
0.153
Table 6
150
21.5
451
334
365
0.9
0.33
0.19
0.12
0.159
0.124
185
26.5
506
365
405
1.0
0.36
0.16
0.12
0.127
0.0991
240
34.4
598
418
463
1.1
0.41
0.14
0.11
0.098
0.0754
300
42.9
681
445
516
1.2
0.44
0.13
0.11
0.078
0.0601
400
57.2
773
472
579
1.3
0.49
0.11
0.11
0.063
0.047
500
71.5
856
507
632
1.5
0.54
0.11
0.1
0.05
0.0366
630
90.1
957
552
676
1.6
0.59
0.11
0.1
0.041
0.0283
ohm/Km
f/Km
mA/m
A
kA
BICC
7.15
203
161
187
0.493
10.1
248
191
227
0.68
0.25
0.36
0.11
0.342
0.268
70
13.6
304
227
267
0.77
0.28
0.27
0.11
0.247
0.193
95
17.2
345
258
303
0.85
0.31
0.22
0.1
0.196
0.153
120
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
0.51
ohm/Km
0.12
ohm/Km
0.387
ohm/Km
50
mm2
21.5
396
294
338
0.9
0.33
0.19
0.1
0.159
0.124
150
0.41
1.1
0.36
1.0
26.5
451
329
34.4
524
378
436
0.14
0.16
383
0.09
0.098
0.0754
240
0.1
0.128
0.0991
185
0.09
0.11
0.49
1.3
0.09
0.12
0.44
1.2
42.9
598
418
57.2
681
472
534
0.064
0.079
400
115
1049
587
721
1.9
0.68
0.09
0.09
0.039
0.047
481
800
0.0221
0.0601
300
8.7/15 (17.5) kV Three core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 & EEMUA 133 Spec.
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
0.14
ohm/Km
0.494
ohm/Km
50
0.387
mm2
8.7/15 (17.5) kV Single core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 & EEMUA 133 Spec.
Table 5
1000
143
1132
614
765
2.0
0.72
0.09
0.09
0.029
0.0176
Go To Contents Page
BICC
0.18
0.68
ohm/Km
ohm/Km
f/Km
mA/m
239
7.15
A
kA
70
10.1
294
231
240
0.79
0.21
0.37
0.14
0.342
0.268
95
13.6
350
271
285
0.87
0.23
0.28
0.13
0.247
0.193
120
17.2
405
303
320
0.94
0.25
0.23
0.13
0.196
0.153
150
Table 8
185
515
26.5
21.5
356
401
1.1
0.29
0.17
0.12
0.127
0.0991
451
329
365
1.0
0.27
0.2
0.12
0.159
0.124
240
34.4
598
401
454
1.2
0.32
0.15
0.12
0.098
0.0754
300
42.9
672
436
507
1.3
0.35
0.14
0.11
0.079
0.0601
400
57.2
764
472
570
1.5
0.39
0.12
0.11
0.063
0.047
500
71.5
865
507
623
1.6
0.43
0.12
0.11
0.05
0.0366
630
90.5
966
543
676
1.8
0.48
0.11
0.1
0.04
0.0283
800
115
1049
596
721
2.0
0.53
0.1
0.1
0.039
0.0221
ohm/Km
ohm/Km
f/Km
mA/m
kA
7.15
207
165
10.1
253
200
227
0.79
0.21
0.36
0.12
0.342
70
0.268
13.6
304
231
263
0.87
0.23
0.27
0.11
0.247
95
0.193
17.2
350
267
298
0.94
0.25
0.22
0.11
0.196
120
0.153
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90 C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250 C.
187
0.12
ohm/Km
0.493
ohm/Km
50
0.387
mm2
21.5
396
298
334
1.0
0.27
0.19
0.1
0.159
150
0.124
26.5
451
338
374
1.1
0.29
0.16
0.1
0.127
185
0.0991
34.4
524
383
427
1.2
0.32
0.14
0.1
0.098
240
0.0754
42.9
598
427
472
1.3
0.35
0.12
0.09
0.079
300
0.0601
0.064
57.2
674
461
530
1.3
0.35
0.11
0.09
1000
143
1132
614
765
2.2
0.58
0.1
0.09
0.029
0.0176
400
0.047
12/20 (24) kV Three core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 & EEMUA 133 Spec.
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
187
196
0.15
0.494
0.52
ohm/Km
50
ohm/Km
mm2
12/20 (24) kV Single core Copper conductors, XLPE Insulated, Lead sheathed Cables, To IEC 60502-2 & EEMUA 133 Spec.
Table 7
Go To Contents Page
1
ohm/Km
ohm/Km
ohm/Km
f/Km
mA/m
207
187
196
0.8
0.14
0.16
0.494
0.387
50
10.1
254
231
240
0.9
0.16
0.15
0.342
0.268
70
13.6
305
267
285
1.0
0.18
0.14
0.247
0.193
95
17.2
360
303
320
1.1
0.19
0.14
0.196
0.153
120
21.5
411
329
365
1.1
0.2
0.13
0.159
0.124
150
Table 10
26.5
466
356
401
1.2
0.22
0.13
0.127
0.0991
185
34.4
550
401
454
1.4
0.24
0.12
0.0982
0.0754
240
42.9
626
436
492
1.5
0.26
0.12
0.0791
0.0601
300
57.2
719
472
553
1.6
0.29
0.11
0.0632
0.047
400
71.5
829
507
604
1.8
0.32
0.11
0.051
0.0366
500
90.1
956
543
656
2.0
0.35
0.11
0.0417
0.0283
630
0.16
0.14
0.14
0.8
ohm/Km
f/Km
mA/m
160
A
A
kA
10.1
248
191
227
0.9
0.342
13.6
304
227
267
1.0
0.18
0.12
0.247
0.193
95
17.2
345
258
303
1.1
0.19
0.12
0.196
0.153
120
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
7.15
202
187
1. Laid Direct in Ground Temp. 30C & Thermal Resistivity = 1.2C m/W A
depth of laying = 0.8m, laid in Trefoil touching
0.13
0.493
ohm/Km
0.268
0.387
ohm/Km
70
50
mm2
21.5
396
294
338
1.1
0.2
0.11
0.159
0.124
150
26.5
462
322
379
1.1
0.2
0.11
0.128
0.0991
185
34.4
533
366
431
1.2
0.22
0.1
0.098
0.0754
240
1000
300
115
1092
596
699
2.3
0.4
0.09
0.038
42.9
599
405
477
1.3
0.23
0.1
0.079
57.2
671
448
527
1.5
0.26
0.1
0.064
0.047
400
143
1210
623
742
2.5
0.44
0.09
0.029
0.0221 0.0176
800
0.0601
18/30(36) kV Three core Copper conductors, XLPE Insulated, To IEC 60502-2 And EEMUA 133 Spec.
FOR ALL CABLES THE MAXIMUM CONDUCTOR OPERATING TEMPERATURE IS 90C AND LIMITIG CONDUCTOR TEMPERATURE AFTER SHORT CIRCUIT IS 250C.
mm2
18/30(36) kV Single core Copper conductors, XLPE Insulated, To IEC 60502-2 And EEMUA 133 Spec.
Table 9
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BICC
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Cable Data
XLPE INSULATED CABLE TO IEC 60502-2 & EEMUA 133
Uo/U(Um) = 3.6/6(7.2) OR 3.8/6.6(7.2) kV
Table 11
3600/6000V cable, stranded copper conductors, copper tape screen, lead sheath,
PVC separation sheath, single wire armoured, PVC sheath
THREE CORE
SINGLE CORE
Nominal area of
conductor
BICC
Approximate Diameter
Under
armour
mm
Over
armour
mm
Overall
mm2
Over
lead
mm
50
70
95
120
150
185
240
300
400
500
630
800
1000
18.9
20.8
22.3
23.8
25.5
27.2
29.8
32.7
36.2
39.8
43.9
48.1
53.6
20.9
22.8
24.3
25.8
27.5
29.2
31.8
34.7
38.2
41.8
46.1
50.5
56.1
24.1
26.0
27.5
29.8
31.5
33.2
35.8
38.7
43.2
46.8
51.1
55.5
61.1
27.0
29.0
30.7
33.0
34.9
36.8
39.6
42.6
47.3
51.5
55.8
60.4
66.4
50
70
95
120
150
185
240
300
400
38.9
42.7
46.2
49.6
53.0
56.9
62.3
68.5
76.0
40.9
44.9
48.4
52.0
55.6
59.5
64.9
71.5
79.2
45.7
49.8
53.3
56.9
60.5
64.4
71.0
77.6
85.3
50.0
54.3
58.2
61.9
65.7
70.0
77.0
83.9
92.2
mm
1
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Cable Data
XLPE INSULATED CABLE TO IEC 60502-2 & EEMUA 133
Uo/U(Um) = 6/10(12) OR 6.35/11(12) kV
Table 12
6000/10000V cable, stranded copper conductors, copper tape screen, lead sheath,
PVC separation sheath, single wire armoured, PVC sheath
THREE CORE
SINGLE CORE
Nominal area of
conductor
1
Approximate Diameter
Under
armour
mm
Over
armour
mm
Overall
mm2
Over
lead
mm
50
70
95
120
150
185
240
300
400
500
630
800
1000
20.9
22.6
24.3
25.8
27.3
29.2
31.6
33.9
37.0
40.2
44.3
48.5
54.0
22.9
24.6
26.3
27.8
29.3
31.2
33.6
35.9
39.0
42.2
46.5
50.9
56.5
26.1
27.8
30.3
31.8
33.3
35.2
37.6
40.9
44.0
47.2
51.5
55.9
61.5
29.1
31.0
33.7
35.2
36.9
38.8
41.4
44.8
48.1
51.7
56.2
61.0
67.0
50
70
95
120
150
185
240
300
400
43.6
47.4
50.9
54.3
57.8
61.6
66.8
71.9
78.5
46.2
49.6
53.3
56.9
60.4
64.2
69.6
74.9
81.9
51.1
54.5
58.2
61.8
66.7
70.3
75.7
81.0
88.0
55.5
59.4
63.2
67.2
72.3
76.3
81.8
87.5
95.1
mm
BICC
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Cable Data
XLPE INSULATED CABLE TO IEC 60502-2 & EEMUA 133
Uo/U(Um) = 8.7/15(17.5) kV
Table 13
8700/15000V cable, stranded copper conductors, copper tape screen, lead sheath,
PVC separartion sheath, single wire armoured, PVC sheath
THREE CORE
SINGLE CORE
Nominal area of
conductor
BICC
Approximate Diameter
Under
armour
mm
Over
armour
mm
Overall
mm2
Over
lead
mm
50
70
95
120
150
185
240
300
400
500
630
800
1000
23.1
25.0
26.5
28.2
29.7
31.6
33.8
36.3
39.4
42.5
46.7
50.9
56.4
25.1
27.0
28.5
30.2
31.7
33.6
35.8
38.3
41.4
44.7
48.9
53.3
58.9
28.3
31.0
32.5
34.2
35.7
37.6
40.8
43.3
46.4
49.7
53.9
58.3
63.9
31.5
34.4
35.9
37.8
39.3
41.4
44.7
47.4
50.7
54.2
58.8
63.3
69.3
50
70
95
120
150
185
240
300
400
48.5
52.6
56.0
59.5
62.7
66.8
71.7
77.0.
83.5
50.9
55.2
58.6
62.1
65.5
69.6
74.7
80.2
86.9
55.8
60.1
63.5
68.2
71.6
75.7
80.8
86.3
93.0
60.9
65.3
68.9
74.0
77.6
81.8
87.3
93.2
100.5
mm
1
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Cable Data
XLPE INSULATED CABLE TO IEC 60502-2 & EEMUA 133
Uo/U(Um) = 12/20(24) OR 12.7/22(24) kV
Table 14
12000/20000V cable, stranded copper conductors, copper tape screen, lead sheath,
PVC separation sheath, single wire armoured, PVC sheath
THREE CORE
SINGLE CORE
Nominal area of
conductor
1
Approximate Diameter
Under
armour
mm
Over
armour
mm
Overall
mm2
Over
lead
mm
50
70
95
120
150
185
240
300
400
500
630
800
1000
25.3
27.0
28.7
30.2
31.9
33.6
36.0
38.5
41.4
44.5
48.9
53.1
58.4
27.3
29.0
30.7
32.2
33.9
35.6
38.0
40.5
43.4
46.7
51.3
55.6
61.1
31.3
33.0
34.7
36.2
37.9
40.6
43.0
45.5
48.5
51.7
56.3
60.6
67.4
34.7
36.6
38.3
40.0
41.7
44.5
47.1
49.8
52.9
56.4
61.3
65.9
73.2
50
70
95
120
150
185
240
300
400
53.2
57.1
60.5
64.0
67.4
71.3
76.2
81.5
87.9
55.8
59.7
63.1
66.8
70.2
74.3
79.4
84.9
91.6
60.7
64.6
69.2
72.9
76.3
80.4
85.5
91.0
97.7
65.9
70.2
75.0
79.0
82.6
86.9
92.4
98.3
105.3
mm
BICC
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Cable Data
XLPE INSULATED CABLE TO IEC 60502-2 & EEMUA 133
Uo/U(Um) = 18/30(36) OR 19/33(36) kV
Table 15
18000/30000V cable, stranded copper conductors, copper tape screen, lead sheath, PVC
separation sheath, single wire armoured, PVC sheath
THREE CORE
SINGLE CORE
Nominal area of
conductor
BICC
Approximate Diameter
Under
armour
mm
Over
armour
mm
Overall
mm2
Over
lead
mm
50
70
95
120
150
185
240
300
400
500
630
800
1000
30.5
32.4
33.9
35.6
37.1
39.0
41.2
43.6
46.7
49.9
54.1
58.3
63.8
32.5
34.4
35.9
37.6
39.1
41.0
43.2
45.8
48.9
52.3
56.6
61.0
66.6
36.5
38.4
40.9
42.6
44.1
46.0
48.2
50.8
53.9
57.3
61.6
67.3
72.9
40.3
42.2
44.8
46.7
48.2
50.3
52.7
55.5
58.8
62.3
67.1
73.1
79.1
50
70
95
120
150
185
240
300
400
67.7
71.7
75.1
78.8
82.3
86.1
91.0
96.2
102.9
70.6
74.7
78.3
82.1
85.7
89.6
94.6
100.0
107.0
76.7
80.8
84.4
88.2
91.8
95.7
100.7
106.1
113.1
83.1
87.3
91.3
95.3
99.0
103.2
108.6
114.3
121.8
mm
1
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Technical Data
Current Ratings and Rating Factors
The current ratings of copper conductor cables stated in the tables in this catalogue are based on the IEC 60287 Publication, assuming continuous conductor operating
temperature of 90C, for cables laid underground or in air, or drawn through ducts.
These ratings are applicable for conditions dened in the tables and derating factors need to be applied in case of variations in:
Ambient temperature
Ground temperature
Depth of buried cable
Thermal resistivity of soil
Multiple circuits and their conguration
Appropriate tables for derating factors are provided in the latter part of this catalogue.
Short Circuit Ratings
The short circuit rating graph given in this catalogue assume nal conductor temperature of 250C rising from 90C i.e., in a fully loaded condition. It is therefore
necessary that accessories used with the cables are also capable of operation at these values of fault current and temperature.
The tables also indicate the specic short circuit fault current rating for a duration of one second for each cable size and type. When the fault duration (t) is different,
then the appropriate rating may be obtained by multiplying the 1 second rating by the factor 1/t.
Short circuit forces should be taken into account when single core cables are installed touching each other. Cleating and strapping should be such that repulsive
forces that occur under short circuit conditions are contained.
Installation
Cables described in this publication are suitable for laying direct in ground, in air or drawn through ducts. Special construction features are needed when sustained
wet conditions prevail in the ground.
Cable pulling forces have to be limited according to the total conductor cross section area (A) in mm2 and the maximum may be limited to A x 50 Newtons for
copper and A x 30 Newtons for aluminium.
Cable bending radii are recommended as follows:
Minimum Bending Radius
During installation
Controlled bending
20D
15D
15D
12D
15D
12D
12D
10D
kV
kV
3.6/6
15
6/10
25
8.7/15
37
12/20
50
18/30
76
Repeated voltage tests of an installation, particularly with cables in service for more than 5 years can be detrimental and hence not recommended. If unavoidable,
50% of above voltages may be applied for tests.
1
BICC
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Rating Factors
Table 16
20
25
30
35
40
45
0.96
0.91
0.87
Rating factor
Cable Type
All Cables
Table 17
15
1.11
1.08
1.04
1.00
RATING FACTORS FOR DEPTH OF LAYING (TO CENTRE OF CABLE OR TREFOIL GROUP OF CABLES)
3.6/6kV to 18/30kV cables
Depth of laying
Table 18
Up to 300mm 2
Above 300mm2
0.50
0.60
0.80
1.00
1.25
1.50
1.75
2.00
2.50
3.00
or more
1.00
0.98
0.96
0.95
0.94
0.92
0.91
0.90
1.00
0.97
0.95
0.94
0.92
0.90
0.89
0.88
Size of cables
mm
0.8
0.9
1.0
1.5
2.0
2.5
3.0
50
70
95
120
150
185
240
300
400
500
630
800
1000
1.15
1.16
1.16
1.16
1.17
1.17
1.17
1.18
1.18
1.18
1.18
1.18
1.18
1.11
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.12
1.07
1.07
1.07
1.07
1.07
1.07
1.07
1.07
1.07
1.07
1.07
1.07
1.07
0.91
0.91
0.91
0.91
0.91
0.91
0.91
0.91
0.91
0.91
0.91
0.91
0.91
0.81
0.81
0.81
0.81
0.81
0.81
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.73
0.73
0.73
0.73
0.73
0.73
0.73
0.73
0.73
0.73
0.73
0.72
0.72
0.68
0.68
0.68
0.68
0.68
0.68
0.68
0.68
0.67
0.67
0.67
0.66
0.66
50
70
95
120
150
185
240
300
400
1.13
1.14
1.14
1.14
1.14
1.14
1.15
1.15
1.15
1.09
1.09
1.09
1.10
1.10
1.10
1.10
1.10
1.10
1.06
1.06
1.06
1.06
1.06
1.06
1.07
1.07
1.07
0.92
0.92
0.92
0.92
0.92
0.92
0.92
0.92
0.92
0.83
0.83
0.83
0.82
0.82
0.82
0.81
0.81
0.81
0.76
0.75
0.75
0.75
0.75
0.74
0.74
0.74
0.74
0.71
0.70
0.70
0.69
0.69
0.69
0.69
0.69
0.69
Single core
Multicore
BICC
1
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Table 19
SPACING
SPACING
Spacing of Circuits
Number
of Circuits
Touching +
Trefoil
Laid at
0.15 m*
0.30 m
0.45 m
0.60 m
3.6/6 to
12/20kV
cables
2
3
4
5
6
0.78
0.66
0.59
0.55
0.52
0.81
0.68
0.62
0.58
0.55
0.81
0.71
0.65
0.61
0.58
0.85
0.76
0.72
0.68
0.66
0.88
0.80
0.76
0.73
0.72
0.90
0.83
0.80
0.77
0.76
18/30kV
cables
2
3
4
5
6
0.79
0.67
0.62
0.57
0.54
0.81
0.70
0.65
0.60
0.57
0.81
0.71
0.65
0.60
0.57
0.85
0.76
0.72
0.68
0.66
0.88
0.80
0.76
0.73
0.72
0.90
0.83
0.80
0.77
0.76
Table 20
SPACING
1
Number of
Cables in
Group
Touching
0.15 m
0.30 m
0.45 m
0.60 m
3.6/6 to
12/20kV
cables
2
3
4
5
6
0.80
0.68
0.62
0.57
0.55
0.85
0.75
0.70
0.66
0.63
0.89
0.80
0.77
0.73
0.71
0.90
0.84
0.80
0.78
0.76
0.92
0.86
0.84
0.81
0.80
18/30kV
cables
2
3
4
5
6
0.80
0.70
0.64
0.59
0.56
0.83
0.73
0.68
0.63
0.60
0.87
0.78
0.74
0.70
0.68
0.89
0.82
0.78
0.75
0.74
0.91
0.85
0.82
0.79
0.78
Spacing
BICC
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Table 21
Ground temperature C
15
20
25
1.11
1.08
1.04
35
40
45
0.96
0.91
0.87
Rating factor
Cable Type
All Cables
1.00
Table 22
Depth of laying
Table 23
30
Up to 300mm 2
Above 300mm2
0.50
0.60
0.80
1.00
1.25
1.50
1.75
2.00
2.50
3.00
or more
1.00
0.98
0.95
0.93
0.92
0.90
0.89
0.88
1.00
0.99
0.97
0.96
0.95
0.94
0.93
0.92
Size of cables
mm
0.9
1.0
1.5
2.0
2.5
3.0
50
70
95
120
150
185
240
300
400
500
630
800
1000
1.08
1.09
1.09
1.10
1.10
1.10
1.11
1.11
1.11
1.11
1.12
1.12
1.13
1.06
1.06
1.06
1.07
1.07
1.07
1.07
1.08
1.08
1.08
1.08
1.09
1.09
1.04
1.04
1.04
1.04
1.04
1.04
1.04
1.05
1.05
1.05
1.05
1.05
1.05
0.94
0.94
0.94
0.94
0.94
0.93
0.93
0.93
0.93
0.93
0.93
0.93
0.92
0.87
0.87
0.87
0.86
0.86
0.86
0.86
0.85
0.85
0.85
0.84
0.84
0.84
0.82
0.81
0.81
0.80
0.80
0.79
0.79
0.79
0.78
0.78
0.78
0.77
0.77
0.77
0.76
0.76
0.75
0.75
0.75
0.74
0.74
0.73
0.73
0.72
0.72
0.71
50
70
95
120
150
185
240
300
400
1.05
1.05
1.06
1.06
1.06
1.07
1.07
1.07
1.07
1.03
1.04
1.04
1.04
1.04
1.05
1.05
1.05
1.05
1.02
1.02
1.02
1.03
1.03
1.03
1.03
1.03
1.03
0.96
0.96
0.96
0.95
0.95
0.95
0.95
0.95
0.95
0.91
0.91
0.91
0.90
0.90
0.89
0.89
0.88
0.88
0.87
0.86
0.86
0.85
0.85
0.84
0.84
0.83
0.83
0.83
0.82
0.82
0.81
0.80
0.80
0.79
0.78
0.78
Single core
Multicore
BICC
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SPACING
Number of
Circuits
Touching
0.45 m
0.60 m
2
3
4
5
6
0.85
0.75
0.70
0.67
0.64
0.88
0.80
0.76
0.73
0.71
0.90
0.83
0.80
0.77
0.76
2
3
4
5
6
0.85
0.76
0.71
0.67
0.65
0.88
0.80
0.76
0.73
0.71
0.90
0.83
0.80
0.77
0.76
3.6/6
to 12/20 kV
Cables
18/30kV
Cables
Table 25
Spacing
SPACING
Number of
Ducts
in Ground
3.6/6 to
12/20kV
cables
18/30kV
cables
2
2
3
4
5
6
2
3
4
5
6
Spacing
Touching
0.30 m
0.45 m
0.60 m
0.88
0.80
0.75
0.71
0.69
0.91
0.84
0.81
0.77
0.75
0.93
0.87
0.84
0.82
0.80
0.94
0.89
0.87
0.85
0.84
0.87
0.78
0.73
0.69
0.67
0.89
0.82
0.78
0.75
0.73
0.92
0.85
0.82
0.79
0.78
0.93
0.87
0.85
0.83
0.82
BICC
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Table 26
Ambient temperature C
30
25
35
40
45
50
55
0.90
0.85
0.80
Rating factor
Cable Type
All Types
1.09
1.04
1.00
0.95
Effect of grouping cables: No reduction in rating is necessary where there is free circulation of air
around the circuits provided that:
1. The horizontal clearance between circuits is not less than twice the overall diameter of an
individual cable.
2. The vertical clearance between circuits is not less than four times the diameter of an individual
cable.
3. If the number of circuits exceeds three, they are installed in a horizontal plane.
Table 27
BICC
Screen Area
mm2
50 - 120
16
150 - 300
25
35
2
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1000 SQ MM
70
800 SQ MM
60
630 SQ MM
50
500 SQ MM
40
400 SQ MM
30
300 SQ MM
240 SQ MM
Current in Kiloamps
20
185 SQ MM
150 SQ MM
10
120 SQ MM
9
8
95SQ MM
7
6
70 SQ MM
5
4
50 SQ MM
35 SQ MM
25 SQ MM
2
16 SQ MM
1
0.1
0.2
0.3
0.4
0.5 0.6
0.8
1.0
2.0
3.0
2
BICC
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BICC
2
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2
BICC
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