INTERACTION AND SHALE STRENGTH Shales make up more than 75% of drilled formations, and more than 70% of borehole problems are caused by shale instability. Shale is destabilized when drilling fluid penetrates existing fissures, fractures, and weak bedding planes. Drilling fluids cause shale instability by altering pore pressure or effective-stress state and strength through shale/fluid interaction. SUBSURFACE SHALE
The term shale is used for an entire class of
fine-grained sedimentary rocks that contain substantial amounts of clay minerals. For the oil industry, distinguishing shale features include clay content, low permeability caused by poor pore connectivity through narrow pore throats, and the large difference in coefficient of thermal expansion between water and shale-matrix constituents. The amount and type of clay content determine shale affinity for water. Shale containing smectite has a greater affinity for water than shale containing illite or kaolinite. Shale-formation properties that are important for shale/fluid interaction and shale stability are determined by past compaction history and current in-situ stresses and temperature. INTERACTION MECHANISMS
Analysis of available experimental data
clearly shows that shale strength and pore pressure near the borehole are affected by shale/fluid interaction. The shale-/fluidinteraction mechanisms causing shale instability include the following. Mechanical stress changes as drilling fluid replaces shale in the hole. Capillary pressure changes as drilling fluid contacts native pore fluid at narrow pore throats. This article is a synopsis of paper SPE 54356, Shale Stability: Drilling-Fluid Interaction and Shale Strength, by Manohar Lal, SPE, BP Amoco, originally presented at the 1999 SPE Latin American and Caribbean Petroleum Engineering Conference, Caracas, 2123 April. 30
Hydraulic-pressure differential causes
fluid transport. Swelling pressure is caused by interaction of water with clay charged particles. Pressure changes near the wellbore as drilling fluid compresses pore fluid and diffuses a pressure front into the formation. Shale-swelling pressure and behavior is related directly to the type and amount of clay in a given shale. Two types of swelling observed in clays are intercrystalline and osmotic swelling. Pressure diffusion causes pressure changes with time as the wellbore pressure contacts and compresses pore fluid at the wellbore wall. The pressure away from the wall varies with time until a steady-state pressure distribution between near and faraway pore pressure is established. If drilling fluid cannot penetrate the shale, the pore pressure near the wellbore wall is the original pore pressure and remains the same. However, if the mud interacts with the shale, the drilling fluid at wellbore pressure will diffuse through shale and pore pressures near the wall will increase with time. IMPROVING SHALE STABILITY
Some general principles for improving
shale stability have been developed on the basis of current understanding of shale-/fluid-interaction mechanisms. For shales with fractures, fissures, or weak bedding planes, use of effective sealing agents, thixotropic drilling fluid, and lower mud weights minimizes fluid penetration into fractures. Increasing capillary pressure for waterwet shale has been used successfully to prevent drilling-fluid invasion into shale by use of oil-based and synthetic-based mud containing esters, polyalphaolefins, or other organic low-polarity fluids. Increasing interfacial tension and contact angle can increase capillary pressure for a given shale-pore-throat radius. Reduce the total pressure for shale/fluid interaction. Net hydraulic pressure causes changes in the near-wellbore pore pressure through pressure diffusion or transmittal and fluid transport into or out of the shale.
Drilling-fluid activity can be reduced
by use of seawater bentonite muds, saturated salt polymers, KCl or NaCl polymer, or freshwater calcium-treated muds. A new type of drilling fluid based on a substituted sugar, methyl gluocide, is being examined currently because of its ability to form lowactivity muds with high membrane efficiency. In oil-based muds (OBMs), the dispersed water phase usually is treated with CaCl2 to reduce drilling-fluid activity. Fluid-transport and pressure-diffusion rates can be reduced by increasing fluid viscosity and reducing shale permeability. One way to reduce permeability is to form a permeability barrier at the shale surface or within microfractures. In OBMs, water has to diffuse through a continuous oil phase to reach the shale. Cationic polymers, which are strongly adsorbing, also reduce permeability. Work is underway currently to formulate drilling fluids containing cesium for shale stabilization. While this fluid would be very expensive, increased stability and rate of penetration could compensate for this cost. Cuttings dispersion can be limited by binding the clay particles together if shale failure or erosion is initiated. Polymers with short, flexible chains can limit shale-cuttings dispersion by adsorbing onto clay platelet surfaces. CONCLUSIONS
Continuous monitoring and control of
drilling-mud additives are critical for successful shale drilling. Because of shaleinstability costs, it is important to understand shale behavior and its interaction with different fluids. Quantification of fluid-invasion effects on effective stresses and shale strength near the wellbore is critical for shale-stability-analysis models. Simple and realistic shale-testing procedures are required to achieve practical assessment of wellbore-stability risks.
Please read the full-length paper for
additional detail, illustrations, and references. The paper from which the synopsis has been taken has not been peer reviewed. NOVEMBER 1999