Doosan Heavy Industries

Vietnam

Dung Quat Economic Zone,

Binh Thuan, Binh Son, Quang Ngai,
Vietnam
T +84 55 5618 900
F +84 553 618 950

1-Mar-13

A
Rev.

Date

Prabhakaran

H.S. Oh

Y.S.Jung

For Construction

Danny

J.Y.Jeong

Y.S.Jung

For Information

Prepared

Checked

Approved

Details of Revision

Owner :

AES-VCM MONG DUONG

POWER COMPANY LIMITED
Owner's Engineer :

Contractor :

Project :

PC
MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER PROJECT

Title :

T10206-QE01-POZEN__-040205 INSPECTION AND

TEST PLAN FOR
ELECTRICAL EQUIPMENTS (MV/LV & MCC)
INSTALLATION

Drawing No. :

T10206-QE01-P0ZEN-040205

Page 1

T10206

UAS :

QE01

Unit :

P0

KKS :

ZEN

Reg. No. 040205

Revision :
Page-No :

B
1 of 7

Doc. No. 0206-QE01-POZEN-0402 Rev. B

ITP for Electrical Equipment (MV/LV & MCC)

Installation

AES-VCM
Contractor

DOOSAN

This note is only applicable for AES-VCM Mong Duong

Detailed Legend

Surveillance Point / DOOSAN / Subcontractor does not send a notification to AES-VCM Mong Duong
except for the first or last operation on the basis of each process. AES-VCM Mong Duong
could check the operation, if he is present at the site during the inspection by Doosan.

Report Review Point / DOOSAN / Subcontractor is required to prepare a certificate or document

attesting to the satisfactory performance of the related test or inspection for review by
AES-VCM Mong Duong.
Duong

Witness Point / DOOSAN / Subcontractor shall submit request for inspection to AES-VCM to
decide whether they will attend such inspection or not.

Hold Point / Downstream construction and other activities shall not proceed
without attendance or any written approval of AES-VCM Mong Duong.

NOTE : The Site ITP and all of the abovementioned reports will be kept available by
DOOSAN at anytime for control and or review by AES-VCM Mong Duong.

Page 2

2 of 3

Inspection & Test Plan for Electrical Equipment

(MV/LV & MCC) Installation

Item Name

Oper. No.
A1

A.Material
Receipt

B.
Installation
of 11kV
Swithcgear

C. Low
Voltage AC
Switchgear

Inspection Process
Check the condition of switchgear while receiving.

Doc. No.

T10206-QE01-POZEN-040205

Rev. B

Contractor

DOOSAN

Page 3 of 4

AES-VCM

Inspection & Test Activities

Specific Applicable drawing
number, Standard Code number,
AES-VCM
Subcontractor DOOSAN
Specification
A
Sign
A
Sign
A
Sign
Packing List
R
R
R
Material Technical
Specification/T102026-DC01-POBB144881

Verification Document

Remarks
(Allowable tolerance)

Packing List

N/A

Material Technical
Specification/T102026-DC01POBB-144881

N/A

A2

Check switchgear details with respect to the switchgear

technical particulars.

B1

Visual inspection of base frame installation before

concrete casting

AFC Drawing T10206-YD01PO/P1/P2-UCA

refer to attached Checklist

N/A

B2

Visual inspection of base frame installation at raising

floor areas

AFC Drawing T10206-YD01PO/P1/P2-UCA

refer to attached Checklist

N/A

B3

Visual Installation inspection of Switchgears

IEC-62271

refer to attached Checklist

N/A

B4

Torque Test for Main Busbar and Earthing bar joints.

IEC-62271

Test Report

M12-60Nm &M1040Nm

B5

Insulation Resistance Test for Main Busbar

IEC-62271

Test Report

100 mega-ohms
minimum

B6

Contact Resistance Test for Main Busbar

IEC-62271

Test Report

500milli-ohms
max.@10A
injection

B7

High Voltage Test for Main Bus Bar

IEC-62271

Test Report

30 KV DC for 1
min

C1

Visual inspection of base frame installation before

concrete casting

AFC Drawing T10206-YD01PO/P1/P2-UCA

refer to attached Checklist

N/A

C2

Visual inspection of base frame installation at raising

floor areas

AFC Drawing T10206-YD01PO/P1/P2-UCA

refer to attached Checklist

N/A

C3

Visual Installation inspection of Switchgears

refer to attached Checklist

IEC-61439

N/A

C4

Torque Test for Main Busbar and Earthing bar joints.

IEC-61439

Test Report

M12-60Nm &M1040Nm

C5

Insulation Resistance Test for Main Busbar.

IEC-61439

Test Report

100 mega-ohms
minimum

C6

Contact Resistance Test for Main Busbar.

IEC-61439

Test Report

500milli-ohms
max.@10A
injection

Abbreviation :

S: Surveillance

R: Report Review

W: Witness Inspection

H: Hold Inspection

Note :

All inspection shall be performed in accordance with the approved Site Inspection and Test Plans/Project Specifications

AES-VCM

Inspection Report for MV/LV Installation Check List

Project

: Switchgear Checklist

Ref. No.

Drawing No.

Date :

Specific Location

No

Verification & Approval

Inspection elements

Yes

No

N/A

Observed Result
/ Remarks

Material Receipt
Check the condition of switchgear while receiving.

1
2

Check switchgear details with respect to the switchgear

technical particulars.

Visual inspection of base frame installation before

concrete casting

Visual inspection of base frame installation at raising

floor areas

Visual Installation inspection of Switchgears

Torque Test for Main Busbar and Earthing bar joints.

Contact Resistance Test for Main Busbar.

Insulation resistance check for main busbar

High Voltage Test for main busbar

11KV Medium Voltage Switchgear

Low voltage AC swicthgear

1

Visual inspection of base frame installation before

concrete casting

Visual inspection of base frame installation at raising

floor areas

Visual Installation inspection of Switchgears

Torque Test for Main Busbar and Earthing bar joints.

Contact Resistance Test for Main Busbar.

Insulation resistance check for main busbar

Checked by :
LSIS

Verified/Approved By:
DOOSAN Const'n Dept.

DOOSAN QA/QC Dept.

Name
Signature
Position
Date
page 4

AES-VCM

REPORT NO:

AES-VCM

MV/LV SWGR
TEST REPORT

Date:

LOCATION:

DRAWING NO :

KKS NO :

MAKE :
MV SWGR. TORQUE TEST (MAIN BUS BAR & EARTHING BUS BAR)

Test equipment :

Serial no :

Calibration Due date:

TORQUE SETTING
NO

BOLT LOCATION

Main
Busbar

Checked result code G : Good NG : No good

Certified by
LSIS
DHI
AES

Name

Earthing
Busbar

BOLT SIZE
Main
Busbar

Earthing RESULT
Busbar

REMARK

NA: Not applicable

Signature

Date

Remark

AES-VCM

REPORT NO.:

DATE:

MV/LV SWGR BUSBAR TEST REPORT

DRAWING NO :

LOCATION:
KKS NO :
Test equipment :

MAKER

:
Serial No.

Calbration date:

MV BUSBAR CONTACT RESISTANCE CHECK ( )

L1

Panel KKS
No.
Current

L2

Voltage

L3

Resistanc
Resistanc
Current Voltage
Current
e
e

Voltage

Resistance

INSULATION RESISTANCE MEASUREMENT

KKS No

Phase to Phase
L1-L2

L2-L3

Phase to Earth
L3-L1

L1-E

L2-E

L3-E

Test Voltage

5000VDC for
1 min
COMMENTS:

Certified by
LSIS
DHI
AES

Name

Signature

Date

AES-VCM

REPORT NO.:

DATE: _________________

11KV SWITCHGEAR
TEST REPORT
LOCATION / AREA :

DRAWING NO :

KKS NO :

MAKER
TEST INSTRUMENT:

SERIAL
NUMBER

MAKE / MODEL

CALIBRATION
DATE

11KV SWGR - HIGH VOLTAGE TEST (BUSBAR)

1.Insulation resistance measurement
Phase to Phase
L1-L2

L2-L3

Phase to Earth

L3-L1

L1-E

L2-E

Before HV Test

L3-E

Test Voltage

Ambt. Temp.

5000 VDC for

1 min

After HV Test

2. High Voltage Test:

30 KVDC shall be applied on voltage apply points for 1 minute with CB in open condition.

Test

Voltage Apply Points

CB

L1-L2+L3+E

OPEN

L2-L1+L3+E

OPEN

L3-L2+L1+E

OPEN

Applied
Voltage

Leakage
current mA

30 KV DC for 1
minute

COMMENTS:

Accepted by

LSIS
DOOSAN
AES

Name

Signature

Date