Professional Documents
Culture Documents
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 12, DECEMBER 2010
AbstractThis paper presents design and implementation of a 5kW single-phase bidirectional inverter with wide inductance variation. For dc-microgrid applications, the bidirectional inverter has
to fulfill grid connection and rectification with power factor correction to regulate the dc bus to a certain range of voltages. In
the inverter operation, inductor current can vary from 0 to 32
A in one line cycle. This will result in wide inductance variation,
around seven times for an inductor constructed with a molybdenum permalloy powder core, and thus, high current ripple and
fluctuation. In this paper, we take into account this variation while
designing controller and selecting key components to ensure inverter normal operation. Additionally, to adopt a cost-effective
microcontroller for the inverter, the sensitivities of the control to
various parameters are investigated and presented in this paper.
Experimental results measured from a 5-kW single-phase prototype have verified the feasibility of the designed inverter.
Index TermsBidirectional inverter, dc-microgrid applications,
predictive current control, wide inductance variation.
I. INTRODUCTION
UE to increasingly pernicious greenhouse effect on living environment, development of renewable energy has
been conducted over a wide area [1][5]. Many types of renewable energy, such as photovoltaic (PV) energy, wind power,
tidal energy, and geothermal energy, have been widely utilized
and regarded. Among these natural resources, the PV energy
is a main and appropriate renewable energy for dc power supply systems, owing to the merits of pollution free, abundant, and
broadly available. By nature, renewable power is not continuous
and reliable, and it will be converted into dc form and buffered
with energy storage elements. This brings opportunities for electric appliance and equipment that are mostly supplied with dc
voltage sources. However, for dc-microgrid applications, the
power supply systems require bidirectional inverters to control
the power flow between dc bus and ac grid, and to regulate the
dc bus to a certain range of voltages [6], [7]. The overall system
configuration is shown in Fig. 1.
Fig. 1.
WU et al.: PREDICTIVE CURRENT CONTROLLED 5-KW SINGLE-PHASE BIDIRECTIONAL INVERTER WITH WIDE INDUCTANCE VARIATION
3077
TABLE I
PROPERTIES OF CORE MATERIALS
Fig. 3.
Fig. 2.
inductor current, both high flux and MPP cores have wide inductance variation, of which high flux core will have more core
loss than MPP core. In considering cost, size, and inductor current dynamics, MPP core is a better choice for a 5-kW inverter,
but its wide inductance variation must be taken into account in
the controller design.
Additionally, to use cost-effective single-chip microcontroller, no floating-point operation and no divider, all of the
processed variables must be tabulated in the memory offline to
save CPU time, while it will lose accuracy in determining the
control (duty ratio). Thus, it needs to investigate the sensitivities
of the control to variables to confirm the feasibility of the proposed approach. In this paper, operational principle and control
law are first described, and the sensitivities of the duty ratio
to various parameters are then analyzed. Additionally, design
and implementation of the inverter system are then presented.
Experimental results from a 5-kW single-phase bidirectional
inverter are also presented to verify the analysis and discussion.
iL Ls
|vs |
+
(2).
vdc Ts
vdc
When dc-bus voltage vdc drops below 360 V, which means
renewable energy cannot supply enough load power, the inverter
is operated in rectification mode with PFC to convert ac source
to replenish the dc bus. Its operational principle is similar to
a boost converter, controlling arm-A switches to magnetize or
demagnetize inductor Ls . When arm-A switches are turned
OFF, the stored energy is demagnetized through a free-wheeling
path of diode DB + or DB . The inductor-current difference
over one switching cycle can be determined as follows:
d=
|vs |
vdc |vs |
dTs
(1 d)Ts .
Ls
Ls
Or, the control law can be expressed as follows:
iL =
(3)
iL Ls
vdc |vs |
+
.
(4)
vdc Ts
vdc
The inverter has to regulate inductor current for different load
requirements, and its reference current is tabulated in the
microcontroller with the resolution of 0.18 A.
Fig. 4 illustrates the relationship between reference current
Iref and inductor current iL . The reference current Iref (n) is
selected at the middle of each switching cycle (i.e., Iref (n) =
(I(n) + I(n + 1))/2). According to the following current difference:
d=
(5)
3078
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 12, DECEMBER 2010
Fig. 6.
Fig. 4. Illustration of the relationship between inductor current iL and reference current Ire f .
Fig. 5. Control block diagram of the inverter with predictive current control
and in GC-mode operation.
(6)
where
ie (n) = Iref (n) ifb (n)
and
Gc = Gc vdc Ts Ls .
In the inverter system, the microcontroller senses inductor current iL and uses the tabulated variable inductance, nominal dcbus voltage vdc , and nominal line voltage vs to determine the
control (duty ratio) for next switching cycle to shape inductor current waveform. The predicted duty ratio Dp (n + 1) is
included in the control to tune the operating point.
III. ANALYSIS OF THE DIGITAL CONTROL
In the designed inverter system, the inductor is realized with
an MPP core that results in wide inductance variation over a
line cycle. Since the inductance is a parameter in the control
law equations (2) and (4), it needs to consider its variation
in determining the duty ratio accurately. The control law is
realized with a single-chip microcontroller without floatingpoint operation and divider; thus, the variable parameters vs
and vdc in (2) and (4) are tabulated with their nominal values to
save CPU time. The variations of vs and vdc from their nominal
values will affect the accuracy, while determining the duty ratio.
Ls (i)
|vs |Ts
d
=1
Ls (i)
d
iL Ls (i) + |vs |Ts
(7)
where Ts is the switching period. Substituting various inductances into (7) can yield the sensitivity of duty ratio to inductance, as shown in Fig. 7(a), in which the power level used in
the calculation is 5 kW. Mapping the sensitivity onto the plot
of duty ratio is shown in Fig. 7(b). The duty ratio without considering inductance variation [curve L (constant)] is larger than
that of the real values [curve L (varying)], especially in the middle part. When compensating the duty-ratio error with a simple
proportional controller, it might cause current fluctuation under a heavy load condition. In other words, inductor current is
sensitive to inductance variation.
2) Sensitivity of vs : The sensitivity of duty ratio to line voltage vs can also be derived from (2) and shown as follows:
Svds =
iL Ls (i)
d |vs |
=1
.
|vs | d
iL Ls (i) + |vs |Ts
(8)
WU et al.: PREDICTIVE CURRENT CONTROLLED 5-KW SINGLE-PHASE BIDIRECTIONAL INVERTER WITH WIDE INDUCTANCE VARIATION
3079
Fig. 9. Plot of duty-ratio deviation versus switching point, of which curve 1.0
(Vs ) is the plot with nominal voltage 220 Vrm s , curve 1.1 (Vs ) is the plot with
(1 + 10%) V rm s , and curve 0.9 (Vs ) is the plot with (110%) V rm s .
Fig. 7. Plots of (a) sensitivity and (b) duty ratio versus switching point, of
which curve L (varying) is the plot with inductance variation and curve L
(constant) is the plot with a constant inductance (4.6 mH), under 5-kW power
condition.
Fig. 10. Plots of (a) sensitivity and (b) duty ratio versus switching point, of
which curve 1.0 (Vd c ) is the plot with nominal voltage 370 Vd c , curve 1.05
(Vd c ) is the plot with (1 + 5%) 370 Vd c , and curve 0.95 (Vd c ) is the plot with
(15%) 370 V d c .
d vdc
= 1.
vdc d
(9)
3080
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 12, DECEMBER 2010
Fig. 11. Plot of duty-ratio deviation versus switching point, of which curve
1.0 (Vd c ) is the plot with nominal voltage 370 Vd c , curve 1.05 (Vd c ) is the plot
with (1+5%) 370 Vd c , and curve 0.95 (Vd c ) is the plot with (15%) 370 Vd c .
Fig. 13.
5%).
Fig. 14.
and 83.
Fig. 12. Small signal model of the inverter in GC-mode operation and derived
with the state-space averaging method.
=
vd c =0, vs =0
Vdc
sLs + rl
(10)
where rl (= 0.1) is the equivalent resistance of Ls . For stability analysis, the loop gain (s) obtained from Fig. 5 can be
expressed as follows:
(s) = Gc (s)Gp (s)H(s)
(11)
Gc (s) =
vdc
vs (n)
d1 Ts +
Ts .
Ls (iL (n))
Ls (iL (n))
(13)
d
Ls (iL (n + 1))(vdc d(n) vs (n)) + Ls (iL (n))(vdc d(n + 1) vs (n + 1))
=
iL
(1 + )vdc (vdc d(n) vs (n))Ts
(12)
WU et al.: PREDICTIVE CURRENT CONTROLLED 5-KW SINGLE-PHASE BIDIRECTIONAL INVERTER WITH WIDE INDUCTANCE VARIATION
Fig. 15.
3081
TABLE II
SPECIFICATIONS AND COMPONENTS OF THE PROPOSED INVERTER
Fig. 17. Measured voltage and current waveforms from the inverter operated
with 1 kW and with line voltage variation of (a) 10% and (b) +10%.
Fig. 18. Measured voltage and current waveforms from the inverter operated
with 5 kW and with line voltage variation of (a) 10% and (b) +10%.
3082
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 12, DECEMBER 2010
Fig. 19. Measured voltage and current waveforms from the inverter operated
with 1 kW and with dc-bus voltage variation of (a) 5% and (b) +5%.
Fig. 22. Measured waveforms of inductor current and line voltage in rectification mode: (a) 1 kW and (b) 5 kW.
Fig. 20. Measured voltage and current waveforms from the inverter operated
with 5 kW and with dc-bus voltage variation of (a) 5% and (b) +5%.
Fig. 23. Measured waveforms of inductor current and line voltage when (a)
Vd c drops, (b) vs drops, and (c) those of iL , vd c , and vs for illustrating mode
change with vd c variation.
kept lower than 3.5%. These results have verified the feasibility
of the proposed system and control scheme. The efficiency drops
with the increase of power level primarily due to the copper loss
in the inductor. To shift the highest efficiency point from 1 to 4
kW, for instance, it requires to increase the core size and to use
more wires in parallel winding. Fig. 26 shows a photograph of
the prototype of the designed bidirectional inverter.
WU et al.: PREDICTIVE CURRENT CONTROLLED 5-KW SINGLE-PHASE BIDIRECTIONAL INVERTER WITH WIDE INDUCTANCE VARIATION
Fig. 24. Efficiency plot of the proposed inverter under different load conditions
in GC mode and rectification mode.
Fig. 25. THD plot of inductor current under different load conditions in GC
and rectification modes.
Fig. 26.
V. CONCLUSION
In this paper, a 5-kW single-phase bidirectional inverter with
wide inductance variation has been analyzed, designed, and implemented. The wide inductance variation around seven times
when the inductor is constructed with an MPP core has been
taken into account to ensure inverter normal operation and reduce inductor current fluctuation. Additionally, to use a costeffective single-chip microcontroller, no floating-point operation and no divider, for realizing the controller, the sensitivities
of the control (duty ratio) to the parameters are investigated. It
has been proved that the parameters can be tabulated offline,
reducing CPU operational time, while still keeps high accuracy.
Experimental results have verified the feasibility of the proposed
system in both GC and rectification-mode operations.
REFERENCES
[1] H. Yan, Z. Zhou, and H. Lu, Photovoltaic industry and market investigation, in Proc. Sustainable Power Gen. Supply, 2009, pp. 14.
[2] J. M. Carrasco, L. G. Franquelo, J. T. Bialasiewicz, E. Galvan, R. C.
P. Guisado, M. A. M. Prats, J. I. Leon, and N. Moreno-Alfonso, Powerelectronic systems for the grid integration of renewable energy sources:
a survey, IEEE Trans. Ind. Electron., vol. 53, no. 4, pp. 10021016,
Aug. 2006.
[3] L. N. Khanh, J.-J. Seo, T.-S. Kim, and D.-J. Won, Power-management
strategies for a grid-connected PV-FC hybrid system, IEEE Trans. Power
Deliv., vol. 25, no. 3, pp. 18741882, Jul. 2010.
3083
3084
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 12, DECEMBER 2010
Chung Cheng University, Chia-Yi, Taiwan, where he is currently a Chair Professor and the Director of the Elegant Power Application Research Center. His
research interests include developing and modeling of power converters, design
of electronic dimming ballasts for fluorescent lamps and metal halide lamps,
and design and development of smart green energy dc-distribution systems with
grid connection.
Prof. Wu was the recipient of three Best Paper Awards from Taipei Power
Electronics Association in 20032005. In 2006, he was the recipient of an Outstanding Researcher Award by the National Science Council, Taiwan.
Kun-Han Sun was born in Taiwan, in 1985. He received the B.S. degree in aeronautical engineering
from National Formosa University, Taiwan, in 2008,
and the M.S. degree in electrical engineering from
National Chung Cheng University, Chia-Yi, Taiwan,
in 2010, where he is currently working toward the
Ph.D. degree.
His current research interests include design and
implementation of photovoltaic inverter systems with
grid connection.