Professional Documents
Culture Documents
FOREWARD
In order to carry out standard shipbuildingimprove the quality of shipbuildingshorten the
period of shipbuildingin year 2003Shanghai Waigaoqiao Shipbuilding Company Limited
following called as SWSStandard Committee organized the complication of SWS Building
Technological Usual Practice Manualfollowing called as Manual
and revised its 2003
edition in October2004
Since the publication of the Manualit has benefited the communication with the ships
owners and the classification societiesand it has also played an important role in normalizing
production technologies and improving the shipbuilding quality of SWS
With the development of the shipyardshipbuilding technology is improved continuously
Thereforein October 2007the SWS Standard Committee convened a meeting specific to
revising the manual and made the decision of revising the ManualWith the coordination of
all the departments concernedthe revision work was finished in April2008
On the basis of the previous technological standards, three (3) new technological standards
including theRudder Installation Technology Standardhave been added in theManual
And nowtotally 26 enterprise standards are selectedconsisting of 4 items for hull part, 5 items
for welding part, 3 items for hull outfitting , 5 items for machinery part, 3 items for painting part,
and 6 items for electrical partFor using conveniently, the Manualis written in both Chinese
and English
During revising themanual,we got the huge support and coordination of all the branches
in the design department and also got the company responsible leaders and design department
leaders concern and helpWe express our thanks here
The Manualwas planned and guided by Mr. Li Gaoxing in the design departmentMr.
Dai Xiaohu, Mr. Shen Zhiping, Ms. Xu Yuzhen, Ms. Wu Xin in the Standard Team of the design
department were in charge of compiling the Manual
When the Manual (2008 edition) is issued, the previous Manual (2004 edition)will
be invalid
The Standard Team of the design department is the permanent organization of the SWS
Standard Committee, which is in charge of the issue, implementation, maintenance and
amendment work of the Manual
Improving ideas and suggestions from the Users of the
Manualare valuable and welcomedAnd please contact the Standard Team of the design
department in timeThe extension telephone number is 8755The liaison man is Mr. Dai
Xiaohu
TABLE OF CONTENTS
HULL
1
WELDING
1 PROCEDURES FOR HULL STRUCTURE WELDING AND SELECTION OF
GROOVE TYPES ...............................................................................................................51
Q/SWS41-003-2007
2 PROCEDURES FOR WELDING OF CU/NI ALLOY PIPES ...........................................66
Q/SWS41-006-2006
3 PROCEDURES FOR WELDING OF CARBON STEEL PIPE AND STAINLESS
STEEL PIPES ......................................................................................................................69
Q/SWS41-008-2004
4 PROCEDURES FOR HULL WELDING ...........................................................................73
Q/SWS41-009-2005
5 GENERAL PROCEDURES FOR TECHNOLOGY OF WELD REPAIR.........................80
Q/SWS41-011-2005
MACHINERY INSTALLATION
1 INSTALLATION PROCEDURE OF MARINE PIPING...................................................93
Q/SWS44-001-2007
PAINTING
1
WITHOUT
ELECTRIC INSTALLATION
1
II
SCOPE
The Rules prescribe preparation before construction, personal, technical requirement and technics flow for
steel ship hull construction.
The rules apply to steel work of hull construction for bulk carrier, oil tanker, container carrier and oil storage
ship, other types ship can applied as applicable.
2 NORMATIVE REFERENCE
Q/SWS60-001.2-2007
Shipbuilding Quality Standard Construction Accuracy
3 TERMS AND DEFINITION
The following terms and definition apply to the Rules.
3.1 Part
Part refers to a single steel plate or a profile, for example one floor, one longitudinal.
3.2 Assembly
Assembly refers to two or more parts fit together, for example floor with stiffeners, planar bulkhead with
stiffeners.
3.3 Block
Total hull structure is split into several planar or cubic masses, which can be fitted together to form a full ship,
these masses are called blocks.
3.4 Grand block
Several adjacent blocks made up of a large block, which is called a grand block, for example, a deck house
grand block.
3.5 Sub-assembly
The production process of fitting two or more parts together to form an assembly is calledsub-assembly, for
example, building up a T profile, fitting stiffeners or opening reinforcement onto a floor .
3.6 Unit-assembly
The production process of fitting sub-assemblies and parts together to form a large assembly is called
unit-assembly, for example, building up an oil tank.
3.7 Grand assembly
The production process of fitting assemblies and parts together to form a block is called grand assembly.
3.8 Pre-erection assembly
The production process of fitting several adjacent blocks together to form a grand block is called pre-erection
assembly.
3.9 Erection
The production process of fitting blocks and grand blocks together in dock to form a full hull of ship is called
erection.
4 PREPARATION BEFORE CONSTRUCTION
4.1 Drawings
Make available the construction related drawings, part list, welding procedures, on-completion measure
tables etc.
4.2 Material
Check parts material grade, steel plates thickness, profiles dimensions to be same as the drawings
4.3 Tools
Get ready steel tape, plumb, leveling set of glass tubes and hose, oil pump joist, pull screw, steel wedge,
various kinds of strip shores/clamps, laser transit instrument, hammer, oxyacetylene cut torch, electric welding
holder, electric welding mask, angle square, angle gauge.
5 PERSONNEL
Assembly workers should have specialty and safety training before assigning their jobs, and should pass the
examination. They should know contents and intentions of the drawings, understand letters and symbols meaning
on the cutoff parts. They should be familiar with related technics and technical documents and carry out the job
accordingly.
6 TECHNICAL REQUIREMENT
6.1 Sub-assembly
6.1.1 Sub-assembly technics flow:
welding
6.1.2
align line
The installation of structural member is on the basis of align line or offset line, error limits: 1.5mm
2.0mm
Flatness limits: 4mm6mm
Vertical limit of small piece fit to big piece: 2 mm
Standard range
tolerance limit
Planar panel:
L4mm
6mm
B4mm
6mm
Difference between diagonals:
L1-L24mm
8mm
6.2 Unit-assembly
6.2.1 Unit-assembly technics flow
laydown big parts
on jig or platform
6.2.2
welding
temporary support
flame fairing
e
n
i
l
n
g
i
l
a
oil chest
B2
B1
frustum
6.3.2 Cargo hold bilge block grand assembly
6.3.2.1 Technics flow
acceptance inspection
Panel center
outfitting
final measure
welding
block ass.
touch-up primer
outfitting
FCB weld
weld members
FCB weld
Platform
welding
acceptance inspection
final measure
outfitting
welding
block ass.
FCB welding
FCB welding
FCB welding
frame
B1
unit assembly
B1
B13
L25
L20
L24
bracket
bilge keel
hopper
bottom shell
side shell
welding
welding
weldinh
temporary support
B4
B2
B1
B3
topside deck
6.3.3.2 Assembly work criteria:
Block length L 4mm
Block width B 4mm
Block height H 3mm
Block square (upper deck)
Block twist (upper deck)
Longitudinal end flatness:
upper deck
4mm
8mm
4mm
B2
B3
B1
B4
? ? 2 ?? ?
L
B
final measure
flame fairing
welding
parts prepare
member sub-ass.
tightness test
acceptance inspection
welding
install member
t)
bo
B(
to
L
p)
painting
bo
acceptance inspection
outfitting
set member
member sub-ass.
weld
set wall of low stool
set members
set plates
tightness test
outfitting
turn over,fit&weld the shed plt.
outfitting
acceptance inspection
painting
weld them
built-up the corrugation bhd.
preheat
weld
member sub-ass.
stern tube
outfitting
make jig
acceptance inspection
painting
10
L+30+40
pressure0.02MPa
level3mm
eccentricity3mm
acceptance inspection
painting
11
weld members
weld them
make jig
member sub-ass.
6.4.9.3.1 Preset 7mm12mm (aft inclinition) rudder horn defromation in reverse before welding.
6.4.9.3.2 Rudder horn should be warm up to 120 at least before welding.
6.4.9.3.3 Monitor rudder stock centerline offsetting with a plumb momentarily, adjust welding sequecense to
reftify the deviation during rudder horn and block welidng.
rudder horn inclined suppory by
30a left and right
aft bulkhead
rudder stock
centerline
Steering gear
room platform
platform
weld
install frame
painting
weld
12
shell longitudinal
touch-up primer
13
outfitting
temporary support40220
weld
grand assemble
joist arrangement
touch-up primer
14
touch-up primer
B2 bot
outfitting
strength
weld
lifting reinforce
grand assemble
B2 top
B2
L
outfitting
L
B1
weld
grand assemble
fit another block
joist arrangememt
6.5.3.2
6.5.3 Engine room upper deck pre-erection assembly (platform deck similar)
6.5.3.1 Technics flow:
weld
make jig
surveyor's pole
dock centerline
15
weld
weld
16
erection assemble
Stool vertical BHD bottom and inner bottom floor top misalign 1/4 t,t is thickness of thinner plate
corrugation
BHD
steady rope
bottom block
assistant bars
for fitting
D type PE block
corrugation BHD
support inside
cargo hold
hydraulic jack
6.6.5
17
weld
erection assemble
fix up
set overbridge
6.6.5.1
Technics flow:
final measure and
acceptance inspection
weld
erection assemble
fix up
18
shaft centerline
weld
erection assemble
weld
acceptance inspection
flame fairing
weld
erection assemble
fix up
set covering
19
SCOPE
This standard defines general opening principles, stress zone classification, opening and opening
reinforcement for hull strength structures.
This standard applies to the detailed design and production design of hull structures.
2 HULL STRENGTH STRUCTUR GENERAL OPENING PRINCIPLES
In general, opening in stress concentration area of hull structure shall be avoided as practicable as possible.
Hull structure stress distribution is shown in Figure 1. The left figure shows the maximum bending moment
appears at both ends of the beam, and there is no any stress at the locations that are 0.25L to both ends. The right
figure shows the maximum bending moment appears near the face plate, and there is no any stress in the middle
of the web. Therefore, the opening for a transverse beam should try to be in the middle region of the beam web
and at a location that is 0.25L or 0.75L to the end of the beam.
Symbol
Definition
20
3.2.2
3.2.3
Fig.4 Others
4 OPENING
4.1 General requirement for opening
4.1.1 Allowable opening size in zones A and B is in accordance with Table 2. The dimensional symbols in
Table 2 are shown in Figure 5.
Oil tank
Girder
Zone A
No reinforce
force
Zone B
reinforce
No reinforce
reinforce
0.2 *
0.2 **
0.5
0.1 *
0.1 **
0.25
0.25
0.25
0.5
0.125
0.125
0.25
0.33
0.33
0.5
0.165
0.165
0.25
0.4
0.4
0.5
0.2
0.2
0.25
0.5
0.5
0.66
21
___
___
4.1.2 Try to avoid opening in zone C. Structure strength shall be considered carefully when making
reinforcement if the opening is inevitable ..
4.1.3 Openings are forbidden in zone D.
4.1.4 Total height of all openings in girder vertical direction shall be less than the limit in Table 2.
4.1.5 Total length of all openings shall be no more than 0.6 times frame space (or 0.6 times longitudinal space ),
Openings shall be scattered and shall be never gathered closely in the adjacent frame spaces or longitudinal
spaces.
4.1.6 Opening length shall be no more than 2 times opening height..
4.1.7 Opening edge shall be ground smoothly. The radius of opening should be more than 1/8 height or 25mm.
4.1.8 The maximum width and length of the outer contour of all openings shall be used in the calculation of the
opening when there are many small holes in beam, and the space between them can not meet the requirement.
4.2 The minimum space between holes and minimum distance to the member edge shall be in compliance with
Table 3. S value can be reduced when an opening is added with the same thickness doubling or ring. The
reduction value is half of the doubling or rings width, but should be no less than half of the standard value of S.
Table 3 Minimum space between holes and holes to member edge
Minimum (S)
Description
Sketch
Remarks
Zone A
Zone B
Hole to hole
d1 + d2
2
d1+d2
Hole to edge
d/2
2d
Heating pipe
opening(LR
S100mm
Hole to scallop
d+R
2
d+R
Hole to cutout
d+B
2
d+B
S 150mm
(ABS)
S 180mm
(LR)
Cutout to cutout
S12B
S12d
S22B
5 OPENING REINFORCEMENT
5.1 Reinforcement for bending stress should be in compliance with Table 4.
Table 4 Reinforcement for bending stress
Requirement
1) A zone
btR=1/2(d-dA)tW(MIN.=758)
tRtW
dA=Max. allowable sizeif no reinforcement.
2)
B zone
btR=1/2dtW(MIN.=758)
tRtW
22
Figure
Figure
2) B zone
(b1+b2)tR=dtW
when b2=b1ttR=1/2dtW
5.3 Reinforce method in the region where stress level is difficult to be estimated
5.3.1 When openings are allowable in A and B zones, they shall be reinforced with doubling or ring whose
sectional area must be over a quarter of sectional area of the hole along the width direction. Increase the web plate
height locally according to the opening size is also allowable, but material of the reinforcements shall be same
as that of the strength members.
5.3.2 When the openings length is less than 2 times of its width, and its width exceeds the allowable value, the
reinforcement method is shown in Figure 6.
a. add doubling
APPENDIX A
(NORMATIVE APPENDIX)
CLASS REGULATION
A.1 CLASS REGULATION
A.1.1 Longitudinal strength member opening (DNV 3.1.5, LR 4.1.4)
aGenerally no openings on keel plate;(DNV)
bTry to avoid openings on bilge plate in the mid 0.6L area, otherwise there should be enough space between hold
and bilge keel plate;(DNV)
cTry to set openings inside of hatch line on strength deck, otherwise openings should have enough space from
hatch corner and side shell;(DNV, LR)
d) Openings on side shell, stringer, transverse and longitudinal BHD should have twice of the openings
diameters distance from strength deck ;( DNV)
e) Openings without reinforcement should have 4 times of adjacent openings diameters distance from transverse
adjacent openings;
f) Try to set enough space from lower deck openings to hatch corner or high stress area; (DNV)
g) No small openings should be set outside of strength decks hatch line ;( LR)
A.1.2 Openings on floor (LR 3.10.4, 3.10.5)
aOpenings on main floor should be in compliance with Figure A.1
d 0.25D
c 0.4D
L D or 0.6 S
A B
d 0.25D (MAX.75mm)
R 25 mm
S 75 mm
L 150 mm
A.1 Opening principle on main floor
bThere should be no manhole or lightening hole in following high stress areas unless it is proved to be
satisfied with strength and yield requirements by calculation:
1/3 length area from both ends for stringers or vertical clapboard in narrow empty tank or double
cofferdam;
Floor and double bottom longitudinal girder near pillar root or bracket toe.
cAir hole, drain hole, cutout and notch should have more than 200mm distance from bracket toe and other
stress concentrated area;(LR Pt.3 Ch.10 Sec.5.3)
d) The size of openings on double bottom contacted members without reinforcement should be no larger than
half of double bottom height(LR, 4.1.8)
A.1.3 Transverse section coefficient calculation (KR 3.3.2, DNV 3.1.5, LR 3.3.3)
a Strength deck openings with length less than 2.5m and width less than 1.2m can be treated as no
opening ;(KR)
bDeck openings with length less than 2.5m and width less than the smaller of 1.2m and 4% of the molded
breadth, whichever is less, can be treated as no opening;
c Openings with length less than 2.5m and width less than 1.2m can be treated as no opening when calculate
section coefficient;(DNV)
dFloor and girder openings with height no bigger than 25% of floor height, or notches no bigger than
75mm ,can be treated as no opening (LR, DNV)
e Above four types of openings should be set as the same orientation as floor and the space should be more
than 1m,(LR) otherwise the space must be more than 10 times of opening height;(DNV)
f Corresponding extent summation of such types of openings in one section shouldnt reduce bottom section
coefficient more than 3%,otherwise take proper reinforcement.(KR,DNV)
gCorresponding extent summation of such types of openings in one section of bottom or deck should less
than 0.06 (B-b).
hereB = breadth of deck or bottomb = breadth of large opening fall short of above requirements
Find opening top point in the diameter direction vertical to hull longitudinal direction, draw a line by 30of
hull longitudinal diameter from this point, find the intersection point, the space between openings both sides
24
25
SCOPE
This procedure specifies the definition, nomenclature, symbol, purpose, condition, item, sequence and
inspection of hull tightness test of sea-going steel ships.
This procedure is applicable to hull tightness test of sea-going steel ships.
2 NORMATIVE REFERENCE
CB/T 257-2001
Hull tightness test method of steel ship
Q/SWS 60-001.2-2003
Shipbuilding Quality Standard and Shipbuilding Accuracy
3 DEFINITION, NOMENCLATURE AND SYMBOL
3.1 The following definitions and nomenclatures are applicable to this procedure.
3.1.1 Air testing
The compressed air shall be filled into the closed tank until it reaches the specified pressure. After holding
the pressure for a specified time, the testing liquid ( if using soap liquid, it shall be heated when the ambient
temperature is below 0 ) shall be sprayed upon the welds to be tested, then check whether air bubbles occur on
the welds.
The air test shall not be performed simultaneously for adjacent tanks.
3.1.2 Water testing
The fresh water shall be filled into the closed tank until it reaches the specified water level. After holding the
water level for a specified time, check whether the leakage occurs on the weld and whether the structure is
distorted.
3.1.3 Structural strength testing
The fresh water or sea water shall be filled into the big compartment such as cargo hold, ballast tank, deep oil
tank etc. until it reaches the specified water level, then check whether the structure of compartment is distorted.
Generally, this testing should be carried out after ship launching.
3.1.4 Filling water testing
Water shall be filled into opened compartment until it reaches the height of door sill, then check whether the
leakage occurs on the weld.
3.1.5 Combined water and air testing
Water shall be filled into the closed tank until it reaches the back face of manhole cover, then fill in
compressed air and check whether the leakage occurs on the weld.
3.1.6 Hose testing
The clean water having a certain pressure shall be sprayed upon the weld to be tested by means of a nozzle
with specified size according to the requirements, then check whether the leakage occurs on the back face of weld.
3.1.7 Vacuum testing
The testing liquid (if using soap liquid, it shall be heated when the ambient temperature is below 0) shall
be sprayed on weld, next the weld shall be covered by a vacuum box, the vacuum is established through high
speed air flow, and finally, check whether air bubbles occur on the weld.
3.2 Symbols
The following symbols are applicable to this standard.
A---- Air testing
W---- Water testing
S---- Structural strength testing
F---- Filling water testing
W+A Combined water and air testing
H---- Hose testing
V---- Vacuum testing
4 TESTING PURPOSE
For the hull structure with tightness requirements, the tightness testing shall be carried out according to the rules
for Building and Classing Steel Vessels of relative classification society or design requirements so as to check the
tightness and strength of weld or hull structure. For the tightness testing method, refer to CB/T 257-2001
Tightness Testing Method for Steel Ships.
5 TESTING CONDITIONS
5.1 The tightness testing shall be carried out in accordance with Tightness Testing Drawings drawn out by the
design department. During testing, the testing method and contents shall not be changed without agree by design
department.
5.2 Tightness testing may be carried out in accordance with the area, status of hull structure, testing method and
requirements separately after the stage of block subassembly, block assembly, dock erection or undocking.
5.3The installation, welding and rectification work of hull structure, pre-outfitting etc. in the area related to
tightness testing should have been completed.
5.4 The installation of main piping, joints and machine foundations etc. in the compartment to be
tightness-tested should have been completed; the installation and welding of appendages etc. which penetrate
adjoining tank and are specified with tightness requirements should have been finished completely.
5.5 The installation and welding of hull structure and pre-outfitting should have been measured and inspected by
the inspection department, and the important welds should have been NDT- tested and accepted.
5.6 Tightness testing area (compartment) shall be cleaned, the rust shall be removed, the welds to be tested shall
be kept clean and dry.
26
5.7 Appendages, support blocks, staging etc. which encumber the tightness testing shall be removed or shifted.
5.8 Tightness testing area of hull structure may be coated with shop primer before testing, the paint film
thickness should be less than 40m, if the weld to be tested is out of accord with specified requirements, its
painting should be removed thoroughly.
5.9 During tightness testing, if environmental temperature is below 0, the corresponding anti-freezing
measures should be taken.
6 PERSONNEL
6.1 Persons who perform the tightness testing must be those engaged specially in such work or the relative jobs
and can make a right estimate of testing contents and carry out the operation skillfully.
6.2 Persons engage in the weld repairing after tightness testing may carry out the repair welding work only after
they passed the qualification test approved by classification society and obtained the welder certificates.
7 TESTING ITEMS AND SEQUENCE (F)
Filling water testing, hose testing, air testing (include air testing of compartment and fillet weld air testing),
vacuum testing etc. shall be carried out in accordance with different requirements for the structural strength, water
tightness, oil tightness etc. of hull. If approved by owner and surveyors, tightness testing of local area may be
replaced by magnetic particle testing or liquid penetration testing.
7.1 Filling water testing
7.1.1 Testing locations
Galley, pantry, laundry, bathroom, water closet, storage battery room etc
7.1.2 Testing requirements
7.1.2 1Filling water testing shall be alternately performed. Filling water testing of adjacent tanks shall not be
carried out simultaneously.
7.1.2.2 During filling water testing, clear water must be used. If environmental temperature is below 0, the
antifreeze (such as salt, purifying agent) should be added to the water, so that the water exuded from leakage point
does not freeze. Generally, the temperature of water shall be above 5.
7.1.2.3 All pipings and openings which locate below the water level shall be closed before filling water.
7.1.2.4 The testing water shall be filled into the compartment to be tested until it reaches the height of door sill.
After holding the water level for 30 minutes, check whether leakage occurs in the testing area.
7.2 Water testing (W)
7.2.1 Testing locations
Ballast water tank, deep oil tank, fore peak tank, after peak tank, oil/water tank etc.
7.2.1.1 Preparation before water testing
aClose the bilge discharge holes and manholes, except one manhole which is used to fill water;
bChange the manhole cover to a specially fabricated manhole cover according to actual demands, a steel
pipe of above 50 mm diameter and a air pipe are welded on the front face of the latter, they are used to fill
water and increase testing pressure head.
cClose the pipings and openings which lead to the adjacent tanks;
dFill clear water into the compartment.
eFor big compartment, use a pump to fill water so as to increase the water flow.
7.2.1.2 Requirements for water testing
aWater testing of the compartment shall be carried out after tightness testing is completed.
bFor the compartment with both tightness and strength requirements, if its tightness test is not carried out as
yet, water test and tightness test may be carried out simultaneously when allowed by the environmental
conditions.
testing shall be carried out in
cFor the compartment whose storage capacity is not more than 100m3, water
dock; for the compartment whose storage capacity is more than 100m3, water testing may be carried out
after ship launching.
dDuring water testing, if environmental temperature is below 0, water should be heated, or the antifreeze
shall be added to it. Generally, water temperature is above 5.
eWater shall be filled to the specified level and the water level shall be held for 30 minutes, then the welds
shall be checked under the condition that the water level is kept constant, no leakage is allowed.
fWater testing shall be alternately performed. For the sake of easy examination, the water testing of adjacent
compartments shall not be carried out simultaneously..
gDuring water testing, keel blocks shall be suitably placed under the bulkhead of compartment to be tested
in order to avoid distortion.
hThe compartment to be water-tested shall be provided with an air pipe, after filling water, there should be
no remained air on the top of compartment.
iDuring testing, if the leakage is found, it should be marked by chalk, and weld repair shall be carried out
after draining off the water. The length of repair weld shall be above 50mm, local tightness testing shall
be performed again after weld repairing.
7.3 Hose testing (H)
7.3.1 Water shall be sprayed vertically and directly upon the weld by a fire hose nozzle to check whether
leakage occurs on the weld. Generally, hose testing is applicable to bulkhead, weather deck, outer wall of
superstructure, hatch coaming, hatch cover, and weathertight door, window etc.
7.3.2 The water testing shall be carried out by a nozzle having a diameter of 12.5 mm, the distance of nozzle
away from the weld to be tested shall not exceed 1.5 m.
7.3.3 The water pressure for hose testing shall be at least 0.2MPa (the water pressure shall be sufficient to ensure
that the height of water sprayed upwards from testing point is no less than 20 m).
7.3.4 During hose testing, an operator and a checker shall be respectively inside and outside the compartment
and cooperate closely each other to carry out water test from bottom to top. Before hose testing, the hatch cover,
watertight door etc. shall be closed.
27
connection plate
pressure gauge
water stop
Figure 1
7.5.5 The pressure for fillet weld air testing is 0.015MPa ~ 0.02MPa.
7.5.6 Tightness testing and examination method of fillet welds
7.5.6.1 Open the ball valve and fill the compressed air into the gaps of fillet weld root. When the indicated value
of pressure gauge exceeds 0.015MPa, close the ball valve and hold the pressure for 15 minutes.
7.5.6.2 Check whether the indicated pressure of pressure gauge drops, if the pressure drops obviously within 15
minutes, check whether leakage occurs on connection or weld and find out the cause of pressure drop. If the
pressure is kept constant, coat the surface of fillet weld with the soap liquid and check whether the air bubbles
occur on the weld. When no air bubbles occur on the weld, the weld is referred as acceptable.
7.5.7 During testing, if the leakage is found, it shall be marked by chalk and the weld is repaired after
discharging the air, the length of repair weld shall be more than 50 mm, the vacuum testing shall be carried out
after weld repairing.
7.5.8 After testing is completed, the connection of compressed air pipe and the connection of pressure gauge on
the connecting plates must be fully welded.
7.6 Vacuum testing (V)
The fillet joint welds and butt welds to be vacuum-tested must be welds of watertight hull member forming
the boundaries of compartment.
7.6.1 In order to see clearly the leakage on the weld, vacuum box must be transparent.
7.6.2 Evacuation device is as shown in Figure 2.
28
BUTT SEAM
VACUUM GAUAGE
29
SCOPE
The rule prescribe the test purpose and calculation principle, environment condition, preparation before test,
test schedules, error check and record
The rule apply to the passenger ships and the cargo ship having a length, as defined in the International
Convention on Load Lines 1966, of 24m and upwards.
2 TERMS AND DEFINITION
The following terms and definition apply to this rule.
2.1 Lightship condition
A ship complete in all respects, but without consumables, stores, cargo, crew and effects, and without any
liquids on board except thatmachinery and piping fluids, such as lubricants and hydraulics,are at operating levels.
3 TEST PURPOSE AND CALCULATION PRINCIPLE
3.1 Test purpose
The test is intended to determine the position of the center of gravity and light weight of the ship.
Prepare the inclining test report according to the inclining test record.
3.2 Calculation principle
3.2.1 Calculate the metacenter height according to formula1
GM=M/(tg)
1
whereGMTransverse metacenter height above vertical center of gravity (m)
M heeling moment t.m
Displacementin water (t)
heeling angle (deg.)
3.2.2 Calculate the longitudinal center of gravity according to formula2:
2
XG=XB+ZG-ZBtg
whereXGlongitudinal center of gravity from midshipmpositive means forward midship
XBlongitudinal center of buoyancy from midshipmpositive means forward midship
ZGvertical center of gravity above baselinem
ZBvertical center of buoyancy above baselinem
trim angledeg.positive means trim by stern
3.2.3 Calculate the vertical center of gravity according to formula3:
ZG=KM-GM
3
whereZGvertical center of gravity above baselinem
KMTransverse metacenter height above baselinem
GMTransverse metacenter height above vertical center of gravity (m)
4 ENVIRONMENT CONDITION
4.1 The test should be carried out at weather with wind not exceeding Beaufort scale 3. Otherwise the test can
be done if administration agrees.
4.2 The test should be done in outfitting quay. Pay attention to the wind direction and wave direction. Try to
done at slack tide.
4.3 There should be enough space to ensure the ship be afloat freely and not touch any other things during the
process of the test.
4.4 The ship should be moored in a manner to allow unrestricted heeling. The access ramps should be removed.
Power lines, hoses, etc., connected to shore should be at a minimum, and kept slack at all times.
4.5 The mooring lines should be as long as practical. All lines are to be slack, with the ship floating and heeling
freely, when takereading during test.
30
31
Fig. 1
5.16 Interphones are provided for communication between central control and each pendulum station and
between central control and the test weight position. One person at a central control station should have complete
control over all personnel involved in the test.
6 TEST PROCEDURE
6.1 The test should be carried out in presence of administration representative and owner. The test commander
organizes shipyard, administrationowner and other delegates to check the ships status completely together and to
confirm whichhas been satisfied with the test requirement.
6.2 During the test, one person as commander in chief should plan the test procedure, give orders to start
reading pendulum gauge and to superintend personnel in place. Furthermore, meet with administration
representative and relative delegates to survey the wind direction, the wind velocity, current, the status of river
surface around and to confirm which is satisfied with the test required condition and mooring status.
6.3 The personnel who take part in the inclining test should be in right place and their weights and position
should be recorded. Excess personnel should be away from the ship.
6.4 To get accurate test displacement and buoyancy center, all draft marks (forward, mid ship, and aft) on each
side of the ship should be read accurately. At the same time, the measurement of the density of test areas water
should be carried out. The data recorded in appendix A.1.
6.5 If the test weight is solid weight, test procedure is showed as fig 2. If the test weight is ballast water, test
procedure is showed as fig 3 (a example of 175k bulk carrier).
0
Fig. 2
note 1-- the position of test transfer weight
2-- the position of notest transfer weight
32
Fig. 3
6.6 When everything and personnel is in place, the test should commence immediately. After the ship is stable,
observers should start reading under the instructions of commander in chief and record the data in appendix A.2.
Hereafter, reading and recording should be made for each weight movement. For each movement, the pendulum
gauge reading should be repeated recordedten times when the pendulum is swing by right and left, then the
average value should be calculated and recorded. At the same time, the incline liquid tanks sounding should be
repeated and recorded three times in appendix A.3. Then the average value should be calculated and recorded.
6.7 After each weight movement and prior to each reading, the following should be checked:
athe mooring arrangement should be checked to ensure that the ship is afloat freely.
bwhen the ship heels, the wire for pendulums should be perpendicular and should not touch the scale gauge.
call personnel are in place.
6.8 The heeling angle is calculated by the following formula:
tg=a/
4
where heeling angle.
athe average value of swing of pendulum (m).
the value of perpendicular distance of pendulum wire from nail to scale gauge (m).
33
Fig.4
7.2 Plotting the average of the readings after each weight movement. Once any deviation is found, analyze the
reason and determine if part or the entire test to be redone.
8 TEST RECORDS
During inclining test, relevant data should be recorded, the records format refer to the Appendix A.
34
APPENDIX A
(NORMATIVE APPENDIX)
INCLINING TEST RECORDING TABLE
A.1
(Stbd side)
Item
Position
Draft
(m)
water temperature ()
Port
Fore
Stbd
Mid.
Port
Stbd
Aft.
Port
Stbd
Personnel: Class
Owner
Shipyard
A.2
Length
Longitudinal
No.1 pendulum
No.2 pendulum
No.3 pendulum
35
Transverse
(mm)
Pendulum deflection
No.1 pendulum
No.
Reading
(mm)
Deflection
(mm)
No.2 pendulum
Reading (mm)
Deflection
(mm)
No.3 pendulum
Reading (mm)
Deflection
(mm)
0
1
2
3
4
5
6
7
8
Personnel:
36
Class
Owner
Shipyard
Length=
1
(mm)
2
(mm)
3
(mm)
4
(mm)
5
(mm)
mm
6
(mm)
7
(mm)
8
(mm)
9
(mm)
10
(mm)
Aver.
(mm)
Personnel:
Class
Owner
Shipyard
0
1
2
3
4
5
6
7
8
37
Length=
2
(mm)
3
(mm)
4
(mm)
5
(mm)
6
(mm)
mm
7
(mm)
8
(mm)
9
(mm)
10
(mm)
Aver.
(mm)
Personnel:
Class
Owner
Shipyard
0
1
2
3
4
5
6
7
8
38
Length=
2
(mm)
3
(mm)
4
(mm)
5
(mm)
6
(mm)
mm
7
(mm)
8
(mm)
9
(mm)
10
(mm)
Aver.
(mm)
Personnel:
Class
Owner
Shipyard
0
1
2
3
4
5
6
7
8
39
A.3
Longitudinal
Sounding level
Port
Read. No
Shift No
1
(m)
2
(m)
Starboard
Aver.
(m)
3
(m)
1
(m)
2
(m)
3
(m)
Aver.
(m)
0
1
2
3
4
5
6
7
8
Personnel:
40
Class
Owner
Shipyard
A.4
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
41
Class
Owner
Shipyard
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
42
Class
Owner
Shipya
Weight
(t)
L.C.G.
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
F.S.M
(t-m)
TOTAL
Personnel:
43
Class
Owner
Shipyard
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
44
Class
Owner
Shipyard
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
45
Class
Owner
Shipyard
Weight
(t)
L.C.G.
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
F.S.M
(t-m)
TOTAL
Personnel:
46
Class
Owner
Shipyard
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
47
Class
Owner
Shipyard
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
48
Class
Owner
Shipyard
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
49
Class
Owner
Shipyard
Weight
(t)
L.C.G
(m)
L.C.G-M
(t-m)
V.C.G
(m)
V.C.G-M
(t-m)
TOTAL
Personnel:
50
Class
Owner
Shipyard
SCOPE
This standard defines the basic groove types and dimensions for the hull structural butt joints and T-type
joints.
This standard applies to welding design and production which include such welding processes as SMAW,
single-wire or double-wire SAW, FCB SAW, semi-auto or auto FCAW, combined welding of FCAW and SAW,
EGW, HS-MAG, T-bar welding and so on.
2 BUTT WELDING
2.1 The options for butt welding are as shown in table 1.
Table 1
Options for butt welding
N
o.
Welding
Processes
Applicable range
Remarks
FCB SAW
Single-wire
or
double-wire
SAW
EGW
51
10
The horizontal.
Table 1Continued
No.
Welding
Processes
Applicable range
Remarks
FCAW
(ceramic
backing)
SMAW
2.2
(1) Butt welds of the shell plates (in the bow, stern, round
plate) in the partly curved block;
(2) Butt welds of mini-type floors;
During pre-erection and erection stage in dock:
(1) Longitudinal butt welds between the shell plates of up
and downward block;
(2) Butt welds of longitudinals, frame;
(3) Butt welds of the partly curve shell in the bow or stern
body;
(4) Butt welds of the bottom shell plate;
(5)Vertical butt welds of the flat bulkhead, longitudinal
girder and floors;
(6) Butt welds of all inner frameworks;
(1) Welds repairing;
(2)Local area that other processes are unable to be used;
C
Welding Position Code /3 - horizontal.
Chamfer Value
Chamfer Side CodeS - Chamfer in frame side;
N - Chamfer in non-frame side.
Chamfer CodeC.
Groove Depth Code1 - Groove depth is half of plate thickness in double side groove;
2 - Groove depth is two third of plate thickness in double side groove.
Groove Direction CodeS - Groove in frame side;
N - Groove in non-frame side.
GroovesIV1/2VXKYDY( ).
Welding Type CodeO - Single side welding.
52
2.3 Butt welds grooves type and applicable range (including chamfer).
2.3.1 Table 2 guides the butt joints chamfer between two different thickness plates.
Table 2 Chamfering details
Arrangement plan
Remarks
t1
SVS CNa
Developed view
Groove type
t1
SVN CNa
t1
t1
t1
SVS CSa
t1
t1
SVN CSa
t1
t1
53
t1
(1) a=t1-t
(2) Chamfering if a
3mm
(3) L=4a~8a;
(4)The direction of
these grooves as
I,1/2V,V,X,Y,
,DY,K is as
indicated in 2.2
(5)Selection of
welding parameter
bases on the
thinner plate when
automatic
welding.
2.3.2
Welding
Process
Code
Applicable
plate
thickness
Groove Type
Remarks
t1
t2
3
60
3 -0.5
8t19
+1.5
+1
0
(1)Apply to Grade AB
DAH32AH36 DH32
DH36 steel;
t2
FCB
SAW
24t31
+1.5
3 -0.5
+1
0
19t24
t2
t1
3
50
FYS
t1
3
50
+1
0
+1.5
5 -0.5
(2)Single side
welding;
(3) Selection of
welding parameter
bases on t1 when t1
t2;
(4)Chamfer length
L=8a when a=t2-t1
3mm.
(Single-side)
semi-auto
FCAW
Case 1)
COVS
COVN
Groove Type
Applicable
plate
thickness
Remarks
5t65
405
Welding
Process
02
2.3.3
+1
0
+1.5
31t36
6 -0.5
t1
t2
3
45
+6
6 -2 Max.20
54
Table 4 (Continued)
Welding
Process
Code
Groove Type
Case 2)
COVS
COVN
02
405
25t48
35
02
5t48
10
Max.20
+6
-2
(Single-side)
semi-auto
FCAW
+6
4 -1
Case 3)
COVS/3
COVN/3
Remarks
25t48
10
+6
4 -1
5
35
02
Case 4)
COVS/3
COVS/3
Case 5)
CYS
CYN
555
5t25
5t25
Used when
single-side FCAW in the
horizontal position cant
be used.
25t100
Used when
single-side FCAW cant
be used.
1 +2-1
t
100
-2
+2
-1
Case 6)
CYS/3
CYN/3
5
45
t
Case 7)
CXS
CXN
2/3t
55
0-3
(Double-sid
e) semi-auto
FCAW
21
55
55
Table 4 (Continued)
Welding
Process
Code
Groove Type
Applicable
plate
thickness
Remarks
25t100
Case 8)
CKS
CKN
0-3
(Double-side)
semi-auto
FCAW
2/3t
45
21
45
Note: Gouging shall be used until sound metal appears before welding back side.
2.3.4 Groove types for SAW.
2.3.4.1 Groove types for single-wire SAW, as shown in Table 5.
Table 5 Groove types for single-wire SAW
Welding
Process
Code
Applicable
plate
thickness
Groove Type
Remarks
(1)Back gouging
t1
t2
(2)Selection of welding
parameter bases on t2
when t2-t13mm;
AI
5t16
max.0.8
(3)Selection of welding
parameter bases on t1
when t2-t13mm;
(4)Grades E, EH steel
applies to the range of
5t13mm;
50+15
-5
2nd W/D
t2
max.0.8
(1)Selection of welding
parameter bases on t1
when t1t2;
(2)1st W/D refers to the
face side;
(3)Back gouging.
+10
0
50
1st W/D
+2
-2
2nd W/D
ADYS
(=AXS)
ADYN
(=AXN)
16t25
AYS
AYN
t1
Single-wire
SAW
1st W/D
60+10
0
56
25t75
Applicable
plate
thickness
Groove Type
t1
Welding
Process
Remarks
t2
2.3.4.2
DI
10t20
max.1
(1)Back gouging
40
+15
-5
t2
DYS
DYN
10
Double-wire
SAW
t1
1st W/D
2nd W/D
20t26
(3)Selection of
welding parameter
bases on t1 when
t2-t13mm.
max.1
+5
26t32
50+5
-5
2nd W/D
Welding
Process
Code
Applicable
Plate
thickness
Groove Type
Remarks
(1) Weld position: up
going vertical welds
Gt=6090
Gh=4590
4010
GVN
EGW
02
2.3.5
DDYS
(=DXS)
DDYN
(=DXN)
40-5
1st W/D
(2)Selection of
welding parameter
bases on t2 when
t2-t13mm;
+6
6 -2 Max.18
57
11t40
Gt: Angle between the
weld line and the
horizon line of the
welding plate;
Gh: Angle between the
welding plane and the
horizon plane;
2.3.6
Code
Sketch
Applicable plate
405
SOV
N
12t65
02
Combined
welding
Notes
+6
6 -2 Max.20
3 FILLET WELDING
3.1 Selection of fillet welding processes, as shown in Table 9.
Table 9 Selection of fillet welding processes
No.
Welding processes
Applicable welds
HS-MAG welding
FCAW
3.2
Remarks
Downward-vertical
fillet FCAW
Unable to be used
within the midship
0.5L area.
Round welding
L-P
K
60
Indicated line
Indicated side
58
F.P
3.3.1.1
Requirements for groove symbol, type and gap of the fillet welding, as shown in table 10.
Table 10 Groove symbol and type for the non-penetration fillet welding
Symbol
Sketch
K
K
L-P
L-P
L
Double symmetry
intermittent fillet weld
L-P
L-P
Double staggered
intermittent fillet weld
L-P
Slot weld
3.3.1.2 Gap of fillet welding G = 0~2mm. leg length K=K(original leg length) +(G-2) when 3mmG5mm;
fillet welding shall be changed to full penetration welding when 5mmG16mm.
3.3.2
59
Table 11
Welding
Process
Symbol
Applicable
plate
thickness
Sketch
(1)Semi-auto
45
5
02
t6
48
10
90
5
45
02
03
(2) n=0.25t(max.6)
(3)Single-side welding with
steel backing if the
back-side is impossible to
weld
(4) 45135
Single
beveled
T-joint
welding
Remarks
6.5t13
90
P(X)
t50
(3) n=0.25t(max.6)
(4) =40~60
03
P(3)
5t19
No back gouging
5
45
03
Special
fillet
welding
t
45
+2
4 -1
02
60
(2) n=0.25t(max.6);
(3) Manual or semi-auto.
Symbol
Applicable
Plate
thickness
Sketch
10
03
45
90
13t19
45
5
t19
8
03
Remarks
Partial
welding
n
n
45
penetration
90
10
n
(3) n=0.25t(max.6).
45 5
0 3
t19
K
03
Double
continuous
fillet
welding
61
7t20
Symbol
Sketch
Remarks
7t20
13t20
90
Applicable
plate
thickness
Max.3
3
0
Double
continuous
fillet welding
40
1/2t
60
4 5
2
1
5t19
45
5
12
3
5t
2
0
welding
F()
45
5
312
t38
90
n
10
F
02
Penetration
Full
62
(1) n=0.25t(max.6)
(2)Manual or semi-auto
welding
(3)Weld Beveled side firstly,
2/3t(with backing) then
weld the other side after
removing the backing;
(4)when 03no backing
required, back gouging
needed;
(5)3090
(1) n=0.25t(max.6)
(2)Manual or semi-auto
(3)Weld Beveled side firstly,
2/3t(with backing) then
weld the other side after
removing the backing;
(4)when 03no backing
required, back gouging
needed;
(5)3090.
(1) n=0.25t(max.6)
(2)Manual or semi-auto
(3)Weld Beveled side firstly,
2/3t(with backing) then
weld the other side after
removing the backing;
(4)when 03no backing
required, back gouging
needed.
Symbol
Sketch
Applicable
plate
thickness
Remarks
t38
(1) n=0.25t(max.6)
(2)Manual or semi-auto
welding
(3)Weld Beveled side firstly,
2/3t(with backing) then
weld the other side after
removing the backing;
(4)when 03no backing
required, back gouging
needed.
19t25
(1) n=0.25t(max.6)
(2)Manual or semi-auto
welding
(3)Weld Beveled side firstly,
2/3t(with backing) then
weld the other side after
removing the backing;
(4)when 03no backing
required, back gouging needed.
25t38
(1) n=0.25t(max.6)
(2)Manual or semi-auto
welding
(3)Weld Beveled side firstly,
2/3t(with backing) then
weld the other side after
removing the backing;
(4)when 03no backing
required, back gouging
needed.
25t38
(1) n=0.25t(max.6)
(2)Manual or semi-auto
welding
(3)Weld Beveled side firstly,
2/3t(with backing) then
weld the other side after
removing the backing;
(4)when 03no backing
required, back gouging
needed.
t13
(1) n=0.25t(max.6)
(2)Manual or semi-auto
welding
(3)6590, 13<t25.5
(4)7590, t25.5
(5)pre-weld Beveled side
firstly,2/3t(with backing)
then weld both sides after
removing the backing.
x is groove depth sign of
indicated side.
F()
2
31
02
t/2 t/2
455
5
4
t
5
02
n
312
X = t/3, 2/3t
45
F(X)
45
5
X = t/3
312
02
n
t/3
X = 2/3t
10
02
n
312
F(X)
45
90
5
45
60
t/3
t
312
welding
F(X)
60
60
Full
Penetration
10
5
90
60
45
t/3
t
5
45
90
10
t/3
F(x)
X = 2/3t
02
63
Symbol
Sketch
Applicable range
40
D25
Round bar
40
10
40
10
40
25D75
(secondary
members)
30
D25
6
6
40
10
Half
Round
Bar
25D75
(secondary
members)
5 DIAGRAMMATIC EXPLANATION
5.1 Welding processes for unit and sub assembling, as shown in Figure 2.
C
C
X
Z
C
X
Y
Y
Z
COVS
X
Y
COVS
AYS
HS-MAG
FYS
Y
Z
Fig. 2
FYS
Z
Y
64
5.2
Welding processes for double bottom and double hull vessel, as shown in Figure 3.
Fig. 3
5.3 Welding processes for double bottom and single hull vessel, as shown in figure 4.
C
Fig. 4
65
SCOPE
This procedure specifies the welding preparation, personnel, technological requirements, technological
process and inspection of welding of Cu/Ni alloy pipes.
This procedure is applicable to the welding of Cu/Ni alloy pipes for various kinds of ships.
2 NORMATIVE REFERENCE
Q/SWS 60001.22003
Shipbuilding Quality Standard and Shipbuilding Accuracy
3 WELDING PREPARATION
3.1 Welding Process
Gas Tungsten Arc Welding (GTAW) shall be adopted for Cu/Ni alloy pipes.
3.2 Materials
3.2.1 Cu/Ni alloy pipe: CuNi10Fe1Mn, 4CuNi30Mn1Fe etc.
3.2.2 Welding consumables: Wires for argon arc welding: HSCuNi (2.5mm) and KW-TCuNi2.4mm.
Shielding Gas: Argon, Purity99.99%
Tungsten rod: 1.6mm3.2mm
3.3 Welding Equipment:
All welding equipment to be used shall be checked and maintained periodically to ensure that they have a
good operation performance.
3.4 Groove Type
3.4.1 When wall thickness of pipes is equal to or more than 2mm, the butt joints shall be vee - grooved, and the
groove angle shall be as shown in Figure 1.
When wall thickness of pipes is less than 2mm, the butt joints shall square-grooved, as shown in Figure 2.
01
5
55
04
01
Figure 1
Figure 2
3.4.2 The external dimensions shall be accepted in accordance with Q/SWS 60-001.2-2003 Shipbuilding Quality
Standard and Shipbuilding Accuracy
3.5 Cleaning before welding
3.5.1 The cutting and groove preparation of Cu/Ni alloy pipe shall be performed by the appropriate machining
method or plasma cutting. Thereafter the groove and its vicinity (at least 50mm in width) shall be ground by 0#
1# emery paper to remove the impurities such as burr, oxide layer, and the rust in the areas of 100mm in length at
both ends of pipe shall be removed by stainless steel or copper wire brush until the pipe shows the metallic luster.
Then the grease shall be removed with acetone and two ends of cleaned pipe shall be sealed.
4 WELDER
Welders engaged in the welding of Cu/Ni alloy pipe must be subjected to train, and may be permitted to carry
out such welding work only after they have passed the qualification tests and their qualifications have been
approved by classification society.
5 TECHNOLOGICAL REQUIREMENTS
5.1 When butt-jointing the pipes, the concentricity of pipe joints shall be checked (0.5mm) to avoid
misalignment.
5.2 In order to ensure the welding quality, the assembling gap of pipes shall be 0~4mm.
5.3 Welding parameters
In order to ensure the welding quality, welding shall be performed according to the welding parameters in
Table 1.
Table 1 Welding Parameters
Wall thickness
t
Wire Dia.
mm
Current
A
Voltage
V
Speed
mm/min
t2mm
2.4/
2.5
60120
1521
4585
100220
1017
45150
t2mm
66
Gas flow
l/min
For welding
For shielding
1018
535
6 TECHNOLOGICAL PROCESS
6.1 Tack welding
Tack welding shall be performed with Gas Tungsten Arc Welding (GTAW). The wires for tack welding shall
be the same as that to be used for production welding. The thickness and quantity of tack weld shall be kept to a
minimum as possible, but shall be sufficient to ensure that the weld will not be cracked. The width of tack weld
shall not exceed that of production weld. No welding defect is permitted in tack weld. During the production
welding, the tack weld must be fused completely. Tack welds shall be cleaned with stainless wire brush before
commencing the welding. If bridge type positioning is adopted, the bridge type positioning dog shall be removed
when welding comes on it.
6.2 Welding
6.2.1 Before welding, two ends and the grooves of pipe should be sealed with aluminum foil tape or other
suitable methods (for the long pipe, sponge, meltable paper etc. may be used as blocker to form an air chamber on
both sides of the joint). Argon gas is filled into the pipe from one end of pipe, and an air hole of about 5mm is
made at the other end. Welding may be performed only after the oxygen content inside the pipe is less than 0.5%.
6.2.2 If aluminum foil tape is used to seal the groove surface, during welding, a 30~40mm length of aluminum
foil tape shall be firstly torn from the groove surface, and then the welding is performed; another length of
aluminum foil tape shall be torn after a length of weld is finished. It is not permitted that welding is carried out
after whole tape is torn off completely. During welding, the pipe shall be always filled with argon gas for
shielding.
6.2.3 The Cu/Ni material is very easy to be oxidized after it is heated. During welding, the end point of filler
wire shall be always under shielding of argon. If the end point of wire has been oxidized due to heating, it shall be
cut off before re-welding.
6.2.4 During welding, the arc shall be ignited and excited in the groove. It is not permitted that the arc is ignited
or excited on the pipe wall at will. At the end of every weld, the welding current shall be gradually reduced by
means of the attenuation performance of welding machine, thus the welding pool is made smaller. After the arc is
extinct, argon gas filling shall be continued to maintain the gas shielding for 2~5 seconds at the arc extinction
point. The welding torch may not be removed until the welding pool is solidified. If deposit metal is out of the
shielding of argon gas accidentally, the oxidized points must be removed before re-welding.
6.2.5 During welding, the interlayer temperature shall not exceed 150.
6.3 Butt welding of pipes in different positions
6.3.1 For the butt welding of horizontally rotating pipes, the arc may be ignited in the area where the vertical
position is opposite to welding direction 10~ 20 (i.e. position of 1 ~ 2 oclock), as shown in Figure 3.
10
2
0
Welding
Direction
Figure 3
6.3.2 For the butt welding of horizontally fixed pipes, the arc shall be ignited at the position of 10 mm to the left
or right of overhead position (for clockwise welding, the arc ignition point is in the position of about 5 oclock;
for counter-clockwise welding, the arc ignition point is in the position of about 7 oclock.), as shown in Figure 4.
anticlockwise
welding
clockwise
welding
star-arc point
star-arc point
Figure 4
6.3.3 For the butt welding of non-straight pipes or pipes which can not rotate horizontally, upward welding shall
be carried out separately from both side, then the pipe is turned over 180 and upward welding is carried out from
both sides also, as shown in Figure 5.
67
Welding
Direction
Welding
Direction
Figure 5
7 INSPECTION
7.1 The profile of the weld shall be smooth and well formed. The reinforcements of the front weld and back
weld shall be 3mm. The surface of weld shall be free of visual defects such as porosity, undercuts or slag
inclusions. Transition of edge of weld to base metal shall be smooth.
7.2 After welding is completed, the pressure test of pipes shall be performed according tocorresponding
requirements.
7.3 If required, the radiographic testing shall be performed according to corresponding standard.
8 REPAIR
8.1 The defects shall be removed through the grinding or suitable machining method. After confirming by visual
inspection that the defects are removed completely, the penetrant testing must be performed to ensure that there is
no defect in the repaired area.
8.2 The at least 50mm wide adjacent areas of both ends of the weld to be repaired shall be cleaned according to
the requirements in 3.5.1.
8.3 During weld repairing, the back face must be shielded always by argon gas.
8.4 The inspection after repairing shall be as specified in section 7. Final non-destructive testing shall be
performed after repaired welds are cooled to room temperature, the range of non-destructive testing for repairing
shall extend 50 mm outwards from each end of the repaired weld.
9 MATTERS NEEDING ATTENTION
9.1 Acetone to be used for cleaning before welding is a combustible material. It may be used only after the
working environmental conditions and safety measures are checked and approved by the safety department.
9.2 The place for welding shall be dedicated to its purpose. Because a large amount of argon gas will be emitted
during welding, the welding place shall be good ventilated and corresponding safety measures shall be taken to
ensure that the welding work is performed smoothly.
68
SCOPE
This procedure specifies welding preparation, personnel, technological requirements, technological process
and inspection of CO2 gas shielded welding and tungsten arc argon-shielded welding of pipes.
The procedure is applicable to the butt joints and fillet joints between pipes and between pipes and fittings.
When welding, semi-automatic or automatic gas shield arc welding using pure CO2 or CO2+Ar mixture can be
adopted, and tungsten arc argon shielded welding can be adopted too.
2
WELDING PREPARATION
2.1 Selection of wires for semi-automatic or automatic CO2 gas shielded welding, see Table 1.
Table 1 Selection of wires for semi-automatic or automatic CO2 welding
Pipe material
Wire brand
Size (mm)
1.0
1.2
1.4
1Cr18Ni9Ti
1Cr18Ni9Ti
304L
304L
316L
316L(solid or flux-cored)
317L
317L(solid or flux-cored)
Stainless
steel pipe
2.2
1.0
1.2
Wire brand
J50(rod)
Stainless
Steel pipe
1Cr18Ni9Ti
1Cr18Ni9Ti (rod)
304L
304L(rod)
316L
316L(rod)
317L
317L(rod)
Size (mm)
1.6
2.4
Shielded gas.
CO2 gas or CO2+Argon mixture for semi-automatic or automatic gas shield welding, or pure Argon gas for
tungsten arc argon-shielded welding shall conform to the gas quality usage standard, their purity must reach 99.9
.
2.4 Welding equipment
The welding equipment to be used must be checked and maintained periodically to ensure their well
operation performance.
2.5 Groove preparation
2.5.1 When the wall thickness of pipes is t 2mm, the butt joints shall be square-grooved, See Figure 1.
2.3
Fig.1
69
2.5.2
When the wall thickness of pipes is t 2mm, the butt joints shall be vee-grooved, See Figure 2.
60
Fig.2
2.6 Cleaning before welding.
2.6.1 Before welding, welders must clean the surface of groove and the region of 20mm in width at each side of
groove (for fillet welds, the region of 20mm in width at each side of weld) and remove dirt such as greaserust
etc.
2.6.2 Rust on the carbon steel pipes shall be removed by grinding wheel or wire brush until the pipe shows the
metallic luster. The stainless pipe shall be cleaned by acetone.
2.6.3 The burr produced due to the groove preparation shall be removed, and the groove shall be cleaned again.
3
WELDER
Welders engage in the welding work of Carbon Steel Pipe and Stainless Steel Pipes must be subjected to the
qualification tests, and may be permitted to carry out the welding work appropriate to the qualification grade only
after they passed the qualification tests and their qualifications have been approved by the classification society.
4
TECHNOLOGICAL REQUIREMENTS
4.1 Requirements for assembling
4.1.1 When assembling the pipes, the concentricity of the pipe joints shall be checked to avoid the
misalignment.
4.1.2 Fixing of the pipes can be done by position dog or tack welding.
4.1.3 Assembling gap, see Table3.
Table 3 Assembling gap
Pipe size mm
Groove type
Gapmm
Diameter Wall thickness t
t 2 Not limited
I type
1.62
90 or 2t4
V type
22.4
V type
2.43
90 or t4
4.2 For the joints of stainless steel pipes which shall be welded by one side welding with temporary backing
materials, the pipe shall be filled with argon gas before welding, and the root pass shall be applied by tungsten arc
argon-shielded welding (TIG welding).
4.3 For the joints of stainless steel pipes which shall be welded by one side welding with temporary backing
materials on the board of ship, because it is unable to fill the pipe with gas for shielding, the welding pool shall be
carefully observed during welding so as to ensure the quality of back weld. For pipes with special corrosion-proof
requirements, whether the passivation treatment is required for the inner surface of pipe after welding shall follow
the requirements specified in the technical specifications of each ship as criterion.
4.4 Welding parameters
In order to ensure the welding quality of pipes, the welding shall be carried out in accordance with the
parameters in Table 4.
Table 4 Welding Parameters
Gas flow
Tungstn
Pipe size
Welding
Number
Wire
Arc
l/min
rod
Welding
mm
current
of
diameter
voltage
Process
diameter
Dia. wall
For
For
layer
mm
A
V
thickness t
mm
welding
shielding
t 2
Not
1
90~130
18~21
1.0
limited
Semi1.2
1
90 or
automatic
2 t4
or
90~150
18~22
2
15~20
automatic
1
70~130
16~21
CO2
1.0
welding
90 or
1.2
2
90~150
18~22
t 4
1.4
3
100~180
18~24
70
Welding
Process
Tungsten
arc argonshielded
welding
Pipe size
mm
Dia. wall
thickness t
t 2
Not
limited
1
90 or
2t4
2
3
2.4
1
90 or
t 4
2.4
11
50~55
13~14
45~50
12~13
55~60
50~60
1.6
45
60~70
Gas flow
l/min
For
For
welding
shielding
12
15
16
13~14
14~15
15
3
2.4
Notes: When combined argon arc welding and CO2 gas shielded arc welding is adopted, welding parameters in
above table shall be observed.
5
TECHNOLOGICAL PROCESS
5.1 Tungsten arc argon-shielded welding of root pass of stainless steel pipe joint weld
5.1.1 Filling gas before welding.
Before welding, two end faces of the pipes to be welded and surface of grooves shall be sealed by aluminum
foil tape (for longer pipes, sponge, plastic foam, meltable paper etc. may be used as blocker which is located at
150mm ~ 200mm away from two sides of the joint, to form a air chamber), argon gas is filled into the pipe from
one end of pipe, a small hole of about 5mm is made at the other end of the pipe for air discharging. Welding may
commence only after air in the pipe is discharged completely and the pipe is full of argon gas.
5.1.2 Welding process
During welding, a 30~40mm length of aluminum foil tape shall be firstly torn from the groove surface, and
then the welding is performed; another length of aluminum foil tape is torn after a length of weld is finished. It is
not permitted that welding is carried out after whole tape is torn off completely. During welding, the pipe shall be
always filled with argon gas for shielding.
5.1.3 Lagging the gas filling
After welding is finished, the gas filling shall be continued for some minutes to maintain the gas shielding.
For the intermediate layers and cap layer of multi-layer weld, whichever welding method is adopted, the pipe
must be always filled with shielding gas before the welding of the whole joint is finished.
5.2 For the joints of pipes for which deep penetration welding is required and x-ray test is not required, for
example, for joint welds of the grade 2 pipes, their root passes may be directly applied by CO2 gas shielded
welding. For the joint welds of pipes for which x-ray test is required, their root passes must be applied by tungsten
arc argon-shielded welding, and their fill layers and cap layers may be applied by CO2 gas shielded welding or
tungsten arc argon-shielded welding.
5.3 Operation essentials
5.3.1 Operation essentials for CO2 gas shielded welding
5.3.1.1 During welding , the backwards inclined angle of welding gun shall be about 15~ 20, and the
protruding length of wire shall be 10~15mm, see Figure 3.
welding
direction
Fig 3
5.3.1.2 When weaving operation of electrode is adopted, the weaving amplitude shall be a little bigger than the
root gap or distance between two toes of previous layer of weld, and then weaving stops for a moment to ensure
the fusion penetration of root and metal between toes.
5.3.1.3 When arc is extinct halfway, the crater shall be ground to smooth transit by grinding wheel, and then the
arc is reignited to continue the welding. When the weld comes across the tack weld, the tack weld must be
removed firstly, then the arc ignition and welding are performed again.
5.3.2 Operation essentials for tungsten arc argon-shielded welding
71
5.3.2.1 For the butt welding of horizontally turning pipes, the arc may be ignited in the area where the vertical
position is opposite to welding direction 10~ 20 (i.e. position of 1 ~ 2 oclock), see Figure 4.
10
20
Welding
direction
Fig 4
5.3.2.2 For the butt welding of horizontally fixed pipes, the arc shall be ignited in the position of 10 mm to the
left or right of overhead position (for clockwise welding, the arc ignition point is in the position about 5 oclock;
for counter-clockwise welding, the arc ignition point is in the position of about 7 oclock.), see Figure 5.
5.3.2.3 The arc shall be ignited in the groove. It is not permitted that the arc is ignited on the pipe surface at will.
Fig 5
5.3.2.4 The position of each point shall be changed along the circumference during welding. Half penetration
welding is adopted with welding wire as globular transfer to welding pool. . The end of filler wire remains in the
welding pool all the time. The welding torch shall be moved at a uniform speed.
5.3.2.5 When reigniting the arc after the arc is extinct in welding, the arc ignition point shall be on the
overlapping weld (5 ~ 10mm) behind the crater. After arc is ignited, the welding torch shall stop for 5 ~ 10
seconds at the arc ignition point to get a bright and fusing weld whose breadth is the same as the overlapping weld,
and then the welding is running in the welding direction, the welding wire may be filled only after the root of
crater is fused.
5.3.2.6 After welding is finished, welding current shall be gradually decreased by the current attenuator on the
welding machine so as to make the welding pool smaller. After the arc is extinct, argon gas filling shall be
continued to delay the gas shielding at the arc excitation point. The welding torch is not allowed to be removed
until the welding pool is solidified.
6
INSPECTION
6.1 The welder must remove welding splatters from the surface of welds by himself after welding is completed
and carefully check whether there are defects on the surface of welds. If defect is found, it must be removed by
grinding wheel and repaired before the weld is put into acceptance inspection.
6.2 Exterior inspection of weld shall be carried out in accordance with the weld surface quality acceptance
standard.
6.3 The inherent quality of welds shall be proportionally checked by the non-destructive testing, the
non-destructive testing shall be carried out according to pipe weld NDT standard of this ship.
6.4 If the unacceptable defects in the weld are found during the non-destructive testing, the defects must be
removed and repaired.
6.5 When repairing the weld defect, it shall be removed by grinding wheel or mechanical method, and then the
repair welding and NDT shall be performed. If the weld defect has a possibility of extension, the inspector is
entitled to extend testing length at each end of original non-destructive testing position.
6.6 After pipe welding is finished, the tightness testing must be performed to check whether the leakage occurs
on the weld. If the leakage is found, the tightness testing must be suspended and the leakage position shall be
found out. The weld in leakage position must be removed by grinding wheel or mechanical method, and then the
weld repairing and the re-testing for tightness shall be carried out to eliminate the leakage.
72
SCOPE
This procedure specifies the preparation before welding, personnel, technological requirements,
technological process and inspection of hull welding during ship construction.
The procedure is applicable to hull welding. It is also used as a reference and used in preparing documents of
other welding procedures.
2
NORMATIVE REFERENCE
CB/T 3802-1997
Quality Inspection Requirement of Hull Weld Surface
Q/SWS 41-002-2004
Keeping Requirement of Welding Consumable
Q/SWS 41-003-2004
Selection Rules of Welding and Grooves for Hull Structure
Q/SWS 41-011-2005
General Repair Procedure of Weld
Q/SWS 60-001.2-2003
Shipbuilding Quality Standard and Shipbuilding Accuracy
3 PREPARATION BEFORE WELDING
3.1 Principles
3.1.1 Welding materials and welding methods specified by this procedure shall be approved by domestic and
aboard class societies.
3.1.2 Application of efficient welding methods, such as semi-automatic and automatic CO2 gas shielded arc
welding, down-vertical welding, electrogas welding, and all kinds of back welding which welding on one side and
formed in two sides etc. shall be shown clearly in the relevant documents and construction drawings.
3.1.3 Hull plate thicknesses, material grades, welding methods, welding materials, groove types and sizes of
weld joints, and welding positions specified in this procedure shall be approved by class society.
3.2 Selection of steel grades and welding consumables
Selection of steel grades and welding consumables, see Table 1
Table 1 Selection of steel grades and welding consumables
Welding
Welding
Steel
No.
Applicable range
Method
Consumable
Grade
Butt welding of framing
E4315.01 (SH427.01)
member
ABD
E5015.01 (SH507.01)
All position fillet welding
AH32DH36
And other equivalent materials
Butt welding of shell
Shielded metal arc
1
plate
welding
Butt welding of shell
E5015.02 (SH507.02) and
plate
EH32EH36
other equivalent materials
All position fillet welding
of framing member
Wire: H08A
Flux: SHJ431
A, B, D
Two-side
And other equivalent materials
submerged arc
2
Jointing plate
Wire/Flux
AH32 AH36
welding
H10Mn2/HJ101 (CHJ101)
DH32 DH36
H10Mn2G/HJ331 (SHJ331)
EH32 EH36
And other equivalent materials
E70T-1 (MX-200)
E70T-1 (TM-70C)
And other equivalent materials
A, B, D
AH32 AH36
DH32 DH36
E501T-1 (YJ-502)Q
E71T-1 (TWE-711)
And other equivalent materials
A, B, D
AH32 AH36
DH32 DH36
EH32 EH36
73
Welding
Method
One-side
CO2 gas shielded
arc welding
One-side
shielded metal arc
welding
with backing
Electrogas welding
FCB SAW
Welding
Materials
Wire:
E71T-1 (TWE-711)
Backing
TC-1, JN-4
And other equivalent materials
Wire:
E5015.01 (SH507.01)
Backing
JN-1
And other equivalent materials
Wire:
EG70T-2 (DWS-43G)
Backing: JN1001, TC-F2
And other equivalent materials
Wire:
DWS-1LG
Backing: JN1001, TC-F2
And other equivalent materials
Wire Y-A
Surface fluxNSH-50
Bottom fluxNSH-IR
And other equivalent materials
Wire BD FCB-1W
Surface fluxDQFCB-1
Bottom fluxDQFCB-1R
And other equivalent materials
High efficient
powder gravity
welding
High-speed MAG
10
Steel
Grade
Applicable range
A, B, D,
AH32, AH36,
DH32, DH36,
EH32, EH36
A, B, D,
AH32, AH36,
DH32, DH36
A, B, D,
AH32, AH36,
DH32, DH36
EH32, EH36
A, B, D,
AH32, AH36,
DH32, DH36
E4313 (CJ421FeZ)
And other equivalent materials
A, B, D
E5024 (CJ501FeZ)
And other equivalent materials
AH32, AH36,
DH32, DH36
SF-70MX (2Y)
And other equivalent materials
A, B, D,
AH32, AH36,
DH32, DH36
A, B, D,
AH32, AH36,
DH32, DH36
Welding wire:
E71T-1 (TWE-711)
And other equivalent materials
74
3.3 Welding consumables and welding methods used for typical structures:
3.3.1 When shielded metal arc welding is adopted, the following structures must be welded by low hydrogen
electrodes.
a)Annular butt joints and butt joints of girders during hull erection;
b)End and side butt joints of shell plate for ice strengthened ship;
c)Outfittings which are subjected to heavy load, such as foundations of main and auxiliary engines, mast,
derrick boom, towing arch, bollards etc. and their parts which are subjected to high tension.
d)The members which are required to have higher rigidity, such as bow frame, stern frame and their joints to
shell plate or hull frame.
3.3.2 Vertical down welding (including semi-automatic CO2 gas shielded arc welding and shielded metal arc
welding) is not allowed to be adopted for the following structures during sub-assembly, assembly and erection:
a)Vertical butt joints of all hull plates;
b)All vertical butt joints and relevant vertical fillet joints in ice breaking area of ice strengthened ship;
c)Vertical fillet joints of the members which are subjected to heavy load or have higher rigidity, such as
foundations of main and auxiliary engines, derrick boom etc.;
d)Fillet joints on continuous location of transverse framework and discontinuous location of longitudinal
framework in way of 0.5L area.
3.4 Baking, storage and usage of welding consumables
3.4.1 The normal welding consumables shall be baked, stored and used in accordance with the Q/SWS
41-002-2004 Keeping Requirement of Welding Consumable.
3.4.2 Special technological documents shall be compiled for baking, store and usage of special welding
consumables.
4
WELDER
4.1 Welders engaged in the welding work must hold the welder certificates issued by Class and may only carry
out the welding operation appropriate to their qualified range.
4.2 Welders engaged in the high efficient welding such as CO2 gas shielded welding and one-side backing
welding etc. must be subjected to a short-term training and may carry out such welding work only after they
obtained quantification certificates.
4.3 Welder shall show his certificate when the surveyor or owner representative wants to check such certificate.
5
TECHNOLOGICAL REQUIREMENTS
5.1 Groove types and sizes shall conform to Q/SWS 41-003-2004Selection Rules of Welding and Grooves for
Hull Structure. Assembling accuracy shall be in accordance with the requirements of Q/SWS60-001.2-2001
Shipbuilding Quality Standard and Shipbuilding Accuracy.
5.2 Before welding, welder must remove the oxide, moisture and grease etc. from the grooves and regions of
20mm width at two sides of butt weld groove, and for r fillet weld, from the regions of 20mm in the widthwise
direction of welding to each side.
5.3 When the weld joints get rusty due to delayed welding, get wet or water due to weather influence or other
reasons after cleaning, they shall be cleaned again before welding.
5.4 Welding consumables for tack welding shall be the same as those for normal welding. No cracks, pores, slag
are allowed in tack welds. When defects are found in tack welds, they must be eliminated before welding, then be
tack-welded again. Length of tack weld shall be above 30mm for normal strength steel, and its length must be no
less than 50mm for high tensile steel.
5.5 The welding norms and requirements shall strictly follow the welding procedure.
5.6 When multi-pass welding or multi-layer welding is adopted, welder shall remove the welding slags and
spatters after completion of each pass. Distance between joints of passes shall be staggered at least 30~50 mm.
5.7 During welding, hull members (hull shell plate and deck etc.) of normal strength steel must be preheated if
the ambient temperature is below 5, and members of high tensile steel shall be also preheated when the
ambient temperature is below 0. Preheating temperature is normally greater than 80. For the members of steel
with special requirements or most thick steel plate (t50mm), the special welding procedure shall be prepared and
followed strictly during welding.
5.8 When automatic submerged arc welding is adopted, run-on and run-off tabs must be fitted at the beginning
end and the terminal end (free end) of weld. The size of tab is 150150mm, its thickness is the same as that of
weldment. When one side welding is adopted, the run-on and run-off tabs shall be chosen according to the special
requirements.
5.9 When shielded metal arc welding or automatic or semi-automatic CO2 gas shielded arc welding is adopted,
run-on and run-off tabs must be fitted at the beginning end and the terminal end of weld. The size of tab is
100100mm, its thickness must conform to the requirements in Table 2.
Table 2 Thickness of run-on and run-off tabs
Unit: mm
14
t
16
18
20
22
24
26
28t
Thickness of
jointing plate
16
18
20
22
24
26
28
30
Thickness of
run-on and
16
18
20
22
24
26
28
30
run-off tabs
75
5.10 When run-on and run-off tabs are used, distance between arc strike point and weld is 80~100mm for
automatic welding, and the distance is about 50mm for manual welding.
5.11 During hull block welding, a length of 300mm free from welding shall be left separately at two ends of
longitudinal members of the block. The length shall be welded when the block is joined to the other blocks.
5.12 When fitting structural members onto the jointed plate, because the reinforcement of weld on the jointed
plate affects the compactness between the member and jointed plate, before fitting the member, the reinforcement
of weld in way of cross joint between the member and the plate shall be chipped off, the chipping length shall be
no less than the thickness of the member, and then fit the member; or a scallop shall be cut at the edge of web
cross over the butt weld, so that the member can be closely fitted onto the jointed plate and the welding quality is
ensured. When one-side fillet welding or intermittent welding is adopted in this place, the cross joint between the
member and the plate shall be welded by two-sides welding, weld length shall be more than 75mm.
5.13 The craters shall be fully welded at the ends of welds. The scallop or leakage stop hole shall be well
return-welded.
5.14 The welding of alloy steel shall be carried out according to the special welding procedure.
6
TECHNOLOGICAL PROCEDURE
6.1 Sequence for hull welding
6.1.1 When starting welding, it should be considered that powerful rigid restriction will not exerted on other
welding.
6.1.2 When welding, one end of each weld shall be kept in free shrinking condition as far as possible.
6.1.3 When manual arc welding is adopted, if welding length is more than 2000mm, step-backslide welding
shall be adopted from the mid-length.
6.1.4 When welding block members, welders shall be in pairs and weld the members from the middle to the
side.
6.1.5 Welding sequence as follows:
a)Welding sequence of closing plate on rectangle or circular hole, see Figure 1.
2
3
1
1
2
300mm
300mm
2
1
1
back
2 1 1
2 1 1
right
Fig.3
76
fore
No.
Fabrication
1
2
Sub-assembly
3
4
5
6
7
8
9
Assembly
Fig 5
Main welding joint in sub-assembly works
Table 3
Prior welding method of sub-assembly
Parts
&
Welding Methods
Joints
One-side CO2 gas shielded arc welding
Butt joint of flat plate
Submerged-arc welding
auto CO2 gas shielded arc welding
Fillet joint of stiffener
semi-auto CO2 gas shielded arc welding
HS-MAG
Fillet joint of longitudinal auto CO2 gas shielded arc fillet welding
semi-auto CO2 gas shielded arc welding
Butt joint of large jointing
FCB SAW
plate
Fillet joint of transverse
member slots
semi-auto CO2 gas shielded arc welding
Inside of double bottom
tank
Butt joint of curve jointing
One-side CO2 gas shielded arc welding
plate
Fillet joint of curved
semi-auto CO2 gas shielded arc welding
frame
Fillet of curve frame
Remarks
Auto
Auto
Semi-auto
Auto
Semi-auto
Fig 6 Main welding joint in double bottom and double shell vessel
Prior welding methods of erection for double bottom and double shell vessel
Welding
Block Joint
Welding Method
Remarks
Position
CO2 welding with
Semi-auto
Butt joint of shell plates
ceramic backing
Butt joint of inner bottom
Flat position
CO2 welding with
plate (longitudinal)
ceramic backing +
Semi-auto/ auto
Butt joint of inner bottom
Submerged arc welding
plate (transverse)
Butt joint of planar side
Electrogas welding
Auto
shell plate
CO2 welding with
Vertical
Butt joint of side
backing welding or
Semi-auto/ auto
position
longitudinal bulkhead
Electrogas welding
Butt joint of the slope plate
CO2 welding with
Semi-auto
backing welding
in bottom side tanks
Table 4
No.
1
2
3
4
5
6
7
Flat position
Semi-auto+ auto
Auto
Semi-auto+ auto
Auto
Semi-auto
Semi-auto
Fig 7 Main welding joint in double bottom and single shell vessel
78
Table 5
No.
1
2
3
4
5
6
Prior welding methods of erection for double bottom and single shell vessel
Welding
Block Joint
Welding Method
Remarks
Position
CO2 welding with
Butt joint of shell plates
Semi-auto
ceramic backing
Butt joint of inner bottom
Flat position
CO2 welding with
plate (longitudinal)
ceramic backing +
Semi-auto/ auto
Butt joint of inner bottom
Submerged arc welding
plate (transverse)
Butt joint of side
Electrogas welding
Auto
longitudinal bulkhead
Butt joint of bottom plate
CO2 welding with
Vertical
Semi-auto
ceramic backing
in top side tanks
position
CO2 welding with
Butt joint of the slope plate
backing welding or
Semi-auto/ auto
in bottom side tanks
electrogas welding
Fillet joint of hatch rubber
path
Semi-auto
Flat position
8
10
Flat position
Flat & vertical
position
Semi-auto+ auto
Auto
Semi-auto
Semi-auto
7 WELDING INSPECTION
7.1 Exterior inspection of welds
7.1.1 Dimensions of welds shall be checked in accordance with CB/T 3802-1997 Inspection Requirements for
Weld Seam Surface Quality of Ship Hullor the requirements of relative construction drawings or technological
documents.
7.1.2 After welding is completed, the welder must remove welding slag and splatters from the welds and inspect
visually the weld surface himself.
7.1.3 If defect is found on weld surface, defect must be removed and repaired.
7.2 Non-destructive inspection of welds
7.2.1 Non-destructive inspection of welds shall be carried out in accordance with the relative construction
drawings or technological documents, welds shall be proportionally spot-checked by inspectors in accordance
with requirements for weld non-destructive inspection of this ship, evaluation criteria of NDT shall be in accord
with the technological documents of this ship.
7.2.2 If unacceptable defects are found in the weld during NDT, the weld must be repaired, the weld repair shall
be performed in accordance with requirements of Q/SWS 41-011-2005General Repair Procedure of Weld.
7.2.3 In case fatal defects are found at one end or two ends of the location to be inspected, inspection shall be
extended along the weld for an additional length.
7.3 Tightness testing of welds
7.3.1 After welding of block is finished completely, the perimeter welds of compartment with tightness
requirements shall be airtight-tested.
7.3.2 If leakage is found on the weld, defects of this weld must be removed by carbon arc-air gouging or
pneumatic tool, then the weld shall be repaired and airtight-tested again to ensure that no leakage occurs on the
weld.
79
SCOPE
This procedure specifies the welding preparation, personnel, technological requirements, technological
process and inspection in local repairing of welds of normal strength structural steel, high tensile structural steel,
stainless steel and steel castings.
This procedure is applicable to the repair of welds of normal strength structural steel, high tensile structural
steel, stainless steel and steel castings to be used for the construction of ships.
2
NORMATIVE REFERENCE
CB/T 3802-1997
Quality Inspection Requirement of Hull Weld Surface
GB/T 772-1998
Technical Requirement of Carbon and Carbon- Manganese Casting Steel
3
WELDING PREPARATION
3.1 Welding Consumables
3.1.1 The welding consumables for repairing shall be certificated through the company qualification tests of
welding procedure.
3.1.2 Selection of welding consumables for shielded metal arc electrode welding and CO2 gas shielded arc
welding, see Table 1.
Table 1 Selection of welding consumables for shielded metal arc welding and CO2 gasshielded arc welding
Welding method
Shielded
welding
metal
arc
TS-316L (E316L-16)
TS-347L (E347L-16)
TS-410 (E410L-16)
TS-309L (E309L-16)
TWE-711
and other equivalent consumables
TFW-316L (E316LT1-16)
TFW-347L (E347 T1-16)
TFW-309L (E309LT1-16)
3.1.3 Electrodes to be used for repairing shall be baked, the baking temperature of low hydrogen electrodes to be
used to repair of welds of normal strength structural steel, high tensile structural steel and steel castings is
350~400, holding duration is 2 hours, the baking temperature of stainless steel electrodes is 250~300 and
holding duration is 1 hour. A small amount of electrodes shall be stored in a temperature-holding container when
they are in use. Those electrodes must be used within 4 hours or 2 hours in rainy weather, otherwise they shall be
re-baked by bake oven.
3.1.4 Cleaning before repair welding
Before repair welding, welder shall remove the oxide scales, rusts, moisture and grease from areas of 20mm
in width at two sides of the weld to be repaired.
4 PERSONNEL
4.1 Welders engaged in the weld repair shall be subjected to the theoretic and operationaltraining, and may carry
out the repair welding according to the requirements specified in this procedure only after they passed
qualification test approved by classification society.
4.2 Welder must wear operation card when welding.
5
TECHNOLOGICAL REQUIREMENTS
5.1 The welds of various types of joints shall be repaired according to the requirements of CB/T3802-1997
Quality Inspection Requirement of Hull Weld Surface.
5.2 During the weld repairing, the shielded metal arc welding and CO2 gas shielded welding may be adopted.
5.3 When the repair is carried out by the special welding process, this welding process shall be approved by
classification society or the relative inspection departments.
80
6
TECHNOLOGICAL PROCESS
6.1 Repair of welds of normal strength structural steel and high tensile structural steel
6.1.1 After the defects of weld are directly removed by grinding wheel, if the integral weld can meet the
requirements of standard, the defects are not needed to be repaired.
6.1.2 The surface defects of general fillet welds and butt welds may be directly repaired by shielded metal arc
welding and semi-automatic CO2 gas shielded arc welding. The repairing length of welds of normal strength
structural steel shall not be less than 30mm, the repairing length of welds of high tensile structural steel shall not
be less than 50mm. It is prohibited that the defects such as pores, undercuts etc. are repaired by spot welding.
6.1.3 When there are defects such as pores, slag inclusions, incomplete fusions etc. on the surfaces of fillet
welds of watertight members and welds of butt joints, they shall be removed by grinding wheel or carbon arc air
gouging before repair welding.
6.1.4 For the unacceptable defects in the butt welds, they shall be removed thoroughly by carbon arc-air gouging
and the grooves shall be correspondingly prepared before repair welding.
6.1.5 When defects are present at two ends of butt weld of a jointed plate, run-on and run-off tabs shall be fitted
during repairing, the run-on and run-off tabs shall be grooved by carbon arc-air gouging, and the grooves on the
run-on and run-off tabs and repairing positions of butt welds shall be continued.
6.1.6 For welds of high tensile structural steel for hull structure, when the length of surface defect is more than
50mm or defects inside weld are repaired, the repairing area shall be preheated before repair welding, the
preheating temperature is 80~100.
6.1.7 When the repair welding is carried out by means of the multi-pass and multi-layer welding, welding
parameters shall be controlled strictly, low-current and narrow weld pass shall be used, the width of ripple shall be
less than 14mm, interlayer temperature shall be kept below 200, the joint of next pass shall be offset from that
of previous pass by 30~50mm, and welding shall be carried out at one go.
6.1.8 When cracks are present in welds, if the length of crack is less than 20mm and its depth is less than 5mm,
the cracks may be removed by carbon arc-air gouging and the repair welding is performed after confirming that
the cracks have been removed thoroughly. If the length of crack exceeds above-stated size, anti- extension holes
shall be firstly made by drilling bit or carbon arc-air gouging at two ends of crack to prevent the crack from
extension, then the crack is removed by carbon arc-air gouging layer by layer. Before repair welding, it shall be
examined and confirmed by PT or MT that the cracks be removed completely.
6.1.9 For the welds of plate jointed by FCB method, it must be examined and confirmed by UT whether there
are cracks in the areas of 500mm in length at the starting end and terminal end of weld, if crack is found, the
operator shall mark its locations and indicate the repairing range, then repairing is carried out in accordance with
requirements in 6.1.5, 6.1.6 and 6.1.7. If the length of crack at starting end or terminal end exceeds 550mm, the
whole weld must be examined by UT, and the examination results shall be timely reported to the relevant
departments to carry out the monographic analysis, study and work out the special repairing procedure.
6.2 Repair of welds of carbon-manganese steel castings
6.2.1 When defects such as pores, slag inclusions, incomplete fusions etc. are present on the surfaces of welds of
steel castings, the defects shall be removed by grinding wheel or carbon arc-air gouging before repair welding.
When unacceptable defects are present in the weld, the defects shall be removed thoroughly by carbon arc-air
gouging and grooves shall be correspondingly prepared before repair welding.
6.2.2 When the cracks are present in the welds of steel castings, if the length of crack exceeds 20mm and depth
of crack exceeds 5mm, anti-cracking holes shall be made by drilling head or carbon arc-air gouging at two ends of
crack, then the cracks are removed by carbon arc-air gouging and the grooves are correspondingly prepared, the
bottom of groove shall be rounded. Before repair welding, it shall be checked by non-destructive testing (PT or
MT) whether the cracks are removed thoroughly.
6.2.3 When the repair of defects is carried out, the welding consumables shall meet the requirements specified in
3.1.The cleaning before welding shall carried out in accordance with the requirements of 3.1.4. Welders
qualification shall conform to the requirements of 4.1.
6.2.4 Before the repair welding, the steel castings shall be preheated, the preheating temperature is 125~160,
the distance of the measuring position of temperature away from groove is 75mm. The preheating may be carried
out by electric heating or oxy-acetylene flame.
6.2.5 During repair welding, downhand welding shall be selected as far as possible. When the shielded metal arc
welding is adopted, the diameter of electrode for root pass shall not be more than 4mm. When multi-pass and
multi-layer welding is used, welding parameters shall be controlled strictly, the low current and narrow weld pass
shall be adopted, the width of weld shall not exceed 3.5 times of electrode diameter.
6.2.6 After repair welding is completed, the welds shall be ground smooth and visually inspected. The welds
shall be given a stress relieving heat treatment after confirming that the surface quality of welds is satisfied. For
the steel castings which need the weld repair and whose processing reached the final stage, the welds may be
given a local stress relieving heat treatment.
6.2.7 Heat treatment method: The electric heating board is appressed to the surface of weld and covered with
rock wool cloth, then the electric power is switched on. The temperature is raised to 200 ~ 250 and is held for
40 minutes, then the welds are cooled slowly. After cooling in atmosphere for 36 hours, the repaired welds and
150 mm wide areas around them are examined by MT or PT. If any defect is not found, the repair welding is
referred as acceptable.
6.3 Repair of welds of stainless steel
6.3.1 For the general fillet welds and butt welds of stainless steel structure, the surface defects of may be
directly repaired by shielded metal arc welding and semi-automatic CO2 gas shielded arc welding. The repairing
length shall not be less than 50mm. When defects such as pores, incomplete fusions etc. are present on the surface
of fillet welds and butt welds of watertight members, the they may be removed by grinding wheel or carbon
arc-air gouging before repair welding.
81
6.3.2 Where unacceptable defects are present in butt welds or weld defects such as cracks etc. occur during
construction, they may be removed by grinding wheel or carbon arc-air gouging, then the grooves are
correspondingly prepared and the repair welding is carried out. In order to avoid that the carbon and other
impurities get into the welds, the welds may be only cleaned by the grinding wheel or stainless steel wire brush. It
is not permitted that the welds are cleaned by carbon steel wire brush.
6.3.3 When the welds of austenitic stainless steel are repaired, in order to prevent the intercrystalline corrosion
and thermal cracks from occurence, the fast-welding, narrow weld pass, non-weaving of electrode and low current
shall be used. The welding current shall be decreased by 20% compared to the mild steel welding. During the
multi-layer welding, the interlayer temperature shall not be more than 60.
6.3.4 When the welds of martensitic stainless steel are repaired, the preheat before welding shall be carried out,
the preheating temperature may be determined in accordance with thickness and rigidity of weldments, In general,
the preheating temperature is 150~350. During welding, in order to prevent the cracks from occurence, the
larger welding current shall be appropriately used and the interlayer temperature shall be controlled between
300350.
6.3.5 When butt welds of two different steels are repaired, the key problem is that the composition of fusion part
of mild steel and stainless steel shall be ensured, therefore the high chromium-nickel austenitic electrode shall be
used, such as A309. For the repairing procedure, refer to the repairing procedure of austenitic stainless steel.
7 INSPECTION
7.1 After the repair is finished, the welder shall remove all welding slags and spatters and
check whether the surface quality of repaired welds meet the acceptance requirements.
7.2 For welds originally subjected to the non-destructive tests, the non-destructive tests must be performed again
after repair.
7.3 The repaired welds are permitted to be re-repaired, but the third repair shall be approved by technical
department and corresponding technological measures shall be taken before repair.
82
SCOPE
This procedure specifies the preparation before installation of rudder system, and the requirements for the
personnel, process and inspection of the rudder system installation.
This procedure is applicable to the installation of partially underhung rudder system on large steel sea-going
ships and the installation of other type of rudder system as applicable.
2 TERMS AND DEFINITIONS
2.1 Rudder horn
It means a horn-shape component of supporting the partially underhung rudder.
2.2 Partially underhung rudder
It means top half of a rudder is supported on gudgeon (pintle) in way of rudder horn, and with its lower half
being underhund.
2.3 Rudder blade
It means the main part of a rudder from which pressure will produce.
2.4 Gudgeon
It means the protrusive part at rear part of a rudder horn to be used for fitting rudder pintle.
2.5 Rudder pintle
It means a pintle or bolt for connection of rudder and rudder horn. Generally, it is made in shape of taper and
called as upper rudder pintle or lower rudder pintle according to its location and function.
2.6 Rudder stock
It means a turning stock to connect rudder blade and steering gear or tiller and transfer rudder torque.
2.7 Rudder carrier
It means a carrier at the upper part of a rudder stock to support the weight of the rudder and bear radial and
axial forces to be exerted on the rudder.
2.8 Rudder carrier seat
It means a component to support the rudder carrier.
2.9 Centerline of rudder system
It means the centerline and the extension line of rudder stock.
2.10 Centerline of shafting
It means the centerline and extension line of propeller shaft system.
3 PREPARATION FOR RUDDER SYSTEM INSTALLATION
3.1 Drawings
a) Arrangement of rudder system / Rudder Construction;
b) Rudder stock;
c) Upper and lower rudder bushes;
d) Rudder carrier seat;
e) Rudder carrier;
f) Bolts and nuts for rudder stock;
g) Installation drawings of rudder tiller and steering gear;
h) Others.
3.2 Working field
Rubbish should be removed from the field at the ship stern where rudder blade to be fitted. Around the
railway of hydraulic trolley, any scaffolds which obstruct the operation of hydraulic trolley-vehicle should be
removed. Lighting luminance in working field should be sufficient. Movable lighting devices should be fitted
besides fixed lighting.
4 PERSONNEL
4.1 Installation personnel and inspectors should have professional knowledge, be trained professionally and be
qualified before engaging in their jobs.
4.2 Installation personnel and inspectors should read the drawings relating to the system beforehand, and any
problem raised should be submitted to relevant department for resolving in advance.
83
4.3 Installation personnel and inspectors should be familiar with this procedure and strictly comply with the
technology discipline and safety regulations.
5 REQUIREMENTS
5.1 The rudder system should not be installed until the welding, fairing and tightness test of hull structure at
stern are finished.
5.2 The actual dimensions of machined rudder stock and rudder blade should be in hand ( The acceptance report
from QC department can be referred).
5.3 Alignment of rudder system and that of shafting can be made at the same time. The alignment is better to
carry out at dawn or dusk. All vibration work should be stopped when alignment is done.
5.4 When alignment to be done by wire-tautening, the reference point of rudder system should be checked and
approved.
5.5 After adjustment, the deviation of centerline of rudder system from the centerline of the shafting should be
less than 8mm.
5.6 After boring rudder system on slipway or in dry dock, the deviation between center of each hole and
centerlines of rudder system should not be bigger than 0.3mm.The allowance limit is not bigger than 0.5mm.
5.7 Deviation of center should not be bigger than 0.25mm after connection of rudder and rudder stock, and the
allowance limit is not bigger than 0.5mm.
5.8 Interference amount of reamed bolts for connection of rudder and rudder stock is 0.005mm~ 0.015mm. The
allowance limit should be more than 0, fitting could be done by way of shrinking or pressing.
5.9 Roundness of bolt holes in connection of rudder and rudder stock should not be bigger than 0.01mm,
cylindricity of bolt holes should not be bigger than 0.02mm, roundness of bolt should not be bigger than 0.01mm,
and cylindricity of bolt should not be bigger than 0.02mm.
5.10 When the bush fixed on gudgeon is made of synthetic material, its interference amount should be fixed as
per the manufacturers calculation. The calculation of its pressing force, shrinking requirement and other
technology requirements should be fixed by the manufacturer.
5.11 The interference amount of reamed bolts for rudder carrier is 0.005mm~0.015mm.
5.12 The sealing glue should be added between the contact surface of rudder carrier and the deck seat.
5.13 Clearance between jump-stoppers of rudder blade is 2mm~3mm, the dimension should be measured on
spot and then machining until required size.
6 PROCESS
6.1 Alignment of rudder system by wire-tautening and sighting
6.1.1 Tools for alignment of rudder system:
a) Tools for alignment by wire-tautening: No.19 piano wire(diameter: 1mm), cross type adjustable tautening
pedestal, wire-tightener, simple angle ruler, compasses, hammer, marking punch, steel tape, tailors chalk
line, straight ruler, 1kg plumb and other regular tools.
b) Tools for alignment by sighting: Telescope for measurement, target trunk and bracket of laser collimator,
target(cross optical target, calibrated and certified by metering department), and fixing support etc.
6.1.2 Steps for alignment by wire-tautening and sighting
Fix tautening pedestals at the extension of upper and lower benchmarks of rudder system separately and
tauten the piano wire on the pedestals (as shown in Figure 1).
Adjust the bolts on tautening pedestals to make the tautened wire coincide with No. 0 frame line
athwartships.
Check the deviation of shafting centerlines and rudder system centerline fixed by the above steps is not
bigger than 8mm, and perpendicularity error is not bigger than 1/1000. Intersection of centerlines of
rudder system and shafting can be measured with steel ruler or feeler gauge, and perpendicularity can
be measured by simple angle ruler.
In accordance with the preliminarily determined centerlines of shafting and rudder system, check
machining surplus and center deviation of steel casting, and on the premise of assuring machining
allowance for every steel casting, check the pivot clearance between the rudder blade and the rudder
horn. Based on practical measurements, it is allowable to make proper adjustment to the centerlines of
shafting and rudder system to meet the requirement above mentioned.
Ensure the height of rudder carrier seat and that of steering gear seat.
84
upper gudgeon
rudeer horn
centerline of shafting
base line
Fig.1
Arrangement of optical alignment target
Cut off the lower edge margins of rudder carrier seat and steering gear seat and finish their welding.
Fix the bracket of optical collimator on top of rudder carrier seating, install the collimator on it and
adjust its position to make the center of optical collimator coincide with the center that is determined
by two reference optical targets respectively at rudder carrier seat and lower rudder pintle (points A, C
as shown in Fig.1).
As per the adjusted center of optical collimator as mentioned in above step, cast light to optical targets
at two ends of each rudder bearing and adjust the center of each optical target till no visible deviation
could be found visually.
Above mentioned centers of each optical target have fixed the centerline of rudder system and the
process should be submitted for check.
After above process is confirmed and accepted, according to centers of each rudder bearing, a cutting
circle shall be drawn on the surface of the bearing according to the size in the drawing by use of
marking compasses, while a check circle of 20mm bigger in diameter than the cutting circle to be
marked by punching as a reference for boring and for checking of the boring center.
Remove optical targets, fix the center of boring stock against the check circle and bore the rudder
carrier seat and upper and lower gudgeons.
Inside diameter and height of holes in which synthetic material bushes will be installed should be
measured on site after completion of the machining of upper and lower gudgeons. The result of
measurement should be filled in a table (see Table 1) and submitted to the manufactory of synthetic
bush. Size required for machining of such a bush is determined by comprehensive consideration of the
materials characteristics, water expansion coefficient, thermal expansion factor, requirement of
interference amount, Rules and Regulations requirement and shrinking of inner hole of bushes etc, and
the bush is to be machined as per these requirements.
Table 1 Actual dimensions of upper and lower gudgeons of rudder horn
Average
Theoretical
Measurement
a
b
c
d
location*
value
value
1
2
3
4
Measurement locations as follows
fore a
85
tiller
colligation by
steel wire
rudder carrier
stock
support
Acceptance
No.
Inspection item
Check phase
Class
Ship
owner
Together with
alignment of
shafting
After boring
finished
During
installation
During
installation
After installation
Before out of
dry-dock
Before out of
dry-dock
6
7
86
Remarks
Including machining of
surface of rudder carrier
seat
Including installation of
rudder carrier
SCOPE
This procedure specifies technical preparation, personnel, technical requirements, technical process and
inspection for boring of the rudder system on board ship.
This procedure applies to boring of rudder system of steel vessels above 10,000 DWT and can also be used in
building other steel vessels as applicable.
2 NORMATIVE REFERENCE
CSQS CHINA SHIPBUILDING QUALITY STANDARD (1998)
3 TECHNICAL PREPARATION
3.1 Working drawings and related technical documents
3.2 Tools for hole boring
a) Special-purpose boring machine
b)Scribing tool and flexible coupling for alignment of rudder system centerline
c) Spanner
d)cutting tools
3.3 To make sure that all boring tools are in good condition.
3.4 Temporary boring brackets are to be set up to suit to the seat of rudder carrier , upper gudgeon and lower
gudgeon which will be bored in dry dock.
3.5 To make sure that holes which will be machined should be marked with accurate check circle lines and
cutting circle lines. Screws which will be used as benchmark of rudder center line should be placed correctly. .
4 PERSONNEL
4.1 Operators and inspectors should have relevant professional knowledge, should be trained ,tested and be
qualified.
4.2 Operators and inspectors should be familiar with the requirements of the boring procedure, abide by
technical rules and site safe operation rules.
5 TECHNICAL REQUIREMENT
5.1 Roundness and cylindricity of boring should be in accordance with CSQS (1998), see Table 1.
Table 1 Values Of Roundness And Cylindricity Of Boring
Unit: mm
Hole Diameter
Standard Range
120
0.015
120180
0.020
180260
0.025
260360
0.030
360500
0.035
500700
0.040
700900
0.050
9001100
0.060
11001300
0.070
13001500
0.080
5.2 The direction of deviation of cylindricity of the hole should be in same way of bushes. Never be in reverse.
5.3 Coaxiality between centerlines of rudder carriers, upper and lower gudgeons after boring should be no more
than 0.3 mm.
5.4 After holes are bored surface roughness should be no more than
no more than
5.5 After boring the uprightness of the machined planes against the centerline of rudder should be no more than
0.10 mm/m.
87
6 TECHNICAL PROCESS
6.1 Boring shaft should be set and aligned on the base of check circle lines and the benchmark screws which are
on the rudder carrier seating ,on the technical flange, on the upper ends and lower ends of gudegeons. Boring shaft
should be so adjusted that the deviation between the boring shaft centerline and rudder centerline to be no more
than 0.02 mm by using micrometer. See Figure 1.
Figure 2 The sketch of installation of boring shaft for upper and lower gudgeons
b) Figure 3 is the sketch of installation of boring shaft for rudder carrier seating
Figure 3 The sketch of installation of boring shaft for rudder carrier seating
Boring shaft should be operated without load after it is adjusted and filled with lubricant. To make sure that
all bolts and nuts have been firmly fixed
88
position of measure
a
direction
b
of measure
c
d
average
diretio
n of
taper
B1
B2
B3
C4
positive
negative
temperature
Hull name
Hull number
Surveyor::
89
Date
C5
C6
INSPECTION
The items as follows should be checked after boring is finished:
a) Roughness of machined surfaces;
b) Dimensions of length and diameters of machined holes;
c) Roundness and cylindricity of machined holes;
d) Coaxiality between machined holes;
e) Correctness about dimensions of fillets or chamfers of the bored holes and correctness about outside
diameters of machined surfaces.
90
SCOPE
The practice stipulates the test purpose, test condition, personnels, test items, procedure and test result
evaluation for the tightness test of doors and windows .
The practice shall apply to the doors and windows on board marine vessels and surface combat ships.
2 TEST PURPOSE
In accordance with the classification rules and regulations for ship construction or design requirements,
tightness test for doors and windows shall be carried out to check the tightness characteristics of their welding
joints or their structure .
3 TEST CONDITIONS
3.1 Before tightness test of the doors and windows they should be checked in terms of the integrality,
appearance, and agility of opening and closing.Their surfaces and joints to be tested should be clean and dry.
3.2 The part or component that would affect the tightness characteristics, should be installed completely.Check
the contact condition between the sealing surface and the sealing stuffing with dye color , the stuffing should be
pressed evenly on the sealing surface without gap.
3.3 I f the part to be tested need to paint or install with insulation, the painting or installation should be carried
out after the tightness test is finished and accepted.
4 PERSONNEL
4.1 The test personel should be professionals who specially enange in this test work or those who engage
relative job , can correctly judge the test result and could operate skillfully.
4.2 The welder to be engaged in the repair work of the welding joint should have welder qulaification
certificate.
5 TEST ITEMS AND PROCEDURE
5.1 Test items
The doors and windows should be tested according to the requirement for the tightness characteristics by
means of one of the five kinds of tests as follows: hose test, shower test, air-blowing test, smogging gas tightness
test, and choke test.
5.1.1 Weather tight door
Weather tight doors of Grades A, B and C , after they are installed on the mock-up cabin or onboard the shipthey
shall be hose-tested, and weather tight doors of Grade D shall be shower-tested (no requirement for the water
pressure)..
5.1.2 Gas tight door
Do air-blowing test for gastight doors of Types A and B. For gastight doore of Type C , smogging gas
tightness test shall be done on the mock-up cabin before their installing on board.
5.1.3 Anacoustic choke door
Choke test for the anacoustic choke door shall be carried out after are installed onboard.
5.1.4 Fixed rectangle windows for wheel house, general rectangle windows and side scuttles shall be hose-tested
after they are installed onboard.
5.2 Test procedure
5.2.1 Hose test
Using a nozzle of not less 12mm in diameter, eject water with a pressure of 0.2 Mpa from a distance of 1.5
metres,, directly onto the test part from the bottom up, The ejecting time should be not more than 3 minutes for
side scuttles and rectangle windows, and the ejecting time for other types of windows depends on the inspection
requirement.
5.2.2 Shower test
Using a nozzle of 16mm in diameter drip (pour sprinkle) free-falling water onto the test part. Test time
should be in accordance with the inspection requirement.
5.2.3 Air-blowing test
Close the gas tight door, let the air-charged sealing rubber be in the working state,using a pipe with an outlet
of 5 mm in diameter blow air with a pressure of 0.2 Mpa on to the gap between the door and its frame, and brush
suds on the back side of the gap to check if there is any air bubbles.
5.2.4 Smogging Gas tightness test
Gas tight door is to be installed in the mock-up cabin in the same way of onboard installation, burn the
smogging medium in the cabin, then close the door tightly with locking mechanism or clips, check the door s gas
tightness.
5.2.5 Choke test
91
Blow smoke of cigarret or mosquito-repellent incense to the test part, check the door s gas tightness.The
duration time of the test is to be determined according to the requirement.
6 TEST RESULT EVALUATION
6.1 For hose test, if on the testing part there is no leaking such as water bead or water mark, the test is
acceptable.
6.2 For shower test, if on the testing part there is no leaking such as water bead or water mark, the test is
acceptable.
6.3 For air-blowing test, if thers is no soap bubble arising from the suds that smeared on the gap between the
door and its frame, the test is acceptable.
6.4 For smogging gas tightness test, if there is no smog leaking from the gap between the door and its frame, the
test is acceptable.
6.5 For choke test, if there is no smoke leaking from the gap between the door and its frame, the test is
acceptable.
92
SCOPE
This standard specifies the pre-installation preparation, personnel, technical requirements, technical process
and inspection for the piping installation.
This standard is applicable to the piping installation of large and medium vessels. The relevant procedure
documents shall be worked out in accordance with design requirements for special vessels or piping with special
requirements.
2 NORMATIVE REFERENCES
The following normative documents contain provisions which, through reference in this text, constitute
provisions of this Standard. For dated references, subsequent amendments to (excluding corrigenda), or revisions
of, any of the publications do not apply. However, parties to agreements based on this Standard are encouraged to
investigate the possibility of applying the most recent editions of the normative documents indicated below. For
an updated reference, the latest edition of the normative document referred to applies.
Q/SWS 34-020A-2006
Pipe Support
Q/SWS 36-001.2A-2006
Combined Cable Tray
Q/SWS 44-024-2005
the Procedure of Hot Dipped with Zinc for Pipes
Q/SWS 44-035-2007
the Procedure of Sleeve Joints Installation
Q/SWS 54-002-2003
the Rule for Production Design of Marine Piping
Q/SWS 54-004-2003
Opening Holes and Reinforcement for Pipe Penetrating Hull Structure
Q/SWS 64-001A-2004
Standard of Strength Test and Tightness Test of Pipeline
3 PRE-INSTALLATION PREPARATIONS
3.1 Related persons shall know and master the design drawings and technical documents of piping, and make
preparations before installation in accordance with the requirements.
3.2 Pipes to be fitted should have qualification marks. Pipe ends to be sealed, for pipes with damaged seals,
compressed air shall be blown into pipes to clean up the inner wall prior to installation.
3.3 Valves and other pipe fittings to be fitted should have the product qualification certificates and have proper
clean seals. Any damage on the sealing surface of flanges and the thread of connectors must be repaired properly.
3.4 The pipes, valves and fittings to be fitted shall be checked and compared with relevant drawings and
technical documents for the correctness and completeness.
3.5 Pipes, valves and fittings shall be placed in clean area before installation.
3.6 The surface of the galvanized pipes or galvanized parts should be smooth. During welding process, any
damage shall be promptly touched up with zinc rich primer.
3.7 When connecting the mechanical equipments with pipes, check whether pipes can match with relevant
connector of the equipment, and also check the cleanliness of inside of the connector under the condition that
there is no pressure on the pipe end of the pump and the air compressors. If there is oily dust, the unclean part
should be cleaned partly or be dismantled for cleaning based on actual condition. The connection of pipes can be
done only after cleaning requirements are met.
3.8 When connecting valves or pipe fittings with pipes, check whether pipes can match with corresponding joint
of valves or fittings. The cleanliness condition of inside of the connector on valve or fittings should also be
checked. Any oily dust, rust or corrosion should be cleaned up before installation. Only after the cleanliness
requirement are met, the installation work can be started.
4 PERSONNEL
4.1 The installation personnel and inspectors should have professional knowledge, go through relevant training ,
and then can be assigned to the job posts.
4.2 The installation personnel and inspectors should master the requirement of this standard and strictly follow
the technical procedure and safety operation regulation.
5 TECHNICAL REQUIREMENTS
5.1 Piping installation must be performed in accordance with the drawings and related technical regulations, the
pipes fabricated and installed on site shall meet relevant technical requirements. and pipes should be arranged as
parallel and straight as possible, and lined up in groups and bunches, to avoid unnecessary roundabout and cross,
for the purpose of easy maintenance and installation.
5.2 Installation distance of piping
5.2.1 The distance between the two adjacent pipes in parallel or crossing to each other (including fittings)
normally should be above 20mm, allowable limit is not less than 10mm. See Drawing 1:
93
20
10
40
450
450
760
760
free-board deck
bridge deck
sounding pipe
cover plate
bottom of tank
Dwg.3
Location of slot
94
Diameter of
sounding pipe
(DN)
Size of
protection
plate
(DT)
50
10012
Unit: mm
Sketch
sounding pipe
2025
protection plate
bottom of tank
65
12012
1520
5.5 The end surface perpendicularity tolerance of aluminum brass heating pipe, after cutting, is to be less then
0.2mm, the part within at least 30mm of the end edge is to be grinded and impurity removed, and the surface is to
be cleaned with organic solvent. The sleeve is to be heated continuously during braze welding. After welding, the
welds are to be cleaned, and pressure test shall be carried out according to requirements.
5.6 The arrangement of condensate pipe and drain valve shall be able to ensure efficient draining of condensate
water from the condensate piping.
5.7 Check the cleanliness of pipes inside prior to installation. For the pipe ends to which fitting work is not
finished yet for the time being or fitting work has been completed, foreign substances shall be avoided to enter the
pipes. Seal the pipe ends and keep their inside clean.
5.8 For the piping which requires oil flushing after installation, make sure that there isnt any rust, corrosion or
dirt on the inner surface of pipe.
5.9 During the installation of steam pipes and hot water pipes, the compensation for expansion and shrinkage
should be considered.
5.10 For every oil and water tank, there should be a certain height between the suction nozzle and bottom of
tank. For details, see relevant drawings.
5.11 Drain pipes of bathroom sanitary ware and water sink without water seal shall be provided with S type of
elbows. The inclination of pipe lines shall be 2~ 3. Additional elbows shall be fitted if possible.
5.12 When flanges need to be fitted near elbows, flanges should not be fitted in the bending part generally.
5.13 When there is a 90bend in the middle of a pipe, it shall be avoided that two sections divided by the bends
have greater or equal length.
5.14 Sleeve pipes should be arranged in way of connection between hull blocks, units and equipment. The
length of the sleeve pipe is around one meter.
5.15 In order to fit pipes easily, the arrangement of flanges of pipes in bunches should be in type of staggering
or staircase. See Drawing 5.
staircase type
staggering type
a2
Dwg.6
Table 2
Deflection
a=|a2-a1|
1.5
DN 200
DN 400
DN 400
Unit: mm
Offset
b1.5
5.18 The instruments for piping or equipments should be installed in places easy for inspection and
maintenance.
5.19 The instruments for piping or equipments should be installed in places easy for inspection and
maintenance.
5.20 The pipe penetration type should comply with the standard Q/SWS 54-002-2003.
5.21 If the pipe needs to be modified on site, the worker shall prepare a pipe model first according to the actual
pipe arrangement, and then manufacture the said pipe completely in workshop.
5.22 The temp pipe shall be lap welded outside the workshop, and be welded, ground and hydraulic tested in
work shop. Then after surface treatment, the temp pipe can be installed on board.
5.23 To protect screw-threaded joints, the lubricants shall be applied on screw thread and the adhesive tape or
plastic seal shall be used.
5.24 During the pipe installation, if there is damage on the coating of pipe surface and hull structure because of
holes opening and welding, personnel on site should inform painting department to do repair work.
5.25 Before installation of epoxy pipes, it is ensured that the inner coating of pipes shall be smooth and even,
and the flange connection surface shall be flat and without sagging.
5.26 During the hydraulic tightness test of pipes, if the atmosphere temperature is lower than 0, the water
filled in pipes should be drained out to prevent pipes from being frozen.
5.27 Installation of multi tube
5.27.1 During the installation of multi tube, there should be no naked-fire working and grinding around the
multi tube installation area.
5.27.2 The multi tube shall be arranged as independent single piece or in groups. It is not allowed that the multi
tube is arranged to be crossing with other system pipe lines.
5.27.3 When welding the pipe supports, protection measures shall be taken around the multi tube. Welding
spatter and slag are not allowed to be spilled on the surface of multi tube.
5.27.4 Many multi tubes in bundle should be arranged on brackets with plastic cover and be fixed by stainless
steel band (according to Q/SWS36-001.2A-2006 Combined Cable Tray). The support for gauge pipe can be
used for single multi tube (according to Q/SWS34-020A-2006 Pipe Support D type).
5.27.5 It is prohibited strictly that knives or cutter damage the surface of multi tube.
5.27.6 To install/dismantle conveniently, sleeve joints shall be arranged in crossing method or in up and down
combination method.
5.27.7 Naked single multi tube is not allowed to be in direct contact with steel parts, Hammer and other iron
tools are also not allowed to be used to adjust pipes.
5.27.8 To avoid dirt and impurities dropping into the multi tube, open ends of the multi tube shall be sealed
properly.
5.27.9 There should be no damage or rupture on the outside protection surface of multi tube. If there is light
damage in parts of the areas, repair (with sealing glue) shall be done in a timely way.
5.27.10 Special bending machine shall be used for bending of multi tube. The pipe joints between multi tube and
equipments/instruments shall be protected properly with sleeve.
6 TECHNICAL PROCESSES
6.1 The installation of piping should be conducted sequentially, that is pre-fitting in blocks, erection assembly
and installation on board according to the requirement of work procedures.
6.2 Installation of piping
6.2.1 Personnel for installation should first find out the reference base of installation and then install according
to drawings. The basic installation method is to fix the location of pipes by the distance to deck (platform), frames,
midship or relevant hull components.
6.2.2 Pipes should not be under stress after installation, and flanges to be connected concentrically.
6.2.3 When installing ship side connection pipes on board, the pipes should be hot dipped with zinc after fit-up
of bracket.
6.2.4 After welding of galvanized pipes on board, any damage on galvanized surface should be repaired timely
as per the standard Q/SWS 44-024-2005 The procedure of hot dipped with zinc for pipes.
6.3 Installation of sleeve joints should be in accordance with the standard Q/SWS 44-035-2007 The procedure
of sleeve joints installation.
6.4 Installation of seal washer
6.4.1 Seal washer should be installed strictly according to the washer material requirements specified by the
piping.
6.4.2 When seal washers are fitted, the size of the washer shall be the same to that of the flange, only one
washer is allowed to be put between two flanges.
96
97
7.1.1 Completeness inspection to be carried out in system after installation of piping finished according to the
Inspection Item. Self-inspection shall be first conducted, then the second and third inspection shall be performed
by monitor and foreman, next inspected by QC, and finally it can be submitted to the Owner and the class
Surveyor for approval.
7.1.2 Inspection files: system principle drawing, relevant working drawings, technical documents and drawing
revision notification..
7.1.3 Inspection items: piping connection, appearance, correct installation, operation of valves and fittings,
complete installation of pipe supports, etc.
7.2 Tightness test
7.2.1 The pressure of tightness test for piping to be conducted according to Q/SWS 64-001A-2004 Standard of
Strength Test and Tightness Test of Pipeline.
7.2.2 The tightness test for air pipes and drain pipes shall be carried out by water filling method.
7.2.3 Pipes which cannot be carried out with tightness test shall be checked for leakage during function test.
7.2.4 Coolers, pumps and filters are outside the range of tightness test.
98
SCOPE
This procedure specifies the preparation, personnel, workmanship requirements, process, trial running and
inspection after installation of marine auxiliary machines.
The procedure is applicable to the installation of auxiliary machines except for main engine, steering gear
and deck machinery.
2 TERMS AND DEFINITIONS
The auxiliary machines are divided into first grade, second grade and third grade according to their
complexity and importance. The contents of each grade are shown as below:
2.1 First grade aux. Machines: diesel oil generator set, steam turbine generating set, steam turbine aux.
machines.
2.2 Second grade aux. machines: fresh water pump, fresh water cooling pump, bilge water pump, M/E sea water
cooling pump, fire pump, FO transfer pump, ballast pump, bilge water and general service pump, the pump(or
pump set) with electrical motor such as, emergency diesel generator, air compressor, cargo oil pump, purifier,
hydraulic pump.
2.3 Third grade aux. machines: other auxiliary machines which are not included in the first grade and second
grade.
3 PREPARATION BEFORE INSTALLATION
3.1 Be sure to know well about the design drawings, installation and operation manuals and other technical
books for aux. machine installation, and the installation work shall be carried out in accordance with requirement
of the technical documents.
3.2 Machine and electrical equipments taken out of the warehouse should be strictly checked; all the fittings
should be complete. Name, size, type and quantity of the product should be in compliance with the drawings.
3.3 Appearance conditions of equipments should be carefully checked to see if there is any scrape, paint
stripping-off, spare parts missing or contaminant.
3.4 Ends of the pipes, thread joints, accesses and other plane connections should be checked for cleanliness,
anti-corrosion and blocking. Any doubts found related to the items should be reported immediately, and measures
should be taken to deal with.
3.5 Relevant installation personnel and their departments should implement and take responsibility of the
above-mentioned work listed from item 3.1 to 3.4.
4 PERSONNEL
4.1 Staff in charge of installation and inspection are to be professionally trained, and they are not allowed to be
on duty unless gaining the certificate.
4.2 Staff in charge of installation and inspection should also be familiar with the procedure herein and strictly
follow the workmanship and safety operation regulation.
5 WORKMANSHIP REQUIREMENTS
5.1 Foundation face plate
5.1.1 For the foundation face plate unnecessary to be machined, the flatness of which should be 2mm/m as a
standard, allowance limit is5mm/m. Differences found in local area, sparsely distributed, or in small amount are
allowed.
5.1.2 For supporting face plates (including welding chocks) of the foundations to which equipment will be
12.5
5.2.2 Epoxy chock fast permitted by the class can be used as adjustable chock.
5.2.3 Wooden chocks
5.2.3.1 Normally, foundation adopting wooden, lead or canvas chocks is unnecessary to be machined, but the
surface of the supporting plate should be flat and free from slag and spatter etc.
5.2.3.2 For those machined foundations, if not to be fixed to the equipment immediately , their supporting faces
should be protected by oil seal.
5.2.3.3 Requirement of wooden chock.
a) Normally, the wooden chocks are made of camphor, elm and Manchurian ash, the thickness of which
should be 25mm.
b) Wooden chock should be soundproof and shockproof, normally applied to package unit set with a low
coaxial requirement, or with a common seat and body shell of enough rigidity
c) Wooden chocks are to be painted in pinky white.
d) Wooden chocks should be dry, and its water content should not exceed 15%.
e) Wooden chock should be machined on the basis of actual measured thickness, it is required that 0.5mm
feeler gauge cannot get through, and insertable depth in local area should be 20mm, flatness tolerance of
the foundation should be 0.5mm/m.
f) When wooden chock is applied in wet areas (for instance, refrigerating machine room, cold storage room,
etc.) wooden chock should be dipped in the dry oil for 2~3 hours before fitting.
5.2.4 Canvas chocks
5.2.4.1 Canvas chock is made of flaxen canvas or canvas of similar nature, the thickness of which should be 1~2
layers.
5.2.4.2 When applied, canvas chocks should be coated in pinky white, surface of the foundation should be flat,
and area of the canvas chock should not be less than support foot area of the equipment.
5.2.4.3 When the canvas chock is adopted during installation of the equipment, under the condition that bolts are
not tightened, 80% of the contact area should be ensured, and the 0.03mm feeler gauge should not get in.
5.2.5 Lead chocks
5.2.5.1 The chock is made of lead, thickness of which should be 3~12 layers.
5.2.5.2 The thickness of each layer is 2mm 6mm
5.3 Coupling alignment: when the shipyard is to fix the machine and electrical equipment into aux. machinery,
rigid connection of the equipment and various kinds of flexible connection should be carried out according to the
following requirement.
5.3.1 Rigid connection
5.3.1.1 Packaged unit with a capacity not more than 37 kw
a) Axis offset standard 0.05mm, allowance limit0.07mm
b) Axis distortion standard 0.10D/1000mm, allowance limit 0.12D/1000mm
5.3.1.2 Packaged unit with a capacity more than 37 kw
a) Axis offset standard 0.08mm, allowance limit0.10mm
b) Axis distortion standard 0.16D/1000mm, allowance limit 0.20D/1000mm
5.3.2 Flexible connection
5.3.2.1 Axis offset standard 0.10mm, allowance limit 0.12mm
5.3.2.2 Axis distortion standard 0.30D/1000mm, allowance limit 0.32D/1000mm
Notes: D is the flange diameter of the coupling, unit: mm.
5.3.3 When there is a special requirement on installation from the equipment maker, installation should be
conducted in accordance with the technical requirement of the maker.
5.4 Normally, axial connection of auxiliary machinery composed of packaged equipment on a common seat will
not be checked. The grade requirement of foundation to the aux. machinery can be lowered properly, once the aux.
machinery composed of packaged equipment has been fixed on a common seat.
6 INSTALLATION PROCEDURE
6.1 Foundation installation
6.1.1 Positioning: working staff should first find the right installation position according to the drawings
showing detailed distances between aux. machinery and deck (platform), frame, mid-ship and relevant hull
structures.
6.1.2 Lifting the pre-made foundation to the fixing position, check to ensure that the foundation positioning can
meet the requirement of drawings.
6.1.3 Check matching condition of the structure and the foundation bottom plane. Modification should be done
when too big gap is found. Welding can be carried out only after the requirement for gap is met. Welding
procedure should be followed to reduce distortion during welding.
100
6.1.4 Check to ensure that the requirement for welding quality can be reached after welding is finished.
6.1.5 Check to ensure that the requirement for foundation plane stipulated in this standard can be met.
6.1.6 When the requirement for plane is met, the chocks should be fixed, positioned and welded, and flatness
between the fixed chocks should be checked.
6.2 Aux. Machine installation
6.2.1 Positioning and installation of aux. machine should be in accordance with the drawings.
6.2.2 Chocks, washers and bolts for installation should be in accordance with the drawings
6.2.3 Aux. machines to be lifted on board, and the adjustable chocks are fitted and adjusted and the requirement
for aux. machines installation should be satisfied.
6.2.4 When the installation technical performance of aux. Machine on the foundation is reaching the technical
requirement, immediately fasten all the fixing bolts of positioning brackets, and tighten all the holding-down bolts
or other relative securing pieces to keep the technical performance unchanged.
6.2.5 When side positioning of thrust block is adopted, the thrust block should be closely contacted, and the
clearance to be measured by a 0.05mm feeler gauge, insertable depth of which should not exceed 10mm.
6.2.6 When fixing with positioning pin and fitting bolts, after fixing the position, first drill all the bolt holes and
positioning pin holes then ream all the positioning pin holes and bolt holes. Positioning pins and bolts should be
well fitted in transition.
6.2.7 Fitting bolts should be well prepared, after tightening, extruding length of the bolt ends should be 2~3
pitches.
6.2.8 Check the aux. machine installation technical performance again to see if it meets the technical
requirements.
6.2.9 Relevant safety measures for cleaning, anti-moisture, anti-collision and scrape, etc. should be taken after
the installation of aux. machines.
6.3 Installation of aux. Machine system
6.3.1 After fixing the aux. machine on the foundation, its relative piping should be connected in accordance with
the drawings.
6.3.2 After fixing the aux. machine on the foundation, its relative apparatus, instruments and other affiliated
devices should be fitted, adjusted and checked in accordance with the drawings.
6.3.3 Besides completeness of the above mentioned oil, air and water systems, electrical system (including
electric control component, power cables and operating component etc.) must be finished, commissioned and
checked according to the specification.
7 INSPECTION
7.1 Foundation inspection
7.1.1 Quality control department should check the condition of aux. machine positioning
7.1.2 On the basis of self-inspection made by welders, QC should carry out weld quality inspection in
accordance with the standard.
7.1.3 On the basis of self-inspection made by operators, QC should check the plane of the foundation in
accordance with the quality standard.
7.1.4 Quality and matching condition of the fixed chocks and adjustable chocks on the foundation should be
checked in accordance with the requirements stipulated in this standard.
7.2 Installation inspection for aux. machine
7.2.1 Clearance (contacting condition ) between foundation and the chock should be checked.
7.2.2 Securing bolts and positioning pins are to be checked in accordance with the requirements.
7.2.3 If necessary, the connection between flanges of driving shaft of the auxiliary machine should be checked.
7.3 The inspection for installation integrity should be conducted.
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SCOPE
This standard specifies the preparation, personnel, technical requirements, technical process and inspection
for boring for shafting line.
This standard applies mainly to boring for shafting line of conventional steel ships above 10000 tons
deadweight. This standard also can be applicable to building other steel ships.
2 REFERENCES
CSQS
China Shipbuilding Quality Standard (issued in 2005)
3 PREPARATIONS
3.1 Working drawings and related technical documents
3.2 Boring tools
aSpecial boring equipments
bScribing tool and flexible joint for alignment
cSpanner
dLong connecting rod
eV type level gauge
fCollimator
gReamer
3.3 Check the completion status of boring tools and equipments
3.4 Make boring support as per the line type of sternpost.
3.5 Before boring, aligning circle, boring circle and technical benchmark screws on fore and back end surface of
stern tube must be confirmed. The technical benchmark screw can improve the precision of shafting alignment.
4 PERSONNEL
4.1 Operators and inspectors should have professional knowledge and certificate through training, exams or tests,
then be entitled to be on duty.
4.2 Operators and inspectors should be familiar with the requirements of this standard and strictly comply with
the technical discipline and safety operation regulations.
5 TECHNICAL REQUIREMENTS
5.1 The roundness and cylindricality tolerance of boring should comply with CSQS i.e. China Shipbuilding
Quality Standard (2005). See Table 1.
Table 1 the Roundness and Cylindricality Tolerance of Boring
Unit: mm
Diameter of Shafting
120
120180
180260
260360
360500
500700
700900
9001100
11001300
13001500
0.015
0.020
0.025
0.030
0.035
0.040
0.050
0.060
0.070
0.080
5.2 The direction of bores cylindricality tolerance value must be in accordance with the direction of bush pushing.
The opposite direction is not allowed.
5.3 The error of coaxial degree between the fore and aft bores shall not be bigger than 0.08mm.
6.3
5.4 The surface roughness of bored cylindrical surface is to be not less than
12.5
102
5.5 The perpendicularity between back-end boring surface and shaftings center line shall not be more than
0.10mm/m.
6 TECHNICAL PROCESSES
6.1 When install the boring rod, based on the aligning circle of stern tubes fore and back end surface and
technical benchmark screws, first align aligning circle with scribing tool, then adjust the distance between boring
rod and technical benchmark with inner diameter micrometer to make the center of boring rod and shafting
coincide. The superposition error shall not be more than 0.02mm. The coincidence situation is shown in Drawing
1.
the sag of
103
gauge 1
collimator
gauge 2
intermediate support
bearing
bearing
stow-wood
flat roof
dial gauge
adjusting bolts4
borer
6.5.3 If the casting defects such as big air bubbles, cracks etc. are found, they shall be fed back in time.
6.5.4 Align boring rod again, correct the sag of boring rod, repeat Procedure 6.2, 6.3 and satisfy the
requirements of Procedure 6.2, 6.3.
6.6 Secondly boring
6.6.1 To improve the precision of coaxial degree, every aperture shall keep a machining margin of 0.5mm.
6.6.2 The cutting depth shall not be more than 0.80mm. The feeding value is 0.30mm/r. Rotating speed of the
boring rod is 10r/min. The roughness shall reach
.
6.6.3 During the course of machining, put the cooling oil which is mixed by 70% vegetable oil with 30%
kerosene onto the surface of bored cylindrical surface.
6.7 Final boring (accurate boring)
6.7.1 The final boring should be conducted at night or during overcast or rainy day, and all the work which may
produce vibration influencing the final boring shall be stopped on board.
6.7.2 Align boring rod again, correct the sag of boring rod, repeat Procedure 6.2, 6.3 and satisfy the
requirements of Procedure 6.2, 6.3.
6.7.3 The cutting depth shall not be bigger than 0.15mm. The feeding value is 0.15mm/r. Rotating speed of the
boring rod is 10r/min. The roughness shall not be less than.
6.7.4 Every aperture should be bored at a time. Stopping boring during the cousre is not permitted.
6.7.5 During the course of machining, put the mixed cooling oil onto the surface of bored cylindrical surface.
6.7.6 After the boring of inner hole is found qualified, cut the end surface according to Working Drawings. The
cutting surface must be perpendicular to the center line; the perpendicularity tolerance shall not be more than
0.1mm/m.
6.7.7 The cutting dimension of fore and back end surface shall be in accordance with the requirement of
working drawing. It is based on the boring circle of end surface. The sum of the two length errors is 1.5 .
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6.8 Before removing the boring rod, check the quality of every machining surface carefully to make sure it
complies with the requirements of this procedure.
6.9 After removing the boring rod, cut burs on the edge of aperture, measure and record every apertures
dimension. (See Table 2)
Table 2 Record of every Apertures Dimension
Unit: mm
Measuring point
A
Measuring
direction
b
c
d
Average
Taper
order
reverse order
Temperature
Ships name
Surveyor
7
Hull No.
Date
INSPECTIONS
After boring for shafting line, the items below should be inspected.
aThe roughness of machining surface for stern tube;
bEvery apertures diameter and length dimension of stern tube;
cThe roundness and cylindricality of boring;
dThe coaxial degree of boring;
eThe correctness of fillet or chamfer on the connection of ladder bores.
105
SCOPE
This standard specifies the preparation, personnel, technical requirements, technical process and inspection
for manufacture of piping accessories.
This standard is applicable to the pipe manufacture which are used onboard various ships and in marine
engineering project.
2 NORMATIVE REFERENCES
The following normative documents contain provisions which, through reference in this text, constitute
provisions of this Standard. For dated references, subsequent amendments to (excluding corrigenda), or revisions
of, any of the publications do not apply. However, parties to agreements based on this Standard are encouraged to
investigate the possibility of applying the most recent editions of the normative documents indicated below. For
an updated reference, the latest edition of the normative document referred to applies.
GB/T 3670-1995
Welding Rod for Copper and Copper Alloy
GB/T 9460-1988
Welding Wire for Copper and Copper Alloy
GB/T 14957-1994
Electrode Wire for Fusion Welding
CB/T 3832-1999
Technical Requirement for Welding of Copper pipes
Q/SWS 41-004-2005
Welding Procedure of Aluminum-Brass Pipes
Q/SWS 41-006-2006
Welding Procedure of CU-NI Pipes
Q/SWS 41-008-2004
Welding Procedure of Carbon Steel and Stainless Steel Pipe
Q/SWS 64-001A-2004
Standard of Strength Test and Tightness Test of Pipeline
3 PREPARATIONS
3.1 The mechanical characteristics and chemical components of pipe material should comply with related
national standard, industry standard and other national shipbuilding regulations.
3.2 Class and pipes shall be approved with certificates by related classification society. The furnace
number for Class and pipes shall be provided by maker.
3.3 Different pipes shall be piled up properly in different groups, and be clearly marked. Special pipes shall be
kept by special personnel.
3.4 The pipe fittings such as flanges, screw thread joints, sleeves, elbows, reducers etc. shall be furnished with
qualification certificates for pipe material. The fittings for Class I and II pipes shall comply with the requirement
of related classification society.
3.5 Welding wire, electrode and welding flux shall be in compliance with related standards. The qualification
certificates shall be supplied by maker and be stored properly.
3.6 Pipe bending machine, cutting machine, fillet machine, welding equipment and so on shall be in normal
working condition.
3.7 The site for manufacture and production shall be kept clean. Any looming safety hazards shall be eliminated.
4 PERSONNEL
4.1 The workers should have professional knowledge and operation ability for piping manufacture.
4.2 The welders shall be trained with professional knowledge and obtain qualification certificates.
4.3 The workers shall understand related requirements of Shipbuilding Quality Standards.
5 TECHNICAL REQUIREMENTS
5.1 The cutting surface of pipe shall be kept perpendicular. The length tolerance of pipe cut shall be within
2mm.
5.2 For pipe bending, the angular tolerance shall be 0.5; the ellipticity shall be 10 (for class I and II
pipes, the ellipticity shall be 7); when the bending radius is three times the pipe diameter, the wall thickness
reduction ratio shall be 20.
5.3 Assembling of pipes
5.3.1 The flange perpendicularity, the deviation of flange screw hole and the sag of pipe are shown in Table1.
106
Item
Deviation rang
e
Unit: mm
Example
DN150
30
DN150
20
DN150
0.5
DN
200450
1.0
DN450
1.5
40
1.5mm/m
Deformation of
flange
Sag of pipe
Flange screw
hole
100
0.5
100
Nominal Diameter
DN
100
125200
200
107
Bending model
Collet and Towing bracket
Dwg.1 Bending model, Collet and Towing Bracket
General requirements of insert-core (See Drawing 2)
6.3.4
k
L
2D
0.12d
2.5D
0.14d
3D
0.16d
Note: ddiameter of insert-core, Dexternal diameter of pipe
6.3.6 Before clamping the pipe bend, the clearance among bending model, towing bracket and collet shall be
adjusted in accordance with the requirements.
6.3.7 Before pipe bending, the burr on pipe end surface shall be removed and a suitable amount of lubricating
oil shall be filled into the pipe.
6.3.8 Bending of pipes shall be made steadily. In order to keep the bending accuracy, the value of bending angle
shall be controlled carefully.
6.3.9 Hot bending of pipes shall be done by mid-frequency bender.
6.3.10 Before cold bending of non-ferrous pipe, the part to be bent shall be annealed. Then after cooling down,
the pipe can be cold bent. (The annealing temperature of copper pipe is 600700; the annealing temperature
of aluminum pipe and Al-Brass pipe is 300400).
6.3.11 The pipe for hot bending shall be heated up slowly and evenly to prevent overheating. The heating
temperature are shown in Table 4.
108
Table 4
Pipe material
carbon steel
9001050
copper
750850
stainless steel (including HDR
900
9501050
stainless steel)
6.4 Assembly of pipe fittings
6.4.1 Check and assembly of single item
After pipe bending, the geometry dimension of various pipe parts shall be counterchecked carefully as per
the manufacture drawings of pipe accessories. The pipe fittings such as flanges, joints shall be selected correctly
as per related regulations and be spot welded to the pipe after checking.
6.4.2 Steel branch pipe fitting
6.4.2.1 Normal branch connection and groove type for steel pipe (shown in Dwg. 3)
detailed
detailed
02
02
02
t 45
A Type 90 Branch
B Type Inclined Branch
Dwg.3 Branch connection and groove type for steel pipe
6.4.2.2 For branch pipe with inner diameter 100mm and height 150mm, double-side welding without grooves
for branch pipe is applied directly.
6.4.2.3 The A type bevel angle depends on the thickness of branch pipe. If the thickness of branch pipe is bigger
than 3mm, the bevel angle is 45 5; If the thickness of branch pipe is smaller than or equal to 3mm, the groove
is not necessary.
6.4.2.4 The concentricity of main pipe and branch pipe shall be 1mm.
6.4.2.5 Branch pipes for fuel oil, lubricating oil, hydraulic use and compressed air shall be welded with the
protection of inert gas.
6.4.3 Copper branch pipe connection
6.4.3.1 In general, tee type tie-in shall be selected for copper branch pipe connection.
6.4.3.2 Normal welding connection type for copper branch pipe are shown in Dwg. 4.
K
D=d
510
Dd
A type
B type
Dwg.4 Welding connection for copper branch pipe
6.4.3.3 The insert end of A type branch pipe shall not exceed the lowest point of main pipes neckline.
6.4.3.4 B type branch pipe shall be penetrated into main pipe.
6.4.3.5 On main pipe, the concentricity of hole of branch pipe and inner hole of branch pipe shall be 1mm.
6.4.4 Butt connection between steel pipe and accessories
In general, there are three types of grooves for butt welding between steel pipe and accessories. (Shown in Table
5)
109
t3
Standard range
3t6
t6
Unit: mm
Allowable limit
a02
a02
3035
40
a=22.5
5055
60
6.4.5 The assembly between pipe and accessories shall be carried out in accordance with related standard about
flange and screw thread connections.
6.5 Welding of pipe
6.5.1 Welding of steel pipe
6.5.1.1 The welding of carbon steel pipes and stainless steel pipes should comply with the standard Q/SWS
41-008-2004Welding Procedure of Carbon Steel and Stainless Steel Pipe.
6.5.1.2 When the thickness of pipe is not bigger than 1.5mm, welding of steel pipe should be carried out in
accordance with the standard GB/T14957-1994Electrode Wire for Fusion Welding, and H-08A welding wire
shall be selected for soldering.
6.5.1.3 When the thickness of pipe is bigger than 1.5mm, proper welding material should be selected according
to the standard Q/SWS 41-008-2004Welding Procedure of Carbon Steel and Stainless Steel Pipe.
6.5.2 Welding of copper pipe
6.5.2.1 For copper pipe, when the external diameter D40mm or the thickness 2.5mm, according to
GB/T9460-1988Welding Wire for Copper and Copper Alloy, 1# brass wire shall be selected for welding. And
these copper pipes shall be brazing welded according to the regulation of CB/T 3832-1999 Technical
Requirement for Welding of Copper Pipe.
6.5.2.2 The copper pipes, when the external diameter D40mm or the thickness 2.5mm, according to
GB/T3670-1995Welding Rod for Copper and Copper Alloy, shall be arc welded with Ecu welding rod.
6.5.3 The welding of Cu-Ni pipes should comply with the standard Q/SWS 41-006-2004Welding Procedure of
CU-NI Pipes.
6.5.4 The welding of Aluminum-Brass pipes should comply with the standard Q/SWS 41-004-2005Welding
Procedure of Aluminum-Brass Pipes.
6.6 Hydrostatic pressure test of piping
6.6.1 Before hydrostatic pressure test of piping, the welding slag, splatter and borax shall be removed from the
welding line of pipes and the welding defects such as miss welding and false welding shall not exist.
6.6.2 The hydrostatic pressure shall be carried out in accordance with the pressure specified in the manufacture
drawing of pipe and pallet material list. Generally, the hydrostatic pressure of pipe in work shop is 1.52 times
bigger than the system working pressure.
6.6.3 The inside diameter of sealing gasket for hydrostatic pressure test shall be bigger than the external
diameter of the pipe to be pressure tested.
6.6.4 Before hydrostatic pressure test of piping, every branch pipe and instrument joint shall be checked to be
unblocked with air. After air is discharged, the end of branch pipes and joints shall be sealed properly.
6.6.5 During hydrostatic pressure test of piping, the test pressure shall be raised step by step. Brief pause shall
be made during the process of pressure rise. It is not allowed to raise it to the test pressure directly.
6.6.6 After the test pressure has risen to the hydrostatic pressure, keep the pressure for 5 minutes, blow off the
water on the welding seam of flange, branch pipe and joint connection, and knock the steel pipe lightly with a
small hammer. If there is no leakage, then the pipe is qualified by the hydrostatic pressure test.
6.6.7 During hydrostatic pressure test of piping, if there is leakage from the welding seam, this welding seam
shall be repaired after the pressure is discharged. In general, one welding seam is not allowed to be repaired for
more than two times. If there is leakage from the crack, the pipe shall be replaced.
6.6.8 After hydrostatic pressure test, the remaining water in pipes shall be cleared away by compressed air.
6.7 Surface treatment and storage of pipes
6.7.1 After machining of pipes, acid pickling, galvanizing or other surface treatments shall be carried out on
pipes according to the requirement of drawings.
6.7.2 After acid pickling, the exterior surface of pipes shall be treated with suitable antirust coating as per the
requirement of painting.
6.7.3 All pipe ends shall be sealed properly and all pipes shall be stored in a clean and dry place.
6.7.4 Pipes shall be piled up properly in sorts as per the pallet material list.
6.7.5 During the lifting of pipes, in order to avoid pipe distortion and surface scrape, all pipes shall be packed
properly with a suitable centre of gravity.
6.7.6 Electro galvanizing and hot galvanizing are adopted for galvanizing of pipe. For electro galvanizing of
pipe, the galvanized thickness shall be not less than 20m; for hot galvanizing of pipe, the galvanized thickness
shall be not less than 80m.
110
7 INSPECTIONS
7.1 Quality inspection of bent pipe
7.1.1 The assembling dimension of pipe and the angular tolerance for pipe bending are shown in Table 6.
Table 6 Assembling Dimension of Pipe and Angular Tolerance for Pipe Bending
Unit: mm
Item
Standard range
Sketch
L
Straight pipe
L
3
H
Bent pipe
0.5
2
L
H
|1-2|
0.5
L
Three-dimens
ional bent pi
pe
L1
H
1
2
0.5
Bidirectional
bent pipe
2
L1
L
3
L1
L1
L
Branch pipe
L
L1
0.5
L1
L
Penetrating p
ipe
0.5
111
t t1
100%
t
Steel pipe
Unit: mm
F%
Al-brass pipe
Cold bend
Heat bend
Cold bend
Heat bend
R2D
20
20
2DR3D
25
10
30
15
3DR4D
20
R4D
15
25
Cold bend
25
20
10
20
15
h1
7.1.3 After pipe bending, the buckling height h1, h2 should be less than D/100 (Please see Dwg.5 in detail), i.e.:
h1 D/100
h2 D/100
h1h2------ Value of buckling height of pipe bend, mm
D ------ External diameter of pipe, mm
h2
7.1.4
Heat bend
10
2DR3D
3DR4D
Unit: mm
10
R4D
8
5
Noted: For Class and pipes, the limit ellipticity of section of cold bent pipe is 7%.
112
After bending of pipes, the formula of ellipticity of section of bent pipe is as follows:
E = ( a b) / D 100%
D External diameter of pipe, mm
a Value of max. external diameter of bending section, mm;
b Value of min. external diameter of bending section, mm.
7.1.5 The assembling tolerance of flange is shown in Table 1.
7.2 The strength test and tightness test of pipeline shall comply with the standard Q/SWS 64-001-2004
Standard of Strength Test and Tightness Test of Pipeline.
7.3 Non-destructive examination of pipesZC
7.3.1 For class pipes, butt-welded joints of pipes with an external diameter exceeding 76mm are to be
subjected to full X-ray or -ray examination.
7.3.2 For class pipes with an external diameter exceeding 100mm and class pipes with an external diameter
not exceeding 76mm, butt-welded joints of pipes are to be subjected to 10% random X-ray or -ray examination.
7.3.3 In special cases, pipes can be non-destructive examined by ultrasonic instead of radial based on the classs
agreement.
7.3.4 For class pipes, fillet welds of flange connections are to be examined by magnetic particles tests or by
other appropriate non-destructive tests.
113
SCOPE
This standard specifies the preparation before installation of earthing device, personnel, technical
requirements, technical process and inspection after installation.
This standard is applicable to the dangerous zone(explosion proof), such as pump room, working place on
upper deck, inert gas system of topside & SPMvapor emission control system, steam and condensate water
system, tank cleaning system, cargo oil handling system etc.
2 NORMATIVE REFERENCES
The following normative documents contain provisions which, through reference in this text, constitute
provisions of this Standard. For dated references, subsequent amendments to (excluding corrigenda), or revisions
of, any of the publications do not apply. However, parties to agreements based on this Standard are encouraged to
investigate the possibility of applying the most recent editions of the normative documents indicated below. For
an updated reference, the latest edition of the normative document referred to applies.
GB/T 861.21987 Locking Washer with Inside Sawtooth
3 PREPARATIONS PRIOR TO INSTALLAION
3.1 Working drawings and related technical documents;
3.2 Suitable earthing type shall be selected based on marine earthing requirements. earthing types including:
a) Earthing wire is a special copper lead with yellow bottom color and green stripes;
b) Stride-connecting copper sheet
c) Locking washer with inside sawtooth (In compliance with GB/T861.2-1987, material: 65Mn.
3.3 Equipments for welding the earthing bolts
The earthing bolts on flanges and hull structure can be welded with common welder. But the earthing bolts
on pipes shall be welded with RSN type bolt arc welder.
4 PERSONNEL
4.1 The installation personnel and inspectors should have professional knowledge, and operate as per this
standard strictly.
4.2 The installation personnel and inspectors should master the requirement of this standard and strictly follow
the technical procedure and safety operation regulation.
5 TECHNICAL REQUIREMENTS
5.1 Earthing wire and stride-connecting sheet copper
5.1.1 The connection of earthing lead to the ships structure is to be secured by bolts with a diameter not less
than 6mm. Before the bolts are screwed down, the contact surface shall be clean and smooth. After screwing down,
the connection place shall be protected from electrolytic corrosion; the connection place shall not be painted.
5.1.2 Two earthing points or more shall be provided between every pipeline and hull structure. Three earthing
points or more shall be provided between every pipeline and main deck. Bolts (M6X25) are located on the
stride-connecting place and welded on hull structure, flanges and pipelines. (Note: if the pipeline has been surface
treated, bolts cant be welded on pipeline directly.) See Drawing 1.
114
tooth washer
flat washer
tooth washer
flat washer
sheet copper
5.2.2
3.
tooth washer
Dwg. 3
flat washer
5.2.3 Stride-connecting sheet copper with one pair of tooth washers shall be installed on two ends of expansion
joint. See Drawing 4.
flat washer
tooth washer
sheet copper
tooth washer
sheet copper
expansion joint
115
5.2.4 The tooth washer shall be installed on the location of upper screw of flange.
6 TECHNICAL PROCESSES
6.1 Earthing wire
6.1.1 Two ends of earthing wire shall be fixed to the ground properly without any looseness.
6.1.2 During the installation of earthing wire, the pressed surface of earthing connector shall be kept clean.
6.1.3 During the installation, if the earthing wire is too long, it shall be set in several circles with a diameter of
40mm.
6.1.4 Screws which connect the end of earthing wire with earthed end shall be tightened. The earthing place
shall be treated with vaseline.
6.2 Type of stride-connecting sheet copper
6.2.1 Sheet copper with suitable dimensions shall be selected properly. The diameters of screw holes shall be
1mm bigger than the diameters of bolts. See Drawing 5 and Table 1.
L1
4R
5
Table 1
Diameter of bolts
Length
L
12
16
300
20
24
27
L1
Bore
Weight
Kg
26
13
13
0.138
32
16
17
0.171
20
21
0.213
48
24
25
0.341
54
27
28
0.384
Width
W
40
400
Unit: mm
Thickness
6.2.2 The scale shall be removed from the surface of sheet copper.
6.2.3 The contact surface between sheet copper and flanges or angle bar shall be flat and clean.
6.2.4 The bolts on sheet copper shall be screwed down and vaseline shall be applied.
6.3 Locking washer with inside sawtooth
6.3.1 Each locking washer with inside sawtooth shall be arranged on two ends of flanges. One flat washer shall
be located beside the nut.
6.3.2 Only one pair of locking washers shall be installed for one pair of flanges.
6.3.3 During installation, the contact surface shall be flat and clean.
6.3.4 The screws on locking washer with inside sawtooth shall be tightened and vaseline shall be applied.
7 INSPECTIONS
7.1 Cargo oil handling system in explosion-proof area shall be earthed properly (1 megohm).
7.2 Installation of earthing wire, stride-connecting sheet copper and locking washer with inside sawtooth shall
comply with Item 5 Technical Requirements.
7.3 Every contact surface shall be flat, clean and free of paint. Two connections or more shall be provided
between every pipeline and hull structure. Three connections or more shall be provided between every pipeline
and main deck.
7.4 After complete installation, every earthing place shall be applied with vaseline.
116
SCOPE
This standard stipulates technological preparation and persons, technological requirements, procedures and
inspection for painting operation of steel ships.
This standard applies to the painting of steel ships, and can also be applied to the painting of other steel
structures as applicable.
2 NORMATIVE REFERENCES
The provisions in the following documents quoted by this standard become the provisions of the latter. For
all the dated documents, any subsequent amendments to (excluding corrigenda), or revisions of them do not apply
to this standard. However, parties to agreements based on this Standard are encouraged to investigate the
possibility of applying the most recent editions of these documents. For an updated reference, the latest edition of
the normative document is applicable.
CB/T 3513-93
Requirements to Quality Inspection of Ship Surface Preparation
Q/SWS 65-002-2005
Quality & inspection standard for painting
3 TECHNOLOGICAL PREPARATION
3.1 General requirements to marine paints
3.1.1 Marine paint should be produced by professional manufacturer. The paint provided for shipyard should be
tightly packed in bucket. The product name, trademark, color, batch number from factory, period of storage
etc.must be shown on the packing bucket, and for an imported paint, a Chinese label is necessary..
3.1.2 Each batch of paint must be delivered with a quality guarantee.
3.1.3 Performance indexes of the marine paint must be in accordance with the specification of product offered
by the manufacturer.
3.2 Coating systems for various parts of ship hull
Proper coating systems shall be selected in accordance with the Specification.
4 PERSONNEL
4.1 Operators and inspectors should have professional knowledge and certificates through training, exams or
tests, then be engaged in their jobs .
4.2 Operators and inspectors should be familiar with the requirements of this standard and strictly comply with
the technical discipline and work site safety operation rules.
5 TECHNOLOGICAL REQUIREMENTS
5.1 Technological stages of shipbuilding painting:
a) steel pretreatment;
b) block T/U;
c) block painting;
d) Grand block painting;
e) Painting in dock;
f) Painting beside quay;
g) Painting before delivery.
5.2 Steel pretreatment
5.2.1 The pre-heated temperature of steel shall be controlled at about 40.
5.2.2 The surface quality after shotblasting or spray-pill de-rusting should meet the standard Q/SWS
65-002-2005Quality & inspection standard for painting
5.2.3 After shotblasting or spray-pill de-rusting, the steel materials should be shop-primer coated immediately,
the thickness of shop-primer should be in accordance with the painting specifications.
5.2.4 The shop-primer coated steel can not be lifted and carried if the primer is not dry.. The coating with
mechanical damage must be repair-painted manually.
5.3 Block painting
5.3.1 Block painting mustnt be done until the structural integrity inspection and specified pre-outfitting work of
block is finished.
5.3.2 Additional technical holes may be made for abrasive cleaning and ventilation with agreement of the owner
and classification society, if necessary.
5.3.3 Painted blocks shouldnt be transported until the coating is completely dry. For the non fully-opened space
in block, it needs to test the concentration of solvent gas. Only it is in a safe range, can the block be transported.
5.3.4 Bottom blocks should be transported to the platform or dry dock only after the coatings of outside shell are
completely dry. When the blocks are lifted down, its better to put some solvent-resistant soft material on the
117
wooden sleepers.
5.4 Painting of grand block
5.4.1 For grand blocks painting must be done after completion of structural integrity inspection and
pre-outfitting.
5.4.2 Grand blocks can not be transferred into the dock for erection, if the drying time of coating is not as
enough as that specified in the painting specification after painting of the welding seams.
5.5 Painting in dock
5.5.1 The big weld seam between blocks and the watertight weld which is not painted in the block painting stage
should be repaired and repainted after tightness test.
5.5.2 The part of the ship under waterline should be fully painted, if docking is not necessary after launching. .
5.5.3 For the areas of shell plate above waterline, the finish coat should be painted during docking. Water guide
exit pipes or wooden plugs shall be used temporarily at the overboard scupper before painting, and can not be
removed until the painting is finished and the coat is completely dry.
5.5.4 In order to prevent unreasonable overlapping of painting on the boundary of different coats, the coats
should jointed according to the designed sequence.
5.5.5 The scaffolding, launching cradle when they are partly welded on the hull, should be cut and removed
before launching, and the leftover must be ground flush.
5.5.6 The areas that neednt to be painted, such as sacrifice anodes, sonar detector, screw propeller, impressed
current protection electrode etc., shall be properly covered and secured before painting to prevent them from being
painted.
5.5.7 Inner painting of the cargo tank, coat of which will be under waterline after launching, shall be finished or
repaired before launching, otherwise, suitable measures shall be made to repair the coat under the condition that
the temperature of the steel sheet is 3 higher than dew points.
5.5.8 Waterline, draft marks, the names of ship and port as well as various kinds of outboard marks should be
carefully brushed or painted and completely dry before launching.
5.6 Painting beside quay
5.6.1 Inner painting of cargo tank which is not finished during docking shall be repaired beside quay. in order to
avoid dewing on the cargo holds wall, it must be well ventilated and dehumidified during working,
5.6.2 Coating of the top of engine room should be completely repaired before running test.
5.6.3 Indoor and weather decks should be painted near delivery. Painting works is to be properly done by areas
in order to assure passages. Dried coat shall be properly covered to prevent it from trample.
5.7 Painting before delivery
It mainly contains repair-painting, the surface of coat after being damaged should be treated, repair-painted in
time.
5.8 Outfitting painting
5.8.1 Outfittings shall be surface-prepared and well painted with universal epoxy primer or finish paint before
installation, except those specified ones that neednt to be painted (stainless steel, non-ferrous, galvanized units
etc.). The steel outfittings without surface preparation and painting mustnt be installed on board.
5.8.2 The coating system of outfittings before their installation on board should be in accordance with the
Specification and paint specifications.
5.8.3 The technical requirements to surface preparation and painting of the purchased equipments and outfitting
parts shall be offered to the manufacturers during ordering. The paint type, film thickness and color etc. shall be
specified, and if necessary, SWS can send QC inspectors to the manufacturer for acceptance check.
5.8.4 The outfittings shall be coat-repaired with the same coating system layer by layer, if their coatings are
damaged partly after installation.
5.8.5 If finish painting is to be carried out in vicinity of the installed outfittings or for their component, the
non-painted parts (mechanical movable surface, name plate etc.) must be well protected.
6 TECHNOLOGICAL PROCEDURE
6.1 Surface preparation before painting
6.1.1 Steel surface pretreatment
6.1.1.1 The technological processes of steel pretreatment line include: cleaning, pre-heating, shot blasting,
automatic painting, post-heating, steel plate transportation.
6.1.1.2 The steel surface can be treated by shot blasting or acid pickling for the primary surface preparation at
the stage of raw materials (primary surface preparation)..
6.1.1.3 The steel plates and profiled bar in thickness of 6.0mm and above shall be surface-treated on shot
blasting line, also can be treated by shot blasting machine; for those in thickness of less than 6mm, the surface can
be treated on the thin plate shot-blasting line or by acid pickling, also can be derusted by shot blasting after
assembling them into components and block sections;, outfittings can be derusted by shot blasting, with power
tools or by acid pickling.
6.1.1.4 The prepared surface shall be free of oil, grease, water and other contaminant.
6.1.1.5 Iron shot and other mixed abrasive such as grit and so on can be used as the shot abrasive,
6.1.1.6 The shot blasted surface should be free of dirt and waste abrasive etc.
118
6.1.1.7 If the components and blocks assembled with steel materials without pretreatment are derusted by shot
blasting, the surface quality of them shall be as same as that of parts derusted by secondary surface preparation,
6.1.1.8 The quality of pickling-derusted surface should meet the requirement of the standard CB/T 3513-93 Ship
surface preparation quality inspection.
6.1.1.9 The surfaces prepared according to the above items 6.1.1.7 and 6.1.1.8 shall be post-painted according to
Painting Specification.
6.1.2 Secondary surface preparation
6.1.2.1 surface faults preparation of construction
This preparation mainly applies to dealing with the problems caused by cutting, welding and assembly. It
includes at least:
a) Grinding and smoothing sharp edges;
b) Grinding rough welding seams;
c) Cleaning and grinding splatters and welding slag;
d) Crack and pits;
e) Surface defects, e.g. plate lamination;
f) Smoothing manual welding seams;
g) Grinding cut edges.
For requirements to surface faults preparation of construction and methods of preparation, see Table 1.
Table 1 Requirements and methods of surface faults preparation of construction
Item
Sharp edges
1
Welding
spatter
Plate
lamination
Undercut
(a)
(b)
(c)
119
Hand
welding
Gas-cut
surface
Method
Water cleaning
Steam cleaning
Grease
Emulsion cleaning
Alkaline cleaning
Organic solvent
cleaning
Contaminant
(Soluble in
water) such as
salt
Remarks
Fresh water with detergent. Pressure 70MPa.Hose down
thoroughly with fresh water
Fresh water (if detergent is added, hose down thoroughly with
fresh water.)
Hose down thoroughly with fresh water.
Aluminum, zinc and some metals are easily eroded in strong alkali
solution. Hose down thoroughly with fresh water.
Many kinds of organic solutions are harmful to health. If a rag is
used for cleaning, it must be changed time after time, otherwise,
grease cant be removed but become thin oil film on the surface after
solvent volatilized.
Water cleaning
Steam cleaning
Alkaline cleaning
Aluminum, zinc and some metal are easily eroded in strong alkali
solution. Hose down thoroughly with fresh water.
Preparation tool
General requirement
Welding seams
Shot(grit) blasting
Pneumatic disc sander
and wire brush
120
Preparation tool
Shot blasting
Pneumatic disc sander
and wire brush
Shot blasting
Pneumatic disc sander
and wire brush
intact surface of
shop primer
Shot blasting
Pneumatic disc sander
and wire brush
General requirement
Remove the damaged coating (burnt, getting
blister, discoloration) along the seams and within
30-50mm.
If the total DFT is over 50m, the coating in range
of 25-30mm around above-mentioned areas shall be of
a certain gradient.
Remove rust area and the coating film and scale in
range of 20-25mm around.
When total DFT is over 50m, the coating in
range of 25-30mm round above-mentioned areas shall
be of a certain gradient.
Remove the zinc salt by light grit sweeping or soft
grinding with power tool.
Lightly roughen surface and clean it.
some special parts shall be treated according to
the paint technical requirement.
converse side of
Shot blasting
steel bars, corners,
ini pneumatic derusting
Remove mill scale and rust, if possible.
edges and other
tools.
areas difficult to
Hand tools
treat
6.1.2.3.4 The class of secondary preparation of hull should be in accordance with specification.
6.1.2.3.5 Regarding to the requirement of quality inspection of secondary surface preparation for all parts, refer
to Q/SWS 65-002-2005 Quality & inspection standard for painting.
6.2 Paint Application
6.2.1 Environment
6.2.1.1 Painting work should be carried out in possibly best weather or in doors when it is moist or at lower
temperature;
6.2.1.2 Painting work in open air is not suggested in rainy, snowy or foggy days;
6.2.1.3 Usually, epoxy and tar epoxy paints shouldnt be apllied if ambient temperature is below 5, otherwise,
the epoxy paint should be of winter type; watersoluable type paint should not be used when ambient temperature
is below 0; other types of paint should be preheated properly when ambient temperature is below 0.
6.2.1.4 Paint works should not be performed on the moist surface but should be done under the conditions that
the relative humidity is less than 85% or the steel surface temperature is 3 more than the dew point.
6.2.1.5 Special painting should be carried out under the conditions recommended by the manufacturer.
6.2.1.6 The working surface should be prevented from being dirtied by surrounding dust or splashed during
painting or before the coating dried.
6.2.2 Preparation for painting works
6.2.2.1 Issuance and Requisition of Material
6.2.2.1.1 Paint shall be issued and requisitioned strictly in accordance with the type, brand, color and quota
given by the technical drawings.
6.2.2.1.2 Thinner shall be issued and requisitioned in accordance with the type and proportion specified in the
technical drawings.
6.2.2.2 Tin Openning
6.2.2.2.1 It should be checked for the paint type, brand and color of the paint before the tin is opened. according
to the technical drawings, and the batch number should be recorded.
6.2.2.2.2 In order to save paint, the tins shall to be opened just before painting according to actual demand.
6.2.2.3 Stirring paints
Paints should be stirred uniformly before use. For the double-component paint, it should be mixed uniformly
at first, and then the mixture should be stirred together with hardener..
6.2.2.4 Mixing and curing
Double-component and even three-component paint shall be mixed in proportion. The procedures are as
follows:
a) Stir the paint uniformly;
b) Add a half of hardener into the paint and stir uniformly;
c) Add another half of hardner and stir uniformly;
121
122
Table 4
0.28 mm
(0.011 inch)
15, 20 or 25 cm
(6, 8 or 10 inch)
shop
0.17to 0.27 mm
(0.007 to 0.011 inch)
15, 20 or 25 cm
(6, 8 or 10 inch)
0.28 to 0.38 mm
(0.011to 0.015 inch)
0.38 to 0.53 mm
(0.015 to 0.021 inch)
Paint type
primer,
Industrial paint
Notea filter net of 100 mesh shall be used for above mentioned nozzles.
Middle or high adhesion
vinyl, acrylic latex alkyd
paint
0.43 mm
(about 0.017 inch)
0.48 to 0.63 mm
(0.019 to 0.025 inch)
Glass-flake paint
0.63 to 1.0 mm
(0.025to 0.040 inch)
25, 30, 35 cm
(10, 12, 14 inch)
Notea filter net of 60 mesh shall be used for above mentioned nozzles
Table 5.
Tip size
Flow rate
mm
1/1000inch
Spray angle
(degree)
0.23
10-15
70-230
2.75-9
0.35
0.10
0.28
11
10-80
70-350
2.75-14
0.55
0.15
0.33
13
10-80
70-350
2.75-14
0.80
0.20
0.38
15
10-80
90-350
3.50-14
1.30
0.35
0.45
18
20-80
140-350
5.00-14
1.60
0.42
0.65
23
20-80
140-350
5.00-14
2.30
0.60
mm
inch
L/min
Gallon/min
object .
d.) Push the trigger as well as release it in moving while spraying.
e.) It must be overlapped by 50% between two spray tracks. The surface should be covered equally by paint.
f.) the gun must aim on the axis of corner during painting corner, in order that there is equal and enough
thickness of coat on both sides.
6.2.3.5 Stripe coats (pre-painting?)
For below areas, it should be striped by brush or roller (one to two coats) before full painting. When the coat
is appreciably dry, apply full painting.
It must be pre-painted by one or two layers of paint and then completely painted after slight drying in the
following areas
a.) Roughened and hand welded areas.
b.) Edges of reinforce bar, face plate, bosom plate and disk;
c.) Insides of scallops, supports of pipes, sewer and air hole.
d.) Defective and damaged areas.
e.) All the areas difficultly to be approached.
The areas to be pre-painted are shown in Figure 1.
124
SCOPE
This standard stipulates the preparation for operation, personnel, technological requirements, technological
process, safety and inspection before secondary surface preparation of shipbuilding.
This standard applies to all kinds of steel vessels. It can also be used for marine structures as applicable.
2 NORMATIVE REFERENCE
The provisions in the following documents quoted by this standard become the provisions of the latter. For all
the dated documents, any subsequent amendments to (excluding corrigenda), or revisions of them do not apply to
this standard. However, parties to agreements based on this Standard are encouraged to investigate the possibility
of applying the most recent editions of these documents. For an updated reference, the latest edition of the
normative document is applicable.
Q/SWS 65-002-2005
Quality & inspection standard for painting
3 TERMS AND DEFINITION
The following terms and definitions are suitable for this regulation.
3.1 Pretreatment
Pretreatment is the process of mill scale, rust and other contaminations from the ship construction steel and
shaped steel mechanically and chemically and then spraying of the first shop primer before steel cutting.
3.2 Secondary surface preparation
The ship construction steel prepared by pretreatment and painted by one coat of shop primer is processed,
assembled and welded to form blocks or areas. If the welds, edges, paint film damage by mechanical impact are
not repaired in time, or the blocks are kept too long time after construction, which leads to the re-rusting and
contamination of the steel surface, then all the steel surface needs to be prepared again to reach standard.
4 PREPARATION BEFORE OPERATION
4.1 Drawings and relative technical documents.
4.2 For the relation of power tools and de-rust grade, see Table 1
Table 1 Relation of power tools and de-rust grade
Secondary surface preparation
Applicable
Tool name
Tool shape
grade
scope
P3
P2
P1
Large surface
and butt
welding
Corundum cone
Corundum cylinder
125
Small edge,
corner, hole
and fillet
welding
seams
Table 1(continuing)
Tool name
Applicable
scope
salt
flush the surface with water, then wipe up it with clean cloth.
Oil stain
Mud, dust
126
APPENDIX A
(INFORMATIVE APPENDIX)
The general surface preparation grades comparing table
among China, Japan, international and American standards
Table A.1
The general surface preparation grades comparing table among China, Japan, international and
American standards
CHINA
JAPAN
INTERNATIONAL
AMERICAN
CB3230-85
JSRA-SPSS
ISO8501-1:1998(E)
SSPC-SP
b1
Sd3
Sa3
SSPC-SP5
b2
Sd2
Sa2.5
SSPC-SP10
bs
Ss
Sa2
SSPC-SP6
P1
Pt3
St3
SSPC-SP3
P2
Pt2
St2-St3
P3
Pt1
St2
SSPC-SP2
127
SCOPE
The standard stipulates the preparation for application, personnel, technological requirements, technological
process and inspection for the in-dock painting of shell plates without shifting blocks.
The standard applies to all kinds of steel vessels.
2 PREPARATION BEFORE APPLICATION
2.1 Drawings and relative technical documents.
2.2 Material
aVeneer sheet;
bPolyethylene film;
cMarine paint.
3 PERSONNEL
3.1 Operators and inspectors should have professional knowledge and certificates through training, exams or
tests before being engaged in their jobs.
3.2 Operators and inspectors should be familiar with the requirements of this standard and strictly comply with
the technical discipline and work site safety operation rules.
4 TECHNOLOGICAL REQUIREMENT
4.1 When the painting specification confirmed, design departments should validate the performances of
anti-fouling paint under preconditions of meeting the in-dock painting requirement of non-shifting blocks and
shipbuilding schedule of shipyard.
4.2 Painting of shell plates shall be completed before undocking.
4.3 Painting for underwater spaces shall be finished according to the coating system before undocking.
5 TECHNOLOGICAL PROCEDURE
5.1 Painting operation of outside shell below waterline before undocking
5.1.1 Flat bottom
5.1.1.1, Paint flat bottom at block stage in accordance with the coating system and acceptance-inspected by
Owner.
5.1.1.2 Paint and repair in dock the butt welding joints and damaged area of coat,.
5.1.1.3 Protection of finished coat in way of support-block area
aA layer of veneer (plywood) or other similar material should be placed on each of support area, and then a
layer of polyethylene film should be covered on the veneer;
bEnough time shall be ensured for desiccation of anti-fouling paint before transportation and erection;
cThe coating on the blocks shall be well protected during transportation and erection.
5.1.2 Vertical bottom
5.1.2.1 At block stage: paint the vertical bottom according to painting specification.
5.1.2.2 At pre-erection stage: re-paint and repair the coating of welding butt and damaged coating.
5.1.2.3 At dock stage: remained anti-fouling coating scheme shall be finished and completely desiccated before
undocking.
5.1.3 Repair work before undocking
athe docking block shall be removed in case of repairing damaged coat in way of a docking block, And the
painting repair of the damaged location shall be inspected and accepted.
bthe painting repair of other location than that in way of the docking block shall be made in time and fully
inspected and accepted.
cthe coating on large-area shell plate shall be desiccated for enough time after application of painting..
5.1.4 Attention shall be paid to the interval of painting during working.
5.2 Painting application of tanks below waterline before undocking
5.2.1 All tanks below waterline including water ballast tank, oil tank, void spaces and tanks in direct vicinity of
outside shell or hull structure, for instance, bulkhead of cargo hold of single-shell cargo vessel, shall be finished
and be completely painted.
5.2.2 Precision should be assured during design to avoid any coat damage of outside shell due to changes in
design, modification of structure, and reinforcement of structure and other cases of hot work after undocking.
128
5.2.3 When production department arrange the schedule, design modification should be taken account of during
arrangement of production and resolved possible problem before undocking. It shall be assured that the coat of
shell will not be burnt or damaged during after-undocking construction.
6 INSPECTION
6.1 Check that the painting of outside shell below waterline (including docking block) is finished .
6.2 Check that all the cargo tanks are ready for closure.
6.3 Final inspection of painting should meet Specification of the ship.
129
SCOPE
This standard specifies the preparation works prior to installation of electric cables, personnel qualification,
technological requirements, ways and inspections for installation of electric cables on board the ship.
This standard is applicable to installation of electric cables on ships to be built or repaired.
2 NORMATIVE REFERENCE
Q/SWS46-003-2007
Procedure for Protective Earthing of Marine Electric Equipment and Cables
3 PREPARATION PRIOR TO CABLE INSTALLATION
3.1 Get ready of drawings such as Arrangement Drawings of Electrical Equipment, Arrangement Drawings
of Electrical Outfitting, System Diagram of Comprehensive Conductance, Power System Diagram, Cable
List, Heat-Insulation Plan, Fire Fighting Area Division Plan etc.
3.2 Be well familiar with the requirements and working methods specified in this standard, and working
principles of electrical system on board the ship to be built.
3.3 Prepare supports,, brackets,, fastening pieces, tools and material for installation of electric cables .
3.4 For easy installation, cable supports, brackets, and fastening pieces shall be collected and distributed
according to working area.
3.5 Prepare cable material according to the cable list.
3.5.1 It is necessary to make two temporary labels for fastening separately at both ends of each cable which
indicate the cable number, type, length, terminal equipment names and installation location.
3.5.2 Check if there is a mark on the cable showing the point at which the cable passing through the bulkhead or
the deck shall stop in accordance with the cable list.
3.5.3 Lash temporary labels on both ends of the cable whenever it is cut.
3.5.4 Cable cutting end shall be protected from absorbing moisture, the measures to seal the cutting end can be
taken if necessary.
3.5.5 The cables shall be wound to cable drums according to the location where the cable is laid and cable
running sequence specified in the cable list.
3.6 Positioning of cable brackets and penetration pieces on board the ship shall be in accordance with
Arrangement drawing of electrical equipment and Arrangement drawing of electrical outfitting.
3.7 Opening on hull structure and deck
3.7.1 Generally, opening should be in round or ellipse shape. If the opening is in other shape, the corner of the
opening shall be in round shape.
3.7.2 Opening on beam, frame and girder as shown in Fig.1 & Table 1.
Distance H between the edge of the opening and top surface of the girder shall not be less than 40% of the
height of the girder web. When the size of the opening for penetration piece is larger than that specified above and
strength compensation is needed, contact with a hull structure designer .
L
0.1L
0.1L
0.1L
d d
d d
( D i sa ll o w h o l i o n g
(b)
Fig.1
d d
A area
B area
C area
low part of
stanchion
130
0.25
0.5
0.125
0.125
0.25
0.33
0.33
0.5
0.165
0.165
0.25
0.4
0.4
0.5
0.2
0.2
0.25
b/B
Remark
* d300
** d600
0.5
D150
E5
D150
1
1
cable coaming
cable
2
3
3
cable bracket
131
1
2
E5
cable
150
20
300
cable bracket 3
cable trunk
deck
132
1
2
A-A
A
5
2000
1000
7
6
5
4
1-cables
(1)
(2)
5-cables conduit
7-cables conduit
1
B-B
2
3
B
3
3-W.T.cable trunk
5.3 The installation of cables across expansion joints in hull structures is to be avoided. Where this is not
avoided, a loop of electric cable of length sufficient to accommodate the expansion of the joint is to be provided.
5.4 The cable shall be as far as practicable installed remote from source of heat, such as steam pipes, exhaust
pipes and their flanges, resistors and boilers. Generally, the horizontal distance between cables and the source of
heat shall be not less than 100mm. Where cables are to be installed across a steam pipe or a exhaust pipe, the
spacing distance between them shall be normally not less than 80mm. Where this is not practicable, effective
heat-insulation measures must be taken.
5.5 The installation of cables shall be prevented from moisture , oil and water ingress.
5.5.1 Cables shall be as far as practicable avoided to be arranged in the area where moisture accumulation ,
water dripping, and oil or water ingress may occur.
5.5.2 If the installation of cables under the floor plate infused with oil or water can not be avoided, they shall be
arranged in a metal pipe or a flexible metal conduit. The metal pipe or conduit shall be fitted close to the floor
plate. Both ends of the pipe or conduit must be 250mm plus away from the floor plate and sealed by a gland or
guard ring with stuffing.
5.5.3 When cables are to be installed on wet bulkhead , the space between the cable and bulkhead must be at
least 20mm.
5.6 The cables shall not pass through the area where there is inflammable, explosive, or corrosive gas such as
oxygen room, painting room, battery room, coal bunker, magazine etc. Indispensable cables such as those of
lighting system in the area must be arranged in a metal pipe. Such pipe shall so pass through the bulkhead as to
ensure that the integrity of the bulkhead is not impaired and to prevent hazard gas penetrating it.
5.7 It is strictly prohibited that the cable passes through the oil tank.
5.8 The cable shall not pass through the water tank . If this can not be avoided, the cable must be laid out in
single seamless steel pipe. The pipe shall be so welded to bulkhead in such a manner that watertightness of the
bulkhead is not impaired. In addition, anti-corrosive measures must be taken.
5.9 The distance between cable and shell plate, deck, bulkhead, fireproof partition shall be not less than 20mm.
The distance between cable and double bottom, lube oil tank, fuel oil tank, not less than 50mm.
5.10 The internal radius of bend for the installation of cable shall be within allowance limit. The minimum
internal radius of bend shall comply with the requirements stipulated in Table 2.
Table 2 The minimum internal radius of bend for installation of cable
Overall diameter
Min. internal radius
Cable construction
of cable
of bend
Insulation
Outer covering
Metal sheathed, braided or
Any
6D
armoured
Thermoplastic and
elastomeric material
25 mm
4D
Other finishes
25 mm
6D
Mineral
Hard metal sheathed
Any
6D
5.11 The installation of following cables are to be kept away from each other.
5.11.1 The cables that have different allowable working temperature shall be not installed together. If this
cannot be avoided, the lowest allowable working temperature of one cable within the bunch shall be considered as
the allowable working temperature of all the cables in the same bunch.
5.11.2 The power supply cables for important equipment which need dual-feed such as the control box for
navigation lights shall be as far as practicable installed horizontally or vertically far away from each other.
5.11.3 The cables for intrinsically safe circuits and non-intrinsically safe circuit shall be installed separately.
That means they shall be not installed in one bunch or within the same pipe or casing. The min. clearance between
two cable bunches on the same bracket shall be not less than 50mm.
5.11.4 The power supply and control cables for duplex important equipment (or system, one acted as standby
of another) such as duplex power equipment for steering gear shall be as far as practicable installed horizontally or
vertically far away from each other.
5.11.5 Cable having a protective covering which may damage the covering of other cables shall be not bunched
with the latter, unless protective measures are to be taken.
5.11.6 Main cables connected to electric propulsion plant shall be installed separately from excitation cables and
other low voltage cables.
5.11.7 The cable runs to each generator shall be arranged separately, at least in two different routes. Power
cables and control cables of a generator can be laid out in different bunches supported by the same cable tray.
5.11.8 Except for optical fiber cables, the signal cables of control, monitoring and safety systems for marine
propulsion and manoeuvring equipment having a risk of electromagnetic interference shall be not arranged in
same bunch with power supply cables.
5.12 Cables other than power supply cables connected to important equipment, emergency power equipment,
emergency lighting, or interior communication and signal equipment used under emergency condition shall be
arranged far away from galley, laundry room, engine spaces, engine casing and other area with high fire risk as far
as possible.
134
5.13 The cables from emergency switchboard to steering gear and the cables from emergency switchboard to
emergency fire pump are not allowed to pass through the engine room.
5.14 The three phase system must adopt three-core symmetrical cable. If there is no choice to use single core
cables in the power system with rating current over 20A, the installation of such cables shall meet the
requirements stipulated in rules.
5.15 Joints and branch circuits in cable systems
5.15.1 Generally, no joint is allowed in cable system. If a joint is necessary due to maintenance or block
fabrication, it is to be carried out so that its conductivity, insulation, mechanical strength, outer covering, earthing,
fire resisting or flame retardant properties shall remain at least same as those of the cable.
5.15.2 Tapping(branch circuits) shall be made in suitable boxes of such a design that the conductors remain
fitted with terminals or bus bars of dimensions appropriate to the current rating. Where tapping are carried out, a
clear mark shall be identified.
5.16 The metal sheathed cable with its working voltage of over 50V shall be reliably earthed. The detailed
requirements see the company standard Q/SWS46-003-2007 Procedure for protective earthing of electric
equipment and cables.
6 TECHNOLOGICAL REQUIREMENTS FOR INSTALLATION OF CABLE
6.1 General technological requirements
6.1.1 Wiring
6.1.1.1 Before wiring, check that brackets, penetration pieces and fittings on the route have been all fitted at
places without any sharp edge and burr, they are firmly welded and coated with anti-corrosive paint and final paint.
From beginning to carry out wiring, gas cutting and welding along and near the cable run shall be as far as
practicable avoided so as not to burn cables. If this cannot be avoided, temporary precaution measures shall be
taken.
6.1.1.2 Before wiring, check cables type, code, dimensions, name and location of equipment at both ends of the
cable, locations of discontinuous points in accordance with the cable list and drawings . Check whether the cable
is damaged.
6.1.1.3 Cables shall be installed in specified sequence as stipulated in the cable list. Branch cables unlisted in the
cable list can be cut and laid on site according to actual route and the Equipment Arrangement Drawing and
Electric System Diagram. Temporary marks shall be made at both ends of the branch cable. Wiring of branch
cables shall be normally carried out after completion of main cable wiring.
6.1.1.4 During wiring, cables shall run continuously on brackets or through penetration pieces which have been
checked and along the installation route. Prohibit to work carelessly during wiring so as to prevent from damage
to cables. The main cable shall correctly stop at the specified discontinuous point according to the stop mark
identified to the cable.
6.1.1.5 When cables with different sheathes are laid together, special attention shall be paid to cable sheathes to
avoid damage due to rubbing each other.
6.1.1.6 After each cable run in position, it is necessary to put the cable in order and check its length . Such a
cable together with those to run to other positions shall be hung close to the equipment. Dont put the cables on
the ground.
6.1.1.7 Cables cannot be secured before their types, dimensions, the length of the cable entering into the
equipment and quantity have been checked.
6.1.2 Securing of cables
6.1.2.1 No loosening or damage to cables can be found after fastening. The cable runs shall be fixed in straight
line and in good order as far as possible.
6.1.2.2 In general, the number of layers for each bunch of cables shall be not more than two. The width of each
cable bunch shall be not more than 150mm. If cables are arranged in one bunch in more than two layers, special
account shall be taken into heat-removal from cables.6.1.2.3 For a horizontal cable run, the cable shall be laid on
the cable brackets. Generally, all kinds of brackets should not be transversely fitted so as to avoid stress
concentration on the top of the band during binding.
6.1.2.4 Except for optical fiber cable, signal cables of control, monitoring and safety system for marine
propulsion and maneuvering equipment can not be bound and secured together with power cables or lighting
cables,. The clearance between bunches of different type of cables shall be not less than 50mm.
6.1.2.5 If cables are to be bound on bracket of flat bar, those at lowest layer shall be made contact with the flat
bar. The width of the lowest layer of cable shall be greater than that of the flat bar as shown in Fig.6.
1
2
3
Fig.6
40
135
6.1.2.6 When a vertical cable run is fixed by a nylon band to the bracket, the fixings shall be supplemented by a
metallic band spaced at 1.5 m distance.
6.1.2.7 Only the part of the effective length of a nylon band can be used to bind a calbe bunch. Making a nylon
band longer by joining is not allowed. Such bands shall be properly tightened and secured by means of a special
tool.
6.1.2.8 The lockers of bands for one cable-bunch shall be put towards the same direction, After securing of
bands, reserve a segment of 5~6mm from the locker and cut off the rest of the band. 6.1.2.9 In general,
fixings of a cable bunch shall be provided at the space of 300mm. For the cable bunch to be laid on a group cable
bracket, it shall be bound and secured to every guide plate of the bracket.
6.1.2.10 Generally, stainless steel band, stainless steel band with plastic cover and nylon band can be chosen for
securing of cables.
6.1.2.11 The principle of selecting bands shall be as follows:
The stainless steel band with plastic cover is to be used in engine room, the space of category A , fireproof
area, open area and wet space, and the stainless steel band, the stainless steel band with plastic cover and nylon
band are to be used in other spaces than that mentioned above.
6.2 Special technological requirements for installation of cables
6.2.1 Cables are to be arranged in metal pipes or flexible metal conduits
6.2.1.1 The inner wall of pipes or conduits shall be smooth and without any burr and the internal and outside
surfaces of the pipes shall be painted with a anti-corrosive coat..
6.2.1.2 There shall be no sharp edge at ends of a pipe or conduit , otherwise the pipe end must be fitted with a
retainer.
6.2.1.3 The radius of bends of protective pipes shall be not less than that required for cables installed therein.
For the pipe with its external diameter bigger than 63mm, the radius of bends of the pipe shall be not less than
twice the outside diameter of it.
6.2.1.4 The space factor (ratio of the sum of the cross sectional areas corresponding to the external diameters of
the cables to the internal cross sectional area of the protective pipes) is not to exceed 0.4.
6.2.1.5 Protective conduits or pipes shall be ensured to have properties of mechanical and electrical continuity
and they are reliably earthed.
6.2.1.6 The arrangement of pipes or conduits shall be made to prevent accumulation of water(possibly arising
from condensation) within them. Pipes or conduits shall have drain holes.
6.2.1.7 Both ends of the pipes or conduits arranged in the area where oil or water ingress may occur shall be
sealed with stuffing. If the pipe joint is directly connected with access of cables to the equipment, water-tightness
shall be ensured for such a connection.
6.2.1.8 When the cable pipe in a length of more than 6m is arranged vertically a metal support boxes or flat bar
saddles shall be fitted one for every about 6m.
6.2.1.9 In case that cable pipe or conduit may be broken due to passing through the expansion joints of hull
structure or its too long, the cable distributor must be fitted. The distance between waterproof cable distributors
on main deck shall be not more than 30m.
6.2.1.10 If the cables are to be laid in trunk, the trunk shall be constructed to prevent the spread of fire hazard
from one deck house or cabin to a passageway in other spaces.
6.2.1.11 The cables to be used for a cold cathode fluorescence lamp shall not be arranged in metal pipes unless
they are protected by metal sheath or shield.
6.2.2 Cable passing through bulkhead, deck and hull component .
6.2.2.1 Cable passing through non-W.T bulkhead or hull component
6.2.2.1.1 When cables passing through non-W.T bulkhead or hull component, cable coaming or sleeve pipe shall
be fitted. For aluminum or steel bulkhead or component with its wall thickness over 6mm, no coaming shall be
fitted, but the opening shall be no sharp edge and burr.
6.2.2.1.2 If the clearance between the cable coaming on bulkhead and cable bunch is over 10mm, it shall be
filled with stuffing.
6.2.2.1.3 If single cable passes through the compound rock wool plate or calcium silicate plate, flame retardant
nylon cable sleeve pipe should be fitted.
6.2.2.2 Cable passing through watertight bulkhead
6.2.2.2.1 When single cable passes through WT bulkhead such as that in galley, toilet, bathroom, and etc., gland
box shall be used. For multi-cables passing through WT bulkhead, the composite gland box or penetration piece
shall be used to keep watertight integrity of the bulkhead.
6.2.2.2.2 The stuffing to be filled in penetration piece or gland box shall be made of fire-resistant, and
anti-corrosion material and shall be approved by the relevant classifications.
6.2.2.2.3 Fastening of gland box shall be made to ensure stuffing in tight contact with protective covering of
cables and to have 2~3 screw threads projection.
6.2.2.3 Cable passing through watertight deck.
6.2.2.3.1 Single cable penetrating watertight deck can be arranged in a cable conduit with gland box (see Fig.
24). Multi-cable passing through such deck can be arranged in a cable conduit or cable trunk with composite
gland box of not less than 250mm in height. The welding ends of these penetration pieces shall be stretched
20mm out of deck (including heat-insulation layer).
6.2.3 Cable passing through fireproof partition
The space factor and the length (height) of cable penetration piece are two main elements that affect
watertight and fireproof performance. The space factor , that is the ration of the sum of the cross sectional areas
136
corresponding to the external diameters of the cables to the cross sectional area of the penetration piece, shall be
not more than 40%. The cable penetrations length (height) shall be 250mm as stipulated in IMO.A754(18).
6.2.4 Cables are to be installed in refrigerated spaces
6.2.4.1 No cable other than that to be installed in refrigerated spaces can pass through such places. The cable to
be laid in refrigerated spaces shall be of watertight one or protected by an overall impervious sheath. If the cables
are armored, a moisture resistant layer must be covered on it to prevent from corrosion (unless it is a galvanized
armor).
6.2.4.2 All cables in refrigerated spaces shall be installed in open-type way. Certain clearance should be kept
between the cable and the wall of refrigerating chamber.
6.2.4.3 The cable supports shall be galvanized or other anti-corrosion measures shall be taken. Stainless steel
band shall be used as a fastening piece.
6.2.4.4 Cables passing through thermal-insulation layer shall be arranged in metal pipes. Both ends of the pipe
shall be fitted with gland boxes and flame-retardant nylon pipe, fitted in the midway .
6.2.4.5 Normally no cable with PVC insulation or PVC sheath can be used in refrigerated spaces, unless such
PVC insulation material are suitable for working at the low temperature.
6.2.5 Cables to be installed in the vicinity of radio equipment
6.2.5.1 The cables to be laid on weather deck shall be of those with non-metallic, impervious sheath and be
arranged in metal pipes or casings.
6.2.5.2 All the cables which run into radio room and associated with radio assistant navigation system shall
maintain electrical continuity and they shall be reliably earthed by at least two terminals.
6.2.5.3 If there is a radio room on board the ship, no cable other than that associated with the radio room can
pass through the space. If necessary to pass through the space, they shall be arranged in continuous metal conduit.
The metal conduit shall be reliably earthed at access of radio room.
6.2.6 The installation of medium voltage cable
6.2.6.1 The medium voltage cable with metal sheath or armor, and to be effectively earthed can be laid in
open-type way, for example, laid on cable rack.
6.2.6.2 The medium voltage cable without metal sheath nor armor shall be laid in metal pipe or conduit. The
continuity of earthing of the metal pipe and conduit shall be ensured. It shall not be laid together with other cables
in the same metal pipe or conduit.
6.2.6.3 The medium voltage cables shall be installed far away from low voltage cables as far as possible and in
the space where mechanical damage can be avoided.
6.2.6.4 The installation of medium voltage cables in accommodation area shall be avoided as far as possible.
6.2.6.5 Medium voltage cables shall be readily identified by clear marks.
6.2.7 The installation of cables on board the oil tanker
6.2.7.1 Cables such as mineral insulation cables that may expose to cargo oil, oil vapors or gas shall have copper
or stainless steel sheath.
6.2.7.2 Where corrosion may occurred, cables with metal sheath or armor, shall be protected by additional
non-metal impervious shield.
6.2.7.3 No cable can be installed in dangerous areas. If it is unavoidable, submit it to a supervisory authority for
approval.
6.2.7.4 Cables shall be installed to maintain enough distance (normally 50mm) to deck, bulkhead, oil tank and
all kinds of pipes. The distance between cables passing through bulkhead and the flange of steam pipe shall be as
follows: when the diameter of steam pipe is greater than 75mm, it shall be not less than 450mm, when the
diameter of steam pipe is equal or less than 75mm, it shall be not less than 300mm.
6.2.7.5 The cables laid on open deck or catwalk at bow and stern shall be prevented from mechanical damage,
scrape or stress. Proper margin for the length of cable shall be given considering possible expansion or shifting of
hull structure.
6.2.7.6 Where electric cables or pipes pass through gas tight bulkheads or decks separating dangerous zones or
spaces from non-dangerous zones or spaces, the arrangements are to be such as to ensure the integrity of the
bulkhead or deck is not impaired.
6.2.7.7 The flexible cables or wires connecting to movable appliances shall not pass through the dangerous
zones or spaces except for those associated with I.S. circuit.
7 THE WAY FOR INSTALLATION OF CABLES
7.1 The basic way of installation of cables
7.1.1 Use cable brackets
7.1.1.1 For a horizontal cable run
a) Installation of a horizontal cable run on single tier of bracket shall be as shown in Fig.7
137
a
1
2
1
2
1
2
300
20
250
30
Fig.9
138
Fig.10
single bracket
cables
bulkhead
2
cables
Note: the radius R of bend of the cable shall be not less than 4~6 times the biggest external diameter of the
cable in inner layer.
Fig.11 Cables bent vertically at right-angle
L2 L2
L1
deck
3
4
2
4
1
bulkhead
Fig.12
single bracket
cable coaming
cable
139
300
1
h>100
single bracket 3
cables
300 300
Fig.14
100
100
single bracket 3
cables
C) When span L is above 1200mm, additional assembly bracket shall be fitted in the span and the drop
between ends of two different brackets such as a and b as shown in Fig.15 shall be controlled
less than 100mm.
L
1
100
300
100
300
Fig.15
cables
cables
Fig.16
single bracket
140
7.1.2
150
300
1
1
200
cables
Fig.17
cable band
1
2
3
4
6
7
1
4
6
9
4
5
8 9
2
support bracket
3
cable
control box
sleeve connector(optional)
stuffing and guard ring
5
metal flexible pipe
flat bar saddle
7
pump 8
stainless steel band with plastic cover
Fig.18
b) For cables arranged in metal pipe and installed vertically, if the length of cable is over 6m, flat bar saddle
shall be fitted one for every 6m, see Fig.19.
141
1
2
6m
Deck
3
4
6m
Deck
5
6
6m
Deck
7
1
4
7
Fig.19
7.2.1.2
The
2
5
galvanized pipe
cable
3
6
1
2
4
Fig.20
7.2.1.3 Cables for speed log and echo sounder in water tank area arranged in pipes
The cable in water tank area shall be laid inside metal pipe. The watertight performance of metal pipe located
below water line must be good enough. If the total length of the cable is more than 6m, and it is arranged in the
metal pipe which is installed vertically, the metal support box must be added at every approximate 6m, see Fig.21.
142
1
2
6m
1
3
5
Fig.21
gland
galvanized pipe
transducers coaming
2
4
cable fastener
cable support box
transducers
Cables for speed log and echo sounder in water tank area arranged in pipes
7.2.2 The way of cables passing through bulkhead, deck and hull component.
7.2.2.1 Single cable passes through the compound rock wool plate or calcium silicate plate, see Fig. 22.
2
inverse
2.5
face
1
3
Fig.22
7.2.2.2
2
3
Single cable passes through compound rock wool plate or calcium silicate plate
2
1
Fig.23
W.T.bulkhead
cable
250
Fig.24
20
galvanized pipe
deck
cable
8
40
1
250
40
35
7
6
Fig.25
barbed nail
cable
expansion stuffing 3
W.T.bulkhead
fire-resistant stuffing
Fire-resistant penetration piece for cables passing through A-60 grade bulkhead
Fire-resistant penetration form for cable passing through A-60 grade WT deck, see Fig.26.
1
40
250
35
7
6
40
7.2.3.2
40
1
fire-resistant stuffing 2
stainless steel strap
3
expansion stuffing
4
cable
5
cable trunk
7
heat insulation layer 8
6--barbed nail
W.T.deck
Fig.26
Fire-resistant penetration form for cable passing through A-60 grade WT deck
144
7.2.3.3
Fire-resistant penetration form for cable passing through A-0 grade WT bulkhead, see Fig.27.
250
35
5
4
Fig.27
7.2.3.4
expansion stuffing
3
5
fire-resistant stuffing
casting cable coaming
2
4
W.T. bulkhead
cable
Fire-resistant penetration form for cable passing through A-0 grade WT bulkhead
Fire-resistant penetration form for cable passing through A-0 grade WT deck, see Fig.28.
1
35
250
1
3
Fig.28
fire-resistant stuffing
4
cable trunk
cable
2
5
expansion s
W.T. deck
Fire-resistant penetration form for cable passing through A-0 grade WT deck
7.2.3.5 Fire-resistant penetration form for cable passing through B-0 grade deck & bulkhead, see Fig.29.
1
100
1
3
Fig.29
cable coaming
fire-resistant stuffing
2
4
Fire-resistant penetration form for cable passing through B-0 grade deck & bulkhead
145
cable
stainless steel band with plastic cover 2
stainless steel flat bar
4
washer
self-tapping screw 7
bolt
6
ceilling light
special lamp base plate
1
3
5
8
Fig.30
11
10 9
gland nut
gland washer 3
gland base
nylon tube
nonmetallic washer
Fig.31
rubber packing
cold room wall
10
rubber packing
bulkhead
8
11
tube gland
cable
11 10
cable gland 2
gland base
washer
5
8
nylon tube 6
cold room wall
socket nut
steel bulkhead
10
nonmetallic washer
Fig.32
11
9
tube gland
rubber packing
12
rubber packing
cable
146
8 INSPECTION
8.1 The route and procedures of installation of cables shall be in accordance with the requirements specified in
this standard.
8.2 The quality of securing cables shall be in accordance with the requirements specified in 6.1.2 of this
standard.
8.3 The radius of bend of the cable shall be in accordance with Table 2.
8.4 The insulation of cable should be in good condition and without any damage. Insulation resistance between
cores or between a core and the earth should be, as necessary, measured by a 500V DC(or above) megohm meter,
and the read shall be greater than 1M.
8.5 The installation of cables in pipes or conduits shall comply with the requirements given in 6.2.1.
8.6 The mechanical protection and tightness procedures of cables passing through bulkhead or deck shall
comply with the requirements given in 6.2.2 and 6.2.3.
8.7 The metal sheath of the cable shall be properly and reliably earthed and shall be in accordance with
Q/SWS46-003-2007Procedure for Protective Earthing of Marine Electric Equipment and Cables.
8.8 The installation of cables in refrigerated space shall comply with the requirements given in 6.2.4.
8.9 The installation of cables in the vicinity of radio equipment shall comply with the requirements given in
6.2.5
8.10 After completion of installation of medium-voltage cables inspection shall be carried out as required by the
relevant inspection department.
8.11 The installation of cables on board oil tankers shall comply with the requirements given in 6.2.7.
147
SCOPE
This standard specifies the preparation before installation of general marine electrical equipment, personnel
of equipment installation, technical requirements, operational technology and inspection of equipment installation.
This standard is applicable to the installation work of general marine electrical equipment on new building
and to ship-repair in our company. It doesnt apply to the special installation procedures of radio equipment,
navigation equipment and other kinds of equipment for special purposes.
2 NORMATIVE REFERENCE
Q/SWS 46-003-2007 Procedures for Safety Earthing of Marine Electrical Equipment and Cables
3 PREPARATIONS BEFORE EQUIPMENT INSTALLATION
3.1 Collection and distribution of the equipment shall be made according to the pallet list of the area electrical
outfitting. All the electrical equipment shall have the product conformity certificates from the makers. The
important equipment, which requires inspection approval by the classification society, shall have the class
approval certificate or type approval certificate of marine products with period of quality guarantee and period of
validity.
3.2 Check the type, size, setting value of the equipment and its protective components. Check any missing and
damage of the equipment and its parts, and any missing of required circuit diagram for internal wiring connection
of the equipment or the insert diagram (or wall diagram) of the distribution system. If necessary, check the
insulation resistance of the equipment.
3.3 Check whether the number and inner diameter of the gland box for the equipment are conformed to the
drawing requirements, which means that it shall fit the outer diameter of the cable.
3.4 The pre-made bracket, foundation and seat of the electrical equipment shall be provided by the collection
and distribution center and fitted with the identification plates. Connection terminals and end sleeve pipes with
permanent marks shall be prepared for shop preassembly.
3.5 The electrical equipment which use power adapter, such as navigation light, flood light, fan and so on, shall
be connected with cables and sockets beforehand according to the requirement of the system diagram.
4 PERSONNEL OF EQUIPMENT INSTALLATION
The personnel of equipment installation shall be trained and mastered the basic knowledge of electrical
equipment installation technology and the safety working. They can be assigned to their posts only having passed
the exams.
5 TECHNICAL REQUIREMENTS OF EQUIPMENT INSTALLATION
5.1 For an electrical equipment which frequently is operated and needs maintenance, its installation area shall
have enough ventilation and space for the convenience of operation and maintenance.
5.2 The installation of the equipment shall not destroy the original protection performance and strength of the
bulkhead or the deck. Holes shall not be drilled to bolt an electrical equipment directly on watertight bulkhead,
deck or open wall of the deck house.
5.3 The electrical equipment shall not be fixed on the shell plate and the double bottom on board.
5.4 Do not fix any other type of electrical equipment, except for anti-explosion electrical equipment, in
inflammable and easy-explosion spaces, such as battery room, paint locker, bunker and so on. The type and grade
of anti-explosion type electrical equipment shall meet the requirements of inflammable and easy-explosion area.
Do not fix electrical equipment, except for waterproof electrical equipment, in the area where the steam
accumulates easily.
5.5 When an electrical equipment is to be fixed on the surface of outer wall of oil tank, water tank, exposed deck,
or water-tight bulkhead and so on where thickness of the steel plate is less than 16mm and the weight of the
electrical equipment is more than 200kg, reinforced plates shall be mounted.
5.6 When the installation area has heavy vibration to affect the normal work of the equipment, the equipment
installation shall take shock absorption measures.
5.7 In general, no electrical equipment shall be fixed inside the closed plate of the bulkhead. The junction box
can be fitted inside the closed plate which shall be easily opened and closed, and it shall be marked with
remarkable label of open and close.
5.8 In general, when an electrical equipment that does not meet the protection class requirements is to be fixed
on weather deck, it shall be equipped with a protective cover in accordance with the protection class.
5.9 When non-aluminum alloy bracket of the equipment is to be fixed on aluminum wall, insulation lining (such
as rubber cloth, canvas with white paint and etc.) shall be put in between to separate each other from direct contact
and prevent electrolytic corrosion.
5.10 The electrical equipment, such as regulating resistor, starting resistor, charging resistor, heater and others
that generate high temperature during work shall be installed away from inflammable structure and other
equipment as far as possible. Heat-insulation material in between shall be adopted if necessary. When the
temperature on the casing of the equipment is over 80, the protective net shall be fitted to prevent the personnel
from contact and hurt.
5.11 The installation of electrical equipment shall be in good order and no influence on the original protection
and working performance. The installation of electrical equipment shall be convenient for disassembly and its
fixation and connection shall be firm enough and have anti-loosening unit.
5.12 The electrical equipment without double insulation whose voltage is over 50V shall have protection
earthing. Refer to the company standard of Q/SWS46-003-2007Procedures for Safety Earthing of Marine
Electrical Equipment and Cables for the earthing requirements.
148
5.13 The protection type of the equipment casing shall meet the minimum requirements of the protection grade
specified in Rules and Regulations for the Construction and Classification of Sea-going Steel ships of CCS.
5.14 The installation of electrical equipment shall be carried out after the correction of hull structure and the
painting. Otherwise it shall take protection measures to avoid the equipment from being polluted.
5.15 Refer to 6.13 of this standard for the additional requirements of the installation of electrical equipment on
board the oil carrier.
6 OPERATIONAL TECHNOLOGY OF EQUIPMENT INSTALLATION
6.1 Main Switchboard and Emergency Switchboard (MSB & ESB)
6.1.1 There shall be enough space for passage in front of and behind the switchboard. Breadth of the passage in
front of the switchboard shall be at least 0.8m, and the breadth of the passage behind the switchboard shall be at
least 0.6m.
6.1.2 In way of the back passage entrance of the non-closed switchboard fixed outside the ECR, a door with a
lock shall be fitted for safety. When the length of the switchboard is over 4m, both ends of the passage shall be
fitted with doors.
6.1.3 Anti-skid and oil resistant insulation rubber shall be laid in front of and behind the switchboard.
6.1.4 No water pipes, oil pipes and steam pipes shall be fitted right above the switchboard. If there is no way to
avoid, no joints or disassembly joints of pipes shall be fitted and effective measures shall be taken to avoid
leakage of water, oil and condensed water. Oil tank and other kinds of liquid containers shall not be installed
above the switchboard.
6.1.5 The switchboard shall be fixed on the horizontal base of the deck (or on the base of the closed plate),
parallel or perpendicular to the midship line. The cable trunk of the lead-in cable shall be blocked by stuffing.
6.2 The control equipment and the distribution box
6.2.1 If the installation space is enough, the installation height of the control equipment and the distribution box
is normally 1.2m to the bottom edge (or 1.8m to the top edge). The box of the equipments fixed at adjacency shall
be fitted in the same height as practicable as possible.
6.2.2 The starter box of the electrical motor, the control box of the equipment and the command control box or
control push button box shall be fixed near the electrical motor for the convenience of operation, maintain and
observation.
6.2.3 When the operation hand wheel or handle of the control electrical equipment turns in clockwise, it means
that the rotation speed of the electrical motor is increasing, going up, heaving anchor and hauling cable.
On the contrary, it means the rotation speed of the electrical motor is decreasing, going down, dropping
anchor and releasing cable.
When the operation handle of the control electrical equipment moves forward, it means dropping anchor,
releasing cable and going down . On the contrary, it means heaving anchor, hauling cable andgoing up.
6.3 Battery
6.3.1 The battery shall be fixed in special room or box, cabinet and shall not be fixed inside the living area.
6.3.2 The battery for starting the prime mover shall be fixed as close to the prime mover as possible. If this
battery can not be fixed in the battery room, its installation place shall be well ventilated.
6.3.3 The installation of the battery shall be easy of check, dosing, clean and change. Top and lower level
between the batteries shall have enough space for fixing the battery. All round of each battery shall keep a gap of
at least 20mm. The height for the battery installation shall have a distance of less than 1.4m from the battery liquid
plug to the deck (except for maintenance-free battery). Otherwise, steps shall be fitted for easy of operation.
6.3.4 The gap between the batteries shall be fixed with insulation chocks made of moisture-proof and
electrolytic corrosion-proof materials. The bottom of the battery box or cabinet shall be laid with tray made of
corrosion-proof materials. The height of all round of a tray shall not be less than 45mm. As to the openly fixed
battery, protective plate shall be fitted on its top.
6.3.5 The battery room, box and cabinet shall have its own independent ventilation unit. Its air outlet is at the
top and air inlet is at the lower part. Inlet and outlet of ventilation are normally at two ends of diagonal line of the
battery box. Flap or cover shall be fitted in order to prevent water and spark ingress. In case the charging capacity
of battery set is over 2kw, its air outlet pipe shall be run to open deck directly.
6.3.6 It shall be marked with NO SMOKING on the battery room and the special box or cabinet.
6.3.7 The acid battery and the alkaline battery shall not be fixed in the same battery room, box or cabinet.
6.3.8 The connection of the batteries shall use special cables and bolts. After fastening, all the terminals shall be
covered by vaseline or other kinds of grease in order to prevent corrosion.
6.4 Lighting fixtures in cabins
6.4.1 The lighting fixtures shall be properly arranged according to the location of implements in the cabins.
Priority shall be given to enough illumination for operation and working areas, then the illumination in the other
places in the cabins. In case the lighting fixtures in a cabin have two routes of power supply, it shall be arranged in
cross or alternative way.
6.4.2 The lighting fixtures fixed in the cargo hold, outside passage and other area where they might be easily
mechanically damaged shall have strong protective covers.
6.4.3 The emergency lighting fixture shall have obvious red mark on its casing.
6.5 Flood light, search light and navigation signal light
149
6.5.1 The installation of the flood light and search light shall be easy of operation, and shall be ensured of their
movable parts to turn freely in their working range.
6.5.2 The flood light and search light shall be fixed on the special light rack or seat. The height and the type of
the light rack or seat shall fit the working requirements of the light fixture.
6.5.3 When the search light is fixed, a liner shall be fitted between its bottom and the seat for water tightness. As
to the search light controlled by a connection rod in the cabin, the installation of the connection rod shall also be
ensured of its water tightness and free operation.
6.5.4 The high voltage trigger for gas power discharging type of flood light shall be fixed in a metal box with a
mark of High Voltage, Dangerous. The metal box shall be fixed in the area where people cannot touch it easily.
6.5.5 The cable of the flood light, search light and the navigation light shall be connected to the junction box or
socket. It shall use flexible cable between the junction box or socket and light fixture.
6.5.6 The installation location, height and requirements of the navigation signal light shall conform to the related
stipulation of signal equipment.
6.5.7 The key of the Morse signal light shall be fitted at two sides of the front edge in wheelhouse. If there is a
third one, it shall be fitted in the center of the front edge in the wheelhouse. Normally its height is about 1m above
the deck for easy operation.
6.6 Lighting fittings and daily electrical apparatus
6.6.1 The installation heights of the lighting fittings in the same cabin or nearby shall keep the same as
practicable as possible.
6.6.2 All power switches shall be turn-on/off by two poles.
6.6.3 The non-waterproof socket shall not be fitted under windows. The socket shall not be upward when a
waterproof socket is fitted.
6.6.4 The sockets for different kinds of power and voltage grade shall use sockets of different structures, and
shall be marked with the power kind and voltage grade.
6.6.5 For the installation of the concealed type switch for lighting, when its knob turns to upward, it means
switch off, and otherwise it means switch on. In case there is an indication for turning on, it must be installed
with the indication upward.
6.6.6 The switches of lighting for paint locker, battery room, firefighting equipment control station, luggage
room, mail store, provision room, refrigerating room and other similar room, shall not be fitted in such rooms. The
switches of lighting for baggage store, mail store, provision room and refrigerating room shall be fitted with
power on indication light.
6.6.7 No socket shall be fitted under floor plate in way of engines and inside of closed FO and LO purifier room.
6.6.8 There shall be remarkable and durable marks on outside of the junction box, which correspond with the
code in system diagram.
6.6.9 The electrical heater shall be fixed firmly with no accumulation of flammable gas or dust in the installation
area. In case the heater is fitted near the flammable material, there shall be enough space between each other.
6.7 Communication and signal unit on board
6.7.1 The acoustics and light signal units shall be fixed in the place where concerned staff can easily hear and
observe, and it is necessary to have identification marks on them.
6.7.2 When the electric bell (alarm bell) is fitted, the bell cover shall not be put upward in order to escape from
accumulated water and dust.
6.7.3 The push-button box of the fire alarm shall be fixed in the remarkable position. The hammer shall be put
on the right side of the box.
6.7.4 If command telephone, public address station or cable walkie-talkie shall be fitted outdoor, they shall
normally be fitted in a metal box with the protective grade IP56.
6.7.5 The installation of ME telegraph shall make ahead and astern direction of its operation handle in the same
direction with navigation direction of the vessel in bridge; the same direction with ME maneuvering handle
direction as possible in ER; if there are two or more sets of MEs on board, the positions of the telegraphs shall be
arranged as the same as those of the MEs. The installation requirement of telegraph in vertical is the same as
6.2.4.
6.7.6 For the indication instrument of ME tachometer, rudder angle indicator and so on fixed separately, the
turning directions of their needles shall be the same as actual running directions. The locations and heights of their
installation shall be of easy observation.
6.7.7 For the controller of emergency alarm unit including the controller of general alarm etc., shall be painted
with red and fixed with a durable and remarkable name plate, indicating the purpose.
6.8 Installation position of the electrical equipment
6.8.1 The installation position of the electrical equipment in machinery space
6.8.1.1 See Table 1 for the installation heights of the electrical equipment to be fitted in the machinery space.
150
Item
MSB.ESB&GROUP
STARTER
Distribution, starter,
controllers
3
4
5
Reference
Setting Face
According to
equipment
Floor
Base
1800-2000
Floor
Upside
1200
Floor
Below
Top type
2100-3000
Floor
Below
Min.2100
Wall type
2100-3000
Floor
Below
Min.2100
1400
Floor
Centre line
1250-1500
Floor
Centre line
Light
Switch, socket, button,
switch socket
More than 2pcs for switch,
socket, button, switch
socket
2300-2500
Floor
Centre line
Alarm column
2300-2500
Floor
Centre line
Wall telephone
1500
Floor
Centre line
Transformer
Height of
base
Base
Base
10
Small connector
11
Remarks
Installation
Height
Under deck
Upside
2100-3000
Floor
Upside
Fire detector
12
Indicating instrument
1800
Floor
Below
150-200
Under deck
Centre line
13
2300
Floor
Below
151
To be away from
air vent
To be away from
air vent
6.8.1.2
See Fig.1 for the installation position of the electrical equipment in the machinery space.
fire detector
pendant light
500 at least
deck
speaker
telephone
1500
1400
1800-2000
push botton
connection box
2100-3000
starter
1800-2000
switch
2100-3000
distribution box
2200-2500
fire detector
connection box
transformer
G.S.P
floor
fig.1
152
500 at least
Item
Distribution, Starter,
Controllers
2
3
lamps
Reading lamp
Installation
height
1800-2000
floor
1200
floor
below
ceiling
no ceiling
Portable type
2100
wall type
350
one bed
1100
Bunk bed
1100+H
Bed lamp
top of desk
upside
floor
centre line
Mirror light
20100
Mirror or mirror
box
centre line
Wall lamp
1800
floor
centre line
ceiling
8
9
10
11
12
13
Corner light
no ceiling
Passage corner
Switch, socket, button, switch
socket.
More than 2pcs for switch, socket,
button, switch sockets
room
Floor socket
passage
Socket for desk lamp, junction box
of desk type telephone ,
Socket of communication of
computer and community antenna
Tachometer, compass repeater,
Slave clock
14
15
16
telephone
desk type
wall type
2100
floor
below
near the corner
1400
floor
centre line
1250-1500
floor
centre line
floor
centre line
200
Top of desk
upside
1800
floor
centre line
300
500
1500
floor
centre line
2300-2500
floor
centre line
18
Extension alarm
1800
floor
centre line
ceiling
20
no ceiling
Indication instrument
250 between
two centers
The top
speaker to be
1800
floor
centre line
installed on
the ceiling
To be installed in the convenient position, generally on the
passage ceiling
top of desk
Fire detector
The data of H
to be decided
on site
Independent
type
17
19
Remarks
Setting
face
upside
Reference
floor
upside
1800
floor
below
153
To be away
from the
air vent
speaker
clock
switch
1800
150
200
1/2
Bed lamp
(A OR B)
1800
socket
socket of antenna for tv
desk lamp
socket of telephone
1/2
1100
1100
1400
Fig. 2
a l a rm bel l
w a l l t y p e o f t elephone set
1400
1500
300
15
s o c k e t for re f r ig er at or
300
bu t to n fo r ca ll
1800
c o n n e c t i o n b o x f o r t elephone
f l o o r soc ket
Fig. 3
r e fr i g er ato r
154
ceiling
ceiling
wall plate
1/2
200
350
Fig. 4
b) See Fig.5 for the installation positions of the electrical equipment in the passage of the living area
200
corner lamp
loud speaker
distribution box
alarm bell
500
1800
passage
Fig. 5
Installation positions of the electrical equipment in the passage of the living area
c) See Table 3 and Fig. 6 for the installation heights of the equipment fitted in the wheel house and wings.
155
Table 3 Installation height of the electrical equipment in the wheel house and wings
Unit: mm
No.
Item
Installation height
Incandescent light
2200
Fluorescent light
2400
Antenna base
15002000
Indication instrument
22002400
Push button
1250
Search light
Outside light
2200
antenna
1250
W/H
inside room
Fig. 6
electrical equipment
22002400
ceiling
2400
compass deck
15002000
wings
Installation positions of the electrical equipment in the wheel house and wings
d) See Fig. 7 for the installation heights of the ship name lamp and outside light in the compass deck.
ship name plate
ship name lamp
60
2200-2400
Fig. 7
Installation height of the ship name lamp and outside light in the compass deck
156
5
6
7
8
hull or metal structure 2
flat washer
Fig. 8
6.9.1.2
4
spring washer
3
nut
support
7
electrical equipment
bolt
See Fig. 9 for the electrical equipment to be fastened directly with screw.
2
3
4
5
6
support or base
electrical equipment
spring washer
flat washer
electrical equipment
2
3
4
5
6
7
8
1
4
5
3
flat washer
bolt
2
electrical equipment
tin foil(only for earthing by metal enclosure of equipment
nut
wood or rubber pad
7
6
base
spring washer
Fig.10
157
6.9.3 Installation of the electrical equipment on the compound rock wool plate
6.9.3.1 Direct surface installation of the electrical equipment on the compound rock wool plate
The electrical equipment (weight<5kg) is directly fixed on the surface of the compound rock wool plate with
self-tapping bolts. See Fig. 13.
1
2
3
4
5
6
1
3
5
Fig.13
4
cable
earthing bolt
Direct surface installation of the electrical equipment on the compound rock wool plate
Fig.12
self-tapping screw
electrical equipment
cable
Direct built-in installation of the electrical equipment on the compound rock wool plate
6.9.3.3 Indirect built-in installation of the electrical equipment on the compound rock wool plate
Make a fabricated section with the support or bracket, weld the fabricated section on the hull structure, open
a hole on the compound rock wool plate according to the outer size of the equipment and install the compound
rock wool plate after the cable has been entered into the equipment. See Fig. 13.
1
Fig.13
support
screw
electrical equipment
cable
Indirect built-in installation of the electrical equipment on the compound rock wool plate
158
2
3
4
5
6
1
4
support
bolt
2
5
3
6
electrical equipment
cable bushing
Fig.14 Indirect surface installation of the electrical equipment on the compound rock wool plate with the support
b) See Fig. 15 for the indirect surface installation of the electrical equipment on the compound rock wool
plate with the bracket.
1
7
8
1
4
7
Fig.15
2
5
8
bushing
electrical equipmint
cable
3
6
9
Indirect surface installation of the electrical equipment on the compound rock wool plate with the bracket
1
2
flood lamp
Fig. 16
deck
b) See Fig. 17 for the installation of the revolving type wall lamp.
2
1
flood lamp
bulkhead
ceiling lamp
Fig.18
b) See Fig. 19 for the wall installation of the incandescent light in ER.
1
L
2
3
Fig.19
angle bar
ceiling lamp
160
Hull or construction
1
2
3
4
D e ta il s e e A
A
1
2
3
1
5
hanger 3
galvanized steel pipe 2
round stell L 0.5m only used
Fig. 20
hook 4
fluorescent lamp
b) See Fig. 21 for the wall installation of the fluorescent ceiling lamp in ER.
1
2
3
5
4
Fig. 21
hanger 3
hook 4
fluorescent lamp
161
Any value
6D
25
4D
25
6D
Other sheath
1--solderless connector
3--cable core
Fig.22
4--cable
5--PVCadhersive tape
6.11.3.2 If the cable core is connected directly to the heating element of high temperature equipment, such as
resistance box (rack), heater etc. which generate high temperature, the insulation layer of the core shall be stripped
off, then slipped on with porcelain beads as insulation. The porcelain beads shall put on continuously to the end of
the conductor to prevent short circuit.
6.11.4 The fastening of cable at entrance of the equipment
6.11.4.1 The inlet cable to the equipment shall be fixed tightly at the entrance of the equipment. When the
equipment is provided with a gland box, the inlet cable can be fastened by means of the gland box. If no gland box,
the cable running plate (bracket) or other kind of cable fixing pieces shall be fitted.
6.11.4.2 When fastening the gland box, the stuffing shall be pressed tightly on sheath as much as possible. After
pressing the gland box, the sheath shall be 3~5mm out of the inner wall, and the nut shout be 2~3 threads out of
the gland box.
6.11.4.3 After the cable is fixed on the cable running plate, the sheath shall be 3~5mm out of the inner wall. The
opening size on the closing plate of the equipment shall be the same as the size of the cable bunch.
6.12 Wire connection of the electrical equipment
6.12.1 The end of the core shall have a connector generally. The cold-press connection can be used between the
connector and the core. The diameter of the connection hole shall be bigger than the diameter of the connection
terminal of the equipment. If the section area of the core is below 4mm2, and the terminal to the equipment is
insert-crushing type, pin type cold-press connectors shall be used.
6.12.2 Pressing and connection procedure of cold-press connector
162
6.12.2.1 All the cold-press connectors shall be made by using special tools. The pressing mold of the special
tool shall be chosen according to the size of the connector.
6.12.2.2 The cutting of the core insulation shall not damage the conductor. The cut shall be flat and smooth. Its
cutting length shall be equal to 2~3mm plus the length L of the conductor inserting the connector sleeve.
6.12.2.3 The core conductor shall be free of insulation skin, dregs and oily dust from before its pressing and
connection of the connector.
6.12.2.4 The connection pipe shall have no defect, such as crack and slack of cable after pressing and
connection of connector.
6.12.3 Binding of cores
6.12.3.1 The cores inside the equipment shall be bound up in order to prevent slack.
6.12.3.2 The cores shall usually be bound up by plastic cable duct and small nylon strip. If there are plastic cable
ducts in the equipment, the cables in ducts may not be bound.
6.12.3.3 The material of plastic cable duct and small nylon strip shall be strong, flame-retard and free from
moisture-absorption.
6.12.3.4 The cable cores entering the equipment normally shall be bound into three bunches separately, i.e.
power line, signal and control line and spare line.
6.12.4 Wire connection
6.12.4.1 The cores shall be connected to the terminals of the equipment correctly according to the terminal
number in the drawing.
6.12.4.2 The connection shall be strong and clean, and shall have anti-loosening spring washer or locking nut.
The flat washer shall be fitted at both sides of the connector.
6.12.4.3 The nut fixing the terminal shall not be allowed to fix the core connector. The correct form of
connection is shown in Fig. 23.
4
6
2
1
1--cable core
2--marked pipe
3--nut
4--terminal board
5--connection terminal
6--solderless connector
1--solderless connector
3--connection box
2--PVCadhesive tape
4--cable cores
5--marked pipe
6--connection terminal
Fig.24
1
3
1--nylon band
2--PVCadhesive tape
3--cable gland
4--distribution box
6
1--cable cores(strip sheath of cable 200mm)
3--stainless steel band with plastic cover(flame-resist)
5--cable band
Fig. 26
1
2
1--nylon band
4--stainless steel band with plastic cover
5--marked plastic pipe
Fig.27
2--seal plate
3--cable support bracket
7 INSPECTION
7.1 Check if the model and size of the equipment conforms to the drawing. The equipment and its parts and
accessories shall be in good condition, and have necessary nameplates and circuit diagrams.
7.2 Check if the installation area and the procedures meet the requirements of this standard.
7.3 Check if the installation position, direction and height meet the requirements in 6.8.
7.4 Check if the equipment installation and welding of bracket are strong and flat.
7.5 Check if the earthing of the equipment is good and reliable. If necessary, the earthing resistance shall be
random checked and it shall not be bigger than 0.02
7.6 Check if the insulation of the core entering into equipment is damaged. The length of core and treatment
shall meet the requirements in 6.11.
7.7 Check if the connection of the equipment is strong and tidy, the mark is clear and durable and the
technology of the connection meets the requirement in 6.12.
165
SCOPE
This standard specifies preparation before working, personnel qualification, technical requirements, working
technical procedure and inspection for safety earthing of electrical equipment and cables on board the steel ship.
This standard is applicable to safety earthing work of electrical equipment and cables except for navigation
and communication equipment on board a ship to be built or ship repaired, excluding earthing of the equipment
with special requirements.
2 TERMS AND DEFINITIONS
The following terms and definitions are applied to this standard.
2.1. Safety earthing
The metal shell enclosures of the electrical equipments should be connected to the hull to eliminate
electricity on shell caused by electricity prevent them alive due to leakage or induction and to ensure , to protect
the personal safety of human.
2.2. Grounded conductor
Be made of copper or other anti-erosion, low resistivity metal
2.3. Grounded lead
Metal lead to connect electrical equipment with grounded conductor
2.4. Electrical continuity
To keep non-charged current-carrying metal parts equipotential
3 PREPARATION BEFORE EARTHING WORK
3.1 It is necessary to well know the area cable pallet table. Check whether the earthing poles or boards for
electrical equipment and cables are correctly arranged on board or not. If lack of such conductors on site, it should
be replenished accordingly.
3.2. Prepare all kinds of earthing leads, silver paper gasket and fastening bolts etc.
4 PERSONNEL QUALIFICATION
The personnel who are to be engaged in the work should be trained in and tested for the knowledge of safety
earthing of marine electrical equipment and cables, electrical earthing technics and safety in production and
trained in practical operation. They can not be engaged in their jobs until passing the examination concerned.
5 TECHNICAL REQUIREMENTS
5.1 For the electrical equipment and cables when supplied with working voltage is over 50V, and their brackets
and protective metal casings, safety earthing should be carried out, and given on the above-mentioned equipments
cable tray and metal shell. The safety earthing system of electrical equipment and cables is as shown in Fig. 1.
GENERATOR
G
A
B
MOTOR
GP
M
A
MSB
FINAL BRANCH
STARTER
MOTOR
ST
B
SWITCH
RECEPTACLE
L
B
B
FINAL BRANCH
CONNECTION BOX
Lamp
B
A
B
B
Lamp
B
SWITCH
Fig.1
5.2 No matter using earthing conductor or earthing by equipment seat (or support), the contact surface should be
clean, flat, free of dusted and be linered with the tin foil, and to ensure good contact. Measures of loosening-proof
and anti-corrosion shall also be taken.
5.3 The earthing of equipment and cables fixed on aluminum or composite rock wool wall should be connected
to the steel parts of hull..
6. WORKING TECHNOLOGICAL REQUIREMENTS
6.1 Safety earthing of electrical equipment
6.1.1 Safety earthing shall be carried out for electrical equipment other than those supplied with the voltage of
less than 50V or with double insulation.
6.1.2 The position of earthing of the Electrical equipment should be earthed to permanent hull structures, or to
seats and supports which are welded to the hull.
6.1.3 The safety earthing can not share earthing conductors and/or bolts with other safety earthing systems.
6.1.4 Generally, earthing lead is used for the safety earthing of electrical equipment. Alternatively, use the
earthing lead of the cable connecte with a separately fixed special earth conductor.
6.1.5 If the earthing pole is used as the earthing conductor for safety earthing and working earthing of the
electrical equipment, the diameter of its threaded rod should not be less than 6mm. The electric conductivity of
special earthing pole or earthing board should be good enough comparing that of special earthing conductor, and
should have enough mechanical strength.
6.1.6 When the electrical equipment are directly fixed on hull metal structure or seats (supports) which are
reliably earthed, it is unnecessary to fit with an additional earthing conductor.
6.1.7 Selection of earthing lead for safety earthing of fixed electrical equipment
6.1.7.1 The material of Safety earthing lead is generally made of tined red copper or other good conditivity and
anti-corrosion metal.
6.1.7.2 The safety earthing lead shall normally be of multi-strand cords with yellow green insulation sheath and
with cold-pressed connectors at two ends.
6.1.7.3 The safety earthing lead should be as short as possible, and fixed it up if it is too long.
6.1.7.4 The cross-section area of safety earthing lead should not be less than that stipulated in Table 1.
Table1
Selection of cross-section area of safety earthing lead
for the electrical equipment
Unit: mm2
Cross-section area S of associated
Min. cross-section area Q for
Type of earthing lead
current-carrying conductor
copper earthing-conductor
Earthing lead of flexible cable or
cord
S16
Q=S
16S32
Q=16
S32
Q=S/2
S1.5
Q=1.5
1.5S16
Q=S
16S32
Q=16
S32
Q=S/2
S2.5
2.5S8
Q=4
8S120
Q=S/2
S120
Q=70
6.1.8 The metal enclosure of moveable or portable equipments should be connected with earthing lead of power
cable and which is earthed through the plug and socket in another terminal of the cable. The cross-section area of
earthing lead should meet the requirements as shown in Table 1.
6.1.9 Requirements for safety earthing through the legs of equipment.
6.1.9.1 Silver paper gasket / tin foil gasket which size is equal to interface, the area of the gasket shall be same as
the contact surface and its thickness shall be not less than 0.5mm.
6.1.9.2 When earthing through legs of equipment, select one of the legs of the equipment with 3 or less than 3
legs for earthing, and select two legs in diagonal of the equipment with more than 3 legs for earthing.
6.1.10 Types of safety earthing of equipment.
a) Types of earthing through electrical equipments legs, see Fig 2.
167
7
8
Fig.2
6--screw bolt
7--spring gasket
8--nut
b) Types of using yellow-green special earthing lead, earthing conductor (earthing board or earthing pole),
see Fig 3.
2
1-3-6-7-8--
Fig.3
10
Using yellow-green special earthing lead, earthing conductor(earthing board or earthing pole)
3 4
5 6 7 8
5 6 7 8
10
11
1-- hull structure 2-- earthing coppery cable 3-- cold-pressed cable connector
4-- earthing pole 5-- silver paper gasket 6-- bolt 7-- even gasket
8-- spring gasket 9-- wall(non-conductor) 10-- cable 11-- feet of equipments
Fig. 4
4
3
6 7 8 9 10
2
6 7 8 9 10
1
5
1--deck
2--wooden gasket
Fig. 5
e) Lighting system earthing type of using special earthing lead in cables(two core+E), see Fig. 6.
1
9
10
11
12
13
14
S
3
3
2
LTG
3
LTG
3
10
11
12
13
R
14
1-- lighting distribution box 2-- earthing terminal 3-- professional earthing lead
4--cable with professional earthing lead (two core+E) 5-- switch 6-- lamps
7-- receptacle
10-- cold-pressed cable connector 11-- silver paper gasket 12-- bolt
13-- even gasket 14-- spring gasket
Fig. 6
Lighting system earthing type of using special earthing lead in cables(two core+E)
10
1--cable
2--P.V.C outer jacket
3--wire-mesh jacket
4--braided wire-mesh jacket 5--cold-pressed cable connector
7
8
9
10
Fig. 9
7 INSPECTION
7.1 Check that the equipment and cable have been earthed properly whether the earthing meet the requirement
and is good and reliably.
7.2 Check that the tin foil has been put on earthing leg of the equipment whether laid and bolts have been
tightened.
7.3 Check the electrical continuity of metal sheath and metal cable tube.
7.4 Check whether the earthing of cable metal sheath meets the technological requirements of technics.
7.5 Check the earthing resistance of electrical equipment and cable earthing point to earth, its value should not
be bigger than 0.02 ohm.
170
SCOPE
This Rule Specifies The Preparation Prior To Installation, Personnel, Technological Requirements, Technical
Procedures And Inspection Of Navigation Equipment And Accessories, Including Compass, Doppler Speed Log,
Echo Sounder, Radars, Etc.
This Rule Is Applicable To Installation Of Navigation Equipment Of All Classes Of Vessels, But Excluding
The Ships With Special Requirements.
2 NORMATIVE REFERENCE
When reference,the items in following files can be in part of this standard.If only the reference files noted
date,the following re-edit papers or revised editions are meet this standard.Although, The discussion whether these
filess latest edition can be use or not is encouraged based on this standard.If only the reference files not noted
date,the latest edition is fit for this standard.
Q/SWS 46-001-2007
Technological Requirements for Installation of Electric Cables on Ships
Q/SWS 46-002-2007
Installation Procedures of Marine Electrical Equipment
Q/SWS 46-003-2007
Procedures for Safety Earthing of Marine Electrical Equipment and Cables
3 PREPARATIONS BEFORE EQUIPMENT INSTALLATION
3.1 Technical material
Before installation read carefully about the drawings about navigation equipment ,suchas system
diagram,arrangement drawing,wiring diagram,installation diagram ,etc.
3.2 Installation material
Know information about the navigation equipment ,bracket and seat should arrived.Make sure the product
conformity certificates from the makers. So they can be fixed on time.
3.3 Installation tools
Prepare screwdriver, multimeter, bolt spanner,earth wiring, bushing, silver paper,earth block and material for
installation of the navigation equipment .
4 PERSONNEL
Before carrying out installation, the personnel shall be trained in technological and safety knowledge and
actual operation and pass the examination concerned.
5 TECHNOLOGICAL REQUIREMENTS
5.1 The Appearance Of The Navigation Equipment Shall Remain In Good Condition.
5.2 The Installation Location Of The Navigation Equipment Shall Be In Accordance With The Requirements Of
The Arrangement Plan.
5.3
The Cable Laying Of The Navigation Equipment Shall Comply With The Regulations Of
Q/Sws46-001-2007, Procedures For Cable Laying.
5.4 The Installation Of The Navigation Equipment Shall Comply With The Regulations Of Q/SWS46-002-2007,
Procedures For Electrical Equipment Installation,
5.5 The Earthing Of The Navigation Equipment Shall Comply With The Regulations Of Q/SWS46-003-2007,
Procedures For Earthing Of Marine Electrical Equipment And Cable.
6 TECHNOLOGICAL PROCEDURES
6.1 Operational Procedures
6.1.1 Check The Packing List Of The Equipment.
6.1.2 Take Out The Accessories Packed With The Equipment.
6.1.3 Install The Equipment And Lay Cables According To The Technical Requirements Of Installation
Drawings.
6.2 Technological Processes
6.2.1 Magnetic Compass
6.2.1.1 The Magnetic Compass Shall Be Installed As Far As Possible Away From Magnetic Field And Magnetic
Material On The Vessel.
6.2.1.2 In Case The Magnetic Compass Is Installed On The Compass Deck, It Shall Be Installed On The
Centerline Of The Ship As Much As Possible With Its Azimuth Reference Line Aligned With The Fwd.
6.2.1.3 In Case The Magnetic Compass Is Installed On The Compass Deck, The Field Of View Shall Not Be
Interrupted. The Magnetic Compass Shall Be Waterproof And The Waterproof Cover Shall Be Applied While The
Magnetic Compasses DonT Work.
6.2.1.4 In The Wheelhouse, The Height Of The Magnetic Compass Observer Window From The Floor Is
1700mm-1800mm.
6.2.2 Gyro Compass
6.2.2.1 Course Repeaters Shall Be Installed, As Necessary, In The Cabins Such As The Wheelhouse, Steering
Gear Room. The Bearing Repeater Shall Be Installed On Each Bridge Wing.
171
6.2.2.2 The Master Gyro Compass Shall Be Installed On The Centerline Or Its Parallel Line Of The Vessel With
Its Installation Datum Line Aligned With The Fwd.
6.2.2.3 The Cables To Be Penetrated Into The Steering Stand With The Master Gyro Compass Installed Shall Be
Laid To Both Sides As Much As Possible To Provide Enough Space For The Installation Of The Master Gyro
Compass.
6.2.2.4 Components Of The Gyro Compass Shall Be Cleaned, Liquid-Added, Located, Tightened And Wired In
Accordance With The Documents Supplied By The Manufactory.
6.2.2.5 The Fwd-Fore Datum Line Of The Bearing Repeater Gyro Compass Shall Be Paralleled To The
Centerline Of The Vessel And Ensured The Distance To The Centerline Of The Vessel (D1D2) Is Equal (As
Shown In Fig. 1). The Surroundings Of The Bearing Repeater Gyro Compass Shall Be Ensured That The Field Of
Vision Shall Be More Than 180 As Much As Practicable.
FWD
AFT
6.2.4.1 Locating, Marking, Opening And Flange-Welding On The Bottom Plates Shall Be Carried Out
According To The Arrangement Drawing Of The Echo Sounder Transducer And The Installation Instructions
Provided By The Manufactory.
6.2.4.2 Echo Sounder Transducer Shall Be Mounted As Near As To The Centerline. It Shall Be Wide Open In
The Front Without Protrusion. The Transducer, There Is No Requirements For Its Installation Location, Can Be
Installed At A Position Where It Is Needed.
6.2.4.3 Before Installing The Echo Sounder Transducer, Weld A Temporary Fixed Bracket To Fix The
Transducer On The Installation Opening. The Purpose Is To Ensure That The Transducer Flange Keeps Flush With
The Ship Bottom Surface.
6.2.4.4 The Echo Sounder Transducer Flange Shall Be Tack-Welded Uniformly And Rectified Horizontally. The
Gradient Angle Shall Be Less Than 3. Finally It Shall Be Double Girth Welded With The Weld And Ground
Flush. A Reinforcement Flange May Be Provided And Welded On The Bottom Plate If Necessary.
6.2.4.5 Put The Transducer Into The Seat From The Hull Exterior, Install The Flange With Airproof Ring,
Tighten Bolts, And Apply The Sealing Epoxide Resin Around The Bolts And The Flange As Shown In Fig. 2.
welding by yard
welding by yard
1-Cable
Fig. 2
2-Flange
3-Transducer
6.2.4.6 After The Installation Of The Echo Sounder Transducer, The Tightness Test Shall Be Carried Out,
Keeping 30 Minutes Under 0.2mpa Negative Pressure. If It Has Air Leakage, Install The Transducer Again.
6.2.4.7 In Case The Length Of The Cables Which Are Supplied By The Maker Is More Than 30m Long, A
Matching Box Shall Be Provided And Installed Above The Hull Waterline.
6.2.4.8 The Surface Of The Echo Sounder Transducer Shall Not Be Abraded, Scratched Or Painted And The
Metal Jacket Of The Cables Which Are Supplied By The Maker Shall Be Earthed Securely.
6.2.5 Doppler Speed Log
6.2.5.1 Locating, Marking, Opening And Flange-Welding On The Bottom Plates Shall Be Carried Out
According To The Arrangement Drawing Of The Doppler Speed Log And The Installation Instructions Provided
By The Manufactory. It Shall Be Mounted As Near As Possible To The Centerline On The Flat Area Of The
Bottom.
6.2.5.2 The Front Of The Doppler Speed Log Transducer Shall Keep Wide Open Without Protrusion.
6.2.5.3 After The Mounting Flange Of The Doppler Speed Log Transducer Is Welded, Install The Maintenance
Seawater Valve On The Flange, And While Keeping The Seawater Valve Open Insert The Transducer From Top
Side Until The Transducer Surface Keeps Flush With The Bottom Plate. Push Down The Flange, Set In The
Airproof Ring And Gasket, Tighten The Bolts, And Seal Them With The Epoxide Resin As Show In Fig. 3.
173
ship bottom
1-Bottom Flange2- Airproof Ring 13- Airproof Ring 24-Transducer5-Upper Flange6-Join Pipe7-Bolt
8- Screw Cap9-Seawater Valve10- Aligning Pin11-Zn Ring12-Conductor Ring13-Bolt
Fig. 3
6.2.5.4 After The Installation Of Doppler Speed Log Transducer, The Air Test Shall Be Carried Out, Keeping 30
Min Under 0.2mpa Negative Pressure. If It Has Air Leakage, Install The Transducer Again.
6.2.5.5 Align The Doppler Speed Log TransducerS Fwd Mark With The Fwd Direction And Parallel Its
Centerline With The Centerline Of The Vessel. The Degree Of Parallelism Shall Be Less Than 1.
6.2.5.6 In Case The Cables Supplied By The Maker Have To Penetrate Water Tanks, They Shall Be Laid
Through Cable Pipes Independently Provided. The Outer Shield Of Each Signal Cable Cores Shall Be Earthed
Securely. Its Earthing Terminal Shall Be Isolated From The Protection Earthing Terminals.
6.2.5.7 The Surface Of The Transducer Shall Not Be Abraded, Scratched And Painted.
7 INSPECTION
7.1 check if the appearance of the navigation equipment in good condition and meet the requirements in 5.1.
7.2 check if the installation position meet the requirements in 5.2.
7.3 check if route and procedures of installation of the navigation equipments cables meet the requirements in 5.3.
7.4 check if the installation of the navigation equipment meet the requirements in 5.4.
7.5 Check if the navigation equipment have been earthed properly meet the requirements in 5.5.
174
SCOPE
This standard specifies the preparation before installation, personnel, technological requirements and
technological processes and inspection of marine radio-communication and distress alert equipment (including
MF/HF radio equipment, VHF radiotelephone, NAVTEX, INMARSAT equipment, etc.)
This standard is applicable to installation of a variety of radio equipment of all classes of ships but excluding
the vessels with special requirements.
2 NORMATIVE REFERENCE
When reference,the items in following files can be in part of this standard.If only the reference files noted
date,the following re-edit papers or revised editions are meet this standard.Although, The discussion whether these
filess latest edition can be use or not is encouraged based on this standard.If only the reference files not noted
date,the latest edition is fit for this standard.
Q/SWS 46-001-2007
Technological Requirements for Installation of Electric Cables on Ships
Q/SWS 46-002-2007
Installation Procedures of Marine Electrical Equipment
Q/SWS 46-003-2007
Procedures for Safety Earthing of Marine Electrical Equipment and Cables
3 PREPARATIONS BEFORE EQUIPMENT INSTALLATION
3.1 Technical material
Before installation read carefully about the drawings about radio equipment ,such as system
diagram,arrangement drawing,wiring diagram,installation diagram ,etc.
3.2 Installation material
Know information about the radio equipment ,bracket and seat should arrived.Make sure the product
conformity certificates from the makers. So they can be fixed on time.
3.3 Installation tools
Prepare screwdriver, multimeter, bolt spanner,earth wiring, bushing, silver paper,earth block and material for
installation of the navigation equipment .
4 PERSONNEL
Before carrying out installation, the personnel shall be trained in technological and safety knowledge and
actual operation and pass the examination concerned.
5 TECHNOLOGICAL REQUIREMENTS
5.1 After the installation of radio equipment, the surface shall be well protected.
5.2 The installation position of the radio equipment shall be in accordance with the arrangement plan.
5.3 Cable laying
5.3.1 The cable laying of the radio equipment shall be in accordance with Q/SWS46-001-2007, Procedures for
Cable Laying.
5.3.2 The RF cable in the radio system shall be separated from the power and lighting cables, and cables and
piping irrelevant to the radio equipment shall not pass through the radio room.
5.3.3 Suitable margin shall be left during the cable laying of the radio antenna for maintenance convenience.
5.4 Equipment installation
5.4.1 The radio equipment installation shall accord with Q/SWS46-002-2007
Procedures for Electrical Equipment
Installation.
5.4.2 The radio equipment shall not be welded with its base bracket. The base bracket shall be welded first and
the equipment be mounted after derusted and coated.
5.4.3 The radio equipment installed outside shall be watertight. Any operationwhich has the possibility to
destroy the watertight performance, such as drilling and opening, is forbidden. The suitable watertight measures
shall be taken for the cable entrance.
5.4.4 The emergency battery dedicated for the radio equipment shall be installed in the battery room, and the
explosion-proof measures shall be taken. The measures shall be taken to prevent the battery from moving and
bumping.
5.4.5 The RF cable pin and soldering point welded with soft soldering shall be depurated. No acidic solder shall
be used, and the soldering point must be smooth and no burr, and absolute alcohol shall be used to clean out the
solder.
5.5 Equipment earthing
5.5.1 Protective earthing
5.5.1.1 The protective earthing of the radio equipment shall accord with Q/SWS46-003-2007Procedures for
Protective Earthing of Marine Electrical Equipment and Cable.
175
5.5.1.2 The length of earthing copper or core to be used for equipment protecting earth shall be as short as
possible, not exceeding 150mm, and reliable earthing shall be ensured with the earthing resistance less than
0.01.
5.5.2 Working earthing
The RF cable earthing of the radio console shall use separate earthing copper bar and its length shall be as
short as possible, not exceeding 1m. 0.3mm thick or above silver paper shall be used between the diagonal corner
of the equipment shell or its base and the hull, to ensure reliable electrical connection. The RF earthing method is
as shown in the following Drawing 1 & Table 1.
The RF earthing use components impacted with two pieces of galvanized earthing steel plate as shown in
Figure 1 and the sizes of the earthing plates and earthing copper sheet shall be configured as per the transmitter
power of the vessel as shown in Table 1.
2
m8
1
3
b
c
e e
Transmitter power
b
Earthing plate
mm
d
50
60
80
0.5
110
80
12
51500
100
100
0.5
170
100
16
5011000
150
120
0.5
220
120
18
1000
200
120
0.5
270
120
20
6 TECHNOLOGICAL PROCESSES
6.1 Operation procedures
6.1.1 Check the packing list of the equipment.
6.1.2 Take out the accessories packed with the equipment such as RF plugs etc.
6.1.3 Install the equipment and lay cables according to the technological requirements of installation drawings.
6.2 Technological processes
6.2.1 Installation of the radio transmitter
6.2.1.1 The radio transmitter shall be fixedly installed in the radio room or communication room near the wheel
house. In case of ship inclination, vibration or impaction, the equipment shall not have displacement or distortion,
and shall work normally.
6.2.1.2 The installation of the radio transmitter shall be convenient for tuning, operation, recording and
maintenance.
6.2.1.3 The feed line between the radio transmitter and the antenna lead in or the tuner units shall be as short as
possible..
176
6.2.1.4 The radio transmitters bracket shall be well earthed with a copper sheet in width of 30mm plus or a
naked copper twisted wire, which one end is connected to the hull and the other end, connected to the brackets
earthing terminal.
6.2.1.5 The heat-removal measures shall be taken for high-power radio transmitter, such as adopting exhaust
ducts or installed the transmitter in the places with good ventilation.
6.2.2 Installation of the radio antenna
6.2.2.1 The antenna tuner shall be installed near the transmitting antenna, usually at the heel end of the antenna
and the feed line between the antenna tuner and the antenna shall be no more than 0.5m, and the DC resistance of
the connection point shall be no more than 0.001.
6.2.2.2 Guardrail shall be installed around the high-power transmitting antenna post with HIGH VOLTAGE
DANGER! warning plate placed to ensure the personal safety.
6.2.2.3 The antenna tuners shell shall be well earthed, and the earthing resistance shall be no more than 0.01.
6.2.2.4 The whip antenna post shall be installed perpendicular to the horizontal plane.
6.2.2.5 The self-supporting antenna base shall be installed horizontally with the error angle less than 1.5. In
case the base is collapsible, the installation location and the collapsible direction of the self-supporting antenna
shall be convenient for the installation and maintenance, and there shall be no obstacles in the collapsible
direction.
6.2.2.6 The radio whip antenna shall be far away from metal structures such as funnel, ventilation mast and
superstructures as much as possible with the distance not less than 1m.
6.2.2.7 The installed radio antenna shall be strong enough to resist 11 grade wind and outside force without
snap.
6.2.2.8 When the radio antenna is installed on the support post, the dedicated clamps supplied by the maker shall
be used to fasten it fixedly and reliably.
6.2.2.9 The insulation resistance of the radio antenna to the hull shall be not less than 20M at dry climate, and
not less than 2M at high humidity.
6.2.2.10 Generally, the inmarsat antenna shall be installed on the mast in the open air or on the inmarsat antenna
platform with no obstacles within the range of elevation -5 to abstain from affecting normal operation or reducing
the equipments performance.
6.2.2.11 On installing the inmarsat antenna, it shall be ensured that the bow sign on inmarsat antenna base is
paralleled to the ship bow direction.
6.2.2.12 The cable supplied with the inmarsat system shall be laid fixedly with its length being reserved and it
shall not be truncated.
7 INSPECTION
7.1 check if the appearance of the radio equipment in good condition and meet the requirements in 5.1.
7.2 check if the installation position meet the requirements in 5.2.
7.3 check if route and procedures of installation of the radio equipments cables meet the requirements in 5.3.
7.4 check if the installation of the radio equipment meet the requirements in 5.4.
7.5 Check if the radio equipment have been earthed properly meet the requirements in 5.5.
177
SCOPE
This Standard Specifies The Preparation, Personnel, Technological Requirements, Installation Types,
Technical Processes And Inspection For The Installation Of Ship Antenna.
This Standard Is Applicable To The Antenna Installation Of Communication And Navigation Equipment.
2 PREPARATIONS BEFORE EQUIPMENT INSTALLATION
2.1 Know well about arrangement drawing for antenna,the requirement of the installation of antenna,hull
structure diagram, the defence magnetism area..
2.2 According to the requirement of the antennas installation,.Prepare for accessories,such as bracket, flat
bar,etc.
2.3 Check if the model and size of the equipment conforms to the drawing. The equipment and its parts and
accessories shall meet with the drawing.
3 PERSONNEL
3.1 Before carrying out installation, the personnel shall be trained in technological and safety knowledge and
actual operation and pass the examination concerned.
3.2 The welder must wear welding card before working.
4 TECHNOLOGICAL REQUIREMENTS
4.1 Make Sure That The Antenna Types And Positions Are In Consistent With Its Arrangement Plan.
4.2 The Height Of Antenna Base Is Normally 1.5m. When The Height Of Antenna Base Is More Than 2m, Steps
Shall Be Installed. However, The Bottom Of The Antenna Shall Be Higher Than Adjacent Hull Structure
(Bulwark).
4.3 Guarantee That Antenna And Antenna Base Is Reliably Connected And The Antenna Is Convenient And
Safe For Installation And Dismantlement .
4.4 Full Welding Shall Be Adopted When Welding The Antenna Base To The Hull Structure. The Welding Of
Antenna Base Shall Be Reliable And The Lead-In Wire Shall Be Correct.
4.5 The Strength Of The Deck And The Integrity Of The Bulkhead Shall Be Ensured When Antenna Penetrates
The Bulkhead And Deck.
4.6 The Wave-Guide Pipe Shall Be Installed As Straightly As Possible.
4.7 The Insulation Resistance Shall Be More Than 1m After The Antenna Is Installed.
4.8 The Curve Radius Of Cable Shall Be 4~6 Times Larger Than The Diameter Of The Cable.
5 TYPES OF ANTENNA INSTALLATION
See Table 1 For The Types Of Antenna Installation.
Table 1 Types Of Antenna Installation
Antenna Types
Figure
Self-Supporting Antenna
Figure 1
6m Whip Antenna
Figure 2
Vhf Antenna
Figure 3
Dgps Antenna
Tv Antenna
Figure 6
Inmarsat F Antenna
Figure 7
Radar Antenna
Figure 8
6 TECHNICAL PROCESSES
6.1 Installation Of Antenna Base
6.1.1 Antenna Base Shall Be Installed According To The Location Dimension In The Installation Drawing And
Shall Be Installed Where Support Plates Are Located As Much As Possible.
6.1.2 Cable Penetration Connected With The Antenna Cable Shall Be Installed Close To Antenna Base.
6.1.3 Normally Goose-Neck Pipe Or Module Cable Penetration Is Used For Penetrating Compass Deck.
6.1.4 The Base Of The Vertical Antenna Installed On The Compass Deck Shall Be Installed Where Deck
Transverses Are Located.
6.2 Fastening Of The Antenna
6.2.1 The Specifications Of The Fastenings Shall Meet The Installation Requirements Of The Antenna.
6.2.2 The Position And Spacing Of The Fastenings Shall Meet The Installation Instructions Of The Antenna.
178
6.2.3 In Case The Antenna Is Fastened With More Than Two Bolts, The Bolts Shall Be Fastened In Turn. The
Method Of Fastening One Bolt Then Other Bolts Shall Not Be Adopted.
6.3 Installation Of Self-Supporting Antenna
6.3.1 Assemble Self-Supporting Antenna, Its Lead-In Wire And Attachment In Place.
6.3.2 Install The Antenna Into Its Seat And Fasten The Bolts To Set Up The Antenna. See Figure 1.
85
130
1
3
bow
800
179
=4
4
5
compass deck
1-Antenna
2-Antenna Base
Figure2
6.5
2
3
4
compass deck
1-Antenna
2-Antenna Base
radar mast
1-Antenna
Figure 4
2-Cable
3-Clip
4-Antenna Base
radar mast
1-Antenna
Figure 5
6.7
2-Clip
3-Antenna Base
4
compsaa deck
1-Antenna
2-Clip
3-Antenna Base
4-Stuffing
181
1
2
compass deck
1-Antenna
2-Antenna Base
3-Antenna Platform
1-Antenna
2-Antenna Base
182