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Doosan Heavy Industries

Vietnam

Dung Quat Economic Zone,


Binh Thuan, Binh Son, Quang Ngai,
Vietnam
T +84 55 5618 900
F +84 553 618 950

18/10/2012

Rev.

Date

THUY.D.C Y.S.YUNG
Drawn

Checked

K.J.LIM

For Information
Details of Revision

Approved

Owner :

AES-VCM MONG DUONG


POWER COMPANY LIMITED
Owner's Engineer :

Contractor :

Project :

PC
MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER PROJECT

Title :

T10206-QE01-POZEN__-040216 INSPECTION
AND TEST PLAN FOR
BENCH CALIBRATION OF INSTRUMENTS

Drawing No. :

T10206-QE01-P0ZEN-040216

Page 1

T10206

UAS :

QE01

Unit :

PO

KKS :

ZEN

Reg. No. 040216


Revision :
Page-No :

A
1 of 9

ITP for Bench Calibration of


Instruments

Doc. No.

T10206-QE01-POZEN-040216

Rev. A

Contractor

DOOSAN

2 of 9

AES-VCM

This note is only applicable for AES-VCM Mong Duong

Detailed Legend

Surveillance Point / DOOSAN / Subcontractor does not send a notification to AES-VCM Mong Duong
except for the first or last operation on the basis of each process. AES-VCM Mong Duong
could check the operation, if he is present at the site during the inspection by Doosan.

Report Review Point / DOOSAN / Subcontractor is required to prepare a certificate or document


attesting to the satisfactory performance of the related test or inspection for review by
AES-VCM Mong Duong.
Duong

Witness Point / DOOSAN / Subcontractor shall submit request for inspection to AES-VCM to
decide whether they will attend such inspection or not.

Hold Point / Downstream construction and other activities shall not proceed
without attendance or any written approval of AES-VCM Mong Duong.

NOTE : The Site ITP and all of the abovementioned reports will be kept available by
DOOSAN at anytime for control and or review by AES-VCM Mong Duong.

Page 2

Inspection & Test Plan for Bench Calibration


of Instruments

Item Name

A.Material
Verification

B.
Calibration
work

Oper. No.

Specific Applicable drawing


number, Standard Code number,
Specification

Inspection Process

A1

Verify that the materials is free of any physical


damage to the finish or overall construction.

A2

Verify materials supplied against relevant


documentation and visual inspection.

A3

Doc. No.

T10206-QE01-POZEN-040216

Rev. A

Contracto

DOOSAN

Page 3 of 9

AES-VCM
Inspection & Test Activities
Subcon DOOSAN AES-VCM
A Sign A Sign A Sign

Verification Document

Remarks
(Allowable tolerance)

Packing List

Packing List

N/A

Packing List/Data Sheet

Packing List

N/A

Verify the identification number.

Manufacturer's Documentation

pls refer to specified


instrument test report

As per
manufacturer's
recommendation

A4

Verify the instrument data sheet and instrument


type and range.

Manufacturer's Documentation

pls refer to specified


instrument test report

As per
manufacturer's
recommendation

A5

Verify the vendor specification

Manufacturer's Documentation

pls refer to specified


instrument test report

As per
manufacturer's
recommendation

A6

Check the related accessories.

Manufacturer's Documentation

pls refer to specified


instrument test report

As per
manufacturer's
recommendation

A7

Verify the instrument suitability/hazardous area


classification

Manufacturer's Documentation

pls refer to specified


instrument test report

As per
manufacturer's
recommendation

B1

Check the calibration methods are acceptable.

T10206-XW01-POZEN-150001

pls refer to specified


instrument test report

As per
manufacturer's
recommendation

B2

Verify the calibration report.

T10206-XW01-POZEN-150001

pls refer to specified


instrument test report

As per
manufacturer's
recommendation

Abbreviation :

S: Surveillance

Note :

All inspection shall be performed in accordance with the approved Site Inspection and Test Plans/Project Specifications

R: Report Review

W: Witness Inspection

H: Hold Inspection

page3

AES-VCM
INSTRUMENTCALIBRATIONREPORT
Project:
Contract No. :
Report No. :
Form Ref. No.:

Cal. Date:
Sheet No.:

RFI No.:

TEMPERATUREELEMENT
INST. KKS NO:
SER NO:
CAL. DATE:
P & ID NO:

SERVICE DESCRIPTION:
MANUFACTURER:
DATA SHEET NO:
RANGE/UNIT :

TESTINGINST.USED
CAL. DATE:
CAL. DUE DATE:
MODE/TYPE:
CERTIFICATED No:
SERIAL NO:
ACCURACY:
RANGE/UNIT:
CALIBRATION DETAILS RANGE :
SPECIFIED ACCURACY:

INPUT
RANGE(%)

(ENG UNIT)
Ambient Temp. :
% Humidity :

ELEMENT1
Reference
ValueinOC INCREASE
DECREASE

MeasuredValueinOC

ErrorinOC
INCREASE

DECREASE

INCREASE

DECREASE

ErrorinOC
INCREASE

25
50
75
100
COMMENTS:

Checked By:
Subcontractor

Verified/Approved By:
Doosan Const'n Dept

Doosan QA/QA Dept.

Name & Signature


Position
Date

Page 4

AES-VCM

DECREASE

AES-VCM
INSTRUMENTCALIBRATIONREPORT
Project:
Contract No :
Report No:
Form Ref. No:

Cal. Date:
RFI No:

Sheet No:

PRESSURE/DP/TEMPERATURETRANSMITTER(SMARTTYPE)
INST. KKS NO.:
SER NO:

SERVICE DESCRIPTION:
MANUFACTURER:

CAL. DATE:
P & ID NO:

DATA SHEET NO:


RANGE/UNIT :

TESTINGINST.USED
CAL. DATE:
CAL. DUE DATE:
MODE/TYPE:
CERTIFICATED No:
SERIAL NO.:
ACCURACY:
RANGE/UNIT:
CALIBRATION DETAILS RANGE :
SPECIFIED ACCURACY:

CALIBRATED
SPAN(%)

ACTUAL
INPUT
VALUE

(ENG UNIT)
Ambient Temp. :
% Humidity :

LOCALINDICATOR
/
INCREASE

DECREASE

OUTPUTVALUE(mA)
INCREASE

DECREASE

%ERROR
EXPECTEDOUTPUT(mA) INCREASE

25
50
75
100
NAMEPLATE DETAILS
CALIBRATION LABEL APPLIED
TRIP AND SHUTDOWN IDENTIFICATION MARKINGS APPLIED
SHIPPING STOPS AND SEALS REPLACED
PARAMETERS:
Unit:

METER TYPE:

LSL:
USL:
MINI.SPAN

DAMPING:
FILL FLUID
ISOLATOR

LRV
URV

FUNCTION
MODULE RANGE:

CORRECT
YES
YES
YES

COMMENTS:
Checked By:
Subcontractor

Verified/Approved By:
Doosan Const'n Dept

Doosan QA/QA Dept.

Name & Signature


Position
Date

Page 5

AES-VCM

DECREASE

AES-VCM
INSTRUMENTCALIBRATIONREPORT
Project:
Contract No :
Report No :
Form Ref. No:

Cal. Date:
Sheet No:

RFI No:

SWITCH/SOV
INST. KKS NO:
MANUFACTURER:
SIGNAL RANGE:
ANALOG CALIBRATION
BINARY CALIBRATION
ON RISING INPUT, SWITCH CONTACTS ARE TO:
ON FALLING INPUT, SWITCH CONTACTS ARE TO:

SERVICE:
MODEL No:
SERIAL No:

OPEN:
OPEN:

CLOSE:
CLOSE:

TESTINGINST.USED
CAL. DATE:
CAL. DUE DATE:
MODE/TYPE:
CERTIFICATED No:
SERIAL NO:
ACCURACY:
RANGE:

INPUT/UNIT

OPEN

CALIBRATIONDETAILS
CLOSE
SETPOINT

ERROR

REMARKS

BINARYCALIBRATIONDETAILS
TESTNO.1
FUNCTION

SET POINT

RESET
TEST NO. 2 (REPEATABILITY)
TESTNO.2(REPEATABILITY)

UNIT

FUNCTION

SET POINT

RESET
TESTNO.3(REPEATABILITY)

UNIT

FUNCTION
REMARKS:

SET POINT

RESET

Checked By:
Subcontractor

UNIT

Verified/Approved By:
Doosan Const'n
Const n Dept

Doosan QA/QA Dept


Dept.

Name & Signature


Position
Date

Page 6

AES-VCM

AES-VCM
INSTRUMENTCALIBRATIONREPORT
Project:
Contract No :
Report No :
Form Ref. No:

Cal. Date:
Sheet No:

RFI No:

CONTROLVALVETESTING
INST. KKS NO:

MODEL No:

MANUFACTURER:
SERVICE:
SIZE:

SERIAL No:
TRIM :
VALVE CHARACTER :

STROKE:
TESTINGINST.USED
CAL. DATE:
CAL. DUE DATE:
MODE/TYPE:
CERTIFICATED No:
SERIAL NO.:
ACCURACY:
RANGE:
Fail position on Air Failure:
Fail position on Elect
Elect. Failure:
Control Action:
POSITIONER INSTALLED:
MANUFACTURER:
SOLENOID VALVE FITTED:
MANUFACTURER:
OPEN LIMIT SWITCH:
CLOSED LIMIT SWITCH:
VALVE OPEN/CLOSE TIME:

Open:
Open:
Direct:

YES:
YES:

Closed:
Closed:
YES:
MODEL NO:
YES:
MODEL NO:
NO:
NO:

Last:
Last:
Reverse:
NO:

N/A:
N/A:

NO:
Mfg. / Model No.:
Mfg.
g / Model No.:

CALIBRATIONDETAILS

(%)
0%
25%

INPUT/UNIT

Desidered Travel

Actual Travel

Error (%)

50%
75%
100%
75%
25%
0%
REMARKS:
Air Supply Regulator Set At:
The instrument(s) listed above have been calibrated and / or checked and found to perform satisfactorily
satisfactorily.
Verified/Approved By:
Checked By:
Subcontractor

Doosan Const'n Dept

Doosan QA/QA Dept.

Name & Signature


Position
Date

Page 7

AES-VCM

AES-VCM
INSTRUMENTCALIBRATIONREPORT
Project:
Contract No :
Report No :
Form Ref. No:

Cal. Date:
Sheet No:

RFI No:

ANALOGGAUGE
INST. KKS NO:
SER NO:
CAL. DATE:
P & ID NO:

SERVICE DESCRIPTION:
MANUFACTURER:
DATA SHEET NO:
MODE/TYPE:

TESTINGINST.USED
CAL. DATE:
CAL. DUE DATE:
MODE/TYPE:
CERTIFICATED No:
SERIAL NO.:
ACCURACY (%):
RANGE/UNIT:
(
(ENG
UNIT))
Ambient Temp. :
% Humidity :

CALIBRATION DETAILS RANGE :


SPECIFIED ACCURACY:

RISING(%) INPUT/UNIT

READING

ERROR(%)

FALLING(%)

INPUT/UNIT

READING

ERROR(%)

100
75
50
25
0

25
50
75
100

NAMEPLATE DETAILS
CALIBRATION LABEL APPLIED
TRIP AND SHUTDOWN IDENTIFICATION MARKINGS APPLIED
SHIPPING STOPS AND SEALS REPLACED

CORRECT
YES
YES
YES

COMMENTS:

Verified/Approved By:

Checked By:
Subcontractor

Doosan Const'n Dept

Doosan QA/QA Dept.

Name & Signature


Position
Date

Page 8

AES-VCM

STICKINGLABELFORCALIBRATEDINSTRUMENT

DOOSAN
KKS No
Cal. Date
Cal. Due.Date
Sign

Page 9

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