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Service Resource Guide for the InFocus

400 Series

LP400 LP420 LP425 LP425z LP435z

Click How to view this guide at the left to get started.

010-0156-04
Copyright 1999 by InFocus Systems, Inc. Wilsonville, Oregon. All rights reserved.

Trademarks
InFocus and LP are trademarks or registered trademarks of InFocus, Inc.
Macintosh is a trademark of Apple Computer, Inc.
IBM is a trademark of International Business Machines, Inc.
Microsoft and Windows are trademarks or registered trademarks of Microsoft Corporation.

Table of Contents

Welcome to the 400 Series Service Resource Guide ..................................... 1


How we organized the guide......................................................................................... 1

Using the 400 Series Service Resource Guide .................................................... 2


Conventions we use ..................................................................................................... 3
Printing the 400 Series Service Guide........................................................................... 3

400 Series Product Information......................................................................... 4


Product Overview .................................................................................................. 5
Product Description .............................................................................................. 6
400 Series Block Diagram ............................................................................................ 7
Hardware platform description ...................................................................................... 8
Operating system ........................................................................................................12

Product Specifications........................................................................................ 13
Display ........................................................................................................................13
Projection lamp ...........................................................................................................14
Projection lenses .........................................................................................................14
400 Series projection lens throw distances...................................................................15
I/O Panel description ...................................................................................................21
Compatibility................................................................................................................22
Video standards ..........................................................................................................23
Environmental .............................................................................................................23
Physical ......................................................................................................................24
Warranty .....................................................................................................................24
Audio...........................................................................................................................25
Software......................................................................................................................25
Regulatory and safety..................................................................................................25
Electrical .....................................................................................................................26

400 Series control features................................................................................. 28


Control types ...............................................................................................................28
400 Series keypad and Executive Plus remote control .................................................29
400 Series user interface.............................................................................................31
Controlling the 400 Series through command line interface (CLI) .................................37

400 Series Online Service Guide

Servicing and Maintaining the 400 Series ...................................................... 46


Safety Guidelines ................................................................................................ 47
Troubleshooting the 400 Series ......................................................................... 49
Diagnostic strategies ...................................................................................................49

Module substitution ..................................................................................................49


Dealing with intermittent problems ..........................................................................50
400 Series user questions and answers.......................................................................51
Problems and Solutions...............................................................................................54

Cleaning the 400 Series projectors .................................................................... 62


Removing and Replacing Field Replaceable Units (FRUs)............................... 63
Introduction .................................................................................................................63
Focus and zoom rings .................................................................................................64
Rubber feet .................................................................................................................68
Front bezel ..................................................................................................................69
Rear bezel...................................................................................................................70
Lamp door...................................................................................................................71
Lamp module ..............................................................................................................72
Top case .....................................................................................................................74
I/R window...................................................................................................................76
Micro-fan .....................................................................................................................77
Lamphouse .................................................................................................................79
Thermal switch ............................................................................................................81
Speaker.......................................................................................................................83
Keypad ECA................................................................................................................85
Formatter ECA and formatter bracket ..........................................................................87
Photodiode..................................................................................................................93
I/O EMI shield..............................................................................................................95
Controller ECA ............................................................................................................97
Power supply.............................................................................................................102
Optical engine ...........................................................................................................104
Base EMI shield ........................................................................................................107
Elevator.....................................................................................................................109
Bottom case ..............................................................................................................111

Upgrading the Software in the 400 Series ....................................................... 112


Getting the software upgrade file ready to install in the projector ................................113
Connecting the projector to the computer with CableWizard2.....................................114
Installing the software on the projector.......................................................................114
Confirming the software upgrade ...............................................................................116
400 Series Online Service Guide

ii

Performing Functional Tests on the 400 Series .............................................. 117


Required equipment ..................................................................................................117
Functional tests required for the 400 Series ...............................................................117
Projector setup and external inspection .....................................................................118
Projector start-up sequence.......................................................................................119
RGB video and audio quality .....................................................................................120
Composite and S-video quality ..................................................................................123
Keypad operation and user interface .........................................................................124

400 Series Parts Lists........................................................................................ 125


Introduction ...............................................................................................................125
FRU Parts Lists .........................................................................................................126
Standard Accessories................................................................................................132
Optional Accessories.................................................................................................134
Fasteners ..................................................................................................................136

400 Series Online Service Guide

iii

Welcome to the 400 Series Service


Resource Guide

Introduction
This online service guide is designed to help you service the InFocus 400 Series. In this section, well show you
how we organized this guide and show you how to make the best use of the 400 Series Service Resource Guide.
The 400 Series Service Resource Guide is available for no charge on the InFocus Web site. You use Adobe
Acrobat 3.0 or higher to read and print the service guide. It includes a standard table of contents and page
numbers. See Using the 400 Series Service Resource Guide later in this chapter for more information about
using the guide.
Special NoteRemember to check the ASP Resource Center at the InFocus Web site for updated
information about the 400 Series. (http://www.infocus.com/service/asp)

How we organized the guide


Youll find the 400 Series Service Resource Guide is organized a little differently than the InFocus online guides
youre accustomed to using. Weve included a lot more information in this service resource guide, and weve
made it easier to find what you need.
Heres how the information in this guide is organized:
400 Series Product Information
Product overview
Detailed product description, including a block diagram and platform description
Product specifications
Control functions of the 400 Series, including remote and keypad description, user interface, and CLI
controls
Servicing and Maintaining the 400 Series
Safety precautions
Troubleshooting
Removal and replacement of field replaceable units (FRUs)
Software upgrades
Functional tests
Parts lists

400 Series Service Resource Guide

Using the 400 Series Service Resource Guide


You can use the 400 Series Service Resource Guide as an online Adobe Acrobat document or you can print the
guide and use it as a book.

Moving pages on the screen


Most pages, including this one, require you to scroll the page down to see all the text and illustrations. To move
a page up or down on the screen, place the pointer over the screen. The pointer turns into a hand . Click and
drag to move the page up or down.
Some topics in the guide continue from one page to another. If you place the pointer over a page and see the
Article Tool
, just click to automatically view the next page. When you reach the end of the topic, you
automatically return to the beginning.
If you prefer to move the page without automatically going to the next page, just click and drag the page up and
down.

Moving from topic to topic


When you open the 400 Series Service Guide in Adobe Acrobat, you see the service guide on the right-hand
portion of your screen. On the left-hand portion you see a column of bookmarks in the form of an outline. The
bookmarks denote each topic in this guide.
To go to a topic, click the bookmark on the left side of the screen. For example, to see the topic, 400 Series
Parts, click its bookmark.
TipSome topics are too long to read in the left-hand column. To see all the text in the topics, place the
pointer over the border between the left and right columns. When the pointer turns into a two-headed pointer
( ), drag the divider to the right until you can read the topics. The page on the right side automatically
adjusts as you move the divider. You can move the divider back any time you wish.
Some topics, usually chapter titles, have a caret ( ) next to them. The caret means that the topic has subtopics
or indented topics. You can show or hide the subtopics by clicking the caret. For example, to show all the FRU
removal and replacement procedures, click the caret next to the FRU R&R. Or to see an illustration for a
procedure, click the caret next to it. To hide the list of procedures or the illustration, click the caret again.
You can also use the Adobe Acrobat toolbar to move from topic to topic. Most often, youll use it to retrace
your steps back through a series of topics. Acrobat remembers up to 64 views, so if you get lost you can click
the Go Back button
to go backward one screen at a time. Continue clicking the button until you find the page
you want.
Once you return to a page, you can reverse direction and return to where you started by clicking the Go Forward
button
. Each time you click the Go Forward button, you move one view forward.
NoteIf the Go Back button is not available, you have returned to the point where you began. If the Go
Forward button isnt available, it means that the current page is where you left off.

400 Series Service Resource Guide

Conventions we use
To make it easier to find information as well as to highlight notes and cautions in the 400 Series service resource
guide, we use several conventions.
Notes, tips and cautions
Sometimes there is information we want to make sure you notice. It might be tip or a note about a procedure. Or
it may be a warning or caution about a condition that could harm you or the projector. We set notes and cautions
off with top and bottom blue lines, as well as a distinctive pointing finger icon.
Heres an example of a note:
NoteYou can also download a calculator from the InFocus Web site to determine image sizes for specific
throw distances. (http://www.infocus.com/service)
We make cautions and warnings stand out by making the text red.
WarningUnplugging the projector, turning the computer off, or unplugging the CableWizard while the
upgrade files transfer can damage the controller ECA. Make sure the projector and the computer are stable
and that all cables are tightly plugged into both machines at the proper locations.
Continued icon
Often, a topic or procedure will cover more than one page or screen. To let you know that there is more
information on the next page or screen, we use a small pointing finger icon near the bottom of the page.

Hyperlinks
We encourage you to make use of the information we place on our Web site. Often, youll find updates to
service guides as well as late breaking information.
Youll recognize a link to the InFocus Web site whenever you see blue, underlined text. If youre working
online, your pointer will turn into a finger when you place it over the hypertext. Just click to open your Web
browser and automatically go the InFocus Web site (this assumes you have an Internet connection). If youre
working with a printed copy of the guide, we also include the address in parentheses.
For example, Software/Downloads (http://www.infocus.com/service/software)
NoteTo make full use our Web site, InFocus recommends that you use version 4.0 or later of Microsoft
Internet Explorer or Netscape Navigator.

Printing the 400 Series Service Guide


Weve set up the online service guide so that you can print the entire document and convert the guide into a
book. Youll find a table of contents, as well as page numbers on each page. The guide is set up to print on 8 x
11 paper, a good format for three-ring binders.
To print the 400 Series Service Resource Guide in Adobe Acrobat, click Print on the File menu. Make sure your
printer is selected and that the entire guide (or the portion you want) will be printed. For the best results, we
suggest you print the guide on a laser printer at 600 dpi. That way, the illustrations will be sharper and more
detailed.

400 Series Service Resource Guide

400 Series Product Information

N THIS PORTION OF THE GUIDE, YOULL FIND INFORMATION

to help you become familiar with the 400 Series


before you begin the repair effort. Here are the sections in the chapter:

A product overview, a short description of the distinctive features of the 400 Series;
A product description, including a block diagram and functional descriptions of the major hardware
components and operating system;
Product specifications, including projection throw distances and the I/O panel layout.
Control functions, including keypad and remote keys, the user interface, and the command line interface
mode.

400 Series Service Resource Guide

Product Overview
The 400 Series represents the industry standard for ultra-light presentation projectors. The projectors weigh
approximately seven pounds, and they measure roughly the size of a laptop computer. The 400 Series of
projectors use DLP (digital light processing) technology from Texas Instruments.
All 400 Series projectors easily connect to either a laptop computer or an InFocus LiteShow Pro Presentation
Player. All the projectors have one internal speaker, and dont include an audio out jack.
Below are short descriptions of the five projectors that comprise the 400 Series.
LP420 and LP425

The LP420, released in late 1997, was the first projector in the 400 series. It
produces 500 lumens, weighs 6.8 pounds, and projects a native 800 x 600 SVGA
resolution. The LP420 expands 680 x 480 SVGA and compresses 1024 x 768
images.

LP425

The 420 has a fixed .85:1 projection lens and one internal speaker. There is no
audio out jack on the I/O panel. The projector shipped with the CableWizard Lite
connection system.

In mid-1998, InFocus released the enhanced LP425. The LP425 featured a higher light output of 700 lumens,
due to refinements in the optical engine. The 425 also added the option to flip its image so it could be ceiling
mounted. Otherwise, the LP425 retained the same features as the LP420.
LP400

The LP400 continues the low-cost, ultra portable tradition set by its predecessors. Offered as a low-cost
alternative to the zoom models, the LP400 produces 800 x 600 SVGA images at 700 lumens. The LP400 ships
with a more limited set of cables than do others in the 400 Series. The primary difference between the LP400
and earlier models is that the 400 uses the newer Windows-style menus in the user interface.
LP425z and LP435z

The two zoom models in the 400 Series produce brighter images than the LP400,
due to an improved optical path and brighter lamp. The LP425z generates 900
lumens, while the LP435z produces 1,000 lumens.
The lens on these two models, a 1.3:1 manual zoom, provides extra flexibility at
a very small size and weight gain. Both projectors weigh only 7.4 pounds, and
are but .7 inch longer and .1 inch taller than the non-zoom projectors.
LP435z
The SVGA resolution of the 425zs projected image is 800x600. Screen resolutions
between 800x600 and 1024x768 are compressed to 800x600. The XGA resolution of the 435zs projected image
is 1024x768. The 435z expands 680 x 480 and 800 x 600 images to 1024 x 768. Neither the 425z nor the
LP435z can compress images larger than 1024 x 768.

The CableWizard3 connection system ships with both the LP425z and LP435z. With the optional
CableWizard2, the two projectors can be controlled via CLI.

400 Series Service Resource Guide

Product Description
In the following section, youll find out how the major hardware components function in the 400 Series. The
section begins with a block diagram. Following that, youll see descriptions of the hardware components
contained in the block diagram.
Heres how we organized this section:
400 Series block diagram, including the I/O panel, keypad ECA, audio system, controller ECA, and power
supply.
Hardware platform, including controller ECA, formatter ECA, optical engine, lamp, power supply, keypad
ECA, remote control and fans.
Operating system

400 Series Service Resource Guide

400 Series Block Diagram for projectors using the Peng/Guin chip set
Below is a block diagram of the 400 Series controller ECA, keypad ECA and power supply.
IR receiver
IR
remote
mouse
control

Key interrupt

CableWizard
Connector

+8.5V

+8.5V

CLI
input

Audio
Circuit
EQ/LIM

Thermal
Switch

PS/Controller
connector

I 2C
68331 System Ram is
located in the OSD
frame buffer memory
chip.

L+R
L+R Audio

+5V

Stereo TV
audio input

+12V

Audio
Processor

Internal
speaker

Lamp HV

Lamp

Lamp Lamp
enable
Lit

+3.3V

L
R
R
L

Power Supply

Keypad ECA

Microcontroller

Key scan

Onboard
keypad
(7 keys)

Computer
stereo input

Keypad backlight/
indicator LED

Remote
microControlle
r

68331

Lamp
Enable

32 KHz Oscillator
(XGA)
21 KHz Oscillator
(SVGA)

Audio
Amplifier

Power OK
Lamp Lit
PS temp
Lamp Enable

Lamp
Lit

Micro-fan

256Kx16
Flash

TX
RX

I 2C

Vsync
Csync
Hsync

Differential
Inputs

Reset

68331 Bus
Differential
Receiver

Peng
Up to
80MHz
Diff RGB

24 Bit
A/D

68331
Interface
Logic/Regs

24 Bit

Guin
Other status
Input detect

Display
clock 2

Outputs detect

Other controls
Indicators

Swift
ASIC
400 MHz

Display blanking

Image
Capture

Digital Video Bus

RGB

PLL
Controller

Memory
Controller

24bit
RGB

CLK
FBK
REF

24 Bit

SVHS
Composite

Genesis
Spartan
XGA Resize
Engine

24bit
RGB

Control
Register
68331
Interface
Logic/Regs

24

Memory
Controller

Image
clock1

DMD

Image FB
1MB x 48(6MB)
48 bit data
12 bit Addr/Crtl

Overlay FB
1 MB x 16 (2 MB)
68331 Sys Ram

SDRAM ARRAY
SDRAM

XGA = 55 MHz
SVGA = 40 MHz

Formatter
ECA

Display
Controller

100 MHz
Oscillator
System clock

NTSC/PAL/
SECAM
Decoder

400 Series Service Resource Guide

Status
Register

16 bit Data
12 bit Addr/Crtl

PLL XGA = 12-80 MHz


PLL SVGA = 12-60MHz

LP4xx Buzzard Board Block Diagram


IR receiver

Onboard
keypad
(7 keys)

Safety
interlock

Keypad backlight/
indicator LED

Lamp HV

Keypad ECA

Microcontroller

Key scan

Power Supply

Key interrupt

Lamp
+8.5V

+8.5V

+5V

+12V

+3.3V

Lamp
Lit

Lamp
enable

Thermal
Switch
L
R
R
L

Stereo TV
audio input

Audio
Processor

25 KHz
Oscillator

L+R

CableWizard
Connector

L+R Audio

Audio
Circuit
EQ/LIM

PS/Controller
connector

16 Mbit
SDRAM

I2C

Lamp
Enable

Internal
speaker

Lamp
Lit

Coldfire
Microprocessor

Audio
Amplifier

Power OK
Lamp Lit
PS temp
Color Wheel
sensor

8 Mbit
Flash

TX
RX

I2C

Bus

Computer
stereo input

Vsync
Hsync

Uclk
Reset

RGB

Digital to
Analog
Converter

Swift
Analog
ASIC
24 Bit

Buzzard
ASIC

Digital Video Bus

Triple
100 MHz
ADC

DMD
Vclock

Composite

Formatter ECA
Sync

Dclk
72 MHz

8 Bit

SVHS

D-24b RGB

Micronas
Video
Decoder

PLL

Speed
control
Micro-fan

Hardware platform description


Controller ECA
The controller ECA contains circuitry that manages the major functions of the 400 Series projectors, including
video and computer signal processing, audio input, and keypad and IR signal processing. The controller ECA
also has the I/O circuitry to which the user connects peripheral devices. The controller ECA is one of two
InFocus boards in the 400 Seriesthe keypad ECA is the other. The formatter ECA, which translates the output
from the controller into digital images, is made by Texas Instruments.
The MC68331 microprocessor

A Motorola MC68331 processor controls the 400 Series system functions, including the four chips responsible
for video processing, as well as the audio processor. The processor operates on 5.0 VDC power at a clock
frequency of 20.97 MHz (SVGA) or 32.768 MHz (XGA).
The MC68331 reads and writes to all of the system peripherals to control system functions through its 16-bit
data bus or two-wire I2C bus. The audio, video, and keypad all have I2C connections that allow the MC68331 to
check status, change modes and initialize the devices. The MC68331 connects directly to the Flash ROM,
EEPROM, and the Peng and the Guin ASICs. The MC68331 also provides the ability to draw menus. It
accomplishes this by writing data directly to the Guin Overlay Frame buffer.
TV video input from the S-video and composite connectors

The I/O panel on the controller ECA includes a composite video input and an S-video input. The composite
video input is an RCA jack (yellow), which is compatible with the vast majority of video players. A standard
mini-DIN S-video connector provides another, high quality signal input.
If both composite and S-video sources are plugged in, the system software selects the S-video port as the active
one. The video decoder section does the actual selection of which video input to use for display. The I/O section
transmits the signals to the TV decoder section at all times. Both inputs are hard-wire terminated in 75. ESD
protection is provided for both video inputs to protect the input stages from externally produced discharges.
The signal from either source is sent through a decoder and on to the digital video bus.
RGB input from the CableWizard connector

From the CableWizard input, a differential RGB signal goes to the input formatter (the Swift ASIC). This chip
looks at the vertical, horizontal, and composite signal synchronization. From there, the signal is converted to a
24 bit digital signal and sent to Peng chip via the digital video bus.
The CableWizard connector also accepts differential inputs for direct processing. A software lookup table is
used to determine what type of signal is present. The input formatter sets up a phase lock loop and locks onto the
frequency.

400 Series Service Resource Guide

Video processing

From the digital video bus, the signal next goes to the frame memory in the Peng ASIC in the form of a 24-bit
RGB input. Peng manages the frame buffer to perform frame rate conversion. The frame memory is
asynchronous, meaning the input rate is different than the output rate. From this point on the vertical and
horizontal frequencies will not change. They remain at the 50-60 Hz range required by the DMD. The frame
memory accepts information a page at a time. When one page is displayed, another page is already in the frame
buffer.
In the LP435z, which has a native 1024 x 768 XGA resolution, video inputs of 800 x 600 and lower are
converted by the frame buffer to 60 Hz frame rate (except PAL which is frame locked at 50 Hz). The converted
frames are then passed to the Spartan ASIC for resizing up to 1024 x768. The LP435z does not resize images
larger than 1024 x 768.
In the 800 x 600 SVGA 400 Series models, 1024 x 768 resolution is first resized down to 800 x 600 by dropping
lines and pixels, then converted by the frame buffer to 60 Hz frame rate, and finally passed to Spartan as 800 x
600 at 60 Hz.
Video inputs of resolutions lower than 800 x 600 are converted by the frame buffer to 60 Hz frame rate (except
PAL which is frame locked at 50 Hz) and passed to the Spartan ASIC for resizing up to 800 x 600.
The Peng ASIC also provides the following support functions:
Image position detection
Programmable ADC black sample timing
Video mode detection
Control for the video input ports
Sync decoding
Black, white, and blank level detection
Digital filter mode for noise reduction
Four programmable timers
PLL control for video capture clock
Next the 24-bit RGB output signal goes to the Spartan image resizing chip. The Spartan chip provides highquality resizing of VGA, SVGA, NTSC, and PAL inputs up to the 1024 x 768 XGA display resolution. Spartan
passes XGA video from its input to output unchanged. Spartan does not resize down. Spartan also generates the
display timing signals (Vsync, HSync, and blanking) that are passed through the Guin ASIC to the formatter
ECA.
The Guin chip mixes colors by determining what color each pixel will be for each frame. There are only three
colors available. To make other colors, a pixel might be, for example, yellow for one frame, then off the next,
then magenta for three frames, then off for three frames, and so on. Guin also contains an overlay memory that
feeds the formatter ECA. This allows the menus and the splash screen to appear on top of the image.

400 Series Service Resource Guide

Formatter ECA
The formatter ECA processes rasterized video or computer signals it receives from the controller ECA into
timed, digital bitmaps that the optical engine can interpret. The formatter ECA also provides the power for the
color wheel portion of the optical engine. The formatter ECA is built by Texas Instruments, the maker of some
of the components in the optical engine.

Optical engine
The 400 Series uses Texas Instruments Digital Light Processing (DLP) technology to display computer
and video images on a projection screen. See the illustration below for a visual description of the DLP system.
Projection lens

Formatter ECA
DMD*
Condenser lens
Color wheel

Condenser lens

Lamp

* The DMD is not mounted on the formatter ECA in 400 Series projectors.

The heart of the DLP is the digital display engine (DDE). The DDE translates rasterized images from computer
and video sources into the digitized images that appear on the screen. In the DDE, light from the metal halide
lamp first focuses through a condenser lens. It then passes through a color wheel spinning at 7,200 rpm. The
resulting light pulses concentrate on a micro-mechanical chip called the Digital Micromirror Device (DMD).
The DMD converts the light into an extremely bright and crisp projected image.
The DMD chip is comprised of microscopic, square mirrors that reflect the light pulses. There is one mirror for
each pixel on the screen. (Thats 786,432 for the 435z, and 480,000 for the 400, 420, 425 and 425z)
To allow the image to duplicate a computer image or video image, each mirror moves +/- 10 on a microscopic
gimbal (a type of hinge) so that it can be on or off. A mirror in the on position reflects the light through the
projection lens. A mirror in the off position reflects the light away from the lens.
The DMD depends on the formatter ECA to tell it which mirrors should be on and which should off. The
semiconductor design of digital light processing allows for very rapid and precise calculations and controls. The
formatter ECA reloads the DMD chip more than 1,000 times per second. Thus the DMD can translate both still
and moving images from computers and video sources into very large, bright screen images with little or no
image degradation or flicker.

400 Series Service Resource Guide

10

Lamp
The 400 Series uses two different 270-watt metal halide lamps. The LP425z and LP435z use a brighter lamp
than do the LP400, LP420 and LP425. Both lamps consist of an electrode surrounded by a gaseous medium,
which are enclosed in a quartz glass envelope. The lamp glows when the built-in electrodes create an arc that
provides light and ignites the gas in the lamp. This combination of the gas and the electrodes determines the
color temperature (or whiteness), the brightness, and the overall life of the lamp.
Metal halide lamps offer an excellent balance of reliability, life expectancy and color reproduction. These lamps
produce excellent colors because these lamps generate very white light. Metal halide lamps allow a larger image
color range and more deeply saturated colors.

Power supply
The power supply provides DC electrical power to all the electrical components in the 400 Series. The unit
contains a ballast that provides high voltage necessary to strike the lamp when the projector is powered up. The
attached fan draws cooling air through the power supply, as well as through the rest of the projector.

Keypad ECA
The keypad provides the user access to all of the controllable functions on the 400 Series. It receives keypad
signals from the keypad attached to the top case, and then processes them before passing the signals to the
controller ECA for command processing. The keypad ECA also contains an IR receiver that collects and
processes the IR signal, which is then passed to the controller ECA. When the top case is secured to the bottom
case, the keypad elastomer and lightpipe (which are heat staked to the top case) are mated with the keypad ECA,
which mounts on the controller ECA. When a key is pressed on the keypad, it completes a circuit on the keypad
ECA, and sends an interrupt to the microcontroller.
The keypad controller consists of a microcontroller that interprets the keypad signals. It interfaces directly with
the system processor via the system I2C primary bus. The microprocessor has its own firmware embedded to
carry out these functions.

Remote control
The Executive Plus remote control ships with the LP425z and LP435z and is compatible with the other 400
Series projectors. The remote uses infrared (IR) technology to allow the user to control the projector from a
distance. Infrared is a technology where commands are sent from the remote to a projector (or television, VCR
or DVD) via infrared light waves.
The information is sent as a transmission code (infrared serial data) modulated onto an infrared carrier. The
infrared information itself is a set of modulated pulse strings where specific patterns represent specific
commands (such as Volume Up or Freeze). Infrared signals can travel through the air up to 50 feet (16 meters)
and must be line of sight. Hardwired IR signals can travel up to 2,500 feet (800 meters) through 22-gauge wire.
The signal pulses are the same whether sent through the air down a wire.
Once the IR pulse string arrives at the projector, it passes through the IR window on the top case. It then passes
through a light pipe, and then strikes the IR receiver on the keypad ECA. From the IR receiver, the signal passes
to the keypad microcontroller, where it is processed. From the keypad ECA, the processed signal travels to the
system processor on the controller ECA via the I2C bus.

400 Series Service Resource Guide

11

Fans
There are two fans in the 400 Series projectors. One fan, fastened to the front of the power supply, exhausts
warm air generated by the DMD portion of the optical engine through the front bezel. The other fan, which
fastens to the front of the power supply, draws air through the power supply, then blows it on the lamp.

Operating system
Flash EEPROM device
The 400 Series stores its start-up and operating software code in a flash EEPROM device located on the
controller ECA. The flash EEPROM contains the following types of code:
Boot code The boot code contains an index of the EEPROM memory addresses. It allows the 400 Series to
begin operating when powered up.
System code The system code contains instructions required for system initialization and operation. As the
400 Series initializes, the system code reads and verifies the integrity of other data stored in the EEPROM,
such as lamp timer data and user-entered menu settings.
Splash screen code The splash screen code contains the image for the start-up screen (splash screen).
All three types of code can be upgraded by users or by service centers. The upgrade provides new instructions
that enhance the 400 Series operation. Often the new code makes available new enhancement features.
For information and instructions on downloading and installing new flash code for the 400 Series, see
Upgrading the Software on page 72 or click Software Upgrades at the left.

400 Series Service Resource Guide

12

Product Specifications
Display
Specification
Engine type
Resolution

Brightness

DLP - Digital Light Processing using single-chip DMD (Digital Micro-mirror Device)
LP400
LP420
LP425
LP425z

800 x 600 SVGA


Intelligent compression for 1,024 x 768 XGA.
Resizing for 640 x 480 VGA and Mac computer images.

LP435z

1024 x 768 XGA


Resizing for 640 x 480 VGA, 800 x 600 SVGA and Mac computer images. No
compression for images above 1024 x 768.

LP400

700 ANSI lumens, typical

LP420

500 ANSI lumens, typical

LP425

700 ANSI lumens, typical

LP425z

900 ANSI lumens, typical

LP435z

1000 ANSI lumens, typical

Aspect ratio

4:3

Contrast ratio

200:1 (ANSI test pattern)


400:1 (White/Black)

Displayable color
palette

16 million colors

Color temperature

7800 K

RGB color depth

24 bits/pixel

Display modes

Front, rear and ceiling mount projection modes

Response time

25 ms

Color
coordinates
(with new
lamp)

LP400
LP420
LP425

LP425z
LP435z

White

x=.2848

y=.3843

Red

x=.6045

y=.3786

Green x=.2964

y=.6094

Blue

x=.1423

y=.1005

White

x=.290

y=.330

Red

x=.615

y=.375

Green x=.330

y=.540

Blue

y=.070

400 Series Service Resource Guide

x=.145

13

Projection lamp
Specification
Lamp type

270-watt, user replaceable metal halide arc lamp


Note: the lamp used in the LP425z and LP435z (505-0452-xx) differs from the
lamp used in the LP400, LP420 and LP425 (505-0304-xx). Using the 505-0304-xx
in a zoom projector results in a dimmer image. Using at 505-0452-xx in a nonzoom model results in overheating.

Lamp life

Effective lamp life: 1,000 hours.


For maximum brightness, lamp should be replaced at 1,000 hours

Lamp Ignition

6 seconds (typical)

Minimum cool down


period before restart

40 seconds

Projection lenses
Fixed focal length
projection lens

Specification (for the LP400, LP420 and LP425)

Lens type

Fixed focal length

Projection angle

18. Not adjustable.

Projection ratio

.85

Focus range

4.9 16.4 feet (1.5 5 meters)

Image sizes

See 400 Series projection lens throw distances in this section for image size and
distance-to-screen charts for all the 400 Series of projectors

Zoom projection lens

Specification (for the LP425z and LP435z)

Lens type

1.3:1 manual zoom

Keystone correction

Built-in keystone-corrected projection angle of 18. Not adjustable.

Projection ratio

.48 .63

F/stop

f3.0

Focus range

4.6 16.4 feet (1.4 5 meters)

Image sizes

See 400 Series projection lens throw distances in this section for image size
and distance-to-screen charts for all the 400 Series projectors

400 Series Service Resource Guide

14

400 Series projection lens throw distances


The tables below help determine how far away the projectors in the 400 Series must be placed away from a
screen to project certain image sizes.
This section is broken into two portions, one for the projectors with a fixed focal length lens, and one for
projectors with a zoom lens.
For each type of the lens, youll find two types of tables. The first assumes you have a screen size you want to
fill; it shows how far away the projector must be placed. The second type of table assumes you want to know the
resulting image size when you place the projector a certain distance from the screen. Both types of tables are
shown in both English and metric measurements.
The projection distances below are approximate, due to lens manufacturing variances.
TipInFocus recommends that you not mount a projector at its maximum or minimum zoom setting. Also,
when possible, place the projector as close to the screen as feasible. The closer the projector, the brighter
the image.

400 Series Service Resource Guide

15

LP400, LP420 and LP425 with the fixed focal length lens
In the tables below, the screen sizes are listed in the left column. The diagonal measurement is listed first, and
the screen height and width is listed in parentheses.
The second column shows how far away from the screen you need to place the projector to fill the
corresponding screen.
NoteTo calculate the image size from a specific throw distance for fixed focal length lens, do the
following. Multiply the distance between the screen and the projector times .85. This gives you the diagonal
image size. For example, if an LP400 is 6 feet from the screen, the resulting diagonal image size will be 5.1
feet. You can also visit the InFocus Web site and download a calculator (http:/www.infocus.com/service)
that gives you diagonal, horizontal and vertical image sizes.
Throw distances for standard screen sizes

SAE
For these screen sizes
(diagonal measurement
[H x W] in inches*)

The projector must be


placed this far from the
screen
(in feet and inches)**

50 (30x40)

4.9'

60 (36x48)

5.8'

67 (41x54)

6.5'

72 (43x57)

7'

84 (50x67)

8.25'

96 (57x77)

9.4'

100 (60x80)

9.75'

120 (69x92)

11.75'

125 (75x100)

12.25'

135 (81x108)

13.2'

140 (84x112)

13.75'

150 (87x116)

14.7'

* Projection screen dimensions typically are listed in inches, rather than feet and inches.
** The actual focus range of the 400 Series projectors with a fixed focal length lens is from 4.9 to 16.4 feet.

400 Series Service Resource Guide

16

Throw distances for standard screen sizes, continued


Metric
For these screen sizes
(diagonal measurement
[H x W] in centimeters*)

The projector must be


placed this far from the
screen
(in centimeters)**

101 (61 x 81)

119

127 (76 x 101)

149

152 (91 x 122)

179

170 (104 x 137)

200

183 (109 x 145)

215

213 (128 x 170)

250

244 (146 x 196)

287

254 (152 x 203)

299

305 (183 x 244)

359

318 (190 x 254)

374

343 (206 x 274)

404

356 (213 x 284)

419

381 (229 x 305)

448

* Projection screen dimensions are typically listed in centimeters, rather than meters.
** The actual focus range of the 400 Series projectors with a fixed focal length lens is from 1.5 to 5 meters.

400 Series Service Resource Guide

17

LP425z and LP434z with the manual zoom lens


In the tables below, the screen sizes are listed in the left column. The diagonal measurement is listed first, and
the screen height and width is listed in parentheses.
The second column shows how far away from the screen you need to place the projector to fill the
corresponding screen.
NoteEven though both the LP425z and the LP435z use the same projection lens, they project different
image sizes from the same throw distance. This is due to the different resolutions800 x 600 for the LP425z
and 1024 x 768 for the LP435z. The XGA image contains 28 percent more pixels than the SVGA image.
Likewise the LP435z image is 28 percent larger than the LP425z image at the same throw distance.
Throw distances for standard screen sizes

SAE
For these screen sizes
(diagonal measurement
[H x W] in inches*)

The LP425z must be placed


within this range
(in feet)**

The LP435z must be placed


within this range
(in feet)**

50 (30x40)

6.6 8.7

5.1 6.8

60 (36x48)

7.9 10.4

6.2 8.2

67 (41x54)

8.9 11.6

6.9 9.2

72 (43 x 57)

9.5 12.5

7.4 9.8

84 (50x67)

11.1 14.6

8.6 11.5

96 (57x77)

12.7 16.4

9.9 13.1

100 (60x80)

13.2 17.4**

10.3 13.7

120 (69x92)

15.9 20.8**

12.3 16.4

125 (75x100)

16.5 21.7**

12.9 17.1**

135 (81x108)

17.8 23.4**

13.9 18.4**

140 (84x112)

18.5 24.3**

14.4 19.1**

150 (87x116)

19.8 26.0**

15.4 20.5**

* Projection screen dimensions typically are listed in inches, rather than feet and inches.
** The actual focus range of the 400 Series projectors with a zoom lens is from 4.6 to 16.4 feet. The image deteriorates as the projector is
moved beyond the lens maximum focus distance, although individual users may find it acceptable.

400 Series Service Resource Guide

18

Throw distances for standard screen sizes, continued


Metric
For these screen sizes
(diagonal measurement
[H x W] in centimeters*)

The LP425z must be


placed within this
range
(in centimeters)

The LP435z must be


placed within this
range
(in centimeters)

127 (76 x 101)

200 256

157 208

152 (91 x 122)

241 317

188 249

170 (104 x 137)

271 354

210 279

183 (109 x 145)

290 381

226 300

213 (128 x 170)

338 445

263 349

244 (146 x 196)

387 500

301 400

254 (152 x 203)

402 530**

314 416

305 (183 x 244)

484 633**

376 500

318 (190 x 254)

503 66**

393 521**

343 (206 x 274)

542 713**

423 562**

356 (213 x 284)

564 74**

440 584** `

381 (229 x 305)

604 792**

470 625**

* Projection screen dimensions are typically listed in centimeters, rather than meters.
** The actual focus range of the 400 Series projectors with a zoom lens is 1.4 to 5 meters. The image deteriorates as the projector is
moved beyond the lens maximum focus distance, although individual users may find it acceptable.

400 Series Service Resource Guide

19

Calculating image sizes for the LP425z and LP435z

To calculate the range of image sizes from a specific throw distance for the LP425z or LP435z, do the
following.
NoteThe following procedures use SAE measurements. The calculations for metric measurements are the
same.
For the LP425z
1

Multiply the distance between the screen and the projector times the maximum zoom lens setting (.48).

Multiply the distance by the minimum zoom lens setting (.63).


This gives you the range of diagonal image sizes possible from one location.
For example, if the projector is placed 7 feet away from the screen, multiply 7 x .48 to get 3.3 feet (about 3'
4"). Then multiply 7 x .63 to get 4.4 feet (about 4' 5"). This is the range of diagonal image sizes possible
from a distance of 7 feet.

If you want to calculate the horizontal and vertical image sizes, do the following:
For the horizontal image size, multiply the diagonal size by .8.
For the vertical image size, multiply the diagonal size by .6.
Using the above example, if an LP425z is 7 feet from the screen and the zoom lens is set to the maximum
image size, the diagonal image is 4.4 feet. The vertical image size is 2.6 feet (4.4 x .6). The horizontal image
size is 3.5 feet (4.4 x .8).

For the LP435z


The LP435z is a higher resolution projector, and thus produces a 28 percent larger image at the same distance
and zoom setting than the LP425z. To calculate the image dimensions for the LP435z, do the following.
1

First follow the above procedure to arrive at the diagonal, vertical and/or the horizontal image dimensions
for the LP425z.

Add 28 percent to each dimension to arrive at the image size for the LP435z.
In the above examples, we arrived at image dimensions of 4.4 x 3.5 x 2.6 feet for the LP425z. Adding 28
percent to each of these, you get 5.6 x 4.5 x 3.3 feet for the LP435z.
NoteYou can also download a calculator from the InFocus Web site to determine image sizes for specific
throw distances. (http://www.infocus.com/service)

400 Series Service Resource Guide

20

I/O Panel description


Specification
S-video input

Input from S-video source, including VCR, DVD or laser disc player
Connector type: round mini-DIN, 4-pin receptacle

Computer input
(CableWizard connector)

Input includes RGBHV signal from computer 1, computer audio and mouse (if
attached to CableWizard2 or CableWizard3 mouse port). Output includes
monitor and power for CableWizard.
Connector type: 36-pin IEEE-1284

Composite video input


(available when S-video
source not connected)

Input for video from VCR, DVD or laser disc player

Stereo audio input

Separate left and right input from stereo audio source, including VCR, DVD,
laser disc or other

Connector type: yellow RCA receptacle

If only one channel is detected, signal is routed to both channels as mono.


Connector type: white RCA receptacle (left), and red RCA receptacle (right)

I/O Panel Connectors


1

Illustration legend
1

Round Mini-Din 4-pin receptacle for S-video TV input

Yellow RCA receptacle for composite TV input

White (left) RCA receptacle for TV stereo audio input (also used for monaural input)

Red (right) RCA receptacle for TV stereo audio input

Cable Wizard 36-pin IEEE-1284 type (includes RGBHV and computer audio input, and mouse output for
Computer. Connection location for CableWizard Lite, CableWizard3 and CableWizard2.)

3.5mm, 3-pin mini-receptacle for stereo audio input

400 Series Service Resource Guide

21

Compatibility
Specification
Computer compatibility

XGA, SVGA, VGA


PC and Macintosh (CableWizard2 required for Mac mouse operation)

Computer compatibility
method

Plug-and-project auto synchronization, auto tracking, auto


positioning, auto source detect, and auto black/white
level detect.
Auto adjustment within 10 seconds with a new source and 2 seconds when
switching between connected sources.

Workstation
compatibility

The 400 Series is workstation compatible if computer can run at 1024 x 768 XGA.
Must use CableWizard2 and adapters.

Video compatibility

NTSC: M, 4.43
PAL: B, G, I, M, N
SECAM

Video compatibility
method

Fully automatic standard detection.

Video resizing

Line doubling used to resize video images. All video modes completely fill the
screen.

Computer compatibility
range (for optimal
performance)

24.83 to 68.85 kHz horizontal scan rate

Auto adjustment within 10 seconds with a new source and 2 seconds when
switching between connected sources.

57 to 87 Hz vertical refresh rate


(640 x 480 through 1024 x 768)

Computer
synchronization
formats (interlaced and
non-interlaced)

Separate HSync & Vsync

Computer (RGB) Input


Formats

Non-interlaced or 2:1 interlaced signals.

TV Interlaced to noninterlaced conversion

Field line doubling through interpolation.

CableWizard systems

Compatible with CableWizard2, CableWizard3 and CableWizard2 Lite systems.

Digital Composite Sync


Composite Sync on Green (not all SOG modes supported)

Not compatible with CableWizard 1.


Remote controls

Compatible with Executive Plus Remote, LaserPro Remote, GyroPoint Pro II RF


Remote.*

* InFocus offers the GyroPoint Pro II Remote as an optional accessory. For technical support, call the IXMICRO Customer Support line
in the United States at 888-467-8282 or 1-408-369-8282.

400 Series Service Resource Guide

22

Video standards
Specification
PAL

Phase Alternate Line.


The standard color system used throughout western Europe, except in France.
The phase of the color carrier is alternated from line to line. It takes four full
pictures for the color to horizontal phase relationship to return to the reference
point. This alternation helps cancel out phase errors. For this reason the hue
control is not needed on a PAL TV set. PAL, in many forms is used in Australia,
England, Scandinavia, South Africa, and Western Europe. PAL uses 625-line,
50-field composite color transmission system.
PAL M is the standard system in Brazil. It uses an interlaced format with 25
frames per second and 625 lines per screen.

SECAM

Sequential Couleur Avec Memoire (Sequential Color with memory).


A composite color transmission system that potentially eliminates a need for
both a color and hue control on the monitor. One of the color difference signals
is transmitted on one line and the second is transmitted on the second line.
Memory is required to obtain both color difference signals for color decoding.
This system is used in France, Africa, Asia, Russia, Saudi Arabia and other
Eastern European countries. Similar to PAL, but produces color signals in a
different manner625 horizontal scan lines, 50 fields per second (625/50).

NTSC

National Television Standards Committee.


The television analog standard for North America and parts of South America
having 525 lines/60 Hz (60 Hz refresh). Two fields per frame and 30 frames per
second.
NTSC Broadcast 4.2 MHz standard, 366 lines
NTSC S-Video SVHS 5.5 MHz standard, 440 lines
NTSC Component DVD 6.25 MHz standard, 500 lines
DTV/HDTV 1920 x 1080i (pixels) interlaced standard, 960 lines

Environmental
Environmental

Specification

Noise

43 dB, maximum from 3 feet (1 meter)

Temperature
Operating

32 104 F (0 40 C)

Non-operating

-68 158 F (-20 70 C)

Humidity
Operating

5% 95% relative humidity, non-condensing

Non-operating

5% 95% relative humidity, non-condensing

Altitude
Operating

0 10,000 feet (3,048 meters) at 40C

Non-operating

0 40,000 feet (12,192 meters) at 70C

400 Series Service Resource Guide

23

Physical
Physical
Dimensions

Weight

Specification
LP400
LP420
LP425

4 (h) x 9.3 (w) x 11.8 (l) inches

LP425z
LP435z

3.9 (h) x 9 (w) x 12.5 (l) inches

LP400
LP420
LP425

7 lbs. (3.18 kg)

LP425z
LP435z

7.4 lbs. (3.35 kg)

9.75 x 22.5 x 30 cm

9.9 x 22.9 x 31.8 cm

Warranty
Projector

Specification

LP420

One year on parts and labor (90 days on projection lamp)

LP400
LP425
LP425z
LP435z

Two years on parts and labor (90 days on projection lamp)

400 Series Service Resource Guide

24

Audio
Specification
System

1.5-watt audio amplifier with a single built in speaker


Monaural

Frequency response

300 to 5 kHz ( 3 dB)

Connections

3.5mm (1/8") auxiliary/computer audio input


Dual RCA audio inputs from a stereo audio source.

Line out

The 400 Series does not include audio out capability.

Computer audio input


impedance *

10K ohm nominal, AC coupled

Video audio input


Impedance *

5K ohm, DC coupled

* For more audio electrical specifications, see Electrical specifications.

Software
Projector

Specification

Flash ROM

Flash software includes boot code, system software and the splash screen.
Upgrade software, when available, is downloadable from the InFocus Web site.
InFocus uploads different software for the LP400, LP420, LP425, LP425z and
LP435z.

Regulatory and safety


Specification
Safety

UL1950 (USA)
c-UL (Canada)
TUV EN60950 (EC)
IEC 950 (EC)
NOM

Electromagnetic (EMI)
Electromagnetic
Compatibility (EMC)

FCC part15, subpart J, Class A (USA) with IFS margin (5db) minimum.
EMC Directive CISPR Class A (EC) with IFS margin (5db) minimum.
C-Tick mark on shipping label for Australia.

EFT

IEC 801-4 Level 3

Surge

IEC 801-5 Level 3

ESD

IEC 801-X Level 4

400 Series Service Resource Guide

25

Electrical
Power supply

Specification

Power supply type

100-240 VAC at 50-60 Hz operation

Power consumption

400 watts maximum

Power supply fuse rating

250 V, 6.3 A not user replaceable

AC line

IEC, 3-pin jack

Line Voltage Switch

Auto selection for 110/120 VAC or 220/240 VAC

Power Switch

Rocker switch above power connector. Marked with I (on) and O


(off).

Normal voltage range

90-132 VAC, 180-275 VAC


nominal 110/220 VAC

Line frequency

47-63 Hz, nominal 50/60 Hz

Inrush current

50 amperes maximum

Power line dropout, Vcc to digital


electronics

Min. 2 cycles
IEC 1000-4-11, measured at low line.
Lamp flicker is acceptable during dropout.

Output voltages and currents

Output Voltage

Typical Max. Load

+5 V

1.5 A

2.5 A

+17 V

.1 A

1.5 A

+12 V

.1 A

1.0 A

-12 V

.1 A

.5 A

Maximum continuous output

40 watts

High voltage lamp ignition output

16-20 kV

High voltage pulse duration

200 Ns

400 Series Service Resource Guide

Typical Min. Load

26

Electrical, continued
I/O panel

Specification

RGB Input

Analog RGB: 0.5 V - 1.0 Vp-p, 75


Sync on G: 0.3 Vp-p, 75
Digital Sync: TTL input levels

Composite TV Input

1.0 Vp-p, 75

S-Video TV Input

Luminance: 1.0 Vp-p, 75


Chrominance: 0.286 Vp-p, 75

Video audio input


Impedance

5 k, DC coupled

Maximum input voltage

(LIN + RIN) PEAK < 4.5 V for THD 0.3%


(LIN or RIN) < 2.0 V for THD 0.3%

Sensitivity

100 mV at 1 kHz for 88 dB SPL at 1 meter

Computer audio input


Impedance

10 k nominal, AC coupled

Maximum input voltage

(LIN + RIN) PEAK < 4.5 V for THD 0.3%


(LIN or RIN) < 2.0 V for THD 0.3%

Sensitivity

400 Series Service Resource Guide

100 mV at 1 kHz for 88 dB SPL at 1 meter

27

400 Series control features


Control types
Specification
User interface

Dropdown menu structure allows user to change image and audio


controls.
For information about the menus, see User Interface in this section.

Keypad

7-key onboard, backlit keypad.


For information about the keypad, see 400 Series keypad and
Executive Plus remote control in this section.

Remote control

LP425z
LP435z

LP400
LP420
LP425
Elevator
Focus and zoom
rings

6-button IR Executive Plus remote control.


For information about the remote control, see 400 Series keypad
and Executive Plus remote control in this section.
No remote shipped with these projectors. The Executive Plus is an
optional accessory.
Single button releases elevator foot. Allows 0 to 10 degrees

LP400
LP420
LP425

One focus ring on the projection lens.

LP425z
LP435z

Two concentric rings on the projection lens. The outside ring


controls the focus. The inside ring controls the zoom, which adjusts
the image size without affecting the focus.

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28

400 Series keypad and Executive Plus remote control


The LP400 Series keypad and the Executive Plus remote that ships with the LP425z and LP435z share several
of the same functions. You can change projector settings and control presentations with both the keypad and
remote. However, there are several differences.
On the keypad, the volume can be adjusted directly by using the Volume + and Volume keys. On the remote,
though, you need to press the Menu button, then adjust the sound level on the Audio menu.
The keypad contains a Source button, which toggles the projector between an attached computer and a video
source. The remote has separate Video and Computer buttons.
Finally, the remote contains a disc mouse, which is used to navigate the on-screen menus and to move the
pointer in a projected computer image. The keypad uses the four function buttons that surround arrow LEDs to
navigate through menus and move the pointer.

Disc mouse

The left mouse button is located


on the bottom of the remote.

Right mouse button

sta
ndb
y
com
put
er

me
nu
vid
eo

IR window

menu

The Executive Plus remote ships with the


LP425z and LP435z. It also is available as an
option for other 400 Series projectors.

The four function buttons


in the center act as navigation
buttons when the menus are open.

source

volume -

volume +

standby

Mouse buttons
Power indicator LED

Onboard keypad

400 Series Service Resource Guide

29

Keypad and remote functions


Button

Function
Volume up

Raises the volume of the internal speaker and attached external speakers.

(keypad only)

On the keypad, the Volume + button moves the pointer to the right when
navigating the on-screen menus.

Computer

When more than one source (computer and video) is connected to the
projector, pressing the Computer button activates the computer source.

(remote only)
Source

Switches between an attached video source and an attached computer.

(keypad only)

Also moves the pointer upward when navigating through the on-screen
menus.

Menu

Opens and closes the on-screen menus.


For more information about the on-screen menus, see 400 Series Interface.

Standby

Turns the display and audio off and displays a blank screen for 15 minutes.
After 15 minutes, the lamp extinguishes if the Standby button isnt pressed
again. If Standby is pressed within 15 minutes, the projector returns to
normal operations immediately. Click Standby Time on the Control menu to
change the amount of time the projector remains in Standby.
On the keypad, the Standby button also moves the cursor downward when
navigating the on-screen menus.

Video
(remote only)

When more than one source (computer and video) is connected to the
projector, pressing the Video button activates the video source.

Volume down

Lowers the volume of the internal speaker and attached external speakers.

(keypad only)

On the keypad, the Volume button moves the pointer to the left when
navigating the on-screen menus.

Executive remote control specifications


Remote

Specification

Remote Range

25 feet maximum

Acceptance Angle

360 horizontal, +15 vertical (90 vertical at <10 feet)

Batteries

Two user-replaceable AAA batteries

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30

400 Series user interface


The LP400, LP425z and LP435z feature a new user interface to control most functions of the projector. The new
menu style resembles the familiar Windows-style of drop-down menus.
Note The LP420 and LP425 use graphical tab style user interfaces.. The tab layout matches the
dropdown menu structure with one exception. The LP400, LP425z and LP435z contain an additional Status
menu. Most For information about changing settings on these projectors, see the users guides for the
products or refer to the LP420/LP425 Service Guide. User guides are available at the InFocus Web site.
(http://www.infocus.com/service/tech_library/user_guides)
To access the menus, press the Menu button on the keypad or the remote. Then use the disk mouse on the
remote or the arrow keys on the keypad to navigate to a menu choice. When a menu choice is selected, the text
turns red. To change a menu choice, click the right or left mouse button on the keypad or the remote. The mouse
buttons move sliders in some menus (brightness and volume), select one of two choices in others (blue or black
blanks screen, for example), or display one of several choices (Video Standard). Once the adjustment is made,
use the disk mouse or arrow keys to navigate to another menu item.
After the required changes are made, press the Menu button again to accept the changes and close the menus.
There are five on-screen menus, the Display menu, the Audio menu, the Image menu, the Controls menu and the
Language menu. The last item on the main menu bar is the Status menu. The Status screen tells you about the
projector and the sources that are connected to it.

Display menu
>

Display > Audio Image


Brightness
Tint
Contrast
Color
Blank screen blue
Reset all

Controls

Language

Status

Menu item

Description

Brightness

Lightens or darkens the on-screen image.

Tint

Adjusts the red-green color balance in NTSC images only.

Contrast

Changes the degree of difference between light and dark areas.

Color

Changes the amount of color saturation in composite or S-video images.

Blank Screen

Changes the color of the blank screen to blue or black.

Reset All

Resets all options (except Video Standard) to preset factory settings.

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31

Audio menu
The Audio menu provides access to controls that adjust the volume and quality of audio from any source.

Display

>

Audio > Image


Volume
Treble
Bass

Controls

Language

Status

Menu item

Description

Volume

Adjusts the volume up or down.

Treble

Adjusts the level of the high frequencies.

Bass

Adjusts the level of low frequencies.

400 Series Service Resource Guide

32

Image menu
The Image menu is available for computer (RGB) sources only

Display

Audio

>

Image > Controls Language


Auto image
on
Auto resize
on
Manual sync
Manual tracking
Horizontal position
Vertical position

Status

Menu item

Description

Auto Image

Auto Image automatically adjusts tracking, signal synchronization and vertical


and horizontal position for most computers. If the automatic tracking,
synchronization or position is not acceptable for a given computer, turning off
Auto Resize allows manual adjustment.

Auto Resize

Auto Resize automatically resizes the image by scaling it up or down. It only


affects computer images that are not SVGA (LP420, LP425, LP400, LP425z) or
XGA (LP435x).
When Auto Resize is on, the projector makes the best fit of the image to the
screen by either dropping or adding lines to the image. If this produces an
undesirable result, turning off Auto Resize will either crop the image or make it
smaller than the screen. However, the image will be sharp.

Manual Sync

When Auto Image is off, allows manual synchronization adjustment. This control
used when Auto Image is selected but the projected computer image still looks
fuzzy or streaked.

Manual Tracking

When Auto Image is off, allows manual tracking adjustment. This control is used
when the Auto Image feature cant properly track a source, resulting in evenly
spaced, fuzzy, vertical lines, or a projected image that is too wide or too narrow
for the screen.

Horizontal Position

When Auto Image is off, allows manual horizontal positioning.

Vertical Position

When Auto Image is off, allows manual vertical positioning.

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33

Control menu

Display

Audio

Image

>

Controls > Language Status


Video standard
Standby time
1 minute
Ceiling projection
off
Rear projection
off
Default source
computer 2
Auto source select
off
Plug and Play
on
Display messages
on
Display startup screen
on

Menu item

Description

Video Standard

When in the Auto mode, the projector attempts to detect the video standard (NTSC,
NTSC 4.43, PAL or SECAM) automatically based on the input signal it receives.
(The input signals for SECAM, PAL-M and PAL-N cant be automatically detected,
and thus must be selected manually.) For more information about video standards,
see Video Standards in this section.

Standby Time

Allows the user to specify how long before the projector turns itself off after the
Standby button is pressed on the remote or keypad. In standby mode, the lamp
stays on and the blank screen is displayed. Standby mode allows a quick restart
because the lamp doesnt need to restrike. Select among 1, 5, 10, and 15 minutes
and 1 and 2 hours by clicking either mouse button and cycling through the options.

Ceiling

When selected, flips the image so the image appears correctly when the projector
is mounted upside down on the ceiling. (does not apply to LP420)

Rear Projection

When selected, reverses the image so the image appears correctly when shown
from behind a translucent screen.

Default Source

Selects which source (computer or video) the projector checks first during the
power-up sequence. Options include Computer 1 and Video.

Auto Source Select

When selected, the projector automatically stays locked on to the active source,
and the Source button on the keypad is disabled. When off, the user can switch
between sources.

Display Messages

When Display Messages is set to On, status messages such as No signal detected
or Standby Active appear in the lower-right corner of the screen. When Display
Messages is set to Off, the status messages dont appear on-screen.

Display Startup
Screen

When Display Startup Screen is set to On, the InFocus start-up screen appears
when the projector starts up and remains on the screen until an active source is
detected. When Display Startup Screen is set to Off, the projector displays a plain
black or blue screen. For information about blue and black blank screens, see
Display Menu in this section.

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34

Language menu

Display

Audio

Image

Controls

>

Language > Status


English
Francais
Deutsch
~
Espanol

Menu item

Description

English

Displays the on-screen menus in English

Francais

Displays the on-screen menus in French.

Deutsch

Displays the on-screen menus in German.

Espaol

Displays the on-screen menus and Help screens in Spanish.

400 Series Service Resource Guide

35

Status menu
The Status menu displays the Status Screen, which shows the current set up and conditions for the LP400, the
LP425z and LP435z.

Display

Audio

Image

Controls

Language

Status
>

Lamp hours used


Computer resolution
Horizontal refresh rate
Vertical refresh rate
Mute status
Software version
Cable Wizard version
Source

Menu item

Show status
0059
800 x 600
50.71 KHz
75.04 Hz
off
1.8
3.0
computer

Description

Lamp hours used

Indicates how many hours the current lamp has been in use. The counter starts at
zero hours and counts each hour the lamp is in use. The lamp counter must be
reset manually when a new lamp is installed. For information about resetting the
lamp counter, see Removing and replacing the lamp module .

Computer
resolution

Shows the currently selected computers resolution setting.

Horizontal
refresh rate

Shows the currently selected computers vertical refresh rate.

Vertical refresh
rate

Shows the currently selected computers horizontal refresh rate.

Mute status

Indicates if the audio is muted.

Software version

Indicates the projectors software version.

CableWizard
version

Indicates the software version of CableWizard connected to the I/O port.

Source

Indicates the active source, Computer 1, Computer 2 or Video.

400 Series Service Resource Guide

36

Controlling the 400 Series through command line interface (CLI)


Command line interface commands allow remote operation of the 400 Series via a control system or a single
computer. This is especially important when the projector is permanently mounted and run from a different
location. CLI allows an operator (or a control system) to query the projector to find out where a given setting
(such as audio volume) is adjusted. The operator can then issue a command telling the projector to adjust the
setting to a different level.
Connecting and configuring the computer

The RS-232/serial connection for the 400 Series is located on the PC side of the CableWizard2 connection hub.
Use the serial cable (IFS part # 210-0107-xx) to connect the CableWizard2 to the serial port of the computer
source.
NoteTo control the 400 Series via RS-232 commands, you need to use CableWizard2 (SP-CW2).
CableWizard3 (SP-CW3) and CableWizard Lite (210-0095-xx) do not support RS-232.
To control the 400 Series from an RS-232 control system, set the control system serial port settings to match the
following communication configuration:
RS-232 Port Settings
Setting

Value

Bits per second

19,200

Data bits

Parity

None

Stop bits

Flow control

None

Emulation

VT100

400 Series Service Resource Guide

37

Formatting commands for the 400 Series

All CLI commands consist of three alpha characters representing the function (BRT for brightness, for
example), followed by a request. The commands are both enclosed in parentheses.
The read request
A read request tells the projector to look at a control function (such as brightness or volume) and respond with
the current setting.
Here are some examples of read request commands:
Function

Command

Response

Brightness

(BRT?)

(0-22, 10)

Volume

(VOL?)

(0-80, 35)

Lamp Hours

(LMP?)

(0-9999, 421)

If you ask the projector what the current volume setting is (VOL?), the projector responds by telling you what
the range of possible settings are, then adds the current setting (0-80, 35). In this example, you know the volume
could be set at increments of 0 through 80, and that the current volume setting is 35.
The write request
You use the write request to tell the projector to change a setting. Some CLI commands have ranges, while
others are absolute (Freeze or Mute, for example, are on or off). If the projector receives a write request for a
number greater than the maximum range, the setting automatically changes to the maximum possible
adjustment.
When the projector receives a command, it returns an echo of the command as a confirmation. If the projector
receives a command it doesnt understand, it returns a question mark (?).
With absolute settings, 0 (zero) is off, and any other number (1 through 9999) is on. The one exception is the
Power command, where 0 is off and 1 is on.
TipTo make sure the projector has time to process a command, wait three seconds before entering the
next command.
Below are some examples of write requests.
Function

Command

Response

Brightness

(BRT10)

Sets the brightness to 10.

Freeze

(FRZ1) or (FRZ8888)

Freezes the display.

Power on

(PWR0)

Turns lamp off.

Power off

(PWR1)

Turns lamp on.

400 Series Service Resource Guide

38

CLI commands for the LP420


The commands and values apply to the LP420 with version 1.8 software or higher. The version number of the

software is the first number listed in the upper right corner of the on-screen menu. Command values for LP420s
with earlier software versions may vary. If an LP420 does not have version 1.8 software or higher, go to
Software/Downloads (http://www.infocus.com/service/software) to download and upgrade the projector
software.
The tables below show all the CLI commands available for the 400 Series models. The first column lists the
function or setting for the command. The middle column lists the three-character command for the function or
setting. The third column lists the range (where a setting can be adjusted) or the on (1) and off (0) settings.
When a command is read-only (for example, the lamp clock), its noted in the first column.
NoteThe LP420 cannot be mounted on the ceiling because its software doesnt allow the image to be
flipped.
Function

Command

Range
Data source
(computer)

Video source
Min-Max, initial value

Min-Max, initial value

Brightness

(BRT)

0-63,32

0-255,128 or 112

Tint

(TNT)

0-63,32

0-63,32

Contrast

(CON)

0-63,32

0-127,71 or 64

Saturation

(CLR)

N/A

0-63,41

Video Format

(VSU)

N/A

0-6,0

Volume

(VOL)

0-80,40

0-80,40

Balance

(BAL)

0-31,16

0-31,16

Treble

(TRB)

0-14,7

0-14,7

Bass

(BAS)

0-14,7

0-14,7

Fade

(FAD)

0-31,16

0-31,16

Mute

("MTE")

0-1,0

0-1,0

Manual Tracking

("MTS")

0-63,32*

N/A

Manual Sync

("MSS")

0-19,10*

N/A

Horizontal Position

("HPS")

0-63,32*

N/A

Vertical Position

("VPS")

0-63,32*

N/A

400 Series Service Resource Guide

39

CLI commands for the LP420, continued


Function

Command

Range
Data source
(computer)

Video source
Min-Max, initial value

Min-Max, initial value

Auto Source

("ASC")

0-1,0

0-1,0

Default Source

("DSC")

0-1,0

0-1,0

Blank Screen

("BSC")

0-1,0

0-1,0

Menu Position

("MPS")

0-4,0

0-4,0

Standby Time

("SBT")

N/A

0-3,3

Display Messages

("DMG")

N/A

N/A

Display Startup Screen

("DSU")

N/A

N/A

Auto Image

("AIM")

0-1,1

N/A

Resize

("ARZ")

0-1,1

0-1,1

Freeze

("FRZ")

0-1,0

0-1,0

Language

("LAN")

0-3,0

0-3,0

Reset

("RST")

0-1,0

0-1,0

Standby Mode

("STB")

0-1,0

0-1,0

Source

("SRC")

0-1,0

0-1,0

0 = computer
1 = video

0 = computer
1 = video

0-9999,0

0-9999,0

Bulb Clock (read only)

("LMP")

*Software dynamically changes range based on the signal received.

400 Series Service Resource Guide

40

CLI commands for the LP425

The commands and values in the table below apply to the LP425 with version 1.93 software. The version
number of the software is the first number listed in the upper right corner of the on-screen menu. Command
values for LP425s with earlier software versions may vary. If an LP425 does not have version 1.93 software or
higher, go to the Software/Downloads (http://www.infocus.com/service/software) page to download and
upgrade the projector software.
NoteCableWizard3 (SP-CW3), which ships with the LP425, does not support RS-232. You must use
CableWizard2 (SP-CW2).
For absolute command value ranges of 0 - 1, 0 = "Off" and 1-9999 = "On" unless otherwise noted.
Function

Command

Range
Data source
(computer)

Video source
Min-Max, initial value

Min-Max, initial value

Power (write only)

("PWR")

N/A

N/A

Brightness

("BRT")

0-63,32

0-255,128 or 112

Tint

("TNT")

0-63,32

0-63,32

Contrast

("CON")

0-63,32

0-127,71 or 64

Saturation

("CLR")

N/A

0-63,41

Video Format

("VSU")

N/A

0-6,0

Volume

("VOL")

0-80,40

0-80,40

Balance

("BAL")

0-31,16

0-31,16

Treble

("TRB")

0-14,7

0-14,7

Bass

("BAS")

0-14,7

0-14,7

Fade

("FAD")

0-31,16

0-31,16

Ambiance

("AMB")

0-37,19

0-37,19

Mute

("MTE")

0-1,0

0-1,0

Manual Tracking

("MTS")

0-63,32*

N/A

Manual Sync

("MSS")

0-19,10*

N/A

Horizontal Position

("HPS")

0-63,32*

N/A

Vertical Position

("VPS")

0-63,32*

N/A

Auto Image

("AIM")

0-1,1

N/A

Resize

("ARZ")

0-1,1

0-1,1

Freeze

("FRZ")

0-1,0

0-1,0

Language

("LAN")

0-3,0

0-3,0

Ceiling

("CEL")

0-1,0

0-1,0

Rear Project

("REA")

0-1,0

0-1,0

400 Series Service Resource Guide

41

CLI commands for the LP425


Function

Command

Range
Data source
(computer)

Video source
Min-Max, initial value

Min-Max, initial value

Reset

("RST")

0-1,0

0-1,0

Auto Source

("ASC")

0-1,0

0-1,0

Default Source

("DSC")

0-1,0

0-1,0

Blank Screen

("BSC")

0-1,0

0-1,0

Menu Position

("MPS")

0-4,0

0-4,0

Standby Time

("SBT")

0-3,3

0-3,3

Display Messages

("DMG")

N/A

N/A

Display Startup Screen

("DSU")

N/A

N/A

Standby Mode

("STB")

0-1,0

0-1,0

Source

("SRC")

0-1,0

0-1,0

0 = computer
1 = video

0 = computer
1 = video

0-9999,0

0-9999,0

Bulb Clock (read only)

("LMP")

*Software dynamically changes range based on the signal received.

CLI commands for the LP425

400 Series Service Resource Guide

42

CLI commands for the LP400, LP425z and LP435z


NoteCableWizard3 (SP-CW3), which ships with the LP400/425z/435z, does not support RS-232. You must use
CableWizard2 (SP-CW2).

For absolute command value ranges of 0 - 1, 0 = "Off" and 1-9999 = "On" unless otherwise noted.
Function

Command

Range
(Min-Max, initial value)

AutoImage

(AIM)

0 - 1, 1

AutoSource

(ASC)

0 - 1, 0

Balance

(BAL)

0 - 31, 16

Bass

(BAS)

0 - 14, 7

Blank Screen

(BSC)

0 - 1, 0
0 = blue
1 = black

Brightness Computer

(BRT)

0 - 63, 32

Brightness Video

(BRT)

0 - 255, 112

Bulb Clock (read only)

(LMP)

0 - 9999, 0

(CWC)

0 - 0x7FFF, 3

(CWM)

0 - 1, 0

Ceiling Mount

(CEL)

0 - 1, 0

Contrast -- Computer

(CON)

0 - 63, 32

Contrast -- Video

(CON)

0 - 127, 64

Default Source

(DSC)

0 - 1, 0

(Total number of hours bulb has been lit)

CW Connect (read only)


(Is CW connected?)

CW Mouse (read only)


(Is CW mouse connected?)

0 = Computer
1 = Video

Display Messages (on-screen text)

(DMG)

0 - 1, 1

Display Startup Screen

(DSU)

0 - 1, 1

Fade

(FAD)

0 - 31, 16

Horizontal Position

(HPS)

0 - 63, 32 *

Horizontal Refresh - Computer


Source

(HRF)

0 - 65535, 0

400 Series Service Resource Guide

43

CLI commands for the LP400, LP425z and LP435z


Function

Command

Range
(Min-Max, initial value)

Language

(LAN)

0 - 4, 0

LastBulb1 (read only)

(LB1)

0 - 0xFFFFFFFF, 0

(LB2)

0 - 0xFFFFFFFF, 0

(LB3)

0 - 0xFFFFFFFF, 0

Letterbox

(LTB)

0 - 1, 0

Line Count - Computer

(LCT)

0 - 65535, 0

Manual Sync

(MSS)

0 - 19, 10 *

Manual Tracking

(MTS)

0 - 63, 32 *

Mute

(MTE)

0 - 1, 0

On Line (read only)

(ONL)

0 - 0xFFFFFFFF, 0

(O00)

0 - 0xFFFFFFFF, 0

(O30)

0 - 0xFFFFFFFF, 0

(O60)

0 - 0xFFFFFFFF, 0

(O90)

0 - 0xFFFFFFFF, 0

(OLC)

0 - 0xFFFFFFFF, 0

Pixel Count - Computer

(PCT)

0 - 65535, 0

Plug And Play

(PAP)

0 - 1, 1

Rear Projection

(REA)

0 - 1, 0

Reset

(RST)

0 - 1, 0

Resize

(ARZ)

0 - 1, 1

(Number of seconds last bulb was used until


replacement.)

LastBulb2 (read only)


(Number of seconds last 2 bulbs were used
until replacement.)

LastBulb3 (read only)


(Number of seconds last 3 bulbs were used
until replacement.)

(Number of minutes unit has been on this


session.)

On Line0 (read only)


(Number of times unit has been turned on)

On Line30 (read only)


(Number of times unit has been turned on for
at least 30 minutes)

On Line60 (read only)


(Number of times unit has been turned on for
at least 60 minutes)

On Line90 (read only)


(Number of times unit has been turned on for
at least 90 minutes)

On Line Clock (read only)


(Total number of hours projector has been
used.)

400 Series Service Resource Guide

44

CLI commands for the LP400, LP425z and LP435z


Function

Command

Range
(Min-Max, initial value)

Source

(SRC)

0 - 1, 0
0 = Computer
1 = Video

Standby Mode

(STB)

0 - 1, 1

Standby Time

(SBT)

0 - 5, 3

Tint Computer

(TNT)

0 - 63, 32

Tint Video

(TNT)

0 - 63, 32

Treble

(TRB)

0 - 14, 7

Vertical Position

(VPS)

0 - 63, 32 *

Vertical Refresh Computer

(VRF)

0 - 65535, 0

Video Decoder (read only)

(VDC)

0 - 2, 0

Video Format Video

(VSU)

0 - 6, 0

Video Source Computer (read


only)

(DET)

0x0000 - 0x007F, 0x0000

Video Source Video (read only)

(DET)

0x0000 - 0x007F, 0x0000

Volume

(VOL)

0 - 80, 40

* Software dynamically changes range based on the input signal.

400 Series Service Resource Guide

45

Servicing and Maintaining the 400 Series

N THIS SECTION YOULL FIND OUT HOW TO TROUBLESHOOT PROBLEMS IN THE 400 SERIES, and then perform
repairs by removing and replacing field replaceable units (FRUs). We also show you how to maintain the
400 Series by upgrading the software, cleaning the projector, and performing the necessary functional tests
before returning the projector to the customer.

Heres how we organized this section:


Safety Guidelines includes information you should read before you diagnose problems and repair an
InFocus projector. These guidelines help protect you from injury and the projector from damage.
Troubleshooting the 400 Series contains common problems and suggested solutions for the 400 Series.
Use this section to solve modular problems.
Cleaning the 400 Series includes guidelines to use when cleaning the projection lens.
Removing and Replacing Field Replaceable Units shows you how to remove and replace each FRU in the
400 Series. Each procedure includes illustrations that show how the FRU is removed and, where applicable,
how to install it.
Upgrading the Software in the 400 Series contains instructions on how to download the software and flash
upgrade the projector.
Performing Functional Tests on the 400 Series lists the resources and tests you need to perform on the
projector before you return it to the customer.
400 Series Parts Lists includes FRUs, standard accessories, optional accessories and a list of fasteners.

400 Series Service Resource Guide

46

Safety Guidelines
Read these safety guidelines before working on the product.
CautionIts important that you follow the instructions below before performing service work on the
projector. Failure to comply with these instructions could result in electrical shock, equipment damage, fire
or personal injury.

Basic rules
Only qualified service technicians can remove or replace InFocus projector parts.
Unplug the power cord before servicing the product to avoid possible damage to internal parts.
When working on the projector, use appropriate anti-static precautions such as anti-static mats, wrist straps
and grounded work surfaces. Failure to do this can destroy static-sensitive components and make the
product inoperable.

Power
Power source
Operate the projector from a three-wire grounding type power source. The power source must not exceed 250
volts RMS between the supply conductors or between either supply conductor and ground.
Line and low voltage power cords
Use only the line voltage power cord that comes with the projector. Other power cords may be similar in
appearance, but they havent been safety tested for use with product.
Do not use the power cord if it is damaged or frayed.
Line voltage
The AC line voltage to the projector must not exceed 250 volts RMS, nor be less than 90 volts RMS. Ensure that
the AC line voltage is stable and not subject to frequent interruption.
Grounding
The projector is grounded through the grounding conductor in the power cord. To avoid electric shock, always
plug the cord into a properly wired receptacle.

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47

Special handling
Ventilation and overheating
Cooling fans inside the projector provide air movement through the case and prevent excessive internal heat
build up. Ensure a clear path for air movement at the front and rear of the unit. Dont restrict airflow by blocking
the cooling fans.
Avoid placing the projector on top of a computer or other heat-producing equipment.
Liquid spills
Do not set drinks or other liquids on top of the projector. If liquids spill inside, they can cause irreparable
damage.
Rough handling
Avoid subjecting the product to excessive shock or vibration, especially when its operating. Harsh treatment or
severe jarring of the unit can cause failure of internal components.
Optical engine and projection lens
The optical engine and the projection lens require special handling and precautions. When you work on the
optical engine, be sure that the work environment is clean and free of excessive dirt or dust. Handle the optical
engine with care. Avoid subjecting it to shock.
The lamp module becomes extremely hot during operation. Be sure to allow time for the lamp to cool before
working on the projector. Although the lamp is considered to be a low pressure lamp when not operating,
pressures increase when the projector operates at higher elevations. Take care when handling the lamp module
when its warm. Eye and hand protection should be worn to protect against accidental rupture.
WarningThe projection lamp is extremely bright. Do not look directly into the light source or light path.
The light intensity may damage your eyes. Never touch the quartz lamp envelope with your skin. Doing so
could leave oil on the lamp and cause it to rupture when it becomes hot.
The projection lamp produces ultraviolet (UV) radiation. UV light affects the eyes and skin as sunlight does.
Avoid direct contact with the light produced by the projector. Protect your eyes by wearing safety glasses
designed to provide UV protection. Protect your skin against prolonged exposure by wearing tightly woven
clothing and gloves.

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48

Troubleshooting the 400 Series


This section includes information that will help you diagnose problems and repair the 400 Series. Included are
sections on diagnostic strategies, common user questions, extensive problems & solutions tables, and pin out
voltages for the controller/power supply connector.

Diagnostic strategies
Look for simple solutions first. For instance, if the unit is DOA, check the interlock switch and the lamp
connection first. Make sure the power cable is good. Check everything outside the box before removing the top
case.
Once you remove the top case, you have easy access to the controller ECA where you can check for high
temperatures on the chips or for disconnected fan and audio cables. Note any oddespecially burningsmells.
Before removing the controller ECA, check the power supply voltages at the controller/power supply connector.
Only after youve checked for obvious and simple solutions should you begin substituting new field replaceable
units (FRUs).
Module substitution
If possible, InFocus suggests that you use module substitution (A-B swapping) when diagnosing a problem in a
projector. To verify the status of a FRU (or check in the Solution column below), remove it from the projector,
then install it in a projector that you know works properly. If the projector no longer works, youve identified a
bad part, and can replace it in the malfunctioning projector. If the projector starts up and runs normally, youve
confirmed that the FRU is good and have eliminated it from the list of suspect parts. Do this one FRU at a time
until you identify the bad part, making sure to reinstall each good FRU back in the defective projector.

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49

Dealing with intermittent problems


Intermittent symptoms are most often caused by loose connections or an ECA that was either improperly
installed or that has been stressed so that portions of the circuitry have an inconsistent connection. Thus, under
some conditions, the projector may work fine, while in others it wont work at all.
When youre faced with a projector that doesnt exhibit the symptom consistently, here are the steps we suggest
you follow.
First make sure you find out all you can from the user. Was the projector dropped? Operated in a dirty
environment? How long has the problem been occurring? Does the symptom occur more frequently now
than when it began appearing? At what point in the start-up sequence does the projector begin
malfunctioning?
Often, just asking for more information will provide the solution to the problem. You can eliminate
components and increase the chance of guessing correctly. Talking to the user is especially important if you
cant replicate the problem in the shop.
Make some preliminary checks before swapping pieces. Shake and rattle the projector. Are there any parts
floating around the inside? Is the lamp door firmly secured to the bottom case so that it engages the power
supply interlock switch? Once you open the projector, check to make sure all fasteners are present,
especially those that secure the power supply, controller ECA and optical engine in place.
When a projector exhibits intermittent symptoms we suggest that you use a combination of the A-B
swapping technique along with checking voltages at test points on the controller ECA. You can use the
solutions in Problems and Solutions section to narrow down the likely causes of the problem, then use the
available test specifications to confirm whether a board is operating properly.
Once you diagnose and repair the projector, allow for some extra time to burn in the projector in to make
sure that youve solved the problem. The burn-in procedure should include cycles of powering up and
powering down.

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50

400 Series user questions and answers


The questions and answers below represent some typical questions to technical support from users.
QWhy can't I access the controls to adjust Manual Sync, Manual Tracking, Horizontal Position, or
Vertical Position?
AFirst, check to make sure that Auto Image is turned off. When Auto Image is on, the projector automatically
adjusts the sync, tracking and position.
However, there are several conditions under which you wont be able to access individual controls even
when Auto Image is off.
When Auto Image is disabled, the 400 Series saves sync, tracking and position parameters that were stored
in the EEPROM at the moment Auto Image was turned off. If a very weak signal or no signal is available
when the Auto Image is turned off, no parameters are stored. When this happens, the projector temporarily
launches Auto Image when its powered up the next time. If there is no RGB input, the sync, tracking and
position controls are dimmed even though Auto Image is off. Once an RGB source is attached to the
projector, Auto Image will again run briefly, then the individual image controls will be available.
Note that many of these controls require several frames of video to lock on to a signal. When switching from
manual to automatic, it may take as long as 10 seconds before the parameters fall under automatic control.
During this time, the screen is blank except for the Perfecting the imageplease wait message, which is
displayed in the lower right corner of the screen.

QThe projected image appears cropped on the lower right corner or it is too small, but centered on the
screen.
AThe Auto Resize control (located on the Controls menu) is off. The Auto Resize feature forces an image to
fill the screen regardless of the sources resolution setting. The factory setting for the Auto Resize control is
On.
When Automatic Resize is on, the system reads the input source and calculates the difference between the
native resolution of the projector and the resolution of the incoming source. If the native resolution of the
projector is larger than the source resolution, the system will enlarge the image through the Spartan chip.
When an image is too small to fill the screen, Spartan doubles some of the horizontal lines so the total
image fills the screen. If the native resolution of the projector is smaller than the source resolution, the
system will shrink the image through the Peng chip. When an image is reduced, the Peng chip drops out
enough horizontal lines so the complete image fills the screen.
There are times that it isnt desirable to enlarge or reduce an image to fit the screen. Sometimes the
horizontal lines that are dropped out makes a choppy picture. Likewise, sometimes the added horizontal
lines make a muddy looking picture. At these times, its best to live with the cropped or small image.
Consider finding another computer with 1024 x 760 resolution for the LP435z or one with 800 x 600 for the
other 400 Series models.
When Automatic Resize is off and the native resolution of the projector is different from the resolution of the
incoming source, the projected image will be either cropped (lower right corner) or appear too small (but
centered) on the screen.

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Q I started up my computer (or VCR), but there's no picture on the screen. When I turned the projector
on, the start-up screen appeared.
AThe Auto Source Select feature is not on, and you need to select the source manually. On the keypad press
the Video button or the Computer button.
If you want to turn Auto Source Selection on, press the Menu button on the keypad, then use the mouse
control to open the Controls menu. Then use the mouse control to select Auto Source. Click a mouse button
to turn it on.
The next time you turn on the projector, it automatically looks for a source, then locks on the first one it
finds.
You can also specify which source the projector automatically looks for when it starts up. This is especially
useful when you have multiple sources connected at the same time. Press the Menu button on the keypad.
On the Controls menu, select Default Source. Then use a mouse button to select Computer 1, Computer 2
or Video. The next time you turn on the projector, it will automatically try to display an image from the source
you selected.

QWhen I start the VCR, the projector shows only a muddy image or a blank screen. I tried pressing the
Video button on the keypad but it didnt help.
A The Video Standard autodetect feature has been turned off, and the projector is trying to decode the video
with the incorrect video standard. To change this, press the Menu button on the keypad. Then use the
mouse control to open the Controls menu. Select Video Standard, then use a mouse button to scroll through
the selections until Auto appears. The next time you start the VCR (or DVD), the 400 Series will check the
signal, then use the proper parameters to decode the video.
If you wish, you can select a particular video standard that the 400 Series uses every time a video source is
detected. Select Video Standard on the Controls menu, then select the standard you want. For more
information, see page 35 or click Video standards on the left.

Q I cant get the video from the VCR to appear on the screen. The VCR is connected to the Composite
plug on the I/O panel. I also have a DVD player plugged into the S-video input.
A When active video sources are plugged into both the Composite and S-video inputs, the S-video port takes
precedence in the 400 Series. To show the video from the VCR, you need to disconnect the DVD player that
is connected to the S-video connector.

Q Why does it take so long for the projector to display a computer image?
AIt usually takes longer for the 400 Series to display computer images than it does video images. Typically,
you can expect a delay of about 10 seconds the first time you hook a computer up to the projector. The next
time you start the projector with the same computer, it may take as little as two seconds because the 400
Series remembers prior settings.
The quality of the signal also determines how long it takes the projector to lock on the image. If your
computer takes a long time to lock onto a computer image, make sure the cables are securely plugged into
their connectors. Then try using shorter cables if possible. You can also try changing to higher quality
cables.

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Q When I start my computer, the screen begins flashing between the computer image and a blank
screen with Perfecting the image at the bottom.
AThe Plug and Play feature is not set correctly for your computer. Depending on which computer is
connected to the projector, you probably need to turn it off.
When Plug and Play is set to On, most new computers automatically recognize the 400 Series, then set the
monitor resolution and refresh rate accordingly. It makes it easy to get up and running with most computers
in use today.
You need to set the Plug and Play setting to Off for the 400 Series to display to display the image generated
by some older computers.
Plug and Play is set to the On position at the factory. This setting does not affect video images.

QHow can I change the start-up screen?


AYou can change the standard InFocus start-up screen to a blank blue screen. To do this, press the Menu
button, then use the mouse control to go to the Controls menu. Use the mouse control to select Display
Startup Screen. Then click the mouse button to turn off the InFocus start-up screen.
The next time you start the projector, the start-up screen appears as a blank, blue screen.
You can also make the blank screen appear black. To do this, click the Menu button, then use the mouse
control to open the Display menu. Use the mouse control to select Blank Screen. Then click the mouse
button to change the blank screen to black. The screen immediately turns black. To turn it blue, click the
mouse button again.

QHow do I know what the horizontal or vertical refresh rate is for my source computer?
AYou use the Status menu to see the various settings on the 400 Series. Press the menu button, then use the
mouse control to open the Status menu. The Status screen opens, showing you the information listed
below. The Status menu updates each time you alter the settings on the 400 Series. Among other settings,
youll also find the following information about the currently selected computer:
Computer resolution
Horizontal refresh rate
Vertical refresh rate

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Problems and Solutions


This section is designed to let you quickly identify common problems with the 400 Series, then try suggested
solutions. Solutions are presented beginning with the simplest and progressing to the more complex.
Heres how this section is organized:
Power and start-up problems................................................. 55*
General image quality problemsRGB, video and logo........ 57
Image quality problemsRGB sources only......................... 59
Image quality problemsvideo sources only ........................ 60
Audio problems .................................................................... 60
Remote control problems ...................................................... 61
Keypad problems.................................................................. 61
Fan Problems........................................................................ 61
* If youre using this guide online, click the name of the section you want on the left.

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Power and start-up problems


Power and start-up problems include symptoms exhibited by the 400 Series from the time you power up the
projector to when the logo screen appears.
Problem

Solution

Any power or startup problem

Verify that there is clean power to the projector.

Verify that the projector software is the most


recent version.

Verify that the source signal and connecting


cables are good.

Verify that the lamp connectors are fully


engaged.

Check the thermal switch.

Check the power supply.

Check the controller ECA.

Check the optical engine.

Check the lamp module.

Verify that the color wheel ribbon is connected to


the formatter ECA, and that the color wheel
spins when the projector is powered up.

Verify that the photodiode cable is routed so that


it is not pinched by the top and bottom cases.

Check the photodiode.

Check the controller ECA.

Check the power supply.

Check the formatter ECA.

Check the optical engine.

Check the thermal switch.

Check the controller ECA.

Check the power supply.

Check the formatter ECA.

Check the controller ECA.

Check the power supply.

Check the formatter ECA.

Check the lamp module.

Check the controller ECA.

There are no signs of power the keypad and


the power LED are not lit.

The projector powers up, but the logo screen


doesnt appear. The keypad is lit and the fans
are running.

The projector starts normally, but loses power


when the lamp strikes.

The projector starts and runs but the lamp


shuts down after a short period of time.

The projector starts and runs, but displays only


the logo screen and no other images.

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Power and start-up problems, continued


Problem

Solution

The projector starts and runs but loses power


after a short period of time.

Remove the top case and visually verify that the


micro-fan and power supply fan are operating.

Verify that the thermal switch is operating


correctly.
To do this, first unplug the projector. Check the
continuity of the thermal switch. If it is open, the
switch is defective and must be replaced.

The projector starts and runs, but the menu


functions dont display.

400 Series Service Resource Guide

Verify that the optical engine gaskets are


properly installed.

Check the power supply.

Check the controller ECA

Check the keypad ECA.

Check the controller ECA.

56

General image quality problemsRGB, video and logo


Problem

Solution

Any image quality problem

Before trying to resolve image quality problems,


reset all software settings to their defaults by
clicking Reset All on the Display menu.

Before trying to resolve image quality problems,


flash the projector with the latest software.

Verify that the source signal and connecting


cables are good.

Check the lamp module.

Check the optical engine.

Check the controller ECA.

Check the formatter ECA.

Check your glasses.

Check lamp module.

Check controller ECA.

Check the formatter ECA.

Check the optical engine.

Check the optical engine.

Check the formatter ECA.

Check the controller ECA.

Check the lamp module.

Check the controller ECA.

Check the formatter ECA.

Check the optical engine.

Both RGB and video images are frozen or torn.

Check the controller ECA.

Image is discolored.

Check the lamp module.

Check the formatter ECA.

Check the controller ECA.

Verify that the I/O EMI shield contacts the power


supply case.

Check the optical engine.

Check the formatter ECA.

Check the controller ECA.

Picture is dim. All projected picturesthe


splash screen, video and dataare not as
bright as they should be.

Image flickers.

All projected images are distorted or noisy.

The tint (on VGA and RGB) or color (on video)


cant be adjusted properly on all images.

All images display dead pixels or vertical lines.

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General image quality problemsRGB, video and logo, continued


Problem

Solution

Scrambled image with lamp lit.

Check the formatter ECA.

Check the optical engine.

Check the controller ECA.

Verify that the optical engine gaskets are in


place.

Check the micro-fan.

Check the optical engine.

No RGB or video image displays. Lamp is lit


and splash screen appears.

Check the controller ECA.

Colors are out of convergence.

Check the lamp module.

Check the optical engine.

Check the controller ECA.

Image displays excessive numbers of dark


specks.

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Image quality problemsRGB sources only


Problem

Solution

Projector wont display or synchronize to RGB


source. Video images and the splash screen
appear normal.

Verify computer compatibility with the projector


(resolution and refresh rate).
Note that very few workstations are compatible
with the 400 Series because the maximum
resolution the projectors sync to is 1024 x 768.

Projector displays frozen or torn RGB images.

Projected RGB image is consistently missing a


color or cant be adjusted to display proper tint.
Projected image constantly changes between
the computer image and the message,
Perfecting the image.

400 Series Service Resource Guide

Check the CableWizard.

Deactivate Auto-Image and manually adjust sync


and tracking on the Image menu.

Check the controller ECA.

Confirm that the refresh rate and resolution of


the source computer are compatible with the
projector.

Deactivate Auto-image in the Image menu.

Check the CableWizard.

Check the controller ECA.

Check the CableWizard.

Check the controller ECA.

Understand that perfection can take years. Be


patient.

Deactivate Plug and Play on the Control menu.

Check the controller ECA.

59

Image quality problemsvideo sources only


The following problems are particular to video sourcesVCRs, videodisc players and DVDs. Remember to set
the projectors display and image controls to the factory defaults before beginning.
Problem

Solution

Image from video source either doesnt appear


or displays noise, lines or other problems.
RGB images and the splash screen appear
normal.

Manually select mode in Video Standard menu:


NTSC, PAL, SECAM.

Projector displays only S-video when video


sources are plugged into both S-video and
Composite connectors.

To project the images from a composite source,


unplug the S-video connector. When a source is
connected to both connectors, the 400 Series
recognizes only the S-video source.

Projector will not display images from an


S-video source connected at the S-video port.
Projector displays composite video.

Verify that the source offers sufficient video gain.

Check the controller ECA.

Projector will not display images from any


video source.

Check the controller ECA.

Projected image consistently displays noisy


and/or distorted images.

Verify that the I/O EMI shield is properly installed.

Check the controller ECA.

Audio problems
All of the audio input/output jacks and the audio processing on the 400 Series are contained in the controller
ECA. The single internal speaker plugs directly into the controller ECA.
Problem

Solution

No audio or distorted audio from built-in


speaker.

Verify that there is a signal from the source.

Verify that all menu settings are at factory


defaults by clicking Reset All on the Display
menu.

Verify that the speaker cable is plugged into its


connector on the controller ECA.

Check the speaker.

Check the controller ECA.

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Remote control problems


Problem

Solution

The projector fails to respond to the IR remote


control. *

Replace the batteries in the remote control.

Replace the remote control.

Remove the top case, turn the projector on,


then verify that the remote doesnt work when
pointed directly at the IR receiver that is
mounted on top of the keypad ECA.
If the remote does operate properly, check the
top case.

Check the keypad ECA.

Check the controller ECA.

If youre experiencing problems with the GyroPoint Pro II Freespace Mouse (offered by InFocus as an optional accessory),
call the IXMICRO Customer Support line in the United States at 888-467-8282 or 1-408-369-8282.

Keypad problems
Problem

Solution

One or more of the keys on the keypad do not


respond.

Verify that the keypad ECA/controller ECA


connector is engaged.

Check the keypad ECA.

Check the top case (includes the keypad).

Check the controller ECA.

Fan Problems
Problem

Solution

The power supply fan doesnt turn.

Check the power supply.

Check the controller ECA.

Remove the loose screw from the fan blades.

Verify that the exhaust fan power cable is


attached to its connector on the controller ECA.

Check the micro-fan

Check the controller ECA.

The micro-fan mounted on the lamphouse


doesnt turn.

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Cleaning the 400 Series projectors


Before returning the projector to the customer, you need to ensure that the projection lens, condenser lens and
outside case are clean.
CautionInFocus suggests that you do not blow out the inside case except when the inside components are
extremely dirty. If you do clean the inside, make sure you use de-ionized air. Take extreme caution when
directing air at the optical engine and circuit boards.

Cleaning the outside case


Clean the outside with a damp cloth and a mild soap solution. Avoid use of solvents or abrasive cleaning
products.

Cleaning the projection lens


To clean the projection lens, we suggest you use isopropyl alcohol or a photographic lens cleaning solution
along with lens cleaning tissue. Other cleaning materials can leave lint or other residue on the glass.
1

Blow the loose dust off the lens with canned compressed air.

Apply the cleaning solution to the lens cleaning tissue.


Avoid applying the solution directly to the lens surface.

Wipe the lens in a spiral motion, beginning in the center of the lens and ending on the outside.

If necessary, repeat the above steps until the lens is clean and free of streaks.

Cleaning the condenser lens


The condenser lens is mounted on the narrow end of the funnel-shaped condenser lens housing, which attaches
to the optical engine. The front of the metal halide lamp aligns with the wide end of the condenser housing. The
easiest way to clean the condenser lens is when the optical engine is out of the bottom case and the lamphouse
has been separated from the optical engine body.
You can check the condition of the condenser lens surface and do a limited amount of cleaning without
removing the optical engine. When you remove the lamp door and lamp module, you can see the condenser lens
through the lamphouse. You can clean the condenser lens by reaching inside through the lamphouse.
To clean the condenser lens, we suggest you use isopropyl alcohol or a photographic lens cleaning solution
along with lens cleaning tissue. Other cleaning materials can leave lint or other residue on the glass.
1

Gently blow the loose dust off the condenser lens with canned compressed air.

Apply the cleaning solution to the lens cleaning tissue.


Avoid applying the solution directly to the lens surface.

Wipe the lens in a spiral motion, beginning in the center of the lens and ending on the outside.

If necessary, repeat the above steps until the lens is clean and free of streaks.

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Removing and Replacing Field Replaceable Units (FRUs)


Introduction
This section shows you how to remove and replace each field replaceable unit (FRU) in the 400 Series. Each
procedure includes illustrations that show how the FRU is removed and, where applicable, how to install it.
Weve organized the FRU procedures beginning with the most accessible FRUs. Following those are the FRUs
for which you need to remove other FRUs to access. At the beginning of each procedure, we list any FRUs you
need to remove in order first. Then, youll find the procedure to follow to remove the FRU.
Normally, when you replace the FRU, you follow the removal steps in reverse. However, if there are any special
techniques or sequences to follow, youll find them listed after the procedure in a section we call Assembly
Notes.
Special NoteWhen working on the projector, use appropriate anti-static precautions such as anti-static
mats, wrist and foot straps, and grounded work surfaces. Failure to do this can destroy static-sensitive
components and make the product inoperable.

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Removing and replacing the focus and zoom rings


The 400 Series projectors include two types of projection lens systems. The LP420, LP425 and LP400 are nonzoom models, and include only a focus ring. The LP425z and LP435z include zoom rings and focus rings,
which allow independent image focus and image size adjustments. The procedures to remove and replace the
different rings are listed separately.

LP425z and LP435z


The two zoom lens-equipped models include a zoom ring (340-0576-xx), a focus ring (328-0094-00) and a lens
cap (340-0573-01). These parts are not interchangeable with those on the LP400, LP420 or LP425.
To remove the focus ring
1

Pull the lens cap off the front of the focus ring.

Rotate the zoom ring clockwise until it stops.


Doing this extends the focus ring and makes it easier to remove.

With your fingers, pull the rubber focus ring off the front of the lens barrel.

Assembly Notes
To install the focus ring, do the following:
a

Rotate the zoom ring clockwise until it stops.


Doing this extends the focus ring and makes it easier to remove.

b
c

Slide the focus ring over the end of the lens barrel.
Work the outside edge of the focus ring with your fingers so that it mates with the end of the lens barrel
evenly.

The focus ring should fit evenly


around the end of the lens barrel.

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Once the focus ring is seated, turn both the focus and zoom rings back and forth several times to make
sure they work smoothly. When the zoom ring is turned counterclockwise until it stops, you should be
able to turn the focus ring through its entire range without binding.

To remove the zoom ring


The zoom ring fastens to the lens barrel with three tabs that fit into matching slots on the barrel. You use a small
bladed screwdriver to disengage the tabs from the slots from the front of the lens.

Three tabs on the zoom ring

fit into three matching slots on the


lens barrel.

To disengage a tab, insert the screwdriver between the focus ring and the lens barrel.

Lift the tab away from the lens barrel while pulling the focus ring outward.

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NoteThe zoom ring fits over the lens barrel tightly. Once you lift one of the tabs, you may need to
gently pry the zoom ring away from the top or bottom case with another bladed screwdriver. When you
do this, take extreme care not to scratch the outside of the top case or zoom ring.
3

Holding the zoom ring away from the projector body, then detach the other tabs.

Pull the zoom ring outward to remove it from the lens barrel.

Assembly Notes
To install the zoom ring, do the following:
a
b

Position the zoom ring so that the flared end points away from the projection lens.
Align the three tabs on the ring with the three slots on the lens barrel, then slide the zoom ring over the
lens barrel.
Note that the zoom ring fits tightly over the lens barrel.

Once the zoom ring snaps into place on the lens barrel, turn the ring back and forth to make sure tabs
fully engage the slots.
When the zoom ring is properly installed, it should fit flush against the top and bottom cases. It should
turn to the right and left, and the outer lens should fully extend and retract.

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LP400, LP425 and LP420


The focus ring (505-0250-xx) attaches to the projection lens with three tabs that fit into matching slots on the
lens barrel. The lens cap (505-0235-xx) attaches to the focus ring, and must be removed before detaching the
focus ring from the lens barrel.
Once youve removed the lens cap, use a small, bladed screwdriver to disengage the tabs on the focus ring from
their slots on the lens barrel. You access the tabs from the front of the lens.
1

To remove the lens cap, squeeze the spring-loaded tabs on each side cap, and then pull it off.

Rotate the focus ring counter-clockwise until it stops.


You can see a tab at the bottom of the focus ring between the focus ring rim and the edge of the lens barrel.

To disengage the tab, insert the screwdriver between the focus ring and the lens barrel, then press the tab
down while pulling the focus ring outward.

Once the tab disengages, youll need to detach the other two tabs before removing the focus ring.
CautionTake care not to scratch the projection lens while prying the tabs off the lens barrel.
4

After loosening the three tabs, pull the focus ring outward to remove it from the lens barrel.

Assembly Notes
When installing the focus ring, align the tabs with the slots on the lens barrel, then press it on until the focus
ring snaps into place on the lens barrel.
Make sure you replace the lens cap.

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Removing and replacing the rubber feet


There are two rubber feet (328-0029-xx) attached to the bottom rear of the bottom case. The LP420/425 rests on
these two feet in the rear and on the elevator in front.
To replace a rubber foot, peel the protective paper off the bottom of the foot, then press the foot into the circular
recess in the bottom case.

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Removing and replacing the front bezel


The front bezel (505-0293-xx) covers the front of the projector, and helps secure the top and bottom cases to the
projector. The bezel fastens to the projector with three screws, all of which attach to the bottom lip of the bezel.
To access the front bezel, you must first remove the following FRU:
1

Focus and zoom rings (see page 64)

Once you remove the above items, do the following:


1

Place the projector on its side.

Remove the M3x6 black PHP screw in the center of the bottom lip of the front bezel.

Remove the two M4x80 PHP screws, one at each end of the bottom lip.

Pull the front bezel off the front of the projector.

NoteOnce you remove the front and rear bezels, the top and bottom cases are loose and come apart
easily.

Assembly Note
If youre installing a new front bezel, be sure to replace the Logo label (020-0779-xx) in the triangular area
next to the projection lens opening. The same logo label fits all projectors in the 400 Series.

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Removing and replacing the rear bezel


The rear bezel (505-0255-xx) covers the back of the projector. It helps secure the top and bottom cases to the
projector. The bezel attaches to the projector with two screws.
1

Remove the two M3 x 6 black PHP screws from the rear bezel.

Pull the bezel off the projector.

NoteOnce you remove the front and rear bezels, the top and bottom cases are loose and come apart
easily.

Assembly Note
If youre installing a new rear bezel, be sure to attach a new model label to the bottom right side of the
bezel. Each model in the 400 Series uses a different label. See FRU Parts Lists for the correct part numbers.

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Removing and replacing the lamp door


The lamp door (340-0390-xx) provides access to the lamp module on the front left side of 400 Series projectors.
CautionThe projector will overheat if its run without the lamp door.
1

Place the projector on its side.

Release the two tabs at the bottom of the door with a bladed screwdriver.

Remove the lamp door by swinging it open, then pulling the tabs at the top of the door out of their slots.

Assembly Note
When replacing the lamp door, insert the two tabs at the top of the door first. Then swing the door shut and
snap the two tabs in the bottom case into the two slots in the door.

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Removing and replacing the lamp module


The lamp module fits inside the lamphouse in the 400 Series projectors. The light-generating portion of the lamp
consists of the metal halide arc and a reflector, both of which are enclosed in a glass envelope. A base made of
ceramic, metal and plastic holds the envelope in place inside the projector. The entire unit fastens to the
lamphouse with two captive screws. The lamp module attaches to a high voltage power cable via a sliding
connector.
To access the lamp module, you need to remove the following FRU:
1

Lamp door (see page 71)

After removing the lamp door, do the following:


1

To separate the lamp connector, move the slider on the lamp module housing toward the front until the
connector disengages.

Move the slider toward front of the


projector until the lamp connector
disengages.
2

Loosen the two captive screws that secure the lamp module to the lamphouse.
You dont need to remove the screws to remove the lamp module.

Captive screws at opposite corners


of the lamp module fasten it to the
lamp house.
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Pull the lamp module out of the projector.

CautionThe lamp module becomes very hot when the projector is in use. Allow time for the
lamp module to cool before removing it. Never touch the quartz lamp envelope or the reflective
surface on the lamp reflector with your skin. Doing so could cause the lamp to fail when it
becomes hot.

Assembly Notes
When installing the lamp module in the projector, do the following:
a

Hold the spring-loaded lamp connector in a retracted position, then slide the module into its housing.

Once the module is seated, tighten the captive screws.

Move the slider on the on the lamp connector toward the rear of the projector until the connector halves
are fully joined.

If you installed a new lamp module, you need to reset the lamp timer. Once youve reassembled the
projector, do the following to reset the timer.
a

Power up the projector.

With your thumb, press and hold the left mouse button on the keypad for five seconds.

While holding the left mouse button down, press the menu button with your index finger.
The lamp timer resets.

To confirm that the lamp timer has reset, do the following:


For the LP420 and LP425, press the menu button to display the onscreen menus. The Lamp Hours
Used, which appears near the top of the menu, should read 000.
For the LP400, LP420 and LP425, press the menu button, then display the Status menu. The Lamp
Hours Used, located on the top of the menu, should read 000.

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Removing and replacing the top case


The top case (505-0252-xx) covers the top half of the 400 Series. The top case includes the keypad assembly
and rubber gaskets. If either the keypad or the gaskets are damaged, you need to replace the top case.
To remove the top case, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

The top case is held in place by the front and rear bezels, and is hinged on the left side with interlocking
clamshell hinges. To remove the top case, you swing it open and then separate it from the bottom case at the
clamshell hinge. There are no screws attaching the two case halves.
1

Grasp the top case on the power switch side, just above the power switch, then lift it up, swinging the case
open.

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Once the top is upright, disengage the hinges by pulling the hinge tabs out of their slots in the bottom case.

Assembly Notes
Before installing a used top case, check the rubber gaskets on the inside of the top case. The gaskets ensure
proper cooling inside the projector. If the gaskets are torn or deteriorated, order a gasket kit (505-0313-xx)
and replace the damaged gasket(s).

Make sure the gaskets inside the


top case are in good shape.

When installing the top case, engage the hinge tabs on the top case with the slots in the bottom case. Then
close the top case down over the bottom case.

When the hinges in the top and


bottom cases engage, the two case
halves lock together on one side.

Make sure the speaker wire is routed behind the post on the bottom case and through the cable clip so it
doesnt interfere with the hinge as you close the top case.

Cable clip

Post

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Removing and replacing the I/R window


The I/R window (340-0387-xx) is a small colored plastic dome that attaches to the top case near the keypad.
You access it from the inside of the top case.
To access the I/R window, you need to remove the following FRU:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

After removing the top case, do the following:


1

On the inside of the top case, squeeze the two black snap tabs on the I/R window, then press it though its
hole in the top case.

To remove the I/R window, squeeze the two black


snap tabs on the inside of the window, then press
the window though its hole in the top case.

Remove the I/R window from outside the top case.

To replace the I/R window, align the guide tab


with the slot in the top case, then press the
window into place

Assembly Note
When replacing the I/R window, align the guide on the window with the guide slot in the top case, then
press it in until it snaps into place.

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Removing and replacing the micro-fan


The micro-fan (505-0421-xx) is located at the front of the optical engine. It exhausts hot generated by the engine
through the front bezel.
To access the micro-fan assembly, you need to remove the following FRUs:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Once the above items are removed, do the following:


1

Detach the micro-fan cable from its connector on the front of the controller ECA, then carefully pull the
cable out of its slot in the color wheel gasket.

Micro-fan power cable connector

Color wheel gasket

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Remove the two M3x6 PHP screws that fasten the micro-fan to the top of the lamphouse and bottom case.
The top screw is located next to the condenser lens housing on the bottom case.

Top screw

Micro-fan with gaskets

Lift the micro-fan out of the projector.

Assembly Note
When installing the micro-fan, route the micro-fan cable through the channel between the color wheel
housing and the power supply fan. Make sure the cable fits into its slot in the color wheel gasket.

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Removing and replacing the lamphouse


The lamphouse (505-0256-xx) attaches to the optical engine at the metal condenser lens housing. The assembly
also includes the thermal switch, which attaches to the top of the lamphouse.
NoteWhen you replace the optical engine, you dont need to remove the lamphouse. A new optical engine
comes with a lamphouse and thermal switch.
To access the lamphouse, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Lamp module (see page 72)

Micro-fan (see page 77)

After removing the above items, do the following:


1

With a needle nose pliers, detach the two spade connectors on the thermal switch cable.
The thermal switch is located on the top of the lamphouse.

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Remove the M3x6 PHP screw from the top of the lamphouse on the side nearest the optical engine.

Remove this screw to loosen


the lamphouse.

Lift the lamphouse out of the projector.

Assembly Notes
When installing the lamphouse, engage the tabs on the bottom case with the base of the lamphouse. There
are also two tabs on the base of the metal condenser lens housing that fit inside slots on the lamphouse base.

Slots in the bottom of the


lamphouse fit into tabs on the
bottom case.

After attaching the two spade connectors on the thermal switch cable, make sure the cable routes through
the slot in the gasket between the lamphouse and color wheel.

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Removing and replacing the thermal switch


The thermal switch (215-0010-xx) fastens to the top of the lamphouse. It contains a heat-sensitive switch that
opens when the lamphouse temperature exceeds safe levels. When the switch opens, it shuts off voltage to the
power supply, thus turning the projector off.
The thermal switch comes with a new lamphouse and with a new optical engine. When you replace the switch
you need to use two new Tinnerman retaining nuts, which are available in the fastener kit (802-0017-xx).
To replace the thermal switch, you need to remove the following FRUs:
1

Focus ring (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Once the above items are removed, do the following:


1

With a needle nose pliers, detach the two spade connectors on the thermal switch cable.
The thermal switch is located on the top of the lamphouse.

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Use a side cutter to grip the retaining caps, then carefully twist them off the plastic posts on the lamphouse.
CautionUse extreme care when removing the retaining caps from the plastic posts on the lamphouse.
If you break a post, you must replace the lamphouse.

Assembly note
To replace the retaining caps on the plastic posts, first position the cap on the post, then use either a needle
nosed pliers or a 3/16-inch socket to press them over the posts.

Make sure the power supply cable is routed through the color wheel gasket.

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Removing and replacing the speaker


The speaker (525-0004-xx) is attached directly to the rear of the power supply.
To access the speaker, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

When you finish removing the above items, do the following:


1

Disconnect the speaker cable from the controller ECA.

Speaker connector

Cable clip

Post
2

Remove the speaker cable from the cable clip on the power supply.

Grasp the edge of the speaker and turn it counter-clockwise to unscrew it from the stud on the power supply.

Stud

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Assembly Notes
Before installing the speaker, make sure the speaker gasket is adhered to the speaker in two places and that
the speaker cable is glued to the magnet.
Thread the speaker on the stud on the back of the power supply. Tighten the speaker so that the speaker wire
is at a 4:00 position.

Tighten the speaker so the speaker cable


emerges at a 4:00 position.

When you reconnect the speaker cable to its connector on the controller ECA, make sure to route the cable
through the cable clip on the back of the power supply.

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Removing and replacing the ke ypad ECA


The keypad ECA (510-1306-xx) mounts on top of the controller ECA. When the top case is in place, the keypad
assembly that is attached to the top case mates with the keypad ECA. When a button is pressed on the keypad,
the ECA receives the signal and passes it on to the controller.
There are no fasteners securing the keypad ECA to the controller ECA. Instead, the board is attached on the rear
with a connector on the controller ECA. The front of the board rests on the controller ECA with two feet, which
insert into slots on the controller ECA.
To access the keypad ECA, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

When you finish removing the above items, do the following:


1

Holding the keypad ECA on both sides, carefully lift the board until the controller/keypad connector
separates.

Lift the back of the keypad ECA to disengage the


controller/keypad connector.

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Slide the keypad ECA toward the front of the projector to disengage the tabs at the bottom of the feet from
their slots in the controller ECA.

Foot
Slot

Lift the keypad ECA out of the projector.

Assembly Notes
Before placing the keypad ECA into the projector, move the color wheel ribbon cable toward the formatter
ECA so that it clears both feet.
When installing the keypad ECA, do the following:
a
b

First, insert the tabs on the front of the board into their slots in the controller ECA.
Next, slide the keypad ECA toward the rear of the projector until the keypad/controller connectors
match.
Then carefully press down on the edges of the keypad ECA so the connectors engage.
WarningDo not press down on the connector pins that extend through the circuit board. The sharp
points can stick tiny holes in your fingers that really hurt!

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Removing and replacing formatter ECA and formatter bracket


The formatter ECA converts raw video signals from the controller ECA into digital bitmaps. The optical engine
uses the bitmaps to display images. The formatter fastens to the top of the controller ECA on the power switch
side of the projector.
Each projector in the 400 Series uses a different formatter ECA. See the FRU Parts Lists for more information.
The formatter bracket supports the front of the formatter ECA in the 400 Series projectors.
The formatter ECA and formatter bracket in the LP435z differ from the ECAs and brackets in the other
projectors in the series in shape and in the removal and replacement procedure. Separate procedures are
provided for both below.
NoteThe formatter ECA and the formatter bracket on the LP435z differ in size and configuration from the
ones on the LP400, LP425z, LP420 and LP425. Separate instructions are provided for both below.
To access the formatter ECA, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

After you remove the above items, do the following:

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LP435z formatter ECA


1

Disconnect the color wheel ribbon cable from the ZIF connector on top of the formatter ECA.

Color wheel ribbon connector


ZIF connector

Remove the retaining clip that fastens the formatter/optical engine cable down on the formatter ECA.
To do this, lift the outside end of the clip to disengage the tab that fits over the edge of the formatter ECA.
Then slide the clip toward the center of the projector to disengage the other end.

Disengage the optical engine ribbon cable connector by holding both sides and gently rocking back and
forth while lifting it.

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Remove the four M3 x 6 Torx screws that fasten the formatter ECA to the controller ECA.

Disengage the connector at the rear of the formatter ECA, grasp the board on both sides and gently rock
back and forth while lifting it.

Lift the formatter ECA out of the projector.

Assembly Notes
When you reconnect the rear connector on the formatter ECA, use a plastic screwdriver handle to seat the
connector halves together.
Install the four M3 x 6 Torx screws before you attach the optical engine ribbon cable to the formatter.
Note that the retaining clip over the optical engine ribbon cable connector fits only one way. The beveled
end of the connector faces outward. There are also two pins on the bottom of the clip that match up with two
holes on top of the cable connector.
When inserting the color wheel cable into the ZIF connector on the formatter ECA, make sure the silver side
of the cable faces downward.

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LP435z formatter bracket


The LP435z formatter bracket is comprised of three pieces, the metal bracket (330-0528-xx), an EMI clip (3290177-xx) and a DMD thermal gasket (in the 400 Series gasket kit: 505-0313-xx). The bracket serves a dual
purpose. It supports the front of the formatter ECA. Additionally, the clip and gasket provide the XGA DMD
thermal protection and EMI grounding.

LP435z formatter bracket


EMI clip
DMD thermal gasket

Before removing the formatter bracket, follow the procedure above to remove the formatter ECA. You also need
to remove the optical engine because the formatter bracket fits snuggly between the engine and power supply.

After removing the optical engine, you have easy access to


the formatter bracket. The bracket fastens to the controller
ECA with two M3 x 6 Torx screws.

When you install the formatter bracket, make sure you also include the EMI clip and thermal gasket.

Attach the EMI clip to the formatter bracket so that it


faces the optical engine.
When reinstalling the optical engine, take care that
the DMD thermal gasket isnt misshaped or torn by
the ridges on the DMD.
DMD

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LP420, LP425, LP400 and LP425z formatter ECAs and brackets


1

Disconnect the color wheel ribbon cable from the ZIF connector beneath the inside front corner of the
formatter ECA.

Remove the four M3x6 Torx screws from the top of the formatter ECA.

Disengage the formatter/controller connector at the rear of the formatter ECA by holding the board on both
sides and gently rocking it back and forth while lifting.

After removing the four Torx


screws from the top of the
formatter ECA, lift the rear of the
formatter to disengage the
formatter/controller connector.

You may need to flex the I/O shield slightly to clear the formatter.
4

Slide the formatter ECA toward the optical engine so the connector on the optical engine ribbon cable clears
the formatter board mounting bracket, then tip the board up so you have access to the connector.

Lift the rear of formatter ECA up so


you can disconnect the optical
engine ribbon cable.

Optical engine ribbon cable

To detach the optical engine ribbon cable connector on the front of the board, grasp the formatter board with
one hand and the connector with the other, then rock the board back and forth until the connector separates.
Once you remove the formatter ECA, you have access to the formatter bracket.

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Remove the two M3 x 6 Torx screws that fasten the formatter bracket to the controller ECA. Then lift the
bracket from between the controller ECA and optical engine.

Assembly Notes
Connect the optical engine ribbon cable to the formatter ECA first. Lightly press the two connectors
together, then grasp the board and connector with both hands and squeeze the connector from both sides
until it snaps into place.
Next, connect the color wheel ribbon cable to the ZIF connector on the formatter ECA. Its easier to do this
before fastening the ECA down in the projector. Be sure the silver contact side faces down toward the
controller ECA.
Before pivoting the formatter ECA into place, slide it toward the optical engine so it clears the mounting
bracket near the optical engine ribbon cable. Then align the formatter/controller connector in the rear and
press the board into place with the end of a plastic screwdriver handle.
If you removed the S-video ground shield from the controller ECA, be sure to replace it before installing the
formatter ECA. The corner of the formatter ECA fastens to the ground shield.

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Removing and replacing the photodiode


The photodiode (701-0018-xx) is located inside the top of the optical engine housing. It senses the intensity of
light entering the optical engine, and monitors the rotation of the color wheel.
To access the photodiode, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Once the above items are removed, do the following:


1

Detach the photodiode cable connector on the controller ECA.


You can do this without removing the formatter ECA. Use a small bladed screwdriver to carefully lift the
cable connector off of the controller ECA.

(LP435z only) Remove the retaining clip that fastens the formatter/optical engine cable down on the
formatter ECA.
First, lift the outside end of the retaining clip to disengage the tab that fits over the edge of the formatter
ECA. Then slide the clip toward the center of the projector to disengage the other end.

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Once youve removed the retaining clip, unplug the optical engine ribbon cable connector by holding both
sides and gently rocking back and forth while lifting it. Disconnecting the ribbon cable allows enough room
to insert a screwdriver into the photodiode housing.
3

To remove the photodiode from its housing, insert a bladed screwdriver into the housing recess on top of the
diode. Then lift the small retaining tab and pull the diode out of the housing.

Lift the retaining tab with a


small bladed screwdriver,
then pull the photodiode out
of the housing.

The lip at the base of the photodiode (shown


partially withdrawn from the housing) is held in
place by the retaining tab.
Detail of photodiode housing

Assembly Note
Route the photodiode cable so that it does not get pinched when the top and bottom cases are fastened
together. Stressing the cable can cause the optical engine to stop operating.

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Removing and replacing the I/O EMI shield


The I/O EMI shield (330-0497-xx) covers the connectors on the rear of the 400 Series projectors. The shield
fastens to the connectors with screws located on either side of the CableWizard connector.
To access the I/O EMI shield, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

After you remove the above items, do the following:


1

Remove the two M2.6x8 PHP screws that attach the I/O EMI shield on either side of the CableWizard
connector.

CableWizard connector

Grasp the shield on both ends, then gently work it off of the connectors.
On the side nearest the formatter ECA, the shield is held in place over the S-Video and RCA connectors
with small fingers. You may need to work the shield around the cable retainers on the CableWizard
connector to remove it.

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Assembly Notes
Align the small fingers in the holes that fit over the S-Video and RCA connectors to make sure they fit
snuggly.
Before installing the I/O EMI shield, make sure the audio EMI gasket (included in the gasket kit) is installed
on the Audio In port.

Audio EMI gasket

Make sure the fingers on the bottom of the shield contact the top of the power supply. Contact assures that
video and audio noise are drained off to ground through the power supply.

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Removing and replacing the controller ECA


The controller ECA contains circuitry that manages the major functions of the 400 Series, including TV, video
and computer signal processing, audio input, and keypad and IR signal processing. The controller ECA also has
the I/O circuitry to which the user connects peripheral devices.
The controller ECA mounts on the power supply, just behind the optical engine. The keypad ECA and the
formatter ECA both fasten to the top of the controller.
NoteThe controller ECA is not interchangeable among different projector models, with the exception of
the LP425z and the LP400. See FRU Parts Lists for the part number of the projector youre working on.
The removal and installation of the controller ECA in the LP435z differs from the controller ECA on the
other 400 Series projectors. Separate instructions are provided for both below.
To remove the controller ECA, you must first remove the FRUs listed below. We suggest you remove them in
the following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Keypad ECA (see page 85)

I/O EMI shield (see page 95) *

Formatter ECA (see page 87)

Micro-fan (see page 77) **

10 Optical engine (see page 104) **


11 Formatter bracket (see page 90) **
* If youre removing the controller ECA to access other FRUs in the projector, you dont need to remove the I/O EMI shield
or the S-video EMI shield from the controller ECA.
** LP435z only. You can leave the optical engine and the formatter bracket in place for the LP400, LP420, LP425 and LP425z.

Once the above items are removed, do the following:

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LP435z
1

Disconnected the following cables from their connectors on the controller ECA.
a

Photodiode cable

Speaker cable

Micro-fan cable
Photodiode cable
Micro-fan cable

Power supply fan

Speaker cable

LP425 shown
2

Remove the two M3 x 6 Torx screws on the side of the controller ECA nearest the power supply fan.

Remove the two M3 x 6 Torx screws that fasten the formatter bracket to the controller. Then remove the
formatter bracket.

Remove the two standoffs adjacent to the I/O panel.


The controller is now attached only to the power supply through the controller/power supply connector
located near the formatter/controller connector.

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Carefully pry the rear corner of the board on the power switch side until the connector disengages, then lift
the controller out of the projector.

Assembly notes
Before replacing the controller ECA, lift the color wheel ribbon cable out of the way so it doesnt get
covered.
Make sure that you engage the controller/power supply connector before installing any fasteners.
Install the M3 x 6 screws on the power supply fan side first. Then install the formatter bracket. Last, install
the two standoffs.

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LP420, LP425, LP400 and LP425z


1

Make sure the following cables are disconnected from their connectors on the controller ECA.
a

Photodiode cable

Speaker cable

Micro-fan cable
Photodiode cable
Micro-fan cable

Speaker cable

LP425 shown
2

Remove the two M3 x 6 Torx screws that secure the controller ECA to standoffs on the top of the power
supply.

Remove the two M3 x 6 Torx screws that fasten the formatter bracket to the controller ECA. Then lift the
formatter bracket from the projector.

NoteThe formatter bracket is available as an FRU. See FRU Parts Lists for information.

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Remove the M3x6 Torx screw that attaches the ground shield for the S-video port that is located near the
rear center of the controller ECA.
Set the ground shield aside. Youll need it when you install the controller ECA.

Use a nut driver to remove the two M3x16 threaded standoffs from the controller ECA.
One standoff is located on the power switch side at the rear of the controller ECA, and the other standoff is
located at the rear center of the board.

Carefully pry the rear corner of the board on the power switch side until the connector disengages, then lift
the controller out of the projector.

Assembly Notes
Before replacing the controller ECA, lift the color wheel ribbon cable out of the way so it doesnt get
covered.
Make sure that you connect the controller/power supply connector before installing any fasteners.
Install the M3 x 6 screws on the power supply fan side first. Then install the formatter bracket. Last, install
the two standoffs.
Make sure that you replace the S-video ground shield. The S-video ground shield (505-0311-xx) is available
as an FRU kit. The kit includes two pieces, a ground bracket and an EMI gasket. You assemble the two
pieces before fastening the shield over the S-video port.
Ground shield
Peel the tape off the back of the EMI gasket, then
adhere the gasket to the bottom of the ground
shield.
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Removing and replacing the power supply


The power supply (520-0054-xx) is located below the controller ECA and is attached directly to the bottom
case. The attached cooling fan is located between the power supply and the lamphouse.
To access the power supply, you must first remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Keypad ECA (see page 85) *

Formatter ECA (see page 87)

Controller ECA (see page 97) *

* If youre removing the power supply to access another FRU, you can leave the controller ECA, keypad, the speaker and the
formatter bracket attached to the power supply case.

After the above items are removed, do the following:


1

Turn the projector on its side, then remove the two black M3x6 PHP screws from the outside of the bottom
case.
One screw is located on the power switch side, the other on the opposite side. Both screws are labeled PS.

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Turn the projector right side up.

Flex the side of the bottom case near the speaker cable slightly to pull the two locking tabs from their slots
in the power supply.

Flex the sides of the bottom case to


detach the hooks from their guides in the
power supply.

Lift the loose edge of the power supply out of the bottom case first, then disengage the AC plug and switch
from the opposite side.

Lift this edge out first, then pull


the other side of the power supply
from the bottom case.

As you lift the unit out of the bottom case, the fan remains attached to the front of the power supply.
5

If youre replacing the power supply, remove the speaker from the back of power supply case.
To do this, detach the speaker cable from the cable clip, then turn the speaker counter-clockwise.

Assembly Notes
Before installing a new power supply, adhere a cable clamp to the back of the case, directly above the right
side of the power supply label. Then thread the speaker onto the stud on the rear of the power supply box.
Tighten the speaker snuggly, but do not over tighten. The speaker cable should be at the 4:00 position when
the speaker is properly mounted.
To install the power supply into the bottom case, do the following:
a

Seat the AC plug and switch in its opening in the bottom case first.

Flex the other side of the bottom case and lower the power supply into place. Make sure that the two
tabs engage the slots in the power supply, and that the tab on the other side also seats in its slot.

Once the power supply is seated, secure it to the bottom case with the two black M3x6 PHP screws.

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Removing and replacing the optical engine


The optical engine is located in the front of the 400 Series of projectors. The optical engine assembly includes
all the components in the light path. A metal halide lamp is focused through a condenser lens and is then passed
through a spinning color wheel. The resulting light pulses are concentrated on a micro-mechanical chip called
the Digital Micromirror Device (DMD). Inside the DMD are hinged, microscopic mirrorsone for each pixel.
The mirrors turn on and off, according to data sent from the controller ECA and the formatter ECA.
The complete optical engine also includes the projection lens, the photodiode, the lamphouse, the lamp module,
and the thermal switch. The photodiode, the lamp, the lamphouse and the thermal switch also are available
individually as FRUs.
NoteThe optical engines used in the 400 Series are not interchangeable among the different models. See
FRU Parts Lists for more information.
To access the optical engine, you need to remove the following FRUs:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Keypad ECA (see page 85)

Formatter ECA (see page 87)

Micro-fan (see page 77)

Once the above items are removed, do the following:


1

If you didnt remove the lamp module, move the slider on the lamp module housing toward the front until
the connector disengages.

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Detach the two spade connectors on the thermal switch cable.


The thermal switch is located on the top of the lamphouse.

Detach the photodiode cable from its connector on the controller ECA.
The photodiode is located on the top of the optical engine housing on the power switch side of the projector.

Remove the two M3x6 PHP screws that fasten the engine to the bottom case.
One screw is located near the center of the optical engine behind the metal condenser lens housing.
The other screw is located in a recess near the side of the engine housing nearest the power switch.

The other M3 x 6 PHP screw


is located in this recess.

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Lift the optical engine and the attached lamphouse out of the projector.

Assembly notes
Before installing a new optical engine, you need to attach new engine gaskets (available in the gasket kit:
505-0313-xx). The kit includes three gaskets, the DMD gasket, the color wheel gasket, and the shroud
gasket. The gaskets help direct air circulation around the optical engine for proper cooling.

DMD flex ECA


Metal engine
housing

Insert the DMD gasket


between the DMD flex
ECA and the metal
engine housing.
Screw guide

Remove the plastic


backing on the shroud
gasket and attach it to the
top of the plastic engine
housing adjacent to the
color wheel.
Remove the plastic backing on
the color wheel gasket and
attach it to the color wheel
housing. The gasket should
touch the edge of the screw
guide.

When seating the engine in the bottom case, align the two studs in the bottom case with the recesses on the
bottom of the engine housing. You may need to press the engine in an LP435z against the power supply to
seat it correctly.

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Removing and replacing the base EMI shield


The base EMI shield (330-0433-xx) rests on the inside of the bottom case. The shield prevents electromagnetic
interference from escaping out of the bottom of the projector.
To access the base EMI shield, you must first remove the FRUs listed below. We suggest you remove them in
the following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Keypad ECA (see page 85)

Formatter ECA (see page 87)

Controller ECA (see page 97) 1

Power supply (see page 102) 2

10 Micro-fan (see page 77)


11 Optical engine (see page 104) 3
1

You can leave the I/O EMI shield attached to the controller ECA.

You can leave the speaker attached to the power supply.

You can leave the photodiode, the lamphouse and the lamp module attached to the optical engine.

Once the above items are removed, do the following:


Lift the old base EMI shield from the projector.

Optical engine gaskets

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Assembly notes
Before placing the new base EMI shield into the projector, adhere two engine gaskets (available in the
gasket kit: 505-0313-xx).
Place the shield in the bottom case, making sure it seats correctly over the round keys in the bottom case.

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Removing and replacing the elevator


The elevator (505-0312-xx) is comprised of four pieces: the elevator shaft, the elevator actuator, as well as a
spring for the shaft and a spring for the actuator. The elevator shaft fits inside the elevator housing, which is part
of the bottom case.
To access the elevator assembly, you must first remove the FRUs listed below. We suggest you remove them in
the following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Formatter ECA (see page 87)

Micro-fan (see page 77)

Optical engine (see page 104)


NoteThis procedure shows how to replace the entire elevator assembly. If you only need to replace the
elevator shaft (and not the elevator actuator), you need only remove FRUs as far as the top case. You can
leave the other FRUs in place. Once you remove the top case, follow the first three steps below.

After the above items are removed, do the following:


1

Lift the front of the bottom case, then press the elevator actuator to drop the elevator shaft all the way down.
Keep your finger on the actuator as you do the next step.

Use a bladed screwdriver to depress the small tab on the elevator shaft near the top of the elevator housing.

When you depress the tab, the elevator shaft detaches from the elevator actuator.
3

Pull the elevator shaft out of its housing through the outside of the bottom case.

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To remove the actuator arm, pull it out of the elevator shaft, then twist it 90 degrees to get it through the
hole in the bottom case.

Assembly Notes
Before you install the new elevator shaft and actuator, attach the springs to each piece. The long spring fits
on the elevator shaft, and the short spring fits on the actuator.
Actuator spring

The narrow end of the spring faces


outward on the elevator shaft.

To install the elevator assembly, do the following.


a

Insert the actuator arm through the hole in the bottom case and into the elevator housing.

Insert the elevator shaft into the elevator housing from the bottom.

Press the actuator until it engages the elevator shaft

Make sure the actuator fully engages the notches on the elevator shaft by moving the elevator up and
down several times.

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Removing and replacing the bottom case


The bottom case (505-0253-xx) encloses the bottom and the right and left sides of the 400 Series. When you
replace the bottom case, you must first remove all the FRUs in the old case, then install them in the new bottom
case.
To access the bottom case, you need to remove the FRUs listed below. We suggest you remove them in the
following order:
1

Focus and zoom rings (see page 64)

Lamp door (see page 71)

Front bezel (see page 69)

Rear bezel (see page 70)

Top case (see page 74)

Keypad ECA (see page 85)

Formatter ECA (see page 87)

Controller ECA (see page 97)

Micro-fan (see page 77)

10 Optical engine (see page 104)


11 Power supply (see page 102)
12 Optical engine (see page 104)
13 Base EMI shield (see page 107)
14 Elevator assembly (see page 109)

Once you finish removing the above items, remove the product serial number label from the old bottom case and
set it aside. Peel the label carefully so you dont tear it. Youll attach it to the new bottom case.

Assembly Notes
When you replace the bottom case, you need to attach a new Certification Label to the bottom side of the
case. The label contains safety information, a list of regulatory agency approvals and a statement of
compliance with FCC standards.

Certification label

Product serial number label

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Upgrading the Software in the 400 Series


InFocus recommends that you upgrade the system software to the latest version during projector repair and
maintenance. Use the procedure below to load new software into the projectors flash ROM.
To upgrade the software, you need:
the software files (Available on the InFocus Web site or http://www.infocus.com/service/asp. Once you sign
into the ASP center, go to the home page for the projector you want to upgrade.)
a serial download cable (part number 210-0087-xx)
a CableWizard2
an IBM-compatible computer
Generally, you follow these steps when you upgrade software:
a

Load the software into the PC youll use to upgrade the projector.

Connect the projector to the computer.

Install the software on the projector.

Confirm that the upgrade is successful.

NoteThe SP-CWRS232 Connector is now an option for flashing InFocus projectors. This adapter
attaches to the CableWizard connector on the I/O panel on the projector. A serial null modem cable
(available at most electronic supply stores) plugs into the RS-232 side of the adapter. The other end of the
cable plugs into the serial connector on the computer. You no longer need to use the special download cable
or a CableWizard 2 to flash a projector.
Using the SP-CWRS232 Connector allows you to flash projectors in the field, using only the adapter, cable
and laptop computer. You no longer need to take down a ceiling-mounted projector to upgrade its software
Go to the next page to begin.

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Getting the software upgrade file ready to install in the projector


When you download the upgrade software from the InFocus Web site, you receive a single file (called an
.EXE) that contains all the upgrade files you need for the projector. Before you download the file, you choose
where to store the .EXE file on your computers hard drive.
Heres how you prepare the upgrade file to upgrade the projector.
1

Open Windows Explorer on your computer.


To do this, click the Start button, point to Programs, then click Windows Explorer.

In Windows Explorer, locate the .EXE file that contains the upgrade files, then double-click it.

The WinZip Self-Extractor dialog box appears, asking you where you want to store the upgrade files.

You can enter a folder name in the Unzip To Folder box.


You also can let WinZip create a folder on its own. For example, WinZip will store the files for the LP425
in a folder called 425 (likewise, for the LP400, the folder name is 400).
3

To extract the files, click Unzip.


The upgrade files appear in the folder you specified.
Now youre ready to install the software.

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Connecting the projector to the computer with CableWizard2


1

On the CableWizard 2, turn the selector until Mac appears in the CableWizard window.

Plug the PS/2 end of the serial cable into the PS/2 connector on the CableWizard.

Plug the other end of the serial cable into Communication Port 1 (COM1) on the computer.

Connect the CableWizard2 to its connector on the projector I/O panel.


NoteYou can also attach the serial cable to COM2. These instructions address use of either serial
port.

Installing the software on the projector


Before you begin, make sure:
the computer is turned on,
the projector is plugged into a power source,
the projector is turned off, and
the cables are securely connected.
1

In Windows Explorer, double-click the batch file (425.bat, for example) to begin.
Batch file
Com2 batch file

The MS-DOS window opens and displays instructions and the upgrade status.

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When the prompt Press any key to continue appears, press any key on the computer keyboard.
A second screen appears, again with the prompt, Press any key to continue.

Press a key on the computer keyboard.


The message, Turn the projector on now, appears.
Youll also see a rotating timer line, which means the computer is attempting to make contact with the
projector.

Rotating timer line


4

Power up the projector within five seconds of the appearance of the timer.
The upgrade files begin downloading to the projector. The entire upgrade process lasts about three minutes.
If you see the message No response, it means the projector wasnt powered up in time or it isnt connected
properly. If this happens, check the connections, then try again.
WarningUnplugging the projector, turning the computer off, or unplugging the CableWizard while
the upgrade files transfer can damage the controller ECA. Make sure the projector and the computer
are stable and that all cables are tightly plugged into both machines at the proper locations.
When the installation is complete, the projector restarts using the new software. The restart sequence takes
about one minute.

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Confirming the software upgrade


1

On the projector keypad, press Menu to display the menus.


If the software upgrade was installed successfully, the new software version number appears on the upper
right-hand portion of the menus status bar.
NoteTo verify that the projector is working properly, you need to complete all the functional tests in
the next section.

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Performing Functional Tests on the 400 Series


You perform the functional tests after youve repaired the projector to make sure all components of the projector
operate properly. You can also perform the functional tests if youre having trouble determining what is wrong
with the projector.
Below is the list of the equipment you need for the functional tests. Following that is the list of tests you need to
complete.

Required equipment
CableWizard2 with accessories
Video player with composite and S-video Out and cables
InFocus strongly suggests you use a DVD player to test the video quality. DVD players reproduce colors
better and project sharper images. The second preference is a laser disc player. The least preferable is a
VCR. If you use a VCR, make sure you use a commercially produced recording, not one recorded from a
broadcast source. The VCR must include an S-video connector in addition to a composite connector.
Commercially produced video in DVD, laser disc or video cassette format
PC with a CD-ROM drive and an available serial port
RGB test screens
You can download this file from the InFocus Web site (http://www.infocus.com/service/asp).
Multimedia presentation for the PC
For example, you can use a PowerPoint presentation with sound, photographs, graphics and .avi files.
Executive Plus remote control with good batteries
Projection screen

Functional tests required for the 400 Series


Projector setup and external inspection
Projector start-up sequence
RGB video and audio quality
Composite and S-video and audio quality
Keypad operation and user interface
Go to the next page to begin the tests.

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Projector setup and external inspection


1

Place the projector on the work surface.


a

Verify that the top and bottom cases and projection lens are clean.

Verify that there are no broken or missing parts.

Verify that the outside case is not cracked or missing any fasteners.

Hold the projector securely with both hands and shake it.
a

Verify that no loose parts rattle around inside the projector.

Place the projector on its side on a level surface.


a

Verify that the elevator foot and the two rear feet are present.

Verify that the certification label and the serial number label are attached to the bottom case.

Verify that the top and bottom cases are fastened tightly together and that no pieces are loose.

Place the projector right side up, and set up the projection screen about 6 feet (2 meters) away from the
projector.
You should also be able to dim or turn off the lights when testing video sources.

Connect the following cables and equipment to the projector:


A laser disc player through the Composite video connector.
An S-video connector should also be plugged into the laser disc player, but not into the S-video
connector on the projector.
Stereo audio cables from the laser disc player to the left and right Audio In connectors on the projector.
The PC through CableWizard2 to the CableWizard port. The PC should contain the multimedia
presentation and RGB test screens on its hard drive.
The power cord to the power cord connector and to a power source.

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Projector start-up sequence


1

Press the Power button on the keypad.


a

Verify that the keypad is backlit.

Verify that the projection lamp strikes within 10 seconds.

Verify that the InFocus splash screen appears and that the image is bright and in sharp focus.

Adjust the projector height so the image fits in the middle of the screen.
a

Verify that the elevator raises and lowers smoothly.

Adjust the zoom so that the splash screen fills the projection screen, then focus the image. (LP425z and
LP435z only)
a

Verify that the image size smoothly enlarges and reduces when you turn the zoom ring.

Verify that the image focuses sharply when you turn the focus ring.

Verify that the focus and zoom rings rotate freely and do not interfere with each other.

Focus the image on the screen. (LP420, LP425, LP400)


a

Verify that the image focuses sharply when you turn the focus ring.

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RGB video and audio quality


Special NoteIn this section, youll check computer video quality through the CableWizard input. Note that
color and image quality vary slightly from projector to projector, due to engine manufacturing variances.
Each projector that InFocus ships must meet InFocus specifications at the time of manufacture.
1

Power up the PC.

Set the resolution for the projector that youre testing.


For the LP400, LP420, LP425 and the LP425z, set the resolution to 800 x 600 (SVGA)
For the LP435z, set the resolution to 1,024 x 768 (XGA).
For all 400 Series projectors, set the color palette to True Color (16 bit) or High Color (32 bit).
To check the computer resolution in Windows 95/98, click the Start button, point to Settings, then click
Control Panels. In the Control Panels window, double-click Display. In the Display Properties dialog box,
click the Settings tab. The current resolution is displayed in the Desktop Area box.
To check the computer color palette, follow the above procedure. The current color palette is displayed in
the Color Palette box.

Dim or extinguish the room lighting.

Open the multimedia presentation on the PC and project it on the screen with the 400 Series.
a

Verify that the image appears in sharp color and focus.

Verify that the photographs and graphics reproduce well.

Verify that the video or .avi files play smoothly.

Verify that the computer audio is clearly reproduced through the internal speaker.

Close the multimedia presentation.

On the PC, open the folder that contains the test screens.

Open the Focus test screen (focus.bmp) and display it on the screen.
a

Verify that when you focus the center of the screen that the square at each corner remains in sharp
focus. You should be able to read the numbers above each outside square.

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Open the Crosshatch test screen (Crosshatch.bmp) and display it on the screen.
a

From a 6-foot distance (~2 m), verify that the circles and squares are in focus and are not flashing.

Crosshatch test screen


9

Open the Color Ramp test screen (Color ramp.bmp) and display it on the screen.
a

From a 6-foot distance (~2 m), verify that the far left side of the screen is dark and that the far right
side is red, green and blue. The transition from left to right should be smooth.

Color Ramp test screen

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10 Open the SMPTE 133 test screen (SMPTE133.bmp) and display it on the screen.
a

From a 6-foot distance (~2 m), verify that:


The two sets of color bars match
The text on all four sides is readable
The gray bars reproduce clearly

SMPTE 133 test screen

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Composite and S-video quality


Special NoteIn this section, youll check for video quality through the composite and S-video ports. Video
quality is a subjective test, and you may find that you feel the video quality in the projector youre testing is
good or that it does not meet your own personal standards. Thats why we want you to check the video for
distorted images, torn frames or excessive noise.
The color and image quality varies slightly from projector to projector, due to engine manufacturing
variances. Each projector that InFocus releases for shipment must meet InFocus quality control
specifications.
1

Confirm that the DVD or laser disc player is plugged into the composite video port on the 400 Series I/O
panel.
The S-video connector should not be plugged into the projector.

Start the video in the DVD/laser disc player.

On the remote control, press the Video button.


a
b

Confirm that the remote control works properly.


As you watch the video, confirm that the general image displays no distortion, noise or other video
abnormalities.

Change the volume up (+) and down (-) on the remote control.
a

Verify that there is clear audio from the internal speaker.

Verify that the volume raises and lowers as you press the volume buttons.
TipAfter youve tested the video on more projectors, youll probably find several scenes in one or
more movies that provide you with a good reference for color reproduction and contrast. Youll get a
feel for whats appropriate for a projector and what indicates a possible problem. Once you identify the
scenes, try to use the same ones for each projector you test.
You can also obtain a copy of the Video Essentials DVD or laser disc from Amazon.com
(www.Amazon.com). The Video Essentials disc includes an excellent video montage that is the industry
standard for testing video.

Without stopping the video, unplug the composite video connector, then plug in the S-video connector.
a

Verify that the S-video signal automatically synchronizes.

Verify that there is no distortion, noise or other video abnormality.

Let the video continue to play as you go to the next section.

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Keypad operation and user interface


The video should be playing as you begin this portion of the functional tests.
NoteThe menus on the LP400, LP425z and LP435z are Windows-style dropdown menus. The menus for
the LP420 and LP425 are the graphical tab style. The tab layout matches the dropdown menu structure with
one exception. The LP400, LP425z and LP435z contain an additional Status menu.
1

Check the onboard keypad button operation.


a

Press the Volume keys (both + and ) and verify that the Volume scale on the bottom left portion of the
screen moves and that the sound gets louder and softer.
Press the Standby button and verify that the projector goes into standby mode.

Stop the video.

Press the Menu button on the keypad to display the menu bar or the menu tabs.
a While performing the tests below, confirm that all four arrow keys and both of the mouse buttons work

properly.
b

On the Controls menu or tab, do the following:


Select Ceiling Projection, then verify that the image flips. (Does not apply to the LP420)
Select Rear Projection, then verify that the image reverses.
Verify that Default Source is set to Computer 1.
Verify that the Auto Source Select is set to Off.

c On the Status menu, verify that the latest software version is installed and that the lamp counter shows

less than 900 hours. (This information is at the top of the tab box on the LP420 and LP425.)
If the counter is between 900 and 1,000 hours, notify the customer that its nearly time to replace the
lamp.
d

On the Display menu or tab, select Reset All

Press the Menu button to hide the menus or tabs.

Turn the projector off.

Disconnect the power cable.

Attach the lens cap to the projection lens.

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400 Series Parts Lists


Introduction
In this section, youll find the parts lists for the 400 Series projector. Weve included the following lists:
FRU parts by alphabetic listing
FRU parts by part number
Standard accessories
Optional accessories
Fasteners

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FRU Parts Lists


The two tables below list all the field-replaceable units for the 400 Series. In the first table, the FRUs are sorted
alphabetically, and in the second, the FRUs are sorted numerically.

FRUs, by alphabetic listing


Part Name

Projector

Part Number

Notes

Bottom case

All

505-0253-xx

Also order a new certification label for the bottom


case.

Base EMI shield

All

330-0482-xx

Requires two grounding gaskets included in the


Gasket Kit (505-0313-xx).

Controller ECA

LP420

510-1305-xx

Requires audio EMI gasket included in the Gasket


Kit (505-0313-xx).

LP425

510-1401-xx

Requires audio EMI gasket included in the Gasket


Kit (505-0313-xx).

LP400
LP425z

510-1434-xx

Requires audio EMI gasket included in the Gasket


Kit (505-0313-xx).

LP435z

510-1420-xx

Requires audio EMI gasket included in the Gasket


Kit (505-0313-xx).

Elevator assembly

All

505-0312-xx

Includes elevator actuator, elevator shaft, and two


springs. Elevator housing is included with bottom
case. Sliding doors and handrails are optional.

EMI clip

LP435z

329-0177-xx

Fits between the DMD and the power supply. Must


be used with LP435z formatter bracket.

Fastener kit

All

802-0017-xx

Contains 10 of each fastener used to attach FRUs


to the projector. See Fasteners for contents listing.

Focus ring

LP400
LP420
LP425

505-0250-xx

LP425z
LP435z

328-0094-xx

LP400
LP420
LP425
LP425z

330-0435-xx

LP435z

330-0528-xx

LP400

510-1431-xx

LP420

510-1304-xx

LP425

510-1355-xx

LP425z

510-1402-xx

LP435z

510-1421-xx

Formatter bracket

Formatter ECA

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FRU parts, by alphabetic listing


Part Name

Projector

Part Number

Notes

Front bezel

LP400
LP420
LP425

505-0293-xx

Also order a Logo Label for the front bezel.

LP425z
LP435z

505-0404-xx

Also order a Logo label for the front bezel.

All

505-0313-xx

Kit includes complete gasket set for one projector.

Gasket kit

IR window

All

340-0387-xx

I/O EMI shield

All

330-0434-xx

Keypad ECA

All

526-0006-xx

Label, certification

LP400

020-0865-xx

LP420

020-0752-xx

LP425

020-0820-xx

LP425z

020-0840-xx

LP435z

020-0842-xx

Label, InFocus
nameplate

All

020-0779-xx

Label, model

LP400

020-0866-xx

LP420

020-0753-xx

LP425

020-0821-xx

LP425z

020-0841-xx

LP435z

020-0843-xx

Lamp door

All

340-0390-xx

Lamphouse

All

505-0256-xx

Lamp module

LP400
LP420
LP425

505-0304-xx

LP425z
LP435z

505-0452-xx

400 Series Service Resource Guide

Three optical engine gaskets


One DMD thermal gasket (for LP435z)
Two grounding gaskets for the base EMI
shield

One round 3.5 mm audio EMI gasket

One I/R receiver gasket


One top case gasket

Also requires an I/R receiver gasket included in


the Gasket Kit (505-0313-xx).

Use this lamp in the LP425z and LP435z only.

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FRU parts, by alphabetic listing


Part Name

Projector

Part Number

Lens cap

LP400
LP420
LP425

505-0235-xx

LP425z
LP435z

340-0573-xx

Clear lens cap fits zoom lens only.

LP400
LP420
LP425

526-0002-xx

Order 526-0002-xx until stock is depleted. Then


526-0025-xx will be the only micro-fan available
for all the projectors in the 400 Series.

Micro-fan

Notes

Do not use 526-0002-xx with the LP425z or the


LP435z.

Optical engine

LP425z
LP435z

526-0025-xx

This part is backwards compatible with the LP420,


LP425, and LP400.

LP400

530-0103-xx

Also install new optical engine gaskets from the


gasket kit (505-0313-xx).

LP420

530-0088-xx

Also install new optical engine gaskets from the


gasket kit (505-0313-xx).

LP425

530-0090-xx

The part number of the LP425 engine changed.


The engines are identical. 530-0090-xx will ship
until stock is depleted. Then 530-0101-xx will be
the only engine available for the LP425.

530-0101-xx

Also install new optical engine gaskets from the


gasket kit (505-0313-xx).
LP425z

530-0097-xx

Also install new optical engine gaskets from the


gasket kit (505-0313-xx).

LP435z

530-0100-xx

Also install new optical engine gaskets from the


gasket kit (505-0313-xx).

Photodiode

All

701-0018-xx

Power supply

All

520-0069-xx

Self-adhering cable clip from fastener kit (8020017-xx) also required.

Rear bezel

All

505-0255-xx

Also order a product label for the rear bezel.

Rubber foot

All

328-0029-xx

Speaker

All

526-0001-xx

Thermal switch

All

215-0010-xx

Top case

LP400
LP420
LP425
LP425z

505-0252-xx

LP435z

505-0441-xx

LP425z
LP435z

340-0576-xx

Zoom ring

400 Series Service Resource Guide

Requires two new retainer caps (available in the


fastener kit).

128

FRUs, by part number


Part Number

Part Name

Projector

Notes

020-0865-xx

Label, certification

LP400

020-0752-xx

Label, certification

LP420

020-0820-xx

Label, certification

LP425

020-0840-xx

Label, certification

LP425z

020-0842-xx

Label, certification

LP435z

020-0779-xx

Label, InFocus
nameplate

All

020-0866-xx

Label, model

LP400

020-0753-xx

Label, model

LP420

020-0821-xx

Label, model

LP425

020-0841-xx

Label, model

LP425z

020-0843-xx

Label, model

LP435z

215-0010-xx

Thermal switch

All

328-0029-xx

Rubber foot

All

328-0094-xx

Focus ring

LP425z
LP435z

329-0177-xx

EMI clip

LP435z

330-0434-xx

I/O EMI shield

All

330-0435-xx

Formatter bracket

LP400
LP420
LP425
LP425z

330-0482-xx

Base EMI shield

All

Requires two grounding gaskets included in the


gasket kit (505-0313-xx).

330-0528-xx

Formatter bracket

LP435z

Also requires EMI clip (329-0177-xx) and DMD


gasket (included in gasket kit, 505-0313-xx)

340-0387-xx

IR window

All

340-0390-xx

Lamp door

All

400 Series Service Resource Guide

Requires two new retainer caps (also called


Tinnerman nuts) included in the fastener kit (8020017-xx).

Fits between the DMD and the power supply. Must


be used with LP435z formatter bracket.

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FRUs, by part number


Part Number

Part Name

Projector

Notes

340-0576-xx

Zoom ring

LP425z
LP435z

505-0250-xx

Focus ring

LP400
LP420
LP425

505-0252-xx

Top case

LP400
LP420
LP425
LP425z

505-0253-xx

Bottom case

All

Also order a new certification label for the bottom


case.

505-0255-xx

Rear bezel

All

Also order a model label for the rear bezel.

505-0256-xx

Lamphouse

All

505-0293-xx

Front bezel

LP400
LP420
LP425

505-0304-xx

Lamp module

LP400
LP420
LP425

505-0312-xx

Elevator assembly

All

Kit includes elevator actuator, elevator shaft, and


two springs. Elevator housing is included with
bottom case.

505-0313-xx

Gasket kit

All

Kit includes complete gasket set for one projector.

Also order an InFocus nameplate label for the front


bezel.

Three optical engine gaskets


One DMD thermal gasket (for LP435z)

Two grounding gaskets for the base EMI shield


One round 3.5 mm audio EMI gasket
One I/R receiver gasket
One top case gasket
505-0404-xx

Front bezel

LP425z
LP435z

505-0441-xx

Top case

Lp435z

505-0452-xx

Lamp module

LP425z
LP435z

510-1304-xx

Formatter ECA

LP420

510-1305-xx

Controller ECA

LP420

510-1355-xx

Formatter ECA

LP425

510-1401-xx

Controller ECA

LP425

510-1402-xx

Formatter ECA

LP425z

400 Series Service Resource Guide

Also order an InFocus nameplate label for the front


bezel.

Use this lamp in the LP425z and LP435z only.

Requires audio EMI gasket included in the Gasket


Kit (505-0313-xx).

Requires audio EMI gasket included in the Gasket


Kit (505-0313-xx).

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FRUs, by part number


Part Number

Part Name

Projector

Notes
Requires audio EMI gasket included in the Gasket
Kit (505-0313-xx).

510-1420-xx

Controller ECA

LP435z

510-1421-xx

Formatter ECA

LP435z

510-1431-xx

Formatter ECA

LP400

510-1434-xx

Controller ECA

LP400
LP425z

Requires audio EMI gasket included in the Gasket


Kit (505-0313-xx).

520-0069-xx

Power supply

All

Requires self-adhering cable clip from fastener kit


(802-0017-xx).

526-0001-xx

Speaker

All

526-0002-xx

Micro-fan

LP400
LP420
LP425

Order 526-0002-xx until stock is depleted. Then


526-0025-xx will be the only micro-fan available for
all the projectors in the 400 Series.
Do not use 526-0002-xx with the LP425z or the
LP435z.

526-0006-xx

Keypad ECA

All

Requires an I/R receiver gasket included in the


Gasket Kit (505-0313-xx)

526-0025-xx

Micro-fan

All

This part is backwards compatible with the LP420,


LP425, and LP400.

530-0088-xx

Optical engine

LP420

With new engine, install a new optical engine


gaskets from the gasket kit (505-0313-xx).

530-0090-xx
530-0101-xx

Optical engine

LP425

The part number of the LP425 engine changed.


The engines are identical. 530-0090-xx will ship
until stock is depleted. Then 530-0101-xx will be
the only engine available for the LP425.
With new engine, install a new optical engine
gaskets from the gasket kit (505-0313-xx).

530-0097-xx

Optical engine

LP425z

With new engine, install a new optical engine


gaskets from the gasket kit (505-0313-xx).

530-0100-xx

Optical engine

LP435z

With new engine, install a new optical engine


gaskets from the gasket kit (505-0313-xx).

530-0103-xx

Optical engine

LP400

With new engine, install a new optical engine


gaskets from the gasket kit (505-0313-xx).

701-0018-xx

Photodiode

All

802-0017-xx

Fastener kit

All

400 Series Service Resource Guide

Contains 10 of each fastener used to attach FRUs


to the projector. See Fasteners for contents listing.

131

Standard Accessories
Accessory

Projector

Part Number

Notes

Online User's Guide

All

010-0116-xx

Quick Start card

LP420

009-0314-xx

LP425

009-0365-xx

LP400
LP425z
LP435z

009-0379-xx

LP420
LP425

010-0140-xx

LP400

010-0201-xx

LP425z
LP435z

010-0192-xx

Soft Case

All

110-0190-xx

Lens Cap

LP400
LP420
LP425

505-0235-xx

Lens cap

LP425z
LP435z

340-0573-xx

Macintosh Adapter

LP420
LP425

515-0045-xx

CableWizard Lite and


cables (listed below)

LP400
LP420
LP425

210-0095-xx

Length: 6.5 feet/2 meters

Audio cable

210-0118-xx

Length: 6 feet

Audio/Video cable

210-0053-xx

Users Guide

CableWizard3 and
cables (listed below)

LP425z
LP435z

CD-ROM format

SP-CW3

CableWizard audio
cable

210-0079-xx

Length: 2 feet

CableWizard USB
cable

210-0100-xx

Length: 2 feet

CableWizard PS/2
mouse cable

210-0145-xx

Length: 1.5 feet

400 Series Service Resource Guide

132

Standard accessories, continued


Accessory
Lamp module

Executive Plus Remote

Projector

Part Number

Notes

LP400
LP420
LP425

505-0304-xx

LP425z
LP435z

505-0452-xx

Use this lamp in the LP425z and LP435z


only.

LP425z
LP435z

HW-EXPLUS

Six button IR remote with a disc mouse.


Two AA batteries included.

Power Cord
(One power cord ships with each projector. The type of
cord depends on the country.)
Swiss

210-0031-XX

North American

210-0023-XX

Australian

210-0027-XX

British

210-0028-XX

European

210-0029-XX

Danish

210-0030-XX

400 Series Service Resource Guide

133

Optional Accessories
Accessory

Part Number

Item Code

Notes

Lamp module for


the LP400, LP420
and LP425

505-0304-xx

SP-LAMP-LP4

270-watt metal halide, rated at 1,000


hours.

Lamp module for


LP425z and
LP435z

505-0452-xx

SP-LAMP-LP4Z

270-watt metal halide, rated at 1,000


hours. Use this lamp module only with the
LP425z and LP435z.

GyroPoint Pro II
RF Remote

HW-RF-REM

HW-RF-REM

The GyroPoint Pro II Radio Frequency


Remote allows control of projector without
being in line of sight of either the projector
or computer. No CableWizard or
additional receivers required.

Executive
Remote Control

590-0226-xx

HW-EXREM

Two button remote. Requires


CableWizard2, CableWizard3, or an
Executive Remote IR Receiver for full
functionality.

Executive
Remote IR
Receiver

590-0243-xx

HW-EXRCVR

Connects to a PC or laptop. Allows direct


mouse control of PC without connection to
projector or CableWizard.

Executive
Remote Plus

590-0294-xx

HW-EXPLUS

Ships with LP425z and LP435z.


Compatible with entire 400 Series.

LaserPro Remote
Control

590-0275-xx

HW-LASERPRO

Provides expanded remote control of


projector. Special features include Laser
Pointer. (Some features on the LaserPro
remote do not work on the 400 Series)

CableWizard2

SP-CW2

SP-CW2

Allows MAC compatibility, power-off loopthrough, or serial connection for projector


control.
Length: 10.3 feet/3.14 meters.
Weight: 4.8 lbs./2.2 kg

CableWizard3

SP-CW3

SP-CW3

CableWizard3 supports USB mouse


control with Windows 98 and provides
audio, monitor loop through and mouse
control close to your computer source.
Length: 7 feet/2.1 meters
Weight: 1.4 lbs/0.61 kg

CableWizard
Extension Cable

210-0104-xx

SP-CW2EXT

Cable is 60.7 ft. (18.5 meters) in length.


Not plenum rated.

CableWizard
Extension Cable
(Plenum rated)

210-0103-xx

SP-CW2EXTP

Cable is 60.7 ft. (18.5 meters) in length.


Plenum rated.

CableWizard2
Extension Cable

SP-CW2-IEXT

SP-CW2-IEXT

Cable is 70.5 ft. (21.5 m) in length.


Designed to be installed in conduit at least
1 inch (2 cm) in diameter. Replaces the
standard 10-foot (3 m) CableWizard2
cable. Not compatible with CableWizard3.

400 Series Service Resource Guide

134

Optional accessories, continued


Accessory

Part Number

Item Code

Notes

Extension Cable
Wall Plate

SP-CWWALL

SP-CWWALL

In ceiling-mount applications, provides


clean, finished appearance for cable exit.

LiteMount 4
ceiling mount

SP-CEIL-LM425

SP-CEIL-LM425

Allows the 400 Series to be mounted on


most ceilings. Includes a quick release for
maintenance and service.
Weight: 6 lbs/2.7 Kg.
Dimensions: 5.5"(h) x 8"(w) x 12"(l)/
14 cm x 20 cm x 30.5 cm

LiteMount pipe
tubing extension

SP-LTMT-EXT

SP-LTMT-EXT

Allows cable drop to projector of up to 46


in false ceiling installation.

Tripod mount for


the 400 Series

SP-TRIP-LP4

SP-TRIP-LM4

Includes tripod, projector mounting plate


and fasteners. No tools required. Tripod
adjusts from 2-5 feet.
Weight: 4 lbs./1.8 kg.

Kensington Lock

591-0202-xx

SP-KENLOC

S-video cable

515-0027-xx

515-0027-xx

Personal Plus
Pack

SP-PP-LP420

SP-PP-LP4

Deluxe Soft Carrying Case with space for


a laptop. Includes CableWizard3 and a
two-button Executive Remote.

Executive leather
case

CA-C133

CA-C133

Great briefcase for everyday. Includes


space for a laptop.

Deluxe soft case

CA-C132

CA-C132

Soft carry case has curved handles and


shoulder strap; includes space for laptop
computer.

ATA shipping
case

CA-C134

CA-C134

ATA case designed for the LP400, LP425


and LP420. Heaviest and most durable.
Reinforced for maximum protection.
Includes space for accessories.

CA-C134z

CA-C134z

ATA shipping case designed for the


LP425z and LP435z.

EW-LP4XX-12

EW-LP4XX-12

Extends standard two-year product


warranty by one year.

3rd Year
Advantage
Service Plan

400 Series Service Resource Guide

Key lock and cable set provides security


against product theft.

135

Fasteners
The fasteners listed below are used in the 400 Series. The fastener kit (802-0017-xx) contains 10 each of the
fasteners necessary to remove and replace all FRUs in the projector.
Size

Used in

M2.6 x 8 Pan Head Phillips

EMI shield mounting to CableWizard port

M3 x 6 Torx with captive lock washer

Controller ECA to power supply. Formatter bracket to


controller ECA

M3 x 6 Pan Head Phillips

Optical engine, lamphouse to optical engine, micro-fan

M3 x 6 Black Pan Head Phillips

Power supply, rear bezel, center fastener for front


bezel

M3 x 16 Standoff

Controller ECA

M4 x 80 black Phillips

Bottom case to upper case

Retainer caps (also called Tinnerman nuts)

Thermal switch to lamphouse

Self-adhering plastic coated cable clips

Cable routing for power supply and optical engine

400 Series Service Resource Guide

136

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