Professional Documents
Culture Documents
S No.
Observation
Category
DNV-GL Comments/
Recommendations
Status
To be taken up
immediately
Open
Main deck well head hatch and deck plates found corroded
with undulations
Replace or painting to be
carried out
Open
Open
3
A
Open
7
Two openings observed in the fire-wall at well head area
Movement to be arrested
Pressure to be bled
Open
Open
8
9
Open
10
New Support to be
provided immediately
Open
11
Proper supports to be
provided
Open
12
A
13
14
15
16
17
18
19
A
A
A
Open
Open
Open
Open
Open
Open
20
21
22
Open
Open
ONGC ATR
Complied
EDC : Jun-2016
It is operational as
and when required ,
so the point may be
dropped
Complied
Final Audit
Observation(on
12th & 13th
March 2016
Status
verified ok
closed
Open
verified ok
closed
Wooden wedges
placed
closed
verified ok
Complied
Cleared wellhead
access from west side
.
Complied verified ok
Job in Progress
Job in progress
closed
closed
Open
verified ok
closed
verified ok
closed
verified ok
closed
Complied
Complied
Complied
Open
EDC : Dec-2016
Open
EDC : Mar-2016
Complied
Junction Boxes
provided with
proper gaskets and closed
nut bolts are
tightened
Complied
Actuators are
installed &
shutdown valves
are normalized
Normalize the SSV
Complied
EDC : May-2016
verified ok
Normalize the XSDV
Normalize the XSDV
Job in progress
closed
Open
closed
Open
Open
Open
Normalize the
Detectors
Open
Normalize the
Detectors
Open
Normalize the
Detectors or
provide MOC
Open
Annexure Ib
IC Process Complex Topside Recertification
Final Audit: 12th to 13th March 2016
Platform: ICPR
Audit Findings
S No.
Observation
Category
DNV-GL Comments/
Recommendations
Status
provide insulation on
skimmer piping, wherever
missing
Open
Open
Open
Open
Provide caps
Open
Open
Open
Enclosure to be kept
closed.
Open
Open
10
Open
11
Open
12
Open
13
Open
14
Open
15
Open
16
Open
17
Open
18
Open
19
Open
20
Open
21
Open
22
Open
ONGC ATR
Final Audit
Observation(on
Status
12th & 13th
March 2016
EDC : Dec-2016
Open
EDC : Dec-2016
Order Placed.
EDC : Dec2016
Complied
Complied
Complied
Complied
Open
Not available
Open
verified ok
closed
Caps Provided.
Verified
closed
closed
verified ok
closed
Complied
verified ok
closed
Properly secured .
Complied
verified ok
Requirement given
EDC : Dec-2016
closed
Open
Complied
Complied
verified ok
closed
verified ok
closed
Requirement given,
EDC : Dec-2016
Open
Complied
verified ok
closed
Thermal
detectors are in closed
Normal condition.
Open
Open
Fire dampers
7104 ,
7302,7551,7650
are pending
Open
Open
verified ok
Open
Annexure Ic
IC Process Complex Topside Recertification
Final Audit: 12th to 13th March 2016
Platform: ICW
Audit Findings
S No.
Observation
1
Category
B
B
B
Status
Open
Replace/Rectify
Open
Open
Painting to be taken up
Open
B
Water maker 5520 skid and supports are corroded
DNV-GL Comments/
Recommendations
B
B
B
MIP 1620/1630 not in use
Open
10
11
12
Open
Open
Open
Open
Open
Replace/Rectify
Open
Open
Open
Open
Open
14
B
B
16
17
18
19
20
21
22
23
A
B
B
B
B
Make Operational
Open
Check and Rectify
Open
Provide TI
Open
Provide proper illumination
level
Open
24
25
Open
Make the system
operational or Provide MOC
27
A
Fire & Gas Detection System: All UV Detectors are kept in
Test mode
28
29
Open
Open
Open
Open
Open
Open
Open
A
SWLP-1030 : TE 1032 C , D. E are showing not ok
30
31
32
33
A
BP-1520 : Velocity vibration XVP-1521B is bypassed , XVP1520A is showing not ok
A
A
ONGC ATR
Final Audit
Observation(on
Status
12th & 13th March
2016
closed
Painting is planned .
EDC : Dec-2016
planned
open
further rectify
open
Complied
open
closed
Rectified leakage .
Complied
Verified ok
closed
verified tagging ok
equipment under
maintenance
closed
verified ok
closed
verified.
closed
closed
open
verified.
closed
closed
closed
Job in Progress .
EDC : Mar-2016
Secured with Proper supports.
Complied
Job in Progress
Job in Progress
verified.
open
verified.
closed
closed
New Installed
closed
Under replacement.
open
EDC : Jun-2016
Provided TI. Complied
Lighting repairing done.
Complied.
verified
open
closed
verified
closed
open
open
open
EDC : Dec-2016
open
open
closed
closed
Problem solved.
Complied.
closed
verified.
Annexure Id
IC Process Complex Topside Recertification
Final Audit: 12th to 13th March 2016
Platform: ICG
Audit Findings
S No.
Observation
Category
DNV-GL Comments/
Recommendations
Status
Replace/painting to be
taken up
Open
Painting to be taken up
Open
Painting to be taken up
Open
Trapped pressure to be
bled and check whether
ball valve is passing
Open
Open
Skirt to be rectified
Open
B
B
B
Stand-by pump to be made
operational
Open
To be rectified
Open
To be installed at the
earliest and provide details
of alternate arrangement Open
B
13 Corrosion observed in structure / piping (General)
14 Firewall revamp is in progress
15 Drains are chocked (General)
Painting to be taken up
Open
Completion certificate to
be provided
Open
Choked drains to be
cleared
Open
Open
Make operational
Open
Open
Open
Open
Replace/rectify
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
Replace/rectify
Open
Open
Open
Open
A
A
Halon System FM-200 System: HSD-UD-8-1 & HSD-LQ34 1.05-1 solenoid B is in fault.
A
Open
Open
Open
A
39
A
40 Fire & Gas Detection System: H2S system is not in use
Fire & Gas Detection System: HC detector at Lower Deck
GB-LD-1.06-3 ; Living quarter - GD-LQ-1.03-6,
41 GD-LQ-2.04-4, GD-LQ-2.04-5 are isolated.
Make it operational/Provide
MOC
Open
Make it operational/Provide
MOC
Open
A
Normalize the detectors
Open
Final Audit
Observation(on 12th &
13th March 2016
Status
open
planned
open
open
EDC :May-2016
planned
open
verified ok
Closed
planned
open
open
Open
ONGC ATR
Complied.
EDC : May-2016
EDC : Jun-2016
TrainA - under
maintenance, Train CComplied
Leakage rectified.
Complied
Rectified standby pump.
verified ok
Closed
verified ok
Closed
verified ok
Closed
verified ok
Closed
Complied
Complied.
New Davit installed .
Complied
open
verified ok
Closed
verified ok
Closed
verified ok
Closed
planned
open
Verified ok
Closed
Secured hanging JB .
Complied
Verified ok
Closed
EDC : Mar-2016
Cleared chocked drains.
Complied
Complied.
EDC : Dec-2016
Complied.
Complied.
Provided start knob in
both LCS. Complied
Verified ok
Closed
Verified ok
Closed
Verified ok
Closed
open
EDC : Dec-2016
Complied.
Complied.
Complied.
Verified ok
Closed
PSV is inline
Closed
PSV is inline
Closed
EDC : Dec-2016
Complied.
Complied.
Complied.
Complied.
Detectors put online.
Complied.
Complied.
open
Not secured. Still hanging
by cable.
open
Normalized
Closed
Normalized
Normalized
Closed
Closed
Replaced
Closed
Still Isolated
open
verified ok
Closed
open
Job in progress.
Kept 01 loop in line, rest
to be rectified. EDC :
Jun-2016
Complied.
Make it operational/Provide
open
MOC
Make it operational/Provide
open
MOC
Normalized.
Complied
Annexure Ie
IC Process Complex Topside Recertification
Final Audit: 12th to 13th March 2016
Platform: ICP
Audit Findings
S No.
Observation
Discipline
Near 12" riser (IB - ICP) oil spillage & closed drains
1 observed
B
Painting to be taken up
Insulation damage to be
repaired
3
Well fluid heater platform train A and B pipe supports and
4 instrument tubing supports are corroded.
DNV-GL Comments/
Recommendations
B
B
A
Provide MOC
Insulation damage to be
repaired
Main deck
15 Fuel gas skid piping insulation damaged
16 Hot oil filter deck drains choked
17 Two PPD and demulsifier tanks not in use
18 Hot water trough is heavily corroded and is leaking
19 Hot oil pump hoist not in use
20 IA receiver (V-2970) corrosion observed
21 Crude oil heater piping insulation damaged
22 IA/UA compressors (2910 & 2920) not in use
B
C
A
C
B
Insulation damage to be
repaired
A
B
A
A
A
A
B
B
A
A
B
24" SHP gas Export Line :PSV isolation valve Handle not
35 present.
36 PSHL for 24" ICP-SHP line is isolates
Damaged gratings to be
replaced and choked drains to
be cleared
A
A
Make it operational
Make it operational
Make it operational
Rectify/Replace
Make it operational
Make it operational
Check / Rectify
Check / Rectify
Check / Rectify
A
Make it operational
A
51 Fire & Gas Detection System: H2S system is not in use
A
Check / Rectify
A
Check / Rectify
A
Make it operational
Final Audit
Observation(on 12th &
13th March 2016
Status
Verified ok
closed
verified ok
closed
closed
Complied.
Verified ok
closed
Verified ok
closed
Open
Scaffolding removed.
Complied.
Verified ok
closed
planned
Open
Open
planned
open
ONGC ATR
Status
Open
Complied
Open
Open
Open
Open
EDC : April-2016
Open
verified ok
closed
Open
planned
Open
Open
verified ok
closed
verified ok
closed
verified ok
closed
planned
open
Open
Open
Open
verified ok
Deck drain Chock cleared. Complied.
Provided MOC
not in use
Leakage rectified. Complied.
verified ok
Alternate arrangement is being provided as
verified ok
and when required.
Painting done. Complied
painting balance
Consolidated req. given for insulation
planned
replacement. EDC June 2016
Open
Open
Open
Open
Open
Open
not in use
close
open
close
close
open
open
open
close
verified
Closed
verified
Closed
Complied.
Complied.
verified
Closed
verified
Closed
verified
Closed
verified
Closed
verified
Closed
verified
Closed
Open
Complied.
Open
Open
Open
Open
Open
Rectified PT.
Complied.
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
Closed
Open
Closed
Complied.
New riser is coming up under MHSR
Closed
Provide PSV
Job in progress
Put on line. Complied
Open
Put on line. Complied
Open
verified
Closed
Open
Open
verified
Closed
Open
Complied.
Open
Complied.
Open
Open
Open
Open
Open
EDC : Dec-2016
Complied.
Open
Complied.
Open
Open
Not Complied. Make it
operational
Open
Open
verified
Closed
verified
Closed
verified
Closed
Complied.
Open
Complied.
Open
Complied.
Open
Open
Make it operational
Open
Make it operational/Provide
MOC
Open
Make it operational/Provide
MOC
Open
Open
Check / Rectify
Open
Check / Rectify
Open
EDC : Dec-16
Open
Check / Rectify
Generally kept in test mode during hot job . UV detectors are still in test
mode. Detectors to be kept in Open
normal mode.
Annexure II
IC Process Complex Topside Recertification
Initial Audit: 23rd to 26th November 2015
Functional Checks
S No.
Platform
Functional Check
Observations
Results
1 ICD
Satisfactory
2 ICD
3 ICD
4 ICP
5 ICP
6 ICP-R
Deluge valve DV-4990 operation checked Downstream of deluge valve diverted to Satisfactory
overboard line
7 ICP
Satisfactory
Satisfactory
Satisfactory
8 ICW
F&G detectors S-3-2-6B & S-3-2-1A in the Indication observed in the control room
LQ actuated
Satisfactory
9 ICW
Satisfactory
Satisfactory
10 ICG
Platform
ICD
ICG
ICG
ICG
fully functional
ICG
fully functional
March 2016
Results
Satisfactory
Satisfactory
Satisfactory
satisfactory
satisfactory
Annexure III
IC Process Complex Topside Recertification
Final Audit: 12th to 13th March 2016
Document Review
S No.
Description
Observations
Remarks
10 IRR of wells
Reports verified
Nil
Reports verified
Nil
Reports verified
Nil
Nil
Nil
Documents verified
Nil
Nil
Documents verified
Rectify /Replace.
25 Breakers
26 HV& LT motors
Nil
Nil
Nil
30 IOGPT/WP/FR-01/REV00/99
Visual observation of wells for safe operation dated
13.10.15 verified
31 IOGPT/WP/FR-02/REV00/99
SCSSV operation and leak test dated 14.10.15
verified
32 IOGPT/WP/FR-03/REV00/99
Frequency is 6 months and it
SSV operation and leak test dated 14.10.15 verified is maintained. Status reported
is ok
33 IOGPT/WP/FR-04/REV00/99
Frequency is 6 months and it
Xmas tree & wellhead valves dated 14.10.15 verified is maintained. Status reported
is ok
34 IOGPT/WP/FR-04/REV00/99
Frequency is 6 months and it
Test separator safety devices dated 14.10.15 verified is maintained. Status reported
is ok
Remarks
Alarm working.
Only rpm gauge Not
OK
Alarm working.
Only rpm gauge Not
1. Point not closed
OK
2. Alarm working, only rpm
gauge not ok 3. Crane not in
function
Alarm working.
Only rpm gauge N
OK
Alarm working.
Only rpm gauge Not
OK
Under revamping
Complied
Reports up to March 2016
verified and found ok.
Hydro test certificate is not
available
1.Hydrotest report of Feb 2016
verified and found ok. 2. Foam
level observed is 20% to 30 %
which is less
Reports up to March 2016
verified and found ok.
Reports up to March 2016
verified and found ok.
Status of Compliance by BV
(Bureau Veritas) dated 18.07.15"Provide GRE line downstream of
isolation valve"- not complied
verified ok
Documents verified
ICP/QHSE/INSTT/REC/03
,ICP/QHSE/INSTT/REC/04 records
verified.
Done in 2014
ICP/QHSE/IR/REC
,ICG/QHSE/IR/REC
ICW/QHSE/IR/REC records
All HT breakers are verified. Frequency is
checked annually. maintained.
Done annually.
ICP/QHSE/IR/REC
,ICG/QHSE/IR/REC
ICW/QHSE/IR/REC records
verified. Frequency is
maintained.
Sr, No.
1
DNV resp
34
Implementa
tion of RBI
recommen
dations
Routine visual
inspections are
being carried out
but no correlation
with the RBI
recommendation
established.
ICW
Corrossion
Condition
Gratings and
deckplate are
corroding. Many
components in the
Chemical injection
skid are badly
corroded .
11
ICP: Newly
extended
deck portion
for Oil
enhanceme
nt area
12
ICD
Southside
Piping
ONGC ATR
on 21.12.12
Shall be
taken up
after the
Open, EDCfinalisation
March-14
of the
painting
contract.
Annexure IV
Remark /
Recommendation
Status on 21.6.12
Open
[Cat-B]
DNV response on
28.9.11
No reports provided.
DNV response on
24.10.11
Close out report for BV
recommendation not
provided. Refer at Sl.
No. 4.
Open
ous certification: Second Annual Surveillance Audit, Dt. 08 and 09 July 2013
ONGC to
implement plan
as per priority
(manual time to
inspect category
0 & 2 to be taken
up first). RBI
Implementation
report for
category 0 to be
submitted by Dec
2013 and
category 2 to be
submitted by
May 2014.
ous certification: First annual surveillance during 20 & 21st June 2012
HC detector for gas manifold not
available in ICD.
Open
[Cat-A]
Open
[Cat-B]
Annexure IV
Implementation of EERA
recommendations to be
completed , this activity is in
process.
Open
[Cat-B]
Compliance to 1st
surveillance audit
recommendation to be
completed .
Open
Open
Revamp of
Chemical injection
skid . Painting in
this area needs to
be undertaken
Open
t June 2012
Compliance pending
Open
[Cat-A]
Compliance pending
Compliance pending
Open
[Cat-A]
Compliance pending
Open
[Cat-B]
Action to be taken
Status on 7.08.14
Status on 14.08.15
DNV GL audit observations
Pending recommendation regarding
review of F&G adequacy site survey for
installation of detector done by
honeywell engineer .Budgetory quote
received Proposal with OMG EDC Dec
2015
Open
[Cat-B]
Open
Open
Open (Cat B)
Open
[Cat A]
Open
(Cat A)
Open
(Cat A)
Open
(Cat B)
Open
(Cat A)
ICW
Corrosion
condition:
Revamp of Chemical injection
skid. Painting in this area needs
to be undertaken.
Open
(Cat B)
Open
Open
Open [Cat A]
Open
Open
Open
[Cat-A]
Open
Open
[Cat-A]
Open
Open
[Cat-B]
Open