RING GIRDER CROSSING:

12-Apr-16
Fileused:

03:06 AM
'file:///var/www/apps/conversion/tmp/scratch_5/313374091.xls'#$CAL

DESIGN of RING GIRDER:

Air Valve
Ring Girder
15.8 Thk pipe

15

100 mm

a =37 mm

Diameter of pipe D=
Radius of pipe r=

1820.00 mm. =
910.00 mm. =

71.65 in.
35.83 in.

Thick. of pipe shell=

Thick. conc. lining =

12.50 mm. =
25 mm. =

0.49 in.
0.98 in.

Thick. sheathing =
Unit Wt. of pipe =
Unit Wt. of conc. =

0 mm. =
5.65 KN/m =
3.43 KN/m =

0.00 in.
0.17 ton/ft.
0.10 ton/ft.

Unit Wt. of sheathing =

Unit wt. of Water =

0.00 KN/m =
26.02 KN/m =

0.00 ton/ft.
0.78 ton/ft.

Self wt. pipe & water =

Span length L=

35.09 KN/m =
15000 mm. =

1.05 ton/ft.
49.21 ft.

Moment of inertia
=

Err:511
2.96E+10 mm4

(Pipe)

Page 1

100.00
CG

x
240.00
174.38

Effective flange width C' Err:511

=
Contact width of ring C=
Effective flange width C'

174.38 mm
240.00 mm. =
174.38 mm. =

9.45 in.
6.87 in.

( ring)

Depth of ring =
Thickness of ring =

100.00 mm. =
8 mm. =

3.94 in.
0.31 in.

( ring)
( ring)

Area

of ring

Area

of ring

Area

Err:511

800 mm.2 , x =

flange Err:511

1395 mm.2 , x =

4.77 mm

of flange (pipe) Err:511

2180 mm.2 , x =

15.02 mm

Area of ring Ar =

Err:511
=

4375 mm.2 =

37.20 in.2

Centroid of ring = Err:511

=
21.27 mm. =
I =

0.84 in.

(ring)

Err:511

+ Err:511
=
=

705289
Err:511

1183747

=
1889036 mm4
Eccentricity of Q/2, a= .04R=

36.75 mm. =

Height of channel column =

1.45 in.

76 mm. , flash with inside of ring

37.23

actual eccentricity =
Pressure head h=

Err:511

37.23 mm
60 m

196.86 ft.

Wt. of pipe shell w =

1.00 KN/m2 =

20.44 lb./ft2

Density of water q =
Err:511

10.00 KN/m =

62.50 lb./ft3

=
Total reaction Q =

918.77 mm. =
350.92 KN =

36.17 in.
35.09 tons

Allowable stress of pipe material =

122.5 N/mm2 =

17762.5 psi

Allowable stress of ring material =

122.5 N/mm2 =

17762.5 psi

Simply supported

Page 2

28.73 mm

SHELL STRESS:
The maximum combined ring stress :
fr = Err:511
=

43753 KN/mm2

43.75 N/mm2

6344.16 psi

The maximum longitudinal stress :

15.00^2

(2*1.00

10.00)

fL = ------------4*0.01250

(------( 1.82

+ -----)
2 )

27445.1 KN/mm2

27.45 N/mm2
3980 psi

=
The maximum rim-bending stress:
pr/t= 60.00*10*910/12.5=
=
=

43680 KN/mm2
43.68 N/mm2
6333.6 psi

1.82*(4374.78-240.00*12.50)
fbo = -------------- ------------ ------------ ---------------4374.78+ 1.56*12.50*Sqrt(910.00*12.50)
=
=

*43.68

16.93 N/mm2
2455 psi

The total combined longitudinal stress f=

fL + fbo
=

Err:511

44.38 N/mm2
6435 psi )

(
<

122.5 N/mm2

Page 3

OK

STRESS IN RING GIRDER:

Reaction Q
=
350.92 KN
Bending moment M= 0.01*Q*R =
0.01*350.92*0.92 =
I=

3.22 KNm

1.89E+6 mm^4

Maximum bending stress:

f1 = My/I =
3.22*1e6*50.00/1889035.97
=

85.34 N/mm2

Maximum ring stress:

f2 = Q/4Ar =

350.92*1000/(4*4374.78)

20.05 N/mm2

Ring stress :
pr

Ar-Ct

f3 = ---- *(C+1.56*sqrt(rt)*---------------- ---------------Ar

Ar+1.56t*sqrt(rt)
= 0.12*406.38 *1374.78/6454.53
=

10.80 N/mm2

Total Maximum stress = f1 +f2 + f3 =

116.20 N/mm^2
16848.4 psi

=
<

Young's modulus of steel

Maximum Deflection =

122.5 N/mm2

OK

122.5 N/mm2

OK

2.0E+008 KN/m2

Err:511

3.91 mm

Bending Stress in Pipe:

Total load

Err:511
35.09 KN/m

maximum bending moment

987.0 KNm at mid span

Elastic modulus of pipe = Err:511

=
Bending stress =

3.25E+07 mm3
Err:511

30.35 KN/mm2

<

Page 4

TEMPERATURE STRESS:
Coefficient of expansion a =

0.000012 /K

Assume temperature change of =

30

Provide restrain at mid span,

Length of pipe =
Err:511

15 m

elongation due to temperature change = a*T*L

=

Err:511

5.4 mm

If the pipe is restrained from lateral movement,

temperature stress =
Err:511
=

72 N/mm2

Temperature changes occurs when the pipe is empty

bending moment when the pipe is empty =
=

Err:511
255.29 KNm

Elastic modulus of pipe = Err:511

=
Bending stress =

Err:511
=

Total stress

3.25E+07 mm3

7.85 KN/mm2
Err:511

79.85 KN/mm2

<

122.5 N/mm2

Support:
Use 2 nos 76x38 channel
Axial load =

175.46 KN

Cross sectional area of channel =

Compressive stress =
=

17.06 cm2

Err:511
25.71 N/mm2

Page 5

OK

compute sectional properties of 2 nos channel:

8 mm

Single Section:
Area =

8.53 cm^2

Ixx =
Iyy =

74.1 cm^4
10.7 cm^4

8 mm =

gap =
Combined Section:

2 NO. CH76X38

Area =
Ixx =

17.06 cm^2
148.20 cm^4

Iyy =

64.53 cm^4

rxx =

2.95 cm

ryy =
Zxx =
Zyy =

1.94 cm
38.90 cm^3
15.36 cm^3

Weight =

13.40 Kg/m

l/r =

0.8 cm

Err:511
=

16.96

Allowable stress =

148 N/mm2

>

25.71 N/mm2

OK

Base plate:
400
B

400

Axial load=
Over hang

Over hang

Err:511

175.46 KN/ LEG

A =

Err:511
=

166 mm

Err:511
161.9 mm

B =

Bearing pressure =

Err:511

1.10 N/mm2

Required plate thickness =

Err:511
=

18.54 mm <

20 mm provided, OK

Page 6

Design of Rollers
design wheel load =

Err:511

87.73 KN

Wheel properties:
Wheel Diameter D =
Effective width Bo=
Material :

110 mm, R =
SS304

Brinell hardness =
E of roller

55 mm

200 mm
200 (Hb)

206000 N/mm2

E of track
206000 N/mm2
C=
half contact wdith (minor)
Z=
R=

depth where max. shearing stress occurs

wheel radius

Equivalent

E=

Err:511
=

103,000 N/mm2

Allowable contact stress Pa =

10/2v *Hb

v - safety factor - 1.3 for line contact, 1.0 for point contact
Pa =
=
Contact stress q =

=
Z=
=

769.23 N/mm2

Err:511

=
C=

Err:511

758 N/mm2

<

Err:511
0.52 mm
Err:511
0.406 mm

min. thickness of track =

Err:511
=

1.62 mm

Page 7

769.23 N/mm2

OK