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Date: 11-FEB-2014

Page: 0

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Alt. No.: 60

Legend for Supply Keys


Supply Description
SSS Seller supply on Seller Specification or documentation

Rev. No.: 0

Date: 11-FEB-2014
Page: 1

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

111.FY050

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department

Lining for concrete hopper


Note

25 mm mild steel plate placed on 2x15 mm plywood


21,050 SSS
Steel lining for concrete hopper
Material of manufacture
FLS mat. 1100
2,339 SSS
Plywood lining for concrete hopper
Material of manufacture
Plywood quality according to EN-636-2

21050 kg
2339 kg

23,389 SSS

111.FY050 Total:
111.FY055

Lining for concrete hopper


Note
25 mm mild steel plate placed on 2x15 mm plywood
22,901 SSS
Steel lining for concrete hopper
Material of manufacture
FLS mat. 1100
2,545 SSS
Plywood lining for concrete hopper
Material of manufacture
Plywood quality according to EN-636-2

22901 kg
2545 kg

25,446 SSS

111.FY055 Total:
2
111.AF060

Apron feeder
Feeder length
Inclination
Trough angle
Type
1
1
1
1

12000 mm
20
12
AF 1800

Core parts
Chain
Hydraulic system
Including
Lubrication system
Including

1
1

Labels and signs


215 , Lubrication pumpe
Including

Mechanical parts
Including

1
1

Fabricated parts
Steel parts
Including

Tension device
Lubrication-drive station
Lubrication support system
Lincoln

Barrel pump
One pumpelement
Drive shaft
Take-up station
Roller support

7,432 SSS
191 SSS
94 SSS
4 SSS
52 SSS
13,500 SSS

21,273 SSS

Trough
Guides for trough
Dust cover
Chain cover
Cover

16,157 SSS

Date: 11-FEB-2014
Page: 2

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department


Gangways and ladder
Discharge box

1
1

Lamella
Frame

1
2
2

Drive arrangement
Gear unit
Including
Torque support

1
1
1
1

Accessories
Interface Box
Start / Stop Switch Station IP65
Traffic light

VFD motor system, apron feeder 2 x 37


kW
Motor
Motor type
VSCLB
Number of poles
4
Power
37 kW
Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Nominal power
37 kW

12,709 SSS
10,972 SSS
39,838 SSS

Shrink disc

2,760 SSS
1,000 SSS
3,760 SSS
2 SSS
1 SSS
5 SSS
8 SSS

598 SSS

68 SSS

666 SSS
65,544 SSS

111.AF060 Total:
111.SX061

Chain Scraper
1

1
2

Fabricated parts
Including
Core parts
Including
Drive arrangement
Gear unit
Including
Power
Size
Torque support

1,087 SSS
Frame
Bracket for take-up
1,797 SSS
Chain
Scraper
Drive shaft

Shrink disc and electric motor


0.55 kW
4065

187 SSS

37 SSS
224 SSS

Date: 11-FEB-2014
Page: 3

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department

3,108 SSS

111.SX061 Total:
2
Apron feeder

111.AF065

Feeder length
Inclination
Type
1
1

Core parts
Mechanical parts
Including

1
1

Chain
Hydraulic system
Including
Lubrication system
Including

1
1
1

Labels and signs


215 , Lubrication pumpe
Including

1
1

Fabricated parts
Steel parts
Including

1
1

Lamella
Frame

1
2
2

Drive arrangement
Gear unit
Including
Torque support

1
1
1

Accessories
Traffic light
Level measurement

14000 mm
20/12
AF 1300

Drive shaft
Take-up station
Roller support
Tension device
Lubrication-drive station
Lubrication support system
Lincoln

Barrel pump
One pumpelement
Lubrication cabinet
Mounting box
Heater w. thermostate
Heat tracing cable, 230 V

6,974 SSS

3,583 SSS
109 SSS
92 SSS
1 SSS
150 SSS

10,909 SSS

Trough
Guides for trough
Dust cover
Chain cover
Cover
Gangways and ladder
Discharge box

16,724 SSS

9,685 SSS
9,683 SSS
36,092 SSS

1,700 SSS
Shrink disc 3208-240x405, adaptor for el. motor and coupling
379 SSS
2,079 SSS
5 SSS
15 SSS

Date: 11-FEB-2014
Page: 4

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department


2 SSS

Interface Box

VFD motor system, apron feeder 2 x 7.5


kW
Motor
VSCLB
Motor type
4
Number of poles
7.5 kW
Power
Converter
LV
Type
6-pulse
Number of pulses
T constant to n
Machine torque
characteristic
7.5 kW
Nominal power

22 SSS

132 SSS

28 SSS

160 SSS
49,262 SSS

111.AF065 Total:
111.SX066

Chain Scraper
1

1
2

Core parts
Including
Fabricated parts
Including
Drive arrangement
Gear unit
Including
Power
Size
Torque support

1,373 SSS
Chain
Scraper
Drive shaft
1,810 SSS
Frame
Bracket for take-up

Shrink disc and electric motor


0.55 kW
4065

187 SSS

67 SSS
254 SSS
3,437 SSS

111.SX066 Total:
111.HC100

Strike Bar Crusher


Size
Application
1
1

Fabricated parts
Steel parts
Including

200x200
Limestone

Bottom section
Upper parts
Revolvable upper parts
Inspection doors
Wear liners in housing

35,591 SSS

Date: 11-FEB-2014
Page: 5

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department

35,591 SSS
1
1

Core parts
Mechanical parts
Including

Tools

1
1
1

8 SSS
Labels and signs
1,250 SSS
Hydraulic and lubrication system
Revolvable upper part with cylinders
Including
Lubrication parts for rotor
1,950 SSS
Hydraulics for impact plates

1
1
2
2
6

Accessories for Strike Bar Crusher


Motion detector
Temperature measurement
Bearing temperature measurement
Impact plate measurement

1
1
1
1

12 SSS
Drive for Strike Bar Crusher
478 SSS
Safety coupling ST 350.8 + SR-P190
730 SSS
Coupling
3,260 SSS
Gear unit
Foundation blocks Air-oil heat exchanger
Including
Helical
Generic type

Including

40,708 SSS
Rotor with one set of impact bars
Main bearings complete
Breaker and grinding plate including liners
Safety covers
Brackets for sensors
Lifting yoke for impact bars
160 SSS
Hydraulic for bearing assembly and disassembly
Torque wrench for rotor and shaft coupling
Spanners set of

44,076 SSS
3 SSS
2 SSS
1 SSS
6 SSS

4,468 SSS
1
1
1
1
1

SR motor system, 900 kW


Motor
Motor type
Number of poles
MV capacitor, with reactor
Rotor starter, liquid type
Slip resistor

SRHB
6

6,430 SSS
550 SSS
660 SSS
660 SSS
8,300 SSS

111.HC100 Total:

92,447 SSS

Date: 11-FEB-2014
Page: 6

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department

Belt conveyor

111.BC200
1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Motor
Power
Coupling
Manufacturer
Type
Size
Coupling
Coupling type
Brake
Manufacturer
Brake type

1
1

1
1

R 3I 180 UP2A/39.90
39.9
18.5 kW
Ru-Steel
ACC
10
KRB12
ROSSI / Galvi
Brake NV.200.HYD.023/05

264 SSS
157 SSS
87 SSS

22 SSS
27 SSS

557 SSS
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1
1 lot

Rubber belt conveyor


Fabricated parts
Including

1 SSS
4 SSS
20 SSS
25 SSS

1 lot

Core parts
Including

1 lot
1

Idlers
Rubber belt

7,853 SSS
supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,180 SSS
rubber parts
scrapers
pulleys
bearings

1,010 SSS
522 SSS
11,565 SSS
12,147 SSS

111.BC200 Total:
2
Belt conveyor

111.BC210
1
1 lot

Rubber belt conveyor


Core parts

733 SSS

Date: 11-FEB-2014
Page: 7

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

111 Limestone crushing department


Including

1 lot

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Power
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

rubber parts
scrapers
pulleys
bearings

12,472 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,574 SSS
2,339 SSS
4,350 SSS
22,468 SSS

1
1
1

37 kW
R 2I 360 UP2A/25.70, backstop
25.7
ACS
11
KRG13

299 SSS
1,300 SSS
133 SSS
34 SSS
1,766 SSS

1
1
8
1
1

Accessories
Motion detector
Pull Rope Switch
Material flow measurement
Accessories for pull rope switch

1 SSS
16 SSS
230 SSS
64 SSS
311 SSS
24,545 SSS

111.BC210 Total:
111.SX211

Chain scraper
Belt width
Type
1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.

1000 mm
Chain scraper R-1000-0.75

Shaft
chain and wheel parts
bearings
torque arm

170 SSS

440 SSS

Date: 11-FEB-2014
Page: 8

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

111 Limestone crushing department


Including

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Trough
Scrapers
fasteners

Geared motor, helical worm gear


Power
0.75 kW

610 SSS
84 SSS
694 SSS

111.SX211 Total:
2
111.BC220

Belt conveyor
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot

Rubber belt
Idlers

1
1

Drive arrangement
Motor
Number of poles
Power
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

1,434 SSS
rubber parts
scrapers
pulleys
bearings

4,821 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
563 SSS
456 SSS
7,274 SSS

1
1
1

4
11 kW
R 2I 140 UP2A/21.70
21.7
ACS
7
ACS
4

111 SSS
108 SSS
28 SSS
7 SSS

254 SSS
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
4 SSS
10 SSS

Date: 11-FEB-2014
Page: 9

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department

15 SSS
111.BC220 Total:

7,543 SSS

111.SX221

Chain scraper
Belt width
Type
1

1000 mm
Chain scraper R-1000-0.75

Geared motor, helical worm gear


Power
0.75 kW
Chain scraper
Core parts incl.
Including
Shaft
chain and wheel parts
bearings
torque arm
Steel parts incl.
Including
Trough
Scrapers
fasteners

1
1

84 SSS

170 SSS

440 SSS

610 SSS
694 SSS

111.SX221 Total:
5
111.BF300

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1

Internal parts
Filter parts
Including

Tube sheet

Dedusting of
10-25
420 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

6,446 SSS

6,446 SSS

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

2,156 SSS

359 SSS

Date: 11-FEB-2014
Page: 10

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

350

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department


228 SSS

Filter bag

2,743 SSS
111.BF300 Total:

9,189 SSS

111.SC301

Filter screw conveyor


Location
Diameter
1
1
1

Screw conveyor parts


Drive arrangement
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

In bottom hopper
200 mm
287 SSS

2.2 kW

69 SSS
69 SSS
1 SSS
1 SSS
357 SSS

111.SC301 Total:
111.FV302

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

111.FV302 Total:

48 SSS

111.FN303

Fan
Application

Filter fan

1
1
1
1
1

Fan parts
Fan incl. coupling or V-belt
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet

1,270 SSS
17 SSS
38 SSS
38 SSS

Motor

1,363 SSS
550 SSS

1
1
1

Power
Number of poles
Silencer
Silencer casing
Silencer baffles

75 kW
4
565 SSS
243 SSS
808 SSS

111.FN303 Total:

2,721 SSS

Date: 11-FEB-2014
Page: 11

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

111.XA304

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department

Accessories
6500 kg
1

6,500 SSS
170 SSS

Dedusting pipes
Set of throttle valves

6,670 SSS

111.XA304 Total:
4
111.BF310

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1

Internal parts
Filter parts
Including

Dedusting of
4-10 SHHRL-B
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

1
140

Tube sheet
Filter bag

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

970 SSS

150 SSS
91 SSS
1,211 SSS
3,726 SSS

111.BF310 Total:
111.FV311

Double Sluice flap


2

Sluice flap
PE 200 CW

48 SSS
48 SSS

111.FV311 Total:
111.FN312

Fan
Design
Application
1

Fan parts

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved S-shaped blades. Shaft with
grease lubricated spherical roller bearings.
Dedusting fan

Date: 11-FEB-2014
Page: 12

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

111 Limestone crushing department

Fan including V-belt

587 SSS

Motor

587 SSS
299 SSS

1
1
1

Power
Silencer
Silencer casing
Silencer baffles

37 kW
436 SSS
168 SSS
604 SSS
1,490 SSS

111.FN312 Total:
111.XA313

Accessories
4000 kg
1

4,000 SSS
109 SSS

Dedusting pipes
Set of throttle valves

4,109 SSS

111.XA313 Total:
111.BV314

Shut off valve


Application
Size
1

Gas shut-off device


315
110 SSS

Shut off valve

110 SSS

111.BV314 Total:
111.BV315

Shut off valve


Application
Size
1

110 SSS

Shut off valve

110 SSS

111.BV315 Total:
111.XA910

Gas shut-off device


315

Mechanical accessories
7200 kg
1000 kg
600 kg

Chutes (wear protected)


Piping for compressed air
Foundation Bolts

111.XA910 Total:

7,200 SSS
1,000 SSS
600 SSS
8,800 SSS

Department Summary :

345,633 SSS

Date: 11-FEB-2014
Page: 13

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department

Steel plate hopper

112.FY050
16500 kg
2000 kg

16,500 SSS
2,000 SSS

Steel plate hopper


PE-UHMW low friction liners

18,500 SSS

112.FY050 Total:
2
Apron feeder

112.AF060

Feeder length
Inclination
Trough angle
Type
1
1

Core parts
Mechanical parts
Including

1
1

Chain
Hydraulic system
Including
Lubrication system
Including

1
1
1

Labels and signs


215 , Lubrication pumpe
Including

1
1
1

Fabricated parts
Frame
Steel parts
Including

Lamella

1
2

Drive arrangement
Gear unit
Including
Torque support

10000 mm
20
0
AF 1800

Drive shaft
Take-up station
Roller support
Tension device
Lubrication-drive station
Lubrication support system
Lincoln

Barrel pump
One pumpelement

6,907 SSS

3,415 SSS
116 SSS
84 SSS
4 SSS
52 SSS

10,578 SSS

Lamella
Frame
Trough
Guides for trough
Dust cover
Chain cover
Cover
Gangways and ladder
Funnel
Discharge box
Table for barrel pump

6,804 SSS
12,490 SSS

10,018 SSS
29,312 SSS

Shrink disc 3208-240x405

1,600 SSS
379 SSS
1,979 SSS

Date: 11-FEB-2014
Page: 14

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department

1
1
1
1

Accessories
Interface Box
Start / Stop Switch Station IP65
Traffic light

1
2

VFD motor system, apron feeder 2 x 4 kW


Motor
Motor type
VSCLB
Number of poles
4
Power
4 kW
Converter
Nominal power
4 kW

2 SSS
1 SSS
5 SSS
8 SSS

82 SSS

18 SSS
100 SSS
41,976 SSS

112.AF060 Total:
112.SX061

Chain Scraper
1

1
2

Fabricated parts
Including
Core parts
Including
Drive arrangement
Gear unit
Including
Power
Size
Torque support

839 SSS
Frame
Bracket for take-up
1,522 SSS
Chain
Scraper
Drive shaft

Shrink disc and electric motor


0.55 kW
4065

187 SSS

67 SSS
254 SSS
2,615 SSS

112.SX061 Total:
112.RC100

Twin Shaft Breaker (Off standard + VFD system)


1
1

Core parts
Mechanical parts
Including

Tools

1
1

Including
Labels and signs
Lubrication system
Including

10,600 SSS
Breaker shaft - driving and driven
Bearing assembly - fixed and floating
Oil casing
42 SSS
Tools for bearing assembly and bolt tensioning
1 SSS
77 SSS
Lubrication pump

Date: 11-FEB-2014
Page: 15

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department


One pumpelement
Lubrication cabinet
Mounting box
Heater w. thermostate
Heat tracing cable, 230 V
10,720 SSS

1
2
2
2

Drive arrangement
Coupling
Gear unit
Generic type
Torque support
Including

Bevel Helical
Motor fundaments adjustment
Safety guard for drive

144 SSS
2,090 SSS
290 SSS

2,524 SSS
1
2

Accessories
Motion detector

1
1

Fabricated parts
Steel parts
Including

Wear plates

VFD motor system, apron feeder 2 x 110


kW
Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4

2 SSS
2 SSS

Casing
Torque link
Wheel for maintenance
Lifting yoke
Shaft guard
Inlet sealing
Bracket for motion detector

2,672 SSS

460 SSS
3,132 SSS

468 SSS

1,830 SSS

2,298 SSS
112.RC100 Total:
112.AF200

18,676 SSS
Box feeder AB
Size
Feed length

2000
6.6 mm

Date: 11-FEB-2014
Page: 16

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department

Shafts and chains for spillage conveyor


Structure and casing
Size
2000
Structure and casing

700 SSS

2,856 SSS
2,856 SSS

1
2

Drive arrangement
Gear unit
Including
Power
Size
Torque support

Shrink disc and electric motor


0.55 kW
4065

187 SSS

67 SSS
254 SSS

1
2

VFD motor system, apron feeder 2 x 4 kW


Motor
VSCLB
Motor type
4
Number of poles
4 kW
Power
Converter
4 kW
Nominal power

82 SSS

18 SSS
100 SSS

1
1
1

Core parts
Chains
Tension devise
Including

Lubrication Tools
Including

Labels and signs


Including
Mechanical parts, box feeder
Including

Tension devise,
Hydraulic hand pump.
Grease pump,
Connection piece,
Hoses.
Labels and signs.
Drive shaft,
Take-up station.

1,845 SSS
111 SSS
7 SSS

2 SSS
3,950 SSS

5,915 SSS
1
2
2

VFD motor system, apron feeder 2 x 15


kW
Converter
15 kW
Nominal power
Motor
VSCLB
Motor type
4
Number of poles

52 SSS
264 SSS

316 SSS
1
1

Fabricated parts
Steel parts
Including

Bottom frame,

5,420 SSS

Date: 11-FEB-2014
Page: 17

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department


Discharge cutter,
Scraper,
Inlet funnel,
Discharge casing,
Load cell arrangement,
Sealing,
Observation doors,
Hopper.

1
1

Box lamellas
Including
Frame
Including

Screw and Loctite


Base assembly

8,890 SSS
4,660 SSS
18,970 SSS

1
2
2

Drive arrangement
Gear unit
Including
Torque support

Shrink disc 3208-240x405

1,700 SSS
379 SSS
2,079 SSS

1
2
2

Drive arrangement
Gear unit
Including
Torque support

1
1
1
1

Box feeder accessories


Box feeder load cells
Motion detector
Weight measurement

1
1
1

Drive arrangement
Torque support
Gear unit
Including
Size

1
1

VFD motor system, apron feeder


Motor
Motor type
VSCLB
Number of poles
4
Converter
Nominal power
15 kW

Shrink disc 3009-185x320

900 SSS
250 SSS
1,150 SSS
25 SSS
1 SSS
1 SSS
26 SSS

Shrink disc and el. motor


2150

36 SSS
215 SSS

251 SSS

132 SSS
26 SSS
158 SSS

1
1
2

Drive arrangement
Torque support
Gear unit
Including

Shrink disc and el. motor

21 SSS
260 SSS

Date: 11-FEB-2014
Page: 18

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department


Size

EC 3065
281 SSS

1
1

VFD motor system, apron feeder 5.5 kW


Motor
Motor type
VSCLB
Number of poles
4
Converter
Nominal power
5.5 kW

55 SSS
14 SSS
69 SSS
33,125 SSS

112.AF200 Total:
2
Belt conveyor

112.BC210
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

444 SSS
rubber parts
scrapers
pulleys
bearings

10,287 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,217 SSS
2,140 SSS
5,040 SSS
20,128 SSS

1
1

R 3I 225 UP2A/98.50, backstop


98.5
ACS
9
ACS
4

340 SSS
69 SSS
7 SSS

416 SSS
1
1

Accessories
Motion detector

1 SSS

Date: 11-FEB-2014
Page: 19

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department


16 SSS
230 SSS
64 SSS

8
1
1

Pull Rope Switch


Material flow measurement
Accessories for pull rope switch

1
1
1

VFD motor system, belt conveyor 4 kW


Converter
Motor
VSCLB
Motor type
4
Number of poles
7.5 kW
Power

311 SSS
14 SSS
66 SSS

80 SSS
20,935 SSS

112.BC210 Total:
Chain scraper

112.SX211

Belt width
Type

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

155 SSS

407 SSS

562 SSS
84 SSS
646 SSS

112.SX211 Total:
4
Jet pulse filter

112.BF220

Application
Size
Cloth area
1
1

Dedusting of belt conveyors


2-10 SHHRL-B
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS

Date: 11-FEB-2014
Page: 20

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department

660 SSS
112.BF220 Total:

2,325 SSS
Double Sluice flap

112.FV221
2

48 SSS

Sluice flap
PE 200 CW

48 SSS

112.FV221 Total:
Fan

112.FN222

Design

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.

Application

Filter fan

1
1

Fan parts
Fan including V-belt

317 SSS

Motor

317 SSS
157 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

18.5 kW
226 SSS
63 SSS
289 SSS
763 SSS

112.FN222 Total:
Accessories

112.XA223
2500 kg
1

2,500 SSS
54 SSS

Dedusting pipes
Set of throttle valves

112.XA223 Total:

2,554 SSS
Electric hoist

112.EH900

Application
1
14 m

Hoist
Monorail for hoist
Size

800 SSS
2,492 SSS
HE400B
3,292 SSS

112.EH900 Total:
112.XA910

Maintenance hoist

Mechanical accessories

Date: 11-FEB-2014
Page: 21

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

3200 kg
1000 kg
650 kg

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

112 Clay crushing department

Chutes
Piping for compressed air
Foundation Bolts

3,200 SSS
1,000 SSS
650 SSS
4,850 SSS

112.XA910 Total:
Department Summary :

150,306 SSS

Date: 11-FEB-2014
Page: 22

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department

Steel plate hopper

113.FY050
16500 kg
2000 kg

16,500 SSS
2,000 SSS

Steel plate hopper


PE-UHMW low friction liners

18,500 SSS

113.FY050 Total:
2
Apron feeder

113.AF060

Feeder length
Inclination
Trough angle
Type
1
1

Core parts
Mechanical parts
Including

1
1

Chain
Hydraulic system
Including
Lubrication system
Including

1
1
1

Labels and signs


215 , Lubrication pumpe
Including

1
1
1

Fabricated parts
Frame
Steel parts
Including

Lamella

1
2

Drive arrangement
Gear unit
Including
Torque support

10000 mm
20
0
AF 1800

Drive shaft
Take-up station
Roller support
Tension device
Lubrication-drive station
Lubrication support system
Lincoln

Barrel pump
One pumpelement

6,907 SSS

3,415 SSS
116 SSS
84 SSS
4 SSS
52 SSS

10,578 SSS

Lamella
Frame
Trough
Guides for trough
Dust cover
Chain cover
Cover
Gangways and ladder
Funnel
Discharge box
Table for barrel pump

6,804 SSS
12,490 SSS

10,018 SSS
29,312 SSS

Shrink disc 3208-240x405

1,600 SSS
379 SSS
1,979 SSS

Date: 11-FEB-2014
Page: 23

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department

1
1
1
1

Accessories
Interface Box
Start / Stop Switch Station IP65
Traffic light

1
2

VFD motor system, apron feeder 2 x 4 kW


Motor
Motor type
VSCLB
Number of poles
4
Power
4 kW
Converter
Nominal power
4 kW

2 SSS
1 SSS
5 SSS
8 SSS

82 SSS

18 SSS
100 SSS
41,976 SSS

113.AF060 Total:
113.SX061

Chain Scraper
1

1
2

Fabricated parts
Including
Core parts
Including
Drive arrangement
Gear unit
Including
Power
Size
Torque support

839 SSS
Frame
Bracket for take-up
1,522 SSS
Chain
Scraper
Drive shaft

Shrink disc and electric motor


0.55 kW
4065

187 SSS

67 SSS
254 SSS
2,615 SSS

113.SX061 Total:
113.RC100

Twin Shaft Breaker (Off standard + VFD system)


1
1

Core parts
Mechanical parts
Including

Tools

1
1

Including
Labels and signs
Lubrication system
Including

10,600 SSS
Breaker shaft - driving and driven
Bearing assembly - fixed and floating
Oil casing
42 SSS
Tools for bearing assembly and bolt tensioning
1 SSS
77 SSS
Lubrication pump

Date: 11-FEB-2014
Page: 24

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department


One pumpelement
Lubrication cabinet
Mounting box
Heater w. thermostate
Heat tracing cable, 230 V
10,720 SSS

1
2
2
2

Drive arrangement
Coupling
Gear unit
Generic type
Torque support
Including

Bevel Helical
Motor fundaments adjustment
Safety guard for drive

144 SSS
2,090 SSS
290 SSS

2,524 SSS
1
2

Accessories
Motion detector

1
1

Fabricated parts
Steel parts
Including

Wear plates

VFD motor system, apron feeder 2 x 110


kW
Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4

2 SSS
2 SSS

Casing
Torque link
Wheel for maintenance
Lifting yoke
Shaft guard
Inlet sealing
Bracket for motion detector

2,672 SSS

460 SSS
3,132 SSS

468 SSS

1,830 SSS

2,298 SSS
113.RC100 Total:
113.AF200

18,676 SSS
Box feeder AB
Size
Feed length

2000
6.6 mm

Date: 11-FEB-2014
Page: 25

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department

Shafts and chains for spillage conveyor


Structure and casing
Size
2000
Structure and casing

700 SSS

2,856 SSS
2,856 SSS

1
2

Drive arrangement
Gear unit
Including
Power
Size
Torque support

Shrink disc and electric motor


0.55 kW
4065

187 SSS

67 SSS
254 SSS

1
2

VFD motor system, apron feeder 2 x 4 kW


Motor
VSCLB
Motor type
4
Number of poles
4 kW
Power
Converter
4 kW
Nominal power

82 SSS

18 SSS
100 SSS

1
1
1

Core parts
Chains
Tension devise
Including

Lubrication Tools
Including

Labels and signs


Including
Mechanical parts, box feeder
Including

Tension devise,
Hydraulic hand pump.
Grease pump,
Connection piece,
Hoses.
Labels and signs.
Drive shaft,
Take-up station.

1,845 SSS
111 SSS
7 SSS

2 SSS
3,950 SSS

5,915 SSS
1
2
2

VFD motor system, apron feeder 2 x 15


kW
Converter
15 kW
Nominal power
Motor
VSCLB
Motor type
4
Number of poles

52 SSS
264 SSS

316 SSS
1
1

Fabricated parts
Steel parts
Including

Bottom frame,

5,420 SSS

Date: 11-FEB-2014
Page: 26

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department


Discharge cutter,
Scraper,
Inlet funnel,
Discharge casing,
Load cell arrangement,
Sealing,
Observation doors,
Hopper.

1
1

Box lamellas
Including
Frame
Including

Screw and Loctite


Base assembly

8,890 SSS
4,660 SSS
18,970 SSS

1
2
2

Drive arrangement
Gear unit
Including
Torque support

Shrink disc 3208-240x405

1,700 SSS
379 SSS
2,079 SSS

1
2
2

Drive arrangement
Gear unit
Including
Torque support

1
1
1
1

Box feeder accessories


Box feeder load cells
Motion detector
Weight measurement

1
1
1

Drive arrangement
Torque support
Gear unit
Including
Size

1
1

VFD motor system, apron feeder


Motor
Motor type
VSCLB
Number of poles
4
Converter
Nominal power
15 kW

Shrink disc 3009-185x320

900 SSS
250 SSS
1,150 SSS
25 SSS
1 SSS
1 SSS
26 SSS

Shrink disc and el. motor


2150

36 SSS
215 SSS

251 SSS

132 SSS
26 SSS
158 SSS

1
1
2

Drive arrangement
Torque support
Gear unit
Including

Shrink disc and el. motor

21 SSS
260 SSS

Date: 11-FEB-2014
Page: 27

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department


Size

EC 3065
281 SSS

1
1

VFD motor system, apron feeder 5.5 kW


Motor
Motor type
VSCLB
Number of poles
4
Converter
Nominal power
5.5 kW

55 SSS
14 SSS
69 SSS
33,125 SSS

113.AF200 Total:
2
Belt conveyor

113.BC210
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

444 SSS
rubber parts
scrapers
pulleys
bearings

9,620 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,964 SSS
1,911 SSS
4,410 SSS
18,349 SSS

1
1

R 3I 140 UP2A/62.00, backstop


62
ACS
8
ACS
4

108 SSS
40 SSS
7 SSS

155 SSS
1
1

Accessories
Motion detector

1 SSS

Date: 11-FEB-2014
Page: 28

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department


16 SSS
230 SSS
64 SSS

8
1
1

Pull Rope Switch


Material flow measurement
Accessories for pull rope switch

1
1
1

VFD motor system, belt conveyor 4 kW


Converter
Motor
VSCLB
Motor type
4
Number of poles
7.5 kW
Power

311 SSS
14 SSS
66 SSS

80 SSS
18,895 SSS

113.BC210 Total:
Chain scraper

113.SX211

Belt width
Type

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

155 SSS

407 SSS

562 SSS
84 SSS
646 SSS

113.SX211 Total:
4
Jet pulse filter

113.BF220

Application
Size
Cloth area
1
1

Dedusting of belt conveyors


2-10 SHHRL-B
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS

Date: 11-FEB-2014
Page: 29

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department

660 SSS
113.BF220 Total:

2,325 SSS
Double Sluice flap

113.FV221
2

48 SSS

Sluice flap
PE 200 CW

48 SSS

113.FV221 Total:
Fan

113.FN222

Design

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.

Application

Filter fan

1
1

Fan parts
Fan including V-belt

317 SSS

Motor

317 SSS
157 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

18.5 kW
226 SSS
63 SSS
289 SSS
763 SSS

113.FN222 Total:
Accessories

113.XA223
2500 kg
1

2,500 SSS
54 SSS

Dedusting pipes
Set of throttle valves

113.XA223 Total:

2,554 SSS
Electric hoist

113.EH900

Application
1
14 m

Hoist
Monorail for hoist
Size

800 SSS
2,492 SSS
HE400B
3,292 SSS

113.EH900 Total:
113.XA910

Maintenance hoist

Mechanical accessories

Date: 11-FEB-2014
Page: 30

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

2400 kg
1000 kg
500 kg

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

113 Laterite crushing department

Chutes (wear protected)


Piping for compressed air
Foundation Bolts

2,400 SSS
1,000 SSS
500 SSS
3,900 SSS

113.XA910 Total:
Department Summary :

147,316 SSS

Date: 11-FEB-2014
Page: 31

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

114.BC060

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

114 Sand Intake department

Rubber Belt conveyor


Including
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1
1 lot

Belt conveyor
Fabricated parts
Including

Hopper, 34 m3
1 SSS
4 SSS
25 SSS
30 SSS

1 lot

Core parts
Including

1 lot
1

Idlers
Rubber belt

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Motor
Number of poles
Coupling
Coupling type

14,059 SSS
supporting iron
discharge casing
take-up station
conveyor frame work
hopperfeed hopper
mechanical parts for electrical equipment
safety guards
fasteners and Grizzly
2,500 SSS
rubber parts
scrapers
pulleys
bearings

570 SSS
350 SSS
17,479 SSS

1
1

SC 6003 FS
i=160
4
Coupling EA-140

380 SSS
55 SSS
7 SSS
442 SSS
17,951 SSS

114.BC060 Total:
4
114.BF070

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts

Dedusting of belt conveyors


2-10 SHHRL-B
81 m
1,665 SSS
1,665 SSS

Date: 11-FEB-2014
Page: 32

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
1
1
70

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

114 Sand Intake department

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS

114.BF070 Total:

2,325 SSS
Double Sluice flap

114.FV071
2

48 SSS

Sluice flap
PE 200 CW

48 SSS

114.FV071 Total:
Fan

114.FN072

Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS
705 SSS

114.FN072 Total:
Accessories

114.XA073
2500 kg
1

2,500 SSS
54 SSS

Dedusting pipes
Set of throttle valves

2,554 SSS

114.XA073 Total:
Belt conveyor

114.BC080

Application
1
1 lot
1 lot

Rubber belt conveyor


Core parts
Fabricated parts
Including

Sand
444 SSS
6,483 SSS
supporting iron
discharge casing

Date: 11-FEB-2014
Page: 33

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

114 Sand Intake department


take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
806 SSS
848 SSS
1,575 SSS

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

10,156 SSS

1
1

R 3I 140 UP2A/89.40, backstop


89.4
ACS
7
ACS
4

108 SSS
28 SSS
7 SSS

143 SSS
1
1
2
1
1

Accessories
Motion detector
Pull Rope Switch
Material flow measurement
Accessories for pull rope switch

1
1
1

VFD motor system, belt conveyor 2.2 kW


Converter
Motor
Motor type
VSCLB
Number of poles
4

1 SSS
4 SSS
230 SSS
22 SSS
257 SSS
9 SSS
34 SSS

43 SSS
10,599 SSS

114.BC080 Total:
114.XA910

Mechanical accessories
2000 kg
1000 kg
700 kg

Chutes (wear protected)


Piping for compressed air
Foundation Bolts

2,000 SSS
1,000 SSS
700 SSS
3,700 SSS

114.XA910 Total:
Department Summary :

37,882 SSS

Date: 11-FEB-2014
Page: 34

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

131 Limestone/clay mix storage department

Belt conveyor

131.BC100
1
1
1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

597 SSS
R 3I 280 UP2A/32.50, fan cooling, backstop
32.5
214 SSS
ACC
12
28 SSS
ACS
7
839 SSS

1
1
6
6
1
1

Accessories
Motion detector
Pull Rope Switch
Belt drift switch
Accessories for pull rope switch
Material flow measurement

1
1 lot

Rubber belt conveyor


Fabricated parts
Including

1 SSS
12 SSS
18 SSS
95 SSS
230 SSS
356 SSS

1 lot

Core parts
Including

15,871 SSS
supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,797 SSS
rubber parts
scrapers
pulleys
bearings

1 lot
1
1

Idlers
Rubber belt
Cover

1
1

VFD motor system, belt conveyor 90 kW


Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4

5,591 SSS
5,710 SSS
7,700 SSS
37,669 SSS

330 SSS

915 SSS

Date: 11-FEB-2014
Page: 35

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

131 Limestone/clay mix storage department

1,245 SSS
131.BC100 Total:

40,109 SSS
2

131.ST200

Stacker
1
1

Fabricated parts
Steel parts
Including

Cable conduits

1
1
47
1
1
1
1
1
1

1
1
1
1

Ball race bearing


Belt conveyor parts
Rubber belt
Pulleys
Motor
Power
Number of poles
Idlers for jib
Belt cleaner for jib
Hydraulic tension device
Hydraulic system
Including
Central lubrication systems
Slewing drive
Gear unit
Generic type
Gear wheel

58,980 SSS
Jib
Jib support
Flange and screws for slewing gear
Conveyor drive, steel parts
Take-up station
Dust cover
Feed hopper
Baffle plate
Support iron for idlers
Gangways, handrails and ladders
Mechanical parts for el. equipment
Welding electrodes
Centre column
Dust cover
Bottom Hopper
Turning frame
Frame for conveyor
Gangways, handrails and ladders
841 SSS
59,821 SSS
3,244 SSS

22 kW
4

559 SSS
2,032 SSS
174 SSS
712 SSS
39 SSS
53 SSS
3,569 SSS
606 SSS

Hydraulic cylinders
Hydraulic tubes
85 SSS

Planetary Gear

100 SSS
108 SSS

Date: 11-FEB-2014
Page: 36

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Motor, special 1.1 kW


Power

1
1

Jib conveyor drive


Gear unit
Generic type
Coupling
Coupling type

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

131 Limestone/clay mix storage department

1.1 kW

20 SSS
228 SSS

1
1
1
1
1
1

Counterweight
Including
Total weight
Electrical System
Local Control Cabin
DESCRIPTION (2nd line)
Power and Control Slip ring
Feeding cables
Installation Cables

Bevel Helical
BWN

325 SSS
5 SSS
330 SSS
1 SSS

Steel and concrete


10000 kg
1,575 SSS
Including Instrumentation and Lighting
420 SSS
508 SSS
1,200 SSS
3,703 SSS

131.ST200 Total:

71,588 SSS
Reclaimer

131.RE300
1
1

Core parts
Mechanical parts
Including

46
46

Rails
Rail support
Including

14

Roller chain
Type
Chain wheels for rake car
Teeth for scraper blades
Teeth for harrow
Guide roller for scraper blades
Lock nuts for guide rollers
Winch for harrow position
Size
Labels and signs

Fabricated parts

1
95
310
95
95
1

Bogies
Rake car bogies
Rake car drive station
Scraper chain drive shaft
Tension shaft

Rail pad
Rail clips
Simplex

50 kN

9,291 SSS

3,459 SSS
340 SSS

350 SSS
114 SSS
19 SSS
341 SSS
81 SSS
3 SSS
125 SSS
18 SSS
14,141 SSS

Date: 11-FEB-2014
Page: 37

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

131 Limestone/clay mix storage department

Steel parts
Including

72,219 SSS
Main girder
Traverse girder
Rake car
Harrow
Scraper blades
Chain guides
Railing and gangway
Mechanical parts for electrical components
Safety equipment
Welding electrodes

Cable conduits

2,362 SSS
74,581 SSS

1
190
1
1
1
1
2
2

Chain system
Scraper chain
Chain wheels and hubs
Chain lubrication system
Including
Hydraulic system
Including
Bogie drive
Gear unit
Generic type
Motor, special 1.5 kW

7,661 SSS
1,448 SSS
9,109 SSS
150 SSS
Compressor
274 SSS
Hydraulic cylinders
Hydraulic tubes

Tandem-Helical Bevel

1,022 SSS
40 SSS
1,062 SSS

1
1
1
1

Chain drive
Gear unit
Generic type
Coupling
Coupling type
Motor
Power
Number of poles

Bevel Helical
BWN
55 kW
4

1,550 SSS
11 SSS
418 SSS

1,979 SSS
1
1
1
1

Rake car drive


Gear unit
Generic type
Coupling
Coupling type
Motor, special 18.5 kW
Power

Helical
Flexible
18.5 kW

600 SSS
3 SSS
205 SSS
808 SSS

1
210

Tracks
Rails

10,374 SSS

Date: 11-FEB-2014
Page: 38

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

131 Limestone/clay mix storage department

Including
Foundation parts
Including

210

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Curved Rails
Foundation bolts
Foundation plates
Stops
Retainer pieces
Welding electrodes

9,156 SSS

19,530 SSS
1
1

Cabin
Cabin
Including
Air Conditioner
Cabinet for compressor cooler

1
1
1

Counterweight
Including
Electrical system
Local Control Cabin
Power and Control Trolley
Feeding cables
Installation Cables

1
1
1
1
1

2,179 SSS
Cabinets exclusive control system
77 SSS
27 SSS
2,283 SSS
10,000 SSS
Steel and concrete
1,525 SSS
200 SSS
940 SSS
2,150 SSS
4,815 SSS
138,731 SSS

131.RE300 Total:
2
Jet pulse filter

131.BF350

Application
Type
Size
Cloth area
1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

1
54

Tube sheet
Filter Bag

Dedusting of Gold iron ore


IN
V-54
30 m

Filter housing
Clean air chamber
Railing and ladder

745 SSS

210 SSS
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts including control box
Filter assembly parts
18 SSS
22 SSS

Date: 11-FEB-2014
Page: 39

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

131 Limestone/clay mix storage department


Bag type

Polyester 500 g/m


995 SSS

131.BF350 Total:

995 SSS
Fan

131.FN351
1

147 SSS

Fan including motor

131.FN351 Total:

147 SSS
Belt conveyor

131.BC400

Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Number of poles
Power
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

Limestone Hard
2,020 SSS
rubber parts
scrapers
pulleys
bearings

12,494 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,778 SSS
2,385 SSS
3,420 SSS
23,097 SSS

1
1
1

4
45 kW

330 SSS

340 SSS
R 3I 225 UP2A/46.60, fan cooling, backstop
46.6
214 SSS
ACC
12
50 SSS
KRG15
934 SSS

1
1

Accessories
Motion detector

1 SSS

Date: 11-FEB-2014
Page: 40

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

10
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

131 Limestone/clay mix storage department


20 SSS
80 SSS

Pull Rope Switch


Accessories for pull rope switch

101 SSS
24,132 SSS

131.BC400 Total:
4
131.BF510

Jet pulse filter


Application
Size
Cloth area
1
1

Filter causing
Steel parts

1
1
1
35

Internal parts
Filter parts
Tube sheet
Filter bag

Dedusting of
1-05 SHHRL-B
40 m
1,144 SSS
1,144 SSS
300 SSS
43 SSS
23 SSS
366 SSS

131.BF510 Total:

1,510 SSS

131.FV511

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

131.FV511 Total:
131.FN512

Fan
Application

Filter fan

1
1

Fan parts
Fan incl. V-belt

256 SSS

Motor

256 SSS
56 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

7.5 kW
2
226 SSS
63 SSS
289 SSS

131.FN512 Total:

601 SSS

Date: 11-FEB-2014
Page: 41

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

131.XA513

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

131 Limestone/clay mix storage department

Accessories
2000 kg
1

2,000 SSS
42 SSS

Dedusting pipes
Set of throttle valves

2,042 SSS

131.XA513 Total:
131.HI901

Hoist H
Application
5
1

Hoist for maintenance


490 SSS
18 SSS

Monorail for hoist


Manual hoist incl. geared trolley

508 SSS

131.HI901 Total:
131.XA910

Mechanical accessories
2000 kg
2000 kg
550 kg

2,000 SSS
2,000 SSS
550 SSS

Chutes (wear protected)


Piping for compressed air
Foundation Bolts

4,550 SSS

131.XA910 Total:
131.SJ980

Drain pump
1
1

Drain pump
Including
pipes and fittings for drainpump

20 SSS
Non-return and stop valve
190 SSS
210 SSS

131.SJ980 Total:
Department Summary :

285,170 SSS

Date: 11-FEB-2014
Page: 42

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

133.BC100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

Belt conveyor
Application
1
1 lot

Rubber belt conveyor


Core parts
Including

1 lot

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Power
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

Raw Material
1,557 SSS
rubber parts
scrapers
pulleys
bearings

28,477 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
7,242 SSS
5,212 SSS
5,000 SSS
47,488 SSS

1
1
1

75 kW
4

550 SSS

543 SSS
R 3I 250 UP2A/42.40, fan cooling, backstop
42.4
250 SSS
ACC
13
77 SSS
KRG17
1,420 SSS

1
1
18
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
36 SSS
144 SSS
181 SSS
49,089 SSS

133.BC100 Total:
4
133.BF150

Jet pulse filter


Application
Size
Cloth area

Dedusting of belt conveyors


2-10 SHHRL-B
81 m

Date: 11-FEB-2014
Page: 43

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
2,325 SSS

133.BF150 Total:
133.FV151

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

133.FV151 Total:
133.FN152

Fan
Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS

133.FN152 Total:

705 SSS

133.XA153

Accessories
2500 kg
1

Dedusting pipes
Set of throttle valves

2,500 SSS
54 SSS
2,554 SSS

133.XA153 Total:
133.ST200

Stacker
1
1

Core parts
Mechanical parts

8,312 SSS

Date: 11-FEB-2014
Page: 44

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department


Including

Stacker bogies
Rail Claws
Throw-off car bogies

Labels and signs

1
1

Fabricated parts
Steel parts
Including

Steel parts
Including

Brackets for power and control cable reels

14 SSS
8,326 SSS

25,800 SSS
Main parts
Jib support
Dust cover
Throw-off carriage
Connecting rod
Discharge casing
Baffle plate, TOC
Support iron for idlers
Gangways, handrails and ladders
Mechanical parts for electrical equipment
Welding electrodes
Cable conduits
13,500 SSS
Main parts
Jib
Feed hopper
Baffle plate, Jib
Support iron for idlers
Gangways, handrails and ladders
150 SSS
39,450 SSS

1
41
1
1
1
1
1
1
1
1
1
1
1
1
1

Belt conveyor parts


Rubber belt
Pulleys for jib
Pulleys for throw-off carriage
Idlers for jib
Idlers for TOC
Belt cleaner for jib
Belt cleaner for TOC
Hydraulic tension device
Hydraulic system
Including
Bogie drive
Gear unit
Generic type
Coupling
Coupling type
Motor, special 5.5 kW
Power
Gear unit
Generic type

640 SSS
2,351 SSS
1,874 SSS
750 SSS
760 SSS
41 SSS
41 SSS
53 SSS
6,510 SSS
606 SSS
Hydraulic cylinders
Hydraulic tubes

Bevel Helical
Flexible
5.5 kW
Bevel Helical

230 SSS
3 SSS
35 SSS
230 SSS

Date: 11-FEB-2014
Page: 45

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1

Coupling
Coupling type
Motor, special 5.5 kW
Power

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

Flexible
5.5 kW

3 SSS
35 SSS
535 SSS

1
1
1
1

1
1
282
282

Jib conveyor drive


Gear unit
Generic type
Coupling
Coupling type
Motor, special 18.5 kW
Power
Counterweight
Including
Tracks
Rails
Foundation parts
Including

Tracks supplement
Including

1
1
1

Cabin
Cabin
Air Conditioner

1
1
1

Electrical system
Local Control Cabin
Power and control reels
Including
Installation Cables

Bevel Helical
Flexible
18.5 kW

325 SSS
8 SSS
205 SSS
538 SSS
14,000 SSS

Steel and concrete

Foundation bolts
Foundation plates
Stops
Retainer pieces
Welding electrodes
Limit stop
Cable funnel
Spanners

13,931 SSS
10,434 SSS

561 SSS

24,926 SSS
1,700 SSS
160 SSS
1,860 SSS

Cables on reels

1 SSS
809 SSS
450 SSS
1,260 SSS
98,010 SSS

133.ST200 Total:
133.RE300

Reclaimer
1
1

Core parts
Mechanical parts
Including

Bogies

5,896 SSS

Date: 11-FEB-2014
Page: 46

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

49
49
2
882
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

Guide roller for scraper blades


Lock nuts for guide rollers
Slewing ring
Teeth for scraper blades SS-BC
Idlers for discharge table
Labels and signs

Scraper chain drive shaft


Tensioning shaft
Intermediate shafts

42 SSS
1 SSS
132 SSS
353 SSS
159 SSS
6 SSS
6,589 SSS

1
1

Fabricated parts
Steel parts
Including

1
1

Brackets for power and control cable reels


Cable conduits

28,194 SSS
Scraper arm
Steel frame
Pylon
Scraper blades
Rope pulleys
Chute
Discharge table
Gangways, handrails and ladders
Mechanical parts for electrical equipment
Welding electrodes
575 SSS
275 SSS
29,044 SSS

1
196
1
1
1

1
2
2

Chain system
Scraper chain section
Size
Chain wheels and hubs
Chain lubrication system
Including
Hoist
Including
Bogie drive
Gear unit
Generic type
Motor, special 3 kW
Power

M355-C-250

3,018 SSS
742 SSS
3,760 SSS
150 SSS

Compressor
660 SSS
Motor
Wire
Encoder

Bevel Helical
3 kW

360 SSS
50 SSS
410 SSS

1
1
1
1

Chain drive
Gear unit
Generic type
Coupling
Coupling type
Motor

Bevel Helical
Flexible

890 SSS
8 SSS
299 SSS

Date: 11-FEB-2014
Page: 47

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

133 Additive storage and transport department


Power

Counterweight
Including
Tracks
Rails
Foundation parts
Including

1
290
290

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Tracks supplement
Including

1
1

Cabin
Cabin
Including
Air Conditioner

37 kW
1,197 SSS
35,000 SSS
Steel and concrete

Foundation bolts
Foundation plates
Stops
Retainer pieces
Welding electrodes
Limit stop
Cable funnel
Spanners

21,808 SSS
12,180 SSS

338 SSS

34,326 SSS

Cabinets

1,482 SSS
160 SSS
1,642 SSS

1
1
1

Electrical system
Local Control Cabin
Power and control reels
Including
Installation Cables

Cables on reels

1,350 SSS
1,055 SSS
240 SSS
2,645 SSS
115,424 SSS

133.RE300 Total:
2
133.BC400

Belt conveyor
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

444 SSS
rubber parts
scrapers
pulleys
bearings
supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper

20,302 SSS

Date: 11-FEB-2014
Page: 48

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Number of poles
Power
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

mechanical parts for electrical equipment


safety guards
fasteners
3,556 SSS
3,079 SSS
1,800 SSS
29,181 SSS

1
1
1

4
11 kW
R 3I 126 UC2A/34.10
34.1
ACS
9
KRG11

111 SSS
110 SSS
69 SSS
18 SSS
308 SSS

1
1
14
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
28 SSS
112 SSS
141 SSS
29,630 SSS

133.BC400 Total:
133.SX401

Chain scraper
Belt width
Type

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

133.SX401 Total:

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

155 SSS

407 SSS

562 SSS
84 SSS
646 SSS

Date: 11-FEB-2014
Page: 49

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

133.BF450

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1

Internal parts
Filter parts
Including

Dedusting of
4-10 SHHRL-B
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

1
140

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

970 SSS

150 SSS
91 SSS

Tube sheet
Filter bag

1,211 SSS
3,726 SSS

133.BF450 Total:
133.FV451

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

133.FV451 Total:
133.FN452

Fan
Application

Filter fan

1
1

Fan parts
Fan including V-belt

395 SSS

Motor

395 SSS
238 SSS

1
1
1

Power
Number of poles
Silencer
Silencer casing
Silencer baffles

30 kW
4
325 SSS
135 SSS

Date: 11-FEB-2014
Page: 50

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

460 SSS
133.FN452 Total:

1,093 SSS

133.XA453

Accessories
4000 kg
1

4,000 SSS
109 SSS

Dedusting pipes
Set of throttle valves

4,109 SSS

133.XA453 Total:
2
133.BC460

Belt conveyor
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot

Rubber belt
Idlers

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size
Motor
Power
Number of poles

444 SSS
rubber parts
scrapers
pulleys
bearings

2,728 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
252 SSS
281 SSS
3,705 SSS

1
1
1

R 3I 100 UC2A/53.10
53.1
ACS
7
ACS
4
3 kW
4

62 SSS
28 SSS
7 SSS
34 SSS

131 SSS
1
1
2

Accessories
Motion detector
Pull Rope Switch

1 SSS
4 SSS

Date: 11-FEB-2014
Page: 51

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department


10 SSS

Accessories for pull rope switch

15 SSS
133.BC460 Total:

3,851 SSS
Chain scraper

133.SX461

Belt width
Type

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

155 SSS

407 SSS

562 SSS
84 SSS
646 SSS

133.SX461 Total:
1
Belt conveyor

133.BC500
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

Drive arrangement

1,098 SSS
rubber parts
scrapers
pulleys
bearings

7,526 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,975 SSS
1,696 SSS
4,140 SSS
16,435 SSS

Date: 11-FEB-2014
Page: 52

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

133 Additive storage and transport department

Motor
Power
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

22 kW
4
R 3I 160 UP2A/28.40, backstop
28.4
ACS
10
KRG12

174 SSS
176 SSS
89 SSS
22 SSS
461 SSS

1
1
8
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
16 SSS
64 SSS
81 SSS

133.BC500 Total:

16,977 SSS
4
Jet pulse filter

133.BF510

Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1

Internal parts
Filter parts
Including

Dedusting of
4-10 SHHRL-B
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

1
140

Tube sheet
Filter bag

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

970 SSS

150 SSS
91 SSS
1,211 SSS

133.BF510 Total:

3,726 SSS

Date: 11-FEB-2014
Page: 53

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

Double Sluice flap

133.FV511
2

48 SSS

Sluice flap
PE 200 CW

48 SSS

133.FV511 Total:
Fan

133.FN512

Application

Filter fan

1
1

Fan parts
Fan including V-belt

395 SSS

Motor

395 SSS
238 SSS

1
1
1

Power
Number of poles
Silencer
Silencer casing
Silencer baffles

30 kW
4
325 SSS
135 SSS
460 SSS
1,093 SSS

133.FN512 Total:
Accessories

133.XA513
4000 kg
1

4,000 SSS
109 SSS

Dedusting pipes
Set of throttle valves

4,109 SSS

133.XA513 Total:
Belt conveyor

133.BC520

Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

Gypsum
1,081 SSS
rubber parts
scrapers
pulleys
bearings

3,041 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners

Date: 11-FEB-2014
Page: 54

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

1
1 lot

Rubber belt
Idlers

1
1

Drive arrangement
Motor
Power
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

229 SSS
199 SSS
4,550 SSS

1
1
1

3 kW
4
R 3I 100 UC2A/38.40
38.4
ACS
6
ACS
4

34 SSS
62 SSS
15 SSS
7 SSS

118 SSS
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
4 SSS
10 SSS
15 SSS
4,683 SSS

133.BC520 Total:
4
133.BF530

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1

Internal parts
Filter parts
Including

Dedusting of
4-10 SHHRL-B
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

970 SSS

Date: 11-FEB-2014
Page: 55

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
140

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department

Tube sheet
Filter bag

150 SSS
91 SSS
1,211 SSS
3,726 SSS

133.BF530 Total:
133.FV531

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

133.FV531 Total:
133.FN532

Fan
Application

Filter fan

1
1

Fan parts
Fan including V-belt

395 SSS

Motor

395 SSS
238 SSS

1
1
1

Power
Number of poles
Silencer
Silencer casing
Silencer baffles

30 kW
4
325 SSS
135 SSS
460 SSS

133.FN532 Total:

1,093 SSS

133.XA533

Accessories
4000 kg
1

4,000 SSS
109 SSS

Dedusting pipes
Set of throttle valves

4,109 SSS

133.XA533 Total:
133.BC540

Belt conveyor
Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

Gypsum
1,081 SSS
rubber parts
scrapers
pulleys
bearings

2,958 SSS

Date: 11-FEB-2014
Page: 56

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

133 Additive storage and transport department


supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
199 SSS
187 SSS

1
1 lot

Rubber belt
Idlers

1
1

Drive arrangement
Motor
Power
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

4,425 SSS

1
1
1

3 kW
4
R 3I 100 UC2A/38.40
38.4
ACS
6
ACS
4

34 SSS
62 SSS
15 SSS
7 SSS

118 SSS
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
4 SSS
10 SSS
15 SSS
4,558 SSS

133.BC540 Total:
133.XA910

Mechanical accessories
3600 kg
3000 kg
450 kg

Chutes
Piping for compressed air
Foundation Bolts

3,600 SSS
3,000 SSS
450 SSS
7,050 SSS

133.XA910 Total:
Department Summary :

363,124 SSS

Date: 11-FEB-2014
Page: 57

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

211 Coal intake department

Rubber Belt Conveyor

211.BC100

Including
1
2
1
1

Accessories
Pull Rope Switch
Motion detector
Accessories for pull rope switch

1
1 lot

Rubber Belt conveyor


Fabricated parts
Including

Hopper, 34 m3
4 SSS
1 SSS
25 SSS
30 SSS

1 lot

Core parts
Including

1 lot
1

Idlers
Rubber belt

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Motor
Number of poles
Power
Coupling
Coupling type

14,059 SSS
supporting iron
discharge casing
take-up station
conveyor frame work
hopperfeed hopper
mechanical parts for electrical equipment
safety guards
fasteners and Grizzly
2,500 SSS
rubber parts
scrapers
pulleys
bearings

570 SSS
350 SSS
17,479 SSS

1
1

SC 6003 FS
i=160
4
11 kW
Coupling EA-160

380 SSS
111 SSS
10 SSS
501 SSS

211.BC100 Total:

18,010 SSS
6
Jet pulse filter

211.BF120

Type
Size
Cloth area
1
1

Jet pulse filter


Steel parts
Including

RC
RC2000/30
81.6 m

Support structure

4,305 SSS

Date: 11-FEB-2014
Page: 58

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

211 Coal intake department


Bottom hopper
Filter housing
Clean air chamber
Ladder, platform and railing

1
68

Filter parts
Including

Tube sheet
Filter bag with Antistatic band
Bag type
Explosion relief panel

Temperature measurement

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. Control box
Filter assembly parts
Polyester 550 g/m2

830 SSS

150 SSS
44 SSS
7 SSS
5,336 SSS
3 SSS

211.BF120 Total:

5,339 SSS

211.RF121

Rotary air lock with round flange PAM-F200


Power
1
1

0.37 kW

Rotary air lock


Rotary air lock including coupling and
geared motor

120 SSS
120 SSS
120 SSS

211.RF121 Total:
211.FN122

Fan
Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS

211.FN122 Total:

705 SSS

Date: 11-FEB-2014
Page: 59

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

211.BV123

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

211 Coal intake department

Shut off valve


Application
Size
1

Gas shut-off device


315
110 SSS

Shut off valve

211.BV123 Total:

110 SSS

211.BV124

Shut off valve


Application
Size
1

Gas shut-off device


355
110 SSS

Shut off valve

110 SSS

211.BV124 Total:
211.XA125

Accessories
3000 kg
1

3,000 SSS
79 SSS

Dedusting pipes
Set of throttle valves

3,079 SSS

211.XA125 Total:
211.BC140

Belt conveyor
Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Power
Gear

Raw Coal
868 SSS
rubber parts
scrapers
pulleys
bearings

8,137 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,182 SSS
1,671 SSS
5,855 SSS
18,713 SSS

37 kW

299 SSS
309 SSS

Date: 11-FEB-2014
Page: 60

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

211 Coal intake department

Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

R 2I 200 UP2A/13.00, backstop


13
ACS
9
KRG13

69 SSS
34 SSS
711 SSS

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1
1
10
1

1 SSS
20 SSS
80 SSS
101 SSS

211.BC140 Total:

19,525 SSS
6

211.BF160

Jet pulse filter


Type
Size
Cloth area
1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

1
28
1

Tube sheet
Filter bag with Antistatic band
Bag type
Explosion relief panel

Temperature measurement

RC
RC1300/30
33.6 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Ladder, platform and railing
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. Control box
Filter assembly parts
Polyester 550 g/m2

365 SSS

55 SSS
18 SSS
3 SSS
2,771 SSS
3 SSS
2,774 SSS

211.BF160 Total:
211.RF161

2,330 SSS

Rotary air lock with round flange PAM-F200


Power

0.37 kW

Date: 11-FEB-2014
Page: 61

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

211 Coal intake department

Rotary air lock


Rotary air lock including coupling and
geared motor

120 SSS
120 SSS
120 SSS

211.RF161 Total:
Fan

211.FN162

Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

226 SSS

Motor

226 SSS
53 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

5.5 kW
2
226 SSS
63 SSS
289 SSS

211.FN162 Total:

568 SSS
Shut off valve

211.BV163

Application
Size
1

Gas shut-off device


200
110 SSS

Shut off valve

211.BV163 Total:

110 SSS
Shut off valve

211.BV164

Application
Size
1

Gas shut-off device


224
110 SSS

Shut off valve

110 SSS

211.BV164 Total:
Accessories

211.XA165
1000 kg
1

211.XA165 Total:

Dedusting pipes
Set of throttle valves
Type
Size

1,000 SSS
39 SSS
STV
58
1,039 SSS

Date: 11-FEB-2014
Page: 62

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

211.XA910

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

211 Coal intake department

Mechanical accessories
1600 kg
2000 kg
350 kg

Chutes
Piping for compressed air
Foundation Bolts

1,600 SSS
2,000 SSS
350 SSS
3,950 SSS

211.XA910 Total:
Department Summary :

55,669 SSS

Date: 11-FEB-2014
Page: 63

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

212.FY050

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

212 Gypsum intake/crusher department

Lining for concrete hopper


Note

25 mm mild steel plate placed on 2x15 mm plywood


22,901 SSS
Steel lining for concrete hopper
Material of manufacture
FLS mat. 1100
2,545 SSS
Plywood lining for concrete hopper
Material of manufacture
Plywood quality according to EN-636-2

22901 kg
2545 kg

25,446 SSS

212.FY050 Total:
2
212.AF060

Apron feeder
Feeder length
Inclination
Type
1
1

Core parts
Mechanical parts
Including

1
1

Chain
Hydraulic system
Including
Lubrication system
Including

1
1
1

Labels and signs


215 , Lubrication pumpe
Including

1
1

Fabricated parts
Steel parts
Including

1
1

Lamella
Frame

1
2
2

Drive arrangement
Gear unit
Including
Torque support

Accessories

10000 mm
20/12
AF 1300

Drive shaft
Take-up station
Roller support
Tension device
Lubrication-drive station
Lubrication support system
Lincoln

Barrel pump
One pumpelement

5,591 SSS

2,737 SSS
109 SSS
73 SSS
1 SSS
52 SSS

8,563 SSS

Trough
Guides for trough
Dust cover
Chain cover
Cover
Gangways and ladder
Discharge box

10,643 SSS

6,919 SSS
6,912 SSS
24,474 SSS

1,700 SSS
Shrink disc 3208-240x405, adaptor for el. motor and coupling
379 SSS
2,079 SSS

Date: 11-FEB-2014
Page: 64

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

212 Gypsum intake/crusher department


2 SSS
1 SSS
5 SSS

1
1
1

Interface Box
Start / Stop Switch Station IP65
Traffic light

VFD motor system, apron feeder 2 x 7.5


kW
Motor
Motor type
VSCLB
Number of poles
4
Power
7.5 kW
Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Nominal power
7.5 kW

8 SSS

132 SSS

28 SSS

160 SSS
212.AF060 Total:

35,283 SSS

212.SX061

Chain Scraper
1

1
2

Fabricated parts
Including
Core parts
Including
Drive arrangement
Gear unit
Including
Power
Size
Torque support

926 SSS
Frame
Bracket for take-up
1,257 SSS
Chain
Scraper
Drive shaft

Shrink disc and electric motor


0.55 kW
4065

187 SSS

67 SSS
254 SSS

212.SX061 Total:

2,437 SSS

212.HC100

Hammer crusher
Application
Type
1
1

Core parts
Mechanical parts
Including

Gypsum
UKC 90x160

Hammer rotor
Breaker plate
Adjusting bearing

4,468 SSS

Date: 11-FEB-2014
Page: 65

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
1

Wear plates
Labels and signs
Tools
Including

1
1

Drive arrangement
Motor
Power
Number of poles
V-belt
Size
V-belt pulley
Groove number

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

212 Gypsum intake/crusher department


Upper part for inlet
Packing gland
Lead alloy

1,871 SSS
1 SSS
13 SSS
Hydraulic for bearing assembly and disassembly
Hydraulic tensioning of rotor stay bolts
Torque wrench for rotor and shaft coupling
Spanners set of
6,353 SSS

8
1

160 kW
4
5000
8

1,008 SSS
8 SSS
70 SSS
1,086 SSS

1
1
2
1
1

Accessories
Motion detector
Temperature measurement Transmitter
mounted in box
Temperature measurement
Fabricated parts
Including

1 SSS
2 SSS
2 SSS
5 SSS
1,640 SSS

Frame
Upper part of inlet and casing
Bracket for speed monitor
9,084 SSS

212.HC100 Total:
212.BC200

Belt conveyor
1
1 lot

1 lot

Rubber belt conveyor


Fabricated parts
Including

Core parts
Including

6,577 SSS
supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,092 SSS
rubber parts
scrapers

Date: 11-FEB-2014
Page: 66

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1 lot
1

Idlers
Rubber belt

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Manufacturer
Type
Size
Coupling
Type
Size
Motor
Power

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

212 Gypsum intake/crusher department


pulleys
bearings

1,350 SSS
617 SSS
10,636 SSS

1
1

R 3I 180 UP2A/44.20
44.2
Ru-Steel
ACC
10
ACS
4
15 kW

194 SSS
87 SSS

7 SSS
132 SSS
420 SSS

1
1
2
1

T30282
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
4 SSS
20 SSS
25 SSS

212.BC200 Total:

11,081 SSS
2

212.BC210

Belt conveyor
1
1 lot

1 lot

1
1 lot
1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

Rubber belt
Idlers
Cover

444 SSS
rubber parts
scrapers
pulleys
bearings

8,545 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,548 SSS
1,358 SSS
3,195 SSS

Date: 11-FEB-2014
Page: 67

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

212 Gypsum intake/crusher department

15,090 SSS
1
1

Drive arrangement
Motor
Power
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

1
1
1

3 kW
4
R 3I 101 UC2A/53.10
53.1
ACS
7
ACS
4

34 SSS
62 SSS
28 SSS
7 SSS

131 SSS
1
1
6
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
12 SSS
SSS
61 SSS
15,282 SSS

212.BC210 Total:
212.SX211

Chain scraper
Belt width
Type

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

212.SX211 Total:

407 SSS

562 SSS
84 SSS
646 SSS

5
212.BF300

155 SSS

Jet pulse filter


Application
Size
Cloth area

Dedusting of
8-20
336 m

Date: 11-FEB-2014
Page: 68

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

212 Gypsum intake/crusher department

1
1

Filter casing
Steel parts
Including

1
1
1
280

Internal parts
Filter parts
Tube sheet
Filter bag

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

5,715 SSS

5,715 SSS
1,740 SSS
290 SSS
182 SSS
2,212 SSS
7,927 SSS

212.BF300 Total:
Filter screw conveyor

212.SC301

Location
Diameter
1

Screw conveyor parts


Including

1
1

Drive arrangement
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

In bottom hopper
200 mm
275 SSS
Screw shaft
Roller bearings
Intermediate bearings
Chain drive for rotary air lock
Coupling

2.2 kW

69 SSS
69 SSS
1 SSS
1 SSS
345 SSS

212.SC301 Total:
Double Sluice flap

212.FV302
2

48 SSS

Sluice flap
PE 200 CW

48 SSS

212.FV302 Total:
212.FN303

Fan
Application

Filter Fan

Date: 11-FEB-2014
Page: 69

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

212 Gypsum intake/crusher department

1
1
1
1
1

Fan parts
Fan incl. V-belt
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet

680 SSS
13 SSS
27 SSS
35 SSS

Motor

755 SSS
330 SSS

1
1
1

Number of poles
Power
Silencer
Silencer casing
Silencer baffles

4
45 kW
436 SSS
168 SSS
604 SSS

212.FN303 Total:
212.XA304

1,689 SSS
Accessories

2500 kg
1

Dedusting pipes
Set of throttle valves

2,554 SSS

212.XA304 Total:
212.XA910

2,500 SSS
54 SSS

Mechanical accessories
1600 kg
2000 kg
450 kg

Chutes
Piping for compressed air
Foundation Bolts

1,600 SSS
2,000 SSS
450 SSS
4,050 SSS

212.XA910 Total:
Department Summary :

115,872 SSS

Date: 11-FEB-2014
Page: 70

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

241.BI100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

241 Coal transport department

Steel plate bin


Volume
11248 kg
2329 kg
1
1
1
1

200 m
11,248 SSS
2,329 SSS
14 SSS
7 SSS
10 SSS
29 SSS

Steel plate bin


Cone made of special steel
Level switch, lumpy material
Foundation for Level switch
Level measurement
Foundation for Ultrasonic level
measurement

13,637 SSS

241.BI100 Total:
241.SG140

Slide gate
Size

1000x1000
380 SSS

Slidegate

1
241.SG140 Total:

380 SSS

241.WF150

Dosax standing weigh feeder


Including

Width
Center in to center out

SSS
Drive station
Take-up station
Tension device
Supports
Rod gate
1200 mm
3400 mm
5,400 SSS

241.WF150 Total:
241.PN160

Pneumatic hammer BBD 12D


Pneumatic hammer

1
241.PN160 Total:

20 SSS
20 SSS

241.WF170

Electrical equipment for 1 Dosax


Local control panel

360 SSS
360 SSS

241.WF170 Total:
2
241.BC600

Belt conveyor
1
1 lot

Rubber belt conveyor


Core parts
Including

461 SSS

Date: 11-FEB-2014
Page: 71

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1 lot

241 Coal transport department

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

rubber parts
scrapers
pulleys
bearings

2,714 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
358 SSS
314 SSS
780 SSS
4,627 SSS

1
1

R 3I 125 UP2A/60.20
60.2
ACS
6
ACS
4

92 SSS
15 SSS
7 SSS

114 SSS
1
1
2
1
1

Accessories
Motion detector
Pull Rope Switch
Metal detector
Accessories for pull rope switch

1
1

VFD motor system, belt conveyor 1.1 kW


Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4

1 SSS
4 SSS
40 SSS
16 SSS
61 SSS

9 SSS

20 SSS

29 SSS
4,831 SSS

241.BC600 Total:
241.MS601

Magnetic separator

Date: 11-FEB-2014
Page: 72

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

241 Coal transport department


1,573 SSS
248 SSS

Magnetic separator
Suspension for Magnetic separator

1,821 SSS

241.MS601 Total:
2
241.BF650

Jet pulse filter


Type
Size
Cloth area
1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

1
36

Tube sheet
Filter Bag
Bag type

IN
V-36
20 m

Filter housing
Clean air chamber
Railing and ladder
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

Polyester 500 g/m2

610 SSS

169 SSS

18 SSS
14 SSS
811 SSS
811 SSS

241.BF650 Total:
241.FN651

Fan
1

147 SSS

Fan including motor

241.FN651 Total:

147 SSS

241.DG660

Discharge gate
Size
1

Discharge gate

486 SSS
486 SSS

241.DG660 Total:
241.XA910

500x800x30

Mechanical accessories
1100 kg
2000 kg

Chutes
Piping for compressed air

1,100 SSS
2,000 SSS

Date: 11-FEB-2014
Page: 73

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

50 kg

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

241 Coal transport department


50 SSS

Foundation Bolts

3,150 SSS

241.XA910 Total:
241.XA970

Mobile container
1
1

Machined parts
Mobile container
Volume

69 SSS
794 SSS
2.5 m
863 SSS

241.XA970 Total:
241.XA971

Mobile container
1
1

Machined parts
Mobile container
Volume

69 SSS
794 SSS
2.5 m
863 SSS

241.XA971 Total:
Department Summary :

32,769 SSS

Date: 11-FEB-2014
Page: 74

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

311.BI100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Steel plate bin


Application
10794 kg
1
1
1
1

Limestone
10,794 SSS
14 SSS
7 SSS
10 SSS
29 SSS

Steel plate bin


Level switch, lumpy material
Foundation for Level switch
Level measurement
Foundation for Ultrasonic level
measurement

311.BI100 Total:

10,854 SSS
2

311.WF150

Dosimat feeder
Including

Application
Width
Center in to center out
1

Drive station
Take-up station
Tension device
Supports
Rod gate
Lubrication pump
Roller chain
Gear unit
Pyrite
1300 mm
3000 mm
4,880 SSS

Dosimat feeder

311.WF150 Total:

4,880 SSS

311.SX151

Chain scraper for Dosimat feeder


Including
1

Geared motor
1,234 SSS

Chain scraper

1,234 SSS

311.SX151 Total:
311.BI200

Steel plate bin


Application
11028 kg
1
1
1
1

311.BI200 Total:

Steel plate bin


Level switch, lumpy material
Foundation for Level switch
Level measurement
Foundation for Ultrasonic level
measurement

Limestone
11,028 SSS
14 SSS
7 SSS
10 SSS
29 SSS
11,088 SSS

Date: 11-FEB-2014
Page: 75

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

311.WF250

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Dosax weigh feeder


Including
Width
Center in to center out

SSS
Drive station Take-up station Tension device Supports Rod
gate
1400 mm
3400 mm
4,300 SSS

311.WF250 Total:
311.WF260

Electrical equipment for 1 DBW & 1 Dosimat


1

500 SSS

Local control panel

500 SSS

311.WF260 Total:
311.PN270

Pneumatic hammer
1

20 SSS

Pneumatic hammer

20 SSS

311.PN270 Total:
311.BC280

Belt conveyor
Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type

Limestone Hard
444 SSS
rubber parts
scrapers
pulleys
bearings

9,454 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,946 SSS
1,722 SSS
4,410 SSS
17,976 SSS

R 3I 125 UC2A/117.00
117
ACS

110 SSS
40 SSS

Date: 11-FEB-2014
Page: 76

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Size
Coupling
Type
Size

1
1
8
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1
1
1

VFD motor system, belt conveyor 2.2 kW


Converter
Motor
Motor type
VSCLB
Number of poles
4

ACS
4

7 SSS

157 SSS
1 SSS
16 SSS
64 SSS
81 SSS
9 SSS
34 SSS

43 SSS
18,257 SSS

311.BC280 Total:
4
311.BF290

Jet pulse filter


Application
Size
Cloth area
1
1

Dedusting of belt conveyors


2-10 SHHRL-B
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
2,325 SSS

311.BF290 Total:
311.FV291

Double Sluice flap


2

311.FV291 Total:

Sluice flap
PE 200 CW

48 SSS
48 SSS

Date: 11-FEB-2014
Page: 77

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Fan

311.FN292

Design

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.

Application

Filter fan

1
1

Fan parts
Fan including V-belt

317 SSS

Motor

317 SSS
157 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

18.5 kW
226 SSS
63 SSS
289 SSS

311.FN292 Total:

763 SSS
Accessories

311.XA293
2500 kg
1

2,500 SSS
54 SSS

Dedusting pipes
Set of throttle valves

2,554 SSS

311.XA293 Total:
4
Jet pulse filter

311.BF310

Application
Size
Cloth area
1
1

Dedusting of belt conveyors


2-10 SHHRL-B
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
2,325 SSS

311.BF310 Total:
Double Sluice flap

311.FV311
2

Sluice flap
PE 200 CW

48 SSS

Date: 11-FEB-2014
Page: 78

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

48 SSS

311.FV311 Total:
311.FN312

Fan
Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS

311.FN312 Total:

705 SSS

311.XA313

Accessories
2500 kg
1

2,500 SSS
54 SSS

Dedusting pipes
Set of throttle valves

2,554 SSS

311.XA313 Total:
2
311.BC600

Belt conveyor
1
1 lot

1 lot

1
1 lot
1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

Rubber belt
Idlers
Cover

444 SSS
rubber parts
scrapers
pulleys
bearings

4,997 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
662 SSS
822 SSS
540 SSS
7,465 SSS

Date: 11-FEB-2014
Page: 79

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

R 3I 101 UC2A/32.00
32
ACS
7
ACS
4

62 SSS
28 SSS
7 SSS

97 SSS
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1
1

VFD motor system, belt conveyor 5.5 kW


Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4
Power
11 kW

1 SSS
4 SSS
16 SSS
21 SSS

14 SSS

111 SSS

125 SSS
311.BC600 Total:

7,708 SSS
Chain scraper

311.SX601

Belt width
Type

311.SX601 Total:

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

155 SSS

407 SSS

562 SSS
84 SSS
646 SSS

Date: 11-FEB-2014
Page: 80

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

4
311.BF610

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts

1
1

Internal parts
Filter parts
Including

Dedusting of
6-15 SHHRL-B
252 m
3,210 SSS
3,210 SSS

1
210

1,420 SSS
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts including control box
Filter assembly parts
221 SSS
137 SSS

Tube sheet
Filter bag

1,778 SSS
311.BF610 Total:

4,988 SSS

311.FV611

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

311.FV611 Total:
311.FN612

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved S-shaped blades. Shaft with
grease lubricated spherical roller bearings.
Dedusting fan

1
1

Fan parts
Fan including V-belt

587 SSS

Motor

587 SSS
299 SSS

1
1
1

Power
Silencer
Silencer casing
Silencer baffles

37 kW
436 SSS
168 SSS
604 SSS

311.FN612 Total:

1,490 SSS

Date: 11-FEB-2014
Page: 81

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

311.XA613

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Accessories
5000 kg
1

5,000 SSS
147 SSS

Dedusting pipes
Set of throttle valves

5,147 SSS

311.XA613 Total:
4
311.BF615

Jet pulse filter


Application
Size
Cloth area
1
1

Dedusting of belt conveyors


2-10 SHHRL-B
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
2,325 SSS

311.BF615 Total:
311.FV616

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

311.FV616 Total:

48 SSS

311.FN617

Fan
Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS

311.FN617 Total:

705 SSS

Date: 11-FEB-2014
Page: 82

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Accessories

311.XA618
2500 kg
1

2,500 SSS
54 SSS

Dedusting pipes
Set of throttle valves

2,554 SSS

311.XA618 Total:
3
Belt conveyor

311.BC620
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

1,098 SSS
rubber parts
scrapers
pulleys
bearings

7,751 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,866 SSS
1,657 SSS
4,053 SSS
16,425 SSS

1
1

R 3I 160 UP2A/28.40, backstop


28.4
ACS
10
ACS
5

176 SSS
89 SSS
10 SSS

275 SSS
1
1
6
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

VFD motor system, belt conveyor 22 kW


VFD motor system
Converter
LV
Type

1 SSS
12 SSS
SSS
61 SSS

34 SSS

Date: 11-FEB-2014
Page: 83

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

311 Raw mill feed department

Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles
Power

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

6-pulse
T constant to n
VSCLB
4
37 kW

299 SSS

333 SSS
17,094 SSS

311.BC620 Total:
Magnetic separator

311.MS621

2,004 SSS
248 SSS

Magnetic separator
Suspension for Magnetic separator

1
1
311.MS621 Total:

2,252 SSS
Chain scraper

311.SX622

Belt width
Type

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

155 SSS

407 SSS

562 SSS
84 SSS
646 SSS

311.SX622 Total:
4
Jet pulse filter

311.BF630

Application
Size
Cloth area
1
1

Filter casing
Steel parts

Internal parts

Dedusting of belt conveyors


2-10 SHHRL-B
81 m
1,665 SSS
1,665 SSS

Date: 11-FEB-2014
Page: 84

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
70

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
2,325 SSS

311.BF630 Total:
Double Sluice flap

311.FV631
2

48 SSS

Sluice flap
PE 200 CW

311.FV631 Total:

48 SSS
Fan

311.FN632

Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS
705 SSS

311.FN632 Total:
Accessories

311.XA633
2500 kg
1

2,500 SSS
54 SSS

Dedusting pipes
Set of throttle valves

311.XA633 Total:

2,554 SSS
2
Belt conveyor

311.BC640
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts

1,098 SSS
rubber parts
scrapers
pulleys
bearings

6,100 SSS

Date: 11-FEB-2014
Page: 85

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department


Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,396 SSS
1,200 SSS
3,018 SSS
12,812 SSS

1
1

R 3I 160 UP2A/28.40, backstop


28.4
ACS
10
ACS
5

176 SSS
89 SSS
10 SSS

275 SSS
1
1
4
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

VFD motor system, belt conveyor 22 kW


VFD motor system
Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4
Power
37 kW

1 SSS
8 SSS
44 SSS
53 SSS

34 SSS

299 SSS

333 SSS
13,473 SSS

311.BC640 Total:
311.SX641

Chain scraper
Belt width
Type
1
1

Chain scraper
Core parts incl.

800 mm
Chain scraper R-800-0.75
155 SSS

Date: 11-FEB-2014
Page: 86

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department


Including

Shaft
chain and wheel parts
bearings
torque arm

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Trough
Scrapers
fasteners

407 SSS

562 SSS
84 SSS
646 SSS

311.SX641 Total:
4
Jet pulse filter

311.BF650

Application
Size
Cloth area
1
1

Dedusting of belt conveyors


2-10 SHHRL-B
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
2,325 SSS

311.BF650 Total:
Double Sluice flap

311.FV651
2

48 SSS

Sluice flap
PE 200 CW

48 SSS

311.FV651 Total:
Fan

311.FN652

Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS
Power
Number of poles

15 kW
2

Date: 11-FEB-2014
Page: 87

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

311 Raw mill feed department

Silencer parts
Silencer casing
Silencer baffles

226 SSS
63 SSS
289 SSS
705 SSS

311.FN652 Total:
311.XA653

Accessories
2500 kg
1

Dedusting pipes
Set of throttle valves

2,500 SSS
54 SSS
2,554 SSS

311.XA653 Total:
311.XA910

Mechanical accessories
2600 kg
208 kg
31 kg
1500 kg
250 kg

Chutes (wear protected)


Steel parts for expansion joints
Bellows for expansion joints
Piping for compressed air
Foundation Bolts

2,600 SSS
208 SSS
31 SSS
1,500 SSS
250 SSS
4,589 SSS

311.XA910 Total:
311.XA970

Mobile container
1

Mobile container

899 SSS
899 SSS

311.XA970 Total:
Department Summary :

138,977 SSS

Date: 11-FEB-2014
Page: 88

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

2
321.BC010

Belt conveyor
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot

Rubber belt
Idlers

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

444 SSS
rubber parts
scrapers
pulleys
bearings

4,167 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
472 SSS
537 SSS
5,620 SSS

1
1

R 2I 101 UC2A/24.10
24.1
ACS
7
ACS
4

62 SSS
28 SSS
7 SSS

97 SSS
1
1
2
1
1

Accessories
Motion detector
Pull Rope Switch
Metal detector
Accessories for pull rope switch

1
1

VFD motor system, belt conveyor 5.5 kW


Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4
Power
11 kW

1 SSS
4 SSS
42 SSS
16 SSS
63 SSS

14 SSS

111 SSS

125 SSS

Date: 11-FEB-2014
Page: 89

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

5,905 SSS

321.BC010 Total:
321.SX011

Chain scraper
Belt width
Type

800 mm
Chain scraper R-800-0.75

1
1

Chain scraper
Core parts incl.
Including

Steel parts incl.


Including

Geared motor, helical worm gear


Power
0.75 kW

Shaft
chain and wheel parts
bearings
torque arm
Trough
Scrapers
fasteners

155 SSS

407 SSS

562 SSS
84 SSS
646 SSS

321.SX011 Total:
4
321.BF020

Jet pulse filter


Application
Application
Size
Cloth area
1
1

Dedusting of
Raw materials
2-10 SHHRL-B-I
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

35

Thermal insulation

321.BF020 Total:

660 SSS
221 SSS
2,546 SSS

321.FV021

Double Sluice flap


2

321.FV021 Total:

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS

Sluice flap
PE 200 CW

48 SSS
48 SSS

Date: 11-FEB-2014
Page: 90

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

321.FN022

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

Fan
Design

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.

Application

Filter fan

1
1

Fan parts
Fan including V-belt

317 SSS

Motor

317 SSS
157 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

18.5 kW
226 SSS
63 SSS
289 SSS

321.FN022 Total:

763 SSS

321.XA023

Accessories
2500 kg
125 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,500 SSS
688 SSS
U-50HA
54 SSS

321.XA023 Total:

3,242 SSS

321.DG050

Discharge gate
Application
Size
1

Discharge gate

Placed before raw- or coal mill for separation of material


containing steel
800x1400x30
1,425 SSS
1,425 SSS

321.DG050 Total:
15
321.RF090

Air lock for mill inlet


Type
Size
Rotor diameter
Rotor width
Mass flow rate, operating
1
1
1

Rotary sluice
Drive for sluice
Geared motor, helical gear
Power

Rotary sluice
1600
1600 mm
1600 mm
470 t/h
8,471 SSS

11 kW

176 SSS

Date: 11-FEB-2014
Page: 91

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

Gear box
Coupling, torque limiting
Motion detector

563 SSS
18 SSS
1 SSS
758 SSS
9,229 SSS

321.RF090 Total:
321.RM100

Atox mill parts


1
1
1
1

Mill housing
Housing
Densit lining for scraper floor
Lining for housing

1
1
1
1

Grinding table
Table casting incl. lifting eyes.
Parts for table
Set of wear segments

1
1
1
3
3

Nozzle ring
Centre piece
Roller assembly
Parts for roller
Set of wear segments

1
1
1
1
1

Wear protection covers


Tensioning system
Oil and air connection
Platforms
Platforms

56,900 SSS
1,675 SSS
5,500 SSS
64,075 SSS
36,669 SSS
7,600 SSS
10,112 SSS
54,381 SSS
6,029 SSS
7,738 SSS
57,420 SSS
18,576 SSS
75,996 SSS
840 SSS
5,776 SSS
814 SSS
3,665 SSS
3,665 SSS

321.RM100 Total:

219,314 SSS

321.XA101

Mill parts, plant specific


1
1
1

Foundation parts
Embedded parts for foundation
Cover for coupling

1
1
1
1
1

Material inlet
Tools for Atox mill
Tools for erection
Accessories for erection and maintenance
Labels and signs

16,490 SSS
70 SSS
16,560 SSS
5,305 SSS
510 SSS
5,661 SSS
2 SSS

Date: 11-FEB-2014
Page: 92

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

6,173 SSS
1 SSS

Vibration measurement

28,039 SSS

321.XA101 Total:
Hydraulic tensioning system

321.HY110
1
1
1

Hydraulic system
Hydraulic pump unit
Local Control Panel

1,150 SSS
150 SSS

1
1

Hydraulic cylinders and accessories


Piston rod bellows

1,300 SSS
5,345 SSS
18 SSS
6,663 SSS

321.HY110 Total:
Roller lubrication

321.LQ120
1
1
1
1
1

Lubrication system
Lubrication pump unit
Piping for lubrication
Heat tracing
Local Control Panel

1,450 SSS
1,115 SSS
18 SSS
150 SSS
2,733 SSS
2,733 SSS

321.LQ120 Total:
Sealing air fan

321.FN125
1
1
1
1

Fan
Fan
Mounting accessories
Pressure measurement

1
1
1

Drive
V-belt drive
Motor
Power
Number of poles

164 SSS
75 SSS
3 SSS
242 SSS

7.5 kW
2

10 SSS
56 SSS

66 SSS
308 SSS

321.FN125 Total:
321.EH129

Electric hoist
Capacity
Hook lift

SSS
29 t
7.6 m

Date: 11-FEB-2014
Page: 93

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

3,000 SSS

321.EH129 Total:
321.WI130

Water injection system


Consumed water capacity
Water tank volume
1
1
1

11 m/h
1.7 m

Water injection
Water pump unit
Water injection piping

598 SSS
291 SSS
889 SSS
889 SSS

321.WI130 Total:
321.VC135

Vibratory conveyor
Manufacturer
Model
Length

SSS
SKAKO
FCU 080/0150M4CL
1500 mm
650 SSS

321.VC135 Total:
321.MD140

Main drive
Power, rated
1
1

Gear unit
Gearbox
Reducer type
Manufacturer
Model number
Power, rated
Coupling

2158 kW

Planetary
MAAG
WPU-107/C-300
2158 kW

54,000 SSS

396 SSS
54,396 SSS

1
1
1
1

SR motor system, 2160 kW


Motor
Motor type
Number of poles
MV capacitor with reactor
Rotor starter, liquid type

SRHB
6

11,480 SSS
1,250 SSS
1,215 SSS
13,945 SSS

321.MD140 Total:

68,341 SSS

321.LQ145

Gear lubrication pump station


1
1

321.LQ145 Total:

Local Control Panel


Gear lubrication unit

150 SSS
3,000 SSS
3,150 SSS

Date: 11-FEB-2014
Page: 94

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

321.SR150

321 Raw mill department

Separator
Size
1
1
1
1

42.5

Housing
Bottom part to mill
Separator casing
Access platforms

1
1
1
1
1
1

Densit wear protection

14,846 SSS
150 SSS
41,569 SSS

321.SR150 Total:
321.MD152

Main drive
1
1
1

3
1

Gear and couplings


VFD motor system, separator 140 kW
Converter w/chopper & resistor
Type
LV
Number of pulses
6-pulse
Machine torque
T proportional to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4
Temperature measurement Transmitter
mounted in box
Drive support

321.MD152 Total:

1,032 SSS
500 SSS

1,008 SSS

1,508 SSS
3 SSS
1,194 SSS
3,737 SSS

Separator gear lubrication

321.LQ153 Total:
321.GS155

8,250 SSS
13,068 SSS
5,255 SSS

26,573 SSS
Rotor system and wear plates
2,697 SSS
Louvres
4,032 SSS
Louvre wear plates
Material of manufacture
Chromium carbide hardfaced steel
5,313 SSS
Rotor and seal ring
Material of manufacture
Hardened steel
608 SSS
Rotor coupling
2,064 SSS
Bearing arrangement
1 SSS
Bearing temperature measurement
85 SSS
Maintenance equipment
46 SSS
Label and signs

1
1
1

321.LQ153

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

SSS
100 SSS

Grease Lubrication Unit

SSS

Date: 11-FEB-2014
Page: 95

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

60 SSS

321.GS155 Total:
321.BC200

Belt conveyor
1
1 lot

Rubber belt conveyor


Fabricated parts
Including

1 lot

Core parts
Including

1 lot
1

Idlers
Rubber belt

1
1

Drive arrangement
Coupling
Type
Size
Coupling
Type
Size
Motor
Power
Gear
Manufacturer type
Transmission ratio

6,767 SSS
supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,339 SSS
rubber parts
scrapers
pulleys
bearings

1,256 SSS
624 SSS
10,986 SSS

1
1
1

ACC
11
ACS
4
15 kW
R 3I 200 UP2A/100, backstop
100

141 SSS
7 SSS
132 SSS
309 SSS

589 SSS
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
4 SSS
38 SSS
43 SSS

321.BC200 Total:

11,618 SSS
2

321.BE220

Chain bucket elevator


1

Core parts

3,922 SSS

Date: 11-FEB-2014
Page: 96

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

321 Raw mill department

Including

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Fabricated parts
Including

Chain
Head station
Tail station
Gearbox
Auxiliary drive
Couplings
Motion detector
Level indicator
and related parts.
5,626 SSS
Casing
Buckets
and related parts.
132 SSS

Motor
Power

15 kW

321.BE220 Total:

9,680 SSS

321.EH221

Electric hoist, 1.25 t


Application
1
5m

Maintenance hoist
300 SSS
425 SSS

Hoist
Monorail for hoist

725 SSS

321.EH221 Total:
321.CN301

Cyclone
Type
Diameter
Bottom outlet size
1
1
1
451 m
1
1
1

L
6300 mm
630 mm

Cyclone
Cyclone assembly parts
Cyclone casing
Thermal insulation
Type
Hinged door
Cyclone hinged door
Material of manufacture
Cyclone hinged door parts

46 SSS
25,950 SSS
25,996 SSS
3,157 SSS
U-100HA

1100

215 SSS
20 SSS
235 SSS

321.CN301 Total:

29,388 SSS

Date: 11-FEB-2014
Page: 97

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

321.RF302

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

Rotary air lock


Type
Size
Power
1
1
1

P150
560
4.0 kW

Rotary air lock


Motion detector
Rotary air lock incl. coupling and geared
motor

1 SSS
781 SSS
782 SSS
782 SSS

321.RF302 Total:
321.CN311

Cyclone
Type
Diameter
Bottom outlet size
1
1
1

L
6300 mm
630 mm

Cyclone
Cyclone casing
Cyclone assembly parts

396 m

Thermal insulation
Type
Hinged door
Cyclone hinged door
Material of manufacture
Cyclone hinged door parts

1
1
1

23,260 SSS
46 SSS
23,306 SSS
2,772 SSS
U-100HA

1100

215 SSS
20 SSS
235 SSS

321.CN311 Total:

26,313 SSS

321.RF312

Rotary air lock


Type
Size
Power
1
1
1

P150
560
4.0 kW

Rotary air lock


Motion detector
Rotary air lock incl. coupling and geared
motor

1 SSS
781 SSS
782 SSS

321.RF312 Total:

782 SSS
2

Date: 11-FEB-2014
Page: 98

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

321.LD390

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

Inlet Louvre damper

1
2
1

Design

Damper arrangement with louvre blades turning


parallel, located on the top
of the fan inlet box'es, operated by
Actuator located separate on fan
foundation.

Size

2x3150x800
82 SSS
1,612 SSS
284 SSS

Actuator
Inlet louvre damper
Accessories for ILD

321.LD390 Total:

1,978 SSS

321.FN400

Fan
Design

Double suction fan with impeller located between bearings.


Shrouded impeller with backward curved blades.
Forged shaft with oil lubricated roller bearings.

Application

Raw mill fan

1
1
1
1

Fan parts
Stator parts
Rotor parts
Coupling guard

1
1
2
2

Coupling
Accessories
Temperature transmitter
Bearing temperature measurement

1
1
1
1

SR motor system, 1850 kW


Motor
MV capacitor, with reactor
Rotor starter, liquid type

Vibration measurement

10,425 SSS
5,827 SSS
22 SSS
16,274 SSS
365 SSS
2 SSS
1 SSS
3 SSS
9,660 SSS
1,095 SSS
1,100 SSS
11,855 SSS
2 SSS
28,499 SSS

321.FN400 Total:
321.SD415

Guillotine damper
Application
Size
1

Guillotine damper
Including
Size

Gas shut-off device


DN2650
5,010 SSS
Actuator
DN2650

Date: 11-FEB-2014
Page: 99

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

20 m2

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department


420 SSS

Thermal insulation

5,430 SSS

321.SD415 Total:
Louvre damper

321.LD420

Size
1
1

2650
1,244 SSS
145 SSS

Louvre damper
Actuator

1,389 SSS

321.LD420 Total:
Guillotine damper

321.SD425

Application
Size
1
22 m2

Guillotine damper
Including
Thermal insulation
Type

Shut-off of gases for raw mill


DN2800
4,350 SSS
Actuator
462 SSS
U-200TA
4,812 SSS

321.SD425 Total:
Louvre damper

321.LD430

Size
1

Actuator
Torque, maximum
Louvre damper

2800
350 SSS
8000 Nm
1,430 SSS
1,780 SSS

321.LD430 Total:
Fresh air valve

321.TV435

Application
Size
1

Fresh air intake


1600
1,622 SSS

Fresh air valve, pneumatic

1,622 SSS

321.TV435 Total:
2
Airslide conveyor

321.AS500

Size
1
1
321.AS500 Total:

Casing
Fabric

300
532 SSS
12 SSS
544 SSS

Date: 11-FEB-2014
Page: 100

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

Fan

321.FN501
1

SSS

Fan incl. motor

321.FN501 Total:

220 SSS
3
Airslide conveyor

321.AS520

Size
1
1

300
2,484 SSS
66 SSS

Casing
Fabric

2,550 SSS

321.AS520 Total:
Fan

321.FN521
1

SSS

Fan incl. motor

250 SSS

321.FN521 Total:
Fan

321.FN522
1

SSS

Fan incl. motor

250 SSS

321.FN522 Total:
4
Jet pulse filter

321.BF530

Application
Application
Size
Cloth area
1
1

Dedusting of
Raw materials
2-10 SHHRL-B-I
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

35

Thermal insulation

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
221 SSS
2,546 SSS

321.BF530 Total:
Double Sluice flap

321.FV531
2

Sluice flap

48 SSS

Date: 11-FEB-2014
Page: 101

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

48 SSS

321.FV531 Total:
321.FN532

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.
Filter fan

1
1

Fan parts
Fan including V-belt

283 SSS

Motor

283 SSS
108 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

11 kW
226 SSS
63 SSS
289 SSS
680 SSS

321.FN532 Total:
321.XA533

Accessories
2500 kg
125 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,500 SSS
688 SSS
U-50HA
54 SSS
3,242 SSS

321.XA533 Total:
321.SM540

Sampler, manual
1

5 SSS

Sampler 1N0507A

5 SSS

321.SM540 Total:
4
321.BF570

Jet pulse filter


Application
Application
Size
Cloth area
1
1

Filter casing
Steel parts

Internal parts

Dedusting of
Raw materials
2-10 SHHRL-B-I
81 m
1,665 SSS
1,665 SSS

Date: 11-FEB-2014
Page: 102

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

1
1
70

Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

35

Thermal insulation

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
221 SSS
2,546 SSS

321.BF570 Total:
321.FV571

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

321.FV571 Total:
321.FN572

Fan
Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS

321.FN572 Total:

705 SSS

321.XA573

Accessories
2500 kg
125 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,500 SSS
688 SSS
U-50HA
54 SSS
3,242 SSS

321.XA573 Total:
2
321.AS580

Airslide conveyor
Size
1
1

Casing
Fabric

350
454 SSS
8 SSS

Date: 11-FEB-2014
Page: 103

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

321 Raw mill department

462 SSS

321.AS580 Total:
321.FN581

Airslide fan
Including
1

Inlet filter and throttle valve


170 SSS

Airslide fan incl. motor

170 SSS

321.FN581 Total:
321.IP851

Process instrumentation
1

Instrumentation Atox raw mill


DESCRIPTION

25 SSS
Consisting of:
2 Temperature measurements
3 Pressure measurements
set of accessories for proccess measurements

321.IP851 Total:

25 SSS

321.XA910

Mechanical accessories
114100 kg
9128 kg
1369 kg
4800 kg
384 kg
58 kg
5705 kg
2000 kg
4000 kg
1000 kg

Ducts including brackets


Steel parts for expansion joints
Bellows for expansion joints
Chutes
Steel parts for expansion joints
Bellows for expansion joints
Platforms
Piping for compressed air
Piping for water
Foundation Bolts

114,100 SSS
9,128 SSS
1,369 SSS
4,800 SSS
384 SSS
58 SSS
5,705 SSS
2,000 SSS
4,000 SSS
1,000 SSS
142,544 SSS

321.XA910 Total:
321.XA970

Mobile Container
1

Mobile container

863 SSS
863 SSS

321.XA970 Total:
Department Summary :

688,092 SSS

Date: 11-FEB-2014
Page: 104

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

2
331.FN110

Fan
Design

Double suction fan with impeller located between bearings.


Shrouded impeller with backward curved blades.
Forged shaft with oil lubricated roller bearings.

Application

Kiln ID fan

1
1
1
1

Fan parts
Stator parts
Rotor parts
Coupling guard

Coupling
Manufacturer number
Rupex RWN-560
Accessories
Bearing temperature measurement
Vibration measurement
Temperature transmitter

1
2
2
2

13,685 SSS
7,319 SSS
30 SSS
21,034 SSS
310 SSS

1 SSS
1 SSS
2 SSS
3 SSS

1
1
1

VFD motor system, fan 1510 kW


Transformer
3-winding
Configuration
Oil conservator
Transformer type
Converter
LV
Type
12-pulse
Number of pulses
T proportional to n2
Machine torque
characteristic
Motor
VSCLB
Motor type
Number of poles
6

5,100 SSS
1,890 SSS

8,400 SSS

15,390 SSS
1 SSS

Proximity switch incl. mounting flange

36,738 SSS

331.FN110 Total:
331.LD115

Inlet Louvre damper

1
2
1

Design

Damper arrangement with louvre blades turning


parallel, located on the top
of the fan inlet box'es, operated by
Actuator located separate on fan
foundation.

Size

2x3550x900

Actuator
Inlet louvre damper
Accessories for ILD

86 SSS
2,140 SSS
377 SSS

Date: 11-FEB-2014
Page: 105

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

2,603 SSS

331.LD115 Total:
3
Downcomer

331.CT200
1
7
2

Equipment for downcomer duct


Tube flange for lances
Material of manufacture
1100
Inspection hatch
Material of manufacture
1100

50 SSS
24 SSS
74 SSS

1
1

Platforms
Platforms
Diameter

3000 mm

3,800 SSS
3,800 SSS

331.CT200 Total:

3,874 SSS
Water injection

331.WI210
1
1

Pump and valve skid


Pump and valve skid
Including
Motor power
Pressure rating
Volume flow rate

1
1

Water tank
Water tank
Volume
Float valve
Size

2 pumps
2 x 22 kW
16 bar
27 m/h

2,000 SSS

2,000 SSS

10 m
DN65, PN16

1,275 SSS
23 SSS
1,298 SSS

1
5
1
1
5
20
1
1

Headers and spray lances


Short Spray Lance with Nozzle
Length
700 mm
Piping
Header and supports
Material of manufacture
1100
Long Spray Lance with Nozzle
Length
1075 mm
Hose, valves, & disconnects
S-tube
dp-meter with purge air system, incl
instrument air filter

150 SSS
1,060 SSS
1,200 SSS
175 SSS
100 SSS
10 SSS
10 SSS
2,705 SSS

Instrumentation

Date: 11-FEB-2014
Page: 106

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
3
4
4
1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

Local Control Panel


Flow measurement
Level switch
Pressure measurement
Temperature measurement
Temperature measurement
Temperature measurement
Compensation Cable for Temp. Sensor Type
K (NiCr-Ni)

85 SSS
10 SSS
9 SSS
12 SSS
8 SSS
3 SSS
1 SSS
1 SSS
128 SSS
6,131 SSS

331.WI210 Total:
331.SG230

Slide gate
Size
1

Slide gate

355x355
74 SSS
74 SSS

331.SG230 Total:
11
331.CP280

Screw compressor unit


1

Screw compressor
Including
Cooling type
Working pressure
Cooling water flow rate

1,600 SSS
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
Water
7 bar
5 m/h
1,600 SSS

331.CP280 Total:
331.CP281

Screw compressor unit


1

Screw compressor
Including
Cooling type
Working pressure
Cooling water flow rate

1,600 SSS
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
Water
7 bar
5 m/h
1,600 SSS

331.CP281 Total:
331.CP282

Screw compressor unit


1

Screw compressor
Including
Cooling type
Working pressure

1,600 SSS
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
Water
7 bar

Date: 11-FEB-2014
Page: 107

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

Cooling water flow rate

5 m/h
1,600 SSS

331.CP282 Total:
331.VA285

Ball valve
1

Ball valve with one limit switch


Size

5 SSS
50 mm

331.VA285 Total:

5 SSS

331.VA286

Ball valve
1

Ball valve with one limit switch


Size

5 SSS
50 mm

331.VA286 Total:

5 SSS

331.VA287

Ball valve
1

Ball valve with one limit switch


Size

5 SSS
50 mm
5 SSS

331.VA287 Total:
331.AR290

Air receiver incl. accessories


1
1
1

Air receiver 3000 litres, Type A


Type
3000 l
Pressure measurement
Accessories for compressed air pressure
measurement

660 SSS
3 SSS
2 SSS
665 SSS

331.AR290 Total:
331.XA291

Piping for compressed air


1500 kg

1,500 SSS

Piping for compressed air

1,500 SSS

331.XA291 Total:
331.FU292

Oil/water separator incl. accessories


1

Oil/water separator
Including
Volume flow rate

40 SSS
Active coal filter, hoses and manifold
30 m/min
40 SSS

331.FU292 Total:
331.XA293

Piping for oil/water separator


300 kg

Piping for oil/water separator

300 SSS

Date: 11-FEB-2014
Page: 108

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

Including

DN15-50: Pipes, pipe supports, fittings, ball valves, packing yarn


and paste etc.
300 SSS

331.XA293 Total:
331.VU295

Ventilation
1

Ventilation unit
Including

700 SSS
Local MCC and controller, inlet and outlet louver damper, filter
sections EU3 and EU5, fan, frequency controlled motor and air
distribution outlet.
700 SSS

331.VU295 Total:
9
331.BF300

Jet pulse filter


Application
1

1
1
1

Fabricated parts
Including

Core parts I
Including

Insulation and cladding


Area
Tube sheet, fabricated parts
Including
Core parts II
Including

Core parts III


Including

Kiln/Raw Mill dedusting


165,100 SSS
Filter casing
Platework, hopper
Platework, filter ducting
Filter top
Top lids
Gas distribution screen
Purge tubes incl fittings
Insulation covers
Support
Access facilities
Weather enclosure
5,400 SSS
Diaphragm valves
Compressed air tanks
Auxiliary for cleaning system
Manual trolley & hoist
14,000 SSS
995 m
2,300 SSS
Tube sheet
32,900 SSS
Inlet dampers, incl. pn. actuator
Outlet damper, incl. pn. actuator
Cages
1,400 SSS
Controller
Differential transmitter
Pressure switches (air receivers)
Hopper heating elements
Hopper level indicators

Date: 11-FEB-2014
Page: 109

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

331 Exhaust gas conditioning department

Including
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Core parts IV
Including

Filterbus cables
6,200 SSS
Filter bags, woven glass w. ptfe membrane
, 750 g/m2
227,300 SSS

331.BF300 Total:
331.RF301

Rotary air lock


1
1

Motion detector
Rotary air lock

331.RF301 Total:

288 SSS

331.RF302

Rotary air lock


1
1

Motion detector
Rotary air lock

1 SSS
287 SSS
288 SSS

331.RF302 Total:
331.RF303

Rotary air lock


1
1

Motion detector
Rotary air lock

331.RF303 Total:

1 SSS
287 SSS
288 SSS

331.RF304

Rotary air lock


1
1

Motion detector
Rotary air lock

1 SSS
287 SSS
288 SSS

331.RF304 Total:
331.RF305

Rotary air lock


1
1

Motion detector
Rotary air lock

1 SSS
287 SSS
288 SSS

331.RF305 Total:
331.RF306

Rotary air lock


1
1

331.RF306 Total:

1 SSS
287 SSS

Motion detector
Rotary air lock

1 SSS
287 SSS
288 SSS

Date: 11-FEB-2014
Page: 110

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

331.RF307

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

Rotary air lock


1
1

1 SSS
287 SSS

Motion detector
Rotary air lock

288 SSS

331.RF307 Total:
331.RF308

Rotary air lock


1
1

1 SSS
287 SSS

Motion detector
Rotary air lock

288 SSS

331.RF308 Total:
2
331.SC320

Screw conveyor
Size
1
1

315

Screw conveyor
Core parts Including Intermediate bearings,
castings
Fabricated parts including casings
covers
screw shafts
vent flap

1
1
1

Drive arrangement
Coupling
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

45 SSS
993 SSS

1,038 SSS

2.2 kW

10 SSS
69 SSS
79 SSS
1 SSS
1 SSS
1,118 SSS

331.SC320 Total:
331.GS321

Centralised lubricator
1

45 SSS

Centralised lubricator

45 SSS

331.GS321 Total:
2
331.SC330

Screw conveyor
Size
1
1

315

Screw conveyor
Core parts Including Intermediate bearings,

45 SSS

Date: 11-FEB-2014
Page: 111

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

Fabricated parts including casings


covers
screw shafts
vent flap

1
1
1

Drive arrangement
Coupling
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

993 SSS

1,038 SSS

2.2 kW

10 SSS
69 SSS
79 SSS
1 SSS
1 SSS
1,118 SSS

331.SC330 Total:
331.GS331

Centralised lubricator
1

45 SSS

Centralised lubricator

45 SSS

331.GS331 Total:
331.LD390

Louvre damper
Size
1
1

Louvre damper
Actuator
Torque, maximum

2800
1,430 SSS
350 SSS
8000 Nm
1,780 SSS

331.LD390 Total:
331.FN400

Fan
Design

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved s-shaped blades.
Shaft with grease lubricated spherical roller bearings.

Application

Main filter fan

1
1
1

Fan parts
Stator parts
Rotor parts

1
1
1

Gear and couplings


Coupling
Coupling
Manufacturer number

12,304 SSS
7,830 SSS
20,134 SSS

Rupex RWN-560

120 SSS
310 SSS

Date: 11-FEB-2014
Page: 112

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

Gear box
Type

1
2

Accessories
Temperature measurement Transmitter
mounted in box
Bearing temperature measurement

H1SH 11-3.15-FC

1,515 SSS
1,945 SSS

2 SSS
1 SSS
3 SSS

1
1
1
1

VFD motor system, fan 1150 kW


Converter
Motor
Motor type
VSCLB
Number of poles
4
Transformer

2
1

Vibration measurement
Proximity switch incl. mounting flange

1,560 SSS
4,900 SSS
4,500 SSS
10,960 SSS
2 SSS
1 SSS
33,045 SSS

331.FN400 Total:
331.SK410

Steel stack
75300 kg
3300 kg
1000 m2

Stack
Stack outlet
Thermal insulation
Type

75,300 SSS
3,300 SSS
13,000 SSS
U-100TA
91,600 SSS

331.SK410 Total:
331.LD440

Louvre damper
Size
1
1

Louvre damper
Actuator
Torque, maximum

2800
1,430 SSS
350 SSS
8000 Nm
1,780 SSS

331.LD440 Total:
331.TV445

Fresh air valve


Application
Size
1

331.TV445 Total:

Fresh air valve, pneumatic

Fresh air intake


2000
1,622 SSS
1,622 SSS

Date: 11-FEB-2014
Page: 113

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

331.RF450

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

Rotary air lock


Type
Size
Power
1
1

P450
250
0.75 kW

Rotary air lock


Rotary air lock incl. coupling and geared
motor
Motion detector

274 SSS
1 SSS
275 SSS
275 SSS

331.RF450 Total:
2
331.SC460

Screw conveyor
Size
1
1

315

Screw conveyor
Core parts Including Intermediate bearings,
castings
Fabricated parts including casings
covers
screw shafts
vent flap

1
1
1

Drive arrangement
Coupling
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

29 SSS
694 SSS

723 SSS

2.2 kW

20 SSS
100 SSS
120 SSS
1 SSS
1 SSS
844 SSS

331.SC460 Total:
331.GS461

Centralised lubricator
1

Centralised lubricator

331.GS461 Total:

45 SSS

331.SM490

Sampler, manual
1

331.SM490 Total:

45 SSS

Sampler 1N0507A

5 SSS
5 SSS

Date: 11-FEB-2014
Page: 114

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

4
331.SC500

Screw conveyor
Size
1
1
1

400

Screw conveyor
Core parts Including Intermediate bearings,
castings
Steel parts including casings
covers
screw shafts
vent flap

240 SSS
2,814 SSS

3,054 SSS
1
1
1

Drive arrangement
Coupling
Coupling type
Geared motor, foot mounted
Power

EA-225
7.5 kW

27 SSS
173 SSS
200 SSS

1
1

Accessories
Motion detector

1 SSS
1 SSS
3,255 SSS

331.SC500 Total:
331.GS501

Centralised lubricator
1

120 SSS

Centralised lubricator

120 SSS

331.GS501 Total:
331.SG502

Slide gate
Size
1

400
57 SSS

Slide gate

331.SG502 Total:

57 SSS

331.SG503

Slide gate
Size
1

400

Slide gate

57 SSS
57 SSS

331.SG503 Total:
331.IP851

Process instrumentation
1

Instrumentation, Exhaust gas conditioning


DESCRIPTION
Consisting of:

16 SSS

Date: 11-FEB-2014
Page: 115

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

331 Exhaust gas conditioning department

DESCRIPTION

2 Temperature measurements
2 Pressure measurements
set of accessories for proccess measurements

16 SSS

331.IP851 Total:
Mechanical accessories

331.XA910
114100 kg
9128 kg
1369 kg
4800 kg
384 kg
58 kg
5705 kg
1500 kg
400 kg

Ducts including brackets


Steel parts for expansion joints
Bellows for expansion joints
Chutes
Steel parts for expansion joints
Bellows for expansion joints
Platforms
Piping for water
Foundation Bolts

114,100 SSS
9,128 SSS
1,369 SSS
4,800 SSS
384 SSS
58 SSS
5,705 SSS
1,500 SSS
400 SSS
137,444 SSS

331.XA910 Total:
Mobile Container

331.XA970
1

Mobile container

899 SSS
899 SSS

331.XA970 Total:
Department Summary :

562,214 SSS

Date: 11-FEB-2014
Page: 116

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

341 Raw meal silo department

1
341.BE050

Belt bucket elevator


Application
1

Core parts
Including

Fabricated parts
Including

Raw meal
11,753 SSS
Belt
Head station
Tail station
Gearbox
Auxiliary drive
Couplings
Motion detector
Level indicator
Misalignment (drift limit) switch
and related parts.
25,813 SSS
Casing
Buckets
and related parts.
813 SSS

Motor
Power
Number of poles

110 kW
4
38,379 SSS

341.BE050 Total:
2
341.AS090

Airslide conveyor
Size
1
1

350
1,585 SSS
37 SSS

Casing
Fabric

1,622 SSS

341.AS090 Total:
341.FN091

Airslide fan
Including
1

Inlet filter and throttle valve


235 SSS

Airslide fan incl. motor

341.FN091 Total:

235 SSS
6

341.SI100

Parts for Silo


1

2
1
1
1

Fabricated parts
Including

525 SSS
Pressure equalising valve
Manholes
Sounding pipes

Level switch
Level measurement Microwave / radar
Labels and signs
Supports for Level SW & Radar, CF Silo -

10 SSS
15 SSS
9 SSS

Date: 11-FEB-2014
Page: 117

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
2
1

150 m
1
1
1

1
26 m
1
1
1
1
7
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

341 Raw meal silo department

Foundation for Microwave/Radar level


measurement
Foundation for Level Switch
Fabricated parts
Including

29 SSS
14 SSS
43 SSS
25,000 SSS

Aeration boxes
External pipes
Manhole
Steel cone
Silo discharge
Throttle plate

300 SSS
For aeration boxes (with liquid packing).
570 mm
1,610 SSS
For pulverulent material, with chain wheel
308 SSS
2,887 SSS
Fluxoslide system
Air tubes aeration of fluxo slide
Junction box
Flanged pipe sec.
Blank flange
Fittings
7 SSS
Flexible connection between fluxoslide
and air tube
32 SSS
Polyester fabric
For aeration boxes (with liquid packing).
Application
400 mm
Size
22 SSS
Exhauster
2 SSS
Compressed air filter type F
364 SSS
Set of Butterfly Valves
200 SSS
Local Control Panel
14 SSS
Set of filter cartridges
6,250 SSS
Embedment parts
Polyester fabric
Application
Size
Set of slide gates
Application
Set of valves
Fabricated parts
Including

341.SI100 Total:

37,598 SSS

341.BL300

Rotary blower
Application
Type
1
1

Rotary blower
Make
Size
Motor
Power
Number of poles

Addition of air to homo. silo, storage silos, fluxo coolers, air


lifts etc.
ES
385 SSS
Robuschi
35/2C
56 SSS
7.5 kW
2

Date: 11-FEB-2014
Page: 118

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

341 Raw meal silo department


1 SSS

Pressure switch

442 SSS

341.BL300 Total:
341.BL305

Rotary blower
Application
Type
1
1
1

Rotary blower
Make
Size
Motor
Power
Number of poles
Pressure switch

Addition of air to homo. silo, storage silos, fluxo coolers, air


lifts etc.
ES
385 SSS
Robuschi
35/2C
56 SSS
7.5 kW
2
1 SSS
442 SSS

341.BL305 Total:
341.BL310

Rotary blower
Application
Type
1
1
1

Rotary blower
Make
Size
Motor
Power
Number of poles
Pressure switch

Addition of air to homo. silo, storage silos, fluxo coolers, air


lifts etc.
ES
385 SSS
Robuschi
35/2C
56 SSS
7.5 kW
2
1 SSS
442 SSS

341.BL310 Total:
341.FN315

Fan
Type
1

Fan incl. motor


Including
Type
Size
Inlet filter

KQF 040/044
123 SSS
Support frame, throttle valve and inlet filter
KQF
040/044-N
16 SSS
139 SSS

341.FN315 Total:
341.AR320

Air receiver including accessories


1

Air receiver 150 litres, Type B


Note
Type
Volume

63 SSS
According to EU/EN standards
150 l
0.150 m

Date: 11-FEB-2014
Page: 119

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

341 Raw meal silo department

Working pressure

7 bar
63 SSS

341.AR320 Total:
3
341.BF400

Jet pulse filter


Application
Size
Cloth area

Dedusting of
1-05
40 m

1
1

Filter casing
Steel parts
Including

1
1
1
35

Internal parts
Filter parts
Tube sheet
Filter bag

300 SSS
43 SSS
23 SSS

20

Thermal insulation

366 SSS
126 SSS

Filter housing
Clean air chamber
Railing and ladder

910 SSS

910 SSS

1,402 SSS

341.BF400 Total:
341.FN401

Fan
Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

226 SSS

Motor

226 SSS
53 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

5.5 kW
2
226 SSS
63 SSS
289 SSS
568 SSS

341.FN401 Total:
341.XA402

Accessories
2000 kg
112 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,000 SSS
616 SSS
U-50HA
42 SSS

Date: 11-FEB-2014
Page: 120

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

341 Raw meal silo department

2,658 SSS

341.XA402 Total:
341.XA910

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Mechanical accessories
1600 kg
128 kg
19 kg
2000 m2
3000 m2
600 m2

Chutes
Steel parts for expansion joints
Bellows for expansion joints
Piping for compressed air
Piping for water
Foundation Bolts

1,600 SSS
128 SSS
19 SSS
2,000 SSS
3,000 SSS
600 SSS
7,347 SSS

341.XA910 Total:
Department Summary :

91,337 SSS

Date: 11-FEB-2014
Page: 121

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department

5
351.BI100

Tank Pfister
1
1
1

Fabricated parts for tank 4x5m


Including
Set of flexible connections
Level switch

5,891 SSS
Tank and seven inlet chutes
20 SSS
4 SSS
5,915 SSS

351.BI100 Total:
351.BL110

Rotary blower
Make
Size
1

Rotary blower
Including
Type
Size

Motor

Power
Number of poles
Pressure switch

Robuschi
55/2C
445 SSS
Fan for silencing hood
Rails for motor
ES
55/2C
162 SSS
22 kW
2
608 SSS

351.BL110 Total:
351.KF200

Tank outlet parts


1

4
1
1
1
1
1
3
3
351.KF200 Total:

1 SSS

Fabricated parts for aerated bottom 4m


Including
Boxes for aeration
Housing for air filter
Pipes for aeration
Pipes from blower to tank
Fabricated parts for outlet
Including
Outlet spout
Outlet knee
Size
350
Filter cartrigde
Polyester fabric for 4m tank
Set of flexible connections for two tank
outlets
Set of butterfly valves
Limit switch
Pneumatic parts for outlets
Flow control gate
Flow control gate
Type
PC

891 SSS

179 SSS

12 SSS
23 SSS
7 SSS
10 SSS
1 SSS
13 SSS
432 SSS
432 SSS
2,000 SSS

Date: 11-FEB-2014
Page: 122

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

351.AR205

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department

Air receiver including accessories


1

Air receiver 150 litres, Type B


Note
Type
Volume
Working pressure

63 SSS
According to EU/EN standards
150 l
0.150 m
7 bar
63 SSS

351.AR205 Total:
351.RL250

Rotor weighfeeder
Manufacturer
1
1

PFISTER

FRW 4.18
Incl. mounting plates, ground cabel, lower
welding plate & 1 terminal box
Local control box for spare outlet

5,250 SSS
100 SSS
50 SSS
5,400 SSS

351.RL250 Total:
2
351.SC300

Screw conveyor
Size
1
1
1

1000

Screw conveyor
Core parts Including Intermediate bearings,
castings
Steel parts including casings
covers
screw shafts
vent flap

1,006 SSS
9,925 SSS

10,931 SSS
1
1
1

Drive arrangement
Coupling
Coupling type
Geared motor, helical gear
Power

EA-400
30 kW

130 SSS
729 SSS
859 SSS

1
1

Accessories
Motion detector

1 SSS
1 SSS
11,791 SSS

351.SC300 Total:
351.GS301

Centralised lubricator
1

351.GS301 Total:

Centralised lubricator

127 SSS
127 SSS

Date: 11-FEB-2014
Page: 123

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department

Sampler, manual

351.SM310
1

5 SSS

Sampler 1N0507A

351.SM310 Total:

5 SSS
2
Screw conveyor

351.SC320

Size
1
1

500

Screw conveyor
Core parts Including Intermediate bearings,
castings
Steel parts including casings
covers
screw shafts
vent flap

1
1
1

Drive arrangement
Coupling
Geared motor, foot mounted
Power

1
1

Accessories
Motion detector

206 SSS
2,567 SSS

2,773 SSS

7.5 kW

20 SSS
173 SSS
193 SSS
1 SSS
1 SSS

351.SC320 Total:

2,967 SSS
Centralised lubricator

351.GS321
1

45 SSS

Centralised lubricator

351.GS321 Total:

45 SSS
2
Airslide conveyor

351.AS330

Size
1
1

300
286 SSS
4 SSS

Casing
Fabric

290 SSS

351.AS330 Total:
Airslide fan

351.FN331

Including
1

Airslide fan incl. motor

Inlet filter and throttle valve


170 SSS

Date: 11-FEB-2014
Page: 124

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department

170 SSS

351.FN331 Total:
2
Belt bucket elevator

351.BE340

Application
1

Core parts
Including

Fabricated parts
Including

Raw meal
10,558 SSS
Belt
Head station
Tail station
Gearbox
Auxiliary drive
Couplings
Motion detector
Level indicator
Misalignment (drift limit) switch
and related parts.
32,988 SSS
Casing
Buckets
and related parts.
813 SSS

Motor
Power
Number of poles

110 kW
4
44,359 SSS

351.BE340 Total:
Electric hoist

351.EH341

Application
1
15 m

Hoist
Monorail for hoist
Size

Maintenance hoist
3,000 SSS
3,945 SSS
HE600B

351.EH341 Total:

6,945 SSS
4
Airslide conveyor

351.AS350

Size
1
1

Casing
Fabric

865 SSS
19 SSS
884 SSS

351.AS350 Total:
Fan

351.FN351
1
351.FN351 Total:

300

Fan incl. motor

SSS
194 SSS

Date: 11-FEB-2014
Page: 125

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

351.DG352

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department

Change over gate


Type
1
1

FP2-300-L-PN
134 SSS
2 SSS

Change over gate FP2 Pneumatic


Fabric

136 SSS

351.DG352 Total:
351.DG353

Bottom gate
1
1

359 SSS
1 SSS

Bottom gate, pneumatic


Fabric

351.DG353 Total:

360 SSS

351.RF360

Rotary air lock


Type
Size
Power
1
1
1

PP450
630
5.5 kW

Rotary air lock


Rotary air lock including coupling and
geared motor
Motion detector

940 SSS
1 SSS
941 SSS
941 SSS

351.RF360 Total:
351.FV365

Sluice flap
Application
Size
1

For pulverent material only


630
229 SSS

Sluice flap
PE 630 CW

229 SSS

351.FV365 Total:
351.RF370

Rotary air lock


Type
Size
Power
1
1
1

Rotary air lock


Rotary air lock including coupling and
geared motor
Motion detector

PP450
630
5.5 kW
940 SSS
1 SSS
941 SSS

351.RF370 Total:

941 SSS

Date: 11-FEB-2014
Page: 126

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department

Sluice flap

351.FV375

Application
Size
1

For pulverent material only


630
229 SSS

Sluice flap
PE 630 CW

351.FV375 Total:

229 SSS
4
Jet pulse filter

351.BF400

Application
Application
Size
Cloth area
1
1

Dedusting of
Raw Meal
2-10 SHHRL-B-I
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

35

Thermal insulation

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
221 SSS

351.BF400 Total:

2,546 SSS
Double Sluice flap

351.FV401
2

48 SSS

Sluice flap
PE 200 CW

351.FV401 Total:

48 SSS

351.FN402

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.
Filter fan

1
1

Fan parts
Fan including V-belt

283 SSS

Motor

283 SSS
108 SSS

Power
Silencer parts

11 kW

Date: 11-FEB-2014
Page: 127

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department


226 SSS
63 SSS

Silencer casing
Silencer baffles

289 SSS
680 SSS

351.FN402 Total:
351.XA403

Accessories
2500 kg
125 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,500 SSS
688 SSS
U-50HA
54 SSS
3,242 SSS

351.XA403 Total:
4
351.BF410

Jet pulse filter


Application
Application
Size
Cloth area
1
1

Dedusting of
Raw Meal
2-10 SHHRL-B-I
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

35

Thermal insulation

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
221 SSS
2,546 SSS

351.BF410 Total:
351.FV411

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

351.FV411 Total:
351.FN412

Fan
Application
1
1

Fan parts
Fan incl. V-belt

Dedusting fan
300 SSS
300 SSS

Date: 11-FEB-2014
Page: 128

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

351 Kiln feed department


116 SSS

Motor

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS

351.FN412 Total:

705 SSS

351.XA413

Accessories
2500 kg
125 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,500 SSS
688 SSS
U-50HA

351.XA413 Total:

54 SSS
3,242 SSS

351.DG420

Change over gate


Application
Size
1

Change over gate, pneumatic

48 SSS

351.DG420 Total:
351.XA910

For pulverent and non abrassive material only


200x200
48 SSS

Mechanical accessories
3900 kg
1800 kg
400 m2

Chutes
Piping for compressed air
Foundation Bolts

3,900 SSS
1,800 SSS
400 SSS
6,100 SSS

351.XA910 Total:
Department Summary :

103,802 SSS

Date: 11-FEB-2014
Page: 129

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

421 Cyclone preheater department (incl TAD)

15
421.CN110

Preheater HR+ cyclone stage 1


Cyclone diameter
1
1
1
1
1
6

Cyclone
Tangential outlet
Cyclone
Central tube
Diameter
Material of manufacture
Inspection doors
Clean-out holes

1
1
1
1
2

Riser duct
Riser duct cyclone inlet
Riser duct cylindrical part
Distribution box
Inspection doors

1
8m

Feed pipe and accessories


Feed pipe
Diameter
Sluice flap
Diameter
Expansion joint
Diameter

6600 mm

3520 mm
Mild steel

3,810 SSS
40,660 SSS
3,226 SSS
556 SSS
102 SSS
48,354 SSS
8,934 SSS
7,711 SSS
569 SSS
362 SSS
17,576 SSS

1
1

630 mm
630 mm
630 mm

872 SSS
356 SSS
47 SSS
1,275 SSS
67,205 SSS

421.CN110 Total:
421.CN120

Preheater cyclone stage 2


Cyclone diameter
1
1
1
1 Set
6

Cyclone
Cyclone
Central tube
Diameter
Material of manufacture
Inspection doors
Clean-out holes

1
1
1
1
2

Riser duct
Riser duct cyclone inlet
Riser duct cylindrical part
Distribution box
Inspection door

Feed pipe and accessories

6600 mm

4098 mm
Stainless steel

28,117 SSS
3,498 SSS
573 SSS
102 SSS
32,290 SSS
10,330 SSS
6,266 SSS
616 SSS
376 SSS
17,588 SSS

Date: 11-FEB-2014
Page: 130

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

10 m
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

421 Cyclone preheater department (incl TAD)

Feed pipe
Diameter
Sluice flap
Diameter
Lined expansion joint
Diameter

900 mm
900 mm
900 mm

1,610 SSS
830 SSS
99 SSS
2,539 SSS

421.CN120 Total:

52,417 SSS

421.CN130

Preheater cyclone stage 3


Cyclone diameter
1
1
1
1 Set
7

Cyclone
Cyclone
Central tube
Diameter
Material of manufacture
Inspection doors
Clean-out holes

1
1
1
1
2

Riser duct
Riser duct cyclone inlet
Riser duct cylindrical part
Distribution box
Inspection door

1
2m

Feed pipe and accessories


Feed pipe
Diameter
Lined expansion joint
Diameter
Feed pipe
Diameter
Lined expansion joint
Diameter
Feed pipe
Diameter
Sluice flap
Diameter
Lined expansion joint
Diameter

6900 mm

4298 mm
Stainless steel

31,764 SSS
3,810 SSS
590 SSS
119 SSS
36,283 SSS
11,430 SSS
8,183 SSS
616 SSS
376 SSS
20,605 SSS

1
2m
1
16 m
1
3

1120 mm
1120 mm
1000 mm
1000 mm
800 mm
800 mm
800 mm

400 SSS
125 SSS
358 SSS
111 SSS
2,288 SSS
648 SSS
264 SSS
4,194 SSS
61,082 SSS

421.CN130 Total:
421.CN140

Preheater cyclone stage 4


1

Cyclone

Date: 11-FEB-2014
Page: 131

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

421 Cyclone preheater department (incl TAD)

1 Set
7

Cyclone
Central tube
Material of manufacture
Inspection doors
Clean-out holes

1
1
1
1
2

Riser duct
Riser duct cyclone inlet
Riser duct cylindrical part
Distribution box
Inspection door

Heat Resistant Cast Steel

32,289 SSS
9,780 SSS
590 SSS
119 SSS
42,778 SSS
11,430 SSS
8,183 SSS
616 SSS
376 SSS
20,605 SSS

1
12 m
1
1
26 m
1
1

Feed pipe and accessories


Feed pipe
Diameter
Sluice flap
Diameter
Lined expansion joint
Diameter
Feed pipe
Diameter
Sluice flap
Diameter
Lined expansion joint
Diameter

1000 mm
1000 mm
1000 mm
800 mm
800 mm
800 mm

2,148 SSS
999 SSS
111 SSS
3,718 SSS
648 SSS
88 SSS
7,712 SSS
71,095 SSS

421.CN140 Total:
421.CN150

Preheater cyclone stage 5


Cyclone diameter
1
1
1
1 Set
7

Cyclone
Cyclone
Central tube
Material of manufacture
Inspection doors
Clean-out holes

6900 mm

Heat Resistant Cast Steel

33,781 SSS
6,675 SSS
590 SSS
119 SSS
41,165 SSS

1
18 m
1
2

Second lowest and lowest stage


Feed pipe
Diameter
1000 mm
Sluice flap
Diameter
1000 mm
Lined expansion joint
Diameter
1000 mm

3,222 SSS
999 SSS
222 SSS
4,443 SSS

Date: 11-FEB-2014
Page: 132

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

421 Cyclone preheater department (incl TAD)

45,608 SSS

421.CN150 Total:
421.DG180

Two-way splitter
Application
Diameter
Power
1
1
1
1

Split of material
1120 mm
1.1 kW

Two-way splitter gate


Two-way splitter gate
Sub Control System
Air blaster for wall cleaning

3,766 SSS
200 SSS
84 SSS
4,050 SSS

421.DG180 Total:

4,050 SSS

421.DG182

Two-way splitter
Application
Diameter
Power
1
1
1
1

Split of material
1120 mm
1.1 kW

Two-way splitter gate


Two-way splitter gate
Sub Control System
Air blaster for wall cleaning

3,766 SSS
200 SSS
84 SSS
4,050 SSS

421.DG182 Total:

4,050 SSS

421.BQ185

Air Blaster
Quantity of air blasters
Volume
1
1

15
100 l
1,575 SSS
150 SSS

Air blaster
Local Control Panel

1,725 SSS

421.BQ185 Total:
421.CI400

Calciner
Calciner diameter
Cylinderical height
Cross Sectional Area
1
1
2
1 Set
1 set
56327
1

Calciner
Calciner
Distribution box
Inspection doors
Clean-out holes
Calciner outlet duct
Expansion joint

6300 mm
26800 mm
26.97 m
50,427 SSS
1,232 SSS
4,292 SSS
156 SSS
56,327 SSS
995 SSS

Date: 11-FEB-2014
Page: 133

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

2
1
18
4

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

421 Cyclone preheater department (incl TAD)

Diameter
Expansion joint
Diameter
Expansion joint
Clean-out holes
Clean-out hole cover

5300 mm
4757 mm

4,058 SSS
2,132 SSS
306 SSS
16 SSS
119,941 SSS

421.CI400 Total:

119,941 SSS

421.KR405

Kiln Riser
1
1
1
15
3m
2
9
1
1
1
11

Kiln riser
Cleaning Box
Kiln riser transition piece
Inlet sector
Kiln riser duct
Clean-out holes
Clean-out hole cover
Inspection door
Distribution box
Expansion joint
Type
Clean-out holes

BCL-2240 X 2240

175 SSS
10,000 SSS
450 SSS
2,085 SSS
32 SSS
36 SSS
198 SSS
303 SSS
558 SSS
187 SSS
14,024 SSS

421.KR405 Total:

14,024 SSS

421.XA413

Accessories
1
1 set
1

Accessories
Air spear
General accessories

Welding electrodes

128 SSS
510 SSS
638 SSS
2,095 SSS
2,733 SSS

421.XA413 Total:
421.DU415

Tertiary air duct


Diameter
Length
39872
808
79

421.DU415 Total:

2360 mm
56 m

Tertiary air duct incl., brackets, platforms


Steel parts for expansion joints
Bellows for expansion joints

39,872 SSS
808 SSS
79 SSS
40,759 SSS

Date: 11-FEB-2014
Page: 134

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

421.SD420

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

421 Cyclone preheater department (incl TAD)

Hoisting Damper
Size
Power
1
1
1
1

Position measurement
Sifca hoisting damper tongue
Geared motor, worm gear
Power
Hoisting damper

2500 mm
2.2 kW
9 SSS
2,518 SSS
160 SSS
2.2 kW
8,644 SSS
11,331 SSS

421.SD420 Total:
421.RT430

Refractory lining
1
2
73
1
1
1

Refractory lining
Refractory lining for Two-way splitter
Thermal insulation
Set of refractories for preheater
Refractory for tertiary air duct
Refractory for hoisting damper house 2500

7,200 SSS
949 SSS
1,249,223 SSS
119,383 SSS
5,598 SSS
1,382,353 SSS

421.RT430 Total:

1,382,353 SSS

421.XA440

Access platforms
38790
1
1
4

Access platforms
Mobil platform 1.4 m
Working height 1400 mm
Wheels 125 for mobile platform

1
1
4

Mobil platform 2 m
Working height 2000 mm
Wheels 125 for mobile platform

38,790 SSS
183 SSS
10 SSS
193 SSS
194 SSS
10 SSS
204 SSS

421.XA440 Total:

39,187 SSS

421.PRN600

Priority control unit


1

Priority control unit

50 SSS
50 SSS

421.PRN600 Total:
421.IP851

Process instrumentation
1

Process instrumentation, Preheater ILC


DESCRIPTION
Consisting of:

80 SSS

Date: 11-FEB-2014
Page: 135

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

421 Cyclone preheater department (incl TAD)

DESCRIPTION

13 Temperature measurements
9 Pressure measurements
set of accessories for proccess measurements

80 SSS

421.IP851 Total:
421.XA910

Mechanical accessories
63500 kg
5080 kg
762 kg
1400 m2
2500 kg
5000 kg
2000 kg
200 kg

Ducts including brackets


Steel parts for expansion joints
Bellows for expansion joints
Thermal insulation
Type
Chutes
Piping for compressed air
Piping for water
Foundation Bolts

63,500 SSS
5,080 SSS
762 SSS
18,200 SSS
U-100TA
2,500 SSS
5,000 SSS
2,000 SSS
200 SSS
97,242 SSS

421.XA910 Total:
421.XA970

Mobile Container
1

863 SSS

Mobile container

863 SSS

421.XA970 Total:
421.EL990

Passenger and Goods Elevator


1

Passenger and Goods Elevator


Including
Note
Note 2

16,000 SSS
Cage, doors, machinery; rails, ramps at doors.
The supplier is to guarantee that the delivery meets the
requirements of the lokal authorities as concerns approvals.
Please note: The elevator are also to be CE marked.
A supervisor must be availbale when the erection of the elevator
starts.
All documentation delivered with the elevator must be complete.
All necessary documentation for assembly and erection of the
complete elevator (mast, car, doors, machinery etc.) must be sent
to FLS-H as stated below.
16,000 SSS

421.EL990 Total:
Department Summary :

2,031,795 SSS

Date: 11-FEB-2014
Page: 136

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

14
431.KL100

Kiln shell and tyres


1
2000 mm

Kiln shell
Outlet section
Diameter
Material of manufacture
Standard section
Diameter
Material of manufacture
Transition section
Diameter
Material of manufacture
Tyre section, No. 1
Diameter
Material of manufacture
Transition section
Diameter
Material of manufacture
Standard section
Diameter
Material of manufacture
Standard section
Diameter
Material of manufacture
Transition section
Diameter
Material of manufacture
Tyre section, No. 2
Diameter
Material of manufacture
Transition section
Diameter
Material of manufacture
Standard section
Diameter
Material of manufacture
Inlet cone section
Diameter
Material of manufacture
Cleanout hole

1
1 lot
1 lot

Parts for kiln inlet


Kiln inlet sectors, cast parts
Kiln inlet sectors, bolts and anchors

1
1 lot
1 lot

Parts for kiln outlet


Kiln outlet sectors, cast parts
Bolts and anchors for outlet sectors

4000 mm
2400 mm
2200 mm
2400 mm
9000 mm
10500 mm
2400 mm
2200 mm
2400 mm
10620 mm
1

4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Pressure vessel plate
4350 mm
Structural carbon steel
4350 mm
Structural carbon steel

10,860 SSS
10,800 SSS
11,712 SSS
18,018 SSS
11,712 SSS
24,300 SSS
28,350 SSS
11,712 SSS
18,018 SSS
11,712 SSS
28,674 SSS
3,865 SSS
286 SSS
190,019 SSS
2,250 SSS
349 SSS
2,599 SSS
3,360 SSS
308 SSS
3,668 SSS

1
5868 kg

Erection tools for kiln shell


Stiffening irons, stay bolts, retainer irons and

5,868 SSS

Date: 11-FEB-2014
Page: 137

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

3544 kg
549 kg
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

Stiffening irons, stay bolts, retainer irons and


spanners
Welding electrodes for kiln erection
Labels and signs

3,544 SSS
549 SSS
120 SSS
10,081 SSS

1
1 lot
1 lot
1004 kg

Tangential suspension
Cast brackets
Suspension parts
Welding electrodes

1
1 lot
1 lot
1004 kg

Tangential suspension
Cast brackets
Suspension parts
Welding electrodes

5,220 SSS
3,488 SSS
1,004 SSS
9,712 SSS
5,040 SSS
3,540 SSS
1,004 SSS
9,584 SSS

1
1 lot
1 lot

Erection tools for tangential suspension


Erection tools, mechanical
Erection tools, hydraulic

Kiln tyre
Application
Outer diameter
Thickness
Kiln tyre
Application
Outer diameter
Thickness

340 SSS
36 SSS
376 SSS
36,421 SSS

Support No 1
5560 mm
485 mm
42,020 SSS
Support No 2
5560 mm
485 mm

431.KL100 Total:

304,480 SSS

431.KB101

Kiln support
Application

Kiln support No. 1

1
4
4
4

Bearings for supporting rollers


Bearings
Temperature measurement
Temperature measurement Transmitter
mounted in box

1
1

Base plate
Base plate, self aligning, with foundation
bolts and graphite lubrication
Spherical Cradle bearing for SA 500 base
plate

6,020 SSS
2 SSS
4 SSS
6,026 SSS

1 lot

15,082 SSS
281 SSS
15,363 SSS

Date: 11-FEB-2014
Page: 138

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1 lot
2

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

Guards and heat shields


Supporting roller, shaft and thrust collars

2,400 SSS
26,514 SSS
50,303 SSS

431.KB101 Total:
431.KB102

Kiln support
Application

Kiln support No. 2

1
2
2
4
4

Bearings for supporting rollers


Bearings
Bearings for kiln drive
Temperature measurement
Temperature measurement Transmitter
mounted in box

1
1

Base plate
Base plate, self aligning, with integr. supp.
for thrust device & found. bolts.
Spherical Cradle bearing for SA 500 base
plate

3,010 SSS
3,010 SSS
2 SSS
4 SSS
6,026 SSS

1 lot

1 lot
2

Guards and heat shields


Supporting roller, shaft and thrust collars

16,324 SSS
281 SSS
16,605 SSS
2,400 SSS
28,110 SSS
53,141 SSS

431.KB102 Total:
431.LQ111

Oil pumps
1
4
4

Oil start pumps


Pumps with support, tubes and hoses.
Application
Supporting roller bearings
Liquid flow switch

232 SSS
4 SSS
236 SSS

431.LQ111 Total:

236 SSS

431.LQ112

Oil pumps
1
4
4

Oil start pumps


Pumps with support, tubes and hoses.
Application
Supporting roller bearings
Liquid flow switch

232 SSS
4 SSS
236 SSS
236 SSS

431.LQ112 Total:
431.XA115

Tools

Date: 11-FEB-2014
Page: 139

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1 lot
1 lot
1
1
1 lot
1 lot
1
2
1 lot

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

Tools for kiln support


Accessories for axial measuring equipment
Erection tools
Inclinometer
Hydraulic jack for axial measuring
equipment
100 kN
Size
Hydraulic jacks for bearing adjustment, with
pump and hoses
2x1000 kN
Size
Set of yoke and supports for hydraulic jacks
Motorized pump unit with hoses and fittings
Hydraulic jacks for lifting of kiln
4000 kN
Size
Hydraulic jacks for lifting of hinged bedplates
2x1800 kN
Size

59 SSS
230 SSS
1 SSS
32 SSS
34 SSS
1,350 SSS
150 SSS
600 SSS
100 SSS
2,556 SSS
2,556 SSS

431.XA115 Total:
431.HT120

Thrust device
Application
1
1
1
1
1 lot
1 lot

Kiln support No 2

Hydraulic thrust device


Size
HTD-80
Thrust device
HTD-80
Model number
Pump station with hydraulic tubes and fittings
Hydraulic cylinder
Position measurement, mechanical parts
Machine instrumentation assembly

8,635 SSS
275 SSS
410 SSS
48 SSS
1 SSS
9,369 SSS
9,369 SSS

431.HT120 Total:
431.MD140

Kiln drive
1
2

Planetary gear units


Planetary gear unit with integrated auxiliary
drive, motor and torque support

1
2

Base plate for support


Baseplate for torque support, including
foundation bolts

1
1

VFD motor system, kiln 2 x 180 kW


Transformer
3-winding
Configuration

10,058 SSS
10,058 SSS
1,386 SSS
1,386 SSS
2,300 SSS

Date: 11-FEB-2014
Page: 140

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Transformer type
Converter
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)


Hermetically sealed
LV
6-pulse
T constant to n
VSCLB
8

2,200 SSS

4,300 SSS

8,800 SSS
1
1 lot
1 lot

Speed and position monitoring equipment


Mechanical parts
Proximity Switch Including Connection Box

1 lot
1

Guards and heat shields


Control box

50 SSS
1 SSS
51 SSS
1,800 SSS
10 SSS
22,105 SSS

431.MD140 Total:
Oil cooling units

431.LQ150
2

Oil conditioning unit for planetary gears

260 SSS
260 SSS

431.LQ150 Total:
Kiln inlet seal

431.IS170
1
16
1
1 lot
1
1 lot

Kiln inlet pneumatic seal


Pneumatic compensators
Pneumatic seal
Inlet seal cast parts
Centralized lubricator, with pump and motor
Pneumatic equipment incl. pipes fittings and
FRL unit

96 SSS
2,156 SSS
2,251 SSS
80 SSS
144 SSS
4,727 SSS
4,727 SSS

431.IS170 Total:
431.XA175

Kiln outlet seal


1
1
1 lot
1 lot
1 lot
1 lot

Kiln outlet lamella seal


Lamella seal
Set of lamellas
Insulating blanket
Insulating curtain
Pipes

5,800 SSS
260 SSS
21 SSS
13 SSS
600 SSS
6,694 SSS

431.XA175 Total:

6,694 SSS

Date: 11-FEB-2014
Page: 141

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

Refractory

431.RT180
1
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot

Kiln refractory lining


Hydraulic castable
Magnesia spinel bricks
Magnesia spinel bricks
Magnesia spinel bricks
High alumina bricks
Fire bricks
Hydraulic castable
Mortar
Mortar
Expansion material
Erection accessories for lining

1,628 SSS
51,904 SSS
141,558 SSS
64,487 SSS
98,711 SSS
25,697 SSS
5,489 SSS
1,928 SSS
1,862 SSS
72 SSS
136 SSS
393,472 SSS

431.RT180 Total:

393,472 SSS
Kiln shell cooling

431.FN190
1
1
6
4
1
1 lot

Kiln shell cooling fans


Support for fixed fans
Set of axial fans with motor
Design
Axial fan
Volume flow rate
Approx. 36000 m/h
Carriages for movable fan
Set of electrical cables and terminal boxes
Rails for carriages

450 SSS
1,770 SSS
1,756 SSS
114 SSS
1,000 SSS
5,090 SSS
5,090 SSS

431.FN190 Total:
Fan for kiln outlet seal SPW 90/90 KL

431.FN197

Application

Fan for kiln outlet seal

1
1
1
1
1

Fan parts
Fan incl. coupling
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet

1
1
1

Silencer
Silencer casing
Silencer baffles

436 SSS
168 SSS

Motor

604 SSS
330 SSS

853 SSS
13 SSS
34 SSS
37 SSS
937 SSS

Number of poles
Power

4
45 kW

Date: 11-FEB-2014
Page: 142

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

1,871 SSS

431.FN197 Total:
7
Duoflex G2 burner assembly

431.BU500
1
1
1
1

Duoflex burner
Burner pipe
Duoflex parts
Type
Burner pipe I.D.
Central duct

PC
450 mm

865 SSS
3,047 SSS
642 SSS
4,554 SSS

1
1
1

Flexible connection for solid fuel


Application
Solid secondary fuel
Rubber hose
Duct connection

1
1 set
1

Burner suspension
Rails
Burner trolley

42 SSS
235 SSS
277 SSS

1 set
1
1
46 kg
2600 kg

1,046 SSS
1,830 SSS

2,876 SSS
Burner pipe refractory
Pneumatic vibrator with vacuum clamp
11 SSS
Application
For burner pipe refractory casting
Refractory casting mould
89 SSS
Application
For burner pipe refractory casting
Anchor irons
46 SSS
Refractory castable
2,600 SSS
2,746 SSS

1
2
1

Flexible connection for primary air


Expansion joint
Type
SC10-DN300FP
Diameter
300 mm
Duct connection

48 SSS
194 SSS
242 SSS
10,695 SSS

431.BU500 Total:
Duoflex spare burner pipe

431.BU505
1
46 kg
2600 kg
1

Burner pipe refractory


Anchor irons
Refractory castable

46 SSS
2,600 SSS

Burner pipe

2,646 SSS
865 SSS

Date: 11-FEB-2014
Page: 143

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

3,511 SSS

431.BU505 Total:
Oil burner set

431.BU510
1
1
1
1

1
1

Oil burner set


Burner station
Type
Size
Gas oil supply
Pump unit
Type
Voltage
Motor power
Frequency
Motor speed
Diesel tank
Type
Size
Level switch

92 SSS
154 SSS
LU
15-40

GOP
400 V
3.7 kW
50 Hz
2900 1/min
Diesel tank
20 m

110 SSS

2,812 SSS
3 SSS
2,925 SSS
3,171 SSS

431.BU510 Total:
Burner control system

431.BU550

Including
Application
1
1
1
1
1
1
1
1
1
3
1
3
3

1
431.BU550 Total:

Ignition gas burner & local control panel


Kiln firing

Ignition gas burner and premix unit,


control box is included in control panel
Ignition gas burner lance and flexible hose
Burner pipe refractory

34 SSS
16 SSS

50 SSS
35 SSS
Flame measurement - Fibre optic version
Control & Instrumentation
Application
Kiln control & safety package in alignment with EN 746-2
1 SSS
Proximity Sensors
150 SSS
Sub Control System
1 SSS
Junction box
3 SSS
Pressure measurement
18 SSS
Temperature measurement
2 SSS
Accessories for gage pressure measurement
1 SSS
Temperature transmitter
1 SSS
Compensation Cable for Temp. Sensor Type
K (NiCr-Ni)
Set of LPG bottles

175 SSS
100 SSS
360 SSS

Date: 11-FEB-2014
Page: 144

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

431.FN560

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

431 Kiln department (incl firing)

Primary air fan system


1

1
1

Primary air fan


Including
EFF2 Motor and inlet silencer
Fan system
Two-stage
Motor power
75 kW
Pressure measurement
Differential pressure measurement

2,092 SSS

3 SSS
3 SSS
2,098 SSS

431.FN560 Total:
431.FN580

Ventilator KQF-040
1

Fan incl. motor and butterfly valve


Type
KQF

431.FN580 Total:

211 SSS
211 SSS

431.XM600

Pipes for primary air


255 kg

Set of pipes (for primary air)

255 SSS
255 SSS

431.XM600 Total:
431.XA910

Mechanical accessories
400 kg
500 kg
3500 kg
50 kg

Chutes
Piping for compressed air
Piping for water
Foundation Bolts

400 SSS
500 SSS
3,500 SSS
50 SSS
4,450 SSS

431.XA910 Total:
431.XA970

Mobile Container
1

Mobile container

431.XA970 Total:

899 SSS
899 SSS

Department Summary :

880,190 SSS

Date: 11-FEB-2014
Page: 145

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

20
441.KH050

Kiln hood
1
1 lot
1 lot
1 lot
1
1 lot
1 lot
1 lot
1 lot
1
1

Kiln hood
Casing
Insulation
Fasteners - kiln hood
Split slide door
Inspection hatches
Welding Electrodes
Parts for split slide door
Pressure piping - kiln hood
Temperature measurement
Differential pressure measurement

26,000 SSS
54 SSS
60 SSS
1,642 SSS
147 SSS
252 SSS
164 SSS
15 SSS
2 SSS
3 SSS
28,339 SSS
28,339 SSS

441.KH050 Total:
441.DS060

Kiln Hood Sliding Seal


1
1 lot
1 lot

Kiln Hood Sliding Seal


Kiln Hood Sliding Seal Housing
Kiln Hood Sliding Seal Parts

1,798 SSS
25 SSS
1,823 SSS
1,823 SSS

441.DS060 Total:
441.CC100

FLSmidth Cross-Bar Cooler 10x40


1
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot

Units
Inlet-outlet units
Intermediate units
Cylinder brackets
Fasteners - cylinder brackets
Unit accessories
Fasteners - unit accessories
Foundry parts - units
Service corridor roof
Unit partition

1
1 lot

Commencement parts
Commencement parts

1
1 lot
1 lot
1 lot

Mechanical flow regulators


Mechanical flow regulators
Comm. mechanical flow regulators
Fasteners - MFR

Discharge

10,588 SSS
16,218 SSS
800 SSS
76 SSS
2,899 SSS
367 SSS
5,780 SSS
920 SSS
162 SSS
37,810 SSS
728 SSS
728 SSS
3,700 SSS
1,110 SSS
6 SSS
4,816 SSS

Date: 11-FEB-2014
Page: 146

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Eqpt. No.

Alt. No.: 60

Net Wt. Supply


Kg key

Description

Qty.

Department

Rev. No.: 0

441 Clinker cooler department

1 lot
1 lot

Discharge parts
Fasteners - discharge parts

2,606 SSS
8 SSS

1
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot

Miscellaneous
Access doors
Inspection hatches
Observation ports
Observation light
Welding electrodes
Sealant
Labels and signs
Safety signs

1
4
1 lot
1 lot
1 lot

Accessories for instrumentation


Air tube for inspection hatch
Instrument support brackets
Pressure piping - cooler
Fasteners - support brackets

1
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot

ABC inlet
Fasteners - fixed inlet
Fixed inlet accessories
Foundry parts - fixed inlet
Air blast piping
Masonry plates
Support frames

1
1 lot
1 lot

Tools
Wedge tool
Hydraulic hand pump and jack

1
1 lot
1 lot

Top casing
Top casing
Fasteners - top casing

1
1 lot
1 lot

Kiln seal dust return


Kiln seal dust return chute assembly
Fasteners - kiln seal dust return

1lot

Instrumentation package FLS Cross-Bar


Cooler 10x40
DESCRIPTION
Consisting of:

2,614 SSS
2,100 SSS
196 SSS
147 SSS
36 SSS
221 SSS
15 SSS
34 SSS
209 SSS
2,958 SSS
23 SSS
61 SSS
13 SSS
1 SSS
98 SSS
74 SSS
376 SSS
1,064 SSS
262 SSS
292 SSS
1,558 SSS
3,626 SSS
22 SSS
7 SSS
29 SSS
34,500 SSS
15 SSS
34,515 SSS
260 SSS
13 SSS
273 SSS
60 SSS

2 Temperature measurement, fixed inlet


2 Temperature measurements, grates in unit

Date: 11-FEB-2014
Page: 147

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

DESCRIPTION

4 Temperature transmitters
7 Pressure measurements
10 Position measurements
Set of accessories for measurements

1
1 lot
1 lot
1 lot
1 lot
1 lot
1 lot

Lower framework
Centre supports
Fasteners - centre supports
Partitions
Side frames
Fasteners - side frames
Bottom plates

3,702 SSS
22 SSS
2,643 SSS
15,573 SSS
11 SSS
5,999 SSS
27,950 SSS

441.CC100 Total:

115,477 SSS

441.BQ110

Air blaster system


Quantity of air blasters
Compressed air consumption
Compressed air required
pressure
1
1

9
0.45 m/min
600 kPa

Air blast system


Air blast system

1,295 SSS
1,295 SSS

441.BQ110 Total:

1,295 SSS

441.WI130

Water system
1
1
1
3
1

Water system
Water system
Type
Water tank
Level switch
Temperature measurement

15 m3/h

1,590 SSS
470 SSS
9 SSS
4 SSS
2,073 SSS
2,073 SSS

441.WI130 Total:
441.MD140

Drive system
1
1 lot

Drive system
Hydraulic cylinders

870 SSS

Date: 11-FEB-2014
Page: 148

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
1 lot
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

Hydraulic power unit


Hydraulic piping
Sub Control System

5,500 SSS
3,700 SSS
350 SSS
10,420 SSS
10,420 SSS

441.MD140 Total:
441.VU145

Ventilation
1

Ventilation unit
Including
Volume flow rate

400 SSS
Local MCC and controller, inlet and outlet louver damper, filter
sections EU3 and EU5, fan, frequency controlled motor and air
distribution outlet.
8300 m/h
400 SSS

441.VU145 Total:
441.RT210

Refractories
1
1 lot
1 lot

Refractories
Kiln hood refractories
Cooler refractories

117,260 SSS
126,700 SSS
243,960 SSS

441.RT210 Total:

243,960 SSS

441.XA250

Access platforms
1
1 lot
1 lot

Access platforms
Gangways and ladders
Welding electrodes

8,850 SSS
8 SSS
8,858 SSS

441.XA250 Total:

8,858 SSS

441.FN300

Fan
Design
Application
1
1
1
1
1
1

Fan parts
Fan incl.coupling
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet
Flow measuring pipe

VFD motor system, fan 110 kW

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Cooler Fan k11
1,700 SSS
21 SSS
21 SSS
22 SSS
35 SSS
1,799 SSS

Date: 11-FEB-2014
Page: 149

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

Converter
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles

LV
6-pulse
T proportional to n2
VSCLB
4

77 SSS

915 SSS

992 SSS
1
1

Accessories
Flow measurement

1
1
1

Silencer
Silencer casing
Silencer baffles

3 SSS
3 SSS
590 SSS
290 SSS
880 SSS
3,674 SSS

441.FN300 Total:
Fan

441.FN305

Design
Application
1
1
1
1
1
1

Fan parts
Fan incl. coupling
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet
Flow measuring pipe

1
1

VFD motor system, fan 180 kW


Converter
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Cooler Fan k21
1,900 SSS
25 SSS
38 SSS
31 SSS
76 SSS
2,070 SSS

LV
6-pulse
T proportional to n2
VSCLB
4

450 SSS

1,490 SSS

1,940 SSS
1
1

Accessories
Flow measurement

Silencer

3 SSS
3 SSS

Date: 11-FEB-2014
Page: 150

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department


970 SSS
400 SSS

Silencer casing
Silencer baffles

1,370 SSS
5,383 SSS

441.FN305 Total:
441.FN310

Fan
Design
Application
1
1
1
1
1
1

Fan parts
Fan incl. coupling
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet
Flow measuring pipe

1
1

VFD motor system, fan 200 kW


Converter
Nominal power
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Cooler Fan k31
1,900 SSS
25 SSS
38 SSS
31 SSS
76 SSS
2,070 SSS

250 kW
LV
6-pulse
T proportional to n2
VSCLB
4

450 SSS

1,490 SSS

1,940 SSS
1
1

Accessories
Flow measurement

1
1
1

Silencer
Silencer casing
Silencer baffles

3 SSS
3 SSS
1,190 SSS
560 SSS
1,750 SSS
5,763 SSS

441.FN310 Total:
441.FN315

Fan
Design
Application
1

Fan parts

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Cooler Fan k41 or k51

Date: 11-FEB-2014
Page: 151

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

1
1
1
1
1

Fan incl. coupling


Vibration dampers
Flexible joint, inlet
Flexible joint, outlet
Flow measuring pipe

1
1

VFD motor system, fan 170 kW


Converter
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles

1,900 SSS
25 SSS
38 SSS
31 SSS
76 SSS
2,070 SSS

LV
6-pulse
T proportional to n2
VSCLB
4

234 SSS

1,183 SSS

1,417 SSS
1
1

Accessories
Flow measurement

1
1
1

Silencer
Silencer casing
Silencer baffles

3 SSS
3 SSS
1,190 SSS
560 SSS
1,750 SSS
5,240 SSS

441.FN315 Total:
Fan

441.FN320

Design
Application
1
1
1
1
1
1

Fan parts
Fan incl. coupling
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet
Flow measuring pipe

1
1

VFD motor system, fan 170 kW


Converter
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Cooler Fan k41 or k51
1,900 SSS
25 SSS
38 SSS
31 SSS
76 SSS
2,070 SSS

LV
6-pulse
T proportional to n2
VSCLB

234 SSS

1,183 SSS

Date: 11-FEB-2014
Page: 152

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department


Number of poles

4
1,417 SSS

1
1

Accessories
Flow measurement

1
1
1

Silencer
Silencer casing
Silencer baffles

3 SSS
3 SSS
1,190 SSS
560 SSS
1,750 SSS

441.FN320 Total:

5,240 SSS

441.FN325

Fan
Design
Application
1
1
1
1
1
1

Fan parts
Fan incl. Coupling
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet
Flow measuring pipe

1
1

VFD motor system, fan 180 kW


Converter
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Cooler Fan k61
1,900 SSS
25 SSS
50 SSS
38 SSS
107 SSS
2,120 SSS

LV
6-pulse
T proportional to n2
VSCLB
4

450 SSS

1,490 SSS

1,940 SSS
1
1

Accessories
Flow measurement

1
1
1

Silencer
Silencer casing
Silencer baffles

3 SSS
3 SSS
1,190 SSS
560 SSS
1,750 SSS

441.FN325 Total:

5,813 SSS

Date: 11-FEB-2014
Page: 153

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

441.TA330

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

Transformer

441.TA330 Total:

SSS
4,500 SSS

441.RB400

HRB MF 308 Heavy duty roll breaker


1
6
1
1
1
1
1
1

Frame Assembly
Frame Modules
Frame Crossover
Frame Seals and Lubricants
Frame Fasteners
Front and Rear Liners
Side Liners
Labels and Signs

3
3
3

HRB MF x08 Shaft Assembly


Shaft
Segments

1
1
1
3
1

Tools
Guards
Guards
Proximity switch actuator
Guard Fasteners

1
1

Level Detector Support


Level measurement

1
3
3
3
3
3
3

Bearing Assembly
Fixed Bearing
Fixed Bearing Parts
Fixed Bearing Fasteners
Floating Bearing
Floating Bearing Parts
Floating Bearing Fasteners

1
3
1

Instrumentation
Proximity switch
Level measurement

1,374 SSS
3,808 SSS
50 SSS
36 SSS
440 SSS
137 SSS
4 SSS
5,849 SSS
3,066 SSS
4,146 SSS
7,212 SSS
29 SSS
101 SSS
15 SSS
1 SSS
117 SSS
11 SSS
11 SSS
228 SSS
225 SSS
9 SSS
228 SSS
219 SSS
9 SSS
918 SSS
1 SSS
50 SSS
51 SSS
14,186 SSS

441.RB400 Total:
441.MD410

HRB MF 308 Main Drive System


1

Gearboxes and Journals

Date: 11-FEB-2014
Page: 154

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

441 Clinker cooler department

1
1
1

Crushing gear drive assembly


Size
Manufacturer number
Transport gear drive assembly
Size
Manufacturer number
Drive Journal
Driven Journal
Journal Fasteners

1
2
1

Torque Arm
Standard Torque arm PHF 012
Standard Torque arm PHF 002

1
1

Motors and Control System


Transport Electric Motors
Motor power
Crushing Electric Motor
Motor power
Pushbutton station
Sub Control System

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

HRB MF x06/x08
PHF012 RF97DV160L4TF
HRB MF x06/x08
PHF002 RF87 DV160M4TF

940 SSS
322 SSS
559 SSS
474 SSS
36 SSS
2,331 SSS
136 SSS
58 SSS
194 SSS

2
1
1

1 x 11 kW
2 x 15 kW

1 SSS
2 SSS
15 SSS
400 SSS
418 SSS
2,943 SSS

441.MD410 Total:
HRB MF308 Structural Steel Accessories

441.SS420
1
1
1

Seal arrangement
Seal
Seal Fasteners

1
1

HRB Base frame


HRB Base frame

1
1

Discharge Hopper
Discharge hopper assembly

100 SSS
8 SSS
108 SSS
2,550 SSS
2,550 SSS
1,500 SSS
1,500 SSS
4,158 SSS

441.SS420 Total:
Hoists

441.HI432

Application
26 m
2

Monorail for hoist


Manual hoist including geared trolley

Hoists for maintenance


5,876 SSS
320 SSS

Date: 11-FEB-2014
Page: 155

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

6,196 SSS

441.HI432 Total:
5
441.EP550

Electrostatic precipitator
Application
1

Core parts
Including

Fabricated parts
Including

Insulation and cladding


Area

441.EP550 Total:

67,900 SSS
Cast parts
Drive units
Collecting plates
Hammers (disc. & coll.)
Rapping bars
Discharges electrodes
T/R sets
Control panels, T/R
Control panel, aux. equipment
PIACS DC units
Insulators
Heating elements
Gear motors, rapping
Grounding equipment
Gateway
Safety switches
Pad locks
212,800 SSS
Casing, frames
Platework, casing
Platework, inlet
Platework, outlet
Platework, hoppers
Distribution screens
Insulator boxes, trunking, TR-supports
Inspektion doors
Electrode frames
Frame tubes
Steel supported outer roof
Access facilities
Support bearings & base plates
45,500 SSS
2162 m
326,200 SSS

441.CV551

Drag chain conveyor


1
1

441.CV551 Total:

Clinker Cooler dedusting

Motion detector
Drag chain conveyor

1 SSS
3,400 SSS
3,401 SSS

Date: 11-FEB-2014
Page: 156

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

Rotary air lock

441.RF552
1
1

1 SSS
400 SSS

Motion detector
Rotary air lock

401 SSS

441.RF552 Total:
Drag chain conveyor

441.CV553
1
1

1 SSS
3,400 SSS

Motion detector
Drag chain conveyor

3,401 SSS

441.CV553 Total:
Rotary air lock

441.RF554
1
1

1 SSS
400 SSS

Motion detector
Rotary air lock

441.RF554 Total:

401 SSS
Louvre damper

441.LD580

Size
1
1

Actuator
Torque, maximum
Louvre damper

2500
350 SSS
8000 Nm
1,091 SSS
1,441 SSS

441.LD580 Total:
Fan

441.FN590

Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved s-shaped blades.
Shaft with grease lubricated spherical roller bearings.
Cooler vent air fan

1
1
1

Fan parts
Stator parts
Rotor parts

1
1
1
1

Gear and couplings


Coupling
Coupling
Gear box
Type

1
2

Accessories
Temperature measurement Transmitter

5,840 SSS
3,630 SSS
9,470 SSS

H1SH 5-2.5 FC

120 SSS
120 SSS
302 SSS
542 SSS
2 SSS

Date: 11-FEB-2014
Page: 157

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

Bearing temperature measurement

1
1

VFD motor system, fan 280 kW


Converter
Type
Number of pulses
Machine torque
characteristic
Motor
Motor type
Number of poles

1 SSS
3 SSS

LV
6-pulse
T proportional to n2
VSCLB
4

450 SSS

1,730 SSS

2,180 SSS
2 SSS

Vibration measurement

12,197 SSS

441.FN590 Total:
441.SK595

Steel stack
30 m2
33000 kg

Thermal insulation
Type
Stack
Material of manufacture

390 SSS
U-100TA
33,000 SSS
4100

441.SK595 Total:

33,390 SSS

441.CV600

Drag chain conveyor


1
1

1,821 SSS
2,554 SSS

Core parts
Fabricated parts

4,375 SSS

441.CV600 Total:
441.CV610

Drag chain conveyor


1
1

2,148 SSS
3,645 SSS

Core parts
Fabricated parts

5,793 SSS

441.CV610 Total:
4
441.BF620

Jet pulse filter


Application
Size
Cloth area
1
1

Filter causing
Steel parts

Dedusting of
1-05 SHHRL-F-I
40 m
1,144 SSS

Date: 11-FEB-2014
Page: 158

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

1,144 SSS
1
1
1
35

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3040mm Lg.
Bag type

23

Thermal insulation

Nomex 500 g/m

300 SSS
43 SSS
23 SSS
366 SSS
145 SSS
1,655 SSS

441.BF620 Total:
Double Sluice flap

441.FV621
2

48 SSS

Sluice flap
PE 200 CW

441.FV621 Total:

48 SSS
Fan

441.FN622

Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

226 SSS

Motor

226 SSS
53 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

5.5 kW
2
226 SSS
63 SSS
289 SSS
568 SSS

441.FN622 Total:
Accessories

441.XA623
2000 kg
112 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

441.XA623 Total:

2,000 SSS
616 SSS
U-50HA
42 SSS
2,658 SSS

Mechanical accessories

441.XA910
45800 kg
3664 kg

Ducts including brackets


Steel parts for expansion joints

45,800 SSS
3,664 SSS

Date: 11-FEB-2014
Page: 159

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

550 kg
1300 kg
104 kg
16 kg
1500 kg
2000 kg
2000 kg

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

441 Clinker cooler department

Bellows for expansion joints


Chutes
Steel parts for expansion joints
Bellows for expansion joints
Piping for compressed air
Piping for water
Foundation Bolts

441.XA910 Total:

550 SSS
1,300 SSS
104 SSS
16 SSS
1,500 SSS
2,000 SSS
2,000 SSS
56,934 SSS

Department Summary :

928,605 SSS

Date: 11-FEB-2014
Page: 160

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

13
461.FD090

Air lock
1
1
1
1
1
1

Double feed screw


Size
290 mm
Drive for feed screw
Converter
Type
LV
Geared motor, helical gear parallel shaft
Power
5.5 kW
Coupling, torque limiting
Coupling type
Torque limiting
Motion detector

1,954 SSS

50 SSS
130 SSS
60 SSS
1 SSS
241 SSS

461.FD090 Total:

2,195 SSS

461.RF092

Self cleaning sluice Kreisel coal


1

Kreisel sluice for coal ZSR 700 x 800

461.RF092 Total:

2,500 SSS
2,500 SSS

461.RM100

Atox mill parts


1
1
1

Mill housing
Housing
Densit lining plates for housing

1
1
1
1

Grinding table
Parts for table
Table casting incl. lifting eyes.
Set of wear segments

1
1
1
1
1

Nozzle ring
Centre piece
Roller assembly
Parts for roller assemblies
Set of wear segments

1
1
1
1
1
1

Wear protection covers


Tensioning system
Oil and air connection
Platforms and covers
Platforms
Cylinder covers

8,557 SSS
1,510 SSS
10,067 SSS
1,140 SSS
4,640 SSS
2,240 SSS
8,020 SSS
1,387 SSS
1,239 SSS
7,161 SSS
3,492 SSS
10,653 SSS
206 SSS
1,132 SSS
428 SSS
3,174 SSS
588 SSS
3,762 SSS

Date: 11-FEB-2014
Page: 161

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

36,894 SSS

461.RM100 Total:
461.XA101

Mill parts, plant specific


1
1
1

Foundation parts
Embedded parts for foundation
Cover for coupling

1
1
1
1

Tools for Atox mill


Tools for erection
Accessories for erection and maintenance
Labels and signs

1
1
1

Reject box
Bulk material slider
Reject box

65 SSS
575 SSS

Vibration measurement

640 SSS
1 SSS

3,500 SSS
70 SSS
3,570 SSS
160 SSS
478 SSS
2 SSS
640 SSS

4,851 SSS

461.XA101 Total:
461.HY110

Hydraulic tensioning system


1
1
1

Hydraulic system
Hydraulic pump unit
Local Control Panel

1
1

Hydraulic cylinders and accessories


Piston rod bellows

500 SSS
150 SSS
650 SSS
1,076 SSS
10 SSS
1,736 SSS

461.HY110 Total:
461.LQ120

Roller lubrication
1
1
1
1
1

Lubrication system
Lubrication pump unit
Piping for lubrication
Heat tracing
Local Control Panel

571 SSS
353 SSS
5 SSS
150 SSS
1,079 SSS

461.LQ120 Total:

1,079 SSS

Date: 11-FEB-2014
Page: 162

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

461.FN125

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

Sealing air fan


Type
Motor power
1
1
1

Fan
Fan
Mounting accessories

1
1
1

Drive
Pressure measurement
Motor
Motor type
Power
Number of poles
V-belt drive

MPF 50 S
5.5 kW
164 SSS
166 SSS
330 SSS

SCLB
5.5 kW
2

3 SSS
53 SSS

10 SSS
66 SSS
396 SSS

461.FN125 Total:
461.WI130

Water injection system


Consumed water capacity
Water tank volume
1
1
1

1.6 m/h
0.250 m

Water injection
Water pump unit
Water injection piping

240 SSS
205 SSS
445 SSS

461.WI130 Total:

445 SSS

461.MD140

Main drive
1
1

Gear unit
Gearbox
Reducer type
Manufacturer
Model number
Power, rated
Coupling

Planetary
MAAG
WPU-12c/160
381 kW

8,000 SSS

55 SSS
8,055 SSS

1
1

VFD motor system, vertical mill 370 kW


Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB

500 SSS

3,025 SSS

Date: 11-FEB-2014
Page: 163

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department


Number of poles

6
3,525 SSS

461.MD140 Total:

11,580 SSS

461.LQ145

Gear lubrication pump station


1
1

150 SSS
1,500 SSS

Local Control Panel


Gear lubrication unit

1,650 SSS

461.LQ145 Total:
461.SR150

Separator
Size
Type

22.5
RAKM

1
1
1
1

Housing
Separator casing
Bottom part to mill
Access platforms

1
1

1
1
1
1
1

Rotor system and wear plates


Hard plate parts
Material of manufacture
Special steel
Louvres
Louvre wear plates
Material of manufacture
Hardox
Rotor and seal ring
Material of manufacture
Special steel
Rotor coupling
Bearing arrangement
Bearing temperature measurement
Maintenance equipment
Label and signs

Densit wear protection

2,806 SSS
3,306 SSS
635 SSS
6,747 SSS

1
1
1

358 SSS
391 SSS
555 SSS
915 SSS
48 SSS
688 SSS
1 SSS
4 SSS
46 SSS
3,006 SSS
2,016 SSS
11,769 SSS

461.SR150 Total:
461.MD152

Main drive
1
1
1

Gear and couplings


VFD motor system, separator 49 kW
Converter w/chopper & resistor
Type
LV
Number of pulses
6-pulse
Machine torque
T proportional to n
characteristic
Motor

338 SSS
300 SSS

550 SSS

Date: 11-FEB-2014
Page: 164

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

461 Coal mill department


Motor type
Number of poles

SCLB
4

Temperature measurement Transmitter


mounted in box
Drive support

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

850 SSS
2 SSS
230 SSS
1,420 SSS

461.MD152 Total:
461.GS155

Grease Lubrication Unit

SSS
60 SSS

461.GS155 Total:
3
461.BF300

Jet pulse filter


Application
1

1
1

1
461.BF300 Total:

Fabricated parts
Including

Tube sheet, fabricated parts


Including
Core parts
Including

Insulation and cladding


Area

Coal Mill dedusting


54,800 SSS
Filter casing
Platework, hopper
Platework, filter ducting
Filter top
Top lids
Gas distribution screen
Purge tubes incl fittings
Insulation covers
Support
Access facilities
Weather enclosure
700 SSS
Tube sheet
7,700 SSS
Explosion doors
Filter bags
Split cages
Diaphragm valves
Compressed air tanks
Auxiliary for cleaning system
Control panel
Differential transmitter
Hopper heating elements
Hopper level indicators
Instruments
Manual trolley/hoist
4,600 SSS
376 m
67,800 SSS

Date: 11-FEB-2014
Page: 165

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

461.SC301

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

Screw conveyor
1
1

Scew conveyor
Power
Motion detector

1,600 SSS
9 kW
1 SSS
1,601 SSS

461.SC301 Total:
461.RF302

Rotary air lock


1
1

1,600 SSS
1 SSS

Rotary air lock


Motion detector

1,601 SSS

461.RF302 Total:
461.TV390

Throttle valve
Application
Size
1
1

Flue gas regulation


1320
246 SSS
42 SSS

Throttle valve
Actuator

288 SSS

461.TV390 Total:
461.FN400

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Coal mill fan

1
1
1

Fan parts
Fan incl. coupling
Vibration dampers

4,000 SSS
35 SSS

Motor

4,035 SSS
1,730 SSS

1
2
2

Power
315 kW
Number of poles
4
Accessories
Bearing temperature measurement
Temperature measurement Transmitter
mounted in box

1 SSS
2 SSS
2 SSS
5,767 SSS

461.FN400 Total:
461.SK405

Steel stack
13000kg

Stack

13,000 SSS

Date: 11-FEB-2014
Page: 166

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1600 kg
180 m2

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

Diameter
Height
Rain cab
Thermal insulation
Type

2.12 m
68 m
1,600 SSS
1,260 SSS
U-100HA
15,860 SSS

461.SK405 Total:
Throttle valve

461.TV420

Application
Size
1
1

Throttle valve
MV 900
Actuator
Torque, maximum

Flue gas regulation


900
94 SSS
55 SSS
250 Nm
149 SSS

461.TV420 Total:
Disc valve

461.VA440

Application
Size
1
3

Disc valve, motor operated


Thermal insulation
Type

Gas shut-off device


710
610 SSS
39 SSS
U-100TA

461.VA440 Total:

649 SSS
Cyclone

461.CN441

Type
Diameter
Bottom outlet size
1
1
1

Cyclone
Cyclone casing
Material of manufacture
Cyclone assembly parts

L
2800 mm
315 mm

1100

5,050 SSS
26 SSS
5,076 SSS

1
1
1

Hinged door
Cyclone hinged door
Material of manufacture
Cyclone hinged door parts

1100

215 SSS
20 SSS
235 SSS

1
57 m

Wear protection
Densit
Material of manufacture

Wearflex 2000

5,073 SSS

Date: 11-FEB-2014
Page: 167

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
94 m

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department


242 SSS

Steel parts for wear protection


Thermal insulation
Type

5,315 SSS
1,222 SSS
U-100TA
11,848 SSS

461.CN441 Total:
Rotary air lock

461.RF442

Size
Power
1
1
1

355
1.5 kW

Rotary air lock


Rotary air lock incl. coupling and geared
motor
Motion detector

335 SSS
1 SSS
336 SSS

461.RF442 Total:

336 SSS
Throttle valve

461.TV445

Application
Size
1
1

Flue gas regulation


630
66 SSS
23 SSS

Throttle valve
Actuator

89 SSS

461.TV445 Total:
Fan

461.FN450

Design

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved s-shaped blades.
Shaft with grease lubricated spherical roller bearings.

Application

Hot gas booster fan

1
1
1

Fan parts
Stator parts
Rotor parts

1
1
1

Coupling
VFD motor system, fan 75 kW
Converter
Type
Number of pulses
Machine torque
characteristic
Motor

1,610 SSS
1,050 SSS
2,660 SSS
32 SSS

LV
6-pulse
T proportional to n2

77 SSS

882 SSS

Date: 11-FEB-2014
Page: 168

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department


Motor type
Number of poles
Power

VSCLB
6
90 kW
959 SSS

1
2
2
1

Accessories
Bearing temperature measurement
Temperature measurement Transmitter
mounted in box
Vibration measurement

1 SSS
2 SSS
5 SSS
8 SSS
3,659 SSS

461.FN450 Total:
461.TV452

Throttle valve
Application
Size
1
1

Flue gas regulation


630
52 SSS
23 SSS

Throttle valve
Actuator

75 SSS

461.TV452 Total:
461.BV455

Shut-off valve
Application
Size
1

Gas shut-off device


1250
225 SSS

Shut-off valve, pneumatic

225 SSS

461.BV455 Total:
461.EX460

Explosion relief flap


Type
Size
Relief area
1

TT-uni K
1150
0.8 m
450 SSS

Explosion relief flap

450 SSS

461.EX460 Total:
461.EX461

Explosion relief flap


Type
Size
Relief area
1

461.EX461 Total:

Explosion relief flap

TT-uni K
1150
0.8 m
450 SSS
450 SSS

Date: 11-FEB-2014
Page: 169

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

461.BV470

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

Shut-off valve
Application
Size
1

Gas shut-off device


1120
194 SSS

Shut-off valve, pneumatic

461.BV470 Total:

194 SSS

461.BV480

Shut-off valve
Application
Size
1

Gas shut-off device


1320
249 SSS

Shut-off valve

249 SSS

461.BV480 Total:
461.FI490

Inertisation system
Note
1
2000

Inertisation system
Piping for inertisation

High pressure cylinder system


9,181 SSS
2,000 SSS
11,181 SSS

461.FI490 Total:
3
461.SC500

Screw conveyor
Size
1
1

500

Screw conveyor
Core parts Including Intermediate bearings,
castings
Steel parts including casings
covers
screw shafts
vent flap

1
1
1

Drive arrangement
Coupling
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

96 SSS
1,364 SSS

1,460 SSS

3 kW

20 SSS
85 SSS
105 SSS
1 SSS
1 SSS

461.SC500 Total:

1,566 SSS

Date: 11-FEB-2014
Page: 170

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

Centralised lubricator

461.GS501
1

45 SSS

Centralised lubricator

461.GS501 Total:

45 SSS

461.SG502

Slide gate
Type
Size
1

S---T
500
64 SSS

Slide gate

461.SG502 Total:

64 SSS

461.SM505

Sampler, manual
1

5 SSS

Sampler 1N0507A

5 SSS

461.SM505 Total:
1
461.SC510

Screw conveyor UMT


1
1

Screw conveyor
Steel parts Casings, covers, screw shafts,
bracket, vent flap.

1
1
1

Drive arrangement
Coupling
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

1,067 SSS
1,067 SSS

2.2 kW

10 SSS
80 SSS
90 SSS
1 SSS
1 SSS

461.SC510 Total:

1,158 SSS

461.RF520

Rotary air lock


Type
Size
Power
1
1
1

P150
450
2.2 kW

Rotary air lock


Rotary air lock incl. coupling and geared
motor
Motion detector

501 SSS
1 SSS

Date: 11-FEB-2014
Page: 171

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

502 SSS
461.RF520 Total:

502 SSS
Rotary air lock

461.RF525

Type
Size
Power

P150
450
2.2 kW

Rotary air lock


Rotary air lock incl. coupling and geared
motor
Motion detector

1
1
1

501 SSS
1 SSS
502 SSS

461.RF525 Total:

502 SSS
6
Jet pulse filter

461.BF530

Type
Size
Cloth area
1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

1
28
1
25 m2
1
461.BF530 Total:

Tube sheet
Filter bag with Antistatic band
Bag type
Explosion relief panel
Thermal insulation
Type
Temperature measurement

RC
RC1300/30
33.6 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Ladder, platform and railing
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. Control box
Filter assembly parts
Polyester 550 g/m2

2,330 SSS

365 SSS

55 SSS
18 SSS
3 SSS
2,771 SSS
175 SSS

U-100HA
3 SSS
2,949 SSS

Date: 11-FEB-2014
Page: 172

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

461.RF531

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

Rotary air lock with round flange PAM-F200


Power
1
1

0.37 kW

Rotary air lock


Rotary air lock including coupling and
geared motor

120 SSS
120 SSS
120 SSS

461.RF531 Total:
461.FN532

Fan
Design
Application

Single suction fan with overhanging impeller. Radial blades


without shroud. Shaft with grease lubricated spherical roller
bearings.
Dedusting fan

1
1

Fan parts
Fan including V-belt

190 SSS

Motor

190 SSS
38 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

4 kW
226 SSS
63 SSS
289 SSS
517 SSS

461.FN532 Total:
461.BV533

Shut off valve


Application
Size
1

Gas shut-off device


160
110 SSS

Shut off valve

110 SSS

461.BV533 Total:
461.BV534

Shut off valve


Application
Size
1

Shut off valve

461.BV534 Total:
461.XA535

Gas shut-off device


200
110 SSS
110 SSS

Accessories
1000 kg
60 m2

Dedusting pipes
Thermal insulation

1,000 SSS
330 SSS

Date: 11-FEB-2014
Page: 173

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

Type
Set of throttle valves
Type
Size

U-50HA
39 SSS
STV
58

461.XA535 Total:

1,369 SSS

461.TV536

HKA , Throttle valve


1

200
10 SSS

Throttle valve

10 SSS

461.TV536 Total:
461.BV537

Shut-off valve
Application
Size
1

Gas shut-off device


224
33 SSS

Shut-off valve, pneumatic

461.BV537 Total:

33 SSS

461.BV538

Shut-off valve
Application
Size
1

Gas shut-off device


224
33 SSS

Shut-off valve, pneumatic

33 SSS

461.BV538 Total:
461.TV539

HKA , Throttle valve


1

200
10 SSS

Throttle valve

461.TV539 Total:

10 SSS

461.BV540

Shut-off valve
Application
Size
1

Gas shut-off device


224
33 SSS

Shut-off valve, pneumatic

33 SSS

461.BV540 Total:
461.BV541

Shut-off valve
Application
Size
1

Shut-off valve, pneumatic

Gas shut-off device


224
33 SSS

Date: 11-FEB-2014
Page: 174

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

33 SSS

461.BV541 Total:
461.IP850

Process instrumentation
1

35 SSS

Process instrumentation, Atox Coal Mill


DESCRIPTION
Consisting of:
4 Temperature Transmitter
3 RTD
1 Thermocouple
4 Pressure measurements
1 Differential Pressure Transmitter
1 Dew point measurement

set of accessories for proccess measurements


461.IP850 Total:

35 SSS

461.EH901

Electric hoist
1
20 m

Hoist
Monorail for hoist
Size

1,500 SSS
4,520 SSS
HE500B

461.EH901 Total:

6,020 SSS

461.XA910

Mechanical accessories
43600 kg
1744 kg
262 kg
250 m2
500 m2
500 m2
5100 kg
408 kg
61 kg
46 m2
1090 kg
2000 kg
1000 kg
500 kg

Ducts including brackets


Steel parts for expansion joints
Bellows for expansion joints
Thermal insulation
Type
Thermal insulation
Type
Thermal insulation
Type
Chutes
Steel parts for expansion joints
Bellows for expansion joints
Thermal insulation
Type
Platforms
Piping for compressed air
Piping for water
Foundation Bolts

43,600 SSS
1,744 SSS
262 SSS
1,375 SSS
U-50HA
3,500 SSS
U-100HA
6,500 SSS
U-100TA
5,100 SSS
408 SSS
61 SSS
253 SSS
U-50HA
1,090 SSS
2,000 SSS
1,000 SSS
500 SSS

Date: 11-FEB-2014
Page: 175

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

461 Coal mill department

67,393 SSS

461.XA910 Total:
461.XA970

Mobile container
1

Mobile container

863 SSS
863 SSS

461.XA970 Total:
Department Summary :

282,526 SSS

Date: 11-FEB-2014
Page: 176

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

465 Coal dosing department

2
465.FI490

Inertisation system
Note

High pressure cylinder system


3,444 SSS
CO2 cylinder inertisation system
Note
For Configurator (MyConfig), 2 x 100 m siloes (dept. 465)

1
465.FI490 Total:

3,444 SSS

465.XA495

Piping for inertisation system


500

500 SSS

Piping for inertisation

465.XA495 Total:

500 SSS

465.BI550

Coal meal bin


Volume
6500 kg
850 kg
1500 kg
800 kg
70 m2
1
1
1
4
1

50 m

Coal meal bin


Cone made of special steel
Platforms
Pneumatic feeding inlet for bin
Thermal insulation
Type
U-50HA
Explosion relief flap
Size
600
Relief area
0.2 m
Instrumentation assembly, 63 m3 coal
meal silo
Silo weight measurement
Temperature measurement
Level switch

6,500 SSS
850 SSS
1,500 SSS
800 SSS
385 SSS
185 SSS

266 SSS
4 SSS
5 SSS
275 SSS
10,495 SSS

465.BI550 Total:
8
465.AR560

Air Receiver V550


Pressure rating

SSS
7 bar
252 SSS

465.AR560 Total:
465.RL570

Rotor scale
Size

9,083 SSS

465.RL570 Total:
465.BL580

SSS
4.10

Rotary blower

Date: 11-FEB-2014
Page: 177

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
1

Blower
Size
Motor
Power

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

465 Coal dosing department


1,860 SSS
125/4
599 SSS
90 kW
2,459 SSS

465.BL580 Total:
465.BL585

Rotary blower
1
1

Blower
Size
Motor
Power

1,860 SSS
125/4
599 SSS
90 kW
2,459 SSS

465.BL585 Total:
465.BV590

Butterfly valve
1

Valves
Type

35 SSS
DN250
35 SSS

465.BV590 Total:
465.BV591

Butterfly valve
1

Valves
Type

35 SSS
DN250

465.BV591 Total:

35 SSS

465.XA593

Piping for compressed air


2000

2,000 SSS

Piping for compressed air

2,000 SSS

465.XA593 Total:
465.XA595

Transport piping syst.


90 m
5
4
1
6

465.XA595 Total:

3,150 SSS

Pipes
Pipe diameter
Bends
Pipe diameter
Expansion joints
Pipe diameter
Splitter
Bends after splitter
Pipe diameter

219,1x6,3 mm
1,345 SSS
219x6,3 mm
412 SSS
219x6,3 mm
298 SSS
474 SSS
152,4x4,5 mm
5,679 SSS

Date: 11-FEB-2014
Page: 178

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

465.BI600

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

465 Coal dosing department

Coal meal bin


Volume
6500 kg
850 kg
1500 kg
800 kg
70 m2
1
1
1
4
1

50 m

Coal meal bin


Cone made of special steel
Platforms
Pneumatic feeding inlet for bin
Thermal insulation
Type
U-50HA
Explosion relief flap
Size
600
Relief area
0.2 m
Instrumentation assembly, 63 m3 coal
meal silo
Silo weight measurement
Temperature measurement
Level switch

6,500 SSS
850 SSS
1,500 SSS
800 SSS
385 SSS
185 SSS

266 SSS
4 SSS
5 SSS
275 SSS

465.BI600 Total:

10,495 SSS
8

465.AR610

Air Receiver V550


Pressure rating

SSS
7 bar
252 SSS

465.AR610 Total:
465.RL620

Rotor scale
Size

SSS
4.10
9,083 SSS

465.RL620 Total:
465.BL630

Rotary blower
Make
1

Rotary blower
Including

Robuschi
740 SSS

Type

Fan for silencing hood


Rails for motor
ES

Power
Number of poles

75 kW
4

550 SSS

Motor

1,290 SSS

465.BL630 Total:
465.BL635

Rotary blower
Make

Robuschi

Date: 11-FEB-2014
Page: 179

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

465 Coal dosing department

Rotary blower
Including

740 SSS

Type

Fan for silencing hood


Rails for motor
ES

Power
Number of poles

75 kW
4

550 SSS

Motor

1,290 SSS

465.BL635 Total:
465.BV640

Butterfly valve
1

Valves
Type

16 SSS
DN150

465.BV640 Total:

16 SSS

465.BV641

Butterfly valve
1

Valves
Type

16 SSS
DN150
16 SSS

465.BV641 Total:
465.XA643

Piping for compressed air


1000 kg

1,000 SSS

Piping for compressed air

465.XA643 Total:

1,000 SSS

465.XA645

Transport piping system


4
2
70 m

Bends
Pipe diameter
Expansion joints
Pipes
Pipe diameter

468 SSS
152,4x4,5 mm
118 SSS
1,190 SSS
152,4x4,5 mm
1,776 SSS

465.XA645 Total:
465.VU700

Axial fan and filter


1

Axial fan and filter


Including
Application

465.VU700 Total:

70 SSS
Fan, frame, filter, grates
Ventilation fan for blower room
70 SSS

465.XA910

Mechanical accessories
900 kg

Chutes

900 SSS

Date: 11-FEB-2014
Page: 180

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

72 kg
11 kg
8 m2
1000 kg
250 kg

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

465 Coal dosing department

Steel parts for expansion joints


Bellows for expansion joints
Thermal insulation
Type
Piping for compressed air
Foundation Bolts

72 SSS
11 SSS
44 SSS
U-50HA
1,000 SSS
250 SSS
2,277 SSS

465.XA910 Total:
Department Summary :

64,006 SSS

Date: 11-FEB-2014
Page: 181

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

471.AC100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

471 Clinker transport to storage department

Pan conveyor
Application

Clinker Transport

33,952 SSS
Drive and Tail station, Chain, Pans, Rails, Gearbox, Couplings,
Monitors.
5,755 SSS
Fabricated parts for Pan conveyor
Including
Cover, Safety guard, Rail support, and related parts.
238 SSS
Motor
Power
30 kW
Number of poles
4
SSS
Electrical sub assy. for Pan conveyor

Core parts for Pan conveyor


Including

1
1
1
471.AC100 Total:

39,978 SSS

471.DG110

Flap Gate
1

Flap gate
Type
Size

270 SSS
SF-PN
500x710
270 SSS

471.DG110 Total:
471.RG120

Rodgate
Application
Size
1

To shut off material flow


500x500
210 SSS

Rod gate

210 SSS

471.RG120 Total:
471.PN121

Pneumatic hammer
1

20 SSS

Pneumatic hammer

20 SSS

471.PN121 Total:
4
471.BF150

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

Separator
4-10 SHHRL-B-I
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

Date: 11-FEB-2014
Page: 182

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

471 Clinker transport to storage department

2,515 SSS
1
1
1
140

Internal parts
Filter parts
Tube sheet
Filter bag

53

970 SSS
150 SSS
91 SSS
1,211 SSS
334 SSS

Thermal insulation

4,060 SSS

471.BF150 Total:
471.FV151

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

471.FV151 Total:
471.FN152

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved S-shaped blades. Shaft with
grease lubricated spherical roller bearings.
Dedusting fan

1
1

Fan parts
Fan including V-belt

587 SSS

Motor

587 SSS
299 SSS

1
1
1

Power
Silencer
Silencer casing
Silencer baffles

37 kW
436 SSS
168 SSS
604 SSS
1,490 SSS

471.FN152 Total:
471.XA153

Accessories
4000 kg
170 m

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

4,000 SSS
935 SSS
U-50HA
109 SSS
5,044 SSS

471.XA153 Total:
5

Date: 11-FEB-2014
Page: 183

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

471.BF200

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

471 Clinker transport to storage department

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1

Internal parts
Filter parts
Including

Dedusting of
10-25
420 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

6,446 SSS

6,446 SSS

1
350

Tube sheet
Filter bag

124 m2

Thermal insulation

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

2,156 SSS

359 SSS
228 SSS
2,743 SSS
781 SSS
9,970 SSS

471.BF200 Total:
471.SC201

Filter screw conveyor


Location
Diameter
1
1
1

Screw conveyor parts


Drive arrangement
Geared motor, helical gear
Power

1
1

Accessories
Motion detector

In bottom hopper
200 mm
287 SSS

2.2 kW

69 SSS
69 SSS
1 SSS
1 SSS
357 SSS

471.SC201 Total:
471.FV202

Double Sluice flap


48 SSS

Date: 11-FEB-2014
Page: 184

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

471 Clinker transport to storage department

Sluice flap
PE 200 CW

471.FV202 Total:

48 SSS

471.FN203

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved S-shaped blades. Shaft with
grease lubricated roller bearings.
Filter Fan

1
1
1
1
1

Fan parts
Fan including V-belt
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet

1,607 SSS
21 SSS
42 SSS
42 SSS

Motor

1,712 SSS
599 SSS

1
1
1

Power
Silencer
Silencer casing
Silencer baffles

90 kW
630 SSS
325 SSS
955 SSS
3,266 SSS

471.FN203 Total:
471.XA204

Accessories
6500 kg
260 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

6,500 SSS
1,430 SSS
U-50HA
170 SSS
8,100 SSS

471.XA204 Total:
471.EH900

Electric hoist
Application
1
15 m

Hoist
Monorail for hoist

1,000 SSS
1,965 SSS
2,965 SSS

471.EH900 Total:
471.XA910

Maintenance hoist

Mechanical accessories
4500 kg
360 kg
54 kg

Chutes
Chutes
Chutes

4,500 SSS
360 SSS
54 SSS

Date: 11-FEB-2014
Page: 185

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1800 m2
300 m2

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

471 Clinker transport to storage department


1,800 SSS
300 SSS

Piping for compressed air


Foundation Bolts

7,014 SSS

471.XA910 Total:
471.SJ980

Drain pump
1
1

Drain pump
Including
pipes and fittings for drainpump

20 SSS
Non-return and stop valve
190 SSS
210 SSS

471.SJ980 Total:
Department Summary :

83,050 SSS

Date: 11-FEB-2014
Page: 186

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

Clinker silo

481.SI100
1
2
1
1

Silo top
Sounding pipe
Manhole
Pressure equalising valve

35 SSS
101 SSS
140 SSS

Silo instrumentation, one clinker inlet

276 SSS
61 SSS
337 SSS

481.SI100 Total:
Silo discharge unit

481.SE111
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS
997 SSS

481.SE111 Total:
Silo discharge unit

481.SE112
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS

481.SE112 Total:

997 SSS

Date: 11-FEB-2014
Page: 187

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

Silo discharge unit

481.SE113
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS

481.SE113 Total:

997 SSS
Silo discharge unit

481.SE114
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS
997 SSS

481.SE114 Total:
Silo discharge unit

481.SE115
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

Accessories

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS

Date: 11-FEB-2014
Page: 188

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

Motion detector

1 SSS
1 SSS
997 SSS

481.SE115 Total:
481.SE116

Silo discharge unit


1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS
997 SSS

481.SE116 Total:
481.SE117

Silo discharge unit


1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS
997 SSS

481.SE117 Total:
481.SE118

Silo discharge unit


1
1
1

Silo discharge unit


Sector gate
Rod gate

612 SSS
272 SSS

Date: 11-FEB-2014
Page: 189

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

884 SSS
1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

112 SSS
112 SSS
1 SSS
1 SSS

481.SE118 Total:

997 SSS

481.SE119

Silo discharge unit


1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS
997 SSS

481.SE119 Total:
481.SE120

Silo discharge unit


1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS

481.SE120 Total:

997 SSS

Date: 11-FEB-2014
Page: 190

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

Silo discharge unit

481.SE121
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS

481.SE121 Total:

997 SSS
Silo discharge unit

481.SE122
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

1
2

Accessories
Motion detector

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS
1 SSS
1 SSS
997 SSS

481.SE122 Total:
Silo discharge unit

481.SE123
1
1
1

Silo discharge unit


Sector gate
Rod gate

1
1

Drive arrangement
Geared motor, helical worm gear
Power
1.1 kW

Accessories

612 SSS
272 SSS
884 SSS
112 SSS
112 SSS

Date: 11-FEB-2014
Page: 191

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department


1 SSS

Motion detector

1 SSS
481.SE123 Total:

997 SSS

481.BC150

Belt conveyor
Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

Cement Clinker
642 SSS
rubber parts
scrapers
pulleys
bearings

13,839 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,502 SSS
2,042 SSS
2,750 SSS
21,775 SSS

1
1
1

55 SSS

4
R 3I 180 UP2A/131.00, backstop
131
ACS
10
KRG9

194 SSS
89 SSS
16 SSS
354 SSS

1
1
8
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
16 SSS
64 SSS
81 SSS

481.BC150 Total:

22,210 SSS

Date: 11-FEB-2014
Page: 192

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

4
481.BF155

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1
1
140

Internal parts
Filter parts
Tube sheet
Filter bag

Separator
4-10 SHHRL-B-I
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

53

970 SSS
150 SSS
91 SSS
1,211 SSS
334 SSS

Thermal insulation

481.BF155 Total:

4,060 SSS

481.FV156

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

481.FV156 Total:
481.FN157

Fan
Application

Filter fan

1
1

Fan parts
Fan including V-belt

395 SSS

Motor

395 SSS
238 SSS

1
1
1

Power
Number of poles
Silencer
Silencer casing
Silencer baffles

30 kW
4
325 SSS
135 SSS
460 SSS
1,093 SSS

481.FN157 Total:
481.XA158

Accessories
4,000 SSS

Date: 11-FEB-2014
Page: 193

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

4000 kg
170 m
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

935 SSS
U-50HA
109 SSS
5,044 SSS

481.XA158 Total:
481.BC170

Belt conveyor
Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

Cement Clinker
642 SSS
rubber parts
scrapers
pulleys
bearings

14,253 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,598 SSS
2,119 SSS
2,750 SSS
22,362 SSS

1
1
1

4
R 3I 180 UP2A/131.00, backstop
131
ACS
10
KRG9

55 SSS
194 SSS
89 SSS
16 SSS
354 SSS

1
1
8
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
16 SSS
64 SSS
81 SSS

Date: 11-FEB-2014
Page: 194

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

22,797 SSS

481.BC170 Total:
4
481.BF175

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1
1
140

Internal parts
Filter parts
Tube sheet
Filter bag

Separator
4-10 SHHRL-B-I
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

53

970 SSS
150 SSS
91 SSS
1,211 SSS
334 SSS

Thermal insulation

481.BF175 Total:

4,060 SSS

481.FV176

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

481.FV176 Total:
481.FN177

Fan
Application

Filter fan

1
1

Fan parts
Fan including V-belt

395 SSS

Motor

395 SSS
238 SSS

1
1
1

Power
Number of poles
Silencer
Silencer casing
Silencer baffles

30 kW
4
325 SSS
135 SSS
460 SSS

481.FN177 Total:

1,093 SSS

Date: 11-FEB-2014
Page: 195

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

481.XA178

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

Accessories
4000 kg
170 m
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

4,000 SSS
935 SSS
U-50HA
109 SSS

481.XA178 Total:

5,044 SSS

481.BC190

Belt conveyor
Application
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

Cement Clinker
642 SSS
rubber parts
scrapers
pulleys
bearings

13,839 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
2,502 SSS
2,042 SSS
2,750 SSS
21,775 SSS

1
1
1

4
R 3I 180 UP2A/131.00, backstop
131
ACS
10
KRG9

55 SSS
194 SSS
89 SSS
16 SSS
354 SSS

1
1
8
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
16 SSS
64 SSS
81 SSS

Date: 11-FEB-2014
Page: 196

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

481 Clinker storage and transport to cement mill feed department

22,210 SSS

481.BC190 Total:
481.BI400

Steel plate bin


Volume
9412 kg
1294 kg
1
1
1
1

80 m
9,412 SSS
1,294 SSS
14 SSS
7 SSS
10 SSS
29 SSS

Steel plate bin


Bin lining
Level switch, lumpy material
Foundation for Level switch
Level measurement
Foundation for Ultrasonic level
measurement

10,766 SSS

481.BI400 Total:
481.LS430

Loading spout, telescopic max


Including
Application

SSS
Chute, rod- & segment gate, electrical panel with pendulum
switch & trafic light
Clinker handling - Truck loading system.
2,700 SSS

481.LS430 Total:
481.FY500

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

5000

Steel plate hopper (Abrassive material)

SSS
5,000 SSS

481.FY500 Total:
2
481.RG509

Rod gate for hopper


Application
Size
1

To shut off material flow


1120x1120
670 SSS

Rod gate
1120x1120 PN Rod Gate

670 SSS

481.RG509 Total:
481.VF510

Vibrating Feeder
Width
Center in to center out
1

Vibrating Feeder

481.VF510 Total:

1000 mm
1250 mm
900 SSS
900 SSS

481.PN511

Pneumatic hammer
1

Pneumatic hammer

20 SSS

Date: 11-FEB-2014
Page: 197

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

20 SSS

481.PN511 Total:
481.BC610

Belt conveyor
Application
1
1 lot

Rubber belt conveyor


Core parts
Including

1 lot

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Motor
Number of poles
Power
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Coupling type

Cement Clinker
461 SSS
rubber parts
scrapers
pulleys
bearings

9,792 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,429 SSS
1,514 SSS
3,510 SSS
16,706 SSS

1
1
1

4
11 kW
R 2I 140 UP2A/21.70, backstop
21.7
ACS
7
KRG11

111 SSS
108 SSS
28 SSS
18 SSS
265 SSS

1
1
6
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
12 SSS
SSS
61 SSS

481.BC610 Total:

17,032 SSS
2

Date: 11-FEB-2014
Page: 198

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department

Chain bucket elevator

481.BE630

Core parts
Including

Fabricated parts
Including

8,057 SSS
Chain
Head station
Tail station
Gearbox
Auxiliary drive
Couplings
Motion detector
Level indicator
and related parts.
7,057 SSS
Casing
Buckets
and related parts.
299 SSS

Motor

Power

37 kW
15,413 SSS

481.BE630 Total:
Electric hoist, 1.25 t

481.EH631

Application

Maintenance hoist
300 SSS
425 SSS

Hoist
Monorail for hoist

1
5m

725 SSS

481.EH631 Total:
Flap Gate

481.DG632

Flap gate, electric


Type
Size

350 SSS
SF-M
630x710
350 SSS

481.DG632 Total:
4
Jet pulse filter

481.BF650

Application
Size
1
1

Filter casing
Steel parts

Dedusting of
6-15 SHHRL-B-I
3,210 SSS
3,210 SSS

1
1
1
210

Internal parts
Filter parts
Tube sheet
Filter bag

1,420 SSS
221 SSS
137 SSS
1,778 SSS

Date: 11-FEB-2014
Page: 199

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

69

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

481 Clinker storage and transport to cement mill feed department


435 SSS

Thermal insulation

5,422 SSS

481.BF650 Total:
481.FV651

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

481.FV651 Total:

48 SSS

481.FN652

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved S-shaped blades. Shaft with
grease lubricated spherical roller bearings.
Dedusting fan

1
1

Fan parts
Fan including V-belt

587 SSS

Motor

587 SSS
299 SSS

1
1
1

Power
Silencer
Silencer casing
Silencer baffles

37 kW
436 SSS
168 SSS
604 SSS
1,490 SSS

481.FN652 Total:
481.XA653

Accessories
5000 kg
200 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

5,000 SSS
1,100 SSS
U-50HA
147 SSS
6,247 SSS

481.XA653 Total:
481.XA910

Mechanical accessories
14600 kg
1168 kg
175 kg
1800 m2
1 m2
1 m2

Chutes
Steel parts for expansion joints
Bellows for expansion joints
Piping for compressed air
Thermal insulation
Type
Thermal insulation
Type

14,600 SSS
1,168 SSS
175 SSS
1,800 SSS
7 SSS
U-100HA
13 SSS
U-100TA

Date: 11-FEB-2014
Page: 200

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Eqpt. No.

Qty.

Department

Alt. No.: 60

Rev. No.: 0
Net Wt. Supply
Kg key

Description

481 Clinker storage and transport to cement mill feed department

17,763 SSS

481.XA910 Total:
Department Summary :

185,545 SSS

Date: 11-FEB-2014
Page: 201

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

511.BI100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

511 Cement mill feed 1 department

Steel plate bin


Volume
13269 kg
1
1
1

150 m
13,269 SSS
191 SSS
14 SSS
7 SSS

Steel plate bin


Silo weight measurement
Level switch, lumpy material
Foundation for Level switch

13,481 SSS

511.BI100 Total:
511.WF150

Dosax standing weigh feeder


Including

Width
Center in to center out

SSS
Drive station
Take-up station
Tension device
Supports
Rod gate
1400 mm
3400 mm
4,300 SSS

511.WF150 Total:
511.BI200

Steel plate bin


Volume
6657 kg
1
1
1
1

50 m
6,657 SSS
14 SSS
7 SSS
10 SSS
29 SSS

Steel plate bin


Level switch, lumpy material
Foundation for Level switch
Level measurement
Foundation for Ultrasonic level
measurement

6,717 SSS

511.BI200 Total:
511.WF250

Dosax standing weigh feeder


Including

Width
Center in to center out

SSS
Drive station
Take-up station
Tension device
Supports
Rod gate
1200 mm
3400 mm
5,400 SSS

511.WF250 Total:
511.BI300

Steel plate bin


Application
14573 kg

Steel plate bin

Limestone
14,573 SSS

Date: 11-FEB-2014
Page: 202

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

511 Cement mill feed 1 department


14 SSS
7 SSS
10 SSS
29 SSS

Level switch, lumpy material


Foundation for Level switch
Level measurement
Foundation for Ultrasonic level
measurement

1
1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

14,633 SSS

511.BI300 Total:
Dosax standing weigh feeder

511.WF350

SSS

Including

Drive station
Take-up station
Tension device
Supports
Rod gate
1200 mm
3400 mm

Width
Center in to center out
511.WF350 Total:

3,150 SSS
Electrical equipment for 3 Dosax

511.WF360

780 SSS

Local control panel

780 SSS

511.WF360 Total:
Pneumatic hammer

511.PN370

20 SSS

Pneumatic hammer

20 SSS

511.PN370 Total:
2
Belt conveyor

511.BC600
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1,484 SSS
rubber parts
scrapers
pulleys
bearings

9,290 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners

Date: 11-FEB-2014
Page: 203

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

511 Cement mill feed 1 department

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

2,412 SSS
2,349 SSS
5,400 SSS
20,935 SSS

1
1

R 3I 200 UP2A/41.50, backstop


41.5
ACS
11
ACS
5

309 SSS
133 SSS
10 SSS

452 SSS
1
1
10
1
1

Accessories
Motion detector
Pull Rope Switch
Metal detector
Accessories for pull rope switch

1 SSS
20 SSS
42 SSS
80 SSS
143 SSS

1
1

VFD motor system, belt conveyor 22 kW


VFD motor system
Converter
LV
Type
6-pulse
Number of pulses
T constant to n
Machine torque
characteristic
Motor
VSCLB
Motor type
4
Number of poles
37 kW
Power

34 SSS

299 SSS

333 SSS
21,863 SSS

511.BC600 Total:
511.MS601

Magnetic separator
1
1

Magnetic separator
Power, self cleaning drive 1.5 kW
Suspension for Magnetic separator

248 SSS
3,255 SSS

511.MS601 Total:
511.BC620

3,007 SSS

Belt conveyor
Application

Gypsum

Date: 11-FEB-2014
Page: 204

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1 lot

1 lot

511 Cement mill feed 1 department

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

1
1

Drive arrangement
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

1,144 SSS
rubber parts
scrapers
pulleys
bearings

11,891 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
3,386 SSS
2,990 SSS
6,750 SSS
26,161 SSS

1
1

R 3I 200 UP2A/27.20, backstop


27.2
ACS
10
ACS
6

309 SSS
89 SSS
15 SSS

413 SSS
1
1
14
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
28 SSS
112 SSS
141 SSS

1
1

VFD motor system, belt conveyor 30 kW


VFD motor system
Converter
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4
Power
37 kW

34 SSS

299 SSS

333 SSS

Date: 11-FEB-2014
Page: 205

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

511 Cement mill feed 1 department

27,048 SSS

511.BC620 Total:
4
511.BF630

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1

Internal parts
Filter parts
Including

Dedusting of belt conveyors


4-10 SHHRL-B
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

1
140

Compressed air supply


Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts incl. control box
Filter assembly parts

970 SSS

150 SSS
91 SSS

Tube sheet
Filter bag

1,211 SSS
3,726 SSS

511.BF630 Total:
511.FV631

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

511.FV631 Total:
511.FN632

Fan
Application

Filter fan

1
1

Fan parts
Fan including V-belt

395 SSS

Motor

395 SSS
238 SSS
Power
Number of poles

30 kW
4

Date: 11-FEB-2014
Page: 206

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

511 Cement mill feed 1 department

Silencer
Silencer casing
Silencer baffles

325 SSS
135 SSS
460 SSS
1,093 SSS

511.FN632 Total:
511.XA633

Accessories
4000 kg
1

Dedusting pipes
Set of throttle valves

4,000 SSS
109 SSS
4,109 SSS

511.XA633 Total:
511.XA910

Mechanical accessories
6400 kg
512 kg
77 kg
500 m2
250 m2

Chutes
Steel parts for expansion joints
Bellows for expansion joints
Piping for compressed air
Foundation Bolts

6,400 SSS
512 SSS
77 SSS
500 SSS
250 SSS
7,739 SSS

511.XA910 Total:
511.XA970

Mobile Container
1

Mobile container

863 SSS
863 SSS

511.XA970 Total:
Department Summary :

118,225 SSS

Date: 11-FEB-2014
Page: 207

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

4
531.BF020

Jet pulse filter


Application
Size
Cloth area
1
1

Filter casing
Steel parts
Including

1
1
1
140

Internal parts
Filter parts
Tube sheet
Filter bag

Separator
4-10 SHHRL-B-I
161 m

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

53

970 SSS
150 SSS
91 SSS
1,211 SSS
334 SSS

Thermal insulation

531.BF020 Total:

4,060 SSS

531.FV021

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

531.FV021 Total:
531.FN022

Fan
Application

Filter fan

1
1

Fan parts
Fan including V-belt

395 SSS

Motor

395 SSS
238 SSS

1
1
1

Power
Number of poles
Silencer
Silencer casing
Silencer baffles

30 kW
4
325 SSS
135 SSS
460 SSS
1,093 SSS

531.FN022 Total:
531.XA023

Accessories
4,000 SSS

Date: 11-FEB-2014
Page: 208

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

4000 kg
170 m
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

935 SSS
U-50HA
109 SSS
5,044 SSS

531.XA023 Total:
531.DG050

Discharge gate
800x1120x45

Size
1

1,054 SSS

Discharge gate

1,054 SSS

531.DG050 Total:
19
531.RF090

Air lock for mill inlet


Size
1
1
1
1
1
1

1400

Rotary sluice, heated


Drive for sluice
Geared motor, helical gear parallel shaft
Power
7.5 kW
Reducer
Coupling, torque limiting
Motion detector

8,612 SSS
171 SSS
250 SSS
13 SSS
1 SSS
435 SSS
9,047 SSS

531.RF090 Total:
531.FN092

Fan
Design

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Sealing air fan

Application

531.FN092 Total:

1
1
1
1

Fan parts
Fan incl. coupling or V-belt
Vibration dampers
Flexible joint, outlet

226 SSS
8 SSS
10 SSS

Motor

244 SSS
55 SSS

1
1
1

Number of poles
Silencer
Throttle valve
Additional parts.

4
14 SSS
6 SSS
20 SSS
339 SSS

Date: 11-FEB-2014
Page: 209

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

531.RM100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Roller mill
Application
Size
1
1
1
1
1
1

Mill housing
Mill base
Bearing block and caps
Housing / Bottom casing
Feed chute
Housing seal silicon parts

1
1
1
1

Grinding table
Material of manufacture
Table casting
Wear segments
Parts for table

1
1
4
4
4

Nozzle ring
Grinding rollers
Roller assembly
Roller wear segments
Roller bearings

1
4
4

Pressure lever assembly


Pressure lever assembly
Castings
Material of manufacture

Platforms

OK
36-4
69,800 SSS
36,700 SSS
40,600 SSS
4,410 SSS
160 SSS
151,670 SSS
Ductile iron
46,500 SSS
14,350 SSS
9,100 SSS
69,950 SSS
10,200 SSS
112,500 SSS
12,500 SSS
10,000 SSS
135,000 SSS

Ductile Iron

29,000 SSS
42,000 SSS
71,000 SSS
7,450 SSS
445,270 SSS

531.RM100 Total:
531.XA101

Mill parts, plant specific


1
1
1

Foundation parts
Embedded parts for mill foundation
Motor rails

1
1
1
1
1

Flap damper
Tools
Tools
Tools, fabricated
Labels and signs

Vibration measuring

13,800 SSS
4,325 SSS
18,125 SSS
190 SSS
520 SSS
1,510 SSS
40 SSS
2,070 SSS
6 SSS

Date: 11-FEB-2014
Page: 210

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

20,391 SSS

531.XA101 Total:
531.HY110

Hydraulic system
1
1
1

Hydraulic cylinders and joint heads


Hydraulic cylinders & joint heads
Piping

1
1
1

Hydraulic pump unit


Pump unit
Local Control Panel

16,216 SSS
2,265 SSS
18,481 SSS
900 SSS
150 SSS
1,050 SSS
19,531 SSS

531.HY110 Total:
531.GS115

Grease lubrication system


1
1
1

Grease lubrication
Grease lube system & piping
Heat tracing

61 SSS
25 SSS
86 SSS
86 SSS

531.GS115 Total:
531.LQ120

Lubrication system for roller 1


1
1
1
1
1

Lubrication system
Pump unit
Local Control Panel
Lubrication piping
Heat tracing

400 SSS
150 SSS
50 SSS
25 SSS
625 SSS
625 SSS

531.LQ120 Total:
531.LQ121

Lubrication system for roller 2


1
1
1
1

Lubrication system
Pump unit
Lubrication piping
Heat tracing

400 SSS
50 SSS
25 SSS
475 SSS

531.LQ121 Total:
531.LQ122

475 SSS
Lubrication system for roller 3

Date: 11-FEB-2014
Page: 211

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Lubrication system
Pump unit
Lubrication piping
Heat tracing

400 SSS
50 SSS
25 SSS
475 SSS

531.LQ122 Total:

475 SSS

531.LQ123

Lubrication system for roller 4


1
1
1
1

Lubrication system
Pump unit
Lubrication piping
Heat tracing

400 SSS
50 SSS
25 SSS
475 SSS
475 SSS

531.LQ123 Total:
531.HY128

Swing out device


1
1
1

Swing out device


Pump unit
Cylinder and hoses

400 SSS
2,000 SSS
2,400 SSS
2,400 SSS

531.HY128 Total:
531.WI130

Water injection system


Description 2
1
1
1
1

Water injection
Pump unit
Nozzles and piping
Heat tracing

Including water tank


490 SSS
580 SSS
25 SSS
1,095 SSS

531.WI130 Total:

1,095 SSS

531.GR132

Grinding aid injection system


1
1
1
1

Grinding aid injection


Pump unit
Nozzles and piping
Heat tracing

500 SSS
128 SSS
25 SSS
653 SSS

531.GR132 Total:

653 SSS

Date: 11-FEB-2014
Page: 212

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

531.MD140

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Main drive
1
1
1

Gear unit
Gearbox
Coupling

1
1

SR motor system, 3750 kW


Motor
Motor type
Number of poles
MV capacitor
Rotor starter, liquid type

96,000 SSS
580 SSS
96,580 SSS

1
1

SRHB
6

16,580 SSS
2,205 SSS
1,450 SSS
20,235 SSS
116,815 SSS

531.MD140 Total:
531.LQ145

Lubrication for main gear


1
1
1

Lubrication system
Pump unit
Local Control Panel

3,000 SSS
150 SSS
3,150 SSS
3,150 SSS

531.LQ145 Total:
531.SR150

Separator
Size

82

1
1
1
1

Housing
Separator casing
Bottom part to mill
Access platforms

1
1

1
1
1
1
1

Rotor system and wear plates


Hard plate parts
Material of manufacture
Chromium carbide wp
Louvers
Rotor and seal ring
Material of manufacture
Special steel
Rotor coupling
Bearing arrangement
Bearing temperature measurement
Maintenance equipment
Label and signs

Densit wear protection

17,558 SSS
20,471 SSS
5,847 SSS
43,876 SSS

1
1

531.SR150 Total:

6,219 SSS
6,542 SSS
14,587 SSS
599 SSS
5,025 SSS
3 SSS
60 SSS
50 SSS
33,085 SSS
2,392 SSS
79,353 SSS

Date: 11-FEB-2014
Page: 213

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Separator Main drive

531.MD152
1
1
1
1

Gear and couplings


Coupling
Gear
Reducer type
Coupling

Right angle, helical gear

55 SSS
1,455 SSS
610 SSS
2,120 SSS

1
1

3
1

VFD motor system, separator 230 kW


Converter w/chopper & resistor
Type
LV
Number of pulses
6-pulse
Machine torque
T constant to n
characteristic
Motor
Motor type
VSCLB
Number of poles
4
Temperature measurement Transmitter
mounted in box
Drive support

300 SSS

1,730 SSS

2,030 SSS
3 SSS
1,910 SSS
6,063 SSS

531.MD152 Total:
Separator gear lubrication

531.LQ153

SSS
95 SSS

531.LQ153 Total:
Grease Lubrication Unit

531.GS155

SSS
60 SSS

531.GS155 Total:
Belt conveyor

531.BC200
1
1 lot

1 lot

Rubber belt conveyor


Fabricated parts
Including

Core parts
Including

4,116 SSS
supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
1,062 SSS
rubber parts
scrapers
pulleys

Date: 11-FEB-2014
Page: 214

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

1 lot
1

Idlers
Rubber belt

1
1

Drive arrangement
Coupling
Type
Size
Coupling
Type
Size
Motor
Power
Gear
Manufacturer type
Transmission ratio

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department


bearings

420 SSS
277 SSS
5,875 SSS

1
1
1

ACS
10
ACS
4
7.5 kW
R 3I 180 UP2A/108.00, backstop
108

89 SSS
7 SSS
66 SSS
194 SSS

356 SSS
1
1
2
1

Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1 SSS
4 SSS
31 SSS
36 SSS
6,267 SSS

531.BC200 Total:
531.BC210

Belt conveyor
1
1 lot

1 lot

Rubber belt conveyor


Core parts
Including

Fabricated parts
Including

1
1 lot
1 lot

Rubber belt
Idlers
Cover

Drive arrangement

444 SSS
rubber parts
scrapers
pulleys
bearings

3,099 SSS

supporting iron
discharge casing
take-up station
conveyor frame work
feed hopper
mechanical parts for electrical equipment
safety guards
fasteners
514 SSS
517 SSS
1,035 SSS
5,609 SSS

Date: 11-FEB-2014
Page: 215

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

531 Cement mill 1 department

Motor
Power
Number of poles
Gear
Manufacturer type
Transmission ratio
Coupling
Type
Size
Coupling
Type
Size

1
1
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

2.2 kW
4
R 3I 140 UP2A/72.80, backstop
72.8
ACS
7
ACS
4

31 SSS
108 SSS
28 SSS
7 SSS

174 SSS
Accessories
Motion detector
Pull Rope Switch
Accessories for pull rope switch

1
1
2
1

1 SSS
4 SSS
16 SSS
21 SSS

531.BC210 Total:

5,804 SSS
2

531.BE220

Chain bucket elevator


1

Core parts
Including

Fabricated parts
Including

4,560 SSS
Chain
Head station
Tail station
Gearbox
Auxiliary drive
Couplings
Motion detector
Level indicator
and related parts.
5,497 SSS
Casing
Buckets
and related parts.
132 SSS

Motor
Power

15 kW
10,189 SSS

531.BE220 Total:
531.EH221

Electric hoist, 1.25 t


Application
1
5m

531.EH221 Total:

Hoist
Monorail for hoist

Maintenance hoist
300 SSS
425 SSS
725 SSS

Date: 11-FEB-2014
Page: 216

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

4
531.BF230

Jet pulse filter


Application
Size
Cloth area
1
1

Dedusting of
2-10 SHHRL-B-I
81 m

Filter casing
Steel parts

1,665 SSS
1,665 SSS

1
1
1
70

Internal parts
Filter parts
Tube sheet
Filter bag 127 x 3030mm Lg.
Bag type

35

Thermal insulation

Polyester 500 g/m2

540 SSS
78 SSS
42 SSS
660 SSS
221 SSS

531.BF230 Total:

2,546 SSS

531.FV231

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

531.FV231 Total:
531.FN232

Fan
Application

Dedusting fan

1
1

Fan parts
Fan incl. V-belt

300 SSS

Motor

300 SSS
116 SSS

1
1
1

Power
Number of poles
Silencer parts
Silencer casing
Silencer baffles

15 kW
2
226 SSS
63 SSS
289 SSS
705 SSS

531.FN232 Total:
531.XA233

Accessories
2500 kg
125 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,500 SSS
688 SSS
U-50HA
54 SSS

Date: 11-FEB-2014
Page: 217

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

3,242 SSS

531.XA233 Total:
9
531.BF500

Jet pulse filter


Application
1

1
1
1
1

Fabricated parts
Including

Core parts I
Including

Insulation and cladding


Area
Tube sheet, fabricated parts
Including
Core parts II
Including
Core parts III
Including

Cement Mill dedusting


156,000 SSS
Filter casing
Platework, hopper
Platework, filter ducting
Filter top
Top lids
Gas distribution screen
Purge tubes incl fittings
Insulation covers
Support
Access facilities
Weather enclosure
9,600 SSS
Bags
Diaphragm valves
Compressed air tanks
Auxiliary for cleaning system
Manual trolley & hoist
10,200 SSS
889 m
2,000 SSS
Tube sheet
17,500 SSS
Cages
1,300 SSS
Controller
Differential transmitter
Pressure switches (air receivers)
Hopper heating elements
Hopper level indicators
Filterbus cables
196,600 SSS

531.BF500 Total:
531.AS501

Air Slide

SSS
800 SSS

531.AS501 Total:
531.FN502

Air slide fan


Power

SSS
2.2 kW

Date: 11-FEB-2014
Page: 218

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

450 SSS

531.FN502 Total:
531.FN503

Air slide fan


Power

SSS
2.2 kW

531.FN503 Total:

450 SSS

531.RF504

Rotary air lock


1 SSS
1,850 SSS

Motion detector
Rotary air lock

1
1

1,851 SSS

531.RF504 Total:
531.AS505

Air Slide

SSS
800 SSS

531.AS505 Total:
531.FN506

Air slide fan


Power

SSS
2.2 kW
450 SSS

531.FN506 Total:
531.FN507

Air slide fan


Power

SSS
2.2 kW
450 SSS

531.FN507 Total:
531.RF508

Rotary air lock


1 SSS
1,850 SSS

Motion detector
Rotary air lock

1
1

1,851 SSS

531.RF508 Total:
2
531.LD550

Inlet Louvre damper

1
2
1

Design

Damper arrangement with louvre blades turning


parallel, located on the top
of the fan inlet box'es, operated by
Actuator located separate on fan
foundation.

Size

2x3150x800

Actuator
Inlet louvre damper
Accessories for ILD

82 SSS
1,612 SSS
284 SSS

Date: 11-FEB-2014
Page: 219

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

1,978 SSS

531.LD550 Total:
531.FN560

Fan
Design

Double suction fan with impeller located between bearings.


Shrouded impeller with backward curved blades.
Forged shaft with oil lubricated roller bearings.

Application

Cement mill fan

1
1
1
1

Fan parts
Stator parts
Rotor parts
Coupling guard

1
1
2
2
2

Coupling
Accessories
Bearing temperature measurement
Vibration measurement
Temperature transmitter

1
1

SR motor system, 1650 kW


Motor
Motor type
Number of poles
MV capacitor, with reactor
Rotor starter, liquid type

10,000 SSS
4,803 SSS
22 SSS
14,825 SSS
365 SSS
1 SSS
1 SSS
2 SSS
3 SSS

1
1
80

SRHB
6

1,095 SSS
1,035 SSS
11,430 SSS
1,680 SSS

Thermal and noise insulation for Fans

28,303 SSS

531.FN560 Total:
531.LD565

Louvre damper
Size
1
1

2650
1,244 SSS
145 SSS

Louvre damper
Actuator

531.LD565 Total:

1,389 SSS

531.TV570

Fresh air valve


Application
Size
1

531.TV570 Total:

9,300 SSS

Fresh air valve, pneumatic

Fresh air intake


1600
1,622 SSS
1,622 SSS

Date: 11-FEB-2014
Page: 220

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

531.SK590

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Steel stack
18100 kg
240

Stack
Thermal insulation
Type

18,100 SSS
1,680 SSS
U-100HA
19,780 SSS

531.SK590 Total:
6
531.HG700

Hot gas generator


1
1
1
1
1
2
2

Combustion chamber
Steel casing, double wall
Type
Lining
Burner pipe with accessories
Type
Size
Flow meter arrangement, air
Flow meter pipe, air
Flow meter, air, Pitobar

HG

1,119 SSS
1,800 SSS
2,919 SSS
112 SSS

HG
280
112 SSS
14 SSS
126 SSS

531.HG700 Total:

3,157 SSS

531.HG710

Oil firing system


1
1
1
1
1
1

Oil burner set


Oil firing system
Burner inlet, oil
Burner station
Connection unit, oil
Heat tracing, oil

13 SSS
28 SSS
165 SSS
40 SSS
20 SSS
253 SSS

531.HG710 Total:

266 SSS

531.HG725

Burner control system


1
1
1

Burner control system


Igniter
Flame measurement

1
1
2
2

Control & Instrumentation


Sub Control System
Differential pressure measurement
Accessories for diff. pressure measurement

24 SSS
2 SSS
26 SSS
150 SSS
6 SSS
8 SSS

Date: 11-FEB-2014
Page: 221

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

40
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Reinforced hose for pressure measurement


Temperature measurement

20 SSS
3 SSS
187 SSS
213 SSS

531.HG725 Total:
531.FN730

Fan
Design
Application
1
1
1
1
1

Fan parts
Fan incl. coupling
Vibration dampers
Flexible joint, inlet
Flexible joint, outlet

1
1
1

VFD motor system, fan 30 kW


Converter
Motor
Motor type
Number of poles

1
1
1

Silencer
Silencer casing
Silencer baffles

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved blades. Shaft with grease
lubricated spherical roller bearings.
Quench air fan
610 SSS
12 SSS
19 SSS
19 SSS
660 SSS

VSCLB
2

51 SSS
246 SSS

297 SSS
323 SSS
110 SSS
433 SSS
1,390 SSS

531.FN730 Total:
531.HI740

Manual hoist
Application
1
35

Hoist for maintenance


35 SSS
2,975 SSS

Manual hoist incl. geared trolley


Monorail for hoist

3,010 SSS

531.HI740 Total:
531.RT745

Ducting refractory
16000 kg
50 kg

531.RT745 Total:

Firebricks
Refractory castable
Type

16,000 SSS
50 SSS
HY-16
16,050 SSS

Date: 11-FEB-2014
Page: 222

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

Process instrumentation

531.IP851
1

Instrumentation, Vertical OK Mill


Consisting of:
DESCRIPTION

27 SSS

4 Temperature Transmitter
1 Thermocouple
3 RTD
4 Pressure measurements
set of accessories for proccess measurements

27 SSS

531.IP851 Total:
Mechanical accessories

531.XA910
60300 kg
4824 kg
724 kg
1200 m2
800 m2
5300 kg
424 kg
64 kg
48 m2
3015 kg
2000 kg
3000 kg
500 kg
5600 kg

Ducts including brackets


Steel parts for expansion joints
Bellows for expansion joints
Thermal insulation
Type
Thermal insulation
Type
Chutes
Steel parts for expansion joints
Bellows for expansion joints
Thermal insulation
Type
Platforms
Piping for compressed air
Piping for water
Foundation Bolts
Densit Wearflex

60,300 SSS
4,824 SSS
724 SSS
6,600 SSS
U-50HA
5,600 SSS
U-100HA
5,300 SSS
424 SSS
64 SSS
264 SSS
U-50HA
3,015 SSS
2,000 SSS
3,000 SSS
500 SSS
5,600 SSS
98,215 SSS

531.XA910 Total:
Hot gas duct from cooler

531.XA920
5785 kg
463 kg
69 kg
170 m2
289 kg

Ducts including brackets


Steel parts for expansion joints
Bellows for expansion joints
Thermal insulation
Type
Platforms

5,785 SSS
463 SSS
69 SSS
1,190 SSS
U-100HA
289 SSS

Date: 11-FEB-2014
Page: 223

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

531 Cement mill 1 department

7,796 SSS

531.XA920 Total:
531.XA971

Mobile Container
1

Mobile container

863 SSS
863 SSS

531.XA971 Total:
Department Summary :

1,134,983 SSS

Date: 11-FEB-2014
Page: 224

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

541 Cement transport department

2
541.AS150

Airslide conveyor
Size
1
1

300
2,143 SSS
60 SSS

Casing
Fabric

2,203 SSS

541.AS150 Total:
541.FN151

Fan
1

SSS

Fan incl. motor

260 SSS

541.FN151 Total:
541.SM155

Sampler, manual
1

5 SSS

Sampler 1N0507A

5 SSS

541.SM155 Total:
4
541.BF200

Jet pulse filter


Application
Size
Cloth area

Dedusting of
1-05 SHHRL-B-I
40 m

1
1

Filter casing
Steel parts

1
1
1
35

Internal parts
Filter parts
Tube sheet
Filter bag

300 SSS
43 SSS
23 SSS

23

Thermal insulation

366 SSS
145 SSS

1,144 SSS
1,144 SSS

541.BF200 Total:

1,655 SSS

541.FV201

Double Sluice flap


2

541.FV201 Total:

Sluice flap
PE 200 CW

48 SSS
48 SSS

Date: 11-FEB-2014
Page: 225

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

541.FN202

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

541 Cement transport department

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.
Filter fan

1
1

Fan parts
Fan including V-belt

283 SSS

Motor

283 SSS
108 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

11 kW
226 SSS
63 SSS
289 SSS

541.FN202 Total:

680 SSS

541.XA203

Accessories
2000 kg
112 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,000 SSS
616 SSS
U-50HA
42 SSS
2,658 SSS

541.XA203 Total:
2
541.BE210

Belt bucket elevator


Application
1

Core parts
Including

Fabricated parts
Including

Cement
8,838 SSS
Belt
Head station
Tail station
Gearbox
Auxiliary drive
Couplings
Motion detector
Level indicator
Misalignment (drift limit) switch
and related parts.
20,065 SSS
Casing
Buckets
and related parts.
550 SSS

Motor
Power
Number of poles

75 kW
4

Date: 11-FEB-2014
Page: 226

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

541 Cement transport department

29,453 SSS

541.BE210 Total:
541.EH211

Electric hoist
Application
1
5m

Maintenance hoist
685 SSS
490 SSS

Hoist
Monorail for hoist

1,175 SSS

541.EH211 Total:
3
541.AS220

Airslide conveyor
Size
1
1

300
1,738 SSS
45 SSS

Casing
Fabric

541.AS220 Total:

1,783 SSS

541.FN221

Airslide fan
Including
1

Inlet filter and throttle valve


235 SSS

Airslide fan incl. motor

235 SSS

541.FN221 Total:
541.DG222

Bottom gate
1
1

359 SSS
1 SSS

Bottom gate, pneumatic


Fabric

360 SSS

541.DG222 Total:
2
541.BF270

Jet pulse filter


Type
Size
Cloth area
1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

IN
V-54
30 m

Filter housing
Clean air chamber
Railing and ladder
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages

745 SSS

210 SSS

Date: 11-FEB-2014
Page: 227

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

541 Cement transport department


Electrical parts including control box
Filter assembly parts

1
54

Tube sheet
Filter Bag
Bag type

13 m2

Thermal insulation
Type

Polyester 500 g/m

18 SSS
22 SSS
995 SSS
82 SSS

U-75HA
1,077 SSS

541.BF270 Total:
541.FN271

Fan

Design

Single suction fan with overhanging impeller.


direct mounted on motor shaft.
Shrouded impeller with flat backward inclined blades.

Type

CQF 040
66 SSS

Fan incl. motor

66 SSS

541.FN271 Total:
2
541.BF280

Jet pulse filter


Type
Size
Cloth area

IN
V-54
30 m

1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

210 SSS
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts including control box
Filter assembly parts

1
54

Tube sheet
Filter Bag
Bag type

18 SSS
22 SSS

13 m2

Thermal insulation
Type

Filter housing
Clean air chamber
Railing and ladder

Polyester 500 g/m

745 SSS

995 SSS
82 SSS
U-75HA

Date: 11-FEB-2014
Page: 228

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

541 Cement transport department

1,077 SSS

541.BF280 Total:
541.FN281

Fan

Design

Single suction fan with overhanging impeller.


direct mounted on motor shaft.
Shrouded impeller with flat backward inclined blades.

Type

CQF 040
66 SSS

Fan incl. motor

66 SSS

541.FN281 Total:
541.XA910

Mechanical accessories
2600 kg
1000 kg
400 m2
208 m2
31 m2
24 kg

Chutes
Piping for compressed air
Foundation Bolts
Steel parts for expansion joints
Bellows for expansion joints
Thermal insulation
Type

2,600 SSS
1,000 SSS
400 SSS
208 SSS
31 SSS
132 SSS
U-50HA
4,371 SSS

541.XA910 Total:
Department Summary :

47,170 SSS

Date: 11-FEB-2014
Page: 229

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

611 Cement silo 1 department

11
Parts fo CFI silo

611.SI100
1

1
1
1
1
1
1

276 m
8
1
1
8
1

1
1
1

629 SSS

Fabricated parts
Including

Pressure equalising valve


Manholes
Sounding pipes
Level measurement Microwave / radar
Level switch
Supports for Level SW & Radar, CFS Silo
-1+1
Foundation for Microwave/Radar level
measurement
Foundation for Level Switch
Fabricated parts
Including

Polyester fabric
Application
Size
Slide gate
Set of valves
Exhauster
Flow control gate
Compressed air equipment
Including
Pipes for fan
Local Control Panel
Labels and signs

15 SSS
5 SSS

29 SSS
7 SSS
36 SSS
8,550 SSS

Aeration boxes (steel),


Anchor bolts
Air distribution pipes and support,
Flanges and/or fittings,
Manhole
262 SSS
For aeration boxes (with liquid packing).
270 mm
1,816 SSS
260 SSS
15 SSS
1,200 SSS
19 SSS
Compressed air unit
Pressurestat
Stop valve
2,120 SSS
300 SSS
12 SSS

611.SI100 Total:

15,239 SSS
Rotary blower

611.BL300
1
1

Rotary blower
Make
Size
Pressure switch

494 SSS
Robuschi
35/2C
1 SSS
495 SSS

611.BL300 Total:
Rotary blower

611.BL310
1

Rotary blower

494 SSS

Date: 11-FEB-2014
Page: 230

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

611 Cement silo 1 department

Make
Size
Pressure switch

Robuschi
35/2C
1 SSS
495 SSS

611.BL310 Total:
611.BL320

Rotary blower
1
1

Rotary blower
Make
Size
Pressure switch

494 SSS
Robuschi
35/2C
1 SSS
495 SSS

611.BL320 Total:
611.AR330

Air receiver including accessories


1

Air receiver 150 litres, Type B


Note
Type
Volume
Working pressure

63 SSS
According to EU/EN standards
150 l
0.150 m
7 bar

611.AR330 Total:

63 SSS

611.AR340

Air receiver including accessories


1

Air receiver 150 litres, Type B


Note
Type
Volume
Working pressure

63 SSS
According to EU/EN standards
150 l
0.150 m
7 bar
63 SSS

611.AR340 Total:
611.FN501

Fan
1

Fan incl. motor

SSS
249 SSS

611.FN501 Total:
611.TK550

Parts fo CFI tank


1
1
22
1
8

Level switch
Fabricated parts Tank 4x3.4m
Polyester fabric
Application
Size
Weighing measurement
DESCRIPTION (2nd line)
Polyester fabric

4 SSS
5,200 SSS
21 SSS
For aeration boxes (with liquid packing).
270 mm
15 SSS
Load Cell, 20 t, incl mounting assembly
8 SSS

Date: 11-FEB-2014
Page: 231

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
29
4
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

611 Cement silo 1 department

Application
Size
Fabricated parts
Polyester fabric for Airslides
Flow control gate
Type
Valves for Tank aeration

For aeration boxes (with liquid packing).


270 mm
1,141 SSS
44 SSS
472 SSS
PC
20 SSS
6,924 SSS

611.TK550 Total:
611.BF560

Jet pulse filter


Application
Type
Size
Cloth area

Dedusting of Gold iron ore


IN
V-54
30 m

1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

210 SSS
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts including control box
Filter assembly parts

1
54

Tube sheet
Filter Bag
Bag type

18 SSS
22 SSS

Filter housing
Clean air chamber
Railing and ladder

Polyester 500 g/m

745 SSS

995 SSS
611.BF560 Total:

995 SSS

611.FN570

Fan

Design

Single suction fan with overhanging impeller.


direct mounted on motor shaft.
Shrouded impeller with flat backward inclined blades.

Type

CQF 040

Fan incl. motor

147 SSS

611.FN570 Total:
611.FN590

147 SSS

Fresh air fan

SSS

Date: 11-FEB-2014
Page: 232

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

611 Cement silo 1 department

322 SSS

611.FN590 Total:
611.XA910

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Mechanical accessories
900 kg
3000 kg
50 kg

Chutes
Piping for compressed air
Foundation Bolts

900 SSS
3,000 SSS
50 SSS
3,950 SSS

611.XA910 Total:
Department Summary :

29,437 SSS

Date: 11-FEB-2014
Page: 233

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

612 Cement silo 2 department

11
Parts fo CFI silo

612.SI100
1

1
1
1
1
1
1

276 m
8
1
1
8
1

1
1
1

629 SSS

Fabricated parts
Including

Pressure equalising valve


Manholes
Sounding pipes
Level measurement Microwave / radar
Level switch
Supports for Level SW & Radar, CFS Silo
-1+1
Foundation for Microwave/Radar level
measurement
Foundation for Level Switch
Fabricated parts
Including

Polyester fabric
Application
Size
Slide gate
Set of valves
Exhauster
Flow control gate
Compressed air equipment
Including
Pipes for fan
Local Control Panel
Labels and signs

15 SSS
5 SSS

29 SSS
7 SSS
36 SSS
8,550 SSS

Aeration boxes (steel),


Anchor bolts
Air distribution pipes and support,
Flanges and/or fittings,
Manhole
262 SSS
For aeration boxes (with liquid packing).
270 mm
1,816 SSS
260 SSS
15 SSS
1,200 SSS
19 SSS
Compressed air unit
Pressurestat
Stop valve
2,120 SSS
300 SSS
12 SSS

612.SI100 Total:

15,239 SSS
Rotary blower

612.BL300
1
1

Rotary blower
Make
Size
Pressure switch

494 SSS
Robuschi
35/2C
1 SSS
495 SSS

612.BL300 Total:
Rotary blower

612.BL310
1

Rotary blower

494 SSS

Date: 11-FEB-2014
Page: 234

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

612 Cement silo 2 department

Make
Size
Pressure switch

Robuschi
35/2C
1 SSS
495 SSS

612.BL310 Total:
612.BL320

Rotary blower
1
1

Rotary blower
Make
Size
Pressure switch

494 SSS
Robuschi
35/2C
1 SSS
495 SSS

612.BL320 Total:
612.AR330

Air receiver including accessories


1

Air receiver 150 litres, Type B


Note
Type
Volume
Working pressure

63 SSS
According to EU/EN standards
150 l
0.150 m
7 bar

612.AR330 Total:

63 SSS

612.AR340

Air receiver including accessories


1

Air receiver 150 litres, Type B


Note
Type
Volume
Working pressure

63 SSS
According to EU/EN standards
150 l
0.150 m
7 bar
63 SSS

612.AR340 Total:
612.FN501

Fan
1

Fan incl. motor

SSS
249 SSS

612.FN501 Total:
612.TK550

Parts fo CFI tank


1
1
22
1
8

Level switch
Fabricated parts Tank 4x3.4m
Polyester fabric
Application
Size
Weighing measurement
DESCRIPTION (2nd line)
Polyester fabric

4 SSS
5,200 SSS
21 SSS
For aeration boxes (with liquid packing).
270 mm
15 SSS
Load Cell, 20 t, incl mounting assembly
8 SSS

Date: 11-FEB-2014
Page: 235

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

1
29
4
1

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

612 Cement silo 2 department

Application
Size
Fabricated parts
Polyester fabric for Airslides
Flow control gate
Type
Valves for Tank aeration

For aeration boxes (with liquid packing).


270 mm
1,141 SSS
44 SSS
472 SSS
PC
20 SSS
6,924 SSS

612.TK550 Total:
612.BF560

Jet pulse filter


Application
Type
Size
Cloth area

Dedusting of Gold iron ore


IN
V-54
30 m

1
1

Jet pulse filter


Steel parts
Including

Filter parts
Including

210 SSS
Compressed air supply
Manifold and blow pipe system
Diaphragm valves
Venturies
Filter bag cages
Electrical parts including control box
Filter assembly parts

1
54

Tube sheet
Filter Bag
Bag type

18 SSS
22 SSS

Filter housing
Clean air chamber
Railing and ladder

Polyester 500 g/m

745 SSS

995 SSS
612.BF560 Total:

995 SSS

612.FN570

Fan

Design

Single suction fan with overhanging impeller.


direct mounted on motor shaft.
Shrouded impeller with flat backward inclined blades.

Type

CQF 040

Fan incl. motor

147 SSS

612.FN570 Total:
612.FN590

147 SSS

Fresh air fan

SSS

Date: 11-FEB-2014
Page: 236

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

612 Cement silo 2 department

322 SSS

612.FN590 Total:
612.XA910

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Mechanical accessories
900 kg
50 kg
3000 kg

Chutes
Foundation Bolts
Piping for compressed air

900 SSS
50 SSS
3,000 SSS
3,950 SSS

612.XA910 Total:
Department Summary :

29,437 SSS

Date: 11-FEB-2014
Page: 237

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

621 Transport to packing plant and bulk dispatch

2
621.AS200

Airslide conveyor
Size
1
1

250
2,046 SSS
53 SSS

Casing
Fabric

2,099 SSS

621.AS200 Total:
621.FN201

Airslide fan
Including
1

Inlet filter and throttle valve


235 SSS

Airslide fan incl. motor

235 SSS

621.FN201 Total:
2
621.AS210

Airslide conveyor
Size
1
1

250
2,137 SSS
55 SSS

Casing
Fabric

2,192 SSS

621.AS210 Total:
621.FN211

Airslide fan
Including
1

Inlet filter and throttle valve


235 SSS

Airslide fan incl. motor

235 SSS

621.FN211 Total:
4
621.BF220

Jet pulse filter


Application
Size
Cloth area

Dedusting of
1-05 SHHRL-B-I
40 m

1
1

Filter casing
Steel parts

1
1
1
35

Internal parts
Filter parts
Tube sheet
Filter bag

300 SSS
43 SSS
23 SSS

23

Thermal insulation

366 SSS
145 SSS

1,144 SSS
1,144 SSS

621.BF220 Total:

1,655 SSS

Date: 11-FEB-2014
Page: 238

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

621.FV221

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

621 Transport to packing plant and bulk dispatch

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

621.FV221 Total:
621.FN222

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.
Filter fan

1
1

Fan parts
Fan including V-belt

283 SSS

Motor

283 SSS
108 SSS

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

11 kW
226 SSS
63 SSS
289 SSS
680 SSS

621.FN222 Total:
621.XA223

Accessories
2000 kg
112 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,000 SSS
616 SSS
U-50HA
42 SSS
2,658 SSS

621.XA223 Total:
2
621.AS300

Airslide conveyor
Size
1
1

250
572 SSS
14 SSS

Casing
Fabric

586 SSS

621.AS300 Total:
621.FN301

Airslide fan
Including
1

621.FN301 Total:

Airslide fan incl. motor

Inlet filter and throttle valve


170 SSS
170 SSS

Date: 11-FEB-2014
Page: 239

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

621 Transport to packing plant and bulk dispatch

2
621.AS310

Airslide
Size
1
1

250
533 SSS
13 SSS

Casing
Fabric

546 SSS

621.AS310 Total:
621.FN311

Airslide fan
Including
1

Inlet filter and throttle valve


170 SSS

Airslide fan incl. motor

170 SSS

621.FN311 Total:
4
621.BF320

Jet pulse filter


Application
Size
Cloth area

Dedusting of
1-05 SHHRL-B-I
40 m

1
1

Filter casing
Steel parts

1
1
1
35

Internal parts
Filter parts
Tube sheet
Filter bag

300 SSS
43 SSS
23 SSS

23

Thermal insulation

366 SSS
145 SSS

1,144 SSS
1,144 SSS

1,655 SSS

621.BF320 Total:
621.FV321

Double Sluice flap


2

Sluice flap
PE 200 CW

621.FV321 Total:

48 SSS
48 SSS

621.FN322

Fan
Design
Application
1
1

Fan parts
Fan including V-belt

Single suction fan with overhanging impeller. Shrouded


impeller with backward inclined blades. Shaft with grease
lubricated spherical roller bearings.
Filter fan
283 SSS

Date: 11-FEB-2014
Page: 240

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

621 Transport to packing plant and bulk dispatch

283 SSS
108 SSS

Motor

1
1
1

Power
Silencer parts
Silencer casing
Silencer baffles

11 kW
226 SSS
63 SSS
289 SSS
680 SSS

621.FN322 Total:
621.XA323

Accessories
2000 kg
112 m2
1

Dedusting pipes
Thermal insulation
Type
Set of throttle valves

2,000 SSS
616 SSS
U-50HA
2,658 SSS

621.XA323 Total:
621.XA910

42 SSS

Mechanical accessories
1600 kg
3000 kg
100 m2

Chutes
Piping for compressed air
Foundation Bolts

1,600 SSS
3,000 SSS
100 SSS
4,700 SSS

621.XA910 Total:
Department Summary :

21,014 SSS

Date: 11-FEB-2014
Page: 241

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

641.PM100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

641 Packing plant 1 department

Packing plant
Size
1

Core parts
Including

Bag treating system "Ventosort III"


18,043 SSS
Packing plant:
Pos. 1.1: 1 Supply of core parts only for bucket elevator belt
type.
Pos. 1.4: 1 Vibrating screen.
Pos. 1.8: 1 Supply of noble parts for 1 storager silo.
Pos. 1.9: 1 Throttle valve.
Pos. 1.10: 1 Rotary vane feeder with horizontal axis.
Pos. 1.11: 1 Gear motor unit.
Pos. 1.15: 1 Packer unit "GIROMAT" type "GEV/8 PLUS III ".
Pos. 1.17: 1 Supply of core parts only for screens for packer
protection.
Pos. 1.22: 1 Rubber discharge-belt.
Bag treating plant:
Pos. 2.1: 1 Belt conveyor with bage cleaning system.
Pos. 2.2: 1 Belt weigher "VENTOSORT III" for the control of the
bag weight.
Pos. 2.3: 1 Bag reject group.
Pos. 2.4: 1 Bag destroy and material separate unit.
Pos. 2.8: 1 Screw conveyor lg=5000mm.
Pos. 2.9: 1 Screw conveyor lg=5000mm.
Dedusting plant:
Pos. 4.3: 1 Set of components for dedusting ducts.
General elctric panel board:
Pos. 13.1: 1 Electric board for the control and command for
packing, bag application and bag treating process.
Pos. 13.2: 1 Set of electrical control and protection devices to be
installed on panel board.
Pos. 13.3: 1 Extra price for plc allen bradley compact logix.
Pos. 13.4: 1 Set of ethernet cards for each PLC.
Miscellaneus:
Pos. 16.1: 1 Set of zero speed detectors.
Pos. 16.2: 1 Set of local switches.
Pos. 16.3: 1 Set of cables gland for junction boxes.
Pos. 16.3: 1 Set of foundation bolts.

Fabricated parts
Including

16,160 SSS
Pos. 1.2: 1 (D) Sets of local manufacturing drawings for bucket
elevator legging section and bucket for pos. 1.1.
Pos. 1.3: 1 (D) Connecting chute.
Pos. 1.5: 1 (D) Reject collecting box.
Pos. 1.6: 1 (D) Connecting piping.
Pos. 1.7: 1 (D) Storage silo.
Pos. 1.12: 1 (D) Feeding chute.
Pos. 1.13: 1 (D) Support frame.
Pos. 1.14: 1 (D) Service steel platform.
Pos. 1.16: 1 (D) Set of screens for the packer protection.

Date: 11-FEB-2014
Page: 242

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

641 Packing plant 1 department

Including

Pos. 1.18: 1 (D) Internal/External dust collecting hopper with


reduced height.
Bag treating plant:
Pos. 2.5: 1 (D) Dust collecting hopper.
Pos. 2.6: 1 (D) Discharge chute for paper.
Pos. 2.7: 1 (D) Discharge chute for cement.
Dedusting plant
Pos. 4.2: 1 (D) Set of dedusting ducts.
34,203 SSS

641.PM100 Total:
641.PM110

Automatic bag application plant


1

Core parts
Including

1,750 SSS
Pos. 3.1: 1 Automatic bag placer type Infilrot "BU".
Pos. 3.2: 1 Vacuum system.
Pos. 3.4: 1 Supply of noble parts only for lateral safety barriers for
infilrot.
Pos. 3.4: 1 Vacuum system.
Pos. 3.5: 1 Bag-bundle translator.
Pos. 3.6: 1 Feeding and horizontal empty bag storage system
Noriamat.

Fabricated parts
Including

190 SSS
Pos. 3.2: 1 (D) Lateral safety barriers for Infilrot.
1,940 SSS

641.PM110 Total:
641.PM120

Bag cleaning plant


1

Core parts
Including

Fabricated parts
Including

641.PM120 Total:

2,260 SSS
Pos. 4.1: 1 Belt conveyor with bag cleaning system.
Pos. 4.2: 1 Belt weigher "Ventocheck III" for the control of the bag
weight.
Pos. 4.3: 1 Bags discharge group.
Pos. 4.4: 1 Additional price for control and protection devices for
the motor of bag cleaning plant to be installed on panel board .
Pos. 4.7: 1 Screw conveyor lg=7000mm.
360 SSS
Pos. 4.5: 1 (D) Dust collecting hopper.
Pos. 4.6: 1(D) Discharge chute for cement.
2,620 SSS

3
641.BF160

Jet pulse filter


Application
Size
Cloth area

Dedusting of Raw mill feed belt


4-10 SHHRL-B-I
161 m

Date: 11-FEB-2014
Page: 243

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

641 Packing plant 1 department

1
1

Filter casing
Steel parts
Including

1
1
1
140

Internal parts
Filter parts
Tube sheet
Filter bag

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

53

970 SSS
150 SSS
91 SSS
1,211 SSS
334 SSS

Thermal insulation

641.BF160 Total:

4,060 SSS

641.FV161

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

641.FV161 Total:
641.FN162

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved S-shaped blades. Shaft with
grease lubricated spherical roller bearings.
Dedusting fan

1
1

Fan parts
Fan including V-belt

587 SSS

Motor

587 SSS
299 SSS

1
1
1

Power
Silencer
Silencer casing
Silencer baffles

37 kW
436 SSS
168 SSS
604 SSS

641.FN162 Total:

1,490 SSS

641.EH901

Electric travelling hoist with rigid trolley 1-4 packers


Quotation
Stroke
1

Core parts

Ventomatic offer No. E/10/12128.


20000 mm
4,635 SSS

Date: 11-FEB-2014
Page: 244

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

641 Packing plant 1 department

Including

Pos. 2.1: 1 Electric travelling hoist with rigid trolley.


Pos. 2.2: 1 Set of rails, monorails and electrical feeding for hoist of
pos. 2.1.

4,635 SSS

641.EH901 Total:
Electric travelling hoist with flexible trolley 1-4 packers

641.EH902

Quotation
1

Core parts
Including

Ventomatic offer No. E/10/12128.


4,770 SSS
Pos. 2.3: 1 Electric travelling hoist with flexible trolley.
Pos. 2.4: 1 Set of rails, monorails and electrical feeding for hoist of
pos. 2.3.

641.EH902 Total:

4,770 SSS
Mechanical accessories

641.XA910
3000 kg
1000 kg
500 kg

Piping for compressed air


Piping for water
Foundation Bolts

3,000 SSS
1,000 SSS
500 SSS
4,500 SSS

641.XA910 Total:
Department Summary :

58,266 SSS

Date: 11-FEB-2014
Page: 245

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

642.PM100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

642 Packing plant 2 department

Packing plant
Size
1

Core parts
Including

Bag treating system "Ventosort III"


18,043 SSS
Packing plant:
Pos. 1.1: 1 Supply of core parts only for bucket elevator belt
type.
Pos. 1.4: 1 Vibrating screen.
Pos. 1.8: 1 Supply of noble parts for 1 storager silo.
Pos. 1.9: 1 Throttle valve.
Pos. 1.10: 1 Rotary vane feeder with horizontal axis.
Pos. 1.11: 1 Gear motor unit.
Pos. 1.15: 1 Packer unit "GIROMAT" type "GEV/8 PLUS III ".
Pos. 1.17: 1 Supply of core parts only for screens for packer
protection.
Pos. 1.22: 1 Rubber discharge-belt.
Bag treating plant:
Pos. 2.1: 1 Belt conveyor with bage cleaning system.
Pos. 2.2: 1 Belt weigher "VENTOSORT III" for the control of the
bag weight.
Pos. 2.3: 1 Bag reject group.
Pos. 2.4: 1 Bag destroy and material separate unit.
Pos. 2.8: 1 Screw conveyor lg=5000mm.
Pos. 2.9: 1 Screw conveyor lg=5000mm.
Dedusting plant:
Pos. 4.3: 1 Set of components for dedusting ducts.
General elctric panel board:
Pos. 13.1: 1 Electric board for the control and command for
packing, bag application and bag treating process.
Pos. 13.2: 1 Set of electrical control and protection devices to be
installed on panel board.
Pos. 13.3: 1 Extra price for plc allen bradley compact logix.
Pos. 13.4: 1 Set of ethernet cards for each PLC.
Miscellaneus:
Pos. 16.1: 1 Set of zero speed detectors.
Pos. 16.2: 1 Set of local switches.
Pos. 16.3: 1 Set of cables gland for junction boxes.
Pos. 16.3: 1 Set of foundation bolts.

Fabricated parts
Including

16,160 SSS
Pos. 1.2: 1 (D) Sets of local manufacturing drawings for bucket
elevator legging section and bucket for pos. 1.1.
Pos. 1.3: 1 (D) Connecting chute.
Pos. 1.5: 1 (D) Reject collecting box.
Pos. 1.6: 1 (D) Connecting piping.
Pos. 1.7: 1 (D) Storage silo.
Pos. 1.12: 1 (D) Feeding chute.
Pos. 1.13: 1 (D) Support frame.
Pos. 1.14: 1 (D) Service steel platform.
Pos. 1.16: 1 (D) Set of screens for the packer protection.

Date: 11-FEB-2014
Page: 246

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

642 Packing plant 2 department

Including

Pos. 1.18: 1 (D) Internal/External dust collecting hopper with


reduced height.
Bag treating plant:
Pos. 2.5: 1 (D) Dust collecting hopper.
Pos. 2.6: 1 (D) Discharge chute for paper.
Pos. 2.7: 1 (D) Discharge chute for cement.
Dedusting plant
Pos. 4.2: 1 (D) Set of dedusting ducts.
34,203 SSS

642.PM100 Total:
642.PM110

Automatic bag application plant


1

Core parts
Including

1,750 SSS
Pos. 3.1: 1 Automatic bag placer type Infilrot "BU".
Pos. 3.2: 1 Vacuum system.
Pos. 3.4: 1 Supply of noble parts only for lateral safety barriers for
infilrot.
Pos. 3.4: 1 Vacuum system.
Pos. 3.5: 1 Bag-bundle translator.
Pos. 3.6: 1 Feeding and horizontal empty bag storage system
Noriamat.

Fabricated parts
Including

190 SSS
Pos. 3.2: 1 (D) Lateral safety barriers for Infilrot.
1,940 SSS

642.PM110 Total:
642.PM120

Bag cleaning plant


1

Core parts
Including

Fabricated parts
Including

642.PM120 Total:

2,260 SSS
Pos. 4.1: 1 Belt conveyor with bag cleaning system.
Pos. 4.2: 1 Belt weigher "Ventocheck III" for the control of the bag
weight.
Pos. 4.3: 1 Bags discharge group.
Pos. 4.4: 1 Additional price for control and protection devices for
the motor of bag cleaning plant to be installed on panel board .
Pos. 4.7: 1 Screw conveyor lg=7000mm.
360 SSS
Pos. 4.5: 1 (D) Dust collecting hopper.
Pos. 4.6: 1(D) Discharge chute for cement.
2,620 SSS

3
642.BF160

Jet pulse filter


Application
Size
Cloth area

Dedusting of Raw mill feed belt


4-10 SHHRL-B-I
161 m

Date: 11-FEB-2014
Page: 247

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

642 Packing plant 2 department

1
1

Filter casing
Steel parts
Including

1
1
1
140

Internal parts
Filter parts
Tube sheet
Filter bag

Support structure
Bottom hopper
Filter housing
Clean air chamber
Railing and ladder

2,515 SSS

2,515 SSS

53

970 SSS
150 SSS
91 SSS
1,211 SSS
334 SSS

Thermal insulation

642.BF160 Total:

4,060 SSS

642.FV161

Double Sluice flap


2

48 SSS

Sluice flap
PE 200 CW

48 SSS

642.FV161 Total:
642.FN162

Fan
Design
Application

Single suction fan with overhanging impeller. Shrouded


impeller with backward curved S-shaped blades. Shaft with
grease lubricated spherical roller bearings.
Dedusting fan

1
1

Fan parts
Fan including V-belt

587 SSS

Motor

587 SSS
299 SSS

1
1
1

Power
Silencer
Silencer casing
Silencer baffles

37 kW
436 SSS
168 SSS
604 SSS

642.FN162 Total:
642.XA910

1,490 SSS
Mechanical accessories

3000 kg
1000 kg
500 kg

Piping for compressed air


Piping for water
Foundation Bolts

3,000 SSS
1,000 SSS
500 SSS

Date: 11-FEB-2014
Page: 248

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Eqpt. No.

Qty.

Department

Alt. No.: 60

Rev. No.: 0
Net Wt. Supply
Kg key

Description

642 Packing plant 2 department

4,500 SSS

642.XA910 Total:
Department Summary :

48,861 SSS

Date: 11-FEB-2014
Page: 249

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

671 Truck loading 1 department

2
671.BC100

Bag dispatch plant


1

Core parts
Including

1,230 SSS
Pos. 1.1: 1 Supply of noble parts only for rubber belt conveyor
lg=8200 mm.
Pos. 1.3: 1 Supply of noble parts only for rubber belt conveyor
lg=5500 mm.
Pos. 1.5: 1 90 Gravity roller curve.
Pos. 1.6: 1 Two-way Mobile rubber-belt bag-diverter type "DC-2".

Fabricated parts
Including

1,002 SSS
Pos. 1.2: 1 (D) Supply for local construction of structural steel for
rubber belt conveyor of pos. 1.1.
Pos. 1.4: 1 (D) Supply for local construction of structural steel for
rubber belt conveyor of pos. 1.3.
2,232 SSS

671.BC100 Total:
671.LM150

Manual bag loading plant, 2 off


1

Core parts
Including

6,590 SSS
Pos. 2.1: 2 Loading trailers for bags on trucks type "BSA/3".
Pos. 2.2: 2 Trollery suspended cables for "BSA/3".
Pos. 2.3: 1 Photoelectric.
Pos. 2.4: 2 Preselector switches.

Fabricated parts
Including

2,000 SSS
Pos. 2.5: 1 (D) Supply set of rails for "BSA/3" of pos. 2.1.
8,590 SSS

671.LM150 Total:
671.BC200

Set of rubber belt conveyors.


Width
Center distance
1

Core parts
Including

Fabricated parts
Including

650 mm
6500 mm
410 SSS
Pos. 1.1: 1 Supply of noble parts only for rubber belt conveyor lg =
6500 mm.
480 SSS
Pos. 1.2: 1 (D) for local construction of structural steel for rubber
belt conveyor of pos. 1.1.
890 SSS

671.BC200 Total:
Department Summary :

11,712 SSS

Date: 11-FEB-2014
Page: 250

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

672 Truck loading 2 department

2
672.BC100

Bag dispatch plant


1

Core parts
Including

1,230 SSS
Pos. 1.1: 1 Supply of noble parts only for rubber belt conveyor
lg=8200 mm.
Pos. 1.3: 1 Supply of noble parts only for rubber belt conveyor
lg=5500 mm.
Pos. 1.5: 1 90 Gravity roller curve.
Pos. 1.6: 1 Two-way Mobile rubber-belt bag-diverter type "DC-2".

Fabricated parts
Including

1,002 SSS
Pos. 1.2: 1 (D) Supply for local construction of structural steel for
rubber belt conveyor of pos. 1.1.
Pos. 1.4: 1 (D) Supply for local construction of structural steel for
rubber belt conveyor of pos. 1.3.
2,232 SSS

672.BC100 Total:
672.LM150

Manual bag loading plant, 2 off


1

Core parts
Including

6,590 SSS
Pos. 2.1: 2 Loading trailers for bags on trucks type "BSA/3".
Pos. 2.2: 2 Trollery suspended cables for "BSA/3".
Pos. 2.3: 1 Photoelectric.
Pos. 2.4: 2 Preselector switches.

Fabricated parts
Including

2,000 SSS
Pos. 2.5: 1 (D) Supply set of rails for "BSA/3" of pos. 2.1.
8,590 SSS

672.LM150 Total:
672.BC200

Set of rubber belt conveyors.


Width
Center distance
1

Core parts
Including

Fabricated parts
Including

650 mm
15000 mm
790 SSS
Pos. 1.5: 1 Supply of noble parts only for rubber belt conveyor lg =
15000 mm.
730 SSS
Pos. 1.6: 1 (D) for local construction of structural steel for rubber
belt conveyor of pos. 1.5.
1,520 SSS

672.BC200 Total:
Department Summary :

12,342 SSS

Date: 11-FEB-2014
Page: 251

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

741 Compressor room department

16
741.CP110

Screw compressor unit


1

Screw compressor
DESCRIPTION (2nd line)
Including
Working pressure
Cooling type
Motor nominal power

3,025 SSS

741.CP110 Total:
741.CP111

Screw compressor unit


1

Screw compressor
DESCRIPTION (2nd line)
Including
Working pressure
Cooling type
Motor nominal power

3,025 SSS
Oil-injected, single-stage, water-cooled
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
7 bar
Water
132 kW
3,025 SSS

741.CP111 Total:
741.CP112

Screw compressor unit


1

Screw compressor
DESCRIPTION (2nd line)
Including
Working pressure
Cooling type
Motor nominal power

741.CP112 Total:

3,025 SSS
Oil-injected, single-stage, water-cooled
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
7 bar
Water
132 kW
3,025 SSS

741.CP113

Screw compressor unit


1

Screw compressor
DESCRIPTION (2nd line)
Including
Working pressure
Cooling type
Motor nominal power

741.CP113 Total:
741.CP119

3,025 SSS
Oil-injected, single-stage, water-cooled
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
7 bar
Water
132 kW

3,025 SSS
Oil-injected, single-stage, water-cooled
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
7 bar
Water
132 kW
3,025 SSS

Screw compressor unit

Date: 11-FEB-2014
Page: 252

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

741 Compressor room department

Screw compressor
Including
Working pressure
Cooling type

500 SSS
Motor, motor starter and protection, load/unload regulation, oil
separator, after-cooler, automatic drain valve, inlet filter, electrical
wiring and control, soundproof enclosure
7 bar
Air
500 SSS

741.CP119 Total:
741.DR130

Air dryer incl. accessories


1

Air dryer
Including
Model
Cooling type
Volume flow rate
Working pressure

1,190 SSS
Prefilter, afterfilter, bypass, alarm, power supply for condensate
drains, bolts.
DV 4300
Water cooled
81.7 m/min
7 bar

741.DR130 Total:

1,190 SSS

741.AR140

Air receiver incl. accessories


1

1
1

Air receiver 7000 litres, Type A


Type
7000 l
Volume
7.0 m
Working pressure
7 bar
Pressure measurement
Accessories for compressed air pressure
measurement

1,550 SSS

3 SSS
2 SSS
1,555 SSS

741.AR140 Total:
741.VA500
1

Butterfly valve with pneumatic actuator


21 SSS
Butterfly valve with pneumatic actuator
Including
On/Off Regulation
Pneumatic actuator with spring return
Solenoid valve, normally closed
Limit switch, open/close contact
Minimum working pressure (valve open at) >6 bar
Maximum working pressure 8.5 bar
Power supply, Solenoid valve 24VDC or 230V
Air temperature 100C
Size
150 mm

741.VA500 Total:

21 SSS

741.FU550

Oil/water separator incl. accessories


1

Oil/water separator
Including
Type

160 SSS
Active coal filter, hoses and manifold
UFS-SP 240

Date: 11-FEB-2014
Page: 253

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

741 Compressor room department

160 SSS

741.FU550 Total:
741.XM900

Lifting equipment
1

190 SSS

Lifting equipment for compressor parts

190 SSS

741.XM900 Total:
741.XM901

Workshop
Size
1

Compressor lifting equipment


Size

741.XM901 Total:

Size
40 SSS
Capacity max 9000kg
40 SSS

741.XA911

Piping for compressed air


2000

Piping for compressed air

741.XA911 Total:

2,000 SSS
2,000 SSS

741.XA912

Piping for compressed air


15000

Main piping for compressed air


Including

Application

15,000 SSS
DN15-50: Pipes, pipe supports, fittings, ball valves, packing yarn
and paste etc.
DN65-500: Pipes, pipe supports, fittings, butterfly valves, pressure
flanges, bolts, nuts, soldering wire, cold galvanizing etc.
Compressed air 1-10 bar
15,000 SSS

741.XA912 Total:
741.XA913

Piping for water


1000 kg

Piping for water

1,000 SSS
1,000 SSS

741.XA913 Total:
741.XA914

Piping for oil/water separator


1000 kg

Piping for oil/water separator


Including

1,000 SSS
DN15-50: Pipes, pipe supports, fittings, ball valves, packing yarn
and paste etc.
1,000 SSS

741.XA914 Total:
741.VU995

Ventilation
1

Ventilation unit
Including

2,000 SSS
Local MCC and controller, inlet and outlet louver damper, filter
sections EU3 and EU5, fan, frequency controlled motor and air

Date: 11-FEB-2014
Page: 254

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Eqpt. No.

Qty.

Alt. No.: 60

Net Wt. Supply


Kg key

Description

Department

Rev. No.: 0

741 Compressor room department

Including
Volume flow rate

distribution outlet.
43000 m/h
2,000 SSS

741.VU995 Total:
Department Summary :

36,756 SSS

Date: 11-FEB-2014
Page: 255

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

751.XM100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

751 Sundries to mechanical parts department

Sundries
8000 kg
1000 kg
2000 kg
13000 kg
45000 kg
350 kg
70 kg
16414 kg

Shims
Backup fasteners
Backup material for guards
Repair paint
Auxiliary steel
Sockets for measuring points
Material of manufacture
Set of safety signs
Lubricants

8,000 SSS
1,000 SSS
2,000 SSS
13,000 SSS
45,000 SSS
350 SSS
1100
70 SSS
16,414 SSS
85,834 SSS

751.XM100 Total:
Department Summary :

85,834 SSS

Date: 11-FEB-2014
Page: 256

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

762 Water distribution incl water and cooling department

5
762.WT100
1

Water distribution. Water pumps and cooling system


16,200 SSS
Water distribution. Water pumps and
cooling system
Including
Cooling water pumps
Inhibitor dosing pump
Cooling tower pumps
Cooling tower
In-line filter
Excl. electrical panel with MCC and PLC (by FLS)
Cooling water
70006383
requirements

762.WT100 Total:

16,200 SSS

762.XA912

Piping
Design
30000 kg

Piping for water, plastic


Including
Application

Plastic pipes (PE or similar) underground


30,000 SSS
Pipes, fittings, ball valves, butterfly valves, pressure flanges, bolts,
nuts etc.
Water (non-aggressive)

762.XA912 Total:

30,000 SSS

762.XM920

1 Set of flow meters for closed cooling water system


5
5
1
2

20 SSS
40 SSS
17 SSS
16 SSS

Flow meter
Flow meter
Flow meter
Flow meter

93 SSS

762.XM920 Total:
762.XM930

Chemicals for water system, commissioning


500

Corrosion inhibitor
Design

288

Biofilm dispersant
Design

66

Biocide
Design

500 SSS
Inhibitor for open and semi-closed cooling and process water
distribution systems.
288 SSS
Biofilm dispersant for open and semi-closed cooling and process
water distribution systems.
66 SSS
Biocide for open and semi-closed cooling and process water
distribution systems.
854 SSS

762.XM930 Total:
762.XM940

Labels for water piping


20

Labels for water piping

20 SSS

Date: 11-FEB-2014
Page: 257

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Eqpt. No.

Qty.

Department

Alt. No.: 60

Rev. No.: 0
Net Wt. Supply
Kg key

Description

762 Water distribution incl water and cooling department

20 SSS

762.XM940 Total:
Department Summary :

47,167 SSS

Date: 11-FEB-2014
Page: 258

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

771.FI100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

771 Fire fighting department

Fire fighting equipment


1

Fire fighting equipment


Including

Product note

9,000 SSS
1: Fire engine with mobile pump
2: Equipment on fire engine:
- Hoses and fire nozzles
- Various fittings
- Multi purpose nozzles,
- Foam mixers
- Foam liquid
- Firefighters equipment (6 sets)
3: Portable extinguishers:
- CO2 extinguishers, 5 kg
- Powder extinguishers, 6 kg
- Dry powder extinguishers, 20 kg
- Pressurized water extinguishers, 9 litres
- Fire blankets
4: Items for water piping network:
- Fire hydrants
System design and equipment supply according to EN/ISO
standards.
9,000 SSS

771.FI100 Total:
Department Summary :

9,000 SSS

Date: 11-FEB-2014
Page: 259

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

811 Power distribution equipment

1
811.MV220

Medium voltage switchgear


Design

Indoor metal sheet panels, partitioned in bus bar


compartment, cable compartment, circuit breaker
compartment and LV compartment. Single air
insulated bus bar system and drawout circuit breaker.
Enclosure IP 3x.

Including

Application

1 Main incoming feeder


6 Substation feeder
6 Substation incoming feeder
12 Transformer feeder
5 Converter transformer feeder
5 Motor feeder
5 Spare feeders
MV power distribution boards

Voltage

11 kV
32,800 SSS

Medium voltage switch gear

32,800 SSS

811.MV220 Total:
2
811.TA510

Distribution transformers

1
811.TA510 Total:

Design

Three-phase oil-immersed transformers mounted in


corrugated steel tank designed for ONAN cooling.

Including

- Primary and secondary bushings


- Off-load tap changer, +/- 2 steps

Number of units
Application

12
Sub-stations.

Rated power
Secondary voltage
Primary voltage

max 2000 kVA


400 V
11 kV

Distribution transformer

30,000 SSS
30,000 SSS

Date: 11-FEB-2014
Page: 260

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

811.LV530

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

811 Power distribution equipment

Low voltage switchgears w. capacitor bank


Design

Metal-enclosed, free-standing, factory-assembled,


type tested cubicles designed for indoor installation.
The cubicles are subdivided into sections
containing busbar system, cable connection
chamber and draw-out units.
Enclosure IP31.

Including

- Intelligent motor starter module


- Automatic power factor compensation
- Choke coils for harmonic dampering

Application

LV power distribution boards.


50,000 SSS

Low voltage switch gear

50,000 SSS

811.LV530 Total:
2
811.EG610

Diesel generator set

1
811.EG610 Total:

Design

The complete genset is mounted, as a whole,


on a heavy-duty fabricated steel base frame.
The engine and alternator are directly coupled by flanged
coupling.

Including

- Diesel engine with electric start


- Alternator, brushless, self exciting and regulating
- Fuel tank system, 12 hours of operation
- Automatic main failure control panel
- Ventilation system
- Exhaust system

Number of units
Application

1
Standby power supply.

Rated power
Voltage
Power factor

At site condition, 800 kVA


LV system, 400 V AC
0.8

Standby diesel generator set

8,000 SSS
8,000 SSS

Date: 11-FEB-2014
Page: 261

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

811.UP620

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

811 Power distribution equipment

Uninterruptible power supply

1
1

Design

UPS system with rack mounted batteries installed in cabinet


with supervision instruments.

Including

- Rectifier
- Inverter
- Electronic bypass
- Manual bypass switch
- Maintenance-free lead acid batteries
- Discharge time: 30 min
- Miniature circuit breakers

Number of units
Application

6
CCR and sub-stations.

Rated power
Backup time

5-30 kVA
30 min

Uninterruptible power supply, bateries


Uninterruptible power supply, charger

2,500 SSS
1,800 SSS
4,300 SSS

811.UP620 Total:
Department Summary :

125,100 SSS

Date: 11-FEB-2014
Page: 262

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

831 Installation equipment

8
831.CB010

Medium voltage power cables

Design

Unarmoured copper cables with extruded XLPE insulation


and PVC jacket.
Single-phase and three-phase power cables with screen
earth conductor.
Maximum conductor temperature 90 C.

Rated voltage

8.7/15 kV

Application

MV installation.

Cross Sectional Area

50-240 mm
75,000 SSS

Medium voltage power cables

75,000 SSS

831.CB010 Total:
831.CB020

Low voltage power cables

Design

Unarmoured copper cables type NYY and/or XLPE with PVC


jacket.
Single-phase and three-phases power cables.
Motor power cables with earth conductor.
Maximum conductor temperature 90 C.

Application

LV installation.

Rated voltage
Cross Sectional Area

600/1000 V
2,5-240 mm
145,000 SSS

Low voltage power cables

145,000 SSS

831.CB020 Total:
831.CB030

Control cables

Design

PVC insulated control cables, flexible with 2-27 conductors.

Application

Control installation.

Rated voltage
Cross Sectional Area

500/750 V
1-1.5 mm
11,500 SSS

Control cables

11,500 SSS

831.CB030 Total:
831.CB040

Screened signal cables


Design

PVC insulated signal cables, flexible with 2-64 conducters.

Application

Control and instrumentation installation.

Rated voltage
Cross Sectional Area

300 V
0.5 - 1 mm

Date: 11-FEB-2014
Page: 263

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

831 Installation equipment


31,000 SSS

Screened signal cables

31,000 SSS

831.CB040 Total:
831.CB050

MV cable termination kit


Design

Heat shrinking cable heads.

Including

Heads and kits.

Application

MV cable termination.
200 SSS

MV cable termination kit

200 SSS

831.CB050 Total:
831.CB060

Cable lugs
Design

Cable lugs for crimping tools erection.

Including

Cable lugs.

Application

MV/LV power cables >4mm2.


500 SSS

Cable lugs

500 SSS

831.CB060 Total:
831.CB070

Cable Glands
DESCRIPTION
Application
1

Cable glands for motors

Cable glands with packing


Motors
150 SSS
150 SSS

831.CB070 Total:
831.CM080

Cable numbering system


Design

PC generated cable tag numbering system.

Including

- Tools and materials to fabricate tag labels


- Ties for strapping

Application

Power, control and signal cables.

Cable numbering system

180 SSS
180 SSS

831.CM080 Total:
4

Date: 11-FEB-2014
Page: 264

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

831.CM210

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

831 Installation equipment

Cable racks

Design

Cable trays and cable ladders fabricated from hot-galvanized


steel plates of heavy-duty design and standard length.

Including

- Cable trays, width: 100-500 mm


- Cable ladders, width: 200-900 mm
- Standard bends, splices, fittings, bolts and nuts
- Standard supporting rails, brackets, bolts and nuts
- Covers for tray and ladders, where needed

Application

Power, control and signal cables


200,000 SSS

Cable racks

200,000 SSS

831.CM210 Total:
831.CM220

Steel conduit

Design

Rigid galvanized steel pipes in standard lenght.

Including

- Cable conduit, dimension: 25-50 mm


- Standard fitting accessories

Application

Cableway and protection.


20,000 SSS

Steel conduits

20,000 SSS

831.CM220 Total:
831.CM230

Duct bank conduit

Design

Cable duct banks for underground cable lines.

Including

PVC pipes, dimension 200 mm.

Application

Cableways.
6,000 SSS

Duct bank conduits

6,000 SSS

831.CM230 Total:
831.CM250

Cable ties

Design

UV resistant PVC cable straps.

Application

Cable fixation.

Cable ties

100 SSS
100 SSS

831.CM250 Total:
1

Date: 11-FEB-2014
Page: 265

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

831.LN310

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

831 Installation equipment

Earthing and lightning equipment


Design

The Earthing system consists of protection against buildings


and equipment, safety for personnel and protection against
lightning strikes.
The Earthing system is carried out as a meshed network of
clamped concrete steel bars, earth electrodes, ring conductor
around buildings and interconnection between buildings.
Equipment and devices will be connected to earth bar system
in cable basements.
The lightning protection will be carried out as an integrated
installation of the earthing system and in accordance with IEC
norms, latest editions.

Including

Primary Earthing:
- Clamps for concrete steel bars
- Earth outlets
- Ring conductor, 95 mm2 bare Cu
- Earth electodes
- Interconnecting conductor, bare Cu
- Bonding of steel structure
- Fitting accessory
Secondary Earthing:
- Earth bar system
- Earth conductor, 16-95 mm2 bare Cu
- Equipotential bonding
Lightning Protection:
- Lightning conductor
- Lightning rods
- Outlets
- Clamps
- Brackets and holders.

Application
1
1
1

Lightning protection equipment


Primary earthing equipment
Secondary earthing equipment

Substations and process buildings.


2,000 SSS
15,000 SSS
3,000 SSS
20,000 SSS

831.LN310 Total:
7

Date: 11-FEB-2014
Page: 266

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

831.LG410

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

831 Installation equipment

Lighting equipment

Design

Lighting fittings to be suitable for installation in the actual


environment.
Illumination level according to the actual application.

Including

- Fluorescent fixtures
- High bay fixtures
- Switches
- Plug socket, single-phase
- Junction boxes

Application

- Process departments
- Access areas
- Walkway areas
- Substations
- Central Control Building (CCB)
- Aviation light (Aircraft warning) system
17,500 SSS

Lighting equipment process area

17,500 SSS

831.LG410 Total:
831.LG420

Road lighting equipment

Design

Road lighting fittings to be suitable for outdoor installation in


the actual environment.
Automatic switching by light sesitive relays.
Lamp posts to be mounted on concrete blocks.

Including

- Road light fixtures


- Lamp posts, 6-10 m height

Application

- Plant roads, production areas


- Truck parking areas
8,000 SSS

Lighting equipment, plant roads

831.LG420 Total:

8,000 SSS

831.LG440

Lighting distribution board

1
831.LG440 Total:

Design

Metal-enclosed cubicles for indoor installation equipped with


incoming feeder switch, outgoing circuit feeders with MCB,
control circuit and terminal row for cable termination.

Number of units
Application

1 set
- Lighting system
- Plug Socket Centre (PSC)

Lighting distribution board

5,000 SSS
5,000 SSS

Date: 11-FEB-2014
Page: 267

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

831.LG450

831 Installation equipment

Plug Socket Centre (PSC)

Design

Standardized weather-proof industrial design equipped with


earth leakage relay and cable glands.
Three-phase five-wire system (3P+N+PE)

Including

1 - Plug socket of 32 A, three-phase


1 - Plug socket of 16 A, three-phase
2 - Plug socket of 16 A, single-phase

Number of units
Application

1 set
Hand tools.
600 SSS

Plug socket centre

600 SSS

831.LG450 Total:
831.LG460

Plug socket, welding

Design

Standardized weather-proof industrial design with cable


glands.
Three-phase five-wire system (3P+N+PE) power supplied
from LV switchgear.

Number of units
Application

x
Welding machines.

Rated current

63 A
200 SSS

Plug socket welding

200 SSS

831.LG460 Total:
831.LG470

Lighting cables

1
831.LG470 Total:

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Design

Unarmoured copper cables type 2XY(XLPE) and and NHXH


(fire resistant (UPS)) with PVC insulation jacket.
Single-phase and three-phase power cables.

Application

- Lighting installation
- Plug sockets

Rated voltage
Cross Sectional Area

600/1000 V
2,5-35 mm

Lighting cables

32,665 SSS
32,665 SSS

Date: 11-FEB-2014
Page: 268

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

831.LG480

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

831 Installation equipment

Cable conduit
Design

PVC and/or steel conduit supplied in standard length.

Including

- Cable conduit, dimension: 20-50 mm


- Standard fitting accessories

Application

Lighting cables.
18,000 SSS

Cable conduit & accesories

18,000 SSS

831.LG480 Total:
1
831.WP810

Sump pump

Design

Sump pump for cable pits

Including

- Sump pump
- Fitting
- Automatic start/stop build in

Number of units
Application

4
Cable pits
400 SSS

Sump pump

400 SSS

831.WP810 Total:
Department Summary :

591,995 SSS

Date: 11-FEB-2014
Page: 269

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

841 Control equipment

1
841.CS010

Process control system


Design

Control system based on ECS (Expert, Control and


Supervision) technology.
All software modules run on a client/server PC architecture
with MS-Windows operating ystem.

Including

ECS/ControlCenter:
- Control supervision software
- Server PC
- Printer
- Client PC system
- ECS dedicated client licence
- Industrial workstation
- Firewall for Remote connectivity
- Optibox communication converters
Engineering station:
- ECS/SmartStation
- Client PC system
- PLC programming station laptop
PLC system:
- Process station
- I/O cubicle
- Network

Application
1

Process control system.


9,080 SSS

Process Control system

841.CS010 Total:

9,080 SSS
3

841.ES110

Management information system, MIS

Design

The purpose of ECS/PlantGuide system is to integrate,


achieve, treat, analyse and report plant data for plant
management.

Including

ECS/PlantGuide
- Server PC
- Client PC system
- Desk for PC's + chair
- Printer
- Plant web acces from office

Application

Management information.

Management information system

140 SSS

Date: 11-FEB-2014
Page: 270

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

841 Control equipment

140 SSS

841.ES110 Total:
841.ES120

High level control system

Design

ECS/ProcessExpert is a high-level control and


optimisation system for complex processes in
cement plants.

Including

- ECS/ProcessExpert kiln application


- Client PC system
- ECS/ProcessExpert dedicated client software

Application

Process optimization.
50 SSS

High level Control system

841.ES120 Total:

50 SSS

841.ES130

Advanced process simulation system

Design

ECS/CEMulator is the state-of-the-art training


system for operators, production and maintenance
engineers.

Including

- CEMulator Server license, including trainee


and instructor functions.
- License for:
- standard kiln & cooler simulation
-standard raw mill & cement mill
- standard for coal mill
- Trainee PC system

Application

Operator training system.


40 SSS

High level Control system

40 SSS

841.ES130 Total:
3
841.ES410

Kiln shell temperature monitoring system


Design

ECS/CemScanner utilises a high-speed


infrared line scanner system for measuring
the kiln shell temperature.

Including

- ECS/CemScanner system
- Kiln positioning encorder
- Refractory supervision
- Client PC system

Number of units
Application

1
Kiln shell temperature scanning.

Date: 11-FEB-2014
Page: 271

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

841 Control equipment

Kiln shell temperature monitoring system

323 SSS
323 SSS

841.ES410 Total:
841.ES430

Spyrometer camera system for kiln

Design

Spyrometer is a special high-temperature camera


system, which combines video imaging and infrared
pyrometer.

Including

- Spyrometer camera system


- Retracting device
- Air cooling system
- Colour monitor

Number of units
Application

1
- Rotary Kiln
540 SSS

Spyrometer camera system for kiln

540 SSS

841.ES430 Total:
841.ES460

Lynx camera system for Cooler

Design

Lynx camera system is a high-temperature CCD


colour camera designed to provide continuous
video monitoring.

Including

- Lynx camera system


- Retracting device
- Air cooling system
- Colour monitor

Number of units
Application

1
- Grate cooler
480 SSS

Camera system for Cooler

480 SSS

841.ES460 Total:
1
841.CS510

Control room furniture

Design

Comprises a range of control room


furniture designed for computer displays, keyboards,
PC's and printers.

Including

- Control desk system


- Office chairs

Application

- Central control room


- Engineering room

Control room Furnitures

900 SSS

Date: 11-FEB-2014
Page: 272

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Eqpt. No.

Qty.

Department

Alt. No.: 60

Rev. No.: 0
Net Wt. Supply
Kg key

Description

841 Control equipment

900 SSS

841.CS510 Total:
Department Summary :

11,553 SSS

Date: 11-FEB-2014
Page: 273

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

851 Instrumentation

7
851.AM810

Kiln inlet gas analysis system

Design

The kiln inlet gas analysis system is designed for high


temperature and dust loads.

Including

- High-temperature water-cooled probe system


- Probe extraction device
- Water control panel
- Probe cleaning panel
- Gas monitoring unit
- Heated sample line
- Calibration gases
- CUBE with air conditioning

Application

Kiln inlet gas analysis.


3,000 SSS

Kiln inlet gas analysis system

851.AM810 Total:

3,000 SSS

851.AM820

Preheater exit gas analysis system

Design

Preheater outlet gas analysis system is designed for lowtemperature application and continuous analysis.

Including

- Dual non-cooled probe system


- Probe cleaning panel
- Gas monitoring unit
- Calibration gases
- CUBE with air conditioning

Application

Preheater exit gas analysis.


1,950 SSS

Preheater exit gas analysis system

851.AM820 Total:

1,950 SSS

851.AM840

Coal filter/bins gas monitoring system

1
851.AM840 Total:

Design

Multiscanning gas analysis system designed for sampling of


gas from a number of points in sequence.

Including

- Single dry filter probe


- Single dry silo probe
- Gas monitoring unit
- Calibration gases
- CUBE with air conditioning, GASloq 1200

Application

- Coal mill filter


- Fine coal bins

Coal filter / bin gas monitoring system

1,833 SSS
1,833 SSS

Date: 11-FEB-2014
Page: 274

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

851 Instrumentation

Exhaust gas emission monitoring system

851.AM850

Design

Gas emission monitoring system designed for continuous


analyzing of exhaust gas with fixed reference of dewpoint,
flow, pressure and temperature.

Including

- Single dry stack probe


- Gas monitoring unit
- Calibration gases
- Reporting PC and printer
- CUBE, with air conditioning

Application

Kiln stack / RM stack

Exhaust gas emission monitoring system

1,860 SSS
1,860 SSS

851.AM850 Total:
Dust monitoring system

851.AM860

Design

Dust concentration monitor for continuous dust monitoring of


exhaust gas in stack.

Including

- Measuring head (Scattered light / Opacity )


- Control device
- Purge air fan
- Easy installation rack

Application

Kiln / RM Stack

Dust monitoring system, Kiln / RM stack

70 SSS
70 SSS

851.AM860 Total:
Dust monitoring system

851.AM865

1
851.AM865 Total:

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

Design

Dust concentration monitor for continuous dust monitoring of


exhaust gas in stack.

Including

- Measuring head (Scattered light / Opacity )


- Control device
- Purge air fan
- Easy installation rack

Application

- Cooler stack

Dust monitoring system, Cooler stack

50 SSS
50 SSS

Date: 11-FEB-2014
Page: 275

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

851.AM880

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

851 Instrumentation

Dust monitoring system

Design

Dust concentration monitor for continuous dust monitoring of


exhaust gas in stack.

Including

- Measuring head (Scattered light / Opacity )


- Control device
- Purge air fan
- Easy installation rack

Application

- Cement mill 1 Stack 1

Dust monitoring system, CM 1 -1 stack

50 SSS
50 SSS

851.AM880 Total:
3
851.FC910

Local control station, standard


Design

Local control station with start and stop pushbutton.


Emergency stop switch, mushroom type.

Including

- Start/stop pushbutton stations


- Emergency stop switches

Number of units
Application

One set
Local control of motors.
900 SSS

Local control station, standard

900 SSS

851.FC910 Total:
851.FC950

Start warnings

Design

Sirens with yellow flashlight

Number of units
Application

1 set
Start pre-warning.
150 SSS

Start warnings

150 SSS

851.FC950 Total:
851.FC970

Terminal and junction boxes

1
851.FC970 Total:

Design

Boxes with cable glands and terminal row for local collecting
of signal cables.

Number of units
Application

1 set
Control and signal cables.

Terminal and junction boxes

100 SSS
100 SSS

Date: 11-FEB-2014
Page: 276

EQUIPMENT SPECIFICATION
Customer Name
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Eqpt. No.

Qty.

Department

Alt. No.: 60

Rev. No.: 0
Net Wt. Supply
Kg key

Description

851 Instrumentation
Department Summary :

9,963 SSS

Date: 11-FEB-2014
Page: 277

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

861 Electrical auxiliary equipment

1
861.FI010

Fire detection and alarm system

Design

Fire detection and alarm system based on smoke and thermal


detectors grouped in detection circuits and monitored by a
control unit.

Including

- Control, supervision and alarm unit


- Smoke and thermal detectors
- Manual alarm pushbutton stations
- Audiable alarms
- Set of system cables

Application

- Electrical rooms
- Control rooms
- Cable tunnel
- Cable basements
- Fuel oil station
- Coal mill department

Fire detection equipment

500 SSS
500 SSS

861.FI010 Total:
Department Summary :

500 SSS

Date: 11-FEB-2014
Page: 278

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

871 HVAC equipment

2
871.AU010

HVAC equipment, Electrical rooms

Design

Decentralized Air-Condition system.

Including

- Air-Conditioning units
- Split Type Air-Conditioning units
- Wall and/or roof Air-Conditioning units

Number of units
Application

one set
- Electrical rooms
- Sub- and/or Local control rooms
3,500 SSS

HVAC Equipment (Electrical rooms)

3,500 SSS

871.AU010 Total:
871.AU020

HVAC equipment, CCB

Design

Centralized and/or Decentralized Air-Condition system.

Including

- Air-Conditioning units
- Ducts and fittings

Application

Central Control Building (CCB).

HVAC equipment (Central Control


Building (CCB))

1,500 SSS
1,500 SSS

871.AU020 Total:
Department Summary :

5,000 SSS

Date: 11-FEB-2014
Page: 279

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

881 Laboratory equipment

2
881.QC010

Bulk material analyser for stockpile build-up

Design

Bulk Material analyser for on line analysis of stockpile


feed with QCX/BlendExpert software for tight stockpile
control and optimization of raw material utilization.

Including

- Bulk Material analyser


- QCX/OnLineAnalysis software package
- QCX/OLA/Bulk Material communication driver
- QCX/BlendExpert-Pile software

Application

On-Line analysis; raw materials

Bulk material analyser for stockpile buildup

5,000 SSS
5,000 SSS

881.QC010 Total:
881.QC040

QCX/OnStream analysis of raw meal


Design

QCX/At-line-X-ray system for online analysis of raw


meal for tight quality control of raw meal production
and optimization of raw material utilization.

Including

- set of QCX/OnStream sampling components


- At-line On-Line XRF analyzer
- Container for At-line system
- Calibration services for XRF analyzer
- QCX/OnLineAnalysis software
- QCX/At-line communication driver

Application
1

On-Line analysis; raw meal


2,200 SSS

QCX/OnStream analysis of raw meal

881.QC040 Total:

2,200 SSS
1

881.QC110

Automatic sampling and transport system

Design

Automatic sampling and manual transport.

Including

- Continuously operating samplers

Application

- Raw meal sampling


- Kiln feed sampling
- Cement sampling

Automatic sampling and transport system

300 SSS
300 SSS

881.QC110 Total:
1

Date: 11-FEB-2014
Page: 280

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

881.QC220

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

881 Laboratory equipment

Sample preparation and analysis, Manual


Design

QCX system for manual sample preparation and


analysis of routine production samples,
incl. mixing control of raw mill feed.

Including

Sample analysis equipment:


- X-ray spectrometer system
- XRF calibration services
PC equipment and software:
- QCX Server PC
- Desk for PC's + chair
- QCX/Laboratory software
- QCX/BlendExpert-Mill software
- QCX equipment driver software
- QCX Client software licence

Application

Production laboratory
Sample analysis
Mixing control

Sample preparation and analysis system,


manual

1,215 SSS
1,215 SSS

881.QC220 Total:
3
881.QC310

Basic general purpose powder prep package


Design

Lot of manual powder sample prep for X-ray analysis


Furnitures are not included.

Including

Manual laboratory equipment:


- Jaw crusher
- Manual grinding mill
- Manual press
- Minor laboratory equipment

Application
1
881.QC310 Total:

Basic general purpose powder prep


package

General laboratory
1,970 SSS
1,970 SSS

Date: 11-FEB-2014
Page: 281

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

881.QC330

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

881 Laboratory equipment

Laboratory equipment
Design

Lot of laboratory equipment for test and analysing.


Furnitures are not included.

Including

Laboratory equipment for:


- Sample preparation room
- Chemical laboratory and balance room
- Physical testing room
- Engineering services for lab lay-out & arrangement

Application
1

Laboratory
3,042 SSS

Laboratory equipment

881.QC330 Total:

3,042 SSS

881.QC340

Laboratory installations & furniture

Design

Working tables and other furnitures required for the


included laboratory equipment.

Including

- Working tables
- Splashboard
- Fume closet
- Cupboard

Application

Laboratory.

Laboratory installations & furniture

5,640 SSS
5,640 SSS

881.QC340 Total:
Department Summary :

19,367 SSS

Date: 11-FEB-2014
Page: 282

EQUIPMENT SPECIFICATION
Location

: LUCKY CEMENT LIMITED


: KARACHI, PAKISTAN

Proposal Number

: 11-73074

Customer Name

Department

951.WB100

Rev. No.: 0
Net Wt. Supply
Kg key

Description

Qty.

Eqpt. No.

Alt. No.: 60

951 Weigh bridges department

Weighbridge
Application
2

10044323

Weighbridge surface mounted


Application

Capacity
Length
Width

5,200 SSS
This supply includes: Load cells, 1 PC with necessary software
and 1 printer. Steelframe for concrete fill-in platform and
documentation/drawings for local manufacture of foundation and
platform. Not included in the supply: Concrete fill-in and reinforcement steelbars.
80.000 kg / 20 kg
18 m
3m

951.WB100 Total:

5,200 SSS
Department Summary :
Report Summary :

5,200 SSS
10,032,761 SSS

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