Operator's Manual EPMII Digital

Serial No.
23059-
Ref. No. VOE21A1006353

CPN 12758560
English
CST
Volvo
California
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
California
Proposition 65 Warning
Battery posts, terminals and other related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and other
reproductive harm.
Wash hands after handling.
Contents
Page
1.
Basic Information .................................................................... 5
1.1
General Instructions ........................................................................................... 5
1.2
Scope of Supply .................................................................................................. 5
2.
Technical Data ......................................................................... 7
2.1
View of the Control Panel ................................................................................... 7
2.2
View of the Auxiliary Control Panel ................................................................... 8
2.3
View of the LH Screed Control Panel ................................................................ 9
2.4
View of the RH Screed Control Panel .............................................................. 10
3.
Control Panel ......................................................................... 11
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
Design ................................................................................................................ 11
View from the rear ............................................................................................... 11
View from above.................................................................................................. 11
Working Functions............................................................................................... 12
LCD screen ......................................................................................................... 14
Menu Functions................................................................................................... 14
Travel Drive Functions ........................................................................................ 15
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
3.2.11
3.2.12
3.2.13
3.2.14
3.2.15
3.2.16
3.2.17
3.2.18
3.2.19
3.2.20
3.2.21
Functions / Operation ....................................................................................... 16

Control Panel, general......................................................................................... 16
Options ................................................................................................................ 17
Diesel Engine START ......................................................................................... 17
Engine Speed Control, increasing / reducing the speed ..................................... 18
Smart Power ON/OFF ......................................................................................... 19
Diesel engine STOP............................................................................................ 21
Pressing / Releasing the Emergency STOP Button ............................................ 22
Releasing the Drive Lever, Forwards - Neutral - Reverse................................... 23
Selecting the Paving / Transport Speed Stage ................................................... 24
Speed potentiometer, SPEED INCREASE / REDUCE ....................................... 24
Steering Potentiometer, Steering to the Left / Straight Ahead / Right ................. 25
Turning on the Spot, to the Left / to the Right ..................................................... 26
Warning Horn ...................................................................................................... 27
LCD Standard Menu............................................................................................ 28
Screed Raise / Lower .......................................................................................... 33
Screed Floating Mode On / Off............................................................................ 34
Vario Screed Section LH + RH Extend / Retract ................................................. 35
Electric Heating Menu On / Off............................................................................ 36
Tamper Menu On / Off......................................................................................... 37
Vibration Menu On / Off....................................................................................... 39
Screed Lock On / Off........................................................................................... 40
1
3.2.22
3.2.23
3.2.24
3.2.25
3.2.26
3.2.27
3.2.28
3.2.29
3.2.30
3.2.31
3.2.32
3.2.33
3.2.34
Levelling System Menu On / Off.......................................................................... 41

Tow Point Adjustment LH + RH, Raise / Lower................................................... 42
Augers LH + RH On / Off..................................................................................... 43
Augers LH + RH, Overmodulating....................................................................... 45
Augers LH + RH, Reverse Rotation .................................................................... 45
Conveyors LH + RH, On / Off.............................................................................. 46
Conveyors LH + RH, Overmodulating ................................................................. 47
Hopper Wings LH + RH, Open / Close................................................................ 48
Automatic On / Off ............................................................................................... 49
Changing the Menu, Standard / Main Menu........................................................ 50
Working Menu ..................................................................................................... 51
Information Menu ................................................................................................ 51
Operating Menu................................................................................................... 54
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
ABG2820 ............................................................................................................ 66
Screed Anti-Climbing Lock On / Off .................................................................... 66
Screed Assist, On / Off........................................................................................ 67
Hydraulic Auger Height Adjustment, Raise / Lower............................................. 69
Augers LH + RH, Reverse Rotation .................................................................... 69
Conveyors LH + RH Reverse Mode .................................................................... 70
Hopper Wings LH + RH, Open / Close Separately, Hopper Lock..................... 71
The auxiliary control panel .................................................................................. 71
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
ABG5820 ............................................................................................................ 72
Optimisation of the cold start behaviour .............................................................. 72
Central Lubrication System ................................................................................. 73
Screed Assist On / Off......................................................................................... 75
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.5.7
3.5.8
3.5.9
ABG6820 ............................................................................................................ 80
Fumes Extraction On / Off ................................................................................... 82
Screed Assist, On / Off........................................................................................ 83
3.6
3.6.1
3.6.2
3.6.3
3.6.4
3.6.5
3.6.6
3.6.7
3.6.8
ABG7820B .......................................................................................................... 88
Fumes Extraction On / Off ................................................................................... 90
Screed Assist / Screed Load Device, On / Off .................................................... 92
2
3.7
3.7.1
3.7.2
3.7.3
3.7.4
3.7.5
3.7.6
3.7.7
3.7.8
3.7.9
ABG8820B .......................................................................................................... 98
Fumes Extraction On / Off ................................................................................. 100
Automatic steering ON / OFF ............................................................................ 101
Screed Anti-Climbing Lock On / Off .................................................................. 102
Screed Assist / Screed Load Device, On / Off .................................................. 103
Hydraulic Auger Height Adjustment, Raise / Lower........................................... 106
Conveyors LH + RH Reverse Mode .................................................................. 107
Hopper Wings LH + RH, Open / Close Separately, Hopper Lock................... 108
3.8
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6
3.8.7
3.8.8
3.8.9
ABG9820 .......................................................................................................... 109

Central Lubrication System ............................................................................... 109
Screed tensioning device ON / OFF.................................................................. 110
Fumes Extraction On / Off ................................................................................. 111
Crawler unit height adjustment RAISE / LOWER .............................................. 112
Automatic steering ON / OFF ............................................................................ 113
Screed Assist / Screed Load Device, On / Off .................................................. 114
Hydraulic Auger Height Adjustment, Raise / Lower........................................... 117
Conveyors LH + RH Reverse Mode .................................................................. 118
Hopper Wings LH + RH, Open / Close Separately, Hopper Lock................... 119
4.
Messages ............................................................................. 121
4.1
Message Codes ............................................................................................... 121
5.
Auxiliary Control Panel ....................................................... 133
5.1
5.1.1
5.1.2
Design .............................................................................................................. 133

View from the rear ............................................................................................. 133
Functions........................................................................................................... 133
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5.2.10
5.2.11
Functions / Operation ..................................................................................... 134

Auxiliary Control Panel, General ....................................................................... 134
Diesel Engine START ....................................................................................... 135
Diesel engine speed.......................................................................................... 135
Diesel engine STOP.......................................................................................... 136
Pressing / Releasing the Emergency STOP Button .......................................... 136
Releasing the Drive Lever, Forwards - Neutral - Reverse................................. 137
Selecting the Paving / Transport Speed Stage ................................................. 138
Speed potentiometer, SPEED INCREASE / REDUCE ..................................... 139
Steering Potentiometer, Steering to the Left / Straight Ahead / Right ............... 140
Screed Raise / Lower ........................................................................................ 141
Hopper Wings LH + RH, Open / Close.............................................................. 142
6.
Screed Control Panels LH + RH ......................................... 143
6.1
6.1.1
6.1.2
Design .............................................................................................................. 143

View from the rear ............................................................................................. 143
Functions........................................................................................................... 143
3
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
6.2.10
6.2.11
6.2.12
6.2.13
6.2.14
6.2.15
6.2.16
6.2.17
Functions / Operation ..................................................................................... 145

Screed Control Panels LH + RH general........................................................... 145
Hydraulic Stop LH / RH ..................................................................................... 146
Warning Horn LH / RH ...................................................................................... 146
LCD Screen Standard Menu LH / RH................................................................ 147
Vario Screed Section LH / RH Extend / Retract ................................................ 148
Tow Point Adjustment LH / RH, Raise / Lower.................................................. 149
Augers LH / RH, On / Off................................................................................... 151
Augers LH / RH, Overmodulating ...................................................................... 152
Augers LH / RH, Reverse Rotation.................................................................... 153
Conveyors LH / RH, On / Off ............................................................................. 154
Conveyor LH / RH, Overmodulating .................................................................. 155
Menu Change Key, Standard Operation ........................................................... 156
Menu for the Augers .......................................................................................... 157
Menu for the Tampers ....................................................................................... 157
Menu for the Vibration ....................................................................................... 158
Menu for the Conveyors .................................................................................... 158
Menu for the Tow Points ................................................................................... 159
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
6.3.7
6.3.8
6.3.9
6.3.10
6.3.11
Backup Operating Mode ................................................................................. 160

General.............................................................................................................. 160
Changing the Menu in Backup Operating Mode ............................................... 160
Menu Engine (Backup mode) ......................................................................... 162
Menu Electric heating ..................................................................................... 163
Menu Screed................................................................................................... 165
Menu Levelling system ................................................................................... 166
Menu Augers LH / RH ..................................................................................... 166
Menu Conveyors LH / RH ............................................................................... 166
Menu Tampers ................................................................................................ 167
Menu Vibration................................................................................................ 168
Menu Tow points LH / RH ............................................................................... 168
7.
Index ..................................................................................... 169
1.
Basic Information
1.1
General Instructions
These instructions are only valid together with the operating manual for tracked pavers of
the ABG series and the operating manual for the paving screed mounted on the basic
paver.
Basic information contained in the operating manual for the paver, such as the service
and warranty conditions, general safety instructions, using the paver for its intended use
as well as instructions for operating the electric and gas heating systems still apply
although they are not explicitly mentioned in this manual.
Carefully read and understand this operating manual as well as the information contained
in the above mentioned manuals before operating the control panel.
Disregarding these instructions may lead to damage caused by faulty operation

and even accidents.
1.2
Scope of Supply
Two operating manuals covering the control panel, auxiliary control panel and screed
control panel LH / RH.
2.
Technical Data
2.1
View of the Control Panel
2.2
View of the Auxiliary Control Panel
2.3
View of the LH Screed Control Panel
2.4
View of the RH Screed Control Panel
10
3.
Control Panel
3.1
Design
Thoroughly read and understand this section before operating the machine.
This will avoid errors and accidents.
3.1.1
3.1.2
View from the rear

1
Electrical connection:
Maintenance
Power supply, CAN
Ventilation:
Goretex
Bracket:
Control panel support
Hand grips:
Transport
Paver:
Working functions, additional functions
LCD Screen
Menu functions:
LCD screen, warning horn button
Travel drive functions:

Travel drive, steering, speed
View from above
11
3.1.3
Working Functions
12
Options:
Additional functions
Conveyor LH:
Overmodulate
Turning on the spot
Deactivate all working functions

(Automatic):
ON / OFF
Conveyor LH:
ON / OFF
Conveyor LH (additional functions):

Reverse
Conveyor RH (additional functions):

Reverse
Conveyor RH:
ON / OFF
Diesel engine:
START / STOP
10
Conveyor RH:
Overmodulate
11
Tow point LH:

Lower
12
Tow point LH:

Raise
13
Hopper wing LH:

Open
14
Hopper wing LH:

Close
15
Levelling system:
ON / OFF
16
Menu key, levelling system:

ON
17
Hopper wing RH:

Close
18
Hopper wing RH:

Open
19
Tow point RH:

Raise
20
Tow point RH:

Lower
3.1.3
Working Functions continued
13
21
Screed lower
22
Screed floating mode:

ON / OFF
23
Screed raise
24
Auger LH:
Overmodulate
25
Auger LH:
ON / OFF
26
Auger LH:
Reverse
27
Hydr. auger height adjustment (Option):

Raise
28
Auger RH:
Reverse
29
Auger RH:
ON / OFF
30
Auger RH:
Overmodulate
31
Screed assist / screed load device (Option):

Menu
32
Screed anti-climbing lock (Option):

ON / OFF
33
Screed lock:
ON / OFF
34
Hydr. auger height adjustment (Option):

Lower
35
Vario screed section LH:

Extend
36
Tampers:
ON / OFF
37
Menu key, tampers:

ON
38
Electric heating:
ON / OFF
39
Menu bar, electric heating:

ON
40
Vibration:
ON / OFF
41
Menu key, vibration:

ON
42
Vario screed section RH: Extend
43
Vario screed section RH: Retract
44
Vario screed section LH: Retract
3.1.4
3.1.5
LCD screen
LCD screen
Warning signals LEDs
Function keys
-allocation depends upon the menu-
Input keys
-function depends upon the menu-
Menu Functions
14
3.1.5
3.1.6
Menu Functions continued

3
Direction key LH
Direction key UP
Direction key RH
Change menu key:

Standard / Main Menu
Warning horn key:

ON
Direction key DOWN
Enter / return key:

ENTER
10
Input key:
full stop
Drive lever:
Forwards / Neutral / Reverse
Speed stage:
Paving speed
Speed stage:
Transport speed
Steering potentiometer:
LH - NEUTRAL - RH
Speed potentiometer:
-Depends upon speed stageLH = slower
RH = faster
Travel Drive Functions
15
3.2
Functions / Operation
3.2.1
Control Panel, general

( 2.1)
Ensure that:
all operating elements are freely accessible,
you know the significance of the functions selected when operating the machine,
the plastic touch pad on the control panel is not damaged during operation,
the plastic touch pad on the control panel is only cleaned with a commercially
available spirit,
the ignition is switched off when connecting or disconnecting the power supply
cables.
Procedure for connecting the control panel:
Remove the control panel ( 2.1) from the storage compartment on the machine.
Place the control panel ( 2.1) on the support.

tighten the fastening screw,
connect the CAN cable to the electrical socket for the CAN power supply 3.1.1)
and turn the bayonet catch to securely lock it.
Switch on the operating voltage.
Turn the battery master switch to ON and the ignition switch to ON.
The green LEDs in the operating keys will indicate the operating status.
ON = LED lights up,
OFF = LED is extinguished,
Function selected but not activated = LED flashes.
Warning and control indicators are located on the LCD screen ( 3.1.2).
A new message is signalled when the red LEDs flash on the LCD screen ( 3.1.4).
The LED's extinguish after you have confirmed the message with the Enter key
( 3.1.5).
The background of the LCD screen ( 3.1.2) is permanently illuminated.
16
3.2.2
Options
( 3.1.3)
Options are available depending on the machine model.
In this case, symbols will appear in the slide-in bar on the control panel which deviate from
the standard range.
Further information is contained at the end of this chapter.
3.2.3
Diesel Engine START

( 3.1.3)
Fully acquaint yourself with all functions and return these functions to the
neutral position before starting the Diesel engine.
It is prohibited for persons to be in the danger zone.
Turn the key in the ignition switch on the main

distributor from the neutral position (1) to the
ignition position/ON (2).
It will take approximately 30 sec to boot the
computer.
The main control panel is ready for operation
as soon as the standard menu (4) appears on
the LCD screen.
Press the key START / STOP
the Diesel engine.
, to start
If the Diesel engine does not start, ensure that:

the emergency STOP buttons ( 3.2.7) have
been released and the drive lever ( 3.2.8) is
in the neutral position.
Alternatively, you can turn the key in the
ignition switch from the ignition position/ON (2)
to the start position (3) and release it when the
engine starts.
17
3.2.4
Engine Speed Control, increasing / reducing the speed

( 3.1.5)
When starting a cold Diesel engine, let it run warm at a lower speed.
At temperatures below 10 C, the warming up phase will take approx. 5 10 min.
Closely observe the instructions contained in the engine manufacturer's handbook.
After starting the Diesel engine, its speed will

automatically increase to MIN.
Increasing the engine speed:
step by step = press the key F6 +.
maximum = press the key F7 MAX.
Reducing the engine speed:
step by step = press the key F5 -.
minimum = press the key F4 MIN.
Only operate the paver at the maximum engine

speed to protect the hydraulic system.
18
3.2.5
Smart Power ON/OFF

the diesel consumption and the noise level are as low as possible and that there is as little
exhaust emission as possible. When the Smart Power is off the transport and paving
speed is as usual.
During transporting the Smart Power is automatically inactivated. If the Smart Power is
active, the engines speed is firmly adjusted, the paving speed is infinitely variable and the
maximum speed is reduced.
Switch the Smart Power on or off.

Drive lever in neutral position: Idle running or heating speed or 50 Hz speed
Drive lever moved into required position: Engine speed on Smart Power speed
Engine speed:
Tamper with axial Tamper with
Vibration speed
piston pump
gear pump
ABG7820B
1600 1/min
1700 1/min
1500 1/min
2800 1/min
ABG8820B
1600 1/min
1700 1/min
2800 1/min
Smart Power ON
Press (4)
Smart Power OFF
Press (4)
Smart Power Modus OFF
When the Smart Power is OFF the machine

can be used at normal transporting and paving
speed.
The speed can be adjusted via the keys F4 to
F7.
19
Smart Power Mode ON
When the Smart Power is ON the engines

speed is preset. F4 to F7 are inactivated.
The main display shows the fuel consumption
with Smart Power and the remaining time with
the remaining fuel.
The Smart Power symbol indicates the
engines speed when the Smart Power is
activated.
Smart Power Mode ON - Tamper
The Smart Power symbol in the status field

indicates the engines speed when the Smart
Power is activated .
Smart Power Mode ON - Vibration
The Smart Power symbol in the status field

indicates the engines speed when the Smart
Power is activated .
20
3.2.6
Diesel engine STOP

( 3.1.3)
Before stopping the Diesel engine, let it run at a higher engine speed without
load for approx. 5 min to cool down.
Return the drive lever and all other working

functions to the neutral position.
"START / STOP" to
The press the key
stop the Diesel engine.
21
3.2.6
Diesel engine STOP continued
Alternatively, you can turn the key in the

ignition switch from the ignition position (2) to
the zero position (1) to stop the Diesel engine.
After finishing work, stow the control panel in
the storage compartment provided to protect it
against vandalism.
3.2.7
Pressing / Releasing the Emergency STOP Button

Only press the emergency STOP button (1) in cases of emergency.
This will break the entire current supply, immediately stop all working functions and the
machine will come to an abrupt stop.
Caution! There is a danger of serious injury caused by your body suddenly accelerating.
Emergency STOP:
Press the emergency STOP button (1).
Releasing the emergency STOP:
Pull up the emergency STOP button (1).
Eliminate the cause for the emergency STOP.

When pressing the emergency STOP button
(1), all functions will return to the neutral
position.
To restart the paver, all emergency STOP
buttons (1) on the machine must be released
and the drive lever ( 3.2.8) returned to the
neutral position.
22
3.2.8
Releasing the Drive Lever, Forwards - Neutral - Reverse

( 3.1.6)
neutral position before actuating the drive lever (1).
Releasing the drive lever (1):

Place two fingers underneath and on both
sides of the locking ring (2) and pull the drive
lever upwards (A).
Keep the locking ring (2) pulled upwards to
move the drive lever (1) to and fro.
Forward direction of travel:
Release the drive lever (1) and move it
forwards in the direction (3).
NEUTRAL, parking position (5):
To start and stop you must return the drive
lever (1) to the parking position (5).
Reverse direction of travel:
backwards in the direction (4).
The drive lever (1) is only for selecting the

forward or reverse direction of travel.
It switches the travel drive on or off.
23
3.2.9
Selecting the Paving / Transport Speed Stage

( 3.1.6)
Stop the machine to select the speed stage.
Before starting the machine again, turn the speed potentiometer ( 3.2.10) to the
required speed value within the speed stage selected.
Return the drive lever ( 3.2.8) to the neutral

position.
Paving speed stage:
Press the key (1), the LED lights up.
Transport speed stage:
3.2.10
Speed potentiometer, SPEED INCREASE / REDUCE

( 3.1.6)
Turn the speed potentiometer (1) to the required speed value before moving the
machine.
Ensure there are sufficient steering and braking properties in respect of the paving width
of the screed mounted on the paver.
Speed stages:
Paving speed stage = 0 MAX.
Transport speed stage = 0 MAX.
Increasing the speed:
Turn the potentiometer (1) clockwise.
Reducing the speed:
Turn the potentiometer (1) anti-clockwise.
24
3.2.10
Speed Potentiometer continued, SPEED INCREASE / REDUCE
The speed to be selected depends upon the

paving conditions and the paving material.
Altering the speed during paving work
influences the compaction performance and
the mat thickness.
3.2.11
Steering Potentiometer, Steering to the Left / Straight Ahead / Right

( 3.1.6)
The paver will react differently depending on the load on the machine and its
configuration.
Keep an adequate safety distance to persons, buildings and other obstacles.
Steering to the left:

Turn the potentiometer (1) from the neutral
position to the left.
Straight ahead travel:
Turn the potentiometer (1) to the neutral centre
position.
Steering to the right:
Turn the potentiometer (1) from the neutral
position to the right.
Low steering value = large steering radius.

Large steering value = small steering radius.
25
3.2.12
Turning on the Spot, to the Left / to the Right

( 3.1.3)
configuration.
Ensure the screed is raised and safely secured in the transport locking device.
Procedure:
Return the drive lever (1) to the neutral position
( 3.2.8).
Return the steering potentiometer (4) to the
neutral position ( 3.2.11).
Turning on the spot:
Press the key for turning on the spot (5)
and keep it pressed.
Turn the steering potentiometer (4) to the
required LH or RH direction.
Low steering value = slow turning on the spot.
High steering value = fast turning on the spot.
Once the paver has reached the required
position, turn the steering potentiometer (4) to
the neutral position and release the key
for turning on the spot.
This function can be activated in the paving

speed stage (2) and the transport speed stage
(3).
However, turning on the spot must only be
done in the slower paving speed stage (2).
The transport speed stage (3) must be
switched to the paving speed stage (2) and
after turning on the spot, be switched back to
the transport speed stage if required.
Observe the different response characteristics
in each paving speed stage.
26
3.2.13
Warning Horn
( 3.1.5)
Sound the warning horn (1) to warn other persons of a possible danger.
Observe your locally prevailing laws and regulations concerning the use of warning horns.
To sound the warning horn:

Press the warning horn key (1).
The warning horn will stop as soon as you
release the key (1).
Ensure the warning horn functions correctly

before starting work with the machine.
27
3.2.14
LCD Standard Menu

( 3.1.4)
Repeatedly monitor the screen during paving work.
By promptly reacting to information displayed on the LCD screen, you will avoid damage
to the machine.
Ignition
After you have switched on the ignition

( 3.2.3), the following symbols must appear
on the LCD screen:
Screed control panel LH (1) - if not mounted,
Automatic (3) - if it has been deactivated,
Battery charging lamp (5),
Oil pressure indicator (6),
Automatic steering (10) - if it has been
activated,
Screed control panel RH (12) - if not mounted.
After you have started the Diesel engine

( 3.2.3), the following symbols must
extinguish:
Battery charging lamp (5),
Oil pressure indicator (6).
The following symbols can appear during
operation:
Travel drive sensor (2) - if faulty,
Control unit error (4) - if faulty,
Coolant temperature (7) - if too high,
Coolant level (8) - if too low,
Hydraulic oil temperature (9) - if too high.
Remote data diagnosis (11) - if it has been
activated.
In addition, messages will be shown which are
described in chapter 4 .
28
3.2.14 LCD Standard Menu continued

Diesel engine speed
The Diesel engine speed is shown in both

fields (1).
Ensure you observe the warming up phase

( 3.2.4) to avoid damaging the Diesel
engine.
Closely observe the instructions contained in
the engine manufacturer's handbook.
Trip distance indicator
The distance covered is shown in the trip

distance indicator (1).
To return the trip distance indicator to "0":
Press the key F1.
With the trip distance indicator you can register

and monitor the distance paved by the
machine.
Travelling speed
The travelling speed is shown in field (1).
Observe the information in chapter (

3.2.10).
29
Coolant temperature indicator
The coolant temperature is shown in field (1).

Indicator positions:
Blue = Operating temperature too low,
Centre = Operating temperature has been
reached,
Red = Operating temperature too high.
The coolant temperature may change

depending on the ambient temperature, the
degree of load on the machine and the paving
width.
Under normal operating conditions, the
temperature indicator will increase to the
middle value.
A message will appear in the LCD screen if the
operating temperature reaches a too high
value.
Further information is contained in chapter 5
"Messages".
Closely observe the instructions contained in
the engine manufacturer's handbook.
Fuel level indicator
The fuel level is shown in field (1).

Indicator positions:
Red = Reserve,
Right = Maximum fuel level.
The exact fuel level can only be indicated

when the machine is on level ground.
30
Operating hours and current fuel consumption
The operating hours are shown in field (1).

The current fuel consumption is shown in field
(2).
Observe the manufacturer's recommended

service and maintenance intervals for your
machine.
Tampers
The tamper settings are shown in field (1).
The settings depend upon the paving

conditions and paving material.
31

Vibrators
The vibrator settings are shown in field (1).

Levelling System
The levelling system's settings are shown in

field (1).

32
3.2.15
Screed Raise / Lower

( 3.1.3)
configuration.
Procedure:
Switch off the screed's floating mode (2) and
the LED will extinguish.
To raise the screed:
Press the key (1).
To lower the screed:
Press the key (3).
Secure the screed in the screed locking device

for maintenance and transport purposes.
To commence paving, lower the screed onto
chocks the same size as the mat to be paved.
Take the degree of slump after final rolling into
consideration.
33
3.2.16
Screed Floating Mode On / Off

( 3.1.3)
configuration.
Procedure:
The floating mode (1) will only function after
the screed has been completely lowered to the
ground with the key (2).
Switching on the floating mode:
Press the key (1), the LED will light up.
Switching off the floating mode:
Press the key (1), the LED will extinguish.

Immediately switch on the floating mode (1)
when you start paving.
34
3.2.17
Vario Screed Section LH + RH Extend / Retract

( 3.1.3)
configuration.
How to change the paving width:

Extending the Vario screed sections:
LH = press the key (1).
RH = press the key (4).
Retracting the Vario screed sections:
You can react to changes in the paving width

whereby the machine maintains its direction of
travel.
35
3.2.18
Electric Heating Menu On / Off

( 3.1.3)
Closely observe your locally prevailing laws and directives for using heating
systems as installed on your machine.
Wear protective clothing during operation.
There is a danger of injuries caused by hot components.
Electric heating menu: Press the key (1) and

the menu for the heating (3) will appear in the
lower section of the screen.
Setting the desired temperature on the LH
Vario section:
Reduce = press F1 -.
Increase = press F2 +.
Setting the desired temperature on the basic
screed:
Setting the desired temperature on the RH
Vario section:
The actual temperatures measured will appear
on the screed symbolised in the screen. The
comparison between the desired and
measured temperatures is automatically made
when the heating is switched on provided the
automatic mode for the electric heating has
been switched on in the switch cabinet.
By pressing the "Enter" key (4), you will return
to the standard menu ( 3.2.14).
To switch on the electric heating:
Press the key (2), the LED will light up.
To switch off the electric heating: Press the key
(2), the LED will extinguish.
Depending on the paving material, the screed

must be heated to prevent it sticking to the
screed sections which would reduce the paving
quality and paving results.
36
3.2.19
Tamper Menu On / Off

( 3.1.3)
Keep away from moving and rotating machine components.
Keep all protective covers closed during operation.
Tamper menu:
Press the key (1) and the menu for the
tampers (3) will appear in the lower section of
the screen.
Selecting the settings:
Manual = press F1 MAN.
Automatic = press F2 AUTO.
Increasing the tamper speed:
Reducing the tamper speed:
Switching on the tampers:
Switching off the tampers:
Press the key (2), the LED extinguishes.
Depending on the mode selected, the tampers
will either be switched on and off by the drive
lever in the "AUTO" mode or run continuously
in the "MAN" mode.
The last tamper setting made will remain
unchanged when the machine starts paving
again ( 3.2.3).
37
3.2.19 Tamper Menu On / Off continued
Adjust the tamper speed to suit the material

being paved.
At a correct tamper speed, the screed will lay
smoothly on the paved mat and only minor
vibrations are noticed.
Do not run the tampers too fast as this may
lead to grain destruction in the paving material.
38
3.2.20
Vibration Menu On / Off

( 3.1.3)
Keep all protective covers closed during operation.
Vibration menu:
Press the key (1) and the menu for the
vibration (3) will appear in the lower section of
the screen.
Increasing the vibration speed:
Reducing the vibration speed:
Switching on the vibrators:
Switching off the vibrators:
Depending on the mode selected, the vibrators
will either be switched on and off by the drive
lever in the "AUTO" mode or run continuously
in the "MAN" mode.
The last vibrator setting made remains
unchanged when the machine starts paving
again ( 3.2.3).
39
3.2.20 Vibration Menu On / Off continued
Adjust the vibrator speed to suit the material

being paved.
At a correct vibrator speed, the screed will lay
smoothly on the paved mat and only minor
vibrations are noticed.
The vibrators only serve for smoothing and
closing the surface of the mat.
3.2.21
Screed Lock On / Off

( 3.1.3)
To switch on the screed lock:

To switch off the screed lock:
When the screed lock is switched on, it will be
activated and deactivated by the drive lever.
Switch on the screed lock when paving

materials with a low bearing capacity as this
will prevent the screed sinking down into the
mat when the paver stops.
Otherwise the paving results will be negatively
affected.
When switching off the ignition ( 3.2.5), the
screed will be automatically locked in its
position even though the floating mode may be
switched on.
40
3.2.22
Levelling System Menu On / Off

( 3.1.3)
configuration.
Menu for the levelling system:

Press the key (1), and the menu for the
levelling system (3) will appear in the lower
section of the screen.
by pressing the Enter key (4) you will return to
the standard menu ( 3.2.14).
To switch on the levelling system:
To switch off the levelling system:
Depending on the mode selected, the levelling
system will either be switched on and off by the
drive lever in the "AUTO" mode or run
continuously in the "MAN" mode.
When paving, ensure the levelling cylinders

and consequently the tow points maintain an
adequate distance to the upper and lower limit
stops. This is necessary for the system to
function correctly.
We recommend the use of the optional
levelling system on your paver.
This will enable you to obtain the highest
degree of surface evenness when paving subbase, base and binder courses.
Only use genuine accessories supplied by the
manufacturer as these have been specially
designed for your machine.
41
3.2.23
Tow Point Adjustment LH + RH, Raise / Lower

( 3.1.3)
configuration.
Switch on the levelling system ( 3.2.22) so

that you can adjust the tow points.
Further information is contained in the menu
for the levelling system, chapter 6.3.6.
Menu screen (1):
To raise the tow point:
To lower the tow point:
Depending on the mode selected ( 3.2.22),
the tow points can be controlled by the drive
lever in the "AUTO" mode or by hand in the
"MAN" mode.
Damage will occur on the screed if the tow

points are adjusted to opposite limit stops, e.g.
one tow point to the upper and one tow point to
the lower limit stop.
The maximum permissible difference in height
between both mat thickness scales is 10 cm.
function correctly.
Never operate the tow point adjustment when
the screed is raised and secured in the screed
transport locks otherwise damage will occur to
the screed locking device.
42
3.2.24
Augers LH + RH On / Off
( 3.1.3)
To switch the augers on:

LH = press the key (1), the LED lights up.
RH = press the key (2), the LED lights up.
To switch the augers off:
LH = press the key (1), the LED extinguishes.
RH = press the key (2), the LED extinguishes.
The menu (3) will appear in the lower section
of the screen.
To increase the auger speed:
LH = press the key F4 +.
RH = press the key F6 +.
To reduce the auger speed:
LH = press the key F3 -.
RH = press the key F5 -.
Depending on the mode selected, the augers
will be controlled by the drive lever when
travelling forwards in the "AUTO" mode or run
continuously in the "MAN" mode.
The auger mode will return to "AUTO" when
the machine starts paving again ( 3.2.3).
43
3.2.24 Augers LH + RH On / Off continued
After being switched on, the augers will

operate automatically as long as the paddle
type switches (only on the ABG5820) or the
ultrasonic sensors for controlling the flow of
material are connected to the system.
The LH + RH auger control sensors are shown
by the symbol (S) in the menu (3).
44
3.2.25
Augers LH + RH, Overmodulating

( 3.1.3)
To overmodulate the augers:

The augers can be overmodulated whether

they are switched on or off.
If you need to fill the auger channel with paving
material when the paver is at a standstill, you
can either use the function augers LH + RH
overmodulate or switch the LH + RH augers to
the "MAN" operating mode ( 3.2.24).
3.2.26
Augers LH + RH, Reverse Rotation

( 3.1.3)
To reverse the augers:

The augers can be reversed whether they are

switched on or off.
Reversing the LH and RH augers is a handy
function for distributing the remaining material
at the end of a paved mat.
45
3.2.27
Conveyors LH + RH, On / Off

( 3.1.3)
To switch the conveyors on:

To switch the conveyors off:
RH = press the key (2), the LED extinguishes.
The menu (3) will appear in the lower section
of the screen.
To increase the conveyor speed:
LH = press the key F4 +.
RH = press the key F6 +.
To reduce the conveyor speed:
LH = press the key F3 -.
RH = press the key F5 -.
Depending on the mode selected, the
conveyors will be controlled by the drive lever
when travelling forwards in the "AUTO" mode
or run continuously in the "MAN" mode.
The conveyors will return to the "MAN" mode
when the machine starts paving again
( 3.2.3).
46
3.2.27 Conveyors LH + RH On / Off continued
The conveyors are automatically controlled by

paddle type control switches or ultrasonic
sensors located at the end of the conveyor
tunnel.
3.2.28
Conveyors LH + RH, Overmodulating

( 3.1.3)
Overmodulating the conveyors:

The overmodulating mode still functions

whether the conveyors are switched on or off.
If you need to convey paving material to the
augers when the machine is at a standstill, you
can either use the function conveyor LH + RH
overmodulate or switch the conveyors to the
"MAN" operating mode ( 3.2.27).
The optimum head of material has been
reached when the augers are submerged by
2/3 in the paving material.
Too much material in the auger channel will
exert an excess load on the augers.
Please take this into consideration when
starting work at large paving widths.
47
3.2.29
Hopper Wings LH + RH, Open / Close

( 3.1.3)
Opening the hopper wings:

Closing the hopper wings:
Depending on the load, the hopper wings will
open and close at different speeds.
The hopper wings will always open and close

simultaneously whatever side you operate.
Ensure the rear of the dump truck does not
damage the hopper wings especially when
cornering.
Close and lock the hopper wings when
transporting the paver or moving it around the
job-site.
48
3.2.30
Automatic On / Off
( 3.1.3)
configuration.
To switch on the automatic:

To switch off the automatic:
When switched off, the symbol (2) for the
automatic will appear in the LCD screen.
By switching OFF the automatic, all working

functions such as the tampers, vibrators,
augers and conveyors will be deactivated with
just one touch of a button.
(The LED's for the working functions will flash
when they have been deactivated).
This will enable you to quickly prepare the
paver for transport runs.
It is no longer necessary to switch off the
individual working functions.
The previous settings made to the working
functions will be saved and remain unchanged.
(When the automatic is switched OFF, you can
also select other working functions which you
will require when the automatic is switched ON
again).
Switch the automatic ON again after the
transport run.
All working functions previously used resp.
selected will be reactivated.
49
3.2.31
Changing the Menu, Standard / Main Menu

( 3.1.5)
To change the menu:

Press the key (1) if you wish to change from
the standard menu (2) ( 3.2.14) to the main
menu (3).
Menu bars in the main menu (3):
(4) = Working menu bar,
(5) = Information menu bar,
(6) = Operating menu bar,
(7) = Service menu bar. Only for Volvo
service.
You can go from menu bar to menu bar by
pressing the pointer keys UP (8) and
DOWN (9).
By pressing the keys F1 to F8 you can go to
the next function.
By pressing the key (1) again, you can return
to the standard menu (2) ( 3.2.14).
50
3.2.32
Working Menu
( 3.2.31)
Working menu bar (1):

F1 = tampers ( 3.2.19),
F2 = Electric heating ( 3.2.18),

F3 = Vibration ( 3.2.20),
F4 = Levelling system ( 3.2.22),

F5 = Augers ( 3.2.24),
F6 = Conveyors ( 3.2.27),
F7 = Screed assist / screed load device ( 3.3.2)

By pressing the key F8 = Exit or the Menu
Change Key (2) you can return to the
standard menu ( 3.2.31).
3.2.33
Information Menu
( 3.2.31)
Information menu bar (1):

F1 = Information
F2 = Brightness
F3 = Language
F5 = Smart Power
F6 = Settings Manager
By pressing the menu change key
, you
can return to the standard menu ( 3.2.31).
51
3.2.33 Information Menu continued

Information
Information (1), - from the top to the bottom LH:

Coolant temperature, oil pressure, voltage.
Centre:
Control panel software version, machine serial
number.
RH:
Date, time.
By pressing the key F8 Exit or Enter
you can return to the standard menu
( 3.2.31).
Brightness
Brightness (1)
F1 = Select daytime.
F2 = Select night-time.
To reduce the brightness:
Press the key F3 -.
To increase the brightness:
Press the key F4 +.
The brightness setting made remains saved
until it is altered.
By pressing the key F8 Exit you can return to
the main menu ( 3.2.31).
, you
52
3.2.33 Information Menu continued

Language
Language (1)
Press the key F1 or F3 until your country's flag
is shown in a frame.
To select the unit of measure:
Press the key F6 until the unit of measure is
marked.
the main menu ( 3.2.31) and accept the
entry.
The illustration shows only a few of the

languages available.
Smart Power

can return to the standard menu
( 3.2.31).
, you
Smart Power
On the Smart Power information display you
can see:
On the left side the fuel consumption with
Smart Power since work starting
On the right side the fuel consumption with
Smart Power since restarting
The fuel consumption since work starting
shows the total fuel consumption, the average
fuel consumption and the proportion of Smart
Power in the working process. The values are
reset automatically after two hours but can also
be reset manually by the operated at any time
via the key F2.
The fuel consumption since work starting
shows the total fuel consumption, the average
fuel consumption and the proportion of Smart
Power in the working process. The values can
only be reset manually via key F6.
Settings Manager
For more information about the Settings Manager see last chapter of the operating manual.
53
Operating Menu
( 3.2.31)
Operating menu bar (1):

F1 = Password,
F2 = Time, Date,
F3 = Offset Adjustment,
F4 = List of Messages,
F5 = Remote data diagnosis,
F7 = Service Interval Manager
F8 = menu lock, requires the password.
, you
54
3.2.34 Operating Menu continued

Password
Password (1)
You can allocate a password to lock the
operating menu.
Entering the password:
Use the number keys (2) to enter a password
consisting of 5 digits.
Confirm the password with the "Enter" key
.
Enter the same password once again.
Now confirm the password once again by
pressing the "Enter" key
The password has now been saved and you

will automatically return to the main menu.
Altering the password or cancelling the
password for the menu lock:
Press the key F2 No PWD.
, you
can return to the standard menu ( 3.2.31) .
55

Time, Date
Time, date (1)

Setting the values:
Time
F1 - = Reduce the minutes.
F2 + = Increase the minutes.
F3 ++ = Increase by a 1/4 of an hour.
Date
F5 + = Increase the days.
F6 + = Increase the months.
F7 + = Increase the years.
, you
56

Offset Adjustment on the Travel Drive Pumps
Ensure you can easily reach the emergency STOP button ( 3.2.7) when
performing the offset adjustment because the machine can unintentionally be put into
motion.
Procedure:
The machine must be parked on level ground.
The screed must be raised and safely secured
in the transport locking device.
Start the Diesel engine ( 3.2.3).
Increase the engine speed to MAX.
( 3.2.4).
Wait until the machine has reached operating
temperature.
Offset Adjustment (1):
Press the key F3 Start.
Push the drive lever (2) ( 3.2.8) to the
forward travel position (3).
The LH travel drive pump will now be
calibrated.
When the offset end value has been reached,
an arrow will flash next to the indicator.
Now push the drive lever (2) ( 3.2.8) to the
reverse travel position (4).
Wait until the offset end value has been
reached and the arrow flashes next to the
indicator.
Now return the drive lever (2) ( 3.2.8) to the
neutral position.
The offset adjustment to the LH travel drive
pump has now been completed.
Now press the key F5 Start.
Now perform the above procedure on the RH
travel drive pump until all offset values have
been reached.
57

Offset Adjustment continued
If the offset adjustment has failed, a warning

symbol (2) will appear on the LCD screen (1).
In this case, repeat the offset adjustment
procedure.
If this fails once again, contact our service
department.
By pressing the key F8 Exit or the Enter key
you can return to the main menu
( 3.2.31).
( 3.2.31).
, you
By performing the offset adjustment, the

starting values for the travel drive pumps are
calibrated.
The offset adjustment must be performed if the
paver does not travel in a straight line.
Always calibrate both pumps one after the
other.
The offset adjustment process can be stopped
at any time by returning the drive lever
( 3.2.8) to the neutral position.
After completing the offset adjustment, put the
paver into motion in the (L) paving speed
stage.
Repeat the procedure if irregularities still occur
when putting the paver into motion.
58

List of messages
You can call up the coded error messages in

numerical order in the list of messages (1).
The total number of messages is shown at the
top LH side.
The highest number is the last message in the
list.
To scroll through the pages:
Forwards press the key F1 +.
Backwards press the key F2 -.
( 3.2.31).
, you
The list informs you of the paver's sequence of

messages.
To remedy the cause, inform our service
department of the list of messages.
59

Remote data diagnosis
The remote data diagnosis application (1) is

used for transmitting the machine's current
status via a mobile telephone equipped with
"blue tooth".
Read the instruction leaflet for your mobile
phone for this application.
Procedure:
Switch off the electrical power supply
( 3.2.1) before plugging in the data
transmission stick (A).
Plug the data transmission stick (A) into the
maintenance socket on the control panel
( 3.1.1) and turn the bayonet catch until it
locks.
Switch on the electrical power supply
( 3.2.1).
Press the menu change key to go from the
standard menu to the main menu
( 3.2.31).
Then select the "operator menu bar".
Press the key F5 = remote data diagnosis (1)
( 3.2.34).
Searching for a mobile telephone:
Press the key F1 Search.
The control panel will then search for all mobile
telephones with a transmitting ability which are
switched on within a radius of approx. 10 m.
The symbol for the telephone and the output
signal (2) will flash during the search process.
After the search process is finished, all mobile
phones located will be shown in the boxes (3)
together with their recognition.
Selecting a mobile telephone:
Press the key F2 Select until you have
marked the box (3) for the required mobile
telephone.
60

Remote data diagnosis continued
Using the mobile telephone:

Press the key F3 Use - the mobile telephone
(5) selected will be indicated and used for the
subsequent connection.
"Select" the type of connection required to our
service department:
Press the key F5 Select until you have
marked the kind of connection required in
boxes (8).
Passive dial up to our service department:
Select = Wait for call.
Active dial up to our service department:
Select = (one of the two possible telephone
numbers in the lower two boxes (8) which you
can enter using the numbered input keys
( 3.1.5).
Dial up to our service department:
Press the key F6 Start - the connection you
have selected will be shown next to the
"Telephone No.:" (7) and then be dialled.
Telephone link via Bluetooth":
Confirm the enquiry on your mobile telephone
with "Yes".
After setting up the link to your mobile
telephone, enter the factory PIN: 656671 into
your mobile phone so that the connection to
the control panel is completely enabled.
Connecting:
Confirm the enquiry on your mobile telephone
with "Yes".
The connection will now be set up; the arrow
(4) and the remote diagnosing symbol (6) will
light up.
61

Please Note:
If you change the password ( 3.2.34), you
will also alter the factory PIN .
You must enter the changed PIN (your
personal password) for a new connection.
It is not necessary to enter the PIN once again
on mobile telephones which have already been
linked to the control panel.
Terminate the connection with our service
department:
Press the key F7 Terminate - and the dialledup connection will be terminated.
( 3.2.31).
, you
Removing the data transmission stick:

Switch off the electrical power supply
( 3.2.1) before removing the data
transmission stick (A).
Turn and release the bayonet catch and then
remove the data transmission stick (A) from
the maintenance socket on the control panel
( 3.1.1).
Keep the data transmission stick (A) in a safe
place on the machine.
62

The "Warning" symbol will appear if:

(9) = the data transmission stick (A) has been
removed, it is faulty or this option has not been
purchased with the paver.
(10) = the mobile telephone suppresses the
connection to the control panel, it is located
outside a radius of approx. 10 m or it is not
suitable for this application.
(11) = you have selected a box (8) without a
telephone number.
Remote diagnosing symbol (6) + (12) in the
operating and standard menus:
lights up = a connection has been made
between the mobile telephone and the control
panel.
Flashes = a connection between the remote
station (service department) and the mobile
telephone has been set up.
Please Note:
After the service department has terminated
the connection, the connection to mobile
telephone will be automatically terminated.
The remote diagnosing symbols (6) + (12) will
stop flashing, light up for a short time and then
extinguish.
The connection has now been completely
terminated.
63

System diagnosis menu
The functions of this menu may only be

used in cooperation with the Volvo service
(e.g. during a troubleshooting via
telephone).
F1 = LED Test
F2 = ECU Monitor
F8 = return to operating menu ( 3.2.31).
Access to the LED test menu is only possible
with the engine switched off.
Use F1 to check, if all LED's are on.
When pressing each key the electronics
system checks, if the actuation has been
recognized correctly. The key on the menu will
then turn green or grey.
Press F8 to return to system diagnostics menu.
In the menu ECU Monitor you can read the

value of the inputs and outputs of the
respective ECU's .
F1 = ECU1
F2 = ECU2
F3 = ECU3
F4 = ECU4
Press F8 to return to system diagnostics menu.
Service Interval Manager

For more information about the Service Interval Manager see last chapter of the operating manual.
64

Menu lock
Main menu
View of the:
locked operating menu (1).
To unlock the operating menu:
press the key F1.
Enter your password (2) using he number keys
(3).
The operating menu (1) is now unlocked.
You can now access the entire menu bar (4).
To lock the operating menu:
Press the key F8.
The operating menu is now locked.
( 3.2.31).
, you
Please refer to ( 3.2.34) for changing the

password, password protection resp. locking
the menu.
65
3.3
ABG2820
Commencing S/N 17910.
3.3.1
Screed Anti-Climbing Lock On / Off

( 3.1.3)
To switch on the screed anti-climbing lock:
Press the key (1).
To switch off the screed anti-climbing lock:
Press the key (1).
When the screed anti-climbing lock is switched
on, it will be activated and deactivated by the
drive lever.
By switching on the screed anti-climbing lock,

you will prevent the screed being forced
upwards by the paving material for a distance
of approx. 60 cm when the machine starts
moving forwards.
During this distance, it is not possible to adjust
the tow points ( 3.2.23).
Thereafter, the screed will automatically return
to the floating mode ( 3.2.16).
66
3.3.2
Screed Assist, On / Off

( 3.1.3)
To call up the menu:
Press the key (1).
By pressing the Enter key
, you will
return to the standard menu ( 3.2.31).
By pressing the key (1), you can deactivate the

function without calling up the menu.
67
3.3.2 Screed Assist continued

Screed Assist On / Off
( 3.1.3)
To switch on the screed assist:
Press the key F3.
To switch off the screed assist:
Press the key F3.
If the screed assist is switched on, it will be
, you will
Switch on the screed assist if you are paving

material with a low bearing capacity.
The pressure on the screed assist is set on a
control valve in the factory.
This pressure setting can vary depending on
the paving conditions and paving material.
Further information is contained in the chapter
"Hydraulics".
68
3.3.3
Hydraulic Auger Height Adjustment, Raise / Lower

( 3.1.3)
Hydraulic Auger Height Adjustment, Raise:

Press the key (1).
Hydraulic Auger Height Adjustment, Lower:
Press the key (2).
Alternatively, you can operate the hydraulic

auger height adjustment on the main
distributor.
"Electrics".
Set the height of the augers to suit the mat
thickness and paving material.
The augers are correctly adjusted when they
are submerged by 2/3 in the paving material.
3.3.4
Augers LH + RH, Reverse Rotation

( 3.2.26)
69
3.3.5
Conveyors LH + RH Reverse Mode

( 3.1.3)
To reverse the conveyors:

The reverse function will automatically stop
after approx. 2 sec.
Reverse the conveyors at the end of the mat to

convey the paving material back into the
conveyor tunnel.
70
3.3.6
Hopper Wings LH + RH, Open / Close Separately, Hopper Lock

( 3.1.3)
To open the hopper wings:

To close the hopper wings:
With this option, the hopper wings can only be

opened and closed separately.
cornering.
job-site.
3.3.7
The auxiliary control panel

Further information is contained in chapter 5 "Auxiliary Control Panel".
71
3.4
ABG5820
The function that are not available on your control panel will remain inactivated when the
control panel is switched on.
3.4.1
Optimisation of the cold start behaviour

Cold start
When the engine is started at low ambient

temperatures, a warning message is displayed
on the monitor of the control panel.
The driving function is switched off. The
hydraulic system is activated within about 10
sec. The locking message disappears. The
machine can now be driven.
.
Cooling phase of the starter
If the engine does not start after repeated

attempts, e.g. owing to an empty tank, a
cooling phase of the starter is required. During
the cooling phase a warning message is
displayed on the monitor of the control panel.
The cooling phase may last several minutes.
After the cooling phase the engine can
be started again.
72
3.4.2
Central Lubrication System

Ensure the central lubrication system functions correctly.
Automatic lubrication process:

During machine operation, all grease points
connected to the system will be regularly
lubricated.
Manual lubrication process:
Press the key (1) to start the lubrication
process.
After the lubrication cycle has been completed,
the forced flow of grease will automatically
stop.
The grease container must be filled by at least

1/3 with grease.
The central lubrication system will not function
if air has penetrated the grease lines.
The air must be breathed off the system before
it is used again.
Regularly check the grease lines for faults and
leakage to avoid damage to the bearings.
73
3.4.3

( 3.1.3)
Press the key (1).
Press the key (1).
drive lever.

moving forwards.
74
3.4.4

( 3.1.3)
Press the key (1).
, you will

75

( 3.1.3)
Press the key F3.
Press the key F3.
, you will

"Hydraulics".
76
3.4.5

( 3.1.3)

Press the key (1).
Press the key (2).

distributor.
"Electrics".
77
3.4.6

( 3.1.3)


conveyor tunnel.
78
3.4.7

( 3.1.3)


cornering.
job-site.
3.4.8

79
3.5
ABG6820
3.5.1

Cold start

.

be started again.
80
3.5.2


lubricated.
process.
stop.

1/3 with grease.
it is used again.
leakages to avoid damage to the bearings.
81
3.5.3
Fumes Extraction On / Off

Ensure the fumes extraction system functions correctly.
To switch on the fumes extraction system:

Press the key (2).
To switch off the fumes extraction system:
Press the key (2).
Regularly check the fumes extraction system

for faults and leaks to avoid damage.
3.5.4

( 3.1.3)
Press the key (1).
Press the key (1).
drive lever.

moving forwards.
82
3.5.5
Screed Assist, On / Off

( 3.1.3)
Press the key (1).
, you will

83

( 3.1.3)
Press the key F3.
Press the key F3.
, you will

"Hydraulics".
84
3.5.6

( 3.1.3)

Press the key (1).
Press the key (2).

distributor.
"Electrics".
85
3.5.7

( 3.1.3)


conveyor tunnel.
86
3.5.8

( 3.1.3)


cornering.
job-site.
3.5.9

87
3.6
ABG7820B
3.6.1

Cold start

be started again.
88
3.6.2


lubricated.
process.
stop.

1/3 with grease.
it is used again.
89
3.6.3


Press the key (2).
Press the key (2).

90
3.6.4

( 3.1.3)
Press the key (1).
Press the key (1).
drive lever.

moving forwards.
91
3.6.5
Screed Assist / Screed Load Device, On / Off

( 3.1.3)
Press the key (1).
To select the function:
Select the required function if your machine is
equipped with both options.
Press the key F1 to call up the menu for the
screed assist (2).
screed load device (3).
, you will

92
3.6.5 Screed Assist / Screed Load Device continued

( 3.1.3)
Press the key F3.
Press the key F3.
, you will

"Hydraulics".
93

Screed Load Device On / Off
( 3.1.3)
Setting the values:
Press the key F8 until the field for the settings
is marked in the screen.
from left to right:
Hydraulic pressure, linear speeding up path,
proportional speeding up path.
Increasing the values:
Reducing the values:
To switch on the screed load device:
Press the key F3.
To switch off the screed load device:
Press the key F3.
If the screed load device is switched on, it will
be activated and deactivated by the drive lever.
, you will
Switch on the screed load device after breaks

in paving to avoid the screed being forced
upwards and forming a start-off-bump in the
mat when the machine starts paving again.
Set the pressure on the screed load device to
match your paving conditions and paving
material.
"Hydraulics".
94
3.6.6

( 3.1.3)

Press the key (1).
Press the key (2).

distributor.
"Electrics".
95
3.6.7

( 3.1.3)


conveyor tunnel.
96
3.6.8

( 3.1.3)


cornering.
job-site.
97
3.7
ABG8820B
3.7.1

Cold start

.

be started again.
98
3.7.2


lubricated.
process.
stop.

1/3 with grease.
it is used again.
99
3.7.3


Press the key (2).
Press the key (2).

100
3.7.4
Automatic steering ON / OFF

Ensure the fumes steering system functions correctly.
It is prohibited for persons to be in the danger zone!
Automatic steering ON:

Press the key (3).
Automatic steering OFF:
Press the key (3).
When the function is active the steering symbol

(4) appears on the LCD display of the standard
menu.
Before paving check the correct function of the
steering to ensure good paving results.
101
3.7.5

( 3.1.3)
Press the key (1).
Press the key (1).
drive lever.

moving forwards.
102
3.7.6

( 3.1.3)
Press the key (1).
screed assist (2).
, you will

103

( 3.1.3)
Press the key F3.
Press the key F3.
, you will

"Hydraulics".
104

Screed Load Device On / Off
( 3.1.3)
Setting the values:
from left to right:
Press the key F3.
Press the key F3.
, you will

material.
"Hydraulics".
105
3.7.7

( 3.1.3)

Press the key (1).
Press the key (2).

distributor.
"Electrics".
106
3.7.8

( 3.1.3)


conveyor tunnel.
This will significantly reduce shovelling work.
107
3.7.9

( 3.1.3)


cornering.
job-site.
108
3.8
ABG9820
Commencing S/N 20812
3.8.1


lubricated.
process.
stop.

1/3 with grease.
it is used again.
109
3.8.2
Screed tensioning device ON / OFF

Make sure no one should be working or staying within the area of the screed
tensioning device during operation.
Ensure the wire rope does not wind around the auger extensions when retracting the
Variomatic screed.
Check the clamps on the wire rope for tightness before using the screed tensioning
device.
The screed tensioning device will improve the
paving behaviour especially on Variomatic screeds
at large widths. It has a permanent positive
influence on the screed's floating behaviour and
ensures a positive angle of attack.
Mount the screed tensioning device as
described in the operators manual for the
paver.
Screed tensioning ON:
Press the key (2). The keys green LED
illuminates. Both tensioning cylinders will
tighten the wire rope and the screed is now
tensioned. The screed can be extended and
retracted and the tension on the wire rope
remains constant.
Screed tensioning OFF:
Press the key (2). The keys LED extinguishes.
In order to avoid unexpected motions the

screed tensioning device is switched off before
the motor is started.
110
3.8.3

Press the key (3).
Press the key (3).

111
3.8.4
Crawler unit height adjustment RAISE / LOWER

Presence of persons within the danger area is forbidden!
Never carry out the thick lift paving adjustment on ground which has not sufficient bearing
capacity.
Raise and lower the crawler unit evenly on the left and right side.
By calling up the menu for the thick lift paving
adjustment, the screed transport cylinders can
be used for raising and lowering the rear of the
paver.
Call main menu crawler unit height adjustment:

Press the key (4).
An animated display reminds the operator that

the crawler unit should be evenly raised. Press
F7 (1) when it's finished.
Press the key F8 to finish.
Press one of the following function keys until

the crawler unit has been raised or lowered to
the desired height:
F1: raise left side
F2: lower left side
F3: raise left and right side
F4: lower left and right side
F5: lower right
F6: raise right side
Press the key F8 to finish.
112
3.8.5
Automatic steering ON / OFF

Ensure the fumes steering system functions correctly.
It is prohibited for persons to be in the danger zone!
Automatic steering ON:

Press the key (5).
Automatic steering OFF:
Press the key (5).
When the function is active the steering symbol

(6) appears on the LCD display of the standard
menu.
Before paving check the correct function of the
steering to ensure good paving results.
113
3.8.6

( 3.1.3)

Press the key (1).
screed assist (2).
, you will

114

( 3.1.3)
Setting the values:
Press the key F3.
Press the key F3.
, you will

"Hydraulics".
115

( 3.1.3)
Setting the values:
from left to right:
Press the key F3.
Press the key F3.
, you will

material.
"Hydraulics".
116
3.8.7

( 3.1.3)

Press the key (1).
Press the key (2).

distributor.
"Electrics".
117
3.8.8

( 3.1.3)


conveyor tunnel.
118
3.8.9

( 3.1.3)


cornering.
job-site.
119
120
4.
Messages
Monitor the machine's messages on the control panel.
Immediately check the messages to avoid damage.
Inform our Service Department if you cannot rectify the cause of the error.
After the computer's "boot process" has been

completed ( 3.2.3), any new messages will
appear in the top bar (1) in the standard menu
( 3.2.31).
At the same time, the LED warning signals will
flash ( 3.1.4).
If there are several messages in the memory,
the number of messages not shown will be
indicated in field (3).
Confirm the messages by pressing the Enter
key
After you have confirmed all the messages, the

LED warning signals (2) will extinguish.
Information on the sequence of messages can

be taken from the list of messages
( 3.2.33).
4.1
Message Codes
Code
Message on the LCD screen
Reaction
STOP on screed control panel [LH /

RH] has been actuated.
Return the drive lever to the neutral position.

Locate and eliminate the cause for the stop.
Thereafter the machine is ready for operation.
Error on control panel MCU.
Start the machine again.

Inform our service dept. if the fault reoccurs.
Control No. [1/2/3/4/5/6/7] reports an

error.
Fault in communication between controls

[1/2/3/4/5/6/7] and the control panel.
Check the status LED's on the controls as well
as the CAN cable for tight fitting and damage.
121
Code
Reaction
Message on the LCD screen
Control No. [1/2/3/4/5/6/7] reports an

3
(contin error.
ued)
Status LED
OFF*:
Error, no power supply to the control, software
is missing or the hardware is faulty.
RED*:
Software not yet started.
RED flashing*:
Operator software is missing.
GREEN:
Control is O'K', waiting for control panel.
GREEN flashing:
Control functions in normal operation.
Orange flashing*:
Control operates in auxiliary mode.
*Inform our service dept. if necessary.
Caution : System operating with

auxiliary control panel.
The control panel was connected after starting

the machine.
The control is operating in the auxiliary mode.
The machine is ready for operation.
Error when reading the parameters.
Inform our service dept.

Have the parameters checked.
Error when writing the parameters.

The parameters were not saved correctly.
The parameters in control No.

[1/2/3/4/5/6/7] were retransmitted.
Control No. [1/2/3/4/5/6/7] in auxiliary

mode has been restored.
The control panel switched the control back to

normal operation.
The parameters were retransmitted from the

control panel to the control unit [1/2/3/4/5/6/7].
The machine is ready for operation.

20
Fault steering potentiometer
In the event of a permanent fault, use the

additional control panel.
Inform the service department.
21
Fault speed potentiometer
The speed is firmly adjusted to approximately

4 m/s.
Inform the service department.
122
Code
Message on the LCD Screen
Reaction
22
Service due since <x>
<x> means actual operating hours.

The service must be carried out and confirmed.
23
Service carried out after <x>

The service has been carried out.
24
4001
Service carried out after <x> (service

technician)
Error on travel drive sensor [LH / RH].
Check the travel drive sensor [LH / RH] as well

as all connections and cables.
The service was carried out by the service

technician.
Renew any faulty parts.

4011
Error, steering sensor
The automatic steering sensor's signal is

outside the correct range.
Check the sensor, connections and cables.
5001
Diesel engine, coolant level too low: n!
Permanent acoustic warning, message

repeated every 5 min.
Reduce the load on the engine.
Check the coolant level.
Top up coolant to the correct level mark.
If this message frequently appears, check the
entire cooling system and repair any leaks.
5002
Diesel engine, oil pressure too low :

n bar!
Acoustic warning and message repeated every

5 min].
Check the engine oil level.
Top up oil to the correct level mark.
entire oil circuit and repair any leaks.
5003
Diesel engine, coolant temperature too Acoustic warning and message repeated every
high : n C!
5 min.
Check the coolant level.
Top up coolant to the correct level mark.
entire cooling system and repair any leaks.
123
Code
Reaction
5004
Diesel engine, charging air

temperature too high : n C!
Message repeated every 5 min].

Check the radiator and air intake and remove
all dirt and blockages.
charging air radiator and turbo charger for
damage.
5005
Diesel engine, error on speed sensor :

n 1/min!
5006
Diesel engine, error on sensor for

charging air pressure : n C!
- Please refer to the above reaction. -
5007
Diesel engine, error on sensor for oil

pressure :
n bar!

coolant temperature : n C!

charging air temperature : n C!
Diesel fuel on reserve level.
Check the fuel level.
5008
5009
5020
The sensor is faulty and must be renewed.

Top up with fuel.
The fuel level gauge is O'K' if the value
changes when topping up with fuel.
Check the fuel gauge including all cables and
connections for tight fitting and function.
124
Code
Reaction
5040
EMR connection interrupted.

It is only possible to start and stop the Diesel
engine with the ignition switch.
It is not possible to regulate the engine speed.
It is only possible to operate the machine at
MAX engine speed.
Engine data and messages cannot be shown
on the screen.
5050
EMR, CAN Bus Controller.
5051
EMR, CAN Interface.
5052
EMR, Bus error.
5053
EMR, write EEPROM.
5054
EMR, Programme test.
5055
EMR, RAM Test.
5056
EMR, internal power supply.
5057
EMR, internal temperature.
5058
EMR, Atmospheric pressure.
5059
EMR, read EEPROM.
5060
EMR, batch overflow
5061
EMR, internal error.
5070
Unknown EMR error.
5080
Fault EMR, FM1 and SPN
5090
Check motor identification
5100
Generator is not charging: n V!
Use the respective wiring diagram and check

the D+- path.
5200
Error, heating isolation !
Caution, medium voltage 400 V!

The electric heating system may only be
serviced and repaired by a fully qualified
electrician according to your locally prevailing
laws and directives.
Check all the heater bars using the respective
wiring diagram.
5220
Error, temperature sensor [1,2,3] n C.

125
Code
Reaction
6001
Error, hydraulic filter 1 : n C!
Renew the hydraulic filter.
6002
Error, hydraulic filter 2 : n C!
Renew the hydraulic filter.
6003
Hydraulic oil temperature too high : n

C!

Check the radiator and air intake and remove
all dirt and blockages.
Change the hydraulic oil.
6004
Error, hydraulic temperature sensor: n

C!
6011
Check the Diesel exhaust filter !
Clean the filter and renew it if necessary.
6012
Air filter dirty !
Clean the filter and renew it if necessary.
6013
Diesel filter dirty !
6014
6021
Check the filter / filters, drain off the water

resp. renew them if necessary.
Fault diesel fuel filter sensor
Central lubrication, grease tank empty ! Ensure there is sufficient grease in the grease
tank.
Fill grease into the grease tank.
6022
Central lubrication, no grease supply.
Check the function of the central lubrication

system.
Repair the leakage.
6200
Auger %5 functioning with US sensor
6201
Augers [LH / RH] operating without

ultrasonic sensor.
This message will only appear if, for example,

the ultrasonic sensors fail after the machine
parameterized for USS has been started or
they have been disconnected or they were not
mounted.
The ultrasonic sensors must always be
disconnected before starting the machine.
6210
Conveyors %5 functioning with US

sensor
6211
Conveyor [LH / RH] operating without

ultrasonic sensors.
This message will only appear if, for example,

the ultrasonic sensors fail after the machine
parameterized for USS has been started or
they have been disconnected or they were not
mounted.
The ultrasonic sensors must always be
disconnected before starting the machine.
126
Code
Reaction
6220
Error, conveyor sensor [LH / RH].
This error message will only appear if the

sensor signal is beyond the range defined.
Possible causes:
Loose contacts, faulty wiring,
or
sensors not adjusted correctly or they are
faulty.
6300
Error, tamper speed sensor.
Check whether the tampers start working.

Check the cables and connections for damage.
7001
Undefined error.
This error has been caused by a connection in

the control system which is not used and has
no influence on the function of the machine.
7002
[Open circuit / short circuit /

overcurrent] Solenoid, travel drive
pump LH forwards.
Switch off the function.

Wait for a few seconds.
Switch the function back on.
If the error message reappears, check the
following:
solenoid, wiring and connections.
Readjust the components or renew them if
necessary.
7003

pump LH reverse.
7004

pump RH forwards.
7005

pump RH reverse.
7010

overcurrent] Solenoid for speed
change to transport stage.
127
Code
Reaction
7011

motor LH.

following:
Solenoid, wiring and connections.
necessary.
7012

motor RH.
7030

overcurrent] Solenoid, tampers.
7032

overcurrent] Solenoid, vibration.
7051

overcurrent] Solenoid, screed floating
mode.
7053

overcurrent] Solenoid, screed assist.
7054

overcurrent] Solenoid, screed load
device.
7055

overcurrent] Solenoid, screed anticlimbing lock.
7056

overcurrent] Solenoid, screed raise.
7057

overcurrent] Solenoid, screed lower.
7070

overcurrent] Solenoid, crown control
raise.
7071

overcurrent] Solenoid, crown control
lower.
7080

overcurrent] Solenoid, hopper close.
7081

overcurrent] Solenoid, hopper open.
128
Code
Reaction
7082

overcurrent] Solenoid, hopper lock RH. Wait for a few seconds.
following:
necessary.
7083

- Please refer to the above reaction. overcurrent] Solenoid, hopper lock LH.
7100

overcurrent] Solenoid, auger LH.
7101

overcurrent] Solenoid, auger RH.
7102

overcurrent] Solenoid, auger reverse
LH.
7103

overcurrent] Solenoid, auger reverse
RH.
7104

overcurrent] Solenoid, augers lower.
7105

overcurrent] Solenoid, augers raise.
7110

overcurrent] Solenoid, conveyor LH.
7111

overcurrent] Solenoid, conveyor RH.
7112

overcurrent] Solenoid, conveyor
reverse LH.
7113

overcurrent] Solenoid, conveyor
reverse RH.
7120

overcurrent] Warning flasher,
Variomatic.
7121

overcurrent] Solenoid, Variomatic LH
retract.
129
Code
Reaction
7122

overcurrent] Solenoid, Variomatic LH
extend.

following:
necessary. Inform our service dept.
7123

overcurrent] Solenoid, Variomatic RH
retract.
7124

overcurrent] Solenoid, Variomatic RH
extend.
7140

- Please refer to the above reaction. overcurrent] Solenoid, fumes extractor.
7150

overcurrent] Solenoid, cylinder
pressure.
7160

overcurrent] Solenoid, brake.
7170

overcurrent] Solenoid, central
lubrication system.
7180

overcurrent] Solenoid, cooling fan
drive.
7190

overcurrent] Solenoid, tow point LH
raise.
7191

overcurrent] Solenoid, tow point LH
lower.
7192

overcurrent] Solenoid, tow point RH
raise.
7193

overcurrent] Solenoid, tow point RH
lower.
7200

overcurrent] Solenoid, warning horn.
Due to the design, only the distance between

the control unit and the relay is monitored.
130
Code
Reaction
7210

overcurrent] Solenoid, engine starter
motor.
Due to the design, only the distance between

the control unit and the relay is monitored.
Restart ECU [1/2/3/4/7].
The control unit restarts.
10001

Inform our service dept. if the fault reoccurs.
10020
No valid module number: n!
The control setting is not valid.

Check the module-select-wire using the
respective wiring diagram.
10100
Standard parameter ECU [1/2/3/4/7].

The parameters were resent from the control
panel to the control unit [1/2/3/4/7].
15001
Error could not be entered in error

array.
Only appears in the service menu.

Is shown if more than 20 errors occur per
control unit.
131
132
5.
Auxiliary Control Panel
5.1
Design
5.1.1
5.1.2
View from the rear
Power supply, control cable
Speed stage:
Transport speed stage (H)
Paving speed stage (L)
Hopper wings
Open / Close
Screed raise / lower
Speed potentiometer
-depends upon speed stage selectedLH = slower
RH = faster
Steering potentiometer
LH - Neutral - RH
Drive lever
Forwards - Neutral - Reverse
Functions
133
5.2
5.2.1
Auxiliary Control Panel, General

( 2.2)
Ensure that:
the operating controls are not damaged during operation,
the auxiliary control panel is only cleaned with a commercially available spirit,
cables.
To use the auxiliary control panel, you must disconnect the CAN power supply cable
from the main control panel ( 3.2.1).
Remove the auxiliary control panel ( 2.2) from the storage compartment on the
machine.
Connect the power supply and control cable

( 5.1.2) to the electrical connection on the main distributor and tighten the
threaded plug.

Now sit on the LH operator's seat,
Hold the auxiliary control panel ( 5.1.2) in your hands and operate the machine.
If the main control panel ( 3) is not available, you can use the auxiliary control panel to
operate the basic functions on the machine.
All other functions can be operated on the screed control panels.
Further information is contained in chapter 6, screed control panels LH & RH 6.3, auxiliary
control.
134
5.2.2
Diesel Engine START

( 3.2.3)
neutral position before starting the Diesel engine.
Turn the key in the ignition switch on the main

distributor from the neutral position (1) to the
ignition position (2) and after a pause of
approx. 2 sec., turn it to the start position (3)
until the Diesel engine starts.
If the Diesel engine does not start, ensure that:

the emergency STOP buttons have been
released and
the drive lever is in the neutral position.
5.2.3
Diesel engine speed

( 3.2.4)
When starting a cold Diesel engine, let it run warm at a lower speed.
At temperatures below 10 C, the warming up phase will take approx. 5 10 min.
Closely observe the instructions contained in the engine manufacturer's handbook.
After starting the Diesel engine, the so-called "boot process" for the electrics will take
approx. 45 sec.
Once the Diesel engine has started, its speed will automatically increase to a preset
value.
You can now activate the functions on the auxiliary control panel ( 2.2).
135
5.2.4
Diesel engine STOP

( 3.2.5)
Before stopping the Diesel engine, let it run at the preset speed without load for
approx. 5 min to cool down.
Return the drive lever and all other working

functions to the neutral position.
Turn the key in the ignition switch from the
ignition position (2) to the neutral position (1) to
stop the Diesel engine.
After finishing work, stow the control panel in

the storage compartment provided to protect it
against vandalism.
5.2.5
Pressing / Releasing the Emergency STOP Button

( 3.2.7)
136
5.2.6
Releasing the Drive Lever, Forwards - Neutral - Reverse

( 5.1.2) / ( 3.2.8)
neutral position before actuating the drive lever (1).
Releasing the drive lever (1):

Place two fingers underneath and on both
sides of the knob and pull the drive lever
upwards in direction (A).
Keep the knob pulled upwards to move the
drive lever (1) to and fro.
Forward direction of travel:
forwards in direction (2).
Neutral, parking position:
To start and stop, you must release the drive
lever (1) and return it to the parking position
(4).
Reverse direction of travel:
backwards in direction (3).
The drive lever (1) is only for selecting the

forward or reverse direction of travel.
It switches the travel drive on or off.
137
5.2.7
Selecting the Paving / Transport Speed Stage

( 5.1.2) / ( 3.2.9)
Stop the machine to select the speed stage.
Before starting the machine again, turn the speed potentiometer ( 5.2.8) to the
required speed value within the speed stage selected.
Return the drive lever to the neutral position.

Paving speed stage:
Move the speed stage switch to the position
(1).
Transport speed stage:
Move the speed stage switch to the position
(2).
138
5.2.8
Speed potentiometer, SPEED INCREASE / REDUCE

( 5.1.2) / ( 3.2.10)
Turn the speed potentiometer (1) to the required speed value before moving the
machine.
Ensure there are sufficient steering and braking properties in respect of the paving width
of the screed mounted on the paver.
Caution! There is a danger of serious injury caused by your body suddenly accelerating.
Speed stages:
Paving speed stage = 0 MAX.
Transport speed stage = 0 MAX.
Increasing the speed:
Turn the speed potentiometer (1) to the right.
Reducing the speed:
Turn the speed potentiometer (1) to the left.
The speed to be selected depends upon the

paving conditions and the paving material.
Altering the speed during paving work
influences the compaction performance and
the mat thickness.
139
5.2.9
Steering Potentiometer, Steering to the Left / Straight Ahead / Right

( 3.1.6) / ( 3.2.11)
configuration.
Steering to the left:

Turn the steering potentiometer (1) from the
neutral position to the left.
Straight ahead travel:
Turn the steering potentiometer (1) to the
middle of the adjusting range.
Steering to the right:
Turn the steering potentiometer (1) from the
neutral position to the right.
Low steering value = large steering radius.

Large steering value = small steering radius.
140
5.2.10
Screed Raise / Lower

( 5.1.2) / ( 3.2.15)
configuration.
Switch off the floating mode on the screed

control panel.
Further information is contained in the screed
menu chapter Screed Menu.
To raise the screed:
Move the switch (1) in the direction (2).
To lower the screed:

To commence paving, lower the screed onto
chocks of wood the same size as the mat to be
paved.
Take the degree of slump after final rolling into
consideration.
141
5.2.11
Hopper Wings LH + RH, Open / Close

( 5.1.2) / ( 3.2.29)
To open the LH & RH hopper wings:

To close the LH & RH hopper wings:
Both hopper wings will be operated

simultaneously.
cornering.
job-site.
142
6.
Screed Control Panels LH + RH
6.1
Design
6.1.1
View from the rear

LH screed control panel
(the RH screed control panel is a mirrored version
of the LH screed control panel)
6.1.2
Positioning screws:
Panel bracket
Fastening screw:
Panel bracket
Ventilation:
Goretex
Power supply, CAN
Functions

143
Lower the LH tow point
Raise the LH tow point
Levelling system LH AUTO / MAN
- not used -
LCD screen
Menu change key LH
Enter key LH
Increase settings key "+" LH
Reduce settings key "-" LH
6.1.2 Functions continued

144
10
Augers,
LH = Overmodulate
(RH = Reverse)
11
Augers,
LH = Reverse,
(RH = Overmodulate)
12
Augers LH (RH)
On / Off
13
Warning horn LH (RH)

On
14
Vario screed section RH

extend
15
Vario screed section RH

retract
16
Vario screed section LH

retract
17
Vario screed section LH

extend
18
Hydraulics LH STOP (RH)

On
19
Conveyors,
LH = Overmodulate
(RH = Overmodulate)
20
Conveyors LH (RH)
On / Off
6.2
6.2.1
Screed Control Panels LH + RH general

( 2.3) / ( 2.4)
Ensure that:
the plastic touch pad on the control panel is not damaged during operation,
the plastic touch pad on the control panel is only cleaned with a commercially
available spirit,
cables.
The main control panel ( 3) or the auxiliary control panel ( 5) must be mounted
and connected to the machine.
Remove the screed control panels ( 2.3) / ( 2.4) from the storage compartment
on the machine.
Fit the screed control panels ( 2.3) / ( 2.4) on the mounting brackets.
Tighten the positioning and fastening screws ( 6.1.1).

connect the CAN cable to the electrical socket for the CAN power supply
( 6.1.1) and turn the bayonet catch to securely lock it.

The green LEDs in the operating keys will indicate the operating status.

ON = LED lights up,

OFF = LED is extinguished,
Function selected but not activated = LED flashes.
Menus for various functions can be called up on the LCD screen ( 6.1.2).
145
6.2.2
Hydraulic Stop LH / RH
( 6.1.2)
Only press the STOP key (1) to stop the hydraulics in emergency cases.
The travel drive as well as all other functions operating in the "AUTO" mode will
immediately stop. All functions operating in the "MAN" mode will continue to function.
There is a danger of serious injury caused by your body accelerating when the machine
starts or comes to an abrupt stop.
To switch on the hydraulic STOP:

Press the key (1).
Eliminate the cause for the hydraulic STOP

before operating the machine again.
6.2.3
Warning Horn LH / RH
( 6.1.2) / ( 3.2.13)
Sound the warning horn, keys (1) to warn persons of a possible danger.
Observe your locally prevailing laws and regulations concerning the use of warning horns.
To sound the warning horn:

Press the key (1).
The warning horn will stop as soon as you
release the key (1).
Ensure the warning horn functions correctly

before starting work with the machine.
146
6.2.4
LCD Screen Standard Menu LH / RH

( 6.1.2)
After the ignition has been switched on, the

screen (1) will show the following information.
The software version installed on the screed
control panel,
the current language setting.
The so-called "boot process" on the screed
control panel will take about 10 sec.
Thereafter, the screen (1) will show:
the current auger speed setting.
If the main control panel ( 3) is not available

or the auxiliary control panel ( 5) is
connected, the screen will show the current
auger speed setting and after approx. 45 sec,
the word (NOT) will appear. The word NOT
means the machine is operating in the backup
mode.
6.3 Backup Operating Mode.
147
6.2.5
Vario Screed Section LH / RH Extend / Retract

( 6.1.2) / ( 3.2.17)
configuration.
Extending the Vario screed sections:

Retracting the Vario screed sections:
Each screed control panel controls its own side

of the screed.
With these functions you can extend or reduce
the width of the screed.
You can react to changes in the paving width
whereby the machine maintains its direction of
travel.
148
6.2.6
Tow Point Adjustment LH / RH, Raise / Lower

( 6.1.2) / ( 3.2.23)
configuration.

Menu screen (1):
To raise the tow point:
Depending on the mode selected ( 3.2.22),
the tow points can be controlled by the drive
lever in the "AUTO" mode or by hand in the
"MAN" mode.
The operating mode activated will be indicated
by an LED in the key (3).
149
6.2.6 Tow Point Adjustment LH / RH, Raise / Lower continued

of the screed.
Damage will occur on the screed if the tow
points are adjusted to opposite limit stops, e.g.
one tow point to the upper and one tow point to
the lower limit stop.
The maximum permissible difference in height
between both mat thickness scales is 10 cm.
function correctly.
Never operate the tow point adjustment when
the screed is raised and secured in the screed
transport locks otherwise damage will occur to
the screed locking device.
150
6.2.7
Augers LH / RH, On / Off

( 6.1.2) / ( 3.2.24)
To switch the augers on:

LH = press the key (1), the LED will light up.
RH = press the key (1), the LED will light up.
To switch the augers off:
RH = press the key (1); the LED extinguishes.

of the screed.
After being switched on, the augers will
function automatically as long as the ultrasonic
sensors for controlling the flow of material are
connected to the system.
151
6.2.8
Augers LH / RH, Overmodulating

( 6.1.2) / ( 3.2.25)
To overmodulate the augers:


of the screed.
The augers can be overmodulated whether
they are switched on or off.
Use the LH and RH overmodulating function to
fill the auger channel with paving material
when the paver is at a standstill.
152
6.2.9
Augers LH / RH, Reverse Rotation

( 6.1.2) / ( 3.2.26)
To reverse the augers:


of the screed.
The augers can be reversed whether they are
switched on or off.
Reversing the LH and RH augers is a handy
function for distributing the remaining material
at the end of a paved mat.
153
6.2.10
Conveyors LH / RH, On / Off

( 6.1.2) / ( 3.2.27)
To switch the conveyors on:

To switch the conveyors off:
RH = press the key (1); the LED extinguishes.

of the screed.
Single chain conveyors are operated from
either the LH or the RH screed control panel.
The conveyors are automatically controlled by
paddle type control switches or ultrasonic
sensors located at the end of the conveyor
tunnel.
154
6.2.11
Conveyor LH / RH, Overmodulating

( 6.1.2) / ( 3.2.28)
Overmodulating the conveyors:


of the screed.
The overmodulating mode still functions
whether the conveyors are switched on or off.
Use the LH and RH overmodulating mode to
convey paving material to the augers when the
paver is at a standstill.
The optimum head of material has been
reached when the augers are submerged by
2/3 in the paving material.
Too much material in the auger channel will
exert an excess load on the augers.
Please take this into consideration when
starting work at large paving widths.
155
6.2.12
Menu Change Key, Standard Operation

( 6.1.2)
To change the menu:

Keep pressing the key LH (RH) (2) in the
standard mode until the required menu
appears in the screen.
menu screen (1):
1 Auger LH (RH)
+/- n %
2 Tamper Speed
+/- n rpm
3. Vibrator speed
+/- n rpm
4. Conveyor LH (RH)
+/- n %
5 Tow Point RH (LH)
+/If no entries are made in the menu, you will
automatically return to the first menu for the
augers after approx. 15 sec.
156
6.2.13
Menu for the Augers

( 6.2.12)
Menu screen (1):

1 Auger LH (RH)
+/- n %
Press the key + (4).
Press the key - (5).
Press the menu change key ( 6.2.12) if you
wish to go to another menu.

of the screed.
6.2.14
Menu for the Tampers

( 6.2.12)
Menu screen (1):

2 Tamper Speed
+/- n rpm
To increase the tamper speed:
To reduce the tamper speed:
157
6.2.15
Menu for the Vibration

( 6.2.12)
Menu screen (1):

3. Vibrator speed
+/- n rpm
To increase the vibrator speed:
To reduce the vibrator speed:
6.2.16
Menu for the Conveyors

( 6.2.12)
Menu screen (1):

4. Conveyor LH (RH)
+/- n %

of the screed.
158
6.2.17
Menu for the Tow Points

( 6.2.12)
Menu screen (1):
5 Tow Point RH (LH)
+/To raise the tow point:
wish to go to the menu for the augers.
This function can only be operated to opposite

sides on the screed control panels.
159
6.3
Backup Operating Mode

6.3.1
General
This chapter contains the function menus which deviate from the standard operation.
Details on all further functions are contained in the chapters:

6.3.2
Auxiliary Control Panel ( 5)
Screed Control Panels LH + RH ( 6.1) / ( 6.2)
Changing the Menu in Backup Operating Mode

( 6.2.12)
To change the menu:

Keep pressing the key LH (RH) (2) in the
backup operating mode until the required
menu appears in the screen.
The menu order depends on the starting point.
Menu screen (1) before start of engine:
1. Engine (Backup mode) (refer page 162)
2. Electric heating (refer to page 163)
3. Screed (refer to page 165)
4. Levelling system (refer to page 166)
5. Tampers (refer to page 167)
5. Augers LH / RH (refer to page 166)
6. Conveyors LH / RH (refer to page 166)
8. Vibration (refer to page 168)
9. Tow points LH / RH (refer to page 168)
If no entries are made in the menu, you will
automatically return to the first menu for the
engine (Not) after approx. 15 sec.
160
6.3.2 Changing the Menu in Backup Operating Mode continued

Menu screen (1) after start of engine:
9. Motor (Backup mode) (refer to page 162)
The selected menu is displayed until a new
one is called. In this way, you can take your
time for entering the settings.
Display Menu (1) after motor start, when all
functions have been tested for the first
time:
9. Motor (Backup mode) (refer to page 162)
After 15 seconds without entry the system
changes automatically to the menu "auger"
that is used most frequently.
161
6.3.3
Menu Engine (Backup mode)
Menu screen (1):

1. Engine
To call up the submenu A:
Press the Enter key (3).
Submenu "A" in the screen (1):
Engine
Start / [Stop]
To start the engine:
To stop the engine:
The word shown in brackets indicates the
mode selected.
( 3.2.3) / ( 5.2.2)
To call up the submenu "B":

Submenu "B" in the screen (1):
Engine speed
+/n rpm
To increase the engine speed:
To reduce the engine speed:
( 3.2.4) / ( 5.2.3)
Press the menu change key if you wish to go
to another menu.
162
6.3.4
Menu Electric heating
Menu screen (1):

2. Electric heating
Electric heating
ON / [OFF]
To switch on the electric heating:
To switch off the electric heating:
mode selected.
Electric heating
+/nactual nset
163
LH
C
6.3.4 Menu Electric heating continued
To increase the set temperature value LH side:

To reduce the set temperature value LH side:
To call up the submenu "C":
Submenu "C" in the screen (1):
Electric heating
+/nactual nset
M
C
To increase the set temperature value on the

middle screed section:
To reduce the set temperature value on the
middle screed section:
To call up the submenu D:
Submenu "D" in the screen (1):
Electric heating
+/nactual nset
RH
C
To increase the set temperature value RH

side:
To reduce the set temperature value RH side:
The set temperature value you have selected
will be automatically reached when the heating
is switched on.
164
6.3.5
Menu Screed
Menu screen (1):

3. Screed
Floating Mode
ON / [OFF]
To switch on the floating mode:
To switch off the floating mode:
mode selected.
( 3.2.16)
In the backup operating mode, the function:

screed lock is always deactivated and the
screed anti-climbing lock (if installed) is
always activated.
165
6.3.6
Menu Levelling system
Menu screen (1): 4. Levelling system

Levelling System
ON / [OFF]
To switch on the levelling system:
To switch off the levelling system:
mode selected.
Levelling System
man / [auto]
To switch the levelling system to the MAN
mode:
To switch the levelling system to the AUTO
mode:
mode selected. In the AUTO mode, the
levelling system will be switched on and off by
the drive lever and in the MAN mode it will
function continuously ( 3.2.19).
6.3.7
Menu Augers LH / RH
( 6.2.13)
6.3.8
Menu Conveyors LH / RH
( 6.2.16)
166
6.3.9
Menu Tampers
( 6.2.14)
Menu screen (1):

7. Tampers
Tampers
ON / [OFF]
Switching on the tampers:
Switching off the tampers:
mode selected.
Tampers
man / [auto]
To switch the tampers to the MAN mode:
To switch the tampers to the AUTO mode:
mode selected.
In the AUTO mode, the tampers will be
switched on and off by the drive lever and in
the MAN mode, they will run continuously
( 3.2.19).
167
6.3.10
Menu Vibration
( 6.2.15)
Menu screen (1):

8. Vibration
Vibration
ON / [OFF]
Switching on the vibrators:
Switching off the vibrators:
mode selected.
Vibration
man / [auto]
Vibration MAN mode:
Vibration AUTO:
mode selected.
In the AUTO mode, the vibrators will be
switched on and off by the drive lever and in
the MAN mode they will run continuously
( 3.2.20)
6.3.11
Menu Tow points LH / RH

( 6.2.17)
168
Settings manager
Settings manager
Applies to models: ABG7820B, ABG8820B
The settings manager serves to create, manage and reuse

machine configurations.
By calling prepared configurations the machine can be set more
easily.
Table 1. Description and function of the icons
Icon
Description
Function
Settings Manager
By pressing the function key

you will have access to the set
tings manager main menu
Settings Manager main menu
The icon on the left upper corner

shows that you are in the Set
tings Manager main menu
Previous components of the

machine configuration

you can view the previous 10
components of a machine con
figuration
Next components of the

machine configuration

you can view the next 10 com
ponents of a machine configu
ration
Edit Menu
The Edit Menu is opened by

pressing the function key
Accept machine configuration
The selected machine configu

ration is accepted by pressing
the function key
Save
The Save Menu is opened by

pressing the function key
Delete
The selected machine configu

ration is deleted by pressing the
function key
Exit
To quit the current menu and

return to the higher level press
the function key
Detail view

shows that you are in Detail
View
Edit Menu

shows that you are in the Edit
Menu
Blue frame
The variable on which the blue

frame is positioned can be
changed
V1082849
V1082949
V1082850
V1082851
V1082852
V1082854
V1082855
V1082856
V1082858
V1082951
V1082952
V1082868
Settings manager
Icon
Description
Function
Machine component
This column of the Edit Menu

shows the machine compo
nents
Operating mode
By pressing + and - you can

choose between automatic or
manual mode
Status

choose between On or Off
mode
Value

increase or reduce the value
ON
The machine component is

switched on
Off

switched off
Automatic mode

switched to automatic mode
Manual

switched to manual mode
plus
The function key is used to

switch
minus
The function key is used to

switch
confirm
The entry is confirmed via the

function key
cancel
The entry is cancelled via the

function key
Save menu

shows that you are in the save
menu
up
The blue frame is moved up via

the function key
down
The blue frame is moved down

via the function key
V1082859
V1082860
V1082861
V1082862
V1082864
V1082865
V1082866
V1082867
V1082869
V1082870
V1082871
V1082872
V1082953
V1082873
V1082874
Settings manager
Icon
Description
Function
Save as
Via the function key you open

the window by assigning a
name to the machine configura
tion
Save as
These icons on the left upper

corner shows that you are in the
Save As Menu
V1082875
V1082954
Display unit, content

By pressing F6 on the information menu bar you have access to

the Settings Manager.
F6 Settings Manager
Main screen
In the Settings Manager main menu you can view already saved
machine configurations. You can view, edit, delete or directly use
a machine configuration. The display shows the names of the
machine configurations.
NOTE!
The supply includes an information configuration.This machine
configuration is always on top of the list.The information configu
ration cannot be deleted.
F3: The Detail View is called via F3.
Settings Manager main menu
F4: The Edit Menu is opened via F4

In the Edit Menu you can edit the selected machine configuration.
F5: The selected machine configuration can be used right away
by pressing F5.
The machine configuration can only be used with the machine
stopped.This is to avoid inadvertent activation of the machine
configurations. Then the system changes automatically to the
main display.
F6: To open the Save Menu press F6
Settings manager
F7: The selected Machine Configuration can be deleted by press

ing F7.
NOTE!
When a machine configuration has been deleted, the position of
that machine configuration is left empty.The following machine
configurations do not move up. In this way the linkage between
position number and machine configuration is maintained.
F8: To quit the main menu and return to the information display
press F8.
Detailed screen
The settings of every machine configuration are shown on the

detail view.
F1: By pressing F1 you can view the previous 10 components of
a machine configuration.
F2: By pressing F2 you can view the next 10 components of a
machine configuration.
F4: The Edit Menu is opened via F4
In the Edit Menu you can edit the selected machine configuration.
F5: The selected machine configuration can be used right away
by pressing F5.
The machine configuration can only be used with the machine
stopped.This is to avoid inadvertent activation of the machine
configurations. Then the system changes automatically to the
main display.
Detail view
F6: To open the Save Menu press F6.

F7: The selected Machine Configuration can be deleted by press
ing F7.
F8: To quit the detail view and return to the main menu press F8.
Table 2. Adjustable functions and their positions on Detail and
Edit Menu
Function
Page Position number in the machine setting of the tracked paver
Smart Power
Paving speed
2 (information only)
Tamper
Vibration
Levelling System
Conveyor LH
Conveyor RH
Auger LH
Auger RH
reserved
10
Heating
11
Heating LH
12
Heating M
13
Settings manager
Function
Page Position number in the machine setting of the tracked paver
Heating RH
14
Screed assist
15
Screed lock
16
Screed anti-climbing lock
17
Screed load device
18
Starting distance linear
19
Starting distance proportional 2
20
NOTE!
Depending on the equipment, on some machines the compo
nents may be masked.
Edit
The values of a machine configuration can be edited on the Edit

Menu.
F1: By pressing F1 you can view the previous 10 components of
a machine configuration.
F2: By pressing F2 you can view the next 10 components of a
machine configuration.
Edit Menu
When the Edit Menu is opened the blue frame is set on the value
of the first machine configuration variable.
The blue frame can be set on Operating Mode, Status or Value.It
cannot be set on the machine components.
Operating mode: Automatic/manual
Status: On/Off
Value: The stored value is shown
The blue frame is moved via the arrow keys.
- Arrow left:
The blue frame moves one position to the left. If the blue frame
is already at the far left, there will be no reaction.
- Arrow right:
The blue frame moves one position to the right. If the blue frame
is already at the far left, there will be no reaction.
- Arrow up
The blue frame moves one position up. If the blue frame is
already at the top, there will be no reaction.
- Arrow down
The blue frame moves one position down. If the blue frame is
already at the bottom the blue frame jumps back to the first line.
If you set the blue frame on operating mode, you can choose
between automatic or manual mode by pressing F3 + and F4 -.
On the display the operating mode is shown by icons.
If you set the blue frame on Status, you can choose between On
and Off by pressing F3 + and F4 -. On the display the status is
shown by icons.
If you set the blue frame on Value, you can increase the value by
pressing F3 or reduce it by pressing F4.
Settings manager
F6: To open the Save Menu press F6

If you close the Edit Menu before saving it with F6 the changes
will not be saved.
F8: To quit the Edit Menu press F8 The Edit Menu is closed and
the last window displayed opens.
Delete
From the main display and the detail display you can select a
machine configuration to delete it.
To delete a machine configuration press F7.
Before deleting a machine configuration confirm the inquiry.
The information configuration programmed by the manufacturer
cannot be deleted.
Inquiry delete machine configuration
When a machine configuration is deleted, the selection has to be

confirmed beforehand. The pop-up window shows the position
and the name of the machine configuration.
F4: To confirm the selection press F4 the machine configuration
will be deleted. After deleting the main menu of the Settings Man
ager is displayed.
F5: To stop the deleting process press F5. After cancelling the
previously called view is displayed.
Save
In the Main Menu, the Detail View and the Edit Menu you can
open the save menu and create a new machine configuration by
pressing F6.
When you open the Save Menu, you must first select the position
of the new machine configuration.
When the Save Menu is opened the blue frame is set according
to the following rules:
1 If no machine configuration has been activated after starting,
the new machine configuration will be set on the first free posi
tion.If there are no positions free, the new machine configura
tion is set on position "1".
2 If a machine configuration has been activated after starting,
the new machine configuration will be set on position "n".
Select machine configuration
F3: To move the blue frame one position up press F3.

F4: To move the blue frame one position down press F4.
F6 (Save): To open the Enter Name Menu press F6. The values
of the marked machine configuration are accepted when saving.
Settings manager
F7 (Save as): To open the Enter Name Menu press F7. The cur
rently set machine values are accepted.
As a new name the system proposes "S" and the number of the
free position.If there is a machine configuration already existing
on that position the name of that machine configuration will be
displayed.You can also assign a new name to a machine config
uration.
Save Enter name
F1: To enter capital letters press F1. F1 is used to switch over

from capital letters to small letters and vice versa. The status
(capital or small letters) remains activated until F1 is pressed
again.
The icon located above F1 turns green when the capital letters
are activated.
NOTE!
The name shall not have more than 25 characters.
The name is entered via the keyboard. All characters from 0-9
and from a-z are allowed. Additional characters may be !, ?,
-, , and ..
The name can be deleted character by character via the left arrow
key.
F6: To save the machine configuration with the entered name
press F6. The machine configuration is saved locally.
F8: To close the Enter-Name Menu press F8. The last window
(selection of memory position) is reactivated.
Overwrite
In order to prevent a machine configuration to be overwritten a

pop-up window is displayed indicating that the selected memory
position is already assigned.
F4: To save the machine configuration press F4. After saving the
Main Menu appears on screen and the blue frame is set on the
currently saved machine configuration.
F5: The machine configuration is not saved by F5. The pop-up
window disappears and the Enter Name Menu including the last
entries is displayed.
Pop-up window Overwrite
Settings manager
Standard menu
On the standard menu the number of the selected machine con

figuration is shown so that the operator can see which machine
configuration is currently activated.
Standard menu, machine configuration S5 active
Machine configuration is grey
If a machine configuration parameter is changed without using

the Settings Manager the machine configuration turns grey:
Exceptions:
1 Auger tolerance +/- 10%.
2 Conveyor tolerance +/- 5%.
3 Paving speed is not considered.
A grey frame shows the current paving speed compared with the
paving speed indicated on the Settings Manager.
Settings Man
ager paving
speed
Display on standard menu
approx. 100%
Effect
Actual speed corresponds to default value.

V1080835
approx. 125%
V1080837
Actual speed approximately 25% above default

value,
e.g. 5 m/min to 4 m/min
V1080857

value,
e.g. 6m/min to 4m/min
approx. 150%
> 150%
V1080858
approx. 75%
Actual speed more than 50% above default

value.
V1080859

value,
V1080860

value,
approx. 50%
< 50 %
Actual speed less than 50% of default value.

V1080861
The beam and the S-display only appear, if the machine con
figuration has been activated after starting.
Service interval
Service interval
Service Interval Manager
The Service Interval Manager informs you about the next or over
due service or maintenance intervals.
The Service Interval Manager shows you service lists with the
corresponding service measures.
Standard menu
Every time the control panel is started a message appears

remembering the operator of the daily maintenance.
Reminder daily maintenance
The Standard Menu shows the machines operating hours.
Standard menu with Service Display
The next due maintenance is indicated 50 hours in advance by a

yellow Service Interval Manager sign.
Exception: Maintenance intervals under 500 hours are indicated
10 hours in advance.
The Service Interval Manager shows the pending

maintenance work
Service interval
If the maintenance interval is overdue, the Service Interval sign

turns red.
Standard Menu in the event of overdue service
Service list
Main Menu
To get to the Service List of the next service interval press F7 on
the operator menu bar.
F7 Service Interval Manager
Service List
F1 To scroll up the pages of the displayed Service Interval use
F1
F2 To scroll down the pages of the displayed Service Interval use
F2
F4 Press F4 to view the Service List of the 10-hours-maintenance
F7 Press F7 to confirm that the maintenance work has been car
ried out.
A confirmation window opens in which the accomplished mainte
nance work has to be confirmed again.
Service List
Service interval
F4 Press F7 to confirm that the maintenance work has been car

ried out.
F5 Press F5 to cancel that the maintenance work has been car
ried out.
The message list shows the accomplished maintenance work.
Confirmation for accomplished maintenance work
7.
Index
Auxiliary control panel................................................................................................................ 133

Design........................................................................................................................................ 133
Diesel engine speed .................................................................................................................. 135
Diesel Engine START ................................................................................................................ 135
Diesel engine STOP .................................................................................................................. 136
Functions ................................................................................................................................... 133
Functions / Operation................................................................................................................. 134
Pressing / Releasing the Emergency STOP Button................................................................... 136
Releasing the Drive Lever, Forwards - Neutral - Reverse ......................................................... 137
Screed Raise / Lower................................................................................................................. 141
Selecting the Paving / Transport Speed Stage .......................................................................... 138
Speed potentiometer , SPEED INCREASE / REDUCE ............................................................. 139
Steering Potentiometer, Steering to the Left / Straight Ahead / Right........................................ 140
View from the rear...................................................................................................................... 133
Auxiliary Control Panel, General ............................................................................................... 134
Control panel
Options - ABG 7820 - Central Lubrication System............................................................... 89, 109
Control panel
Augers LH + RH On / Off ............................................................................................................. 43
Augers LH + RH, Overmodulating ............................................................................................... 45
Augers LH + RH, Reverse Rotation ............................................................................................. 45
Automatic On / Off........................................................................................................................ 49
Changing the Menu, Standard / Main Menu ................................................................................ 50
Conveyors LH + RH, On / Off ...................................................................................................... 46
Conveyors LH + RH, Overmodulating.......................................................................................... 47
Diesel Engine START .................................................................................................................. 17
Diesel engine STOP .................................................................................................................... 21
Electric Heating Menu On / Off .................................................................................................... 36
Engine Speed Control, increasing / reducing the speed.............................................................. 18
Hopper Wings LH + RH, Open / Close ........................................................................................ 48
Information Menu ......................................................................................................................... 51
Information menu - Brightness ..................................................................................................... 52
Information menu - Information -.................................................................................................. 52
Information menu - Language ...................................................................................................... 53
LCD screen .................................................................................................................................. 14
LCD Standard Menu .................................................................................................................... 28
LCD Standard Menu - Travelling speed -.................................................................................... 29
LCD Standard Menu - Vibrators -................................................................................................ 32
LCD Standard Menu - Coolant temperature - .............................................................................. 30
LCD Standard Menu - Diesel engine speed - .............................................................................. 29
LCD Standard Menu - Fuel level indicator - ................................................................................. 30
LCD Standard Menu - Levelling System -.................................................................................... 32
LCD Standard Menu - Operating hour meter -............................................................................. 31
LCD Standard Menu - Tampers -................................................................................................. 31
LCD Standard Menu - Trip distance indicator -............................................................................ 29
Levelling System Menu On / Off .................................................................................................. 41
Menu Functions ........................................................................................................................... 14
Operating Menu ........................................................................................................................... 54
Operating Menu - List of Messages - ........................................................................................... 64
Operating Menu - Menu Lock - .................................................................................................... 65
Operating menu - Password - ...................................................................................................... 55
169
Operating menu - Time, Date - .................................................................................................... 56

Operating Menu, Offset Adjustment \on the Travel Drive Pumps" ............................................... 57
Option - ABG 2820 - Screed Assist On / Off ................................................................................ 67
Options - ABG 2820 - Augers LH + RH Reverse Mode ............................................................... 69
Options - ABG 2820 - Auxiliary Control Panel ............................................................................. 71
Options - ABG 2820 - Conveyors LH + RH Reverse Mode ......................................................... 70
Options - ABG 2820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" .......... 71
Options - ABG 2820 - Hydraulic Auger Height Adjustment, Raise / Lower.................................. 69
Options - ABG 2820 - Screed Anti-Climbing lock On / Off ........................................................... 66
Options - ABG 2820 - Screed Assist On / Off .............................................................................. 68
Options - ABG 5820 - Central Lubrication System....................................................................... 73
Options - ABG 5820 - Screed Anti-Climbing Lock On / Off.......................................................... 74
Options - ABG 6820 - Fumes Extraction On / Off - ...................................................................... 82
Options \\...................................................................................................................................... 17
Pressing / Releasing the Emergency STOP Button..................................................................... 22
Releasing the Drive Lever, Forwards - Neutral - Reverse ........................................................... 23
Screed Floating Mode On / Off .................................................................................................... 34
Screed Lock On / Off ................................................................................................................... 40
Screed Raise / Lower................................................................................................................... 33
Selecting the Paving / Transport Speed Stage ............................................................................ 24
Speed potentiometer , SPEED INCREASE / REDUCE ............................................................... 24
Steering Potentiometer, Steering to the Left / Straight Ahead / Right.......................................... 25
Tamper Menu On / Off ................................................................................................................. 37
Tow Point Adjustment LH + RH, Raise / Lower ........................................................................... 42
Travel Drive Functions ................................................................................................................. 15
Turning on the Spot, to the Left / to the Right .............................................................................. 26
Vario Screed Section LH + RH Extend / Retract.......................................................................... 35
Vibration Menu On / Off ............................................................................................................... 39
View from above .......................................................................................................................... 11
View from the rear........................................................................................................................ 11
Warning Horn .............................................................................................................................. 27
Working Functions ....................................................................................................................... 12
Working Menu .............................................................................................................................. 51
Control panel
Options - ABG 7820 - Fumes Extraction On / Off - ...................................................................... 90
Options - ABG 7820 - Screed Assist / Screed Load Device, On / Off.......................................... 92
Options - ABG 7820 - Screed Load Device On / Off.................................................................... 94
170

Options - ABG 8820 - Fumes Extraction On / Off - .................................................................... 100
Options - ABG 8820 - Screed Anti-Climbing lock On / Off ......................................................... 102
Options - ABG 8820 - Screed Assist / Screed Load Device, On / Off........................................ 103
Options - ABG 8820 - Screed Assist On / Off ............................................................................ 104
Options - ABG 8820 - Screed Load Device On / Off.................................................................. 105
Options - ABG 8820 - Hydraulic Auger Height Adjustment, Raise / Lower................................ 106
Options - ABG 8820 - Conveyors LH + RH Reverse Mode ....................................................... 107
Options - ABG 8820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" ........ 108
Options - ABG 8820 - Hydraulic Auger Height Adjustment, Raise / Lower................................ 117
Options - ABG 8820 - Conveyors LH + RH Reverse Mode ....................................................... 118
Options - ABG 8820 - Hopper Wings LH + RH, Open / Close Separately, "Hopper Lock" ........ 119
Control panels ............................................................................................................................... 11
Basic Information ........................................................................................................................... 5
Design.......................................................................................................................................... 11
Functions / Operation................................................................................................................... 16
General instructions ....................................................................................................................... 5
Message Codes ......................................................................................................................... 121
Messages................................................................................................................................... 121
Options - ABG 2820 ..................................................................................................................... 66
Options - ABG 5820 ..................................................................................................................... 72
Options - ABG 6820 ..................................................................................................................... 80
Options - ABG 7820 ..................................................................................................................... 88
Options - ABG 8820 ..................................................................................................................... 98
Options - ABG 9820 ................................................................................................................... 109
Scope of Supply ............................................................................................................................. 5
Screed Control Panels LH + RH ................................................................................................. 143
Augers LH / RH, On / Off ........................................................................................................... 151
Augers LH / RH, Overmodulating............................................................................................... 152
Augers LH / RH, Reverse Rotation ............................................................................................ 153
Backup Operating Mode ............................................................................................................ 160
Backup Operating Mode - General - .......................................................................................... 160
Conveyor LH / RH, Overmodulating........................................................................................... 155
Conveyors LH / RH, On / Off...................................................................................................... 154
Design........................................................................................................................................ 143
Functions / Operation................................................................................................................. 145
Hydraulic Stop LH / RH .............................................................................................................. 146
LCD screen Standard Menu LH / RH......................................................................................... 147
Menu Change Key, Standard Operation .................................................................................... 156
Menu for the Augers .................................................................................................................. 157
Menu for the Conveyors............................................................................................................. 158
Menu for the Tampers................................................................................................................ 157
Menu for the Tow Points ............................................................................................................ 159
Menu for the Vibration................................................................................................................ 158
Tow Point Adjustment LH / RH, Raise / Lower .......................................................................... 149
Vario Screed Section LH / RH Extend / Retract......................................................................... 148
View from the rear...................................................................................................................... 143
Warning Horn ............................................................................................................................. 146
Screed Control Panels LH + RH
Functions ................................................................................................................................... 143
171
Screed Control Panels LH + RH general ................................................................................... 145

Screed Control Panels, Backup Operating Mode
Menu Engine (Backup mode) .................................................................................................. 162
Menu Tow points LH / RH......................................................................................................... 168
Screed Control Panels, Backup Operating Mode
Menu change key....................................................................................................................... 160
Menu Electric heating .............................................................................................................. 163
Menu Levelling system" ............................................................................................................ 166
Menu Augers LH / RH.............................................................................................................. 166
Menu Conveyors LH / RH........................................................................................................ 166
Menu Tampers......................................................................................................................... 167
Menu Vibration.......................................................................................................................... 168
Table of Contents ............................................................................................................................ 1
Technical Data ................................................................................................................................. 7
View of the Auxiliary Control Panel............................................................................................... 8
View of the Control Panel ............................................................................................................... 7
View of the LH Screed Control Panel ............................................................................................ 9
View of the RH Screed Control Panel.......................................................................................... 10
172
The warranty statement is provided within the manual kit shipped with the machine.

CPN 12758560
Volvo
English
CST

Operator&#39;s Manual EPMII Digital

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Serial No.

Ref. No. VOE21A1006353

Basic Information .................................................................... 5

General Instructions ........................................................................................... 5

Scope of Supply .................................................................................................. 5

Technical Data ......................................................................... 7

View of the Control Panel ................................................................................... 7

View of the Auxiliary Control Panel ................................................................... 8

View of the LH Screed Control Panel ................................................................ 9

View of the RH Screed Control Panel .............................................................. 10

Control Panel ......................................................................... 11

Functions / Operation ....................................................................................... 16

Levelling System Menu On / Off.......................................................................... 41

ABG9820 .......................................................................................................... 109

Messages ............................................................................. 121

Message Codes ............................................................................................... 121

Auxiliary Control Panel ....................................................... 133

Design .............................................................................................................. 133

Functions / Operation ..................................................................................... 134

Screed Control Panels LH + RH ......................................... 143

Design .............................................................................................................. 143

Functions / Operation ..................................................................................... 145

Backup Operating Mode ................................................................................. 160

Index ..................................................................................... 169

Disregarding these instructions may lead to damage caused by faulty operation

View of the Control Panel

View of the Auxiliary Control Panel

View of the LH Screed Control Panel

View of the RH Screed Control Panel

View from the rear

Travel drive functions:

View from above

Turning on the spot

Deactivate all working functions

Conveyor LH (additional functions):

Conveyor RH (additional functions):

Tow point LH:

Tow point LH:

Hopper wing LH:

Hopper wing LH:

Menu key, levelling system:

Hopper wing RH:

Hopper wing RH:

Tow point RH:

Tow point RH:

Working Functions continued

Screed floating mode:

Hydr. auger height adjustment (Option):

Screed assist / screed load device (Option):

Screed anti-climbing lock (Option):

Hydr. auger height adjustment (Option):

Vario screed section LH:

Menu key, tampers:

Menu bar, electric heating:

Menu key, vibration:

Vario screed section RH: Extend

Vario screed section RH: Retract

Vario screed section LH: Retract

Warning signals LEDs

Menu Functions continued

Change menu key:

Warning horn key:

Direction key DOWN

Enter / return key:

Operator's Manual EPMII Digital

Operator's Manual EPMII Digital