SKHL Occupational Safety

Job Safety Analysis (JSA) Form

Doc No: 00002-00-PI-JSA-0003

SECTION A : JOB DESCRIPTION : PERFORM HOTWORK ACTIVITY (Welding, Grinding and Oxy- Cutting)
No

BASIC JOB STEPS

Preparation PTW

No

1.1

POTENTIAL HAZARDS

Failure to implement may cause

DATE:
No

1.1.1

CONTROLS & SAFETY PRECAUTIONS

miscommunication and will cause

damage to equipment and personnel.

1.2

Without PTW approval

Clearly inform in the permit to work the job scope

and location to be perform.

1.1.2

Competent personnel conduct the operation.

1.1.3

To be double confirm the activity with operation.

1.2.1

PTW and JSA shall be approved prior to start

work.

Perform toolbox meeting

2.1

Miscommunication between Operation,

2.1.1

project member.

Confirm with operation which the card fault to be

clear

2.1.2

To be double confirm the activity with operation

2.2

Hazard no communicated

2.2.1

To highlight the hazards as per JSA

Prepare all tools and equipment

3.1

Pinch Point

3.1.1

Always use cotton hand glove

required

3.2

Sharp tools

3.2.1
3.2.2

Always use cotton hand Glove

Correct hand placement

Install barriers prior to welding

4.1

Trip, slip and falls

4.1.1
4.1.2

4.2

Working at heights

4.2.1

Identify slippery area.

Aware the object on the floor that may cause slip
and trip.
Wear body harness and 100% tie-off

4.3

Sharp edges

4.3.1
4.3.2

4.4

Loss of balance,
Fear of height

4.4.1
4.4.2

Rev No :
Rev Date :

Wrap the sharp edge.

Identify the sharp edge and proper hand
placement
Wear proper PPE
Signage on hot work area.

Prepare hose and cables connection

5.1

Electrocution

5.1.1
5.1.2

Perform by competent person

Switch off the equipment (welding machine / air
compressor)

5.2

Pinch point

5.2.1
5.2.2
5.2.3

Wear proper PPE

Proper hand placement
Wear appropriate hand glove

5.3

Loose hose

5.3.1
5.3.2
5.3.3
5.3.4

Wear proper PPE

Wear appropriate hand glove
Visual inspection to the hose
Performs leak test prior to oxy cut activity

6.1

Sharp tools / edges

6.1.1
6.1.2
6.1.3

Wear proper PPE

Proper hand placement
Wear appropriate hand glove

6.2

Pinch point

6.3

Electrocution

6.2.1
6.2.2
6.2.3
6.3.1
6.3.2

7.1

Inhaling toxic Fumes

7.1.1
7.1.2

Wear proper PPE

Proper hand placement
Wear appropriate hand glove
Perform by competent person
Switch off the equipment (welding machine / air
compressor)
Wear respiratory protection
Work area is fully ventilated

7.2

Hot surface

7.2.1
7.2.2
7.2.3
7.2.4
7.2.5

Do not stand near to hot surface

Standby fire extinguisher
Proper hand placement
Wear welder hand glove
Barricade the area and warning signage in place

(Welding hose & oxy-cut hose)

Prepare electrode/cutting disc

activities

Perform welding job

Rev No :
Rev Date :

7.3

Perform cutting using oxy-cut.

Rev No :
Rev Date :

Fire or sparks

7.3.1

7.3.2
7.3.3
7.3.4

7.3.5
7.4.6
7.4.7

Welding conducted inside pressurize habitat (if

necessary)
Proper enclosure
Gas test must conducted prior to welding activity
Periodic gas test conducted as per PTW
requirements.
Running water available
Job performs by competent person only.
Use approved equipment welding set as per BASF
requirements.

7.4

Welding arcs

7.4.1
7.4.2

Wear welding shield

Limit exposure time (rest at appropriate time)

7.5

Moving parts

7.5.1
7.5.2
7.5.3
7.5.4
7.5.5

Do not stand near moving parts / equipments.

Full supervision by team leader.
Wear proper PPE
Wear appropriate hand glove
Barricade the area and warning signage in place

7.6

Pinch point

7.6.1
7.6.2
7.6.3

Wear proper PPE

Proper hand placement
Wear appropriate hand glove

8.1

Combustible gas (acetylene) leak

8.1.1
8.1.2
8.1.3
8.1.4

Perform pre-inspection to all required equipment.

Performs leak test prior to oxy cut activity.
Ensure hose in good condition
Job perform by competent personnel

8.2

Hot surface

8.2.1
8.2.2
8.2.3

Running water standby

Proper hand placement
Wear welder hand glove

8.3

Fire or sparks

8.3.1

8.3.2
8.3.3
8.3.4

8.3.5
8.3.6

Welding conducted inside pressurize habitat (if

necessary)
Proper enclosure
Gas test must conducted prior to welding activity
Periodic gas test conducted as per PTW
requirements.
Running water available
Job performs by competent person only.

10

Perform cutting & grinding activities

Stop welding/cutting/grinding work

8.4

Moving parts

8.4.1
8.4.2
8.4.3
8.4.4
8.4.5

Do not stand near moving parts / equipments.

Full supervision by team leader.
Wear proper PPE (hand glove)
Wear appropriate hand glove
Barricade the area and warning signage in place

8.5

Arcs light

8.5.1
8.5.2

Wear welding shield

Limit exposure time (rest at appropriate time)

8.6

Flying particles

8.6.1
8.6.2
8.6.3
8.6.4

Proper enclosure
Perform by competent person
Wear face shield
Barricade the area and warning signage in place

9.1

Fire or sparks

9.1.1

9.1.2
9.1.3
9.1.4

9.1.5

Welding conducted inside pressurize habitat (if

necessary)
Proper enclosure
Gas test must conducted prior to welding activity
Periodic gas test conducted as per PTW
requirements.
Running water available
Job performs by competent person only.

9.2

Moving parts

9.2.1
9.2.2
9.2.3
9.2.4

Do not stand near moving parts / equipments.

Full supervision by team leader.
Wear appropriate hand glove
Barricade the area and warning signage in place

9.3

Flying particles

9.3.1
9.3.2
9.3.3
9.3.4

Proper enclosure
Perform by competent person
Wear face shield
Barricade the area and warning signage in place

10.1

Touching Hot Surfaces

10.1.1

Wear proper PPE

Wear appropriate hand glove

10.2

Air Leakage, Hose Connection Dislodge

10.2.1

Wear proper PPE include safety glasses, hand

gloves and ear protection.
Wear mask

Rev No :
Rev Date :

11

12

Housekeeping

Inform to the operation personnel and

11.1

Pinch point

11.1.1

Always use cotton hand glove

11.2

Falling object

11.2.1

Dont stand under suspended load

11.3

Slippery floor

11.3.1

Always use safety shoes

12.1

Failure to implement may cause

12.1.1

Inform to operation and hand over PTW for sign-

closed the PTW prior to work

miscommunication and will cause

completion.

damaged to equipment and personnel

off.
12.1.2

Revisit the working area to ensure that all

equipment, devices, systems and work area is
back to normal and tidy.

Rev No :
Rev Date :

SECTION B: SAFETY EQUIPMENT REQUIRED FOR THE JOB

Item

Yes

Safety Helmet

No

Item

Yes

No

Item

Yes

Glove type:

Warning Signage

Safety Glasses

Protective Suit type:

Fire Extinguisher type:

Safety Shoes

Rain Boot / Plastic Boot

Ladder

Face shield

Safety Harness

Work Vest

Mono goggle

Ear Muff / Ear Plug

Rain Coat

Dust mask (N95)

JSA Leader : ____________________

JSA Approver:____________________

JSA Members

No

Maximum personnel allowed to be in the confined space

Associated hazards and mitigations

Entry Points

Means of ventilation

Atmospheric monitoring requirement (frequency)

Emergency Response additional requirements

Live underground cable

Live exposed terminals

Live control voltage (110V DC/230V AC)

Residual charge

Others:

Rev No :
Rev Date :

Yes/No?

Continuous CO Monitor

Trefoil Symbol

Lock-Out/Tag-Out

2)

5)

8)

3)

6)

9)

Control measures

No

LEL Detector

7)

SECTION D: Requirement for ELECTRICAL HAZARD identification

Types of electrical hazard

Barricade

4)

SECTION C: Requirement for CONFINED SPACE Activity

Name of the equipment / vessel to be worked in

Yes

1)

Note: All JSA must be signed by the Team Members, JSA Team Leader and Approved by JSA Approver.

Item