CONTENTS
INTRODUCTION
Basic Joint Types ..
CRITICAL SEALANT PROPERTIES ..
Classification of Sealants .....
Table A... . Medium Performance Sealants
Table B ... . High Performance Sealants
Forms of a Sealant . . seeeeee
Movement Dictates Joint Design ..
Table C ... Preformed Tapes ........
Table D ... Cellular Preformed Tapes ..
Table E .... Hot - Applied Sealants
Sealant Characteristics and Their Evaluation ..........
Table F .... Specifications for Building Joint Sealants . .
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PRECAUTIONS .................0005
Table G ... Sealing Tapes .....
Table H ... Gunnable Sealants .......
Table! .... Standard Practices, Gaskets,
Waterproofing, Back-Up MaterialJOINT SEALANTS
INTRODUCTION
Sealants represent a very small part of the wall cost, but
often play a major role in its performance. In the article
presented here, their critical properties are explored, and
the essentials of proper usage, as dictated by their
capability limits, are emphasized. All sealants are
classified in Low, Medium or High Performance
categories and the basic rules governing joint design are
presented in graphic manner.
The successful performance of any metal curtain wall
depends on the design of the entire system. Joint
sealant performance is dependent on the design of the
joints, the proper selection of sealant materials and their
proper installation. Whether they be “Working Joints,”
designed to accommodate movement, or *Non-Working
Joints,* secured by fasteners, some kind of seal is
usually employed.
The joint may be one of several types:
(1) A compound which is a flowable adhesive material
applied either in bulk form by means of a gun or
knife, or in some preformed extruded shape;
(2) A preformed, cellular compression seal with
adhesive on one or two sides which is usually
supplied in tape form, or;
(3) A gasket, which is a dry, pre-cured shape available
in a wide variety of extruded forms. In some
instances these types may be used in combination,
This article is concerned with sealant materials, and with
the joints of aluminum curtain walls. Much information has
already been published on various aspects of this subject,
and it is not the intent to re-explore the fundamentals of
either joint design or sealant technology here. Instead,
the purpose is to re-examine, in the light of increased
‘experience and knowledge, inherent characteristics of
the sealants in current use, with particular attention to
their performance classification, the practical limitations
of their performance capabilities, and the design
principles imposed by these limitations. Attention will also
be directed to critical sealant properties and methods of
evaluating them, as well as to the essentials of proper
field installation.
This article does not address structural sealant glazing.
Basic Joint Types
‘There are many shapes or configurations used as edge
profiles of joining members, and some of the more
common of these are illustrated in Figure 1
_ Backup
MATERIAL
PERIPHERY
sont
So BOND BREAKER
Burr somrs
SL
Backup
MATERIAL
'SURROUND" JOINT
(COMBINATION?
Lap JOINTS
Working Joints
Lt
Non-Working Joints
FIGURE 1 Representative Joint TypeBasically, however, these reduce to three types:
(1). Butt joi
(2) Lap
(3) A combination of these two forms, such as the
“Surround” or glazing type joint. In metal curtain
wall construction the combination form is, by far, the
‘most common.
Butt Joints. Butt Joints usually subject the sealant to
tensile and compressive stresses. The most important
consideration in designing a butt joint to receive a wet
sealant is the width of the joint and the sealant depth to
width ratio. Joints should be designed to permit the
necessary cleaning and drying of the substrates,
application of a primer if required, and proper installation
of the sealant itsett
In most butt joints, an important consideration is a
proper backing for the sealant. This is essential, both to
control the depth of sealant contact with the joining parts
‘and to provide proper sealant configuration. The back-up
‘material must, of course, be compressible, compatible
with the sealant, non-staining and non-contaminating to
both the sealant and substrate materials. Recommended
materials are closed cell polyethylene foam, polyurethane
foam and neoprene or butyl rod or tubing. Back-up
materials are not and should not be used as a
secondary seal. Oakum or bituminous impregnated
materials should never be used. The width or diameter
of the back-up should be approximately 25% greater
than the joint width, and compressed when inserted so
that it fits tightly in the joint. it should never be inserted
80 that it fits loosely in the joint. It should never be
stretched longitudinally to facilitate its installation nor
should it be punctured. The sealant should not adhere
to the back-up material. A release film of some type
should be used, when necessary, to prevent this.
(Sealant manufacturer's recommendations. should be
followed.)
Lap Joints. Lap Joints subject the sealant primarily to
shear stresses which are less critical than tensile or
compressive stresses. Lap joints generally have the
advantage that the sealant is partially protected from
direct exposure to the weather. However, unless the
sealant can be applied before the joining parts are put
together, lap joints are more difficult to seal. Preparation
of substrate surfaces and application of a primer may be
difficutt or virtually impossible after the joining members
are in position. Due to component and installation
tolerances, the joint thickness may be too small for
proper sealant performance.
Surround Joints. The “Surround! type of joint, used at
the periphery of glass or panels, is probably the most
common, and certainly one of the most critical of all
joints in the curtain wall. In most cases there are far more
lineal feet of such joints exposed to the weather than of
any other joint type.
Panel materials and constructions vary widely, however,
and some of them are particularly susceptible to rela-
tively large movement under temperature fluctuations
and due consideration must be given to this problem.
CRITICAL SEALANT PROPERTIES
Sealants, like other building materials, have specific
physical characteristics which determine how they will
react under conditions of use. The design of
systems must take into account such factors.
The most critical properties of a sealant are its adhesive
strength, cohesive strength, recovery ability after
deformation, modulus, and durability under the effects of
weathering. The importance of adhesive and cohesive
strength is self-evident. Unless the sealant bonds
securely and continuously to the substrates, when
subjected to tensile stress, the sealant will fail. In many
cases, depending on the substrate material, a primer
may be required to promote the bonding action. Clearly,
cohesive strength is equally important. A material which
lacks the strength to, “hold itself together under
repeated stress cannot provide a suitable seal.
Sealants may accommodate movement by either of two
mechanisms. One of these is internal flow under stress,
a characteristic variously referred to as stress relaxation,
creep, cold flow or plastic flow. Subjected to stress, the
sealant deforms by flowing in the manner of a viscous
fluid. An entirely different mechanism is the
accommodation of movement by means of a rubber-like
property the ability to deform under stress but, when the
stress is removed, to recover.
The properties of many sealant materials vary with
temperature. The temperature range occurring on the
surface of a building is sufficient to cause changes in the
properties of some types of sealant — changes sufficient
to cause failure in some cases. It is essential, too, that
the basic properties of the sealant do not change
significantly with age. Should such changes occur, the
assumptions regarding their behavior which originally
governed the joint design are no longer valid.