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CAS 2004 4Q Power Converters Technologies

Switched Mode Converters


(4 Quadrants)

Yves THUREL
CERN

CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

1 / xx

CAS 2004 4Q Power Converters Technologies

4 Quadrant basic background


4Q. Conventions
4Q. Working area / loads
4Q. Basic schematics

4 Quadrant topologies Review


Principle schematics (main ones presented)
Advantages / Drawbacks
Some realizations

4 Quadrant practical realization & example


LHC Specifications
LHC Topology choice explained
LHC Converter principles
Technical points highlighted (loops, circulating current,)
Realizations
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

2 / xx

CAS 2004 4Q Power Converters Technologies

4 Quadrant basic background


4Q. Conventions
4Q. Working area / loads
4Q. Basic schematics

4 Quadrant topologies Review


Principle schematics (main ones presented)
Advantages / Drawbacks
Some realizations

4 Quadrant practical realization & example


LHC Specifications
LHC Topology choice explained
LHC Converter principles
Technical points highlighted (loops, circulating current,)
Realizations
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

3 / xx

4Q. Conventions

CAS 2004 4Q Power Converters Technologies


4 Quadrant Operation: Definition (applied to R-L circuit)

1 Quadrant mode

I [A]
V [V]

20

40

60

80

2 Quadrant mode

+
-

100

I [A]
V [V]
0

20

40

60

80

100

V
4

Control of the decreasing


current is still possible within
drastic conditions and limits.
(RCIRCUIT acts as discharger.)

Current is controlled (being


always in the same sense),
when increasing or
decreasing.

4 Quadrant mode

+
-

CAS2004 / Warrington / 12-18 May 2004

I [A]
V [V]
0

20

40

Y. Thurel

60

80

100

II

No theoretical operation
limitation.

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4Q. Work. Area

CAS 2004 4Q Power Converters Technologies


4 Quadrant Operation: Loads Typical Cycle (R-L)
PGENE-PEAK

VCIRCUIT=R.I+L.dI/dt

dI/dtLOW

800
[A]

CIRCUIT
LCIRCUIT

(CABLE)

LCIRCUIT

(MAGNET)

I [A]

600
400
200

dI/dt MAX

0
-200

200

400

600

800

[t]1000

L
= 1H
R
= 7mOhms
dI/dtMAX= 5A.s-1
IMAX = 600A

-400
-600
-800
10
8

4QAREA

PRECEP-PEAK
[V]

V [V]

L.dI/dt

4
2
0
-2 0

200

400

600

800

[t] 1000

KEY FEATURES
L.dI/dt = 5V
R.IMAX = 4.2V
VMAX = 9.2V

-4
-6
-8
-10
CAS2004 / Warrington / 12-18 May 2004

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4Q. Work. Area

CAS 2004 4Q Power Converters Technologies


4 Quadrant Operation: Load Influence on topology
Pulsed Machine

[V]
[A]

Cycle Period

High Power
to be absorbed / Often
High Energy

Slow Machine: LHC Type / Magnet or orbit Correctors


12h or more run

Power to be
absorbed / sometimes
Low Energy
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

[V]
[A]

Operation close
to 0V / 0A
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4 Quadrant Operation: Load Impact on cost & design parameters


Circuit Characteristics

Circuit Key Features

L = 1H

LHC Machine

dI/dt = 10A.s-1

LHC Machine

I = [-600A;+600A]

LHC Machine

PCable < 15kW

LHC Tunnel

Ldi/dt = 10V
10mOhms <
Rcable
< 21mOhms
6V
< RcableIMAX < 12V

20 mOhms

10 mOhms

(V: Output Voltage Power converter)

(P: Output power Power converter)

30

30

13.2 kW

[V]

22 VMAX

20

[V]

9.6 kW

20

16 VMAX

10

10

I[A]

I[A]
0

0
-800

-600

-400

-200

200

400

600

800

-800

-600

-400

-200

-20

-1.25kW

200

V [V]
P [kW]

-30

-20

600

800

-2.5kW

V [V]
P [kW]

-30

PMAX

13.2kW

100%

PMAX

9.6kW

73%

PABSORBED

1.25kW

100%

PABSORBED

2.5kW

200%

Cable Losses 14.4kW

100%

Cable Losses 7.2kW

50%

CAS2004 / Warrington / 12-18 May 2004

400

-10

-10

Y. Thurel

Price

4Q. Work. Area

CAS 2004 4Q Power Converters Technologies

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4Q. Conventions

CAS 2004 4Q Power Converters Technologies


4 Quadrant Operation: Receptor mode
Goals:
Absorbing magnet energy

No Resistance

[V]

[A]

I [A]
V [V]

600

Energy Receptor
Concepts

8
6

400

200

2
0

Still regulating magnet reverse voltage, i.e dI/dt

Solutions:
Ideal Magnet

800

-200

50

100

150

-2

-400

-4

-600

-6

-800

-8

Variable resistor (active)


Voltage source added for 0 A transition:
No voltage can be obtained when 0 Amp
in the magnet.

I>0

Converter magnet-mains, giving back


energy to mains.
Converter magnet-capacitor, storing the
magnet energy.

V>0

This capacitor is charged by the magnet


and the needed generator converter
Alternative (not very used) solutions could
be: rotative machine, or (supraconductor)
inductornot treated here.
CAS2004 / Warrington / 12-18 May 2004

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4Q. Basics Sch.

CAS 2004 4Q Power Converters Technologies


4 Q Stage: Main topologies
2x Thyristor bridge in anti//
Very well known
Power returned to mains

Bip. / Mos.
Transistor

Linear dissipative Stage


Basic background known, (push-pull stage)
4Q operation to be explained later
Dissipation in the transistors, acting as
programmable resistor

LL RL

Switching Stage
Conventional H bridge (L-C Filter)
Power returned to capacitor or dissipated in
brake chopper.

CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

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4Q. Basics Sch.

CAS 2004 4Q Power Converters Technologies


(* The 2 voltages are always the same)

4Q Stage: Linear basic principle


Combined with double* DC fixed voltage output

0A..100A

100A

12V

2V
10V

12V

LL RL

0A

12V

10V
2V

0..
100A
22V

100..0A

12V

LL RL

0A
Efficiency!!!

10V

100A

12V

20V
-8V

100A
14V

0A

12V

LL RL

20V

12V
-8V

100A
..0A

0A
20Vx100A in Q1!!!

4V

0..
-100A

LL RL

12V

4V

0A..100A

100A
0A

0A

2V

GENERATOR
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

-100A

-8V

-8V

RECEPTOR

GENERATOR
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4Q. Basics Sch.

CAS 2004 4Q Power Converters Technologies


(* The 2 voltages are always the same)

4Q Stage: Linear basic principle


combined with double* DC variable voltage output
for better efficiency an losses reduced in receptor mode
0A..100A

100A

12V

2V
10V

12V

LL RL

0A

4V

2V
2V

0..
100A
22V

100..0A

4V

6V

0A
Efficiency better

10V

100A

0V

8V
-8V

100A

LL RL

0A

0V

LL RL

0A
8Vx100A in Q1

10V

14V
-8V

100A
..0A
-8V

0..
-100A

LL RL

10V

2V

0A..100A

100A
0A

0A

2V

GENERATOR
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

-100A

-8V

-8V

RECEPTOR

GENERATOR
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4Q. Basics Sch.

CAS 2004 4Q Power Converters Technologies


4Q Stage: Linear basic principle (variation linear H bridge)
combined with single DC variable voltage output

VE+

VE+

VL
LL RL

VL
VE

IL

LL RL

IL

Remark:
This solution is easier, from the inverter side,
but leads to polarity new transitions which can
be source of distortion, and finally lead to a
complex 4 quadrant stage

CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

Polarity Switches
Single output
inverter

12 / xx

4Q. Basics Sch.

CAS 2004 4Q Power Converters Technologies


4Q Stage: Switching basic principle
H Bridge: 2 modes
T1

VE

It is possible to work in
Buck Mode so that both

IL

T3

VL

Vs

- I is reduced
(HF output voltage ripple)
- Losses are reduced

T2

T4

T1=T4=T2=T3

T
VE

1-

Note:
transition between these 2
possible modes can be
source of distortions.

VMEAN
IMEAN

VMEAN=(2.-1).VE

-VE
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

13 / xx

CAS 2004 4Q Power Converters Technologies

4 Quadrant basic background


4Q. Conventions
4Q. Working area / loads
4Q. Basic schematics

4 Quadrant topologies Review


Principle schematics (main ones presented)
Advantages / Drawbacks
Some realizations

4 Quadrant practical realization & example


LHC Specifications
LHC Topology choice explained
LHC Converter principles
Technical points highlighted (loops, circulating current,)
Realizations
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

14 / xx

CAS 2004 4Q Power Converters Technologies


Topologies: Key points, (how to classify them, how to select them?)
SIZE,
SIZE,WEIGHT,
WEIGHT,
COST
COST

POWER
POWERRANGE,
RANGE,
DISSIPATIVE
DISSIPATIVEOR
ORNOT,
NOT,
EFFICIENCY
EFFICIENCY

AC
ACMAINS
MAINSPERT.
PERT.REJ.,
REJ.,
EMC,
BF
&
HF
RIPPLE
EMC, BF & HF RIPPLE

TOPOLOGY CHOICE ????


NUMBER
NUMBEROF
OFCPTS,
CPTS,DESIGN
DESIGN
COMPLEXITY,
MTBF,
COMPLEXITY, MTBF,USE
USEOF
OF
COMMERCIAL
PART
COMMERCIAL PART

DISTORTION
DISTORTION
BANDWIDTH
BANDWIDTH

CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Mains

Rectifier
bridge

4Q. AC-DC
Converter

Filter

Filter

DC-AC
Converter

4Q. DC-AC
Converter

LF Transfo.
(Volt. Adapt.)

HF Transfo.
(Volt. Adapt.)

4Q. Thyristor
bridge

Rectifier
bridge

Filter

Filter
4Q. Linear
Stage

Storage Energy
or B. Chopper

4Q. AC-DC
Converter

4Q. DC-DC
H Bridge

Filter

Filter
Load
CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: Thyristor (Principle)
V

I
I

LF

Thyristor
bridge

Thyristor
bridge

ILOAD
VLOAD

50 Hz transfo.
Optimal voltage
output
(Galvanic Isolation)

LF

LF

LF

Low freq.
Output Filter
CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: Thyristor (schematics Example)
Basic schematic
[0,0] & [V] axis required circulating current between the 2 bridges
.

7.5m

B6C

7.5m

2.16m
Rmag
.

540u
4.7

alpha-refcircu

7.5m

2.16m
540u

Lmag
4.7

7.5m

B6C

Active Filter increase


dynamic performance (low
amplitude bandwidth, low
frequency ripple,
perturbation)

Adding a circulating current between the 2


thyristor bridges helps!!!

CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: Thyristor (Discussion)
Advantages
Huge power possible
Not Dissipative: power returned to mains
High Efficiency
Very well known topology
Rather simple design
No High frequency signal (low frequency operation): EMC easy to handle

Drawbacks
Low Bandwidth (addition of active filter can help a bit in small signal)
Poor AC mains perturbation rejection (speed loop limited by L-C filter)
Distortion (crossing axes, and point [0,0]) requires some additional circuit
for high precision converter: Circulating current
Size, weight of transformer and filtering elements

CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

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CAS 2004 4Q Power Converters Technologies


Topologies: 50Hz + Linear (Principle)

DC Fixed

LF

LF

ILOAD
VLOAD

LF

L
I
N
E
A
R
DC Fixed

LF

50 Hz transfo.
Optimal voltage
output
(Galvanic Isolation)

CAS2004 / Warrington / 12-18 May 2004

LF

Rectifier +
Double Output
High Freq.
Filter

Y. Thurel

Linear Stage
(Dissipate Magnet
Energy)

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CAS 2004 4Q Power Converters Technologies


Topologies: 50Hz + Linear (Principle variation)

LF

50 Hz transfo.
Optimal voltage
output
(Galvanic Isolation)

LF

Diode
bridge

C
H
A
.

LF

Low freq.
Output Filter

L
I
N
E
A
R

ILOAD
VLOAD

DC
Fixed

P
O
L
.

H Bridge
Linear Stage
(Polarity Changer
/
Dissipate Magnet
Energy)

CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: 50Hz + Linear (Discussion)
Advantages
Schematics and topologies are very well known
Simple schematics
Adding circulation current helps
Bandwidth (10 kHz)

Drawbacks
Dissipative
Efficiency very low in generator mode
Size, weight of transformer and filtering elements
Often realized with several transistors in // (MTBF and avalanche failure)

CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: 50Hz + Switching (Principle)

ILOAD

LF

LF

Diode
50 Hz transfo.
Optimal voltage bridge
output
(Galvanic Isolation)

VLOAD

DC
Fixed

LF

HF

Add.
Low freq.
PWM
Brake Chopper
Output Filter
Converter
(Optional)
(Magnet Energy
Hard
1/2.C.V) (Dissipate Magnet Commutation

CAS2004 / Warrington / 12-18 May 2004

HF

High freq.
Output Filter

Energy)

Y. Thurel

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CAS 2004 4Q Power Converters Technologies


Topologies: 50Hz + Switching (Schematics Example)
Basic schematic

High Frequency Hard


commutation Bridge

50Hz Transfo + L
C Filter

Commercial part
possible

Brake chopper:
absorb magnet
energy if Vcap.
too high
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

High Frequency
LC Filter (2 cells)

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CAS 2004 4Q Power Converters Technologies


Topologies: 50Hz + Switching (Discussion)

150A
200V

Advantages
Huge power possible
Part of magnet energy re-used
Very well known topology possible to use commercial
standard elements
High bandwidth (10 kHz)
Good AC mains perturbation rejection
No distortion of the signal (if H bridge not changing mode)

Drawbacks
H bridge hard commutation @ high current
50Hz LC-Filter can be un-damped by H bridge negative equivalent resistor
Size, weight of transformer and filtering elements
Hard commutation EMC to cope with
Low voltage high current not ideal (loss of the switching H bridge, fswitching limited)
HF filtering Ripple difficult (if buck mode not used), at only fswitching
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Linear (Principle)

LF

3Ph
Diode
Bridge

LF

Low
freq.
Output
Filter

HF

HF

High Freq.
Soft
Commutation
Inverter

CAS2004 / Warrington / 12-18 May 2004

HF

HF

HF

HF

High
Freq.
Transfo.

Rectifier +
Double Output
High Freq.
Filter

Y. Thurel

ILOAD
VLOAD

HF

L
I
N
E
A
R

Linear Stage

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Linear (Principle variation)

LF

LF

3Ph
Diode
Bridge

Low
freq.
Output
Filter

HF

HF

High Freq.
Soft
Commutation
Inverter

CAS2004 / Warrington / 12-18 May 2004

HF

High
Freq.
Transfo.

HF

HF

Rectifier +
Single Output
High Freq.
Filter

Y. Thurel

ILOAD
VLOAD

P
O L
L I
. N
E
C A
H R
A
.

H Bridge
Linear Stage
(Polarity Changer)

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Linear (Schematics Example)
Basic schematic

Input Module, Bd: 70Hz

Phase shifted Inverter

Rectifer + Filter

4 Quadrant
Linear Stage

VOUT
EMI
FILTER

HF Transfo.

300Hz L C Filter

High Frequency Soft


commutation H Bridge
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

4Q Linear Stage
HF Filter
+ Rectifier
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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Linear (Discussion)
Advantages
Medium power possible
Addition of 2 distinct well known topologies
High bandwidth
Good AC mains perturbation rejection
No distortion of the signal (if circulating current used)
HF filtering Ripple at 2x fswitching possible
Efficiency OK, (no switching Loss at secondary side)
EMC OK, since Soft commutation possible

Drawbacks
Dealing with Inverter Loop & Circulation current Loop can lead to some complexity
Double output voltage requires additional power components (L-C Filtering +
Rectifiers)
Dissipative (No energy back to anywhere, except Output transistors!!!)
CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Switching Type 1 (Principle)

VLOAD

ILOAD

LF

LF

HF

50 Hz transformer
Optimal voltage output
Galvanic isolation

CAS2004 / Warrington / 12-18 May 2004

HF

Diode
bridge

HF

HF

Low freq.
Output Filter

Y. Thurel

HF

HF

HF

PWM Converter
Add.
Crowbar Hard Commutation

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Switching Type 1 (Discussion)
Advantages
High power possible
Part of magnet energy re-used
Very well known topology
High bandwidth
Good AC mains perturbation rejection
No distortion of the signal (if H bridge not changing mode)

Drawbacks
Secondary H bridge hard commutation @ high current (Losses EMC to cope with )
Low voltage high current not ideal (loss of the switching H bridge, fswitching limited)
2 HF filtering levels
Complexity (2 inverters, Gate drives) & Cost
Efficiency low
HF filtering Ripple difficult (if buck mode not used), at only fswitching
CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Switching Type 2 (Principle)

LF

LF

LF

VLOAD

ILOAD

LF

LF

Diode Low freq.


Add.
bridge Output Filter Crowbar

CAS2004 / Warrington / 12-18 May 2004

HF

HF

High Freq.
Soft
Commutation
Inverter

Y. Thurel

HF

HF

HF

HF

4Q Converter
High
Freq. Soft Commutation
Transfo.

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Switching Type 2 (Schematic Example)

Vdc +

TH1
on

Vin

TD1

TD3

off

off

TD2

TD4

off

off

Vdc -

IL
See Paper from
CERN & LEEI for
detailed
explanation.

TH3

Iout

LOAD

on

TH3

on

TH4

on

TH2
TH1

.
Out -

TH2

TH4

Out +

THbis3
Iout1

iout2

THbis1

THbis2

THbis4

CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


Topologies: Switching + Switching Type 2 (Discussion)
Advantages
Fully reversible with energy sent back to mains (thyristor bridge to be added)
High frequency power converter (low volume and high dynamic performance)
High bandwidth
Good AC mains perturbation rejection
No distortion of the signal (if H bridge not changing mode)
Soft commutation possible on the 2 H-Bridges
High efficiency

Drawbacks
600A
12V

Complex control

CAS2004 / Warrington / 12-18 May 2004

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34 / xx

CAS 2004 4Q Power Converters Technologies

4 Quadrant basic background


4Q. Conventions
4Q. Working area / loads
4Q. Basic schematics

4 Quadrant topologies Review


Principle schematics (main ones presented)
Advantages / Drawbacks
Some realizations

4 Quadrant practical realization & example


LHC Specifications
LHC Topology choice explained
LHC Converter principles
Technical points highlighted (loops, circulating current,)
Realizations
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

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CAS 2004 4Q Power Converters Technologies


LHC: Specifications

Electrical Characteristics

Mechanical Characteristics

To be installed in LHC tunnel


Must be possible to change it as a plug-in module
Low volume and low weight

Electrical Environment

Low Output Voltage / High Output Current


High Efficiency (Losses in Tunnel must be as low as possible)
High bandwidth
No need for returning power to mains (slow machine)
Operation close to [0V-0A]
Low BF ripple (magnet current precision) & Low HF Ripple (EMC)

Good immunity to mains perturbation (phase loss of 100ms)


Very low level of distortion tolerated (high precision)
EMC behavior must be very good (IN & OUT)
To be integrated in a few ppm current loop regulation

Other key points

15 years of operation (MTBF)


Principle as simple as possible (operation)

CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

LHC
Power Converters
Family
LHC 600A 40V
Transtechnik
Germany

LHC 600A 10V


Cirtem
France
LHC 120A 10V
CERN & EFACEC
Portugal

LHC 60A 08V


CERN & CEL
France
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CAS 2004 4Q Power Converters Technologies


LHC 120A 10V: EMC Highlighted
Magnet loads are several magnets in series
(hundreds of meters load)
IEC478.3 C applied INPUT and OUTPUT side

400V ac

Iref

Vref

+-

Vout

RST
B
LHC Electronic : (control + DCCTS)

Power converter

Iout

Circuit

Digital & Analog signals exchanged between

Power converter
& High Precision Current Controller
CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


LHC 120A 10V Topology Choice
Minimum 50Hz Components for size & weight reduction
(tunnel installation)

EMC

Switching based topology

Linear base topology

High precision environment:

EMC must be as good as possible


No distortion / operation [0V-0A]
CAS2004 / Warrington / 12-18 May 2004

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CAS 2004 4Q Power Converters Technologies


LHC 120A 10V Topology Choice

Input Module, Bd: 70Hz

Phase shifted Inverter

Rectifer + Filter

4 Quadrant
Linear Stage

VOUT
EMI
FILTER

BREAKER &

INPUT FILTER &

SOFT COM. INVERTER,

ISOLATION &

CONTACTOR

SOFT-START

50kHz..100kHz

RECTIFIER + FILTER

CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

4Q.L.S.

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CAS 2004 4Q Power Converters Technologies


LHC 120A 10V Topology Choice
AC-DC
3 phases + Neutral (used for auxiliary power
supply)
1400V Rectifiers
70Hz Input filter (damped with C-4C) to give a flat
540V DC (around -20dB on 300Hz)
Soft start based on R + switch.

High Frequency Soft commutation Inverter

Fixed switching frequency (50..100kHz).


ZVS operation with Phase Shifted command.
ZCS for lagging leg
IGBT Bridge
Voltage or current mode possible

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CAS 2004 4Q Power Converters Technologies


LHC 120A 10V Topology Choice
Rectifer + Filter

Rectifier + DC Filter
HF Ripple at 2x inverter Fswitching
Schottky rectifiers.
Double LC cell at 5..10 kHz.

4 Quadrant Linear Stage


Linear Regulation based on Mosfets.
Mosfet used as
- polarity switch in generator mode
- programmable resistor to dissipate Magnet
energy.
Use of 4QLS as an active filter
Use of 4QLS to pre-load inverter (continuous mode)
Circulating current always present but value
depending from load current (no mode change
transition, both DCDC outputs always minimum
loaded

CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

4 Quadrant
Linear Stage

VOUT

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CAS 2004 4Q Power Converters Technologies


IHIGH

LHC 120A 10V Topology Choice


Highlights on 4QLS

VE

A double power source programmable via inverter


(VE)
2 MOSFETS, Q1 & Q2, used as switch and
programmable resistor. (high level of power
possible)
A command which works according to :

VGS HIGH
VOUT
IOUT
LL

RL

VE
VGS LOW
ILOW

VOUT = +(VE R HIGH I HIGH )


VOUT = (VE R LOW I LOW )

RHIGH & RLOW are equivalent MOSFET resistance


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CAS 2004 4Q Power Converters Technologies


LHC: 4QLS without circulation current
Remember a limitation of the linear stage
Main Loop (VOUT
linear regulation loop)
cannot provide needed
step for biasing
MOSFET
(-3V to + 3V)
Playing with fixed
bias is a bad idea!!!
Discrepancies on
VGS ON 1V !!!

LHC 120A 10V Measurements

IHIGH

VE

VGS HIGH

VDS HIGH

VOUT
IOUT
LL

Without Circulating Current

RL

VE

VDS LOW
VGS LOW

ILOW

1
VREF + -

VGS HIGH

PID

VOUT

Without Circulating Current

-1
VGS LOW

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CAS 2004 4Q Power Converters Technologies


LHC: 4QLS with circulation current
Adding 2x circulation current loop
To avoid 0A distortion
crossing , a circulating
can help, biasing
MOSFET gates.
These additional loops
(one per MOSFET)
must not perturb main
loop. (must be slower)

LHC 120A 10V Measurements

IHIGH

VGS HIGH

VE

VDS HIGH

VOUT
IOUT
LL

With Circulating Current

RL

VE

VDS LOW
VGS LOW

ICirculation can vary


ILOW
IHIGH
IREF

PID

+
+1

VREF + -

+
VGS HIGH

PID

With Circulating Current


-1

VOUT

+
VGS LOW

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CAS 2004 4Q Power Converters Technologies


LHC: 4QLS with circulation current
different approaches:
Circulating current always present, changing
its value depending on output current
Its control is easy (reference is only
smoothly changing with IOUT)
Inverter reference must always be set so
that this circulating current is possible leading
to higher losses in receptor mode.
No changing mode (Gate of each side
MOSFET always biased)

Q1

Q1 & Q2

Q2

Circulating current only present when close


to a potential transition
This solution saves a lot of energy when
recovering, since inverter doesnt inject
power in MOSFET when absorbing power.
dI/dt Limitation exists, since if too fast,
circulating current doesnt have time to
appear and MOSFET Gate are not well biased.
CAS2004 / Warrington / 12-18 May 2004

Y. Thurel

ICC REF

Fr. Icc loop

VGS Q2

Fr. Main loop

[t]
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CAS 2004 4Q Power Converters Technologies


LHC: 4QLS / Inverter Reference

LHC 120A 10V Measurements

Inverter REF is built according to


VBIAS MIN. not to saturate MOSFET (i.e saturate Loop)
VBIAS OPT. For 4Q Linear stage acting as active filter (better
rejection of mains disturbances and 300 Hz)
VMIN coupled to I circulation MIN to always minimum load inverter
(Conduction mode un-changed)
Inverter Loop must be faster / transparent than 4Q stage loop

VBIAS

VBIAS
|VREF| +

VMIN

+
+
VMIN

PID

INVERTER
VE

IHIGH
IREF

PID

+
+1

VREF

PID

VOUT

+
VGS HIGH

-1
+

+
VGS LOW

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CAS 2004 4Q Power Converters Technologies


LHC: 4QLS MOS working Area (Example)
Practical case of
Circulation current
always ON, at the
same value: 5A.

VOUT

5A
11 V
-120 A

RDSON variations
11 V
limited by circulating
current.

10 V

1 V, 5 W
200 m

11 V

21 V, 2.6 kW
168 m

11 V

125 A
120 A
10 V

125 A

1 V, 125 W
8.00 m
21 V, 105 W
4.20

5A
5A

Dissipate Power is:

1V
0A

21V x 120A in
recovering MOSFET
instead of
10V x 120A required
by the load.
Only valid if not
often the case.

1V

-120 A
11 V

-10 V

125 A

21 V, 105W
4.20

11 V

1 V, 125W
8.00 m

11 V

125 A

CAS2004 / Warrington / 12-18 May 2004

IOUT

1 V, 5 W
200 m

5A

5A
11 V

0V

1 V, 5 W
200 m

Y. Thurel

120 A
-10 V

21 V, 2.6 kW
168 m
1 V, 5 W
200 m

5A

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CAS 2004 4Q Power Converters Technologies


LHC: 4QLS MOS Model (FB180SA10 I.R.)
10.0

Settings like:
- Circulating current value
- Difference voltage issued
from the inverter output
voltage
- Number of MOSFET in //
are the key to maintain a
stable efficient analog
loop.

Rdson at VDS= 5 V
9.0

Rdson [Ohms]

MOSFET is difficult to
control directly from the
main loop to the gate.
Indeed
gain
is
from
virtually 0 if saturated to
thousands when almost
OFF.

Rdson at VDS= 2 V

8.0

Rdson at VDS= 1 V

7.0

Rdson at VDS= 0.6 V

6.0

Rdson at VDS= 10 V
Rdson at VDS= 20 V

5.0
4.0
3.0
2.0
1.0

VGS [V]

0.0
3.7

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3.9

Y. Thurel

4.1

4.3

4.5

4.7

4.9

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CAS 2004 4Q Power Converters Technologies


LHC 120A 10V Measurements

LHC: Practical Results


DISTORTION ?:
Crossing axis is OK. No
distortion, achieved
thanks to circulating
current.

CONTROL:
Bandwidth in generator & receptor quadrant
Crossing 0A is OK, being unchanged.

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CAS 2004 4Q Power Converters Technologies


LHC: Realizations

LHC 120A 10V


330 Converters
Correctors
CERN Internal Design

LHC 60A 8V
800 Converters
Orbit Correctors
Below Dipoles, in a radiation zone
CERN Internal Design

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CAS 2004 4Q Power Converters Technologies

LHC 600A 10V


440 Converters
1x 6U Module

LHC 600A 40V


50 Converters
2x 6U module

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CAS 2004 4Q Power Converters Technologies

Thank you for your attention.

AND?END.

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CAS 2004 4Q Power Converters Technologies

IHIGH

VE

VGS HIGH

VDS HIGH

VOUT
IOUT
LL

RL

VE

VDS LOW
VGS LOW

ILOW
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CAS 2004 4Q Power Converters Technologies


Reference
Care with test invisble so that
alignment is ok

LF

LF

LF

LF

LF

LF

LF

VLOAD

ILOAD

HF
P
O
L
.
C
H
A
.

HF

L
I
N
E
A
R

HF

HF

HF

HF

HF

HF

L
I
N
E
A
R

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