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SCP is compatible with the following Windows operating systems: 98, NT, 2000, XP, VISTA, and
Windows 7, 32-bit or 64-bit. It also runs on Windows Server 2003 and 2008 R2. It requires a
recommended minimum screen resolution of 1024x768 but will run in 800x600 mode.
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Run SCP from your desktop by double clicking on the desktop shortcut
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SCP (Supply Chain Planning) provides materials managers and planners with a tool to control
inventory. SCP is a time-phased Distribution Requirements Planning (DRP) tool. Quite simply,
it recommends what to make, how much to make, and when to make it in order to fulfill existing
customer orders and maintain, but not exceed, desirable inventory levels.
SCP includes Material Requirement Planning (MRP) as well, with multi-level bill of materials
support. It can plan raw material orders directly or explode the raw material demand from the
finished goods plan.
In addition, SCP includes an optional rough-cut capacity planning tool for addressing the
capacity constraints of a business. This graphical feature allows additional fine tuning of the
supply chain process by providing visibility over factory resource load vs. capacity (machines,
work cells, etc.), and the ability to reschedule and pre-build product to fit within capacity
constraints.
Optionally sharing the planned demand with the appropriate suppliers and customers for Vendor
Managed Inventory, etc. is easy with SCPs flexible functionality.
A disciplined use of SCP allows you to monitor and streamline inventory levels resulting in
lower inventory costs and a significant increase in customer service.
JB_STORE1
JB_STORE2
Demand is forecasted at the store level and planned orders are calculated for the stores. That
demand, from both stores, is then driven down to the DC as dependent demand.
Permintaan diperkirakan di tingkat toko dan pesanan yang direncanakan dihitung untuk toko.
permintaan itu, dari kedua toko, kemudian didorong ke Distribution Center sebagai tanggungan
permintaan.
Our demo will focus on item/part number AAA617. This item is found at both stores and is
supplied by the DC. AAA617 is made up of three raw materials: Rawmat1, Rawmat2, and
Rawmat3. At the DC level, the demand for AAA617 will be passed on to its raw materials as
dependent demand, showing you how much raw material to order and when to order it.
Demo/bagan ini akan fokus pada item / nomor bagian AAA617. Item ini ditemukan di kedua toko
dan dipasok oleh Distribution Center. AAA617 terdiri dari tiga bahan baku: Rawmat 1, Rawmat2,
dan Rawmat3. Pada tingkat Distribution Center, permintaan AAA617 akan diteruskan ke bahan
baku tersebut sebagai tanggungan permintaan , Memperlihatkan User/Pengguna berapa banyak
bahan baku yang dipesan dan kapan harus memesannya.
AAA617
Rawmat1
Rawmat2
Rawmat3
Detail Mode
Summary Mode
Location
(plant, DC)
Navigate easily
through alerts & exceptions
Description
ABC
The ABC code designated for the item. The ABC code can either be assigned item-by-item (not
recommended) or analyzed and assigned automatically under the Reporting tab ABC Analysis
Button.
A Item High Moving Item
B Item Medium Mover
C Item Slow Mover
Onhand
Weeks Onhand The number of weeks the current onhand inventory is projected to last.
Class
Supplier
Planner
Order Time
Order time is the frequency in which the planning grid will suggest orders. For example, an order time of 2 would
recommend planned orders as frequently as every two periods. The unit of measure of order time is the same as the
planning mode (order time is in days if planning in days in weeks if planning in weeks).
Forecast
The SCP generated forecast based on the selected formula and historical data for this
record. Please note: the ForecastPro forecasting engine is not included in this demo
version and therefore the ForecastPro formulas are not listed. The ForecastPro engine is
however included in all registered licenses of SCP 4.0.
Adjusted
Forecast
This number will override the SCP or system generated forecast. Typically, this data is
manually entered or imported from another forecasting source
Customer Orders
Dependent Demand
Any demand for this item that has been consolidated to this location. A typical scenario
is demand at multiple DCs consolidated to a manufacturing plant location.
Gross Requirements
The final count of actual requirements after determining (the greater of forecast and
customer orders) + dependent demand
Scheduled Receipts
Pending replenishments for this item. These can be open work orders, open purchase
orders, transfers, in transit orders, etc This line does NOT include system generated
planned orders (see Planned Receipts below)
Planned Receipts
The expected availability of material as a result of a system generated planned order. The
availability date of the planned order will be the production date + leadtime
Projected Inventory
Planned Order
Days Onhand
Clicking on individual cells of the grid will show a detail screen beside the grid. This
detail is only shown for Forecast, Customer Orders, Dependent Demand and Receipts.
Some numbers can be entered into individual cells of the grid. The system will tell you
when these entries are not allowed.
Record pull-down
Edit Mode
Lead Time
Customer order
cell
Planned
orders
Exception messages
For AAA617 at JB_STORE1
Customer order details
For 11/11
1. Note the planned order line. These are the recommended replenishments for this store
based on onhand, customer orders, receipts, forecast, and all the planning parameters we
reviewed earlier.
2. Change the leadtime from 1 day to 2 days and watch the planned orders change. SCP is
completely interactive and reacts to any data changes immediately. Remember to put
SCP in Edit mode in order to be able to make changes.
Note how SCP has consolidated the demand from both stores into demand for the DC.
Note how SCP has exploded the bill of materials for AAA617 and driven the demand to the raw
material record.
Also notice that the finished good material quantity is proportionally converted into a raw
material quantity (by multiplying it with the Qty per value).
The Planning tab has many additional features that simplify the planning process and put
information at the fingertips of the planner: the ability to select the sort order for your records, a
handy navigation tree, and on-demand graphs are just some of these features.
These are described in detail in the user manual and will not be reviewed in this demo.
SCP includes a standard set of reports that are crucial for proper inventory management. Every
report is filtered by five key fields so that the data for each report can be custom tailored for
different users.
Report settings are stored in Report Scenarios. This allows the system to be set up so that the
same report can be generated with different settings, without having to change the settings or
filters every time. For example, if we wanted to run the ABC analysis report for planner As
items and the ABC Analysis report for planner Bs items, we could build and save two scenarios
of report type ABC Analysis, but each with different Planner selections. We would name these
scenarios ABC Analysis A and ABC Analysis B and they would be available from the
Scenario pull-down at all times.
A Scenario filter is also available to help planners quickly find the existing reporting scenarios
they need.
The Shipments report lists the recommended replenishment or planned orders by supplier
The Onhand report lists all inventory balances and values by item.
The Stockout report lists all items where inventory is less than zero. This report is a good example of how
powerful and flexible the Exceptions report type can be. Here we have selected one exception to display, and that
is the Stockout exception. This basically provides a stockout report. However, see below how the exceptions
report type can be used to custom-tailor a multitude of different reports by selecting different combinations of
exceptions to display.
This Exceptions report lists records with raw material shortages, late customer orders, and the expedite
scheduled receipt warning.
The Manufacturing Release report prints out a release schedule grouped by customizable attributes (such as
color, adhesive, backing, width, length, etc..). This report is useful for releasing orders to the manufacturing floor in
a sequence that will minimize setup times and meet minimum attribute lot quantities.
The Safety Stock Analysis report can recommend optimum safety stock levels based on the old M.A.D. (Mean
Absolute Deviation) method or the more accurate Precise method.
The Perpetual
Inventory report gives a detailed look at the inventory balances in daily or weekly time periods.
The Adjusted Forecast Tracking report is useful if SCP is used as a Vendor Managed Inventory (VMI)
system where a customer is providing a forecast for SCP to use. SCP tracks adjusted forecast values on a daily
basis. This report will show changes to the customers forecast from day to day in case significant variations exist in
the data.
You will find over a dozen very useful reports that come standard with SCP. Please note that
custom reports can also be integrated with the main SCP system on a client by client basis.
No Map Activity
Onhand
Performance
Perpetual Inventory
Planned Orders
Safety Stock Analysis
Scheduled Receipts
Shipments
Toggle between
Multi-record Changes (only
edit and
displayed
view only
when
modes
edit mode is on click on the word edit to enter edit mode)
SCP includes an extremely flexible and user friendly data integration tool Data Mapping.
However, all systems must have a manual way to edit and review data. The Maintenance Tab
lists all the different editable tables in SCP and allows the user to search, filter, update, add, and
delete data.
In addition, the maintenance screens are also equipped with the ability to update multiple records
at one time through the use of SCPs Multi-Record Changes feature (only displayed when edit mode is on
click on the word edit to enter edit mode see picture above)
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Planning Data
sub-tab
Every necessary category of SCP data can be mapped. In addition, each map created can be
placed in a scenario group with other maps for one-click execution of multiple maps at once.
As an example, we will take a
look at the On-Hand & MTD
Sales map. Click on the
Planning Data sub-tab and
then Click on the On-Hand
& MTD Sales button.
Planning Data
sub-tab
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This map retrieves onhand information from a text file called demo1\itemloc.txt.
This file is an ASCII delimited file and the delimiter is the TAB character (the fields in each
record are separated by the tab character).
We will be retrieving the first three fields and the largest field size is a maximum of 75
characters (the default value).
The first field in the text file is mapped to the Item field in SCP
The second field in the text file is mapped to the Location field in SCP
The third field in the text file is mapped to the OnHand field in SCP
The incoming data will Reset the SCP data (all the onhand values in SCP will be set to zero
before the updates from the text file are applied).
Only items and locations that already exist in SCP will be updated. Any new items or locations
in the text file will be ignored.
One handy feature is the ability to Load Sample Data which allows you to verify the
information and the mappings before committing to the import. Press Load Sample Data.
All the information from the text file is displayed, and it is now obvious which column gets
mapped to which field in SCP.
This was a very simple example of bringing in an ASCII file, but SCP data mapping is capable
of much more. These maps can retrieve data from Excel, XML, ODBC (SQL), custom
programs, and much more.
At a glance, you can easily see that the third days load for Mixer 01 exceeds its capacity.
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Right-click on Mixer -01 and then click Fill to Capacity. This produces the following
smoothed schedule.
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Select Scheduling.
The scheduling module allows you to schedule your shop floor graphically and by dragging and
dropping orders in the appropriate time slot. You can also move orders between machines. Clear
color coding shows when important attributes such as adhesives, widths, colors, etc are
changing so that setup times can be minimized. The system supports customized optimization
algorithms.
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SCPs optional Raw Material Availability (RMA) module is a floating window that can be
activated during planning or scheduling, and interactively shows the status of raw material
balances as a result of creating planned orders or scheduling an order in a particular time slot.
RMA can also be installed as a stand-alone program to monitor legacy system raw material level
status vs. load.
RMA will not be covered in detail in this demo. However it is worth noting and can be an
invaluable tool in reducing lost scheduling time and late orders.
This concludes the demo. SCP is capable of handling much more but this should give you a
general idea of the basic capabilities of the system.
Please contact Jada Management Systems for any questions or comments. Thank you for taking
the time to review SCP.
Jada Management Systems LLC
19775 Derby Street
West Linn, OR 97068
(503) 744-0699
jms@jadaman.com
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Includes a very powerful open-source integration feature for seamless connectivity to internal and external
sources of data and for the automation of many typically manual tasks. Other systems have simple import tools
or require an external black-box program to format their data. SCPs integration capability allows for a very
high level of automation, flexibility and data integrity, and even supports a full object oriented programming
language for accomplishing almost any task.
Includes the award winning Forecast Pro forecasting engine with automatic best-pick formula selection.
An excellent color-coded customizable alerts and exceptions system.
Supports 240 day horizon (in case of long lead times) and can be set up to use daily or weekly time periods,
including dual mirrored data sets for short and long-term planning.
Attribute based planning allows for realistic manufacturing releases that meet minimum attribute run
quantities (colors, sizes, adhesives, etc.)
Extremely informative, color-coded, and flexible reporting (shipments, mfg. release, abc analysis, customer
forecast comparison, etc)
User-specific reporting scenarios
Data tracking functionality with comparative reporting allows for historical forecast and performance analysis.
Monitor demand variability, customer schedules, etc. in VMI and other initiatives.
Built-in demand variability analysis tool helps determine optimum safety stock levels.
Can be synchronized while others users are in the system. Some competing software requires everyone out of
the system before this can occur.
Built-in upload capability allows users to upload data without need for separate program/process.
Class specific parameters such as 0 forecast range, time fence range, etc. With other systems, these are
typically global settings.
A unique planning calendar system that makes non-working days and transportation schedules easily
manageable, including the ability to specify attribute (see #5) restrictions (ex. adhesive runs only on certain
days of the week).
Summary screen to view all records at once and pinpoint problem areas at a glance.
Supports make-to-order raw material dependent demand... There is no need to split FG's and Raws into two
systems.
Raw material shortage warnings.
Supports consolidation of item+location demand (not just location) allowing one item at a DC to be
consolidated to a completely different item at plant, for example.
18. Extremely flexible UOM conversion unlimited conversions and also accepts formulas for calculations
requiring width, length, and other attributes.
19. Onhand detail view breaks down onhand value into corresponding lot/roll qtys.
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