Manor 2 Mvac Spec Rev 01 14022007

Technical Specification
MECHANICAL VENTILATION
& AIR CONDITIONING SERVICES
Project
THE MANOR IN HCMC PHASE 2

91 NGUYEN HUU CANH BINH THANH HCMC
Client
BITEXCOLAND
Consultants
PROJECT MANAGEMENT:
COTEBA MANAGEMENT
QUANTITY SURVEYORS:
LEVETT & BAILEY
PROJECT ARCHITECTS:
HO THIEU TRI ARCHITECTS & ASSOCIATES
STRUCTURAL ENGINEERS:
PIMENTEL & ASSOCIATES
FOUNDATION ENGINEERS:
CTFE
MECHANICAL & ELECTRICAL ENGINEERS:
BONWAY PROJECT SERVICES (BPS)
BPS 06051 Revision 01
12.02.2007
THE MANOR IN HOCHIMINH CITY PHASE 2

TECHNICAL SPECIFICATION MVAC SERVICES
TABLE OF CONTENTS
Page No.
1.
2.
3.
4.
5.
BPS 06051
SCOPE OF WORK..................................................................................................................... 1
1.1
PROJECT DESCRIPTION .............................................................................................. 1
1.2
SERVICES DESCRIPTION............................................................................................. 1
1.3
DEFINITION OF TERMS ................................................................................................ 1
1.4
EXTENT OF WORK ........................................................................................................ 2
1.5
SCHEDULE OF DRAWINGS .......................................................................................... 3
CO-ORDINATION AND WORK BY OTHER CONTRACTORS ................................................. 4
2.1
CO-ORDINATION ........................................................................................................... 4
2.2
WORK BY OTHER CONTRACTORS ............................................................................. 4
SPECIFIC PROJECT REQUIREMENTS ................................................................................... 7
3.1
DESIGN REQUIREMENTS............................................................................................. 7
GENERAL REQUIREMENTS .................................................................................................... 9
4.1
SITE INSPECTION ......................................................................................................... 9
4.2
AUTHORITY REQUIREMENTS AND STANDARDS ...................................................... 9
4.3
WARRANTIES ................................................................................................................ 9
4.4
SPECIFICATION AND DRAWINGS................................................................................ 9
4.5
DISCREPANCIES & OMISSIONS .................................................................................. 9
4.6
SETTING OUT OPENINGS AND MAKING GOOD....................................................... 10
4.7
POSITIONING OF OUTLETS AND EQUIPMENT ........................................................ 10
4.8
CO-ORDINATION OF INSTALLATION......................................................................... 10
4.9
PERFORMANCE AND GUARANTEE........................................................................... 10
4.10 SHOP DRAWINGS ....................................................................................................... 11
4.11 AS-INSTALLED OR AS-BUILT DRAWINGS................................................................. 11
4.12 EQUIPMENT DEVIATIONS .......................................................................................... 11
4.13 PACKAGED EQUIPMENT ............................................................................................ 12
4.14 SAMPLES AND PROTOTYPES ................................................................................... 12
4.15 RADIO INTERFERENCE .............................................................................................. 12
4.16 LABELLING................................................................................................................... 13
4.17 WORKMANSHIP AND MATERIALS ............................................................................. 13
4.18 SETTING OUT .............................................................................................................. 14
4.19 PRECAUTIONS IN CARRYING OUT WORKS............................................................. 14
4.20 SCAFFOLDING AND LIFTING EQUIPMENT ............................................................... 14
4.21 SEALING OF PENETRATIONS.................................................................................... 14
4.22 FIXINGS AND PLUGS .................................................................................................. 15
4.23 STORAGE AND PROTECTION.................................................................................... 15
4.24 SITE CLEANLINESS AND REMOVAL OF RUBBISH................................................... 16
4.25 NOISE AND VIBRATIONS............................................................................................ 16
4.26 PIPE SLEEVES............................................................................................................. 17
4.27 EXPANSION ................................................................................................................. 17
4.28 EXISTING SERVICES .................................................................................................. 17
EQUIPMENT ............................................................................................................................ 18
5.1
SCREW CHILLERS - AIR COOLED ............................................................................. 18
5.2
CENTRIFUGAL PUMPS ............................................................................................... 24
5.3
VRV AND MULTI SPLIT AIR CONDITIONING SYSTEM ............................................. 25
5.4
FAN COIL UNITS .......................................................................................................... 27
5.5
AIR FILTERS ................................................................................................................ 29
5.6
AXIAL FLOW FANS ...................................................................................................... 30
5.7
CENTRIFUGAL FANS .................................................................................................. 33
IN-LINE CENTRIFUGAL FANS..................................................................................... 33
5.8
5.9
PROPELLER FANS - WALL OR CEILING MOUNTED................................................. 33
5.10 EXHAUST FANS - ROOF MOUNTED .......................................................................... 34
Revision 01

TABLE OF CONTENTS
Page No.
6.
7.
8.
9.
BPS 06051
5.11 CLOSED TYPE EXPANSION VESSEL ........................................................................ 34

DUCTWORK & FITTINGS ....................................................................................................... 35
6.1
GENERAL ..................................................................................................................... 35
6.2
SHEET METAL DUCT MATERIALS ............................................................................. 36
6.3
FLEXIBLE DUCTS ........................................................................................................ 36
6.4
FITTINGS...................................................................................................................... 37
6.5
DUCT SUPPORTS, HANGERS AND BRACING .......................................................... 40
6.6
AIR OUTLETS............................................................................................................... 41
6.7
THERMAL AND ACOUSTIC INSULATION................................................................... 44
6.8
SEALING AND FLASHING ........................................................................................... 46
6.9
TEST POINTS............................................................................................................... 46
6.10 CLEANING AND PROTECTION DURING CONSTRUCTION ...................................... 47
6.11 LEAK TESTING ............................................................................................................ 47
PIPEWORK AND FITTINGS .................................................................................................... 48
7.1
GENERAL ..................................................................................................................... 48
7.2
OPERATING AND TEST PRESSURES ....................................................................... 49
7.3
PIPEWORK MATERIALS.............................................................................................. 49
7.4
PIPE JOINTS, UNIONS AND FLANGES ...................................................................... 50
7.5
PIPE FITTINGS............................................................................................................. 51
7.6
WELDING OF FERROUS PIPEWORK......................................................................... 52
7.7
WELD JOINTS ON UPVC PIPEWORK......................................................................... 53
7.8
WELD JOINTS ON COPPER PIPEWORK ................................................................... 53
7.9
PIPE SUPPORTS ......................................................................................................... 53
7.10 FLEXIBLE PIPE CONNECTIONS AND EXPANSION................................................... 57
7.11 THRUST BLOCKS ........................................................................................................ 57
7.12 GUIDES ........................................................................................................................ 58
7.13 PIPELINE GRADIENTS ................................................................................................ 58
7.14 AIR VENTS ................................................................................................................... 59
7.15 DRAIN POINTS............................................................................................................. 59
7.16 VALVES ........................................................................................................................ 60
7.17 FLOW METERS AND GAUGES ................................................................................... 63
7.18 UNIVERSAL PRESSURE/TEMPERATURES TAPPING POINTS................................ 64
7.19 PIPE SLEEVES............................................................................................................. 64
7.20 WATER STRAINER (PIPELINE)................................................................................... 65
7.21 WATER HAMMER ARRESTOR ................................................................................... 65
7.22 PIPE CLEANING........................................................................................................... 65
7.23 PIPEWORK INSULATION ............................................................................................ 65
7.24 AIR RELEASE AND VACUUM BREAK VALVES FOR WATER PIPELINES................ 67
CHILLED WATER TREATMENT ............................................................................................. 69
8.1
GENERAL ..................................................................................................................... 69
8.2
CHILLED WATER SYSTEM ......................................................................................... 70
ELECTRICAL........................................................................................................................... 72
9.1
GENERAL ..................................................................................................................... 72
9.2
MECHANICAL SERVICES SWITCHBOARDS (MSSB) ................................................ 72
9.3
ELECTRICAL CONTROL PANEL COMPONENTS ...................................................... 74
9.4
ELECTRICAL INSTALLATION...................................................................................... 76
Revision 01

TABLE OF CONTENTS
Page No.
10.
11.
12.
13.
PAINTING, LABELLING AND FINISHING .............................................................................. 78

10.1 MATERIALS.................................................................................................................. 78
10.2 PLANT, MACHINERY & EQUIPMENT.......................................................................... 78
10.3 EXPOSED METALWORK............................................................................................. 78
10.4 CONCEALED METALWORK........................................................................................ 78
10.5 PLASTERED FINISH INSULATION.............................................................................. 78
10.6 PIPEWORK AND METAL SHEATHING........................................................................ 79
10.7 PIPEWORK IDENTIFICATION ..................................................................................... 79
10.8 DUCTWORK IDENTIFICATION.................................................................................... 79
10.9 COLOUR SCHEMES .................................................................................................... 80
10.10 LABELLING................................................................................................................... 80
10.11 APPLICATION OF PAINTING....................................................................................... 81
TESTING, BALANCING & COMMISSIONING ........................................................................ 82
11.1 GENERAL ..................................................................................................................... 82
11.2 SUPERVISION BY ENGINEER FROM THE MANUFACTURER.................................. 82
11.3 ACCEPTANCE PROCEDURE ...................................................................................... 82
11.4 EQUIPMENT FOR TESTING AND COMMISSIONING ................................................ 83
11.5 TESTING DURING ERECTION .................................................................................... 84
11.6 PRELIMINARY COMMISSIONING AND PRETREATMENT ........................................ 85
11.7 FACTORY TESTS ........................................................................................................ 86
11.8 ON-SITE TESTING AND COMMISSIONING................................................................ 87
11.9 LOCAL AUTHORITIES TESTS & INSPECTIONS ....................................................... 97
11.10 TRAINING OF PLANT OPERATORS ........................................................................... 97
SERVICE AND MAINTENANCE .............................................................................................. 98
12.1 SCOPE.......................................................................................................................... 98
12.2 SERVICE ...................................................................................................................... 98
12.3 SERVICE REPORTS .................................................................................................... 98
OPERATING AND MAINTENANCE MANUALS...................................................................... 99
13.1 GENERAL ..................................................................................................................... 99
13.2 MANUAL CONTENTS................................................................................................... 99
13.3 AS INSTALLED DRAWINGS ...................................................................................... 100
APPENDIX A SCHEDULE OF TENDER DRAWINGS

APPENDIX B SCHEDULE OF TECHNICAL DATA
APPENDIX C VIETNAMESE TRANSLATION
BPS 06051
Revision 01
Page 1
1.
SCOPE OF WORK
1.1
PROJECT DESCRIPTION
The Manor phase 2 project a new building and located at 91Nguyen Huu Canh Street,
Binh Thanh District Ho Chi Minh City.
The project will comprises 3 basements, 2 Podium floors and 2 Residential & Office
Towers of 30 storey high and 16 storey high with constructional details as below:
Tower
Level
Usage
A&B
Basement 3,2 & 1
Car Parking & Technical Rooms
A&B
Ground & 1st floor
Retails, Restaurant and Entertainment
2nd ~ 24th floor
458 Offitel Type A, A1, B, C, D, E
25th floor
Outdoor Swimming Pools, Gym
26th ~ 29th floors
21 Offitel Type N, O, P, Q, R
2,762 m2
B (gl 8~13)
2nd ~ 13th floors
48 Offitel Type F
3,883 m2
2nd ~ 16 floors
96 Offitel Type G, H, I, j, K, L, M, G1,

I1, K1, L1
7,505 m2
B (gl
13~15)
14,533 m2
6,278 m2
21,757 m2
436 m2
57,154 m2
Total Construction Area:
1.2
GFA
SERVICES DESCRIPTION
The services cover under this specification is for the supply, installation, testing &
commissioning and maintenance during defect liability period of Mechanical
Ventilation and Air Conditioning Systems.
The Mechanical Ventilation shall be installed at all Plant rooms and the Toilets.
The Air Conditioning Systems shall be installed at all designed areas.
1.3
DEFINITION OF TERMS
The following definitions apply to the terminology used in this specification and
associated drawings.
Owner/Principal:
BITEXCOLAND
Project Management:
COTEBA MANAGEMENT
Quantity Surveyor:
LEVETT & BAILEY
Architect Consultant:
Civil / Structural Consultant:
CTFE / PIMENTEL & ASSOCIATES
M&E Consultant:
The Contractor:
The M&E Trade Contractor appointed to carry out the

work covered in the services specifications and
drawings.
Approval/Approved:
Subject to the approval of the Owner/Principal or

PM/Consultants.
.
BPS 06051
Revision 01
Page 2
1.4
EXTENT OF WORK
This specification, unless specifically stated otherwise, calls for the provision of
systems complete in every respect, fit and ready for continuous, safe, efficient
operation. The Contractor shall therefore supply, deliver, install, test, commission and
set to work the systems and they shall be complete with all necessary ancillary and
minor items, whether expressly indicated on the drawings or specification or not.
It shall be this Contractors responsibility to calculate the resistance head for all fans
and pumps and by this calculation guarantee the delivery of the specified conditioned
air and water quantities at the locations shown on the drawings and specified herein.
The works by this Contract shall comprise the following:
(a) A central cooling plant comprising air- cooled screw chillers located on the roof
floor, chilled water centrifugal pumps, insulated pipework, valves and fitting, feed
and expansion tank and the like
(b) Multi-Split Air Conditioning System to Each Offitel Unit and VRV Air Conditioning
System to Cafteria and shall be completed with insulated pipe work, wall/floor
mounted evaporators and associated controls, electrical works
(c) A condensate drain pipe system with fittings
(d) Complete air distribution/ventilation systems consisting fan coil units (FCU), the
controller and thermostats, ventilation fans, filters, ducting and the like
(e) All air registers/diffusers and air distribution system accessories including manual
volume control dampers, splitter damper, air outlets, access panels, etc.
associated with the MVAC systems
(f)
Complete mechanical ventilation system for basement carparking, toilets, all

plant rooms as shown on the drawings
(g) All thermal insulation associated with the MVAC installation

(h) All noise and vibration control works associated with the MVAC installation
The Contractor shall include for all noise and vibration measures and acoustic
treatment specified elsewhere in this specification to achieve the noise levels as
specified. Detail calculation and shop drawings shall be submitted for approval.
The acoustic treatment which has been specified herein is the minimum
requirements and shall be provided in all cases
(i)
All electrical works associated with the MVAC installation (including MSSB,
submain from MSB to MSSB will be provided by Electrical Contractor).
(j)
Control valves, chilled water flow meter, pressure/temperature/flow sensors and

automatic temperature controls such as DDC in associated with the MVAC
installation
(k) Water treatment system for chilled water circuits

(l)
Provision of manual override switch at Fire Services control room to switch off all
fans of the MVAC system serving the building in the event of a fire alarm
(m) All painting of ductwork, pipework and equipment and the like
(n) Interface work with Main Contractor/Other Contractors as detailed in the following
clause for Interface Work
(o) Liaison with, and submission to, all Local Authorities to obtain all necessary
certificates and approvals including the completion of all forms, preparation of all
shop drawings and other document for necessary submission purpose and the
payment of any fees
BPS 06051
Revision 01
Page 3
The submission shall include but not be limited to the following:

(i)
Local Police Fire Services Department (FSD) for Stair Pressurisation Fans
and Ventilation / Air-Conditioning Control System
(ii)
Work Completion certificate in accordance with the Local Power Company

for Electrical installation associated with MVAC Installation if required
(iii)
Provision of spare parts as scheduled
(p) Training of Owner/Principals staff for proper operation of the entire installed
system
(q) Liaise, assist, co-ordinate and provide technical supports/supervision to the
Chiller Specialist for the testing and commissioning of the Chiller Plant.
(r)
Selection, installation and commissioning of plant and equipment, including

appropriate isolation and acoustic treatment, to achieve the design noise levels
specified elsewhere in this specification.
(s)
All associated building work unless specifically nominated elsewhere in this

specification. The work shall include the following:
(t)
(i)
Making good, Painting
(ii)
Fire stopping
Testing, commissioning, maintenance and defects liability for the MVAC work
This shall include:
(i)
Defects liability for 52 weeks from date of Practical Completion
(ii)
Provision of Operational Maintenance and Breakdown Services including

all labour, tools, materials, spare parts and consumerables during the
defects liability period
(u) Provision of four (04) sets of Operating and Maintenance Manuals, including asinstalled or as-built drawings and all testing and commissioning data
1.5
SCHEDULE OF DRAWINGS
Refer to Appendix A for the tender drawings which shall be read in conjunction with
this specification.
BPS 06051
Revision 01
Page 4
2.
CO-ORDINATION AND WORK BY OTHER CONTRACTORS

2.1
CO-ORDINATION
The Contractor shall co-ordinate and furnishes all necessary information as required
to the Main Contractor and his nominated Contractors/Sub-Contractors so that works
can be carried out without undue delay to the construction programme.
Any additional work occasioned by lack of co-operation between the Contractor and
the Main Contractor or any other Contractors will not be considered as a variation to
the Contract or as grounds for extension of time.
The Main Contractor will be responsible for checking all penetration drawings and for
negotiating with the various Contractors for amendment of penetration requirements
as necessary.
2.2
WORK BY OTHER CONTRACTORS

(a) Building Works by Main Contractor
The following building works shall be provided by the Main Contractor:
(i)
All concrete equipment plinths and concrete piers in plant rooms keyed to
the floor slab and graded where required. Plinths and concrete supports
shall have shapes and dimensions and contain the information for
operating weight and the load distribution for various pieces of equipment
as indicated on detailed shop drawings to be provided by the Contractor
(ii)
All concrete inertia bases including steel frameworks and reinforcements

for all the pumps as indicated on detailed shop drawings to be provided by
the Contractor
(iii)
All architectural louvres mounted on external structural walls, ground floor

and above (sizes and location shall be provided by Contractor who shall
also check and confirm whether louvres shown on Architectural drawings
are suitable or not)
(iv)
All building penetrations through slab, beams and structural walls and the
building in of all pipe sleeves, puddle flanges and equipment holding down
bolts, where required to be built in during construction. The Contractor
shall supply all bolts, sleeves, and puddle flanges and detailed drawings
accurately positioning such items
(v)
The Contractor shall seal up the annular space between sleeves and
pipes/ducts with approved materials to achieve fire resistant, waterproof, air
tight and/or acoustic barrier as appropriate. The Main Contractor shall seal
up openings between sleeves and structure or building elements
(vi)
All access hatches, doors and panels as nominated by the Contractor and
in accordance with his details as required in false ceilings, masonry risers,
plant rooms and at other places as required to allow access for adjustment,
maintenance and cleaning
(vii) All cutting, patching, framing up, furring in, chasing and making good
associated with the building construction for the passage of ductwork,
pipes, conduits and grilles, and the like. Detailed shop drawings shall be
provided by the Contractor
(viii) All under-flashing of all roof penetrations for cables, pipes and ductwork
(over-flashing shall be by the Contractor)
BPS 06051
Revision 01
Page 5

(ix)
Site facilities including temporary water and Lighting supply for lighting,
operation of power tools and testing, commissioning and maintenance up
to and including final acceptance of the MVAC Installation by the
Principal/Consultants. The Contractor shall be deemed to have noted
these provisions and to have made due allowance for any additional
requirements not described therein
(x)
Floor drains and/or drain connections in plant rooms, manholes and

equipment areas as shown on the detailed shop drawings
(xi)
The Contractor shall supply and install condensate water pipes connections
from MVAC equipment, overflow, and equipment drain to these drain
connection points even where details are not shown on tender drawings
(xii) The Contractor shall submit to the Main Contractor all necessary
information, schedules and fully dimensioned shop drawings showing
details of building work required in connection with the Sub-contract work.
Such submissions shall be made in sufficient time for the Main Contractor
to obtain the Consultants approval and to enable the Main Contractor to
incorporate all holes, chases and the like to be left in the structural building
work as it proceeds so as not to be cut out subsequently
(xiii) The Contractor shall provide all structurally embedded materials such as
pipe sleeves, anchor bolts and the like to the Main Contractor sufficiently
well in advance of the progress of the works to enable such items to be
cast-in by the Main Contractor
(xiv) The Contractor shall provide adequate supervision and setting out on Site
to ensure that all the builders work is carried out in accordance with his
requirements and as approved by the Architect. Any matters not in
accordance with his requirements shall be drawn to the attention of the
Main Contractor who will amend/ alter as necessary
BPS 06051
Revision 01
Page 6
(b) Electrical Works by Electrical Contractor

The following provisions shall be provided by Electrical Contractor to incorporate
the MVAC installation:
(i)
Provision of power supply cables from MSB to MSSB. The Electrical

Contractor shall terminate the power supply cables onto the MSSB. (The
MSSB and outgoing cables shall be done by the Contractor)
(ii)
Provision of power supply to the small ventilation fans in the form of

switched fused connection units
(iii)
Provision of power supply to FCU in the form of switched fused connection

units
(iv)
Provision of a 30A 1 isolating switch (essential power supply) in the

MSSB room for Chiller oil heater
(v)
Provision of a 13A fused spur unit (essential power supply) in PAU for DDC
outstation
(vi)
Provision of power supply to chemical dosing for chilled water pumps
(vii) General Power Outlets for all DDC

(viii) Plant room lighting and general power outlets
The Contractor shall supply and install power and control wirings from the
switches to all starter panels and motors of the MVAC equipment
Connection of wirings from dry contacts for remote indication of MVAC
equipment shall be provided by the Contractor
(c) Plumbing Works by Plumbing Contractor
(i)
Floor waste or tundish to cooling coils, pumps, roof openings and at lowest
point in the plant room
(ii)
Cold water supply terminating in an isolation valve adjacent to feed and

expansion tanks
(iii)
Acoustic treated drains from plant room down into occupied areas.
(d) Fire Protection Works by Fire Services Contractor
BPS 06051
(i)
Provision of fire rated addressable loop
(ii)
Provision of addressable interface modules adjacent to MSSB and

connected to the addressable loop. Modules to incorporate input and
output no volt relay contacts for control and monitoring of mechanical plant
during fire mode. Supply and installation of fire signal cabling from the
MSSB to the interface module shall be by the Contractor. Final termination
to the interface module shall be by the Fire Services Contractor
(iii)
Provision of manual control switches and status indication on the Fire

Control Panel for all mechanical plant required to operate in fire mode.
(iv)
Fire Services Contractor and Contractor shall co-ordinate all interface

requirements.
Revision 01
Page 7
3.
SPECIFIC PROJECT REQUIREMENTS

3.1
DESIGN REQUIREMENTS
The MVAC services have been designed to the following criteria:
(a) Air-conditioning:
(i)
Location
(ii)
Offices / Offitel Unit:

Retails & Circulations:
24oC 2oC & 55%RH 5%RH

25oC 2oC & 60%RH 5%RH
Offices:
Retails:
10.0 L/s per person

10.0 L/s per person
Population Density
Offices:
Retails:
(vi)
Lighting & Electric Appliances
(vii)
Offices:
Retails:
Public Circulations:
Building Parameters
BPS 06051
37.0oC
29.0oC
11.0oC
April or May
Fresh Air Intake
(v)
Summer Dry Bulb:

Summer Wet Bulb:
Summer Daily Range:
Designed Month:
Air Conditioned Space Temperatures & Humidity
(iv)
Ho Chi Minh City

10.8oN
106.6oE
18.9 m
Ambient Air Temperatures
(iii)
Location:
Latitude:
Longitude:
Elevation:
Double Brick External Walls:

Single Brick External Walls:
6mm Glazing:
Concrete Roof:
Terracotta Roof:
Concrete Floor:
Partition:
10.0 m2 per person

3.5 m2 per person
Lighting: 20 W/m2, Power: 35 W/m2
U = 1.931 W/oC.m2
U = 3.584 W/oC.m2
U = 5.952 W/oC.m2
U = 1.644 W/oC.m2
U = 1.899 W/oC.m2
U = 3.061 W/oC.m2
U = 2.817 W/oC.m2
Revision 01
Page 8
(b) Ventilation
Toilet Exhaust Air:
The greater of 6AC/H or 25L/s/fixture or

10L/s/m2 of Toilet Floor Area
Car Parking Ventilation:
AS 1668-Part 2
Plant room Ventilation:
AS 1668-Part 2
(c) Noise Levels

Noise from MVAC services equipment should be free of tonal and spectral
content and should not exceed the following level when measured at a distance
of 1.2m above floor level, and 1.5m from any duct, cupboard or plantroom wall.
Continuous noise level criteria are expressed in terms of Noise Criteria (NC) and
should be measured in the octave bands 63Hz to 8KHz.
Offices:
NC 30 40
Retails, Public Circulations
NC 35 40
Where a range is given, the lower level be used as a design goal. The upper
level indicates the maximum permissible level on site.
BPS 06051
Revision 01
Page 9
4.
GENERAL REQUIREMENTS
4.1
SITE INSPECTION
Tenderers must inspect the site to familiarise themselves with the conditions
thereupon prior to submission of tender. Confirmation of site inspection shall be
submitted with tender.
4.2
AUTHORITY REQUIREMENTS AND STANDARDS

Australian Standards and Codes current at the date of tendering and also reference
Codes and Standards listed in the prefaces to those Standards and Codes are
applicable in respect of all materials and workmanship except where in conflict with
the provisions of these specifications.
Where Australian Standards and Codes does not exist, the appropriate British
Standard or Code shall apply. Where this specification expressly requires standards
higher than or different from those applicable under the relevant Standard or Code
documents, this Specification shall be followed.
Advise all subsequent amendments to applicable codes as they come into force
during the work and seek a direction regarding compliance for this project.
All work shall comply with the:
4.3
Local Building Regulations

Local Power Supply Authority Regulations
Local Environmental Protection Department Requirements
Local Police Fire Services Department Requirements
All relevant Australian/British Standards and Codes
WARRANTIES
Warranties specified in this specification are additional to any warranties required by
current Industry Codes of Practice and relevant regulations
4.4
SPECIFICATION AND DRAWINGS

The drawings provided with this Specification as listed in Appendix A shall be read in
conjunction with this Specification.
The Specification and drawings are mutually explanatory, and all work called for by
one, even if not by the other, shall be fully executed and completed.
The drawings shall be considered approximate and diagrammatic only.
dimensions shall be obtained by the Contractor.
Actual
It is the responsibility of the Contractor to ascertain that all particular equipment

offered fits into the provided spaces taking into consideration the requirements for
maintenance and other factors affecting the installation.
4.5
DISCREPANCIES & OMISSIONS

If any discrepancy, contradiction or omission appears in the specification or drawings,
the Tenderer shall refer same to the Owner/Project Manager and Consultant for
resolution before submitting a Tender. The Consultant will issue directives on such
matters in writing. Oral amendments to the specification shall not be recognised by
the Tenderer.
BPS 06051
Revision 01
Page 10

4.6
SETTING OUT OPENINGS AND MAKING GOOD

The precise location of all openings, fixings and similar items of work required for
these works to be provided by the Main Contractor shall be determined at such times
as not to cause delay to the work. All items shall be checked to ensure correct
positioning. If openings, fixings and similar items of work are wrongly located or are
omitted due to incorrect or lack of information, the cost of any remedial works shall be
paid for by the Contractor.
The specification and drawings are diagrammatic only and unless otherwise stated
shall not be used for determining the precise positions of equipment outlets and like
features. The exact location of these shall be determined on site or from shop
drawings.
All chases, ducts, recesses and penetrations in structural elements not shown on the
building and structural drawings shall be subject to approval.
4.7
POSITIONING OF OUTLETS AND EQUIPMENT

The layout of equipment shown on the drawings is diagrammatic only, and exact
positions shall be determined on site. Final position shall be to the approval of the
Consultant. Ensure that all plant offered is suitable for installation in the location and
spaces shown on the drawings and will be accessible for maintenance in accordance
with the manufacturers recommendations when installed.
Positions of all general power outlets (GPO), wall switches and wall fittings shall be
chalked up in areas where the outlets are adjacent to tiles or other architectural
dados. Approval of the Consultant shall be obtained before placing any final conduits
or wiring for these outlets.
Where outlets are in close proximity they shall be aligned horizontally and/or vertically
as the case may be.
Equipment shall be symmetrically located in relation to other equipment and devices,
the building module and general aesthetic treatment.
4.8
CO-ORDINATION OF INSTALLATION
Co-ordination shall be carried out to ensure that all items for installation in false
ceilings are provided in sufficient time to comply with the Main Contractors program.
All other services within false ceilings shall be completely installed so that it will not be
necessary to remove any ceiling tiles to finish other work, apart from commissioning.
Responsibility and provision shall be allowed for any cost where due to delays or
deficiencies attributable to this Contract, ceiling tiles must be removed and replaced,
or additional penetrations provided in the ceiling.
4.9
PERFORMANCE AND GUARANTEE

The Tenderer will, by the fact of his tendering, be regarded as guaranteeing that:
BPS 06051
The equipment offered by him is of the most modern and correct design and
construction and of the necessary capacity to efficiently perform the work
specified.
The equipment offered is capable of being installed in the plant space shown
on the exhibited drawing with adequate clearance for its proper operation and
maintenance.
Noise levels due to plant installed under this Contract shall be not more than
as specified elsewhere in this specification.
The equipment offered will provide the minimum capacities as scheduled
elsewhere in this Specification or on the drawings.
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4.10
The air distribution system shall be balanced to within 5% of the specified

quantities.
All the settings and limits of all control instruments and equipment shall be the
responsibility of the Contractor and he shall ensure that the specified
requirements and conditions are met.
The equipment installed by the Contractor shall maintain the air temperature
within the limits specified as inside design conditions at all times when the
outside air temperature is at or within the outside design conditions.
SHOP DRAWINGS
The Contractor shall prepare shop drawings (working drawings) of the proposed
installation. All shop drawings shall be submitted to the Consultant for approval
before commencing any work. All checking and approval of such drawings by the
Consultant shall be construed as gratuitously assisting the Contractor and does not
relieve the Contractor from responsibility for errors or omissions.
Where such errors or omissions are discovered later they shall be corrected by the
Contractor irrespective of any approval given by the Consultant. Approval of drawings
shall not be construed as authorising additional work or increased cost to the
Owner/Principal In the event that the drawings indicate additional work involving
increased cost, the Contractor shall notify the Principal/Consultant at the time of
submission of the drawings.
4.11
AS-INSTALLED OR AS-BUILT DRAWINGS

As from the commencement of work the Contractor shall employ a competent
draughtsman to keep a record of all deviations and changes from the contract and
shop drawings and shall mark on a set of prints an accurate record of all work as
actually installed.
Refer also to section 13 of this specification for more details.
4.12
EQUIPMENT DEVIATIONS
The dimensions and ratings of equipment specified herein or indicated on the
drawings are intended to establish the outlines and characteristics of equipment
furnished by the particular manufacturers specified. Where the Contractor intends to
use an item of equipment other than that specified or shown on the drawings he must
apply in writing to the Principal/Consultant and await written approval before
proceeding.
Where such approved deviation requires a different quantity and arrangement of
architectural or structural materials, or a different quantity and arrangement of wiring,
conduit and equipment from that specified or shown on the drawings, the Contractor
shall furnish and install any such additional structural supports, insulation, controllers,
motors, starters, electrical wiring and conduit, and any other additional materials and
equipment necessitated by the deviation.
Alternative equipment and materials shall comply with maximum sound power levels,
minimum insertion loss and absorption at the stated flow/static pressure etc. Where
sound power levels are exceeded, additional acoustic treatment shall be provided to
comply with the noise and vibration criterion at no additional cost to the contract.
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4.13
PACKAGED EQUIPMENT
Where packaged or unitary equipment is specified or offered against this
Specification, such equipment shall be modified to conform to the requirements of this
Specification, whether or not this requires modification of the Manufacturers standard
construction. Any modification shall be to the approval of the manufacturer and the
modified equipment shall carry the manufacturers full warranty.
The fact that the Tenderer may have offered a particular packaged item by name shall
not absolve him from modifying it to meet the Specification.
4.14
SAMPLES AND PROTOTYPES

Samples of materials and items described as to be approved shall be delivered to
site at least 15 days before approval is required. Two samples shall be supplied of
each item required, each one to be properly identified and marked with the suppliers
name and model number. One of the samples shall be held on site, the second shall
be returned to the manufacturer once it has been viewed and comments have been
received from the Consultant. On acceptance the samples will be marked with:
Date approved
By whom
Submit the following sample fittings and accessories to obtain approval of the
Consultant before installation:
Registers, Diffusers and Grilles

Temperature sensors
Dampers
Insulation Materials
Piping Materials and Pipe Fittings
Conduit and Cables
It shall be the responsibility of the Contractor to arrange for the Consultant to inspect
the samples to obtain approval and acceptance in writing of the offered samples.
The approved samples shall be retained on site for reference purposes until
completion of the work. All such materials used in the work covered by this
specification shall conform to the approved samples.
The Consultant will be at liberty at any time to test or analyse samples of any
materials brought onto the site and intended for these Works.
In addition to the above requirements for the production, submission and approval of
samples and prototypes, the Main Contractor may prepare an area in advance of the
general construction cycle. The purpose of this area shall be to ensure co-ordination
of all services and finishes and as a display area. Provide and install all samples and
prototypes required for such an area as directed by the Main Contractor.
4.15
RADIO INTERFERENCE
All equipment and/or appliances provided under this specification shall be designed
so that no interference will be caused with any radio or other electronic transmitting or
receiving equipment in the same locality. In the event of the inherent characteristics
of the electrical installation being such that interference is possible, efficient devices or
screening techniques capable of eliminating such interference shall be provided at the
Contractors expense.
Define the areas susceptible to interference prior to the purchase of equipment and
appliances and advise the Consultant of the methods to be adopted to reduce the
interference.
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4.16
LABELLING
All PAU, FCU, pumps, fans, control valves, chilled water pipes, condensate water
pipes, switches, fuses, relays, terminal strips, circuit breakers and compartments shall
be comprehensively labelled to clearly indicate their function.
Labels shall be of Sandwich Ivorine or Traffolyte material, white with black lettering for
normal power and white with red lettering for standby power.
Labels shall be permanently attached to a fixed element by fastener or adhesive. Self
stick or adhesive tapes shall not be used.
Submit all label schedules for approval prior to manufacture.
4.17
WORKMANSHIP AND MATERIALS

The Contractor shall provide skilled and expert labour as necessary to carry out the
work in the best possible manner. The quality of workmanship shall be of first grade
and in accordance with the highest standards of the respective trades. Workmanship
of poor quality or of an unacceptable standard will be rejected by the Consultant and
must be replaced by the Contractor at no extra cost to the Owner with workmanship of
the required standard.
All materials, fittings, accessories and apparatus are to be of first grade design and
manufacture and are to comply with the relevant Australian/British standard
specification. All materials, fittings, accessories and apparatus shall be new and shall
be of current model and design unless specified otherwise. The Contractor must
submit for the approval of the Consultant prior to commencing installation, a list of all
accessories, fittings and apparatus which it is proposed to employ in the work, and
only such items as have been approved may be installed. Failure to comply with this
provision will result in the unconditional rejection of such items when inspected on
site.
Where directed by the Consultants approved samples shall be kept on site. Each
item of equipment shall be a standard catalogue product of an established, reputable,
approved manufacturer. All similar equipment shall be of the same manufacture,
type, class and finish, unless otherwise specified.
Where manufacturers catalogue numbers or types are specified or shown on the
drawings, they are generally intended to be used as a guide, and are not intended to
take precedence over the basic duty and performance specified or shown. In all
cases, verify the duty with the particular characteristics of the equipment offered for
approval.
Where no alternative materials are noted in the specification or on the drawings and
where the words equal, approved equal, as approved etc do not appear, the exact
make specified must be furnished and installed. No alterations will be permitted in the
lists of manufacturers and suppliers submitted by the Contractor with his Tender or
subsequently without the written approval of the Consultant.
Should the Contractor install materials and/or equipment other than by the approved
manufacturer or supplier, such items may be rejected on site. All such rejected items
shall be removed from the site as soon as possible and be replaced by approved
items at no cost to the Owner/Principal.
The replacement of any such items shall not constitute grounds for any variation or
any extension of time.
The Contractor shall take every care to avoid damage to fittings, surfaces and
equipment in the premises and any damage caused by his staff and/or the works of
his Contract shall be his responsibility and shall be made good at his expense.
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4.18
SETTING OUT
The Contractor shall set out all lines and levels for the works and shall refer the same
to the Main Contractor for his approval and shall follow all directions of the Main
Contractor for modifications of same made necessary for the co-ordination of the
works.
The positioning of equipment as shown on the tender drawings shall be considered as
approximate and diagrammatic only and these drawings shall not be used for final
setting out.
The Contractor shall thoroughly examine the Specification and tender drawings, check
all figured dimensions immediately after the sub-contract is awarded, and obtain such
measurements and information as may be required to carry out the work.
4.19
PRECAUTIONS IN CARRYING OUT WORKS

Where any current Australian/British Standards is appropriate to storage, transport
and use of materials, plant, equipment, to work processes or to safety precautions the
provision of such Standard shall be observed except if they conflict with any regulation
or special requirements of proper local authority in which case the latter shall apply.
In the absence of any such statutory or special requirements or relevant Standards,
the Contractor shall ensure that suitable procedures are observed and all proper care
is taken.
During the construction, leave all unfinished work in a safe condition and protect the
works against damage or loss through any cause whatever.
4.20
SCAFFOLDING AND LIFTING EQUIPMENT

Unless specifically instructed otherwise, provide all necessary temporary lifting
equipment, scaffolding, framing or other supports to enable installation and access to
the work.
4.21
SEALING OF PENETRATIONS
(a) Airtight Seals
All penetrations of trays and/or ducts through the building fabric of chambers
subject to suction or pressurisation shall be sealed.
(b) Waterproofing of Penetrations
Floor penetrations for duct, pipe and cable risers shall be made weatherproof
progressively during the construction of the works to minimise weather damage
or effects of internal flooding within the building.
(c) Holes in Roof
Continuous welded weather collars for over-flashing shall be supplied and
installed for all external ducts and pipes forming part of the work and sealed with
an approved sealant.
(d) Acoustic Sealing
Wherever services penetrate walls, floors or ceilings, acoustic sealant shall be
supplied and installed to maintain a degree of acoustic separation at least equal
to the materials penetrated.
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(e) Fire Barrier Penetrations
Where services penetrate fire walls, ceilings, floors or other fire rated barrier,
sealant for those penetrations shall be sealed to the approval of the Authorities.
The Authorities shall include:
Local Building Authority

Local Police Fire Services Department
Local Power Supply Authority
The preferred method of sealing penetrations around ducts, pipes, cables and
cable trays shall be by the use of fire retardant pillows packed tightly both sides
of the penetrations. Internal fire barriers using intumescent fire retardant
materials shall be used within all ductwork passing through the fire rated walls or
floors.
4.22
FIXINGS AND PLUGS

Holes shall be drilled by electric or compressed air drill wherever possible. Explosive
charge fixing devices shall not be used.
Where devices are required for attaching materials or equipment to the building,
approved metal expansion devices shall be used when and where approved by the
Consultant. Wooden plugs will not be permitted. Approval of the Consultant shall
also be obtained prior to drilling to ensure that any post tensioning cables in the slab
are not damaged. The Main Contractor will mark the location of all such cables.
Cadmium plated expanding metallic type masonry anchors shall be used for fixings in
concrete, clay or concrete brickwork.
Bolts or machine screws with nuts, washers and anti-vibration devices shall be used
where necessary for fixings into metal.
Plugs may be used for screw fixing to masonry construction including plastered
expanded metal. Such plugs shall be used only for minor shear loadings. Holes and
inserts and PVC screw anchor plugs shall be correctly sized.
Cadmium plated bolts, screws and washers shall be used in all instances.
4.23
STORAGE AND PROTECTION

The Contractor shall be responsible for proper storage and protection of apparatus,
materials and equipment on any site adjacent to, associated with or the subject of the
works.
Upon delivery to site all materials and equipment shall immediately be secured
properly stacked and protected from the weather dampness and dust with particular
attention to preventing ingress to working parts and pipes. The Contractor shall be
responsible for storing all equipment which cannot be accommodated on site.
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The Contractor shall confer with the Main Contractor and accept his instructions with
regard to storage of materials, particularly heavy loads. All equipment and materials
shall be stored clear of floor slabs on timber packers.
Special care shall be exercised to prevent the ingress of dirt, moisture and foreign
substances into conduit pipes, duct and equipment. Should such ingress occur
carefully remove the offending matter and thoroughly clean the conduit pipes, ducts
and equipment to approval
When any room in the building is used as a shop or storeroom in connection with
these works all resulting making good and repairs, patching or cleaning of the room
arising from such use shall be carried out prior to completion of the works.
Mixing of any materials on the floors other than where such material is finally to be
located shall not be permitted.
Fittings or other equipment shall not be used as a place for depositing tools and
materials, as a means of supporting scaffolding or for use as a work bench.
4.24
SITE CLEANLINESS AND REMOVAL OF RUBBISH

The Contractor shall remove from site all rubbish, debris, material cuttings and other
redundant materials which result from the works of this Sub-contract, progressively
and whenever directed by the Main Contractor
On completion of the work, promptly remove all materials and equipment from site,
except such materials and equipment which the Owner has agreed to store for use
during the Maintenance Period or as are required for testing
4.25
NOISE AND VIBRATIONS

Attention shall be paid to the prevention of noise and vibration in all equipment and
the Contractor shall be responsible for the correction of such objectionable noise and
vibration as may occur to the satisfaction of the Consultant.
Maximum noise levels in air-conditioned spaces shall not exceed the levels specified
in AS2107, CIBSE and/or elsewhere in this specification.
The Contractor shall arrange for noise level testing at his cost where directed by the
Consultant to prove that required levels have been achieved.
Plant sound power levels, duct absorption coefficients, attenuator and flexible duct
insertion loss and other plant or materials acoustic performance where specified shall
be submitted for approval by the Consultant prior to ordering. Samples may be
required.
The main precautions to be taken to prevent generation and transmission of undue
noise and vibration are as follows:
All rotating machinery shall be properly balanced and shall be designed with
clearances and mechanisms suitable for the noise level requirements, for the
particular item of plant or equipment, specified elsewhere in this specification.
Rotating machinery, unless otherwise specified, shall be mounted on springs,

rubber in shear or other approved vibration isolating mountings or shall be
resilient bearings. The mountings shall be protected from drips and damage.
Where necessary, additional mass shall be fixed to the machinery. The
loading of the mounting shall be adequate to ensure correct operation.
Materials used to seal the spaces containing the isolating materials shall be
flexible so that vibration is not transmitted and so that the seal is not damaged.
Fan tip speeds and velocities and motor and compressor speeds shall be kept
within the limits specified elsewhere in this specification.
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4.26
All connections to rotating machinery shall be flexible.

Duct connections shall be isolated by flexible connections.
Pipe connections shall be suitably flexible for the duty involved. Approved
flexible connections shall be provided where insufficient flexibility can be
obtained in the piping itself or when vibration could be transmitted to the
building structure. Flexible connectors shall be so positioned that no stresses
can be put on the pipes due to end-reaction. Flexible connections in
refrigerant lines will only be permitted when the pipework cannot be arranged
to provide adequate flexibility.
Electric motors shall be super silent types where noise from them could disturb
occupied areas or raise the noise levels above those specified. Contactors
shall be free of undue hum and vibration.
Internally insulated ducts shall be provided where and as specified. Duct
interiors shall be as smooth streamlined as possible - screw ends, raw edges
of metal, drumming panels, will not be permitted in the air stream.
Air outlets and inlets shall be selected to permit the noise levels specified to be
achieved.
PIPE SLEEVES
Provide pipe sleeves where necessary for installation of pipes through the building
structures.
4.27
EXPANSION
Provision shall be made throughout for expansion and contraction wherever
necessary to ensure stress due to expansion is relieved and is not transmitted to
fixing devices or building structure. This shall include the supply and installation of all
necessary approved expansion devices.
4.28
EXISTING SERVICES
The Contractor shall contact all local authorities prior to commencing work, to
ascertain the precise location of all services in the vicinity of the proposed works and
protect the existing services as necessary during the progress of the work.
Any damage to existing services caused by the Contractor shall be made good at his
own expense. Where services conflict with the proposed design, the Contractor shall
advise the Consultant and shall allow in the contract sum for completing any
additional works which may be required.
If any existing services are found to be damaged or require repair, the Contractor shall
contact the local authority to arrange remedial works.
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5.
EQUIPMENT
5.1
SCREW CHILLERS - AIR COOLED

(a) General
Engage a specialist to test and commissioning the equipment, put it into
operation, and carry out from the commencement of operation until the end of the
maintenance period, the maintenance procedures recommended by the
manufacturer including the giving of operational instructions.
Chiller shall be low noise, air cooled condenser, screw type compressors
Each chiller set shall be a proprietary factory-assembled packaged fully
automatic chiller set in current production, of proven performance for the
specified capacity and operating conditions, comprising screw compressor,
motors, evaporators and condensers, and control panel, all mounted on a
common structural frame and equipped with the components and accessories
necessary for unattended automatic operation, including but not necessarily
limited to integral piping, unit-mounted controls, electrical wiring, thermometers,
gauges, and the like. Arrange access and external service connections suitable
for the specified installation. The equipment shall be suitable for external
installation in an all weather environment.
(b) Construction Standard
The following standards (current edition) are referred to in this section:
AS 1023
AS
AS
AS
AS
AS
AS
AS
1044
1210
1359
1677
2129
2279
2625
AS 2372
AS 3000
AS 3008
Low Voltage Switchgear and Control Gear Protection of

Electric Motors
Radio Interference
SAA Unfired pressure vessels code
General requirements For Rotating Electrical Machinery
Refrigerating systems
Flanges for pipes, valves and fittings
Disturbances In Mains Supply Networks
Rotating and Reciprocating Machinery Mechanical
Vibration
Control Cables For Electrical Supply Systems
SAA Wiring rules
Electrical Installations Selection of Cable
(c) Testing
All air-cooled chiller sets set shall meet the following requirements:
(i)
Power consumption:
Measured specific power consumption shall be not more than 105% of the
specified maximum power consumption.
(ii)
Capacity:
Measured capacity once adjusted using the evaporator fouling factors as
listed below shall be not less than 100% of the specified capacity.
BPS 06051
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(iii)
Acceptance test requirement:

For each chiller to be supplied, demonstrate by certified factory test
measurements and calculations prior to delivery that the chiller set meets
the specified performance requirements at full load output in the fully fouled
condition. Use tube-fouling factors for copper tubing as follows:
Evaporator
(iv)
Clean
Fouled
0.0m k/kW
0.044mk/kW
Additional data:
Record the following during the factory test: data sufficient to identify the
chiller set package, including make, model, serial number and refrigerant.
(v)
Motor nameplate data:

Settings of gauges, meters, overload and safety devices, controls etc.
(vi)
Pressure test:
To AS 1677, Clause 4.6. Works test refrigerant system to at least 1.5 times
working pressure.
(vii) Refrigerant leaks:

Test for leaks with a halide torch.
(d) Requirements
Each refrigerant circuit shall be completely independent of the other such that
failure of any refrigerant circuit shall not affect the other circuits. Each refrigerant
circuit shall include:
Full flow refrigerant drier complete with bypass circuit;

Moisture indicator and sight glass installed in a accessible and visible
location;
Thermostatic expansion valves to be pilot operated, externally equalized
thermal expansion valves complete with solenoid valves for each stage;
Compressor suction strainer;
Compressor discharge muffler;
Compressor service valves;
100mm diameter refrigerant suction and discharge pressure gauges and oil
pressure gauge mounted in an accessible and visible location;
Internal relief valve for the compressor;
Oil level sight glass;
Compressor crankcase heater;
Oil sump plug
Each refrigerant circuit shall be connected to a shell type evaporator containing

minimum 20mm diameter valved water drain and vent connections. The drain
connections shall be piped to a tundish. The evaporator shell shall be insulated
and metal sheathed and designed and constructed as a pressure vessel in
accordance with AS 1677 Clause 3.1 and AS 1210 for a certified water side
working pressure not less than 1000 kPa and for a certified refrigerant side
working pressure as specified in AS 1677 for the refrigerant used. Obtain a
certificate of hydraulic test from the appropriate Authority. The refrigerant shall be
HCFC 134a or as approved.
All water connections shall be flanged to AS 2129.
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Air-cooled condensers shall have axial or propeller fans, maximum speed, 1500
RPM driven by three-phase totally enclosed motors.
Coils shall be copper tube aluminum fin mechanically bonded enclosed in a
galvanised sheet steel frame. Aluminum fins to be protected by dipped and
baked epoxy resin coating for corrosion and weatherproof protection.
Each condenser shall be equipped with its own modulating head pressure
control.
Supply and install internal baffles to prevent back-flow of air through fans when
multiple fans are sequentially switched.
Each refrigerant circuit shall be equipped with its own liquid receiver designed
and constructed as a pressure vessel in accordance with AS 1677, Clause 3.1
and AS 1210 for a certified working pressure as specified in AS 1677 for the
refrigerant use. Obtain a certificate of hydraulic test from the appropriate
Authority. Each liquid receiver shall incorporate a relief valve piped to
atmosphere in accordance with AS 1677.
Liquid receivers shall be sized to accommodate the full refrigerant charge of the
system.
(e) Controls and Interlocks
Comply with AS 3000.
For each chiller provide a chiller control cubicle. Within this control cubicle mount
the interlocks, time delays, relays, motor starters, breakdown fuses, capacity
control, safety controls, and connections for interlocks with external pumps and
flow switches and the like, necessary for safe and satisfactory operation, and for
restarting the chiller set immediately upon restoration of interrupted power
supply.
Arrange safety controls such that operation of any one will shutdown only the
associated circuit and will require manual reset before starting.
Each chiller shall be supplied and installed with its own proprietary individual
micro processor supervisory and control system complying with the chiller
manufacturers requirements and mounted in the chiller control cubicle. This
system shall be designed so as not to be affected by the compressor starting and
running currents and associated vibration.
When chiller installed exposed to the weather ensure all components protected
accordingly and all electrical equipment in fully weatherproof enclosures.
Each supervisory system shall perform the following minimum control and
monitoring functions:
BPS 06051
(i)
Include an eighty-(80) minimum character alpha-numeric liquid crystal

display which spells out all system parameters in English.
(ii)
Digitally programming of essential set-points through user friendly operator

interface.
(iii)
Continuously monitor entering and leaving chilled water temperatures.
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(iv)
Continuously monitor the following safety controls and cutouts for each
refrigerant circuit:
High motor winding temperature

High / Low refrigerant pressure
Low oil pressure
Low leaving chilled water temperature
Low chilled water flow
Associated chilled water pump contactor auxiliary relay.
Crankcase heater operation
Provision for connection for remote alarm
(v)
Automatically start, load, unload and stop the compressors, with in-built
time delays as recommended by the chiller manufacturer, as required to
maintain the leaving chilled water set point temperature 0.5C provided
all safety interlocks are in their correct position once a remote start signal
has been received.
(vi)
Manual adjustment of the following:
Leaving chilled water control set point
Compressor lead/lag sequence
(vii) Display cumulative hours run for each compressor and total number of
starts and power on meter
(viii) A manual reset push button to reset all associated safety controls for each
refrigeration circuit
(ix)
Automatically change lead/lag status of each compressor on a regular

basis to maintain equivalent hours run.
Install a voltage free changeover relay for each refrigerant circuit in each chiller
control panel and connect all associated safety and compressor starter faults to
this relay.
(f)
Crankcase Heater
Connect each compressor crankcase oil heater from separate power supply input
terminals in the associated motor control centre. This power supply shall be
independent of the chiller start sub-circuit and isolated only by a separate switch
on the compressor control cubicle. Provide visible indication on chiller control
cubicle that power supply to crankcase heaters is available.
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(g) Motors/Motor Starters

Comply with AS 3000.
Compressor motors shall be screw or helical rotary, refrigerant cooled, drip proof,
1500 RPM maximum and selected for 105% of the maximum operating duty of
the compressor.
Each compressor motor shall be fitted with a starter mounted within the control
cubicle on each chiller. Motor starters shall be especially selected and matched
to the compressor motor. Select for maximum of four starts per hour and install
timers so that this is not exceeded. Compressor motor starters shall be complete
with the following:
Rated for continuous operation;

Rated for intermittent starting duty four starts per hour minimum. Timer
lockout to ensure duty not exceeded;
Phase loss/in balance failure protection, under/over voltage protection;
Manual reset thermal over current protection matched to the motor rating in
each active line to the motor;
Manual reset protection of reduced voltage starter components from
overheating;
Separate fault indicator light for each protection element;
All other protection and control equipment recommended by the chiller
manufacturer.
(h) Selection
Chilled water pressure loss across evaporator not exceeding 60kPa at specified
maximum output when clean. Water velocities not exceeding 2.0m/s at specific
maximum output
(i)
Refrigerant
Each chiller refrigerant shall be complete with a full charge of oil and refrigerant.
Provide any additional refrigerant which may be required during the maintenance
period due to failure of the system to hold the charge or other faults of the
system.
The refrigerant shall be HCFC 134a
(j)
Installation and Maintenance

Equip the chiller with lifting eyes.
Install the chiller on ribbed neoprene, spring or inflatable air bag mounts to
ensure 98% vibration isolation.
The specialist shall advise on installation and carry out commissioning of the
chillers and shall standby during the first two days operation after commissioning
to instruct the operator and adjust operating conditions if required. The specialist
shall prove and demonstrate all safety cutouts after installation and service the
machines as recommend by the manufacturer during the Defects Liability Period
including taking and testing oil samples. The specialist shall also change the oil
and replace filters at the end of the Defects Liability Period.
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(k) Testing and Commissioning
Performance tests are required, tests shall make due allowance for fouling
factors in accordance with ARI 550/66 requirements, however, the nominated
capacities are a minimum requirement.
The Principal reserves the right to inspect the chillers under manufacture and
also to witness pressure, evacuation or running tests with four (4) weeks notice
given prior to such tests shall be given
Pre-commissioning check sheet shall be completed prior to commissioning. A
certified copy of the set-up and commissioning procedure and log sheet shall be
supplied. The chillers shall be commissioned to operate in a stable manner
without hunting or surging throughout its operating range.
All controls shall be calibrated and all control adjustment sealed.
(l)
Preventative Maintenance
The chiller manufacturer shall provide quarterly routine preventative maintenance
for the chillers during the 52 weeks Defects Liability Period and shall submit a
standard testing and maintenance schedule and a sample quarterly maintenance
report sheet with the tender proposal.
The supplier shall provide all consumable items required for this maintenance
service including refrigerant, oil, filters, gaskets etc at no extra cost.
After each quarterly visit the supplier shall provide the following:
BPS 06051
A written report detailing works carried out and the condition of the
equipment.
A complete inspection and maintenance check list.
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5.2
CENTRIFUGAL PUMPS
Pump shall be of the end suction horizontal spindle horizontal split case type, of back
pullout design with spacer couplings to allow impeller and bearing assembly
withdrawal without disconnection of pipework. Pump feet shall be positioned on the
underside of the casing volute.
The pump shall be fitted with packed gland seals.
Pumps shall have an integral drip tray with copper drain pipe running to the nearest
floor waste. They shall be of copper and extend beyond uninsulated pump flanges to
capture all condensate drips.
Bearings shall be self-aligning grease packed ball or roller type of ample capacity
designed for a life or not less than 100,000 hours continuous operation. Bearings
shall be mounted in grease relief housings. All bearing housing shall be fitted with
grease nipples of the same size and type.
Each pump unless otherwise specified elsewhere, shall be direct connected to a nonoverloading 24 rev/s ball bearing squirrel cage motor. Motor enclosures shall be drip
proof.
Motor shafts shall be given a multi-coat resin finish.
Pump and motor shall be assembled on a bedplate fabricated from rolled steel angle
on channel sections with accurately machined facings for the pump and motor feet.
The bedplate shall be dimmed or zincolate treated. The pump unit shall be
completely finished painted prior to delivery on site.
The complete assembly shall be supported from the concrete plinth on inertia type
bases and vibration isolators.
Gland well drains shall be piped to the nearest floor waste
BPS 06051
Revision 01
Page 25
5.3
VRV AND MULTI SPLIT AIR CONDITIONING SYSTEM

(a) General
The VRV and Multi-split system air conditioner shall be of the air-cooled type,
factory assembled and furnished complete with evaporator blower, remote aircooled condensing unit, refrigerant piping and all other related controls and
accessories
(b) Capacity
The capacity of the unit shall be rated in accordance with ARI Standard 210 and
shall not be less than the minimum required when operating under the specified
conditions. The capacity shall have to be suitably derated to take into account
any differences in level between the evaporator blower unit and the remote
condensing unit and also the length of the refrigerant piping involved
(c) Blower Fan and Motor
The evaporator blower shall be of the double-inlet centrifugal forward curved
blade type suitable for the duties to be performed. The fan shall be mounted on
a steel shaft and the whole statically and dynamically balanced for quiet and
vibration less operation. Bearings shall be ball-bearing type, permanently
lubricated and mounted on vibration-absorbing rubber mounts.
The fans shall be belt-driven, with adjustable sheaves and driven by AC induction
squirrel cage motors on 380V, 3 phase, 4 wires, 50 Hz supply. Motors and fans
shall be of capacity sufficient to meet all the brake horsepower requirements of
the unit
The total belt-capacity shall not be less than 1.5 times the rating of the motor
The fan motor shall be of drip-proof construction mounted on adjustable but rigid
motor mounting bracket
(d) Compressor
Provide multiple compressors of the heavy duty suction cooled, 1450 rpm, full
hermetic, scroll or rotary type complete with forced feed lubrication, suction and
discharge service valves, suction strainer, oil level sight glass, internal relief
valve, crankcase heater and internal 3-phase solid state thermal motor
protection. The compressors are to be mounted on 25mm deflection spring
vibration isolators
(e) Condensor
The condenser coils shall be of seamless copper tubes mechanically bonded to
aluminum fins and tested under water to 2800 kPa with compressed air
The condenser fans, either propeller or centrifugal type, shall be designed for
outdoor operation in Tropical climate. The fan motors of single phase operation
shall be PSC type with inherent over-load protection. The motors shall be rigidly
mounted, adequately protected from heavy rainfall and isolated with vibration
isolation material from the rest of the condenser section
(f)
Evaporator
The enclosure of the evaporator blower shall be of zinc-coated steel, zincphosphate bonderised and coated with oven-baked polyester pain
The evaporator coil(s) shall be of copper tubes mechanically bonded to
aluminium fins and pressure tested under water to 2000 kPa with compressed
air. To regulate the flow of refrigerant into the evaporation coil(s) thermal
expansion valves shall be used
The condensate drain pan shall be of heavy sheet steel, designed and mounted
to ensure positive drainage of condensate under all conditions
BPS 06051
Revision 01
Page 26

The condensate drain pan shall be hot dip galvanised with zinc chromatised
aluminium finish. The drain pan shall be effectively insulated to prevent
condensation on its underside
(g) Filter
The air filtration of air conditioner shall consist of filter panels mounted in a filter
frame. The whole filtration section shall be sealed tight to minimise air bypassing the filter media
The filter medium shall be dry type, washable, self-extinguishing and shall not
support combustion
The filter media shall be able to regenerate at least 20 times by washing
(h) Refrigerant Circuits
Each refrigerant circuit is to be an independent circuit completely piped, tested,
dehydrated and fully charged with oil and refrigerant R22, R407C or non CFC
type. The refrigerant circuits are to include compressor, condenser with integral
liquid sub-cooler, liquid line service and charging valve, filter drier, and sight
glass. Compressor units to include suction and discharge line braided-wire
isolators
(i)
Temperature Controls
Provide each unit complete with all operating controls. Controls to be factory
installed, including system on/off switch and status panel. Control system to be
a solid state integrated system consisting of a discharge sensor and solid state
master control module programmed to operate all stages of cooling
(j)
Unit Control Panel

The unit control panel is to be factory mounted in the unit, complete with power
and control transformers with fuses, supply fan motor and compressor contactors
(k) Disconnect Switch

Provide a non-fused disconnect switch, factory mounted on exterior of each unit
BPS 06051
Revision 01
Page 27
5.4
FAN COIL UNITS

(a) General
The fan coil units shall have capacities as scheduled in the Schedule of
Technical Data or in Tender Drawings and certified by ARI/ASHRAE.
All piping serving fan coil units shall be isolated by rubber sleeves where
suspended or attached to the structure. There shall be no solid connection
between fan coil units and the structure.
The fan coil units shall be suitable for the actual resistance imposed on the air
flow of the units due to ducts, grilles and diffusers. This added resistance shall
be applied to all fan coil units whether shown to have ducts connected or not,
and shall be taken as a minimum of 125 Pa (external to the unit).
The fan coil units shall be of the ceiling concealed type as indicated on the
Schedule of Technical Data, comprising cooling coils, direct electric motor driven
centrifugal fans and condensate drain pans.
(b) Coils
Cooling coils shall be constructed of 12mm outer diameter copper tubes with
mechanically or hydraulically bonded aluminium fins. The coils shall have
working pressure of not less than those specified in the Schedule of Technical
Data or 1000 kPa (whichever is greater). Coils shall be provided with air vents at
the highest point and a drain valve. Coils shall have the rows not less than three
and not more than four.
All coils shall be air tested with the coils submerged in water at 1.5 times of the
working pressure or 1500 kPa (whichever is greater).
(c) Fans
Each fan coil unit shall be provided with one or more statically and dynamically
balanced aluminium blade forward curved centrifugal supply air fans, which shall
be direct driven from a single phase permanent split capacitor motor.
Motors shall be of three speeds, sleeve bearing types, with accessible extended
oil tubes and oil reservoirs, and shall incorporate thermal overload protection.
The fan casings shall be constructed of galvanised steel sheets.
(d) Motors
Fan motors shall be of the split-capacitor type suitable for single phase electrical
supply with a power factor of not less than 0.85. The motors shall be resiliently
mounted to the fan tray or scrolls. The motor/fan trays assembly itself shall be
also resiliently mounted to the casing structure. The trays shall be easily
withdrawable for inspection and cleaning after disconnecting from the mains
supply and ancillaries with the plugs and sockets provided.
The motors shall be capable of providing at least three fan speeds (plus on/off)
and shall be of adequate capacity to prevent overloading at any speed and duty
of the fans.
(e) Filters
Filters shall be as specified in the Air Filters section of this specification.
Temporary filters of the throwaway type shall be provided for all units fitted at the
manufacturer factory. These filters shall be fixed in position during installation
and testing and shall only be replaced with the final filters after the completion of
commissioning.
BPS 06051
Revision 01
Page 28

(f)
Drain Pans
The design and installation of drain pans shall comply with recommendations of
CIBSE-TM13.
Insulated drain pans shall be provided to collect all condensate from the cooling
coils including water headers and return bends where necessary. Auxiliary drain
pans shall be provided to ensure total drainage and complete freedom from
condensate with the air conditioned places. Drain pans shall be of heavy
galvanised steel construction.
Drain pans shall be insulated with a minimum of 25mm insulation of a type
approved by the Consultant.
(g) Access Panels

Access panels shall be provided at the supply and return air ducts such that fan
motors can be removed and cooling coils can be cleaned without taken down the
fan coil units.
(h) Cabinets
Cabinets shall be factory-made and of 1.0mm thick braced steel panels with
channel formed edges. The bottom panel shall be hinged for access.
Cabinets shall be chemically cleaned, neutralized and treated with phosphate.
The painting shall comprise a primer coat, followed by baking and a finishing coat
of baked enamel. Where units are mounted in an exposed location, the casings
shall be decorative type with a colour approved by the Consultant.
Unless specifically mentioned elsewhere, all horizontal ceiling hung units shall
have supply and return air plenum casings. As a standard arrangement, these
plenums shall be provided for air duct connections at the back and front of the
units. The design and construction of the casing shall be such that the standard
arrangement may be reversed, if required, to provide bottom return air by simply
moving the rear panel to the bottom of the unit.
Casing/plenum shall have sufficient access doors for filter, coils, fans, and the
like. Access to filter for cleaning shall generally be by opening the hinged central
core of the return air grille unless otherwise shown on the Drawings. The
mounting frame for the grilles shall include fixing for the filter.
The interior of casings shall be lined with 25mm microbus and shall be sealed to
prevent any condensation whatsoever. Insulation shall also be protected against
migration of fibres in the air stream.
Where imported casings are provided, the manufacturers standard insulation
provisions may be acceptable provided that details of these are submitted for
Consultant/Consultants approval prior to ordering.
BPS 06051
Revision 01
Page 29
5.5
AIR FILTERS
(a) General
All filters shall have performance as specified in the Tables of Performance of
this Specification and be installed as shown on drawings. At the completion of
acceptance testing of all air handling units and before handing any air handling
systems over to the Client/Principal, all filter media shall be replaced with clean
new filter media.
All filters in any bank shall be identical.
(b) Medium Efficiency Filters
These shall be provided for all Fan Coil Units and ventilation systems. The
minimum air flow capacity of each filter shall be able to match future capacity of
fan/motor systems (10% minimum) and allowance for duct leakage (5%).
The filters shall be of throw away 100mm thick deep panel type for air
conditioning systems and ventilation systems respectively with a minimum
filtration efficiency of 20%, 98%, 85%, 88% on test dusts Nos. 1, 2, 3 and 4 with
a dust holding of not less than 600 gram per m2 of face area when tested with
No. 4 dust (NATA tested) at final resistance of 125Pa above initial resistance.
(c) Filters - Deep Bed
The filters shall be deep bed dry media type. They shall be contained in a rigid
frame in the mixing box. The duct section containing the filters shall be provided
with an adequate access panel to allow easy replacement of the filter elements.
The filters shall conform to the following scheduled requirements:
All filters in any bank shall be identical.

Filter holding frames shall be constructed from mild steel sheet not thinner
than 1.6mm and shall be galvanised or treated with other approved
corrosion protection.
Alternatively, aluminium sheet not thinner than 2mm may be used, in which
case no corrosion protection treatment will be required. Each holding frame
shall be pre-drilled to a template to allow multiple assemblies into banks or
insertion into ductwork.
The sealing between filter media and frames and filter frames and unit
casing shall be such that no air bypasses the filter. Where filter frames are
required to be bolted together approved [felt/mastic sealant] sealing strips
shall be supplied. Filter frames shall be of adequate strength and rigidity to
resist distortion and buckling under any multiple arrangements of filter cells.
Filters shall be held into frames by means of approved quick acting clamps
such that they shall be easily removable for cleaning and/or replacement.
Filters shall be tested for performance whilst in their operating configuration
with the result being given to the consultant.
(d) Pressure Differential Gauges

Each filter bank shall be provided with a dial pressure differential gauge to
indicate filter pressure drop. Each gauge shall have a zero setting facility.
Labels indicating Filter Clean and Filter Dirty shall be attached to the gauge by
screws at those points on the scale recommended by the manufacturer as being
the clean and dirty resistance.
The pressure differential gauge shall be mounted on the return air plenum of the
air conditioning unit.
BPS 06051
Revision 01
Page 30

(e) Manometer
Each filter bank shall be provided with a manometer mounted in an approved
position adjacent to the filter or bank of filters and shall be connected to pressure
tapping points by aluminium or copper tubing neatly supported by well fitting
clips. The pressure tapping points shall be located upstream and downstream of
the filter and positioned to provide a true indication of the pressure difference
across the filter or bank of filters.
5.6
AXIAL FLOW FANS

(a) General
Supply and install axial flow fans as specified on the drawings scheduled later in
this section of the specification.
Fans shall have limit load characteristics.
In case of fans built into proprietary line equipment, the manufacturers standard
construction may be accepted. Tenders shall state in what manner the item
offered differs from this specification.
Fans shall be tested as part of the specified tests on the completed system.
Resilient bearing mountings shall be used when they are available and suitable.
Blades shall be of aerofoil section made of aluminium or glass fibre reinforced
plastic. They shall be adjustable in pitch angle and positively locked into the
hubs. By adjustment of pitch angle alone and without changing the motor, fans
shall be capable of delivering the specified flow rate at system resistances from
at least 10% below to at least 10% above the contractors assessment
(b) Materials
The materials shall be as follows:
Fan Location
Shaft
Casing
Exposed to weather
Stainless Steel
Mild Steel
Other Location
High Tensile Steel
Mild Steel
Materials shall conform to the following standards

Mild Steel Sheet
AS3678 & AS3679 Stainless Steel Sheet

BSS 970-EN58A or EN58B (Equiv. Comsteel 302, 321)
High Tensile Steel Shafting
AS-97 S1040 or BSS 970-EN8
Stainless Steel Shafting
BSS 970-EN57 EN58B (Equiv. Comsteel 431)
(c) Casing
Fan casing shall be of heavy material and at least the length of the fan/motor
assembly. Casing shall be fitted with mounting flanges at both ends and also
with drilled matching flanges.
Provide terminal box and access panel to the moving parts in accessible
positions on the casing.
(d) Shaft
Drive shafts shall be designed such that the first critical speed of the shaft is at
least 130% of the normal operating speed of the fan.
BPS 06051
Revision 01
Page 31

(e) Bearings
All bearings shall be semi-self aligning ball or roller type selected for a life
expectancy of 300,000 hours. Tolerances shall be such as to ensure specified
noise levels are not exceeded. Axial thrusts, where shafts exceed 30mm shall
be taken by ball thrust bearings. In other cases, deep-groove ball bearings may
be used. All bearing housings shall be dowelled and have individually identified
packer plates. Bearings shall be sealed with felt or Gaco type seals with
provision for relieving excess grease pressure. All bearings shall have grease
pipes and nipples mounted in easily accessible positions on the casing.
(f)
Belt Drives (where scheduled)

Belt drives shall be by matched vee belt, with a minimum of 2 belts per pulley.
Provide approved means to facilitate adjustment. Provide and fit an approved
easily removable belt and pulley guard. Drives shall have a power rating 30% in
excess of the motor power rating. Carefully align the drive to yield minimum
noise. Belt guard shall be fully enclosed inside the casing and also outside
where exposed to the weather. Arrange for easy replacement of belts.
(g) Balancing
All rotating parts shall be fully statically and dynamically balanced.
(h) Vibration Isolation
Each fan/motor assembly shall be mounted on combination spring/ribbed
neoprene mounts so located that they deflect uniformly. Springs shall have a
mean coil diameter not less than 80% of the loaded spring length. Springs shall
be capable of 150% of the specified static deflection. Mounts shall be provided
with lock-nutted levelling screws.
Static deflections shall be as set out below:
Rev/sec
Floor on Solid
ground
Suspended floor
span up to 9m
Suspended floor
span 9m and
above
Above 8
9.0
25.0
45.0
6 to 8
9.0
63.0
63.0
5 to 6
9.0
63.0
70.0
Provide inertia block as necessary.

Where fans are mounted with their axis horizontally and where necessary to
prevent axial movement from stretching or compressing ductwork flexible
connections, end thrusts shall be taken by spring mountings fixed to rigid angle
iron frames. These mountings shall be equal to Mason SLF with acoustical
isolation cups and a minimum deflection, when in operation at full system
resistance, of not less than 50mm. Flexible duct connections shall be arranged
to suit with a metal support ring inside the inlet of the flexible to prevent the
flexible being sucked into the duct.
BPS 06051
Revision 01
Page 32
(i)
Motor
Motor speeds shall not exceed 25 rev/sec
Motors shall have a rated capacity 100% above the duty specified.
(ii)
Connections
Connections to ductwork shall be by means of slack flexible connectors
fabricated from PVC coated fabric of mass not less than 570 gr/m2 free
lengths shall be not less than 70mm
(iii)
Transportation
During transport, impellers shall be adequately supported to prevent brine
ling of ball and/or roller bearings.
(iv)
Corrosion Protection
Surfaces shall be treated as set out below:
Item
Location
Other location
Exposed to weather
Inside of MS casing
Method A
Method B
Outside of MS casing
Method D
Method C
Other MS parts
Method D
Method C
Shaft
Bare
Key to methods is as follows:
BPS 06051
Method A
Hot dip galvanise, if not too large, otherwise molten

aluminium spray 0.10mm thick followed by one coat
tar-epoxy enamel
Method B
Molten aluminium spray 0.10mm thick followed by one

coat of tar-epoxy enamel
Method C
Clean down, prime with zinc-rich paint, apply one

undercoat and one top coat of approved gloss enamel
Method D
Hot dip galvanise if not too large, otherwise molten

aluminium spray 0.10mm thick followed by one
undercoat and one coat approved gloss enamel
Revision 01
Page 33
5.7
CENTRIFUGAL FANS
Centrifugal fans shall comply with all relevant codes, following requirements and the
schedule of capacities in this specification.
Type:
Centrifugal SISW
Material of Manufacture: Steel, standard construction
Each fan/motor assembly shall be mounted on a common steel base, fitted with antivibration spring mounts.
The casing shall be rigidly constructed and provided with:
Inlet and outlet flanges.

An airtight access panel.
An inlet cone, contoured for efficient air entry
Inlet guards.
The casing, bearing and motor supports shall be of rigid construction and free from
flexure.
Fan shafts shall be designed such that the first critical speed of the shaft is at least
130% of the operation speeds of the fan.
Fan shafts shall be fitted with self aligning ball or roller bearings designed for a life
factor of 100,000 hours.
Bearings shall be of the sealed for life type.
Belt drives shall consist of not less than (2) belts, evenly matched and designed in
accordance with the manufacturers recommendation to achieve belt life.
Each fan motor and motor starter shall comply with the requirements of the clause
Electric Motors elsewhere in this specification. The power output of each motor shall
not be less than the sum of the fan power requirements (based on continuous
maximum rating at the specified speeds) and the drive loss power.
The complete assembly of the fans rotating components shall be statically and
dynamically balanced and the fan-motor assembly shall be provided with anti-vibration
mountings.
The fan unit shall be corrosion protected in accordance with the requirements
specified under clause Corrosion Protection and Painting elsewhere in this
specification.
5.8
IN-LINE CENTRIFUGAL FANS

In-line centrifugal fans shall basically comprise a direct driven centrifugal impeller with
electric motor, mounted in an impact resistant casing.
Fans shall be duct mounted or wall mounted as scheduled. Wall mounted units shall
incorporate non-return louvres.
The impeller and motor assembly shall be statically and dynamically balanced.
5.9
PROPELLER FANS - WALL OR CEILING MOUNTED

Propeller fans shall basically comprise a direct driven propeller fan housed in an
impact resistant casing.
Fans shall incorporate backdraught dampers where
scheduled.
The impeller and motor assembly shall be statically and dynamically balanced.
BPS 06051
Revision 01
Page 34
5.10
EXHAUST FANS - ROOF MOUNTED

Fans shall be vertical discharge type with housing of moulded shock-resistant and
sound-absorbing fibreglass. Basket supports and all fastenings shall be of stainless
steel. The fan housing colour shall match that of the adjacent roof sheeting. Impeller
shall be backward inclined type, with non-overloading characteristics.
Motor shall be mounted out of the air stream and be totally enclosed type.
Fans shall be either direct-driven or belt-driven as specified in the Tables of
Performance and be complete with adequate anti-vibration mounts.
Roof mounted fans shall be mounted on kerbs provided and under-flashed by the
Main Contractor but this Contractor shall be responsible for ensuring that fan support
skirt provides all necessary over-flashing protection to eliminate any water
penetration. Fans operating in smoke exhaust mode shall comply with AS1668.
5.11
CLOSED TYPE EXPANSION VESSEL

Supply ans install closed expansion vessel to the chilled water system as shown on
the frawings as specified herein
The vessel shall be adequately sized to allow for full expansion of the water content of
the system from 0oC to 60oC water temperature
The vessel shall be mounted on the walls and be fitted with automatic air vents to
maintain a constant volume of air within the vessel and shall have an isolating valve,
strainer for cleaning and the like.
BPS 06051
Revision 01
Page 35
6.
DUCTWORK & FITTINGS

6.1
GENERAL
This section of the Specification covers the general requirements for ductwork,
ductwork accessories, and associated air control devices, unless the general
requirements are abrogated by specific requirements elsewhere in the Specification or
Drawings.
The Contractor shall supply and install all ductwork and accessories for the correct
and satisfactory operation of the air systems covered by this Specification.
All ductwork and fittings delivered to site shall be new and shall be clearly and
indelibly stamped to identify different grades, materials and manufacturers.
All air supply, return, intake and exhaust fittings shall be of the respective types as
shown on the Drawings
All ductwork, fittings, accessories, joints and jointing materials shall be suitable for the
service and shall not deteriorate due to atmospheric action.
All ductwork and materials including linings, adhesives, flexible ducts, flexible
connections, gaskets, sealants, fibreglass boards, and the like, shall fully comply with
all requirements of the FSD in respect of resistance to penetration of fire and spread
of flame and smoke.
The materials, construction and installation of all sheet metal ductwork and fittings
shall be in accordance with the Specification for sheet metal ductwork, DW/142
(MVAC).
Where any part of the installation is not covered by the MVAC
Specifications, then the standard of the Sheet Metal and Air Conditioning Contractor's
National Association of U.S.A. (SMACNA) latest edition shall apply for either high
velocity or low velocity systems. Where any part of the installation shown on the
Drawings is not covered by either the MVAC or SMACNA Standard, then reference
shall be made to the Consultant for endorsement of materials and methods prior to
installation.
The ductwork installation shall be leakage tested in accordance with Ductwork
leakage testing, DW/143:1983 (MVAC). Complete record of the test shall be
submitted to the Consultant on approved forms for endorsement. Should any test
indicate leakage rate in excess of that specified by DW/142, the section of ductwork
shall be dismantled, joints cleaned down and re-assembled and test re-peated
The Drawings indicate the clear internal air passage dimensions of the ductwork and
the manner in which the ductwork systems shall be installed. Due allowance shall be
made for the thickness of internal or external linings when dimensioning ductwork and
selecting fittings and accessories. The actual work involved in respect of transitions,
offsets, etc, shall be ascertained by the Contractor, who shall co-ordinate the
ductwork installation with the work of other trades and services.
Reasonable provisions shall be made by the Contractor for future removal and
dismantling of sections of ductwork by means of bolted, flanged joints and shall in all
cases be approved by the Consultant prior to fabrication.
BPS 06051
Revision 01
Page 36
6.2
SHEET METAL DUCT MATERIALS

Generally, all ductwork shall be of hot dipped galvanized steel sheet to BS 2989:1975,
Grade Z2, coating type 'C' as specified in DW/142.
Galvanised steel ductwork shall be fabricated from new, best quality, full sized
galvanised flat steel sheets.
The pressure class and air leakage limit shall be as defined in DW/142. The pressure
requirement for the ductwork system shall be as specified on the Drawings.
6.3
FLEXIBLE DUCTS
All flexible ductwork and accessories for insulated and uninsulated services shall be
fully imported.
For insulated ductwork, the insulation shall be pre-factory insulated and of vapourproof type of 25mm thick having a density of 24 kg/m3 and wrapped with aluminium
foil.
Flexible ducts shall comply with the requirements of DW/142, BS476 Part 6 or UL181
Class 2 and shall be the Fire Services Department approved type.
All flexible ductwork shall be of the patent pre-insulated aluminium spiral wound type
constructed of a tough multi-ply aluminium laminate, supported by a reinforced steel
helix suitable for an operating temperature of -5oC to 90oC as approved by the
Consultant and shall be suitable for the duties and pressures as required for the
particular system.
Flexible metal ductwork shall be installed in all locations indicated on the Drawings of
and/or wherever else necessary to eliminate transmission of vibration.
All bends made in flexible ducting shall be formed to manufacturer's recommendations
and shall have a centre-line radius of not less than 1.5 times the diameter of the
ducts. Bends shall remain at full diameter throughout the length of the bend and all
bends deformed or damaged in any way during installation shall be replaced with new
bends.
All fittings such as tee-pieces, Y-pieces and reducers shall be of galvanised sheet
metal exactly as specified for circular sheet metal ductwork.
All joints between lengths of flexible ductwork shall be made with short spigots of
galvanised sheet metal circular duct to form a slip joint. Similarly all connections to
fittings and terminal boxes and the like shall be of the spigotted slip joint type.
All joints shall be sealed with shrink-on type duct bands similar to "Thermofit" or
approved equivalent except that continuous screw type metal bands hose clips or
equivalent as approved by the Consultant may be used for low pressure applications
only. Self tapping metal screws and rivets shall not be used.
All flexible ducts shall be adequately supported with hanger straps located, at a
minimum of 2,000mm centres, to prevent undue sagging and strictly in accordance
with the manufacturer's recommendations. Under no circumstances, should the
flexible ductwork rest on the ceiling file or suspension system.
All flexible ductwork shall be air tight and leak tested in accordance with the
requirements of this Specification.
Flexible ducts shall not exceed 4m in length
BPS 06051
Revision 01
Page 37
6.4
FITTINGS
(a) Joints and Fittings
All cross joints, longitudinal joints, take-offs, bends, transitions and other fittings
shall be in accordance with DW/142:1982.
All flanges and steel works for jointing and supporting members shall be hotdipped galvanized to BS729:1971, Part 1 or BS2989 whichever is applicable.
All joints for flat oval ducts for the medium and high pressure applications shall
be sealed with shrink-on type duct bands similar to Thermofit or approved
equivalent.
(b) Ductwork Jointing Sealants
Jointing for flanged cross joints shall be formed from a gasket of 'Prestick' lead or
other approved material to thickness not less than 4mm.
Sealant for longitudinal and slip joints shall be type EC/750C sealing compound
(c) Vanes and Deflectors
Vanes or deflectors shall be provided inside ducts where required. In particular,
such vanes or deflectors shall be provided at all bends having an internal radius
less than the width of the duct and also where the included angle exceeds 30o at
changes of section. Vanes and deflectors shall be of aerofoil profile i.e. doubleskin vanes to ensure complete change of direction of flow at the point, with
extended leading and trailing edges, and with radii and spacing selected to
achieve uniform velocity at the bend.
(d) Flexible Connections
Flexible connections shall be provided at the suction and delivery connections of
all fans and air handling units and elsewhere as shown on the Drawings or as
may be required to eliminate vibration.
All flexible connections for use at temperatures up to a maximum of 90oC shall
be of neoprene coated glass fabric having a density of not less than 1 Kg/m2.
All flexible connections for use with temperatures in excess of 90oC and in
"smoke spill" applications shall be of non-combustible woven glass fabric capable
of withstanding 250oC under continuous operation.
All flexible connections exposed to the weather shall be covered with prime
quality galvanised sheet steel or fibreglass weather shields arranged to form a
complete weatherproof jacket.
All flexible connections shall be fixed over mild steel angle flanges at both ends
and secured to same with not less than 2.5mm thick x 25mm wide mild steel
bands. For circular ducts flexible connections shall be of the split semi-circular
type drawn up tight with bolts at the split points. Flat bars for rectangular ducts
shall be fixed with bolts or screws at not more than 150mm centres. The flanges
to take the connections shall be not less than that specified for the ducts and the
"free" space between flanges shall not be less than 50mm. The flexible
connections shall be installed with not less than 25mm additional slack length
between the flanges to prevent transmission of vibration.
Flexible connections shall not be used to correct misalignment of fan and duct.
Where flexible connections are used to connect fans to insulated ductwork, then
flexible fibreglass of equal thickness as for ductwork insulation shall be fitted over
the cloth and enclosed in a Sisalation 450 aluminium foil vapour barrier.
Where silencers are fitted to fans either on the suction or discharge side then
flexible connections shall be of lead impregnated vinyl or other suitable material
providing an acoustic barrier.
BPS 06051
Revision 01
Page 38

(e) Access Panels
Access panels shall be provided at the following locations for ductwork cleaning
Within 600mm of every elbow

At the end of each run
Every 15 metres of straight run when there is no air grille
Access panels shall be provided at every point in the ductwork systems where
access for checking, servicing and cleaning of equipment is required. Such
equipment shall include all fire dampers, plenums, motorised dampers, fan
chambers, air chambers, and the like. Where additional access panels are
required for checking, servicing and cleaning of equipment not mentioned above,
these shall be provided by the Contractor.
The Contractor shall supply and install access panels in ductwork, casings, or
sheet metal partitions of G.I. double construction with insulation of the same
general character as adjacent sections of ductwork and of not less than 0.8 mm
sheet metal and shall have gaskets around their entire perimeter to ensure
possible seal conforming to DW/142 leakage class specification as required by
the system. Minimum size shall be 450 mm x 450 mm or 50 mm narrower than
the duct whichever is smaller.
The Contractor shall submit required location and sizes of any access panel in
finished building surfaces and exposed areas for Consultant's approval in time to
enable them to be incorporated into the construction. Access panels in building
surfaces shall be supplied by the Main Contractor. The exact location shall be
shown on the Contractor's shop drawings.
(f)
Volume Control Dampers

The Contractor shall supply and install hand operated dampers where required
for the proper regulation of the ventilating and air conditioning systems. In
general, dampers shall be provided as follows:
In all main supply and exhaust air ducts, branches, supply air connections
to fan coil units and all fresh air supply outlets.
Behind all supply and exhaust air diffusers/grilles.
At the point of connecting flexible ducts to main ducts where flexible ducts
are used for connection to air outlets.
All volume dampers shall comply with DW/142 and shall be provided in separate
purpose-made flanged casings of rigid construction conforming to the same
standards of air-tightness.
Materials for dampers in all cases shall be galvanised mild steel.
The damper spindles shall be provided with suitable seals when passing through
the casing and penetrations shall be limited by the use of internal linkage.
Air leakage around dampers shall be less than 5% of the maximum design air
flow when in the fully closed position
Dampers up to width of 300mm in the plane of rotation shall be of butterfly type
or single leaf having blades of double construction fitted round a square spindle
and the edges of blades shall be smooth and no sharp edges. The spindles shall
be turned down at each end and be carried in substantial bronze bosses fixed to
the sides of duct, with substantial cast quadrant pieces in an accessible position
and with means of clamping after adjustment.
BPS 06051
Revision 01
Page 39
Dampers on ducts larger than 300mm shall be of multi-leaf opposed blade type,
mounted in built-in frames inserted in the ductwork and bolted thereto. Individual
blades shall be as specified for butterfly (or single-leaf) dampers, each shall be
carried on solid spindle with ends housed in bronze or nylon bushes. The group
of blades forming the damper shall be linked to a hand-operated mechanism,
which shall be controlled by a quadrant in cases where the damper is accessible
from ordinary working level and in all other cases, shall be provided with screwoperated remote-control gear with the winder at an accessible point.
After final testing and adjustment, all dampers shall be clamped in their correct
positions which shall be marked on the quadrant in a permanent manner and
stops-fitted.
(g) Back Draft (Non-return) Dampers
Back draft or non return dampers shall be provided as indicated on the Drawings
and when more than one fans are connected to a common suction or discharge
duct/plenum.
All frames and blades shall be fabricated from heavy gauge extruded aluminium
alloy. Blades shall be single unit design, individually hinged on properly
engineered aluminium stub shafts which rotate in flange nylon bushes.
Self-closing dampers shall present a minimum resistance to air flow under
running conditions and take up a stable position in operation. Maximum
resistance shall be presented under reverse air flow conditions such that they
shall be forced to close and remain so. Resilient strips or other purpose made
devices shall be provided to prevent the damper rattling and as an aid to air
sealing under reverse flow conditions.
(h) Duct Flanges
Flanges for duct work shall comply with latest standard DW142/DW TM1.
Certificates of test complying to such standard shall be submitted for the
Consultant's approval.
Air leakage rates and deflection of the flanges shall be certified to meet DW142
and TM1. Flange sizes shall be selected to comply with DW142 table 5 to table
8.
The flange shall be a proprietary roll formed type from hot dipped galvanised
sheet metal to BS 2989 G275 and be stainless steel for stainless steel ducts.
Sealant shall be integral provided by the flange manufacturer.
The flanges shall be applied on site as per manufacturer's recommendations.
The flanges shall be clamped together with screw lock clamps and using screw
type wedge local clamp for positions which are hard to access.
BPS 06051
Revision 01
Page 40
6.5
DUCT SUPPORTS, HANGERS AND BRACING

The Contractor shall be responsible for building in all supports and the like and all
fixing details must be submitted for the Consultants approval.
No vibration whatsoever shall be transmitted from the ductwork of plant to the
structure, and the Contractor shall provide where necessary resilient mounting to
achieve this.
The construction of hangers shall be in accordance with DW/142. All such hangers
shall be provided with screw lengths or turnbuckles for adjustment of ducting runs to
level. Welding of hangers to bearers shall not be permitted. All nuts shall be provided
with washers and lock-nuts. Projecting ends of bolts shall be cut-off.
On no account shall supports be riveted or bolted to the air ducts.
All vertical ductwork shall be supported by angle iron bearers under flange joints.
All ductwork hangers shall be as follows:
Location
Brackets, Supports and Hangers
External Location
Hot dip galvanized to BS 729 and with a minimum coating of 85m and
with epoxy protective painting
Internal Location
Hot dip galvanized mild steel construction to BS 729 and with a

minimum coating of 85m appropriate primed and painted
Painting shall be executed as stipulated in "Painting, Labelling and Finishing" Section

of this Specification herein. All brackets shall be fixed by means of bolts and nuts or
screws electroplated with zinc or cadmium to BS 3382-Part 1 and 2 of 25 m
minimum plating thickness.
All bolts and nuts shall be electroplated with zinc or cadmium to BS 3382-Parts 1 and
2 with min. plating thickness of 25 m.
The ducts shall be tightened to underside of slabs/beams and after the projecting
ends of bolts are cut off, no other part of the support shall project below the bottom
bearers, thus maintaining maximum height throughout.
Lengths of steel angles and the like used in fabrication of the brackets, flanges and
bracing shall be cut from full length sections. Short lengths of sections butt welded
together to form a longer length shall not be used.
All hanger supports shall be placed as close as possible to transverse joints or
bracings.
All ducts shall be carefully designed and provided with all necessary anchoring and
flexible connections to prevent damage to either the ducts or the building structure
due to expansion and/or contraction of the ducts or building.
All anchor points and flexible connections shall be shown on the shop drawings and
specific approval shall be obtained from the Consultant before proceeding with the
installation of any anchors or fixings to the building structure.
BPS 06051
Revision 01
Page 41
6.6
AIR OUTLETS
(a) General
All diffusers, registers, grilles, linear diffusers and other air terminal fittings shall
be an approved types as specified in the following clauses and as shown on the
Drawings for the MVAC systems.
The Contractor shall submit certified
performance figures for each size and type of supply air terminal including the
following information to the Consultant.
Face velocity / Static pressure drop

Throw in metres for terminal velocity of 0.25 m/s and 0.75 m/s.
Sound power level data taken in a reverberate room and based on
ASHRAE standard 36-72.
The ceiling arrangement and type of tiles and suspension system, including type
of air terminal fittings shall be checked before fittings are ordered.
Volume control dampers of opposite blade type shall be provided behind all
supply, return, exhaust and transfer air diffusers, registers and grilles to control
the air flow rates. Where flexible air ducts shall be used for the connection to the
air outlets, they shall be dampered by butterfly dampers at the point of
connections of the flexible ducts to the main ducts.
Samples of each type of outlet to be provided shall be submitted for approval.
The samples shall be supplied with the specified finishes and in the colours
nominated and shall be retained until the completion of the project. All outlets
installed shall match the samples provided in quality of finish and in colour.
All volume controls where mounted behind grilles, registers and diffusers shall be
finished in matt black paint.
Opposite blade dampers shall have blades linked together in sections for ganged
operation from adjusting screws. Where opposite bladed dampers are mounted
on the back of outlets or grilles, the screws shall be accessible through the
blades of the outlet. Where the apposed blade dampers are mounted in the duct
spigots back from the outlets, then the screws adjustment shall be accessible by
removing the registers or grilles.
Outlets shall be fixed using concealed screws. Exposed fixing shall be rejected.
The Contractor shall liaise with the Main Contractor regarding details of the air
outlets with respect to constructional, fixing and dimensional details for the
correct fitment and performance.
Shop drawings showing the construction and interface details shall be submitted
to the Consultant for approval.
Upon first approval by the Consultant on the samples, the Contractor shall
provide a mock up installation.
Upon approval by the Consultant on the mock up production units shall be
manufactured and delivered to site.
The Contractor in liaison with the Main Contractor and other Contractors shall fit
and secure air outlets.
The Contractor shall install the air outlets in position in accordance with the set
out of the false ceiling as given by the Main Contractor.
The Main Contractor shall install ceiling tiles.
The Contractor shall advise the Main Contractor in a timely manner the access
requirements to the false ceiling for proper installation.
BPS 06051
Revision 01
Page 42

Adjustment of air flow rate shall be carried out from the front by key without any
projecting device.
Neck sizes shall be selected based on the actual air flow rate, maintaining proper
air distribution and acceptable noise levels.
Non combustible gaskets shall be provided to obviate air leeks and prevent the
formation of condensation.
All internal surfaces that are visible from below shall be painted matt black.
(b) Rectangular Ceiling Supply Air Diffusers
Rectangular ceiling air diffusers shall be of the adjustable multi-blade removable
louvre face type with core designed to provide adequate air mixing without
draught for either one, two, three, four way or circular or perforated discharge
pattern. Each side of the diffuser shall supply the correct air volume for the
space it serves. Ceiling outlets shall be suitable for mounting in place of ceiling
tiles on ceilings suspended by exposed T-bars, and shall otherwise be suitable
for surface mounting on the particular type of ceiling involved.
Diffusers shall be of aluminium construction finished in colour anodised
according to the Consultant's instruction and approval.
(c) Side Blow Supply Air Grilles
Side blow supply air grilles shall be of the flange mounting type with horizontal
adjustable louvre blades in front of vertical louvre blades, unless otherwise
shown on the Drawings.
Frames and deflecting vanes shall be constructed from extruded aluminium
finished in colour anodised according to the Consultant's instruction and
approval.
Grille sizes specified on the Drawings are the neck sizes of the core or element,
and openings for grilles shall be subject to Consultant's approval.
(d) Linear Supply Air Diffusers
Diffusers shall be constructed of extruded aluminium with fully adjustable air
pattern controlling vanes for active sections and blanking panels for inactive
sections. Diffusers shall be flange type.
Each length of diffuser shall be installed without any visible means of fastening
and shall incorporate an aligning device to permit long lengths to be aligned
neatly.
Air shall be supplied to the active lengths of each diffuser via plug in diffuser
boots or plenum with spigots for round flexible duct connections. Boots or
plenums shall be externally insulated. Each boot or plenum shall be fitted with
butterfly dampers. Dimensions of boots or plenums shall be fitted with butterfly
dampers. Dimensions of boots or plenums shall be as shown on the Drawings.
The linear diffusers shall be extruded aluminium with anodised finish to the
Consultant's instruction and approval unless otherwise indicated on the
Drawings.
All internal surfaces that the visible from below shall be painted matt black.
BPS 06051
Revision 01
Page 43
(e) Ceiling Supply Linear Bar Grilles

Ceiling supply linear bar grilles shall be of the flange mounting type with
horizontal fixed blades inclined at 15o.
Frames and blades shall be of aluminium construction finished in colour
anodised according to the Consultants instruction and approval.
Grille sizes specified on Drawings are the neck sizes of the core or element, and
openings for grilles shall be subject to Consultants approval.
(f)
Return Air, Exhaust Air and Transfer Air Grilles

Grilles shall consist of extruded aluminium horizontal louvres fixed securely in an
aluminium frame with flanged surround. They shall be of the single louvre type
and shall fit tightly into the frames and unsupported blade lengths shall not
exceed 300mm.
Grilles shall be completely free from rattles and vibration when the system is
operating. Grilles shall be anodised finish to Consultant's instruction and
approval.
Where egg crate grilles are specified on the drawings, they shall be constructed
of extruded aluminium of 20mm apart at each direction and fixed to the
aluminium frames. Grilles shall be anodised finish to Consultant's instruction and
approval.
Where wire mesh grilles are specified on the Drawings, they shall be constructed
of mild steel wire at 12mm apart at each direction and welded to each other and
fixed to the mild steel frames. The grilles shall be galvanised after fabrication
and painted to the Consultant's instruction and approval.
(g) Ceiling Return Air Grilles

Grilles shall consist of extruded aluminium horizontal louvres fixed securely in an
aluminium frame with flanged surround. They shall be of the single louvre type
and shall fit tightly into the frames and unsupported blade lengths shall not
exceed 300mm.
Grilles shall be completely free from rattles and vibration when the system is
operating. Grilles shall be colour anodised finish to Consultant's instruction and
approval.
Where wire mesh grilles are specified in the Drawings, they shall be constructed
of mild steel wire at 12mm apart at each direction and welded to each other and
fixed to the mild steel frames. The grilles shall be galvanised after fabrication and
painted to the Consultant's instruction and approval.
BPS 06051
Revision 01
Page 44
6.7
THERMAL AND ACOUSTIC INSULATION

(a) External Thermal Insulation
All insulation shall comply with the requirements of the BS 476-Part 7 and FSD.
Thermal insulation shall be of semi rigid fibreglass unless specified otherwise of
48kg/m3 with thermal conductivity of not greater than 0.034 W/mK at 25oC mean
temperature and shall be of specified manufacturers.
The insulation shall be with fibre reinforced double sided aluminium foil vapour
barrier. The fibre reinforcing grid shall not be greater than 10mm x 10mm and
water vapour permeance less than 0.3ng/Ns and puncture resistance not less
than 2 Joules.
Ductwork shall be insulated from hangers and supports generally as indicated in
DW/142.
Fibreglass shall be adhered to duct with fire resistant adhesive. Adhesive shall
be applied so that insulation conforms to duct surfaces uniformly and firmly.
For ducts up to 450mm wide, the insulation shall be wrapped around the duct.
For horizontal ducts over 450mm, metal pins shall be fixed on the bottom surface
at 400mm maximum centres. Then insulation shall be wrapped around vertical
ducts over 450mm, the pins shall be located on all sides of the duct at
approximately 300mm centres. Protruding ends of pins shall be cut off after clips
have been applied. The vapour barrier facing shall be thoroughly sealed with a
vapour-barrier mastic or tape where the pins have pierced through.
All joints shall be sealed with at least 75mm wide vapour barrier tape to provide a
continuous external vapour seal. Prior to the application of tape all contact
surfaces of vapour barrier foil shall be wiped clean of dust and grease using cloth
and suitable solvent all in accordance with the manufacturer's recommendation.
All ductwork insulation shall extend over external flanges and stiffening.
Insulation shall be applied so as to form a continuous heat and vapour barrier
without gaps, cavities and openings. Care shall be exercised to ensure that the
minimum thickness specified is maintained at corners, protrusions, and the like.
At the point of supports, specially prepared blocks of hardwood or Styrofoam
material shall be positioned to ensure integrity of vapour barrier by bonding the
supports to the insulation.
All externally insulated ductwork exposed in plant rooms and outdoor locations,
and exposed to sight in other areas, shall be protected externally by means of
0.8mm galvanised steel unless otherwise shown on the Drawings with all joints
lapped and secured by sheath screws at 100mm centres without any damaged to
vapour barrier of the fibreglass insulation. The cladding shall be made water
tight with gaskets and sealants in outdoor locations.
BPS 06051
Revision 01
Page 45
(b) Duct Insulation Application

Unless specified on the Drawings, all ductwork shall be insulated as external
thermal insulation. Thickness of insulation shall be as follows:
Duty
Location
Insulation Thickness
Supply and Return Air Duct (air

conditioned)
All Areas
25mm unless noted

otherwise on the drawings
Outside and Ventilation Air Duct
In air-conditioned:
25mm
In Void under roof
Nil
In concrete shaft
Nil
All Areas
25mm
Toilet Exhaust Air Duct and

Transfer Ducts
(c) No insulation shall be applied until the duct and plant have been pressure tested
as specified.
(d) All insulation shall be applied so as to give a smooth, homogeneous and lineable surface. All rigid sections shall be concentric, and accurately matched for
thickness. Steps and undulations in the surfaces shall not be acceptable. Any
sections or slabs having damaged ends or edges shall be rejected.
(e) All insulation shall fit tight to surfaces to be covered, and all slabs and sections
shall be built up close, butting edges being mitred, chamfered or shaped as
necessary. Any minor interstices left in insulation shall be filled and sealed.
(f)
Insulation shall be applied to clean and dry surfaces, free of foreign material such
as oil, grease, rust, scale or dirt.
All surfaces to be insulated, which show any signs of rusting or damage to
galvanizing shall be thoroughly scraped and wire brushed as necessary to
remove all rust, scale, and the like prior to insulation
(g) Only clean and dry insulation shall be used. Insulation shall generally be applied
in accordance with the manufacturers' recommendations.
(h) The vapour barrier shall be sealed around all hangers or other projections
through the insulation.
BPS 06051
(i)
Continuous insulation shall be provided through all sleeves and insulation joints
shall be staggered with respect to joints on the associated ductwork system.
(j)
Where ducts pass through walls and slabs, suitable fire stops insulation shall be
provided for the ducts including the fire dampers. The continuity of the insulation
shall be maintained throughout.
Revision 01
Page 46
6.8
SEALING AND FLASHING

Where ducts pass through walls, floor, and the like the Contractor shall provide
sleeves of 18 gauge steel. Where sleeve are fitted through floors, they shall extend to
at least 12 mm clear of finished floor.
Sleeves shall be of sufficient size to allow free movement of pipes and furthermore
where ducts are insulated the sleeves shall be oversized to allow the insulation to be
carried through the sleeves.
Penetrations through roofs shall also be provided with a weatherproof apron and up
stand curb.
Where ducts pass through fire walls and floors slabs, a metal fire stop shall be
provided around the ducts.
Where ductwork penetrates the building fabric the penetration shall be detailed as
follows:
6.9
An oversize sleeve shall be built into the construction leaving a consistent

clearance of 12-15mm all round the ducts when installed. This gap shall be
packed carefully with 80 kg/m3 mineral wool and the ends of this packing shall
be caulked using a non-setting waterproof mastic compound giving an air tight
and water tight seal.
Where the ducts shall be thermally insulated the insulation shall terminate at
both ends of the sleeve and a seal between the surface of the thermal
insulation and the end of the sleeve shall be provided by the use of a single
bellows arrangement using a flexible material having a minimum surface
weight of 5 kg/m2.
TEST POINTS
Pitot tube openings for measuring static velocity, and total pressure for air flow shall
be provided at the following locations:
At all fans (in the straightest section of duct near to the outlet).
At main branches after regulating dampers.
At cooling coils (both before and after the coil).
Any other position indicated on the Drawings.

The location of these holes shall be approved by the Consultant.
On insulated ductwork, these holes shall be boxed out for the thickness of the
insulation.
Test holes shall be 25mm diameter and fitted with an effective removable seal and the
seals shall be properly insulated.
Pitot openings required within medium and high pressure ductwork system shall use
proprietary fittings.
All pilot tube openings shall be located in the sides of straight lengths of ducts and not
less than two duct diagonal dimensions (for rectangular ducts) or two duct diameters
(for circular ducts) downstream and not less than one duct diagonal dimension or one
duct diameter upstream of all bends, tees, transitions, and the like. The number and
position of the pilot tube openings to be provided at each location shall be as follows :
BPS 06051
Revision 01
Page 47
(a) Circular Ducts
For ducts up to 1200mm diameter provide two openings as perpendicular

centrelines.
For ducts above 1200mm diameter provide four openings as two sets of
perpendicular centrelines. The two sets of perpendicular centrelines shall
be at 45 degrees to the other.
(b) Rectangular Ducts
6.10
For ducts having diagonal dimensions up to 450mm provide six openings,

located on two perpendicular sides, three per side. Openings to be located
at 1/6, 1/2 and 5/6 locations on both duct faces.
For ducts having diagonal dimensions up to 900mm provide eight openings
located on two perpendicular sides, four per side. Openings to be located
at 1/8, 3/8, 5/8 and 7/8 locations on both duct faces.
For ducts having diagonal dimensions up to 2300mm provide ten openings,
located on two perpendicular sides, five per side. Openings to be located at
1/10, 3/10, 5/10, 7/10 and 9/10 locations on both duct faces.
For ducts having diagonal dimensions exceeding 2300mm provide twelve
(12) openings, located on two perpendicular sides, six per side. Openings
to be located 1/12, 1/14, 5/12. 7/12, 3/4 and 11/12 locations on both duct
faces.
CLEANING AND PROTECTION DURING CONSTRUCTION

All ductwork shall be fabricated undercover, delivered to site and stored in a
weatherproof and dry area and covered with a plastic sheet or tarpaulin until required
for installation.
Prior to and during installation ducts shall be thoroughly cleaned out and shall have all
ends covered in an approved manner to prevent ingress of dust and general building
debris.
Ductwork shall not be installed unless adequate cover and protection is available to
protect it from possible construction damage and the elements.
Air ducts running at low levels shall have proper heavy duty metal protection to the
Consultants approval.
6.11
LEAK TESTING
Leak testing shall be carried out by the Contractor in accordance with the
requirements stipulated in the "Commissioning, Testing, Maintenance and Services"
Section of this Specification herein.
BPS 06051
Revision 01
Page 48
7.
PIPEWORK AND FITTINGS

7.1
GENERAL
This section of the Specification covers the general requirements for pipework, valves
and fittings and pipe insulation for the ventilating and air-conditioning system unless
the general requirements are abrogated by specific requirements elsewhere in the
Specification or Drawings.
The Contractor shall supply and install all pipework, valves and fittings necessary for
the correct and satisfactory completion, working, isolation and regulations of the
piping systems covered by this Specification.
Exposed pipework shall not be permitted in occupied areas without prior approval
from the Consultant.
Sizes indicated for copper and plastic pipes are nominal outside diameters, and for all
other pipes are nominal inside diameters.
All pipework delivered to site shall be new and shall be colour banded to identify
different grades.
Pipework shall be installed with correct falls to ensure adequate venting and draining.
All pipework shall be free from burrs, rust and scale and shall be cleaned before
installation.
All open ends shall be plugged or capped to prevent ingress of dirt. On completion
each system shall be flushed out with clean water.
The Drawings indicate the sizes of pipes and the manner in which the various
systems are to be installed. They do not purport to show all minor pipework or bends
and offsets etc. which must be co-ordinated with other trades, measured on site or
ascertained from Consultant drawings showing structural, plumbing and drainage,
lighting and other features normally encountered in this type of project.
Connections to equipment shall be to the recommendations of the equipment
manufacturer's and to approval.
All pipework shall be installed in an approved manner to meet structural and
architectural constraints and to achieve a neat and workmanlike appearance and shall
be laid out with adequate provision for concrete shrinkage, expansion, contraction,
grading, alignment and access for maintenance with not less than 50mm clearance
between the external surfaces of pipes (including insulation where applicable) and all
adjacent services and building structures. Provision shall be made for replacement of
each piped service without disturbing other services.
Where two or more pipe runs follow the same route all shall be parallel to each other
and to the building structure, except for the required allowance for draining and
venting.
All pipework shall be provided with hangers, supports, guides, anchors and the like in
accordance with BS 3974.
The procedure and the competence of the operative shall be in accordance with the
recommendations contained in the following MVAC publications:
Welding of Mild Steel Pipework

Code of Practice - Brazing and Bronze Welding of Copper Pipework and Sheet
Where visual inspection and tests identify welding, which is nominally unacceptable,
the Consultant shall be entitled to have such welding examined by radiography or
other approved inspection method and independently assessed. When faulty welding
is revealed, the Contractor shall be responsible for the cost of the test and the
subsequent remedial work to the satisfaction of the Consultant.
BPS 06051
Revision 01
Page 49

7.2
OPERATING AND TEST PRESSURES

The operating pressure of water piping systems shall equal the static head of the
system plus the shut-off head of the pump (if any) connected to that system.
For operating pressures up to 2400 kPa the test pressure shall be 1.5 times the
operating pressure or 2400kPa whichever is the greater. For operating pressures
above 2400 kPa the test pressure shall be 1.25 times the operating pressure.
The pipework and fittings including valves and the like shall be suitable for the working
pressures specified in the Schematic Drawings.
7.3
PIPEWORK MATERIALS
Pipework for the various services shall be according to the Table 1 as follow :
Pipework Class as
Services
Referred to in Table 1
Fresh Water Pipework including Chilled Water
Condensate Drain, Make-up Pipe and overflow, Drain from Feed

and Expansion Tanks, Water Treatment Chemical
Refrigerant Pipe
Table 1 - Pipework Material Details

Pipework
Class
I
Nominal
(mm)
Bore
Specification
15 - 150
Black Steel to AS 1835, AS 1836 or BS 1387, heavy grade, or

to ANSI B36.10 Schedule 40
200 and above
Black carbon steel, electric resistance welded (ERW 430)

using 430 MPa grade steel to BS 3600 and BS 3601 for
200 to 500, and manufactured by submerged arc
welding for 600 and above
Minimum wall thickness for pipes to BS 3600/3601:
200 - 300 : 6.3 mm
350 - 400 : 8.0 m
II
15 - 150
Galvanised steel tube to BS 1387, Heavy Grade
III
15 - 150
Galvanised steel tube to BS 1387, Medium Grade
IV
15 - 200
Un-plasticised P.V.C. to BS 3505-Class `D' (minimum) unless

otherwise specified
15 - 150
Copper pipe of refrigeration quality C106 to BS 2871- Part 2

Table 2 or AS 1432 Type B. Internally degreased and
cleaned. Fully annealed copper up to 18mm O.D. For 22mm
to 108mm O.D. hard-drawn copper.
Alternatively Type L to ANSI B31.5
Factory tests shall be carried out to enable the quality of pipes and fittings to be
controlled during manufacture. Records of these tests shall be available for
inspection by the Consultant who shall have access for checking the same at any
reasonable time during production and testing of the pipes. The manufacturer shall
supply a certificate that the pipes comply with the requirements of the relevant British
Standards or other approved equivalent such as ANSI Standards.
All pipes shall be tested for straightness, uniformity of thickness and diameter.
BPS 06051
Revision 01
Page 50
7.4
PIPE JOINTS, UNIONS AND FLANGES

The following methods of joining straight pipework shall be employed.
Class of Pipework
Joint
Screwed sockets for pipework up to 50 with jointing compounds to BS

5292 or welded joints.
Butt welded joints for pipework 65 and over
Steam pipework shall have welded joints for all sizes
II & III
Screwed sockets for pipework up to 50

Screwed flanges for pipework 65 and over to BS 4504. No welded joint is
allowed
IV
Solvent cement joints to BS 4346 Part I. Using Solvent cement to BS 4346

Part 3
Brazed joints to BS 1723.

Flanged, flared (up to 20mm 0.D. only) or brazed with or without capillary
fittings. Brazing shall be according to MVAC Code of Practice: "Brazing
& Bronze Welding of Copper Pipe and Sheet".
Pipe unions and flanges shall be installed to facilitate the future removal of pipework
in sections and where connected to fixed items of plant or valves.
Class of Pipework
Joint
Black malleable iron, bronze to iron spherical seat unions for pipework up
to 50.
Black mild steel welding flanges to BS 4504 in accordance with the
specified working pressure for pipework 50 and above.
Alternatively on pipework 100 and above Dresser Coupling shall be used
where indicated on the Drawings and/or Specification
II & III
Galvanised malleable iron, bronze to iron spherical seat unions for

pipework up to 50 with jointing materials to BS 5292
For pipes of 65 - 150 galvanised malleable iron, bronze to iron
spherical seat unions with jointing materials to BS 5292 or galvanised steel
screwed boss flanges to BS 4504 Part 1
As for straight pipe
All joints between adjacent sections of pipes and between pipes and pipe fittings
including valves shall be carried out by tradesmen having the qualifications required
by the authorities having jurisdiction over the piping system.
Puddle flanges shall be manufactured from materials and to methods described in
BS4772 for ductile iron pipes and shall be cast integrally with the pipes or fittings of
which they form part. The diameter and thickness of the puddle flanges shall be equal
to that for BS4504 flanges for the nominal diameter of the pipes to which they are
intended to be cast. Bolted-on type puddle flanges shall not be used.
Flanges shall be truly bored and welded or threaded to the tubing and faced at right
angles to the axis of the bores. Flanges shall be manufactured in accordance with
BS4504 and jig drilled in accordance with specified pressure rating and in no case
less than PN10. Flanges shall be jointed by means of an approved jointing gasket
and jointing compound, using steel nuts, bolts and lock washers of tensile strength
sufficient for the particular duty involved. Bolts, nuts and washers securing galvanized
flanges shall be galvanized, and those employed on flanges jointing saline water
service pipes and fittings shall be stainless steel 316 unless otherwise specified.
BPS 06051
Revision 01
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Where pipework is connected to items of equipment having flanges of dissimilar metal
to the pipework, then isolating flanges of proprietary brand shall be used with plastic
bolt inserts.
Unions employing two conical bronze seats and fitted with hexagon nuts shall be
employed at intervals not exceeding 15m and where required for subsequent
dismantling on all pipes of 50 and smaller and for equipment maintenance.
No pipe joint shall be permitted within the thickness of wall or floors and the like.
Where mechanical pipe couplings are used for ductile iron pipes they shall be
couplings or flange adaptors manufactured by 'Viking Johnson' or equivalent as
approved by the Consultant. These couplings shall be harnessed or anchored as
indicated on the Drawings.
All these couplings and bolts and locating plugs shall be with factory applied
protective coating.
7.5
PIPE FITTINGS
Pipe fittings shall be as specified hereunder for the various tube materials.
Changes in direction of pipes shall be made with elbows and under no circumstance
shall pipes be bent without the use of fittings.
Long sweep bends shall be used in preference to round elbows wherever practicable.
Square elbows shall not be used. Tees shall be of the easy sweep or twin elbow
pattern except where square tees are required for venting or draining and the like.
Eccentric reducing sockets shall be used wherever necessary to ensure proper
drainage or elimination of air pockets. Reducing bushes shall not be used.
The fittings shall conform to the following standards:
Class of Pipework
Fittings
Black malleable iron screwed fittings to BS 1256, or purpose made heavy

weight welding fittings to BS 1965 Part 1 for pipes up to 50.
Purpose made heavy weight welding fittings to BS 1965 Part 2 for pipes
65 and above.
Steam pipework shall have purpose made heavy weight fittings to BS 1965
for all sizes
II & III
Galvanised malleable iron screwed fittings to BS 143 and BS 1256 for

pipes of 15 - 150 with jointing materials to BS 5292
IV
Injection moulded un-plasticised PVC fittings to BS 4346 Part 1; Solvents

to BS 4346 Part 3
Silver brazed high duty copper capillary fittings to BS 864 Part 2 for pipes
to 54
Silver brazed gunmetal fittings for pipes of 67 and above
BPS 06051
Revision 01
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7.6
WELDING OF FERROUS PIPEWORK

Oxy-acetylene and metal arc welding of steel pipework shall be Class II to BS 4515 as
appropriate.
Gas welding of steel pipework of 65 and above shall not be permitted unless prior
permission is obtained from the Consultant.
The welding procedure and standards must be submitted for Consultant's approval
before any work commences.
All personnel engaged on welding operations shall possess a certificate of
competence issued by an authority approved by the Consultant. These certificates
shall be produced for inspection by the Consultant before any welding is undertaken.
Each weld shall be given a suitable mark in order that the operative concerned may
be identified. This shall be rigidly enforced.
Butt welds shall be made using the "single V" principle where the pipe ends shall be
cut square and bevelled with all internal and external burrs removed. Pipes shall be
properly aligned before welding is commenced and care shall be taken during the
operation that the weld does not penetrate unduly and restrict the pipe bore.
Branch welds shall be made using manufactured branch fittings accurately profiled to
fit the pipes. The openings in the mains shall be correctly shaped to coincide with the
branches and both pieces shall have bevelled edges. All burrs shall be removed
before welding is commenced and the branch pieces shall not project into the bores of
the mains.
The Contractor shall be responsible for providing adequate staging and protection
from weather to enable the welding operations to be properly performed. No welding
shall be carried out:
When surfaces of materials are wet.

In rain or high wind.
When the temperature of the parent metal is 5oC or below.
Because of the serious repercussions which shall result in the failure of a weld in the
plant rooms and the mains distribution, the Contractor shall be expected to diligently
supervise his welding labour force.
The Consultant reserves the right to order at random the cutting out of 2% of the
welded joints for inspection. Should any one of the above welds prove faulty in
materials or workmanship, further removal of welds may be ordered up to a total of
4% of the welded joints. If the number of welds failing the tests within the above 4% is
sufficient to suggest that an operative is not consistent in his standard, the Consultant
may order any number of that operative's welds to be removed. The Contractor shall
be responsible for cutting out and repair of all such welds for inspection.
Again, because of the serious repercussions of a failed weld, in addition to the above,
each weld made on pipes and fittings having a nominal diameter of 350 mm and
larger a 5% sample of all welds on pipes and fittings 300 mm and below shall be
inspected using an approved non destructive inspection process (eg. radiographic and
the like). The Contractor's attention is drawn to the magnitude of this task, the
confines of the mains, and the time frame within which testing must be carried out.
Tests for each weld so tested shall be recorded and passed to the Consultant in an
approved form.
Welding shall not be permitted on galvanised pipework under any circumstances.
The welding joints and the edge preparation shall be inspected by the Consultant.
BPS 06051
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7.7
WELD JOINTS ON UPVC PIPEWORK

Un-plasticised PVC pipework shall be solvent or hot air welded as recommended by
the manufacturers and as detailed elsewhere in this Specification.
Where solvent welding is used, particular attention shall be paid to preparation.
Abrasive paper and spirit cleaner shall be used to clean the surface. When applying
solvent, heat shall be avoided in order to prevent the cement drying before the
chemical bond between the two surfaces is completed. Mating surfaces shall be
turned for even spread of the solvent. Excessive cement shall be wiped off quickly.
On UPVC pipework, hot air welded joints shall be made where standard fittings are
unavailable and were approved by the Consultant. The welding using a jet of hot air
and PVC filler rod shall only be carried out by a welder qualified in plastic fabrication.
Complete fusion shall be ensured by applying from 3 to 6 runs of weld. Weld shall not
be cleaned off. The Contractor shall guarantee that any fabrication is similar in
strength to manufacturers items.
7.8
WELD JOINTS ON COPPER PIPEWORK

Brazed joints shall be to BS 1723.
Welding rods shall be suitable for the piping materials and atmospheric conditions to
BS 1845.
7.9
PIPE SUPPORTS
Pipe supports shall be provided as required for the stable and sufficient support of the
pipe work. These supports shall allow free movement for expansion and contraction
and shall be graded to required levels for air elimination and drainage. Spacing of
supports both vertical and horizontal shall not exceed the centres given in the
following table. Spacing shall be closer than specified where required by relevant
standard codes or where recommended by the piping materials manufacturer.
All pipework shall be laterally restrained in a similar manner to maintain alignment
under all conditions (at not greater than 6m centres).
The pipe supports also shall comply with BS3974 and the requirements stipulated in
the "Noise and Vibrations" Section of this Specification herein.
BPS 06051
Revision 01
Page 54
All pipe supports shall not be attached to supports for equipment.

Pipework Class
Nominal Bore (mm)
Centres for Horizontal

Supports (m)
Centres for Vertical

Supports (m)
I, II, III
15
2.0
2.4
20
2.4
3.0
25 - 32
2.7
3.0
40
3.0
3.6
50
3.4
3.6
65 - 80
3.7
4.5
100
4.1
4.5
125
4.4
4.5
150
4.8
4.5
200
5.1
4.5
250
5.8
4.5
300 and above
6.1
4.5
Nominal Bore (mm)
Horizontal / Vertical
Horizontal / Vertical
Pipework Class
20 C
70 C
15 - 20
0.9 / 2.0
0.5 / 2.0
25 - 32
1.1 / 2.0
0.7 / 2.0
40 - 80
1.4 / 2.1
0.9 / 2.1
100
1.9 / 2.4
1.0 / 2.4
150
2.1 / 2.4
1.1 / 2.4
200
2.4 / 2.0
1.2 / 2.0
Pipework Class
Nominal Bore (mm)
Centres for Horizontal

Supports (m)
Centres for Vertical

Supports (m)
15 - 20
1.4
2.0
28 - 35
1.7
2.4
42 - 67
2.0
3.0
76
2.4
3.6
108 and above
2.7
3.6
IV
Where there are two or more sizes of pipes the common support spacing shall be
based on the centres required by the smallest size of pipework.
Vertically rising pipes shall be adequately protected at the base of riser to withstand
its total weight. Branches shall not be used to support the riser.
All piping supports shall be designed to take the combined loads of pipes, valves,
fittings, insulation (if applicable) and fluid in the pipes and all re-actions due to thermal
expansion or contraction of the piping.
All valves shall be located as close as possible to points of support and all valves in
line sizes 200 and larger shall be separately supported.
All supports shall be capable of keeping the piping in proper alignment and shall
conform with all appropriate statutory and code requirements.
BPS 06051
Revision 01
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All individually hung pipes shall be provided with bolted, two-piece type clamps with
clevis or welded yokes. However, for pipe sizes 65 or less, bolted, one-piece type
clamps with clevis may be used in approved locations.
All pipes to be rigidly attached to fabricated steel or masonry supports shall be
clamped with full pipe clamps.
All clamps shall be rated for the full load of the pipe plus its fluid contents, insulation,
flanges, valves and fittings. Where necessary, particularly in respect of hung pipes of
200 and larger the spacings of supports shall be reduced in order to reduce the
loads to within the rated carrying capacities of the clamps.
All insulated lines on services operating at or below 100oC, shall have hardwood
saddles located between the clamps and the pipes. The saddles shall consist of
wedge shaped hardwood blocks arranged to form complete circular collars of the
same thickness as the insulation and having lengths sized to project approximately
10mm on either side of the clamps. High temperature sectional heavy density
fibreglass or mineral wool saddles shall be used for heating water and similar services
operating over 100oC. Fibre glass or mineral wool saddles shall have a minimum
density of 80 kg/m3.
In the case of an insulated pipe where condensation may occur on the hanger an
insulating material as approved by the Consultant shall be inserted between the
clamps and pipes.
All clamps and collars described above shall be firmly attached to pipework and/or
insulating saddles without applying undue pressure to the pipe walls and in this
connection particular care shall be taken in respect of copper piping.
Allowance for movement due to thermal expansion and contraction shall be in the
method of support (e.g. hanger rods or rollers) and not between the pipe and the
saddle or clamp. Vibration shall be absorbed by the use of anti-vibration hangers.
All hanger rods and associated fittings shall be hot dip galvanized steel bar of not less
than the following diameter:
Pipe size (mm)
Rod Diameter (mm)
Up to 50 (inclusive)
10
65 - 80
12
100 - 125
16
150 and above
20
Where no allowance is required for expansion, contraction or vibration, hanger rods

may be fixed direct to floor slabs, structural members or to support brackets fixed to
floor slabs, walls or structural members. Alternatively the pipes may be clamped
directly on to support brackets fixed to floor slabs, walls or structural members.
Where two or more pipes are to be run in parallel and adjacent to each other, they
shall be supported from common channel section rigid brackets or trapeze type
supports fixed to floor slabs, structural members or walls as appropriate. For pipe
sizes larger than 100 the supports shall be of standard rolled steel channel sections.
For fixings to the underside of floor slabs, channel sections with foam filled inserts or
approved alternative cast into the floor slabs may be used.
All proprietary type channel sections shall be installed and used strictly in accordance
with the manufacturer's recommendations particularly in respect of maximum
allowable loadings and within permissible stress limitations.
Moving supports shall be provided in all cases where the pipes are subject to
movement due to expansion or contraction and the supports shall be designed to
allow for the maximum possible movement involved.
BPS 06051
Revision 01
Page 56

Where hanger rods are used to take up this movement, they shall be selected such
that the ratio of the effective rod length between pivots, to the maximum movement of
the pipe is not less than 6:1.
All hanger rods used for moving type supports shall be provided with "u" type brackets
having over-sized holes for the rods. Similarly the clevis or welded yokes on the pipe
clamps shall have oversized holes for the rods. The rods shall be secured at both
ends with spherical washers and lock-nuts. Nuts shall not be used on any part of the
rod between the bracket and the clevis or welded yoke.
Where the ratio of the effective rod length between pivots, to the maximum movement
of the pipe exceeds 12:1, flat washers may be used instead of spherical washers.
Where sufficient rod length cannot be provided to take the maximum movement of the
pipe and the movement is less than 250 from the vertical swing, spring and double
deflection hangers shall be used.
Where pipe movement is extensive due to high operating temperatures, rigid channel
section brackets or trapeze type supports shall be used complete with rollers or
proprietary P.T.F.E. sliding pads to accommodate pipe movement.
Where roller or sliding supports are required for use with insulated pipes, the
insulation shall be rigid for at least four pipe diameters and sheathing shall be of
heavy gauge galvanised sheet steel forming a sleeve adequate to fully support
internal pipework and to protect insulation during movements.
All pipework located in plant room and adjacent areas to occupied spaces, where
vibration from equipment may be transmitted via the pipework, shall be supported
from anti-vibration hangers as stipulated in the "Noise and Vibration Control" section.
Ferrous pipes shall have ferrous brackets and copper pipes shall have brass or gun
metal brackets.
Additional supports shall be provided adjacent to mixing valves and the like, mounted
items to prevent undue strain on adjoining pipework. Additional supports shall also be
provided adjacent to pump connections and the like, to prevent undue strain on
plants.
The Contractor shall be responsible for the building in of all supports, using 'Philips
Red-head Bolt', fixings for concrete, cutting away and building in of brackets in
brickwork and the like. It may not be possible to fix bolts directly above the pipes to
be supported and cantilever angles above the pipes channels shall be used where
required.
Unless otherwise specified all supports for ferrous pipes shall be as follows:
Location
Brackets, Supports and Hangers
External Locations
Hot dip galvanized to BS729 and with a minimum coating of 85m and
with epoxy protective painting.
External Locations
Hot-dipped galvanized air conditioned steel construction to BS729 with

minimum coating of 85m appropriately primed and painted
Painting shall be executed as stipulated in "Painting, Labelling and Finishing" Section

of the Specification herein. All brackets shall be fixed by means bolts and nuts or
screws electroplated with zinc or cadmium to BS3382 Part 1 and 2 of 25m minimum
plating thickness.
Vertical copper pipes shall be fixed with copper or copper alloy holders or pipe
brackets of pattern approved by the Consultant. Horizontal pipes shall be fixed with
heavy duty copper or copper alloy pipes brackets or hangers. The supports for
horizontal pipes shall be split type pipe rings and details shall be submitted to the
Consultant for approval.
All UPVC pipes supports shall be stainless steel with plastic coating.
BPS 06051
Revision 01
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All pipework shall be installed plumb or level unless otherwise indicated elsewhere in
the Specification and Drawings, and shall be clear of all adjacent surfaces.
All pipes shall be properly and substantially supported by approved hangers, brackets,
clips or supports designed to suit the requirements at each support point.
Piping shall be neatly grouped on steel framed racks arranged so that the minimum
numbers of cross-overs are necessary, with adequate provision for all movement,
expansion and contraction.
All non-ferrous piping and fittings shall have approved non-conductive isolation at all
ferrous supports.
Capillary tubing shall be clipped to large pipes or steel battens at 450mm centres.
7.10
FLEXIBLE PIPE CONNECTIONS AND EXPANSION

The piping systems shall be installed with sufficient bends and flexibility to prevent
transmission of vibration from the connected equipment to the surrounding structure,
without the need for flexible connections. Where this is not possible, and in any case
where the pipes are connected to equipments such as chillers, pumps and air
handling units, flexible pipe connections of standard proprietary make shall be used
as approved by the Consultant. These flexible connections shall be line size, made
from a multi-ply nylon fabric carcase with wire reinforced collars and liners designed to
suit the fluid conveyed and the working and shock pressure experienced in various
systems.
The Contractor shall supply and install stainless steel 316 expansion joints at all
horizontal and vertical runs of piping of 35m to absorb the necessary thermal
expansion/ contraction of the piping. The type and location of the expansion joints
shall be submitted to the Consultant for endorsement prior to installation.
Where pipes pass through a building expansion joint, bellow type expansion joint shall
be provided.
Suitable rigid anchors shall be provided in positions designed to correctly apportion
expansion and stress. Expansion joints shall be pre-stressed for the purpose of
reducing the expansion stress under working conditions, the extent of the cold draw
shall be as recommended by the manufacturer.
Isolated tension member or other approved means shall be provided as necessary to
prevent excessive elongation.
Anchors and guides shall be provided according to the recommendation from the
manufacturer of expansion joints and flexible connections and approved by the
Consultant.
7.11
THRUST BLOCKS
Anchor points shall be provided where necessary whether this is shown on the
Drawings or not and shall be constructed from channel iron secured to the building
structure. The Contractor shall supply and install all cleats, brackets and steelwork
required for anchor points.
Anchors shall be positioned in association with pipework change in direction to absorb
the stresses due to pipework expansion and internal pressures by transmission of
such forces to the ground or structure at appropriate points. Anchors shall be of an
adequate strength to resist the maximum load.
Duck foot bends shall be provided for all pipe risers and pump suction/discharge
risers lines.
The Contractor shall particularly note that in addition to serving the purpose of
constraining the pipeline, the anchors shall be used in connection with the testing of
pipework, and at such times, it shall be necessary to have the extreme ends of the
main being tested held with the anchors to prevent the pipeline drawing apart due to
the thrust pressures exerted at the two ends of the pipes.
BPS 06051
Revision 01
Page 58

All details and sizes of thrust and anchor blocks shall be submitted to the Consultant
for approval. No anchor shall be attached to any part of the building structure until full
approval has been obtained for the location and method of fixing the anchors.
On steel pipes, anchors shall be fully welded to the pipes unless otherwise indicated
on the Drawings.
On copper pipes the anchor shall comprise bronze flanges or clips fully brazed to the
pipes and bolted to galvanise fabricated mild steel anchor plates with approved type
non conductive washers and bushes to isolate the dissimilar materials and obviate
electrolytic action.
The anchors shall be so designed so that all welds are in shear not bending and shall
be attached to the building structure in a location and manner which shall prevent any
damage to the structure to which they are attached.
No anchor point shall be within 600mm of any welded joints.
For underground pipes, all bends and tees formed with flexible joints, concrete thrust
blocks shall be constructed by the Main Contractor.
In addition to the normal operating pressures of the system, these thrust blocks shall
resist internal pressure caused by the closing of valves and shall be sized accordingly.
In addition to the thrust blocks specified above, anchor blocks shall be positioned at
intervals on the straight length of pipework such that the distance between any thrust
block or anchor block does not exceed 30m.
In this connection, the Contractor should particularly note that in addition to serving
the purpose of constraining the pipeline, the thrust blocks shall be used in connection
with testing of pipework, that is to say that during testing of underground mains it will
be necessary to have the extreme ends of the main being tested held with anchor
blocks to prevent the pipe line drawing apart due to the thrust pressures exerted at the
two ends of the pipe.
The Contractor shall submit details and sizes of thrust on anchor blocks for approval.
7.12
GUIDES
Guides shall be of mild steel riders welded to the pipes on roller or P.T.F.E. sliding
supports restrained with U-bolts on brackets or as otherwise detailed on the Drawings.
Guides shall be adjustable in both directions in the lateral plane so that the pipework
can be accurately aligned.
Guides shall not be less than 2 pipe diameter long.
The first guides shall not be away from the adjacent expansion joints or flexible pipe
connections by more than 4 pipe diameters. The second guides shall not be away
from the first guides by more than 14 pipe diameters.
7.13
PIPELINE GRADIENTS
All water piping systems shall be installed with a continuous upward gradient in the
direction of flow from the start of the horizontal run to the end of the run which shall
terminate at an open expansion tank or open vessel as appropriate, or shall be
arranged to be automatically air vented.
BPS 06051
Revision 01
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7.14
AIR VENTS
Automatic Air vent cocks of adequate size and approved by the Consultant shall be
provided at all high points on water circulating pipeworks and any section in which air
may collect. Vent points shall be 80mm long pipe sections with diameter 25mm
smaller than the pipework above 80 and equal to the pipe sizes for pipes below
50.
Where such points are inaccessible, the air vents shall be provided with the vent pipe
turned over and carried down to an accessible point terminating in a vent cock.
Each valve shall incorporate a lock shield valve and the discharge pipe shall be run to
the nearest approved drain point.
Automatic air relief valves in pipes of nominal bore up to 400 shall be of the single
orifice flanged cast iron body type with plastic float.
Automatic air relief valves in pipes of nominal bore larger than 400 shall be of the
double orifice flanged cast iron body type with plastic float.
Automatic air relief valves shall be sized to suit the capacity of the system such that
air venting is achieved in less than one hour.
All flanges shall be drilled and faced in accordance with BS 4504.
7.15
DRAIN POINTS
Adequately sized key operated drain cocks shall be provided at all low points on pipes
or as shown on Drawings to enable the pipework to be completely drained.
Drain cocks shall be at least 20 for pipes to 50 and 32 for larger pipes, all
complete with hose unions.
All drip trays under equipment in which water may collect during normal operation
shall be drained to waste via piping of at least 25 or larger to suit particular systems.
Water shall not be permitted to fall or lie on the structure of the building.
All items of equipment and ancillary items and fittings such as expansion tanks,
strainers, dirt legs, and similar equipment shall be provided with draining facilities
which shall run to nearest floor waste or draining position and shall be provided with
screwed unions or screwed capped tees to facilitate cleaning.
Full size dirt legs fitted with gate valves and hose nipples shall be installed in all water
systems. Valves shall be not less than 32 for pipe lines above 50 and not less
than 20 for pipes less than 50. Dirt legs shall be located at the lowest point of all
vertical runs and on coil connections to permit drainage and cleaning.
All drains and vent outlets running to waste shall be visible and run into a copper
tundish so that leakage can be observed.
Gradients in all lines shall not be less than 1:500 and condensate drain pipe not be
less than 1:100 and shall be arranged to drain to a minimum of low points.
BPS 06051
Revision 01
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7.16
VALVES
Valves shall be provided where shown on the Drawings. The valves shall comply with
the appropriate standards and where applicable and bear the BS Kite mark.
Isolating valves shall be provided for all plant connections and risers to facilitate
maintenance without draining the pipework.
Regulating valves shall be provided on all equipment connections to facilitate
balancing.
All valves shall be suitable for the working hydraulic pressure, temperature and
chemical constituency of the fluid in contact with all parts and be installed with the
valve stems truly vertical or horizontal.
All valves located 2000mm or more above floor level shall have chain operating gear
descending to 1000mm above floor level.
The size of all automatic valves and fittings shall be selected strictly in accordance
with the manufacturer's recommendations.
All valves shall be of an approved design and manufactured in accordance with
BS5150 and BS5154.
Valves for similar duties and capacities shall be interchangeable throughout the
system.
All valves 65 bore and above shall be supplied with flanges in accordance with the
appropriate table in BS 4504 Part 1.
Valves shall have open and shut indicators wherever possible and have operating
handles arranged to turn clockwise for closure.
Every valve shall be cast with the following information:
Manufacturer's name
Hydraulic test pressure
Size of valve
Every manual valve shall be provided with operating gear such that one man can
open or close the valve against an unbalanced head 15% above that to be
encountered in service. If this is unattainable in certain instances, then such valves
shall be fitted with a bypass line.
The design of every valve shall be such that once fitted, it can be removed for
maintenance without disturbance to pipework or damage to the valve.
Where space permits, isolating valves shall be mounted with the spindle in the
horizontal plane.
Automatic valves operated by electric actuators shall have manual override by a
permanently mounted hand-wheel interlocked with the starting mechanism whereby
power is disconnected once manual operation can commence. It shall be possible to
operate the valve by means of a switch allowing 'open' and 'close' control. The
actuator unit shall also incorporate motor overload protection, local position indicator;
limit switches which can be wired back to the control panel or elsewhere to give
remote indication of the open/closed position. The drive motor power and mechanical
gearing shall be such that the maximum closing time does not exceed 60 secs.
Automatic valves operated by pneumatic actuator shall employ spring return piston
actuators arranged to close the valve on fall in pneumatic pressure. Actuators shall
incorporate a valve position indicator and shall be suitable for control air pressures up
to 560 kPa.
The valve covers shall be of ample size to allow clear access to the valve seats when
the valve is fully open.
BPS 06051
Revision 01
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Check valves on pump discharges shall be installed in the horizontal plane wherever
possible and be designed for fast shut-off without shocks. If of necessity, due to
space limitations the valves shall be mounted in the vertical plan, the Contractor shall
conform with the agreement of the manufacturer to such an application.
All ball float valves shall be of 'Equilibrium' or equivalent pattern as approved by the
Consultant, unless otherwise specified on the Drawings. Valves shall be of cast iron
body with nickel alloy and stainless steel working parts, and shall be provided with
tinned copper floats. Ball float valves in saline water services shall be constructed of
suitable materials to Consultant's approval and shall be of the slow closing type
provided with neoprene coated copper floats.
Approved pressure reducing valves, pressure relief valves, vacuum breakers,
solenoid valves and motorized valves shall be provided as required whether shown on
the Drawings or not.
Double Regulating Valves shall provide precise double regulation, complete with
facilities for flow measurement and indication, regulation, isolation and draining.
Pressure and water flow relationship at different pre-set graduation shall be available
from certified flow charts, with a 5% accuracy across complete range. At completion
of the work, one new set of flow test equipment for double regulating valves shall be
handed over to the Client.
Schedule for Valves Construction:
Globe Valve and Gate Valve for size 12 to 50 for Fresh /Chilled Water Applications
Specification
BS 5154
Type
Inside Screw Non-Rising Stem for Gate Valves, Rising Stem for Globe
Valves
Body and Bonnet
Gunmetal to BS 1400 LG2, Screwed
Stem
High Tensile Brass or Gunmetal
Trim
Gunmetal to BS 1400 LG2
Gate Valve for size 65 and above for Fresh /Chilled Water Applications
Specification
BS 5150
Type
Inside Screw Non-Rising Stem
Body and Bonnet
Cast Iron (up to 16 bar), and Cast Steel (up to 40 bar), flanged
Stem
High Tensile Brass / Stainless Steel
Trim
Cast Iron Wedge, Bronze Trimmed
Globe Valve for size 65 and above for Fresh /Chilled Water Applications
BPS 06051
Specification
BS 5152
Type
Outside Screw Rising Stem
Body and Bonnet
Cast Iron (up to 16 bar) Cast Steel (up to 40 bar)
Stem
High Tensile Brass / Stainless Steel
Trim
Cast Iron Disc, Bronze Trimmed
Revision 01
Page 62
Butterfly Valve for size 75 and above for Fresh /Chilled Water Applications
Specification
BS 5155
Type
Wafer body with faces compatible with the pipe line mating flanges
Body
Cast Iron or Ductile Iron
Disc.
Ductile Iron Epoxy Coated
Stem
316 Stainless steel
Seat
Buna N (Nitrile Rubber) or EPDM
Actuator
Worm Gear (for size 100 and above), with Handrail and Position
Indicator
Note: Butterfly valves installed in insulated piping shall have extended necks to clear insulation by
25mm minimum. A flanged end short piece shall be provided to facilitate future dismantling for
services
Check Valve for size 12 to 50 for Fresh /Chilled Water Applications
Specification
BS 5154
Type
Swing
Material
Stem
High tensile brass or Gunmetal
Trim
Check Valve for size 50 and above for Fresh /Chilled Water Applications
Specification
BS 5154 Face to Face Dimensions to ISO 5752
Type
Non-Slam, Spring-Loaded Check Valve Plate in Wafer Body with faces

compatible with the Pipeline Mating Flanges
Body
Ductile Iron Body fully encapsulated with Rubber Elastomer

compressed to prevent corrosion from liquid conveyed
Disc. Plate / Shaft
Ductile Iron loaded with dual springs of SS316 / SS316
Seat
Buna N
Note: A flanged end short piece shall be provided to facilitate valve dismantling
Double Regulating Valve sizes up to 50 for Fresh /Chilled Water Applications
Specification
BS 7350 and BS 5154
Type
Rising Stem
Body and Bonnet
Bronze, Screwed and Threaded to BS 21
Stem
DZR metal
Disc
Gunmetal or copper alloy
Notes:
Precise double regulation with indicator.
Pressure and water flow relationship at different preset graduation shall be read from certified
flow charts. Once set, the position of the regulation shall be tamper proof.
The valves shall be complete with built-in pressure drop measuring and drain cock facilities
BPS 06051
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Double Regulating Valve sizes from 65 to 300 for Fresh /Chilled Water Applications
Specification
BS 7350 and BS 5152
Type
Rising Stem
Body and Bonnet
Cast Iron to BS 1452 grade 220 (up to 16 bar), Flanged Ends
Disc
Gunmetal or Cast Iron with Gunmetal Disk Facing Ring
Body Seat Ring
Bronze or Gunmetal
Stem
Brass or Aluminium Bronze
Note: The valves shall be complete with built-in pressure drop measuring and drain cock facilities
Gate and Globe Valves for Pipework Class V
Specification
UPVC to BS 5156
Gate and Globe Valves for Water Treatment and Chlorination Pipework
Specification
7.17
UPVC to BS 5156
FLOW METERS AND GAUGES

Flow meters, pressure gauge, thermometers and sensor pockets shall be provided as
shown on the Drawings or as stipulated in this Specification for the proper
commissioning of the systems. These instruments shall be suitable for the tolerance
specified in the "Commissioning, Testing, Maintenance and Service" Section of this
Specification herein.
Thermometer pockets suitable for either remote thermostat bulbs or mercury-in glass
thermometers shall be provided where shown on the Drawings and on the inlet and
the outlet of all heat transfer equipment.
Pressure gauge cocks shall be provided on the suction and discharge sides of each
pump, on the inlet connection of all equipment connected to piping system, and
elsewhere shown on the Drawings.
Thermometers and pressure gauges shall be of the dial face type of identical
appearance having 100 mm nominal dial face, flange mounted and shall be so
selected that the normal operating point or range shall be approximately at the middle
of the scale range.
All gauges shall have red pointers for indication of set point or normal operating
valves.
Thermometers shall be of the mercury in steel type and pressure gauges shall be of
the Bourdon tube type, and shall comply with BS 1780 Part 2. Pressure gauges shall
be installed with syphons tube and gauge cocks.
Where temperature and/or pressure recording is required, such instrumentation shall
be accordance explicitly with requirements described elsewhere in the Specification
and Drawings.
Approved meters shall be provided where required by public utilities and where shown
on the plans. Such meters shall be capable of measuring the volumetric flow under all
operating conditions with minimum pressure loss and in accordance with relevant
British Standard.
Flow meters for volumetric flow measurement of various systems shall be mounted
onto pipework in accordance with manufacturers recommendation so that the flow is
not affected by upstream or downstream equipment operational changes. Additional
flow straighteners shall be provided by the Contractor as necessary.
Pockets for thermometers and similar purposes shall be located in positions where no
adverse effects occur to flow conditions.
BPS 06051
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All pockets in steel lines shall be of the removable (screwed) stainless steel type
inserted through screwed type bosses welded to the pipe.
All pockets in copper lines shall be of the fixed copper tube type with the bottom end
blanked-off and the pocket brazed into the copper pipe.
Pockets shall project sufficiently far into the pipe to give a good reading and shall be
complete with a minimum of 50mm depth of heat conducting fluid and shall be
capped.
Pipes smaller than 65mm shall be enlarged to accommodate the pockets without loss
in flow area. Pockets shall be vertical or set at an angle to retain the heat conducting
fluid.
Bosses for pressure gauges and similar purposes shall be of the standard internally
screwed type, welded or brazed as appropriate at right angles to the pipes and sized
as required for each application. The lengths and outside diameter of pipe bosses
shall be kept to a minimum consistent with pipe sizes.
All gauges on pumps and chillers, and similar equipment shall be neatly installed on
pressed stainless steel sheet metal panels or solid hardwood timber panels to
approval.
7.18
UNIVERSAL PRESSURE/TEMPERATURES TAPPING POINTS

Universal pressure/temperature tapping points shall be provided where shown on the
Drawings.
Universal pressure/temperature tapping points shall be similar to "Petes Plugs" or
"Twin Lock Test Plugs". The Contractor shall provide a set of pressure/temperature
gauge kit.
7.19
PIPE SLEEVES
Where pipes pass through walls, floor, and the like the Contractor shall provide pipe
sleeves. Sleeves for cast iron and steel pipes shall be steel (where the pipe is
galvanised the sleeve shall also be galvanised). For plastic pipes the sleeves shall be
plastic. Where sleeves are fitted through floors, they shall extend to at least 25 mm
clear of general finished floor and 100mm minimum at plant room and roof locations.
Sleeves shall be of sufficient size to allow free movement of pipes and furthermore
where pipes are insulated the sleeves shall be oversized to allow the insulation to be
carried through the sleeves.
Penetrations through roof shall also be provided with a weatherproof apron and up
stand curb.
Where pipes pass through fire walls and floors slabs, a metal fire stop shall be welded
or bolted around the pipe. This shall be in the form of a 6mm (min.) thick flange
located so as to occur in the centres of the slab/wall thickness and welded/screwed to
the pipe, the flange being of the same diameter as the internal bore of the pipe sleeve.
Where pipework penetrates the building fabric, an oversized sleeve shall be built into
the construction leaving a consistent clearance of 12-15mm all round the pipe or
insulation when installed. This gap shall be packed carefully with 80 kg/m3 mineral
wool and the ends of this packing shall be caulked using a non-setting waterproof
mastic sealant giving a water tight-seal.
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7.20
WATER STRAINER (PIPELINE)

Water strainers shall be installed in all pipelines upstream of all plant and elsewhere
as indicated on the Drawings.
For fresh/chilled water strainer, pipelines of nominal bores between 15mm and 50mm
inclusive strainers shall be screwed gunmetal or bronze body 'Y' type with stainless
steel screen.
Pipelines of nominal bores from 65mm and above, strainers shall be flanged to BS
4504 to the appropriate Table, with 'Y' type cast iron body, brass or stainless steel
screen.
The strainers shall be provided with 20mm tapped holes in cover for drain connection
and shall be fitted with 20mm gate drain valves.
7.21
WATER HAMMER ARRESTOR

Water hammer arresters for use with pump discharge pipe shall be:
7.22
Constructed entirely of non-corrosive stainless steel for use in fresh/chilled

water supply system.
Of built-in expansion bellow type and pre-charged with nitrogen and factory
sealed.
PIPE CLEANING
All pipes shall be stored with closed ends, which shall not be opened until installation.
Every precaution shall be taken to clean out all piping before, during and after
erection, and to prevent foreign material being left in the pipe. The Contractor shall be
responsible for any damage caused by debris in pipes.
On satisfactory completion of all pipe testing, drain, the Contractor shall clean and fill
all piping systems to Consultant's approval.
7.23
PIPEWORK INSULATION
Pipe insulation shall be rigid CFC & HCFC free closed cell phenolic foam unless
specified otherwise and shall be fully imported with the following properties:
Mechanical Properties
Minimum Density
40 kg/m3 general
100 kg/m at point of supports for pipe up to 125
120 kg/m at point of supports for pipe from 150 and above
3
3
Thermal Conductivity
0.020 W/moC at 10oC Mean Temperature
Closed Cell Content
90% minimum
Water Vapour Transmission
10gm/Nh at 38oC, 88%RH (2 perm-inch)
Temperature Range
-80 C to 120 C
Fire Properties
BPS 06051
BS 476 Part 5
Ignitability
Class P
BS 476 Part 5
Fire Propagation
1 = 10.3, I = 4.1
BS 476 Part 7
Surface Spread
Class 1
BS 5111
Smoke Obscuration
Less than 5% (negligible)
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All materials used shall be fire resistant and shall comply with the requirements of the
British Standard BS 476 Part 7 and Fire Services Department.
Pipework insulation shall generally comply with BS 5970:1981.
All valves, strainers, flanges, chilled and condensate water pipes, fittings and the like
shall be insulated by factory preformed phenolic foam cut to the specified thickness
and to suit the outside diameters completed with 8-layers finished matt white class O
aluminium with two vapour barrier water born copolymer mastic, open mash glass reenforcement scrim between coats (jacket of min. 60m thick) with a 50mm overlap
along the longitudinal opening joint. All overlap joints shall be sealed with adhesives.
All radial butt joints between sections of insulation shall be sealed with a band of
50mm wide self adhesive matching class O aluminium foil tape to provide a
continuous external vapour seal.
Preformed sectional insulation shall be secured to pipework by means of approved
adhesive and as recommended by the manufacturer providing 100% coverage on the
internal face and corrosion resistant metal bands not less than 20mm wide spaced at
450 mm centres, with additional bands at all points where material has been shaped.
The minimum thickness of insulation shall be as follows:
Chilled Water Pipes:
Condensate Drain:
Up to 150: 40mm
150 and above: 50mm
In Chilled Water Plant Room (all sizes): 65mm
25mm
All pipes located in plant rooms and where exposed to weather and sight shall be
enclosed in galvanised sheet cladding in addition to the vapour barrier. The cladding
shall be not less than 0.8mm thick for pipework of 150 and above measured over
the insulation and not less than 0.6mm thick on smaller pipes.
For outdoor locations, the vapour barriers shall be elastomeric polymer based vapour
barriers and weatherproof coatings with reinforcing membranes between coats. The
cladding also shall be made watertight with gaskets and sealants.
All insulated valves, strainers, flanges and the like shall be installed with oversized
preformed sections ordered to suit the diameter of the flange or adjacent pipe
installation, whichever is greater. The oversized section shall overlap on to the
adjacent pipe insulation by a minimum of 75mm on each side.
Chilled water pumps shall be insulated by 65mm thick oversized preformed sections
and enclosed with 1.2mm thick galvanised split boxes arranged for easy removal.
The split boxes shall be arranged such that there shall be no damage to the insulation
when removal of the same.
At the point of support, the insulation shall be of heavy load bearing phenolic foam of
not less than 100kg/m3 for pipe sizes up to 125 and 125kg/m3 for pipe sizes 150
and above shall be positioned to ensure the integrity of the vapour barrier by bonding
the supports to the insulation.
A metal spreader plate shall be situated between the insulation and the support to
avoid point loading on the insulation. The spacing between the support foam sections
shall be less than as follows:
15 to 52:
3mm
40 to 100:
4mm
125 and above:
6mm
No insulation shall be applied until pipes and plants have been pressed tested as
specified.
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All insulation shall be applied so as to give a smooth, homogeneous and lineable
surface. All rigid sections shall be concentric, and accurately matched for thickness.
Steps and undulations in the surfaces shall not be acceptable. Any sections or slabs
having damaged ends or edges shall be rejected.
All insulation shall fit tight to surfaces to be covered, and all slabs and sections shall
be built up close, butting edges being mitred, chamfered or shaped as necessary.
Any minor interstices left in insulation shall be filled and sealed.
Insulation shall be applied to clean and dry surfaces, free of foreign materials such as
oil, grease, rust, scale or dirt.
Any surface to be insulated, which shows any signs of rusting or damage to
galvanising shall, prior to insulating, be thoroughly scraped and wire brushed as
necessary to remove all rust, scale, and the like Surfaces shall then be solvent
cleaned to remove all oil, grease and dirt prior to the application of a coat of primer.
Only clean and dry insulation shall be used. Insulation shall generally be applied in
accordance with the manufacturers' recommendation.
The vapour barrier shall be sealed around all hangers or other projections through the
insulation.
Continuous insulation shall be provided through all sleeves and insulation joints shall
be staggered with respect to joints on the associated pipework systems.
7.24
AIR RELEASE AND VACUUM BREAK VALVES FOR WATER PIPELINES

The required valves shall provide any of the functions, or combinations of functions,
described below.
Pipeline Filling
Uninterrupted high volume air discharge through the large

orifice
Pipeline Draining / Water Column

Separation
Uninterrupted high volume air intake through the large

orifice
Pipeline Full and Operating
Discharge of disentranced pressurised air through the

small orifice
Surge Alleviation
Valves shall incorporate an integral "Anti-Shock" orifice

mechanism which, during the pipeline filling operation and
when a separated water column proceeds to rejoin, shall
operate automatically to limit transient pressure rise
induced by the large orifice closure to less than 2 times
valve rated working pressure. The limitation of pressure
rise must be achieved by deceleration of approaching
water prior to valve closure
Valves shall have a large orifice diameter equal to their nominal size.
For definition purposes the large orifice shall be that through which discharge to and
intake from atmosphere occurs.
No preceding or subsequent restrictions of the large orifice are acceptable, i.e., all
flow through areas of the valve must be at least equivalent to the large orifice area.
When an air valve is full of water it must be hydraulically leak tight at any head
between 5 metres (0.5 bar) and twice the maximum operation head of the valve.
Valves shall be protected against malfunction due to the ingress of foreign matter
through the large orifice by the provision of robust, securely fastened covers and
suitable perforation size mesh securely fitted into the peripheral annular space
between the cover and the top of the valve.
Each air valve supplied shall have a 6mm port situated lower than the area in which
pressurised air accumulates.
BPS 06051
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DN25 and DN50 valves shall have either flanged or screwed connections.
DN80, DN100, DN150 and DN200 valves shall have flanged connections.
Isolation valves integral to the air release and vacuum break valves are not
acceptable.
Sluice gate valves or, alternatively any other type specified shall be used to facilitate
isolation of air release and vacuum break valves from a pipeline.
Gaskets, bolts, nuts and washers for the connection of air valve to isolator valve and
isolator valve to pipework shall be provided.
The valves should be of the compact single chamber design, constructed from
corrosion resistant or protected component materials acceptable to the Consultant.
The control floats shall be cylindrical in shape and manufactured from solid high
density polyethylene which shall not adhere to the large orifice seals even after
prolonged contact.
Components shall be proportioned with regard to forces exerted upon them in the
assembled valve so that no distortion or deformation occurs under normal working
conditions or when the valve is subjected to a hydrostatic pressure of 2 times rated
working pressure.
Valve design shall incorporate an over pressure safety feature that will fail without an
explosive effect, such as is normally the case when highly compressed air is suddenly
released. This feature shall consist of easily replaceable components such as
gaskets, seals and the like.
The small orifice nozzle shall be manufactured from high grade stainless steel 316.
The nozzle seating edge surrounding the small orifice shall be accurately machined to
form a flat land that will not abrade or cut the resilient seal against which it seats.
Damage to the small orifice resilient seal shall be prevented by a suitable feature
which limits the penetration of the nozzle into the seal.
The large orifice resilient seal shall be an "O" ring retained in a dovetail groove
circumferentially surrounding the large orifice.
The "O" ring shall not be bonded or adhered into the retaining groove so that ease of
replacement is facilitated.
Sealing shall be affected by the flat face of the cylindrical float seating against the "O"
ring seal.
A high pressure strength and leak test whereby the valve is filled with water and
pressurised to twice rated working pressure which shall be held for a period of 2
minutes. Any leaking, weeping or sweating shall be reason for rejection.
A low head leak test whereby the valve is filled with water and pressurised to a
maximum of 0.5 bar (50 kPa) using a visible water column connected to the test rig.
The valve shall be rejected if leak tightness is not maintained for 2 minutes.
Every tenth air valve of the same size and pressure rating must be subjected to a
small orifice function "drop test" whereby the valve is filled with water, pressurised to
above rated working pressure and isolated from the test rig by closure of an isolating
valve. A chamber in the test rig immediately prior to the isolating valve must be filled
with compressed air at a pressure equal to that being maintained in the air valve. The
isolating valve is then opened so as to allow the air to rise in the air valve without the
pressure dropping lower than 2-3 bar (200 - 300 kPa) above rated working pressure of
the air valve. The "drop test" is then carried out by slowly bleeding off the pressure
through a suitable cock until rated working pressure is reached and the float drops
away from the orifice to allow discharge. Failure of the air valve to function in this
manner is reason for rejection.
BPS 06051
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8.
CHILLED WATER TREATMENT

8.1
GENERAL
The Contractor shall engage an approved water treatment company, to treat the
whole chilled water system of the building.
The water treatment company shall make an analysis of the water systems and
provide suitable water treatment programme to control corrosion, scale, algae,
microbiological growth, slime and sludge in the various water circuits. The Contractor
shall be responsible to check with the Chiller Contractor whether the proposed water
treatment is suitable for the chiller unit.
Selection of chemicals and associated handling and storage shall conform to the
requirements of local environmental protection authorities and other authorities who
have jurisdiction.
The piping systems shall initially be dosed with a suitable non-foaming detergent
compound. This compound shall remove all grease and rust prior to passivating dose
of water treatment inhibitor chemicals. After the pre-cleaning rinse, the entire systems
shall be drained and all strainers and equipment basins cleaned.
The water system shall be given an initial dose of the chemical to bring the water to
the required condition.
The Contractor shall also be responsible for the engaging of the Water Treatment
Specialist, to make monthly visits to the project during the Defects Liability Period, to
adjust the system and ensure that the correct conditions are maintained. A report
shall be submitted after each visit. Monthly checks shall be carried out by the water
treatment company and:
Additional dosage shall be made; and
Bleed rate shall be adjusted to maintain the correct concentration of the water
treatment chemical
The Contractor shall be responsible for the supply of sufficient quantities of chemicals
to adequately treat the system for the full twelve months of Defects Liability Period.
He shall submit calculations showing the total quantity of the various chemicals
required for 12 months of operation.
Conditions to be maintained shall be :
Item
Chilled Water
pH
8 to 10
Turbidity (FTU scale
Below 10
Total dissolved solids
Below 1,000
Total hardness (as CaCO3)
Below 3,000
P-Alkalinity (as CaCO3)
Below 100
M-Alkalinity (as CaCO3)
Below 500
Chloride (C1), Sulphate (SO4)
Below 100
Ammoniacal nitrogen (NH3-N)
Below 1.0
Iron (increment) / Copper (increment)
Below 1.0 / 0.2
Total bacterial counts (npml)
BPS 06051
Below 10
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8.2
CHILLED WATER SYSTEM

Chilled water system shall be protected by a corrosion inhibitor introduced into the
system via a slug dosing assembly which shall include an adequately sized rigid PVC
tank with lid and duplicate (one as standby) chemical injection pump with adjustable
output to provide proportional addition of chemical under a timer control. Header
tanks shall be drained, cleaned and refilled every six months.
(a) Tanks
The Contractor shall supply and install onto a base provided by the Main
Contractor, one number of ultra violet resistant round moulded fibreglass or
polyethylene chemical mixing tanks (or equal) and approved of not less than 180
litres capacity for chilled water system or for tens days continuous use
(whichever is greater).
The tank shall be complete with cover of high rigidity fibreglass or polyethylene
having suitable moulded recessed or other approved arrangements to support
mountings of metering pump, and liquid level controller switch.
The tank shall be graduated in 10 litre steps.
The tank shall be suitable for mixing the chemicals specified and, although
normally operated at approx. ambient plant room temperature, they shall
nevertheless be suitable for solutions at temperatures of up to 400C.
Tank shall have a strong flat bottom providing adequate support when full such
that the outer perimeter of the tank shall not be forced up by water pressure
causing the bottom to bulge complete with pump supports, drains and manual
stirrer.
(b) Chemical Metering Pumps
In conjunction with the chemical tank, the Contractor shall provide panel or tank
top mounted high efficiency metering pumps (duplicate per tank with one
standby). Chemical pumps should have on-off switch and protection fuse.
The pumps shall be of positive displacement suitable for 100: 1 output range
facilitate by means of independently variable stroke length and stroke frequency
providing fully adjustable output capacity over the operating range. The
operating range shall be with a capacity 120% that required to meet the specified
requirement.
Pumps housings shall be of corrosion resistant glass reinforced polypropylene
and all electrical/electronics components are to be encapsulated. If necessary,
anti-syphons/pressure release valve mechanisms shall be proved to ensure antisiphons protection plus priming ease, even under pressure.
The pumps shall have an acrylic moulded head, PVC/polypropylene fittings,
ceramic valve balls, Teflon seal rings and Liquifilm face, spring anti-siphons
mechanism. The discharge tubes shall be of adequate size and of suitable PVC
materials to transport the solutions involved.
The pump suctions shall be mounted into the tank using a PVC suction tube
assembly with foot valve and strainer.
(c) Execution
Unless otherwise specified, make up water supply to the chemical tank shall take
the form of 18mm bib tap situated over each chemical tank. The Contractor shall
provide a suitable supply to these bib taps with pipework securely fixed to the
walls. A 25mm mains valved supply will be provided within a 30 metres pipe run
of the tank. The Contractor shall also supply suitable lengths of chemical
resistant flexible hose from bib taps to tanks to facilitate the filling operation.
BPS 06051
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In order to prevent the metering pump from running should the mixing tank
become empty, the Contractor shall provide and install into tank cover a suitable
liquid level switch.
This shall be suitable for the combined current of the pump and must interrupt
the power supply to both through direct switching or by relay.
The level switch shall be contained in a corrosion resistant assembly of glass
reinforced polypropylene. It shall have PVC float tube, foamed polypropylene
float and encapsulate reed switch.
In each case, there shall be a float protector to prevent false actuation due to
turbulence etc. A low voltage 12 volts transformer is to be incorporated to
provide the supply the to reed switch for safety.
The liquid level switch casing shall be manufactured from non ferrous metal or
otherwise be protected against corrosion.
The chemical storage tank shall be supported 300mm above floor level on
corrosion resistant steel framework.
The system shall be flushed out using an appropriate chemical dispersant of a
type and strength recommended by a reputable chemical water treatment
manufacture and guaranteed in writing by that company as suitable in every
respect for the application.
The chemicals shall remain in the system for prolonged hours with the pumped
circulation in operation, as recommended by supplier with free technical support
accepted by the Consultant.
The system shall then be drained and flushed until tests at all drain points show
that traces of suspended matter have been substantially removed to the
Consultant approval.
The success or failure of the above operation will depend on a high speed rate of
draining down which is entirely related to the size of the drain points and ability of
air to enter the system from the top.
For high speed draining down purposes the Contractor shall provide temporary
50mm valved drain outlets on all points where the main pipework is 50mm or
over.
The Contractor shall ascertain that there is adequate drainage nearby to
discharge to by large hose in order to ensure flooding of low level areas does not
occur.
Subsequent to the flushing out operations the large drain down points shall be
reduced to 15mm valves or cocks or the sizes as indicated on the Sub-Contract
drawings.
Chemical dosing pipework shall be installed in accordance with the Pipework
and Fittings section of this Specification and all materials shall in all cases be
suitable for circulating the chemical used.
Test kits shall be supplied under this Sub-Contract with log book and operation
instructions showing frequency of dosing and testing, and the levels of the PH,
inhibitor concentration and total dissolved solids etc.
The chemical pumps shall have flow switches to initiate an alarm to MVAC
switchboards or BMS (if applicable) and auto change to standby pumps when the
duty pump fails to operate upon time control.
The tank also shall have level controller to initiate high-low level alarm to MVAC
switchboard or BMS (if applicable)
BPS 06051
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9.
ELECTRICAL
9.1
GENERAL
(a) Standards
The whole of the electrical works shall be carried out in accordance with AS3000
SAA Wiring Rules.
(b) Load Balancing
Loads shall be balanced as evenly as possible across all three phases.
9.2
MECHANICAL SERVICES SWITCHBOARDS (MSSB)

Mechanical services switchboard will be provided by the Contractor. The Contractor
(MVAC) shall ensure the below specified items are provided to complete the
operational and functional mechanical services switchboard.
(a) General
Mechanical services switchboard shall be provided in each plantroom or where
indicated on the drawings or directed on site.
All switchboards shall be Form 1.
The fault level RMS for the switchboards shall be obtained from the Electrical
Contractor.
All electrical central panels shall be a dead front, totally enclosed, front
connected cubicle constructed to conform with the requirements of AS1136.
Each panel shall be sized to suit its purpose and location. Adequate space in
accordance with AS3000 shall be provided for all specified equipment, incoming
and outgoing cables and their terminations and access for installation and future
maintenance.
Equipment shall be mounted in the panel in such a way that any item can be
removed without disturbing any other item.
Equipment which must be accessible for operating the mechanical services such
as selector switches and indicator lights shall be mounted on a hinged from panel
of the cubicle.
Indication and control items to be provided on each switchboard includes, run
and fault lights for each drive, volmeter and selector switch, timeclock override
switches, lamp test switch.
Access to the remaining equipment within the cubicle shall be by hinged doors.
(b) Construction
Cubicles shall be welded construction, fabricated from sheet steel not less than
1.6mm thick, with sheets bent to minimise the number of welded joints and
provide sufficient rigidity with or without the doors fitted.
Doors shall be fabricated from sheet steel not less than 1.6mm thick, folded and
braced for sufficient rigidity to prevent excessive warping and flexing.
Doors shall be straight and flat without distortion. Edges shall be rounded with
no sharp or irregular projection.
Doors shall be hung to the cubicle by chrome plated lift off hinges.
Doors shall be fitted with lockable chrome plated handles or other approved
means of fastening.
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Doors with diagonal dimension greater than 1000mm shall also be fitted with
locking bars and guides.
The edges of doors shall be fitted with compression gaskets.
Doors shall be capable of being removed individually without disturbing other
doors.
Earth continuity shall be provided throughout the cubicle including covers and
doors by use of serrated star washers under nuts and bolt heads or other
approved means.
(c) Finish
Unless otherwise specified the requirements for cubicle finish apply to exterior
and interior surfaces.
After construction of the switchboard cubicles, covers and doors all welds shall
be ground smooth and the whole switchboard shall be cleaned of slag, rust and
grease prior to etch priming.
One coat of each primer having a suitable corrosion inhibiting compound shall be
applied.
An undercoat shall be applied as a base for final coats unless otherwise
recommended by the paint manufacturer.
At least two final full gloss coats of baked enamel, or paint of equal finish and
hardness, shall be applied.
(d) Busbars And Connections
Within the cubicle busbars shall be the preferred method of connection on the
line side of the protective devices for each circuit. Multipole proprietary busbar
assemblies shall be used where possible.
Busbars shall be rated to carry the maximum loads of all equipment served with
a maximum temperature rise in accordance with AS1136.
Busbars and busbar supports shall be designed to withstand the forces
generated by the specified prospective fault currents.
Busbars shall be identified by coloured sleeving or by 25mm wide colour bands
at 500mm centres with at least one colour band for each busbar section. The
colours shall indicate the phases, neutral and earth.
Cable connections may be used within the control panel. Cables shall comply
with AS3147 and shall be sized to limit maximum temperature, when all
equipment is at full load, to the rating of the cable insulation. Cables shall be
rated and fixed to withstand the prospective fault level without damage.
Neutral and earth busbars or links shall be provided with sufficient separate ways
for connection of all incoming and outgoing neutral and earth conductors.
(e) Cable Terminations
The cubicle shall be provided with adequate cable entry facilities comprising
entry slots fitted with removable cover plates, conduit knockouts or glands.
Brass gland plates shall be provided for termination of M.I.M.S. cable.
Suitable supports such as ducts, trays or support straps shall be provided within
the control panel for all incoming and outgoing cables.
Incoming and outgoing cables, whether power or control, shall be terminated in
the fixed portions of the control panel, not on hinged panels.
Power cables may be terminated directly on the terminals of switchgear and
starters.
BPS 06051
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Control wiring shall be terminated on a numbered terminal strip. Internal
connections shall be provided between the terminal strip and equipment.
(f)
Control Wiring
Control wiring shall comply with the requirements of AS3147. The conductors
size shall be minimum 7/0.5mm or 30/0.24mm. Conductors shall be insulated
with minimum 250 Volt, V75 grade PVC. Conductors which are run unprotected
in busbar chambers shall be double insulated.
The insulation and/or sheath of control wires shall be of one colour through the
control panel and the colour shall be distinct from that of any power wiring.
Control wires shall be identified by means of moulded ferrules or sleeves at both
ends. The ferrules or sleeves shall be of insulating materials which, except
where otherwise specified, are to be white with black lettering and are to have a
glossy finish.
Control wiring shall be run separately from power circuit wiring.
Wires shall not be jointed or tee'd between terminals.
Each wire shall be separately terminated with tinned (but not soldered) crimped
lugs of approved type suitable for the terminals and wire used.
Conductor terminations need not be provided where insertion or tunnel type
terminals are used. Terminal studs or blocks shall be adequately rated for the
duty. Terminal blocks of the insertion or tunnel type shall incorporate captive
pinching screws and serrated clamping plates with an inherent locking feature.
Screws shall not bear on wires. Terminals shall be identified using an approved
marking and numbering system.
An allowance shall be made on the length of each wire at the point of connection
to a terminal for the remaking of the termination at least once without the need to
disturb the main run of the wire.
Unless otherwise approved only one wire shall be connected to each terminal of
insertion or tunnel type blocks.
Control wiring shall be laced and formed into looms supported on approved
wiring cleats. Alternatively wiring may be run in insulated ducts.
9.3
ELECTRICAL CONTROL PANEL COMPONENTS

(a) General
Components of the one type, e.g. contactors, shall be of the same manufacture
throughout the installation.
(b) Isolating Switches
Isolating switches including control panel main isolators shall comply with
AS1775 and be suitable for fault making/load breaking duty.
Utilisation category shall be AC-23.
(c) Circuit Breakers
Circuit breakers shall be of the moulded case type complying with AS3111 or
AS2184 depending on load and fault current rating.
The trip current rating shall be clearly marked on the circuit breakers and be
clearly visible when the circuit breakers are installed in the control panel.
Identification of the contact positions shall be clearly marked on circuit breakers
in a contrasting colour.
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(d) Fuses
Fuses shall be H.R.C. cartridge type complying with AS2005.
Fuses shall be mounted in moulded carriers with shrouded controls similar to
G.E.C. Red Spot.
Fuses shall not require a special tool for withdrawal or insertion.
(e) Contactors And Motor Starters
Contactors shall be of the block style, electromagnetic air break type complying
with AS1029.
Motor starters shall comply with AS1202.
Contactors including those which form parts of motor starters, shall have the
following features:
Rated duty, intermittent, Class 0.3

Utilisation category, AC-3
Mechanical endurance, Class 10
Contact life, 1 million operations at AC-3
Quiet in operation
Series or parallel contacts shall not be used to achieve ratings.
Motor starters shall be direct on line type with overload protection in each phase
of the supply unless specified otherwise or required by the Supply Authority.
(f)
Control Switching Devices

Control switching devices, e.g. instantaneous relays, time delay relays, control
switches and push button switches, shall comply with AS1431.
Relays shall be of the plug-in type with a minimum of six (6) contacts rated at 5
Amps for inductive loads.
Relay coils shall be capable of operating under the required duty in the
surrounding ambient conditions with a supply voltage variation of +10% to -20%.
Control switches shall be of the rotary cam operated type with double break
contacts with a minimum current rating of 6 Amps at 220 Volts A.C. to utilisation
category AC-11.
Pushbuttons shall be oil tight type with minimum current rating of 6 Amps at 220
Volts A.C. to utilisation category AC-11. Buttons shall be not less than 22 mm
diameter.
(g) Indicator Lights

Indicator lights shall be of the oil tight type with heat resistant plastic or glass
lens, minimum 22 mm diameter.
Lamps shall be incandescent type, maximum 24 Volts, rated between 2 and 6
Watts.
Lamps shall be capable of being changed from the front of the control panel and
the lampholder shall remain rigidly fixed to the panel during lamp changing.
(h) Labelling
Every control panel and every item of equipment on or in the control panel shall
be clearly and accurately labelled for identification and in the case of switches,
pushbuttons, etc. to indicate the function, direction of operation, etc. as
appropriate.
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Minimum size of lettering shall be 3 mm; larger sizes shall be used where
appropriate. Lettering shall be of a contrasting colour to its background.
Engraved lettering shall be black on white except in the case of main switch
labels which shall have red lettering on white background.
9.4
ELECTRICAL INSTALLATION
(a) General
Unless specified otherwise wiring shall generally be run in PVC/PVC cables
concealed wherever possible in ceiling spaces, wall and partition cavities, etc.
Certain wiring is required to be in MIMS in accordance with AS1668.
When wiring is unavoidably exposed in occupied areas, wherever it is required to
have mechanical protection and where it is chased into masonry, it shall be run in
conduit.
Wiring associated with the mechanical services shall not be grouped together
with nor run in the same duct, tray or loom with other electrical and
communication wiring in the premises.
(b) Conduits, Ducts And Cable Trays
Conduits shall be Class B rigid PVC to AS2053 or screwed galvanised steel to
AS2052.
Conduits shall generally be run wherever possible by casting into slabs, columns,
etc. by running in wall cavities, ceiling spaces etc. or by chasing into masonry
and in accordance with any details shown on the drawings.
Where conduits and ducts are run on the surface, they shall be neatly run parallel
or perpendicular to building elements and where more than one conduits follows
approximately the same route they shall be grouped together.
Where conduit runs exceed 12 m draw-in boxes shall be provided at intervals not
greater than 12m.
All conduits and ducts must be in position and securely installed before any
wiring is drawn-in.
Exposed conduits shall be fixed at not greater than 600 mm centres.
Flexible conduits shall be used for final connections to motors and appliances.
Where cable trays and ducts are suspended below a roof, slab or ceiling single
sided brackets shall be used to facilitate installation and removal of cables.
Generally trays, ducts, brackets, bracket spacing and method of fixing shall be
such as to give adequate strength and rigidity.
Fixings for ducts, hangers or brackets shall be approved metal expansions
devices, installed in strict accordance with the manufacturer's recommendation.
Wooden, fibre or plastic plugs will not be permitted.
Explosive type fixings of the powder-powered type will not be permitted.
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(c) Wiring Materials

Wires and cables shall be of specified manufacture as indicated the Schedule of
Technical Data, type V75 PVC insulated, 660 Volt grate with copper conductors
complying with AS3147.
Wires and cables shall be new and delivered to site in their original packages.
Where double insulation is required wires shall be PVC insulated and PVC
sheathed.
Minimum size conductor shall be 2.5mm for all cables.
Flexible conductors shall be not less than 24/0.2mm.
(d) Wiring Installation
Where large numbers of wires are running together, as where wiring emerges
from a control panel they shall be run in duct or on cable tray.
All wiring shall be withdrawable. Therefore wires shall not be cast direct into
concrete, cement render, plastic or the like.
The whole of the wiring shall be carried out on the loop-in system.
Above accessible and removable tile type ceilings TPS wiring shall be fixed at
not less than 1200mm intervals to the slab or roof structure above. Alternatively,
it may be suspended on a catenary system. In either case no wiring shall be
permitted to lie on top of ceiling tiles, luminaires and other items in ceiling.
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10.
PAINTING, LABELLING AND FINISHING

10.1
MATERIALS
All parts of the work installed under this Specification shall be painted with approved
first quality enamel paints of quality, colours, and brands as approved by the
Consultant, except those items specified as being painted by others or otherwise
exempted from painting in this section of the Specification.
The requirement for painting of all pipework and ductwork is in addition to the colour
coding or banding specified in this Specification.
Paint shall be selected to withstand the temperature on the surface which it is applied,
and shall be suitable in all respects for the environmental conditions in which it shall
be located.
All paint used shall be of one manufacture as approved by the Consultant, and
finishes shall be full gloss unless otherwise instructed by the Consultant.
All painting for outdoor installation which is subject to corrosion effects shall be epoxy
paint.
Before ordering any primer, undercoat and finishing paint, The Contractor shall
propose the colour scheme to the satisfaction of the Consultant.
10.2
PLANT, MACHINERY & EQUIPMENT

All items of plant, machinery and equipment supplied painted ex factory shall be given
one finishing coat of full gloss enamel using colour and brand as approved by the
Consultant, except where the manufacturer's standard finish has been approved by
the Consultant.
10.3
EXPOSED METALWORK
All exposed metalwork shall be wire-brushed and cleaned from rust, scale, dirt and
grease, and shall then be given one priming coat, one undercoat and one finishing
coat of full gloss enamel to colour as approved by the Consultant.
The priming coat for exposed galvanised iron shall be an approved galvanized iron
primer as approved by the Consultant.
The priming coat for exposed non-ferrous metalwork shall be suitable for the metal to
which it shall be applied and shall be to the approval of the Consultant.
10.4
CONCEALED METALWORK
All galvanized iron surface concealed in roof spaces, false ceilings, building ducts and
the like shall not be painted.
All black iron and steel surface shall be wire brushed and given one coat of approved
primer.
10.5
PLASTERED FINISH INSULATION

Plastered finish insulation surfaces shall be given one coat of size, one undercoat
consisting of two parts of ordinary undercoat to one part of sealer, and one finishing
coat of full gloss enamel.
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10.6
PIPEWORK AND METAL SHEATHING

Pipework and metal sheathing shall be painted as for exposed or concealed
metalwork as applicable.
Turned parts of valves, controls and the like shall be cleaned and polished to the
approval of the Consultant.
10.7
PIPEWORK IDENTIFICATION
All pipes and the like shall be identified in accordance with BS 1710
Circumferential bands of standard ground colours shall be not less than 100mm wide
on pipes up to 50mm nominal diameter, and not less than 150mm wide on pipes
greater than 50mm nominal diameter.
Supplementary colours shall be displayed as bands not less than 25mm wide in the
centre of the ground colour bands.
Where lettering is required it shall be painted in contrasting colours in accordance with
the standard, in block letters not less than 15mm high for pipes up to 50mm nominal
diameter, and in block letter not less than 40mm high for larger pipes.
Identification bands shall be located where they are clearly visible in each room or
compartment through which the pipe runs, and shall be placed at centres not
exceeding 6m all to details as approved by the Consultant.
Direction of flow shall be indicated by an arrow painted on the pipe adjacent to each
colour band. Arrows shall be 75mm long on pipes up to 50mm nominal diameter, and
150mm long on larger pipes.
10.8
DUCTWORK IDENTIFICATION
All air ducts, and the like shall be indicated by colour panels of not less than 100mm
wide on air ducts of all sizes.
Supply air duct Blue

Return air duct Green
Fresh air duct
Red
General exhaust air duct Grey
Toilet exhaust air duct
Brown
Where lettering is required it shall be painted in contracting colours, in block letters not
less than 80mm high.
Identification bands shall be located where they are clearly visible in each room or
compartment through which the pipe runs, and shall be placed at centre not
exceeding 6m.
Direction of flow shall be indicated by an arrow painted on the air duct adjacent to
each colour band. Arrows shall be 150mm long.
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10.9
COLOUR SCHEMES
The whole of the installation shall be painted in accordance with the following
schedule
Pipeworks
Identification
Colour coding
BS 1710
BS 4800
Colour coding
10.10
Item
Colour
No.
Switchboards and Control Panels
Grey or as directed by Consultant
Electric Motors
Primrose
310
Electrical Conduits / Lights
Orange
557
Pumps and Tanks
As for respective piping services
Air duct
White
All other equipment
As directed by Consultant
LABELLING
All plant and equipment provided under this Specification shall be labelled in English
and Vietnamese language as to duty or services, all such labelling to correspond to
schedules, diagrams, and the like to be provided as part of the as installed Drawings.
Labels shall be of white Traffolyte with black engraved lettering not less than 20mm
high or as otherwise required and approved. Labelling shall also be required at the
Mimic Diagram.
Manufacturers' nameplate shall generally be provided for all plant and equipment and
shall show serial and model numbers and date of manufacture.
The following refers to specific items (but not by way of limitation) requiring labelling:
All valves, motor starters, fans, distribution boards, gauges, contactors, cable
terminals in switchboards, circuit breakers.
Labels to be attached to valves (or pipe adjacent thereto) with a light gauge
metal band or alternatively to be screwed to the insulated valve box where
provided. These labels shall state the valve number.
Distribution boards, starters and the like shall be labelled to indicate the circuit
number, phase and item controlled.
Labels shall be screwed or riveted to sheet metal. Adhesive fixing is not acceptable.
Details of exact lettering shall be agreed with the Consultant prior to manufacture.
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10.11
APPLICATION OF PAINTING
All paints shall be prepared and applied in accordance with the manufacturer's
recommendations.
All galvanized metal surfaces shall be properly etch-primed to ensure correct
adhesion of the paint to the surface. Material shall be as recommended by the paint
manufacturers. Subsequent painting of galvanized surfaces shall comply with this
Specification.
Prior to painting, all metallic surfaces except galvanized surfaces shall be thoroughly
scraped and wire brushed as necessary to remove scale, rust and swarf. Surfaces
shall then be solvent cleaned to remove all oil, grease and dirt.
When the surfaces to be painted are clean and dry, one coat of an approved primer
shall be evenly applied over the entire area. After surfaces have been primed, the
Contractor shall notify the Consultant so that an inspection of the primed surfaces can
be made prior to the application of the undercoat and the finishing coats.
When the priming coat has been approved, one coat of undercoat shall be applied as
approved by the Consultant. Before applying the finishing coats, the Contractor shall
ensure that the undercoated surface is rubbed flat and smooth. Finally, an two coats
of high gloss finishing paint shall be applied when all dust has been removed as
approved by the Consultant.
Each successive coating shall be completely dry prior to the application of the next
coat. The minimum thickness of each layer of paint shall be 50 m.
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11.
TESTING, BALANCING & COMMISSIONING

11.1
GENERAL
Prior to delivery from the factory and shipment to site, the Contractor shall submit test
certificates issued by the manufacturer for the MVAC equipment to be used for this
project (including type test certificates). On completion of the works, the Contractor
shall commission the MVAC installation and put them into operation in accordance
with the Specification.
After commissioning and prior to Practical Completion the Contractor shall provide all
necessary facilities and instruments to carry out all tests as defined within the
Specification to satisfy the Consultant that the installation meets the requirements of
the Specification.
The Contractor shall ensure that there are sufficient facilities included in the air and
water distribution systems to carry out an effective and comprehensive testing and
commissioning exercise.
During the Defects Liability Period, the Contractor shall carry out a regular
comprehensive preventive maintenance service as well as breakdown service as
specified later in this section of the Specification.
In addition, the Contractor shall liaise with the other Contractors for the installation
work and to carry out all adjustment necessary for the safe, reliable and satisfactory
operation of all the equipment supplied under this Sub-contract. Such adjustment shall
be carried out after all control systems have been installed and tested.
The Contractor's commissioning personnel must be experienced and trained.
Qualifications of the commissioning personnels shall be submitted to the Consultant
for approval.
11.2
SUPERVISION BY ENGINEER FROM THE MANUFACTURER

The following shall be tested and commissioned in the presence of Commissioning
Engineers from the manufacturers.
11.3
Control system installation

Water treatment installation
Chiller installation
ACCEPTANCE PROCEDURE
At least one month before the Date of Completion of the Sub-contract works, the
Contractor shall notify the Consultant in writing through the Main Contractor of the
name of the Contractor's Commissioning Engineer, who shall co-ordinate all testing,
inspections and final works to the approval of the Consultant. The Contractor shall
also submit in writing all the testing and commissioning procedures for the
Consultant's approval. Testing shall be executed according to requirements stipulated
in other sections of this Specification.
Unless otherwise approved in writing by the Consultant, a period not exceeding two
weeks shall be allowed for all commissioning adjustments which must be completed
prior to the Date of Completion of the Sub-contract works.
The Contractor shall within one month after the Date of Completion of the Subcontract works, carry out all outstanding items and rectify minor defects as instructed
by the Consultant.
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11.4
EQUIPMENT FOR TESTING AND COMMISSIONING

All equipment required for the commissioning and testing of the Works shall be
provided by the Contractor.
This equipment shall include:
Octave band sound meter

Vibration meter
Sling psychrometer
Tachometer
Mercury in glass thermometers
Pitot tube and inclined gauge manometer
Water flow test set for flow meter and double regulation valves
Electronic rotating vane anemometer
Velometer
Insulation megger
Ammeter
Voltmeter
Cable test kit
Thermo-hygrograph
A discharge funnel or hood for measurement of air flow for light troffer or linear
diffusers
Water treatment test kit
All instruments shall have been recalibrated within six months of the start of
commissioning or testing.
Calibration of all instruments shall be certified by the instrument manufacturer or a
calibration agency approved by the Consultant.
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11.5
TESTING DURING ERECTION

Where specified in the relevant section, plant shall be pressure tested at the
manufacturer's works to a minimum of 1-1/2 times the working pressure (or as
specified in the schedule) for a period of not less than two hours. Test certificates in
triplicate shall be forwarded to the Consultant.
Prior to application of insulation and painting all water pipework shall be hydraulically
pressure tested to 1-1/2 times the maximum working pressure in the system for not
less than 24 hours without leakage or loss of pressure. The maximum working
pressure shall be deemed to be the static head plus the total pump head. The
minimum test pressure for water pipes is 16 bar.
The pressure test shall be carried out in different sections of the hydraulic systems in
such zoning approved by the Consultant. The test of the whole system shall be
considered as final.
Where any plant shall not accept the maximum pipework test pressure it shall be
isolated during the pipework tests, then that section of pipework and plant shall be
retested at the equipment test pressure.
In sections of pipework with expansion joints, care shall be taken not to exceed the
design anchor load. The joints shall either be rigidly tied or removed for the hydraulic
test and replaced by a spacer piece. When the expansion joint is reintroduced, that
section of pipework shall be retested at the system working pressure.
No pressure tests are required for low velocity or low pressure ductwork (unless
otherwise indicated) but all such systems shall be visually inspected for air tightness
in the presence of the Consultant.
All ductwork shall be tested by handfeel and audio checking of all joints and the
Contractor shall seal all leaks with a sealing compound approved by the Consultant.
High and medium velocity systems shall be pressure tested for air leakage as
recommended by the Heating and Ventilating Contractors' Association Ductwork
Specification DW/143.
All open top cisterns, including cold water storage tanks, shall be subjected to a
standing leak test for twenty four hours.
Refrigerant piping circuit shall be pressure tested to 3000 kPa for 24 hours, using dry
nitrogen or anhydrous carbon dioxide. Pressure test shall be carried out with
compressors discharge and suction services valves closed. The pressure test shall
be immediately followed by evacuation simultaneously from both sides of the systems
to an absolute pressure of 3mm of mercury (i.e. the boiling point of water in the
system is below 0C) with compressors service valves open and vacuum pump
running. The compressor service valves shall then be closed, and the vacuum pump
isolated from the system. The evacuation test shall be deemed satisfactory if the
absolute pressure rise over twelve hours does not exceed 4mm of mercury electronic
vacuum indicator.
Each plate type heat exchanger shall be hydraulically tested to 1.5 times the working
pressure rating specified. The test shall be carried out with one side of the plate filled
with water at atmospheric pressure and the other side shall be built up with a test
pressure maintained for at least 30 minutes.
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11.6
PRELIMINARY COMMISSIONING AND PRETREATMENT

The Contractor shall ensure that all equipment included under this Sub-contract is
thoroughly cleaned, lubricated and checked for serviceability immediately before
setting to work.
Particular attention is drawn to the removal of building debris from the air systems,
motors, fan bearings and pipework and subsequent cleaning to the satisfaction of the
Consultant.
Prior to start-up and after satisfactory hydraulic testing, The Contractor shall clean out
the entire installation and keep them in a new condition. All piping systems shall be
flushed and drained at least once through to drow off contaminating materials. All
pipes shall be rodded when necessary to ensure clearance of debris, cleaning and
flushing shall be carried out in sections as the installation becomes completed.
All strainers shall be inspected and cleaned out or replaced.
When the entire systems are reasonably clean, a pretreatment chemical shall be
introduced and circulated for at least 8 hours. Warning signs shall be provided at all
outlets during pretreatment. The pretreatment chemical shall:
Remove oil, grease and foreign residue from the pipework and fittings.
Pre-condition the metal surfaces to resist reaction with water or air.
Establish an initial protective film.
During all preliminary flushing, plant shall be isolated by means of by passes to avoid
deadlegs, and the systems shall be completely isolated from any existing systems to
ensure contamination cannot occur.
Further flushing and chemical treatment shall be carried out on isolated systems by
connection of temporary diesel driven pump to circulate water and dosing chemical.
The Contractor shall allow for cross-connection of flow and return pipework at the
extremities of risers and interface points with existing installations or other Subcontracts.
After pretreatment, the system shall be drained and refilled with fresh/chilled water
and left until the system is put into operation.
Details and procedures of the pretreatment shall be submitted to the Consultant for
approval.
The air handling equipment shall be operated to remove building debris from
ductwork, and the Contractor shall thoroughly clean out all air handling units, filter
chambers and air chambers.
During initial testing and cleaning of air handing equipment, temporary filter media
shall be provided to clean air entering fans and coils.
All automatic controls and safety devices shall be inspected and checked for
serviceability before the working fluid or electricity is applied to the system.
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11.7
FACTORY TESTS
Factory tests shall be conducted on the following eqipment by the Contractor at the
manufacturers works or elsewhere as appropriate.
The Contractor shall notify the Consultant at least 4 weeks prior to the dates of factory
tests.
The Contractor shall also provide all necessary transportation and
accommodation (if required) for at least two representatives of the Owner/Principal
and two representatives of the Consultant to attend and witness the factory tests.
Within 2 weeks after satisfactory completion of the factory tests, three sets of the test
reports (duly signed by the testing institute and the witnesses) shall be submitted to
the Consultant for approval.
The following items of equipment shall be tested at the manufacturer's works or
elsewhere as appropriate.
(a) Fans
'Type-test' for fan characteristic curves, (BS 848 Part 1, test method as
appropriate) and type test certificate for sound power levels (BS 848 Part 2)
(b) Pumps
'Type-test' for head discharge, speed and power input (BS 599). For pumps with
motor of 40kw and above, factory test for one of each type of pumps shall be
required for specified performance.
(c) Electric Motors
'Type-test' in accordance with BS 5000. For motors of 40 kW output and above,
factory test in accordance with BS 5000 for one of each type of motor shall be
required for specified performance.
(d) Starters and Control Gear
'Type-test' (BS 587) for control panels as a whole, routine (individual) high
voltage test in accordance with BS 587.
(e) Mechanical Services Switch Board (MSSB)
The following factory tests shall be performed in the presence of the Consultant.
(f)
Inspection of switchboard including wiring, electrical and mechanical

connections
Mechanical tests
Primary and secondary injection tests to commission and calibrate all
measuring, protection and control circuits and associated components
Continuity and dielectric tests
Power frequency pressure test
Functional checks of all control wiring
Valves, cocks and fittings.

'Type-test' for pressure test and compliance with the regulations laid down by the
local Water Authority.
(g) Air Handling Units/Fan Coil Units

Type-test for cooling capacities, air flow, fan
Pressure test for coils at factory.
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pressure and acoustic data.
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11.8
ON-SITE TESTING AND COMMISSIONING

(a) General
One month before the date of completion of the contract works, the Contractor
shall liaise with the Main Contractor and the other M/E Contractors and submit
for the Consultant's approval a detailed programme for conducting on-site
acceptance tests and commissioning.
Testing shall be broken into two phases. Acceptance tests to demonstrate that
the installation is in accordance with the Specification in respect to plant duties,
performance and control stability and Performance Tests to verify that the
installation is capable of providing the required conditions.
Acceptance Tests shall be carried out immediately when commissioning is
complete, however, the Contractor shall be required to carry out Performance
Tests during the first years operation as maximum load conditions prevail.
The Contractor shall start up, operate, test and adjust the systems in accordance
with the agreed programme. The setting up shall be supervised by the
manufacturer's representative, who shall remain on site until the equipment is
operating satisfactorily and accepted by the Consultant. The Contractor shall
advise and co-ordinate with the manufacturer's representatives so that all testing
is carried out according to the agreed programme.
The whole systems shall be flushed through prior to any testing commissioning is
carried out as detailed in each relevant section of the Specification.
The whole installation shall be given the following tests to bring the plant into
running order. The Consultant shall be given reasonable notice together with a
copy of recorded test results, generally not less than seven days, regarding the
nature of tests, the time and location. Acceptance tests will only be witnessed by
the Consultant when the submitted test results are found satisfactory.
All instruments, tools, materials and labour required to perform these tests shall
be provided by the Contractor.
If the test results show that the plant and equipment is not functioning in a
satisfactory manner or satisfying the requirements of this Specification, the
Consultant shall decide whether this is due to incorrectness of faulty work by the
Contractor and if this be the case, the Contractor shall, when called upon, carry
out at his own expense such alterations, replacements and adjustments as may
be required, to the Consultant's decision as to what constitutes a satisfactory test
shall be final.
The test report shall contain the following:
BPS 06051
(i)
Title page with record for name and address of parties involved and report
date.
(ii)
Summary comments for:
Design versus final performance with notes to explain in detail why the
final performance varies
Notable characteristic of system
System operation sequence
(iii)
Nomenchature sheets for equipment codes and technical data.
(iv)
Test conditions with data for:
Setting of dampers, fan drive, inlet vane
Conditions of filters and coils
Setting of supply air static pressure controller
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(b) Chillers
All commissioning procedure shall comply with that set out in the current edition
of the CIBSE Guide Commissioning Code Series R and ASHRAE Standard.
The Contractor shall carry out commissioning in conjunction with the chiller
Contractor.
The following data shall be recorded on the commissioning sheets (list design
and actual for each equipment item).
Prior to the initial start up of the chiller for the following test, the Chiller Specialist
shall carry out final leak test and charge with refrigerant and lubrication oil.
Electrical Systems: the following tests shall be carried out by the Contractor.
Insulation Resistance - sections and overall
Earthing
Continuity Resistance on conductors and sheathing sections and overall
Phasing out, including phase unbalance not exceeding 10%
Check motor nameplate voltage and the incoming voltage
Check motor rotation and speed, prior to connecting up to the driven

machine
Full load current on each phase and power consumption
Thermal overloads trip setting shall be checked and the settings recorded
Circuit breaker overload settings shall be checked and recorded
All circuits to be MEGGERED.

The following data shall be recorded on the commissioing sheets:
Chilled water flow and return tempertures

Evaporators pressure drop
Condensers pressure drop
Condenser fan air flow, pressure drop
Refrigerant suction and discharge pressures and temperatures
Compressors oil pressure
Compressors and motor speeds
Satifactory operation and setting of high pressure, low pressure and oil
pressure failure cutouts, and other safety devices
Motor alignment configuration, where applicable
Operating current at 100%, 75%, 50%, 25% and 15% capacity operations
Additional requirements as stipulated in the specification for Chiller
Noise tests for chillers shall be carried out in accordance with the
requiremetns stipulated in the Noise and Vibration Control Section of the
Specification.
The Contractor shall carry out acoustic test and sound pressure measurement
shall be taken 1.5m approximately above the floor and 2.0m from the chillers.
The vibration amplitude shall be measured to ensure they are in line with
manufactures recommendation.
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(c) Air Handling Equipment & Ductwork

All the commissioning procedures shall comply with that set out in the current
edition of the CIBSE guide Commissioning Code Series A ASHRE Standard 1111988 (Sections 6, 8 and 10), BSRIA Manual for Regulating Air Condition
Installation. The Contractor shall allow for balancing all air diffusers and grilles
by means of the regulating dampers provided.
The following data shall be recorded on the commissioning sheets:
Dry and wet bulb temperatures
At ambient conditions
Within each occupied space, at various locations within same space

as required
At each main supply and return air duct
Before and after coil

Water flow rate and pressure drop across each coil
Entering and leaving water temperature and water temperature difference
across each coil
Total system static pressure, discharge static pressure and suction static
pressure, and total air flow rate for fans or air handling unit.
Fresh air supply flow rate and return air flow rate to each fan, or air handling
unit.
Air flow and resistance across each main plant item, e.g. filter, cooling coil
Air flow at each supply and exhaust duct, and at each supply, return and
exhaust air grille and diffuser, and the like.
Outside air and return air damper position.
All fan and motor speeds.
Starting and operating currents for each motor.
The commissioning report shall also include the following equipment data:
(i)
Fan
(ii)
Motor
BPS 06051
Make/type
Model no./size
Serial no.
Arrangement/class
Discharge
Sheave make
Sheave size/bore
Nos. of belts/make/size
Nos. of filters/type/size
Make/frame
KW/RPM
Volt/phase/Hz
Full load Amps
Sheave make
Sheave size/bore
Sheave centre line distance & adjustment
Revision 01
Page 90
(iii)
Coil
(iv)
Make/type
Model/size
Nos. rows/fins
Face area
Tube size
Tube/fin material
Circuitry
Air Terminal Device
System/unit no.
Location/zone
Test apparatus
Area served
Air terminal device make
Air terminal device no.
Type/model
Air terminal device size
Air terminal device size
Air Terminal Device AK/effective
Each fan shall be tested after installation and the fan speed adjusted to given
approximately the design air quantity. After the outlets have been adjusted and
the various systems balanced, a final check shall be taken of the flow, static
pressure and power. The final air quantity shall not be less than the specified
and not more than 10% above the specified figures or any approved variation to
these figures.
All outlets, diffusers and grilles shall be initially adjusted to give the air quantities
shown on the Drawings with a tolerance of + or - 10%.
In addition to this initial setting, the Contractor make any further adjustments to
the air distribution that may be required to ensure even temperatures, freedom
from draughts throughout the conditioned areas and adequate ventilation.
The Contractor shall forward one print of each relevant shop drawings marked up
to show the measured air quantity to each of the following:
Outlet, return or exhaust grille and the like.

Main duct and each major branch duct, as determined by pitot traverse.
Air handling unit or fan. Total air quantities for air conditioning units shall be
measured with the design air quantity through the cooling coil and the
outside air dampers set at their minimum position. Outside and return air
dampers shall be adjusted to give the design air quantities at minimum and
maximum positions and any intermediate position noted on the Drawings.
As an alternative to marking the air quantities on shop drawings, test sheets
may be used accompanied by diagrams identifying each outlet.
Particular attention shall be given to establishing that the total air quantity for
each system is within the allowable tolerance -0, +10%. This total shall be
established by correlating readings for at least three methods of measurement in
order of preference:
BPS 06051
Revision 01
Page 91
Pitot traverse in main supply duct in accordance with BS 1042 - 1943.

Actual pressure drop compared to manufacturers rated air pressure drop
through the cooling and/or heating coils. (ARI ratings).
Sum of air quantities measured at all outlets with appropriate correction
factor applied according to the manufacturer's data for the particular method
of measurement.
Anemometer measurement taken 25mm off face of air leaving side and
averaged over the area, of the filter or coil, with an appropriate correction
factor applied (factor usually in order of 0.8 x reading on anemometer to
obtain actual air quantity).
Actual fan power consumption vs expected fan power consumption at the
specified duty. (The Contractor shall check fan dimensions and clearances
against manufacturer's drawings, also correct calculation for power
consumption to take account of power factor and motor efficiency and belt
drive efficiency. The Contractor shall also check expected actual system
static resistance.)
The total air quantity shall be proven after the distribution system has been
balanced.
For the purpose of testing the air distribution to zones and outlets it is acceptable
to total up all the outlets and balance proportionately throughout with an
allowable tolerance of 5% from the required air quantity by proportion. Direct
reading volumeters may be used for preliminary balancing and comparative
adjustment of air flows at outlets. However, if different types of outlets are used
(e.g. side blow registers, ceiling diffusers, linear slots, and the like) and it is not
possible to use substantially the same method of measurement for each outlet
then the supply to each zone branch shall be checked using pitot or Alnor
velometer. Calibrated anemometers shall be used for all final air flow
measurements at outlets and at coils, air flter banks, fresh air intakers and the
like. Special hoods shall be used to measure air flow for linear diffusers and light
troffers. If different sized hoods are used then allowance shall be made for
different correction factors which may apply. If the same hood is used throughout
but the air quantities and/or size of diffusers vary substantially then allowance
shall be made for variation to the hood correction factor.
Pitot tubes or direct reading volumeters with pitot probes shall be used for
measurement of air flow rates in ducts and shall be based on the average of
multiple readings at not more than 300mm centres and not less than one reading
per 0.1m2 of cross sectional area of the duct.
In addition air distribution from supply air outlets shall be checked and adjusted
as necessary to ensure that the direction and "throw" of air is adequate for the
application, free from unacceptable draughts and generally uniform over the face
of each outlet.
Air flow adjustments shall be made in such a manner that pressure drops through
dampers at or near the faces of outlets are the minimum possible. Pressure
drops required for restricting flow rates in low resistance branches such as short
runs nearest to the fan shall be primarily achieved by means of the dampers
provided at branch take-off points at the main duct. Adjustable fan drives, where
provided, shall be used to obtain the correct air flow rates at the minimum
possible fan speed with the minimum use of the dampers in the highest
resistance run of ducting.
The following test and other additional tests also shall be required as instructed
by Local Police Fire Department or other authorities who have jurisdiction.
BPS 06051
Revision 01
Page 92
(d) Water System

All the commissioning procedures shall comply with that set out in the current
edition of the CIBSE Guide Commissioning Code Series W and ASHRAE 1111988 Sections 6, 9 and 11.
All water systems shall be adjusted and balanced for the correct duty by the
regulation valves provided.
The following data shall be recorded on the commissioning sheet:
Circulation pump motor speed

Pump OFF PD, no flow head, actual impeller diameter, full open head, full
open flow rate, final discharge pressure, final suction pressure, final head
and final flow rate for each pump.
Pressure at major branches.
Water flow rates through major equipment
Supply and return water temperatures of each water coil
Starting and operating current of each pump motor
Water pressure drop across each item of hydraulic equipment, e.g. cooling
coils, control valves, strainers, and the like.
The commissioning sheet shall also include the following data for pumps:
Service/Location
Make
Model no.
Serial no.
Water flow rate/heat
Required NPSH
Pump RPM
Impeller diameter
Motor make/frame
Motor Hp/RPM
Volt/phase/Hz
Full load pump
Seal type
The Contractor shall check and adjust all water quantities to within the following
allowable tolerances:
Pumps:
Coils:
-0% to +20%
-5% to +20%
System shall be balanced with all control valves fully open and water quantities
shall preferably be determined from the pressure drops across control valves and
the manufacturer's nominated flow co-efficient.
The Contractor shall record all test results and submit a report to the Consultant
showing the following information.
BPS 06051
The measured water flow rates, pressure drops across control valves and
flow co-efficient for each valve.
The entering and leaving water temperature at each item of equipment and
the calculated heating or cooling capacity.
The entering and leaving air temperatures and air quantities across each
cooling coil in major air conditioning units, measured at the same time as
item (5) and the calculated total cooling capacity.
Revision 01
Page 93

The measured suction and discharge pressures at each pump shall be marked
on a copy of the manufacturer's performance curve to show the water quantity
delivered.
(e) Control System
The Contractor shall ensure automatic controls to be commissioned and tested.
Generally, the commissioning procedure shall comply with relevant clauses set
out in the current edition of the CIBSE Guide Commissioning Code Series C.
The Contractor shall calibrate all the modulating ranges and set points for all
automatic valves, pressure sensors, and the like to ensure that operating
conditions are correct. The time and control sequence shall also be tested and
verified.
All valves, switches, controls, and the like shall be properly regulated.
Interlocking circuit and safety devices shall be tested to ensure safety operation
of the plant.
(i)
Wiring Test
(ii)
All wiring works within control panels shall be checked prior to

despatch for loose connections, correct terminations and compliance
with wiring diagrams. In addition, functional checks shall be carried
out to ensure that all interlocking and sequencing is in accordance
with the performance requirements of the Specification. Any test
jumpers shall be removed at the end of the checking.
Each transmission cable connected to the workstations and
outstations shall be checked on an individual basis. The insulation for
each transmission cable wire shall be checked to be above 10 M ohm.
Wiring of each command output point, status input, analogue input,
analogue output shall be checked and rectified to be in accordance
with the shop drawings approved by the Consultant.
Hardwares Testing
All hardwares shall be tested to ensure they are functional. A simple
proven software shall be loaded and the micro-computer, peripherals,
communication cabling, and the like shall be tested by inputs and
responses method. Every piece of hardware shall be tested thoroughly on
all the functions it shall perform. Any defective hardware shall be replaced
and not repaired.
(iii)
Softwares Testing
After all the hardwares have been ascertained to be functional, the
software packages to be provided shall be loaded and tested. Analogue as
well as Digital outputs shall be monitored by light bulbs or small motors. All
the functions of the softwares shall be tested. All "bugs" in the software
shall be "debugged". Two copies of the commissioned softwares on hard
discs shall be provided as backup in case the softwares are damaged while
in use or lost.
BPS 06051
Revision 01
Page 94
(iv)
Transducers Testing
All the input and output transducers shall be tested with associated
electrical and mechanical equipment. All transducers for digital points shall
be set at the proper on/off values and all transducers for analog points shall
have their response curves checked by measurements at a minimum of ten
points.
(v)
System Testing
The ATC systems shall be tested as a whole with all the transducers inputs
and outputs connected to DDCs or interfacing units. All major monitoring
and control functions shall be tested at least twice.
(f)
Electrical Tests
After erection of the panel on site and prior to testing the equipment, the following
test shall be performed in the presence of the Consultant.
Inspection of switchboard or control panel

Mechanical test
continuity and dielectric tests
Functional checks
Earth test
On completion of the above tests, the Contractor shall commission the

switchboard on no-load and perform the following tests:
Voltage test for phase to phase and phase to neutral

Phase sequence tests on every outgoing circuits
The following tests shall be carried out in full compliance with the I.E.E.
Requirements by the Contractor in the presence of the Consultant:
Verification of polarity
Insulation resistance test of all power and control cables
Insulation resistance test of all motor windings
Test of conductor continuity
Test of effectiveness of earthing
All thermal overload relays and starters
Sequence of operation
Flick test of motors The Contractor shall carry out the following test on all electrical
motors and provide test certificates in duplicate:
BPS 06051
Check motor nameplate voltage

Check motor rotation and speed, prior to connecting up to the driven
machine.
Ascertain maximum kW absorbed by fan at the most demanding point of the
pressure/volume characteristic curve at the specified fan speed.
Earth continuity loop resistance for every motor starter.
Insulation to earth resistance for every motor starter taken with 500 volt
megger.
Full load current taken by all motors on each phase.
The tripping time of starter overloads set to 10% above the motor
nameplate rating (if thermal when hot).
Revision 01
Page 95
Demonstration that each control works in accordance with the specification (i.e.
selector switches correctly wired, high or low circuit cut-out operates, level
switches correctly operate).
Check motor temperature (in accordance with BS 4999).

Check starting current of all motors.
(g) Miscellaneous Measurement and Testing

Room temperatures and humidities and noise levels shall be measured to ensure
design conditions are achieved. Measuring instruments shall be mounted 1.5m
above floor level at points away from the influence of draughts or hot or cold
surfaces. Such measurements shall not be carried out when weather or other
environmental conditions are likely to cause undue influence to the results.
Sound and vibration testing shall be carried out to ensure that equipments are
operating with satisfactory sound and vibration levels and that there is no
transmission of objectionable vibration or through the building structure. Sound
levels shall be measured with and without the plant in operation.
All measurements shall be taken at a height of 1.5m above floor level and at
least 1.5m from any wall, window or ceiling surface. Measurements shall be
taken in octave bands from 63Hz to 8KHz.
Office total of 8 measurement positions shall be used on each office floor. This
shall include at least 2 measurements at 1.5m from each plantroom.
Plant Rooms
External to Building -
Adjacent to main switchboard

At all property Boundaries
Measurement of sound pressure levels shall be taken during conditions of

maximum load of equipment or part load where directed otherwise by the
Consultant at a time when the building is practically unoccupied.
No
measurement shall be taken closer than 1500mm to any outlet, and not closer
than 1000mm to any ceiling, wall or floor surface.
Background noise levels during testing shall be below measured values by at
least 6dB in all octaves.
Vibration test and analysis shall carried out as in the "Noise & Vibrations" Section
and Application Handbook of ASHRAE (Testing, Adjusting and Balancing).
BPS 06051
Revision 01
Page 96
(h) Performance Tests

In addition to the commissioning requirements to above. Performance Tests
shall be carried out and any necessary final adjustments arising therefrom, be
carried out at a time to be nominated during the Defects Liability. Period or, in the
event of failure of the installation to meet the minimum requirements of this
Specification, such extended period as may be permitted.
The Performance Tests shall be run over a period of up to five nominated
consecutive days in any two months to be selected by the Consultant. During this
period necessary facilities to log hourly intervals during normal working hours
shall be provided:
Ambient dry and wet bulb temperatures in a shaded location to be

nominated.
Internal dry and wet bulb temperatures in not less than one location per
200m2 of floor area of the conditioned space and as nominated.
Estimates of the number of person in each area.
Estimates in the total amount of lighting and heat producing appliances in
use in each area.
Fresh air intake flow rates at each air handling unit. Fresh air quantities
shall be maintained as close as possible to the specified values during
performance testing.
Any other factors affecting the heat loads on the systems and beyond the
control of the Contractor.
With the above ambient and building heat load information obtained as a
background, a minimum of three separate readings shall be obtained and
subsequently averaged, for each air and water inlet and outlet temperature,
humidity, pressure and flow rate, together with the speed, current draw and
overload setting of each electrical drive.
BPS 06051
Revision 01
Page 97
11.9
LOCAL AUTHORITIES TESTS & INSPECTIONS

As and when notified in writing or instructed by the Consultant, the Contractor shall
attend all tests and inspections carried out by Local Authorities including the Water
Authority, Environmental Protection Department, Police Fire Services Department and
shall forthwith execute free of charge any rectification work ordered by the Consultant
as a result of such tests and inspections which determine non-compliance with Local
Regulations. These tests may take place after the issue of Practical Completion of
the Contract and the Contractor shall make all allowances in this respect.
The Contractor shall be responsible for all necessary forms and shop drawings
submissions to the Local Authorities which shall conform in layout to the latest
architectural plans submitted kept by these authorities.
The submission shall comply with the requirements of the Local authorities.
The documents to be submitted by the Contractor shall be forwarded to the
Consultant for checking before submission.
The Contractor shall ensure that his submission shall not delay the subsequent
inspection and test carried out by the Local Authorities, otherwise he shall be
fully responsible for any consequence due to his delay.
The Contractor shall allow for at least two submissions to each authority of
complete sets of documents to each Local Authority, one to be made within six
months after the award of the Contract and the other before the Local
Authorities inspection. The Consultant may at his discretion instruct the
Contractor for additional submissions whenever necessary.
The Contractor shall notify the Consultant at least seven days in advance of his
application for Local Authorities tests and inspections. On receipt from the Local
Authorities of a confirmed date for test and inspection. The Contractor shall inform
the Consultant without delay.
11.10
TRAINING OF PLANT OPERATORS

After handover of the plant, the Contractor shall provide training to the
Owner/Principal's plant operators for three weeks in the safe and proper operation,
care and maintenance of the system and shall demonstrate the operation of any
special purpose plant requiring a skilled or certificated operator.
All instructions and demonstrations shall be carried out by way of special visits by
competent and experienced technicians at a date to be notified by the Consultant.
BPS 06051
Revision 01
Page 98
12.
SERVICE AND MAINTENANCE

12.1
SCOPE
The length of the Maintenance and Defects Liability period is to be as specified in
Section 1.4. The Contractor shall carry out regular inspections at periods not greater
than one calendar month, and shall fully service and maintain all plant included in this
sub-contract for the term of the Maintenance and Defects Liability period.
The work required is:
12.2
Attend the site regularly to perform maintenance required by the equipment

manufacturers and as detailed in the Operation and Maintenance Manuals.
Attend the site at any time during the specified Contract maintenance period,
on request by the Consultant or Owner, and carry out remedial work necessary
to keep the plant in good operating condition.
Make good any defects at the time of practical completion and all other defects
which become apparent during the contract maintenance period.
SERVICE
The Contractor shall undertake to provide a comprehensive breakdown service
whereby a qualified mechanic attends the plant as soon as practicable after a
breakdown is reported, and carries out immediate remedial work.
Where the Contractor fails to attend the plant within eight (8) normal working hours of
notification of a breakdown, and where remedial work is interrupted during normal
working hours for purposes other than obtaining spare parts from the nearest source,
the Consultant reserves the right to order such action as may reasonably expedite
completion of remedial work at the Contractors expense without abrogation of the
Contractors responsibility.
12.3
SERVICE REPORTS
During each visit the Contractor shall complete a report in the form of a check list
which shall indicate the readings of all gauges, the condition of all items, any remedial
work carried out, and the wet and dry bulb temperatures of the outside air.
Service reports shall be completed in triplicate, signed by the Contractors
representative, and counter-signed by the Owner/Principals nominated
representative.
One copy of the report shall be retained by the signatories, and the third copy shall be
forwarded to the Consultant within forty eight hours.
Final payment of retention monies will only be certified pursuant to receipt by the
Consultant of Service Reports which indicates that the Maintenance and Service
requirements have been regularly and satisfactorily carried out.
The Contractor shall submit for approval a sample Service Report in sufficient time for
possible amendments required before Practical Completion.
BPS 06051
Revision 01
Page 99
13.
OPERATING AND MAINTENANCE MANUALS

13.1
GENERAL
On completion of satisfactory Performance Tests and prior to Practical Completion,
supply to the Consultant one copy of the Operating and Maintenance Manual for
review and approval.
Once reviewed and approved, the number of copies specified in Section 1.4 of the
approved manual shall be provided.
The Manual shall include a full description of the installation and function of the
various systems involved, together with instructions to cover every action necessary
for the efficient operation and maintenance of the installation(s).
The Manual shall be neatly prepared and bound in a vinyl hard-back multiple ring
(minimum 3 rings) folder with embossed lettering on the front in the format approved
by the Consultant.
In addition, the words Operating and Maintenance Manual and the project name
shall be embossed along the spine of each folder.
13.2
MANUAL CONTENTS
The contents of the Manual shall generally take the following format:
(a) Emergency Information
This shall be a single page which lists contact numbers for emergency service.
(b) Index
The Index shall be divided into each section which shall include lists of drawings,
equipment and similar items for quick reference.
(c) Section 1 - General Description
This section shall be divided into sub-sections for each system as appropriate. A
full description of the systems installed including method of control shall be
included.
(d) Section 2 - Plant Operating Instructions
This section shall be sub-divided into the various systems and a complete
description and correct sequence of all actions necessary to start-up, operate
and shutdown all plant for automatic test and emergency operation shall be
included.
The instructions shall include all necessary instructions for the correct
identification of malfunction of the plant together with the existence of hazardous
conditions.
(e) Section 3 - Installation Maintenance & Operating Instructions
This section shall be divided into the various systems and manufacturers
installation, maintenance and operating instructions shall be included for each
item of equipment. A comprehensive maintenance schedule to be followed
throughout the Maintenance and Defects Liability Period shall also be included.
BPS 06051
Revision 01
Page 100
(f)
Section 4 Equipment
This section shall be divided into the various systems and shall list all major
items of equipment installed complete with manufacturers name, model, and/or
Type No., Serial No., size design ratings. (i.e. all relevant data necessary for
re-ordering or replacing).
All equipment shall be broken down to individually identifiable items.
(g) Section 5 - Commissioning Test Reports

This section shall include all test and commissioning results sheets.
(h) Section 6 - Installation Drawings
This section shall include all as installed post contract drawings as specified.
13.3
AS INSTALLED DRAWINGS
In accordance with earlier clauses of this specification, as installed drawings shall be
correctly brought up to date to present a true and accurate representation of the actual
installation and to a scale of not less than 1:50.
The aim of the drawings is to give a full and complete picture of the entire project as it
has been built.
Generally the as installed drawings shall include the following:
Complete ducting layout drawings showing the actual sizes and location of all
ducts, dampers supply outlets, return inlets, fresh air intakes, exhaust inlets
and the final measured air flow rates at all relevant locations.
Complete plant room and/or equipment layout drawings with full identification
of each and every item of equipment.
Complete piping layout drawings showing the actual size and locations of all
steam, water, air natural gas, and all other lines applicable to the system (s).
Complete electrical and control wiring schematics clearly showing terminal
numbering system. Include on the drawings settings (actual and scale) of all
time delays and overloads.
Complete schematic flow and control diagrams of all air, water, refrigerant,
steam, instrument air, fuel oil, gas and any other systems incorporated in the
installation.
The drawings shall show all motorised, automatic and
hand-operated controls such as dampers, valves, relieve valves, cut-outs,
thermostats, expansion valves, solenoid valves, bleeds, vents, drains,
strainers, gauges, thermometer wells, sight glasses, and all similar items
relevant to the function of the installation. Where applicable the drawings shall
also include the settings and differential bands of all controls, cut-outs and
other variable or adjustable items. All items must be clearly identified as to
type and function.
The quantity of sets, as specified in Section 1.4 of this specification, of prints of the
above drawings shall be neatly prepared and submitted as full size in the installation
manual.
Where the quantity of drawings involved is too great to fit in the Installation Manual a
separate matching cover shall be supplied for each of the full size drawing sets and
the drawings shall also be reduced to A3 size for inclusion in the manual.
Where specified in Section 1.4 of this specification all drawings shall be supplied on
CDRom in AutoCAD (the latest version) and included in the manuals.
BPS 06051
Revision 01
APPENDIX
PH LC
SCHEDULE OF TENDER DRAWINGS

DANH MC BN V MI THU
TECHNICAL SPECIFICATION - MVAC SERVICES
appendix A - Page 1
SCHEDULE OF TENDER DRAWINGS

THE MANOR IN HOCHIMINH CITY PHASE II
91 NGUYEN HUU CANH
BINH THANH DISTRICT HOCHIMINH CITY
VIET NAM
The following drawings shall be read in conjuntion with this specification

ITEM
DESCRIPTION
DRWG No.
SCALE
DRAWINGS LIST
M0-00
LEGEND, GENERAL NOTES
M0-01
NTS
EQUIPMENT SCHEDULE
M0-02
NTS
CHILLED WATER SYSTEM - SCHEMATIC DIAGRAM
M1-01
NTS
STAIR PRESSURIZATION SYSTEM - SCHEMATIC DIAGRAM
M1-02
NTS
TOILET EXHAUST SYSTEM - SCHEMATIC DIAGRAM
M1-03
NTS
CARPARKING VENTILATION SYSTEM - SCHEMATIC DIAGRAM
M1-04
NTS
FRESH AIR SUPPLY, GARBAGE & LAUNDRY EXHAUST SYSTEMSCHEMATIC DIAGRAM
M1-05
NTS
MVAC LAYOUT PLAN

9
BASEMENT 3 SHEET 01&02
M2-01
1:100
10
M2-02
1:100
11
M2-03
1:100
12
GROUND FLOOR SHEET 01&02
M2-04
1:100
13
FIRST FLOOR SHEET 01&02
M2-05
1:100
14
SECOND FLOOR SHEET 01&02
M2-06
1:100
15
TYPICAL 3RD ~ 13TH FLOOR SHEET 01&02
M2-07
1:100
16
14TH FLOOR SHEET 01&02
M2-08
1:100
17
15TH FLOOR PRESIDENTIAL II
M2-09
1:100
18
16TH & ROOF FLOOR PRESIDENTIAL II
M2-10
1:100
19
TYPICAL 15TH ~ 23TH FLOOR
M2-11
1:100
20
24TH FLOOR
M2-12
1:100
21
25TH FLOOR
M2-13
1:100
22
26TH FLOOR
M2-14
1:100
23
TYPICAL 27TH ~ 28TH FLOOR
M2-15
1:100
24
29TH FLOOR
M2-16
1:100
25
UNDER ROOF
M2-17
1:100
TYPICAL DETAILS
26
TYPICAL FLAT DETAILS-TYPE A, B, C, D, E
M4-01
1:50
27
TYPICAL FLAT DETAILS-TYPE F, F1, G1, H
M4-02
1:50
28
TYPICAL FLAT DETAILS-TYPE I1, L1, K1
M4-03
1:50
29
TYPICAL FLAT DETAILS-TYPE G, I, J
M4-04
1:50
30
TYPICAL FLAT DETAILS-TYPE L, K, K2
M4-05
1:50
BPS 06051
Revision 01
ITEM
DESCRIPTION
31
appendix A - Page 2
DRWG No.
SCALE
TYPICAL FLAT DETAILS-TYPE M
M4-06
1:50
32
TYPICAL FLAT DETAILS-TYPE N, O, P
M4-07
1:50
33
TYPICAL FLAT DETAILS-TYPE N1, P1
M4-08
1:50
34
TYPICAL FLAT DETAILS-TYPE Q
M4-09
1:50
35
TYPICAL FLAT DETAILS-TYPE N
M4-10
1:50
36
TYPICAL FLAT DETAILS-TYPE Q1
M4-11
1:50
37
TYPICAL INSTALLATION DETAILS
M4-12
NTS
BPS 06051
Revision 01
APPENDIX
PH LC
SCHEDULE OF TECHNICAL DATA

BN THNG TIN K THUT THIT B
appendix B - Page 1
SCHEDULE OF TECHNICAL DATA

91 NGUYEN HUU CANH
VIET NAM
The following information is required to assess tenders. Completed schedules shall be submitted with
the tender.
B1.
AIR COOLED SCREW CHILLERS (SERVING RETAIL AREAS)
ITEM
DESCRIPTION
SPECIFIED
1.
Manufacturer:
Trane, Carrier, Dunham-Bush
2.
Country of Origin Prefer :
Europe, USA, Japan, Australia
Country of Origin Alternative:
Korea, PRC, Malaysia, Thailand
3.
Model No.:
4.
Type:
Air-cooled Liquid Chiller
5.
Quantity:
6.
Minimum Capacity:
703 kWr (200Ton.r) each
OFFERED
COMPRESSORS
7.
Type:
Twin Screw Compressors
8.
No. of Refrigeration Circuits:
9.
Refrigerant Type:
R134a
10.
Capacity Controls:
Control Steps or Linear
11.
Minimum % Part Load:
15% ~ 19%
EVAPORATORS
12.
Type:
Shell & Tube with internally

finned Copper Tubes
13.
Water Supply/Return Conn.:
Victaulic or Flange
14.
Water Supply / Returm Temp.:
7 C / 12 C
CONDENSERS
15.
Coil Type:
Copper Tubes, Aluminium Fins
16.
Fan Type:
High Static Pressure, Axial Fans
17.
Nominal Fan Speed:
1500 RPM Max
18.
Ambient Temperature:
HIGH (min 37oCDB)
OTHERS
19.
Clean/Fouling Factors etc
Refer Technical Specification
20.
Working Pressures etc
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
appendix B - Page 2
SCHEDULE OF TECHNICAL DATA (continue)

91 NGUYEN HUU CANH
VIET NAM
B2.
CHILLED WATER PUMPS (SERVING RETAIL AREAS)
ITEM
DESCRIPTION
SPECIFIED
1.
Manufacturer:
Grundfos, Monoflo, DAB, Aurora
2.
3.
Model No.:
4.
Type:
End Suction, Horizontal Split

Casing - Centrifugal
5.
Quantity:
3 (2 duty + 1 standby)
6.
Water Flow Rate:
24 L/s each minimum
7.
Pump Head:
320 kPa (32 mH2O) Minimum
8.
Pump NPSH:
9.
Suction Connection:
150 mm
10.
Discharge Connection:
150 mm
11.
Pump Speed (RPM):
1500 RPM Maximum
12.
Motor Rating (kW):
13.
Absorbed Power (kW):
14.
Motor Make:
15.
Motor Starter Type:
16.
Motor Driver Type:
17.
Overall Pump Efficiency:
70% minimum
18.
Voltage / Phase / Hz:
380 V / 3P / 50 Hz
19.
Dimension (WxDxH):
20.
Weight (kg):
OFFERED
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
appendix B - Page 3

91 NGUYEN HUU CANH
VIET NAM
B3.
MULTI-SPLIT DX AIRCONDITIONING SYSTEM (SERVING OFFICE-TEL UNITS)
ITEM
DESCRIPTION
SPECIFIED
1.
Manufacturer:
Carrier-Toshiba, Daikin, Hitachi,

Mitsubishi
2.
Japan, Korea, Thailand, PRC
3.
Model No.:
OFFERED
OUTDOOR UNITS
4.
Type:
Air Cooled Cooling Only

DC Inverter Drive Multi Split
5.
Quantity:
626
6.
Min. Cooling/Heating Capacity:
Refer tender drawings
7.
Power Supply:
220V 1P 50Hz
COMPRESSORS
7.
Type:
Hermetically Sealed SCROLL
8.
Refrigerant Type:
R410a (Alternative: R22)
9.
Capacity Control:
CONDENSERS
10.
Coil Type:
11.
Fan Type:
High Static Pressure, Axial Fans
12.
Nominal Fan Speed:
1500 RPM Max
13.
HIGH (min 37 CDB)
INDOOR UNITS
14.
Type:
Wall Mounted FCU
15.
Quantity:
1186
16.
Minimum Capacity:
17.
Air Flow Rate:
OTHERS
18.
Control System
Multi Function Centralised
19.
Distributive Piping
REFNET Piping Joint, Header, T
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
appendix B - Page 4

91 NGUYEN HUU CANH
VIET NAM
B4.
VRV AIRCONDITIONING SYSTEM (SERVING CAFETERIA)
ITEM
DESCRIPTION
SPECIFIED
1.
Manufacturer:
Carrier-Toshiba, Daikin, Hitachi,

Mitsubishi
2.
Japan, Korea, Thailand, PRC
3.
Model No.:
OFFERED
OUTDOOR UNITS
4.
Type:
Air Cooled Heat Pump

VRV / VRF Inverter Drive
5.
Quantity:
6.
Min. Cooling/Heating Capacity:
94 kW.r (34 HP) each
7.
Power Supply:
380V 3P 50Hz
COMPRESSORS
7.
Type:
Hermetically Sealed SCROLL
8.
Refrigerant Type:
R410a (Alternative: R22)
9.
Capacity Control:
3% to 100%
CONDENSERS
10.
Coil Type:
11.
Fan Type:
High SP, Axial Fan, Vertical

Discharged
13.
HIGH (min 37 CDB)
INDOOR UNITS
14.
Type:
Concealed Ducted FCU
14.
Quantity:
15.
Minimum Capacity:
16.
Air Flow Rate:
OTHERS
17.
Control System
Multi Function Centralised, BMS
18.
Distributive Piping
REFNET Piping Joint, Header, T
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
appendix B - Page 5

91 NGUYEN HUU CANH
VIET NAM
B5.
FAN COIL UNITS (FCU) (SERVING RETAIL AREAS)
ITEM
DESCRIPTION
SPECIFIED
1.
Manufacturer:
Trane, Carrier, Dunham-Bush
2.
3.
Model No.:
4.
Type:
Ceiling Conceal Ducted
5.
Quantity:
40
OFFERED
COOLING COILS
6.
Sensible Cooling Capacity:
Refer Tender Drawings
7.
Total Cooling Capacity:
8.
Chilled Water Flow Rate:
9.
Air Flow Rate:
10.
Chilled Water Temperatures:
Entering: 7 C, Leaving: 12 C
11.
Air Entering Coil Temperature:
12.
Air Leaving Coil Temperature:
13.
Coil Type:

2
14.
Coil Face Area (m ):
15.
Coil Face Velocity:
2.5 m/s Maximum
16.
No. of Rows:
17.
Air Flow SP Drop (kPa):
FANS
18.
External Static Pressure:
100 Pa Minimum
19.
Motor Speed:
1450 RPM Maximum
20.
Motor Break Power (kW):
21.
Motor Power (kW):
22.
Voltage / Phase / Hz:
220 V / 1P / 50 Hz
23.
Sound Level (63Hz-8kHz):
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
appendix B - Page 6

91 NGUYEN HUU CANH
VIET NAM
B6.
FANS
ITEM
DESCRIPTION
SPECIFIED
Manufacturer:
Kruger, Fantech, Greenheck,

Matthews & Yates
Type:
Quantity:
1.
OFFERED
AXIAL FANS
Quantity:
2.
Speed (RPM):
1450 RPM Maximum
Fan Static Pressures (Pa):
125 Pa Minimum
Power (Voltage/Phases/Hz):
220 V 1P 50 Hz
CENTRIFUGAL FANS
Quantity:
3.
Speed (RPM):
1450 RPM Maximum
200 Pa Minimum
220 V 1P 50 Hz
IN-LINE CENTRIFUGAL FANS

Quantity:
4.
Speed (RPM):
1450 RPM Maximum
125 Pa Minimum
220 V 1P 50 Hz
WALL/WINDOW MOUNTED FANS

Quantity:
Speed (RPM):
900 RPM Maximum
100 Pa Minimum
220 V 1P 50 Hz
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
appendix B - Page 7

91 NGUYEN HUU CANH
VIET NAM
B7.
ACCESSORIES
ITEM
DESCRIPTION
1.
CONTROLS, SENSORS
2.
3.
SPECIFIED
Manufacturer:
Siemens, Honey Well, Johnson

Controls, Yamatake
VALVES, GAUGES
Manufacturer:
Regin, TA, Danfos, Tecofi
REGISTERS / DISFFUSERS / GRILLES / DAMPERS

Manufacturer:
4.
5.
6.
7.
OFFERED
Titus, Trox, Asli, ADF
AIR FILTERS
Manufacturer:
Lydall, Hunter, AAF, Trox
INSULATION MATERIALS
Manufacturer:
Aeroflex, Thermaflex, Armaflex
DUCTWORK, PIPEWORK
Ductwork Supplier:
Pipework Supplier:
ELECTRICAL
Switchboard Metal Cabinet
Hai Nam, Sunlight, Sang Tao
MCB, CB
Siemens, ABB, Merlin Gerin
Power, Control Cables
Pirelli, Olex, LG
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
appendix B - Page 8
SCHEDULE OF DEVIATION FROM SPECIFICATION

91 NGUYEN HUU CANH
VIET NAM
Provide details where the tender does not comply with the Specification.
Submit this schedule with the tender.
ITEM
DESCRIPTION
OFFERED
DEVIATION
DATE:
NAME OF TENDERER:
REPRESENTED BY:
POSITION HELD:
SIGNATURE and CHOP:
BPS 06051
Revision 01
APPENDIX
PH LC
REFERENCE VIETNAMESE TRANSLATION

BN DCH VIT NG THAM KHO
Quy Pham Ky Thuat

HANG MUC HKK & QUAT GIO
CONG TRNH:
THE MANOR IN HCMC PHASE 2

91 NGUYEN HU CANH BNH THANH TP HCM
CHU AU T:
BITEXCOLAND
T VAN:
PROJECT MANAGEMENT:
COTEBA MANAGEMENT
QUANTITY SURVEYORS:
LEVETT & BAILEY
PROJECT ARCHITECTS:
STRUCTURAL ENGINEERS:
PIMENTEL & ASSOCIATES
FOUNDATION ENGINEERS:
CTFE
MECHANICAL & ELECTRICAL ENGINEERS:
BPS 06051 Phien ban 01
Ngay:12.2.2007

QUY PHAM KY THUAT HE THONG MVAC
MUC LUC
Trang
1.
PHAM VI CONG VIEC .............................................................................................................. 1

1.1
2.
3.
MO TA DCH VU............................................................................................................ 1
1.3
NH NGHA THUAT NG S DUNG......................................................................... 2
1.4
PHAM VI CONG VIEC .................................................................................................. 3
1.5
DANH MUC BAN VE..................................................................................................... 4
PHOI HP VA CONG VIEC CUA NHNG NHA THAU KHAC .............................................. 5

2.1
PHOI HP ...................................................................................................................... 5
2.2
CONG VIEC CUA NHNG NHA THAU KHAC ........................................................... 5
YEU CAU CU THE CUA D AN .............................................................................................. 8

3.1
4.
5.
YEU CAU THIET KE ..................................................................................................... 8
CAC YEU CAU CHUNG ......................................................................................................... 10

4.1
KIEM TRA CONG TRNG ....................................................................................... 10
4.2
CAC YEU CAU VA TIEU CHUAN BAT BUOC .......................................................... 10
4.3
CHE O BAO HANH................................................................................................... 10
4.4
AC TNH KY THUAT VA BAN VE ........................................................................... 10
4.5
CAC MAU THUAN VA THIEU SOT ............................................................................ 10
4.6
THI CONG CAC LO M .............................................................................................. 11
4.7
V TR CAC LO M RA BEN NGOAI VA V TR THIET B....................................... 11
4.8
PHOI HP TRONG LAP AT..................................................................................... 11
4.9
CONG TAC THI CONG VA BAO HANH .................................................................... 11
4.10
BAN VE TRIEN KHAI CHI TIET THI CONG.............................................................. 12
4.11
BAN VE HOAN CONG ................................................................................................ 12
4.12
S KHONG CHUAN XAC CUA THIET B ................................................................. 12
4.13
THIET B NGUYEN CUM ............................................................................................ 13
4.14
MAU VAT T ............................................................................................................... 13
4.15
S GIAO THOA VO TUYEN ....................................................................................... 14
4.16
DAN NHAN .................................................................................................................. 14
4.17
TAY NGHE VA VAT LIEU ........................................................................................... 14
4.18
BO TR.......................................................................................................................... 15
4.19
E PHONG TRONG QUA TRNH THI CONG .......................................................... 15
4.20
HE DAN GIAO VA THIET B NANG........................................................................... 15
4.21
CHEN KHE H ............................................................................................................ 16
4.22
MAY MOC THIET B VA NUT BT.............................................................................. 16
4.23
LU KHO VA BAO QUAN ........................................................................................... 17
4.24
VE SINH VA CHUYEN RAC KHOI CONG TRNG ............................................... 17
4.25
TIENG ON VA O RUNG ........................................................................................... 17
4.26
HE THONG ONG NGOAI ............................................................................................ 18
4.27
GIAN N ...................................................................................................................... 19
4.28
DCH VU HIEN HU.................................................................................................... 19
THIET B.................................................................................................................................. 20
5.1
BPS 06051
MO TA D AN................................................................................................................ 1
1.2
CHILLER TRUC VT GIAI NHIET BANG GIO ........................................................ 20
5.2
BM LY TAM (CENTRIFUGAL PUMPS)................................................................... 26
5.3
DAN NONG HE MULTI-SPLIT DX VA VRV .............................................................. 27
5.4
FCU (FAN COIL UNITS) ............................................................................................. 29
5.5
PHIN LOC GIO (AIR FILTERS) .................................................................................. 31

Phien ban 01

MUC LUC
Trang
6.
7.
5.6
QUAT HNG TRUC (AXIAL FLOW FANS) ............................................................ 33
5.7
QUAT LY TAM (CENTRIFUGAL FANS).................................................................... 36
5.8
QUAT LY TAM IN-LINE (CENTRIFUGAL FANS IN-LINE)....................................... 37
5.9
QUAT GAN TNG HOAC TRAN (PROPELLER FANS - WALL OR CEILING

MOUNTED) ............................................................................................................... 37
5.10
QUAT HUT GAN TREN MAI....................................................................................... 37
5.11
BNH GIAN N LOAI KN ........................................................................................... 37
ONG GIO VA PHU KIEN (DUCTWORK & FITTINGS) ......................................................... 38

6.1
TONG QUAT ................................................................................................................ 38
6.2
VAT LIEU ONG GIO BANG TON ............................................................................... 39
6.3
ONG GIO MEM ............................................................................................................ 39
6.4
PHU KIEN .................................................................................................................... 39
6.5
CHI TIET , GIA TREO VA GIANG GIA CO ONG GIO ......................................... 43
6.6
MIENG LAY GIO .......................................................................................................... 44
6.7
CACH NHIET VA CACH AM ...................................................................................... 47
6.8
NIEM KN VA LAM KHUNG........................................................................................ 49
6.9
IEM TH NGHIEM .................................................................................................... 49
6.10
CONG TAC VE SINH VA BAO VE TRONG KHI THI CONG.................................... 50
6.11
TH NGHIEM RO R ONG GIO.................................................................................. 50
HE THONG NG ONG VA PHU KIEN ............................................................................. 51

7.1
BPS 06051
TONG QUAT ................................................................................................................ 51
7.2
VAN HANH VA TH NGHIEM AP LC ..................................................................... 52
7.3
VAT LIEU NG ONG ............................................................................................. 52
7.4
MOI NOI, RAC-CO VA MAT BCH ONG.................................................................... 53
7.5
PHU KIEN ONG........................................................................................................... 55
7.6
KY THUAT HAN HE THONG ONG SAT.................................................................... 55
7.7
CAC MOI HAN TREN HE THONG ONG UPVC........................................................ 56
7.8
MOI HAN HE THONG ONG ONG........................................................................ 57
7.9
HE THONG ONG .................................................................................................. 57
7.10
MOI NOI ONG MEM VA O GIAN ............................................................................. 61
7.11
MIENG CHAN .............................................................................................................. 61
7.12
THANH DAN ................................................................................................................ 62
7.13
O DOC NG ONG ............................................................................................... 62
7.14
LO THONG KH ........................................................................................................... 63
7.15
IEM THOAT ............................................................................................................... 63
7.16
VAN .............................................................................................................................. 64
7.17
MAY O LU LNG ................................................................................................. 67
7.18
IEM THOAT AP SUAT/ NHIET O CHUNG ........................................................... 68
7.19
ONG LOT ..................................................................................................................... 68
7.20
LOC NC (NG ONG)........................................................................................ 69
7.21
BUA HAM NC ......................................................................................................... 69
7.22
LAM VE SINH ONG..................................................................................................... 69
7.23
CACH IEN NG ONG......................................................................................... 69
7.24
VAN NGAT BANG KH HAY CHAN KHONG OI VI NG ONG NC ......... 72
Phien ban 01

MUC LUC
Trang
8.
9.
10.
HE THONG X LY NC LANH........................................................................................... 74
8.1
TONG QUAT ................................................................................................................ 74
8.2
HE THONG NC LANH ........................................................................................... 75
HE THONG IEN .................................................................................................................... 78

9.1
TONG QUAT ................................................................................................................ 78
9.2
TU IEN PHUC VU C KH (MSSB) ......................................................................... 78
9.3
LINH KIEN TRONG PANEL IEU KHIEN IEN ....................................................... 81
9.4
LAP AT HE THONG IEN ....................................................................................... 82
SN, DAN NHAN VA HOAN TAT .......................................................................................... 84

10.1
VAT LIEU ..................................................................................................................... 84
10.2
MAY MOC VA THIET B ............................................................................................. 84
10.3
THIET B BANG KIM LOAI LO THIEN ....................................................................... 84
10.4
THIET B KIM LOAI C BAO VE .......................................................................... 84
10.5
CACH IEN THIET B HOAN CHNH NAM AM TRONG TNG........................... 84
10.6
HE THONG ONG VA VO BOC KIM LOAI .................................................................. 85
10.7
NHAN DANG HE THONG ONG ................................................................................. 85
10.8
NHAN DANG ONG GIO .............................................................................................. 85
10.9
S O MAU SAC ........................................................................................................ 86
10.10 DAN NHAN .................................................................................................................. 86

10.11 NG DUNG CUA SN................................................................................................ 87
11.
TH NGHIEM & NGHIEM THU ............................................................................................ 88

11.1
TONG QUAT ................................................................................................................ 88
11.2
GIAM SAT BI OI NGU KY S T NHA SAN XUAT ............................................ 88
11.3
THU TUC CHAP THUAN ............................................................................................ 88
11.4
TH NGHIEM VA NGHIEM THU THIET B............................................................... 89
11.5
KIEM TRA TRONG SUOT QUA TRNH LAP RAP .................................................... 89
11.6
NGHIEM THU S BO VA TIEN X LY ...................................................................... 90
11.7
TH NGHIEM TAI XNG......................................................................................... 91
11.8
TH NGHIEM VA NGHIEM THU ............................................................................... 92
11.9
KIEM TRA CUA C QUAN A PHNG .............................................................. 102
11.10 HUAN LUYEN NHAN VIEN VAN HANH MAY ........................................................ 102
12.
DCH VU VA BAO TR .......................................................................................................... 103

12.1
13.
BPS 06051
PHAM VI..................................................................................................................... 103
12.2
DCH VU ..................................................................................................................... 103
12.3
BAO CAO ................................................................................................................... 103
SO TAY VAN HANH VA BAO TR ....................................................................................... 104

13.1
TONG QUAT .............................................................................................................. 104
13.2
NOI DUNG SO TAY VAN HANH VA BAO TR ........................................................ 104
13.3
BAN VE HOAN CONG .............................................................................................. 105
Phien ban 01
Trang 1
1.
PHAM VI CONG VIEC

1.1
MO TA D AN
Cong trnh Manor giai oan II, toa lac tai so 91 ng Nguyen Hu Canh Quan
Bnh Thanh Thanh pho Ho Ch Minh va bao gom 3 tang ham, 2 tang thng
mai va hai khoi nha can ho van phong cao 30 tang va cao 16 tang vi cac chi tiet
xay dng nh sau:
Toa Nha
Tang
Cong nang
A&B
Ham 3, 2 va 1
au xe, phong Ky Thuat
A&B
Tret va Tang 1
Khu thng mai, nha hang, giai tr
Tang 2 ~ Tang 24
458 Can ho VP loai A, A1, B, C, D,

E
21.757 m2
Tang 25
Ho bi ngoai tri, phong tap the duc
436 m2
Tang 26 ~ Tang 29
21 Can ho VP loai N, O, P, Q, R
2.762 m2
B(truc 8~13)
Tang 2 ~ Tang 13
48 Can ho VP loai F
3.883 m2
Tang 2 ~ Tang 16
96 Can ho VP loai G, H, I, j, K, L,
M, G1, I1, K1, L1
7.505 m2
(truc 13~15)
Dien tch XD
14.533 m2
6.278 m2
57.154 m2
TONG DIEN TCH:
Chieu cao cong trnh tnh t mat bang tang Tret cua toa nha A la 30 tang, khoan
+99.2 m
Chieu cao cong trnh tnh t mat bang tang Tret cua toa nha B la 13 tang (truc
8~13) va 16 tang (truc 13~15), khoan +46.6 m va +51.8 m
1.2
MO TA DCH VU
Dch vu c mo ta trong Quy pham Ky thuat nay bao gom cung cap, lap at, th
nghiem & nghiem thu va bao tr trong giai oan phat hien va khac phuc sai sot
cua he thong thong gio va HKK.
He thong thong gio c lap at tai phong may thiet b va nha ve sinh.
He thong HKK vi dan lanh trung tam giai nhiet gio va cac may HKK loai FCU
c lap at tai nhng khu vc thng mai, he 1 me nhieu con c lap at tai
cac can ho van phong va he thong VRV c lap at tai khu Cafeteria nh the
hien trong ban ve.
BPS 06051
Phien ban 01
Trang 2
1.3
NH NGHA THUAT NG S DUNG

Nhng nh ngha sau ay c ap dung cho nhng thuat ng s dung trong Quy
pham Ky thuat nay va nhng ban ve tng ng.
BPS 06051
Chu au T:
BITEXCOLAND
TV Quan Ly D An:
COTEBA MANAGEMENT
TV nh Lng:
LEVETT & BAILEY
TV Thiet ke Kien truc:
TV TK Mong/Ket cau:
CTFE / PIMENTEL & ASSOCIATES
TV Thiet ke M&E:
Thau phu:
Nha thau phu he thong ky thuat M&E c ch nh

thc hien cong tac c neu trong Quy pham Ky
thuat va ban ve
Phe duyet:
Can c tren phe duyet cua Chu au t/ Quan ly

cong trnh, va/ hoac T van
Phien ban 01
Trang 3
1.4
PHAM VI CONG VIEC

Tr phi c qui nh khac, Quy pham Ky thuat nay bao gom viec cung cap he
thong hoan chnh, phu hp va san sang cho s van hanh lien tuc, an toan va hu
hieu. Do vay, nha thau phu phai cung cap, chuyen giao, lap at, th nghiem,
nghiem thu va bo tr van hanh he thong. Nha thau phu phai cung cap toan bo
nhng hang muc phu tr c mo ta cu the tren ban ve va ca nhng hang muc
khong c e cap en tren ban ve nhng can thiet cho he thong.
Nha thau phu chu trach nhiem tnh toan cot ap cua toan bo quat va bm e bao
am phan phoi ung so lng nc va khong kh tai nhng v tr c qui nh
tren ban ve va c neu trong Quy pham ky thuat nay.
Pham vi cong viec bao gom:
(a) Thiet b lam lanh trung tam bao gom chiller dang truc vt giai nhiet gio at
tang mai, may bm, ong gio, van va phu kien, be hut va be co gian, v.v.
(b) Thiet b lanh loai 1 me nhieu con (multi-split AC) va VRV vi dan nong at
ban-cong, dan lanh loai treo tn va cac vat t thiet b i kem e hoan
thien he thong nh ong dan ga bang ong co boc cach nhiet, bo phan ieu
khien, ien nguon v.v.
(c) He thong ong thoat nc ngng tu va phu kien
(d) Toan bo he thong thong gio/ phan phoi gio gio bao gom may x ly khong kh
(FCU) gom thiet b ieu khien va bo ieu chnh nhiet o khong kh, quat
thong gio, loc gio, ong gio, v.v.
(e) Toan bo mieng cap gio/ mieng gio va phu kien he thong phan phoi gio bao
gom van ieu chnh lu lng gio van hanh bang tay, van chia gio, mieng lay
gio, v.v. lien quan en he thong MVAC
(f)
Toan bo he thong thong gio c cho tang ham au xe, nha ve sinh, phong
may thiet b nh c neu tren ban ve
(g) Toan bo he thong cach nhiet lien quan en cong tac lap at he thong MVAC
(h) Toan bo cong tac kiem soat o on va o rung lien quan en viec lap at he
thong MVAC
Nha thau phu phai chu y en viec o va x ly o on va o rung c neu ro
trong Quy pham ky thuat nay e at c mc o on theo qui nh. Tnh
toan chi tiet va ban ve trien khai chi tiet thi cong phai c e trnh phe
duyet. Cong viec x ly am thanh c neu ro trong Quy pham ky thuat nay
la nhng yeu cau toi thieu phai co va phai c cung cap trong moi trng
hp
(i)
Toan bo cong tac ve he thong ien co lien quan en viec lap at he thong
MVAC
(j)
Van kiem soat, ong ho o lu lng nc lanh, cam bien ap suat/ nhiet o/
dong va thiet b kiem soat nhiet o t ong nh DDC co lien quan en viec
lap at he thong MVAC
(k) He thong x ly nc cho mach nc lanh
BPS 06051
Phien ban 01
Trang 4
(l)
Cung cap cong tac khan ieu chnh bang tay tai phong kiem soat chay e
ngat quat cua he thong MVAC cua toa nha khi co tn hieu bao chay
(m) Toan bo cong tac sn ong gio, he thong ng ong va thiet b, v.v
(n) Cong tac lien i vi nha thau chnh/ phu nh qui nh trong phan tiep theo
ve Cong tac lien i
(o) Lien he vi c quan chc nang, hoan tat cac thu tuc can thiet, ong le ph
cung nh chuan b cac ban ve trien khai chi tiet thi cong va cac tai lieu can
thiet khac e e trnh c quan chc nang phe duyet
Ho s e trnh bao gom nhng khong gii han nhng loai ho s sau:
(i)
Ho s he thong thong gio & HKK e trnh S canh sat PCCC a

phng
(ii)
Giay chng nhan hoan cong lap at he thong ien co lien quan en
cong tac lap at he thong MVAC (neu can) theo yeu cau cua s ien
lc a phng
(iii)
Cung cap phu tung d tr theo qui nh
(p) ao tao nhan vien cua chu au t cach thc van hanh ung toan bo he
thong c lap at
(q) Lien he, ieu phoi, ho tr ky thuat/ giam sat chuyen gia thiet b chiller trong
cong tac th nghiem va nghiem thu he thong may lanh trung tam
(r)
Chon loc, lap at va nghiem thu may moc, thiet b bao gom ca viec cach ly
va x ly am thanh nham at c o on thiet ke qui nh trong Quy pham ky
thuat nay
(s) Toan bo cong tac xay dng co lien quan, tr phi c qui nh cu the trong
Quy pham ky thuat nay. Cong tac bao gom:
(t)
(i)
Hoan thien, sn
(ii)
Ron ngan chay
Th nghiem, nghiem thu, bao tr va sa loi cho he thong MVAC bao gom:
(i)
Thi han chu trach nhiem sa cha la 52 tuan tnh t ngay hoan cong
c ban
(ii)
Cung cap nhan cong, cong cu, vat lieu, phu tung d tr e thc hien
cong tac bao tr trong thi han chu trach nhiem sa cha
(u) Cung cap bon (04) cuon so tay van hanh va bao tr bao gom cac ban ve
hoan cong, thong tin ve th nghiem va nghiem thu
1.5
DANH MUC BAN VE

Tham chieu phu luc A.
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2.
PHOI HP VA CONG VIEC CUA NHNG NHA THAU KHAC

2.1
PHOI HP
Nha thau phu se phoi hp va cung cap cac thong tin can thiet theo yeu cau cua
nha thau chnh va nha thau phu c ch nh e tien hanh cong viec ma khong
lam cham tre tien o thi cong.
Cac cong viec phat sinh ma nguyen nhan la do khong co hp tac gia nha thau
phu va nha thau chnh hay cac nha thau phu khac se khong c coi la phan
phat sinh hp ong hay la c s e gia han them thi gian.
Nha thau chnh se chu trach nhiem kiem tra cac ban ve va thng lng vi
nhng nha thau phu khac e chnh sa theo yeu cau neu can.
2.2
CONG VIEC CUA NHNG NHA THAU KHAC

(a) Cong viec xay dng cua nha thau chnh
Nha thau chnh se tien hanh thc hien nhng cong viec xay dng sau:
(i)
Cac cot tng thiet b be tong va mong betong trong phong may c
gan vao tam san nhng ni yeu cau. Cac cot tng va he thong
be tong co hnh dang va kch thc va nhng thong tin cho trong lng
hoat ong va phan bo tai trong cho nhng phan khac nhau cua thiet b
nh mieu ta trong ban ve chi tiet do nha thau phu cung cap
(ii)
Cac nen betong gom khung thep va c cau gia co cho cac may bm
nh c mieu ta trong ban ve chi tiet do nha thau phu cung cap
(iii)
Cac mai hat kien truc c lap vao tng ket cau ben ngoai, tang tret
va tren (nha thau phu se cung cap kch thc va v tr, cung la ngi
kiem tra va xac nhan lieu mai hat co thch hp vi ban ve hay khong)
(iv)
o tham sau toa nha qua cac phien, dam va tng cau truc va toa nha
trong cac ong ngoai, mat bch khong ngam nc va thiet b gi inh vt
nhng ni yeu cau xay dng trong qua trnh xay dng. Nha thau phu
se cung cap cac inh vt, ong ngoai va mat bch khong ngam nc
cung nh cac ban ve chi tiet nh v chnh xac nhng hang muc tren
(v)
Nha thau phu se han kn phan hnh vong gia ong ngoai va cac ong/
ong dan vi vat t c chapthuat e co o chong chay, chong tham,
kn kh va/ hay hang rao am thanh neu thch hp. Nha thau chnh se
han kn nhng khoang h gia ong ngoai va cau truc hay cac phan toa
nha
(vi)
Cac ca sap, ca i va cac tam bang do nha thau phu an nh va theo

cac chi tiet nh yeu cau tren tran gia, tam ne, phong may va nhng v
tr khac theo yeu cau cho phep tiep can e ieu chnh, bao tr va lam ve
sinh
(vii) Nhng cong viec cat, ap va, lam khung, cao cau can, cat ren va sa
cha ket hp vi viec xay dng e thong he thong ong dan, he thong
ong, day cap va nhng cong viec tng t. Cac ban ve chi tiet se do
nha thau phu cung cap
(viii) Cac tam kim loai ngan nc di mai nha cho day cap, he thong ong,
ong dan
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(ix)
Cac tien nghi cong trnh gom nguon cung cap nc va chieu sang tam
thi e chieu sang, hoat ong cua cac thiet b ien va e kiem tra,
chuyen giao va bao tr cung nh viec nghiem thu lap at MVAC cuoi
cung cua nha t van/ ngi uy nhiem. Nha thau phu c cho rang a
ghi nhan nhng ieu khoan nay va phai thc hien nhng yeu cau phat
sinh nao ma khong c neu trong tai lieu nay
(x)
Pheu thoat san va/ hay iem noi ong dan trong phong may, mieng
cong va khu vc cac thiet b c neu trong ban ve chi tiet
(xi)
Nha thau phu se cung cap va lap at cac ng ong nc noi t thiet b
MVAC va thiet b ong nc cho nhng iem noi ong nc nay tham ch
nhng ni khong the hien chi tiet trong ban ve d thau
(xii) Nha thau phu se nop cac thong tin can thiet, tien o va toan bo nhng
ban ve kch thc the hien chi tiet cong viec xay dng theo yeu cau co
lien quan en cong viec thau phu cho nha thau chnh. Phai nop trong
thi gian hp ly e nha thau chnh e trnh t van phe duyet va nha
thau chnh co the ket hp thc hien cac lo, ranh va nhng viec tng t
trong cong viec xay dng ket cau khi cong viec c tien hanh e
khong phai tien hanh cat sau o
(xiii) Nha thau phu se cung cap cho nha thau chnh cac vat t cau truc nh
ong ngoai, inh neo va cac hang muc tng t trc khi tien hanh cong
viec e nha thau chnh co the thc hien uc nhng hang muc nay
(xiv) Nha thau phu se giam sat tai cong trnh e am bao rang cac cong
viec cua th xay dng c thc hien theo yeu cau cua nha thau phu
va theo s phe duyet cua kien truc s. Bat c nhng van e nao khong
theo yeu cau cua anh ta se c trnh len nha thau chnh, la ngi se
chnh sa/ thay oi neu can
(b) Cong viec ien do nha thau phu ien thc hien
Nhng hang muc sau se do nha thau phu ien cung cap ket hp vi viec lap
at MVAC:
(i)
Ban cong tac c (MSSB) va day cap cung cap ien. Nha thauphu ien
se ngat day cap cung cap ien vao MSSB. Cac day cap ra t MSSB do
nha thau phu thc hien
(ii)
Nguon ien en cac quat thong gio nho bang cac thiet b noi cau ch
cong tac
(iii)
Nguon ien en FCU bang cac thiet b noi cau ch cong tac
(iv)
Cong tac n lap 30A 1 (nguon ien can thiet) trong phong MSSB cho
lo dau may lam nguoi
(v)
Mot cau ch 13A (nguon ien can thiet) trong tng PAU, AHU cho tram
xa DDC
(vi)
Nguon ien en cac bm kn chay bang c
(vii) au ra GPO cho DDC

(viii) He thong chieu sang phong may va au ra nguon ien chung
Nha thau phu se cung cap va lap at cac day ien va day ieu khien t cac
cong tac en cac ban khi ong va ong c cua thiet b MVAC
iem noi cac day ien t iem tiep xuc kho cho thiet b hien th t xa cua
thiet b MVAC se do nha thau phu cung cap
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(c) Cong tac cap thoat nc cua nha thau phu cap thoat nc
(i)
Cac pheu thu san nha hay gau chuyen en cac cuon lam nguoi, may
bm, lo xuyen mai va iem thap nhat trong phong may
(ii)
Nguon nc lanh ngat van cach ien gan thung nap lieu va thung gian
n
(iii)
Ong dan x ly am t phong may xuong khu vc co s dung
(d) Cong viec phong chay cha chay cua nha thau phu phong chay cha chay
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(i)
Vong nh mc cha chay
(ii)
Moun mat phan gii gan MSSB va c noi vi vong. Moun ket hp
vi role khong von au vao va au ra c noi vi may ieu khien va
quan sat bang c trong trang thai chay. Nha thau phu se cung cap va
lap at day cap tn hieu chay t MSSB en moun mat phan gii. iem
dng cuoi cung en moun mat phan gii do nha thau phu cha chay
thc hien
(iii)
Cong tac ieu khien bang tay va vat hien th tnh trang tren ban ieu
khien chay cho cac may c yeu cau hoat ong trong trang thai chay
(iv)
Nha thau phu cha chay va nha thau phu se phoi hp vi nhau trong
cac yeu cau phoi hp
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3.
YEU CAU CU THE CUA D AN

3.1
YEU CAU THIET KE

He thong HKK va thong thoang c c thiet ke theo tieu chuan sau:
(a) He thong HKK:
(i)
a iem xay dng
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
BPS 06051
a iem:
TP. Ho Ch Minh
V o:
10o47N
Kinh o:
106o42E
Cao o so vi mc nc bien:
18.9 m
Nhiet o khong kh ngoai tri
Bau kho vao mua he:
37oC
Bau am vao mua he:
29.0oC
Nhiet o thay oi hang ngay:
11.0oC
Thiet ke:
Thang 04 hoac thang 05
Nhiet o khong kh trong khu vc co HKK
Van phong:
24oC 2oC & 55%RH 5%RH
Khu Thng mai:
25oC 2oC & 60%RH 5%RH
Khu vc cong cong:
25oC 2oC & 60%RH 5%RH
Kh ti:
Van phong:
10.0 L/giay/ ngi
Khu Thng mai:
10.0 L/giay/ ngi
Khu vc cong cong:
1 L/ giay/ m2
Mat o s dung
Van phong:
10.0 m2 / ngi
Khu Thng mai:
3.5 m2 / ngi
Chieu sang va thiet b
Van phong:
Chieu sang: 20 W/m2, Thiet b: 35 W/m2
Khu Thng mai:
Khu vc cong cong:
Thong so xay dng
Tng ngoai gach oi:
U = 1.931 W/oC.m2
Tng ngoai gach n:
U = 3.584 W/oC.m2
Knh 6mm:
U = 5.952 W/oC.m2
Mai be tong:
U = 1.644 W/oC.m2
Mai ngoi:
U = 1.899 W/oC.m2
San betong:
U = 3.061 W/oC.m2
Vach ngan:
U = 2.817 W/oC.m2
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(b) Thong gio
Thong gio nha ve sinh:
khu vc san nha ve sinh cao hn 6AC/H hay

25L/s/ cho nhng vat co nh hay 10L/s/m2
Thong gio tang ham:
Theo tieu chuan AS 1668.2
Thong gio phong may:
Theo tieu chuan AS 1668.2
(c) Mc o on
Tieng on t thiet b MVAC khong co am thanh va cha quang pho va se
khong vt qua mc sau ay khi o khoang cach 1.2m tren mc san va
1.5m t bat ky ong dan, tu hay tng phong may nao. Tieu chuan mc o on
lien tuc c the hien trong phan tieu chuan tieng on (NC) va c o trong
quang 63Hz en 8KHz.
Van phong:
NC 30 40
Khu vc cong cong, Thng mai:
NC 35 40
Neu co mot pham vi neu len, mc o thap hn se c s dung nh mot

muc tieu thiet ke. Mc o cao hn the hien mc o cho phep toi a tren cong
trnh.
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4.
CAC YEU CAU CHUNG

4.1
KIEM TRA CONG TRNG

Cac nha d thau phai kiem tra tnh trang cong trng trc khi e trnh ho s
thau. Viec kiem tra cong trng can c xac nhan va e trnh trong ho s thau
4.2
CAC YEU CAU VA TIEU CHUAN BAT BUOC

Ap dung tieu chuan cua Uc ang hien hanh tai thi iem d thau. Cac tieu chuan
trong bang ke di ay co the ap dung c oi vi cac loai vat t.
Ap dung tieu chuan cua Anh trong trng hp tieu chuan Uc khong phu hp.
Neu Quy pham ky thuat nay oi hoi tieu chuan cao hn nhng tieu chuan tng
ng, phai tuan theo yeu cau neu trong Quy pham ky thuat nay.
T van nhng sa oi sau o cua cac tieu chuan ap dung va xin ch ao e ap
dung nhng sa oi trong bo tieu chuan cho cong trnh.
Moi cong viec can phai tuan thu:
4.3
Quy nh cua c quan xay dng a phng
Qui nh cua c quan ien lc a phng
Qui nh cua c quan y te a phng
Qui nh cua c quan PCCC a phng
Cac tieu chuan Anh/ Uc tng ng
CHE O BAO HANH

Viec bao hanh neu trong qui pham ky thuat nay la nhng yeu cau bo sung them
ngoai cac quy nh lap at hien hanh.
4.4
AC TNH KY THUAT VA BAN VE

Ban ve c nh kem phan phu luc A.
Quy pham ky thuat va ban ve bo sung lan nhau. Moi cong viec du c qui nh
trong quy pham ky thuat ma khong c the hien tren ban ve cung phai c tien
hanh tron ven.
Kch thc tren ban ve ch la kch thc gan ung. Nha thau phu phai xac nh
kch thc thc te.
Nha thau phu chu trach nhiem xem xet kch thc cua moi thiet b va xac nh
khoang trong can thiet e bao am viec lap rap va bao tr thiet b c thuan tien,
de dang.
4.5
CAC MAU THUAN VA THIEU SOT

Khi tren ban ve hoac trong quy pham ky thuat co nhng mau thuan hoac thieu
sot, Nha thau phai lien he vi Quan ly D an va Nha T van e co phng an giai
quyet trc khi e trnh ho s thau. Cac van e neu tren se c Nha T van giai
quyet bang van ban. Moi s s oi ve quy pham ky thuat khong the hien tren
van ban eu khong co gia tr.
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4.6
THI CONG CAC LO M

V tr chnh xac cua cac lo m va cac hang muc tng t do nha thau chnh cung
cap phai c xac nh sao cho cong viec khong b nh tre. Moi hang muc eu
phai c kiem tra e bao am v tr cua chung c chnh xac. Trong trng hp
cac lo m va cac hang muc tng t at sai v tr hoac b bo sot do thieu thong tin
hoac do thong tin sai, nha thau phu co trach nhiem hoan tra chi ph cho viec sa
cha lai.
V tr cac lo m ra ben ngoai khong c xac nh chnh xac tren ban ve ky thuat.
V tr chnh xac cua no can phai c xac nh chnh xac tren cong trng hoac
tren ban ve thi cong.
Cac ranh at ong nc, hoc tng, cac v tr xuyen qua ket cau xay dng khong
the hien tren ban ve ket cau eu phai c phe duyet.
4.7
V TR CAC LO M RA BEN NGOAI VA V TR THIET B

S o cua cac chi tiet neu ra trong ban ve ch c xem nh la s o v tr ien
hnh, con v tr chnh xac thc te se c xac nh ngay tren cong trng. Kien
truc s hoac t van phai la ngi cho quyet nh phe duyet cuoi cung trong viec
nh v. Phai am bao rang tat ca nhng may moc thiet b phai thch hp cho viec
lap at theo v tr va khong gian trnh bay trong ban ve va thuan tien cho cong tac
bao tr theo nh ch dan lap at cua nha san xuat.
Cong tac nh v cho o cam, cong tac, thang may se c phac thao len be mat
khu vc o cam tiep giap vi mai ngoi hoac nhng chi tiet kien truc khac. Phai co
s phe duyet cua co van trc khi lap at ong dan cap ien hoac ng day ien
cho o cam.
Trong trng hp cac o cam at canh nhau th chung se c xe dch theo
phng ng hoac phng ngang.
Thiet b se c nh v oi xng theo cac trang thiet b khac, theo mo-un cong
trnh va trang tr.
4.8
PHOI HP TRONG LAP AT

Phai phoi hp cong viec lap at cac hang muc tren tran gia sao cho phu hp vi
tien o chung cua nha thau chnh. Moi viec ben trong tran gia phai c lap at
hoan tat e tranh tnh trang phai thao tran sau nay, ngoai tr khi th nghiem va
van hanh.
Nha thau phai chu chi ph neu co nhng cham tre hoac thc hien khong ay u
hp ong nay. Tam tran phai c d bo va thay the hoac cung cap them nhng
lo m trong tran.
4.9
CONG TAC THI CONG VA BAO HANH

Nha thau co trach nhiem bao hanh nh sau:
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Cac thiet b do nha thau cung cap - loai hien ai nhat, ung thiet ke va u
cong suat
Cac thiet b lap at phai c the hien tren ban ve vi nhng khoang
trong phu hp vi hoat ong cua no cung nh viec duy tu, bao dng
o on cua thiet b khong vt qua qui nh trong qui pham ky thuat
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4.10
Cac thiet b cung cap cong suat toi thieu tai cac v tr ghi trong Quy pham
ky thuat hoac tren ban ve
He thong phan phoi gio phai can bang trong khoang 5% so vi khoi
lng qui nh
Nha thau phu co trach nhiem ve moi thong so cai at cua cac trang thiet b
ieu khien nham bao am cac yeu cau va ieu kien hoat ong
Thiet b do nha thau phu cung cap phai luon luon duy tr nhiet o trong
pham vi thiet ke cho phep mac du nhiet o ben ngoai thay oi
BAN VE TRIEN KHAI CHI TIET THI CONG

Nha thau phu se chuan b cac ban ve can thiet cho viec lap at. Cac ban ve phai
c e trnh t van phe duyet trc khi tien hanh bat ky cong viec nao. Nha t
van se tien hanh kiem tra va phe duyet cac ban ve vi s tr giup mien ph cua
nha thau phu va khong lam giam bat ky trach nhiem ve sai sot hay thiet sot nao
cua nha thau phu.
Nha thau phu se tien hanh sa cha cac thiet sot hay sai sot c phat hien sau
o ma khong ung vi s phe duyet cua nha t van. Phe duyet ban ve khong
c hieu nh la mot cong viec phat sinh hay chi ph phat sinh cho chu nhan/
khach hang/ ngi uy nhiem. Trng hp ban ve the hien nhng cong viec phat
sinh lien quan en viec tang chi ph, nha thau phu se thong bao cho nha t van
khi nop ban ve.
4.11
BAN VE HOAN CONG

Ngay khi tien hanh thi cong, nha thau phu phai c hoa vien gioi lu gi moi thay
oi so vi hp ong va ban ve thi cong, ong thi anh dau cac thay oi o chnh
xac nh thc te lap at.
Trong suot qua trnh thi cong, nha thau phu phai trnh cho T van phe duyet ban
ve trong o ch ro thc te lap at, va gi cho cac bo phan co lien quan. Ngoai ra,
nha thau phu cung phai cung cap cac bieu o, bang liet ke thiet b, ng ong,
phu kien va moi thong tin chnh xac lien quan en thc te lap at.
Nha thau phu can lu gi ban sao cac ban ve hoan cong va cac bang ke noi tren
e s dung trong qua trnh sa cha sai sot, hoan thien cong trnh.
4.12
S KHONG CHUAN XAC CUA THIET B

Kch thc va nang suat cua thiet b a ch nh ro tren ban ve phai phu hp vi
so lieu do nha san xuat cung cap. Trng hp nha thau phu co y nh s dung
loai thiet b khac so vi ban ve hoac tai lieu ky thuat cua hp ong th phai gi
van ban en Nha T van va ch phe duyet trc khi thc hien.
Nhng cho khong chuan xac cua thiet b c phe duyet yeu cau ve so lng va
cach bo tr vat lieu ket cau hay kien truc khac nhau, hay so lng va cach bo tr
day, ong ien khac nhau va thiet b c ch nh ro hay the hien trong ban ve th
nha thau phu phai cung cap va lap at gia thuoc cau truc them vao, cach
nhiet, bo ieu chnh, mo t, bo khi ong, day va ong ien va ca thiet b, vat lieu
them khac na can thiet cho s khong chuan xac nay.
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Cac thiet b va vat lieu thay the phai tuan thu mc o am thanh toi a, o that
thoat va o hut toi thieu mc ap suat a neu. Neu am thanh vt qua mc qui
nh, nha thau phai chu chi ph x ly am thanh e ap ng tieu chuan ve o on
va o rung cho phep.
4.13
THIET B NGUYEN CUM

Cac thiet b nguyen cum co ac tnh ky thuat khong phu hp vi yeu cau quy
pham ky thuat phai c nha san xuat sa oi lai cho phu hp. Moi s sa oi
phai c nha san xuat chap nhan va thiet b c sa oi phai c nha san
xuat bao hanh.
Du nha thau co cung cap thiet b nguyen cum theo nhan hieu rieng biet nao th
cung phai sa oi cho phu hp vi quy pham ky thuat.
4.14
MAU VAT T
Mau vat t va cac hang muc co yeu cau phe duyet phai mang en cong trng
trc khi co yeu cau phe duyet t nhat 15 ngay. Moi hang muc phai co 2 mau tren
o co ghi ro ten nha cung cap va ma hieu. Mot mau c lu gi tai cong trng,
mau con lai se c gi cho nha san xuat sau khi c Nha T van xem xet va
chu thch. Nhng mau c chap thuan se c ghi ro noi dung sau:
Ngay chap thuan
Ngi duyet chap thuan
Cac mau phu kien va chi tiet kem theo thiet b phai c Nha T van chap thuan
trc khi lap at gom:
Mieng cap gio, mieng gio va li gio
Cam bien nhiet
Van
Vat lieu cach nhiet
Vat lieu ong va phu kien
Day dan va cap
Nha thau phu co trach nhiem sap xep viec trnh duyet mau va gi cho Nha T
van bang van ban.
Cac mau c chap thuan se c lu gi tai cong trng cho en khi hoan tat
cong viec. Moi vat t khi s dung phai c xac nhan phu hp vi mau a duyet.
Nha T van co quyen tien hanh kiem tra, phan tch bat c luc nao oi vi moi vat
t mang en e lap at tren cong trng.
Ngoai viec trnh duyet mau nh a trnh bay tren, Nha thau chnh phai xac nh
th t u tien hoan thanh cua tng khu vc nham bao am phoi hp tot va hoan
tat moi cong viec cua tng khu vc. Tren tinh than o, nha thau chnh se ch ao,
sap xep th t viec trnh duyet mau va lap at cho tng khu vc.
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4.15
S GIAO THOA VO TUYEN

Tat ca cac thiet b va/hoac o dung ien cung cap theo quy pham ky thuat nay
phai c thiet ke sao cho khong co s giao thoa vo tuyen nao hoac khong co s
truyen ien hay tiep nhan thiet b trong cung mot v tr. Trong trng hp ac tnh
von co cua cong tac thi cong ien chap nhan tnh giao thoa nh the la hp ly th
nha thau phai lap cac thiet b co hieu suat cao hoac thiet b co kha nang loai tr
s giao thoa bang chi ph cua nha thau.
Xac nh khu vc de b anh hng cua s giao thoa trc khi at mua thiet b va
o dung ien, va thong bao cho t van phng thc nham lam giam s giao thoa.
4.16
DAN NHAN
Cac PAU, AHU, FCU, may bm, quat, van ieu khien, ong nc lam nguoi, ong
nc ngng tu, cong tac, cau ch, role, thiet b au cuoi, thiet b ngat mach va cac
ngan phai c dan nhan e ch ro chc nang.
Cac nha lam bang vat lieu Sandwich Ivorine hay Traffolyte, ch trang vi en cho
ien bnh thng va ch trang vi o cho ien d phong.
Nhan c gan chac chan vao cac phan co nh bang chot hay chat dnh. Khong
c s dung bang t dnh.
e trnh ke hoach dan nhan e phe duyet trc khi san xuat.
4.17
TAY NGHE VA VAT LIEU

Nha thau phai cung cap lao ong co tay nghe va chuyen gia can thiet e thc
hien cong viec theo cach tot nhat co the. Chat lng tay nghe phai gioi nhat va
phu hp theo tieu chuan cao nhat ve nghe nghiep tng ng. Tay nghe kem hoac
vi mot chuan khong the chap nhan c th se b t van t choi va nha thau se
phai thay the bang nhan cong co tay nghe khac ap ng theo yeu cau ma chu
au t khong phai chu chi ph phat sinh them.
Tat ca vat lieu, phu kien, linh kien va dung cu phai la loai thiet ke va san xuat
hang nhat va tuan theo tieu chuan ky thuat Anh/Uc co lien quan. Tat ca vat lieu,
phu kien, linh kien va dung cu phai mi va phai la loai co kieu dang pho bien hien
hanh ngoai tr co yeu cau ac biet khac. Nha thau phai e trnh len t van duyet
trc khi thi cong danh sach tat ca cac linh kien, phu kien, dung cu a c e
suat thi cong cong viec. Va ch thi cong nhng hang muc nao a c phe duyet.
Khong tuan thu theo ieu khoan nay thi se c liet vao danh muc t choi vo
ieu kien khi t van kiem tra tren cong trng.
Cac vat t mau a c t van phe duyet th mi gi lai thi cong tren cong
trng. Moi danh muc cac thiet b phai la loai san pham do nha san xuat co tieu
chuan san xuat c chap nhan. Tat ca cac thiet b tng t phai cung nha che
tao, cung loai, cung hoan thien, ngoai tr khi co yeu cau ac biet khac.
Noi chung, ma so va chung loai catalogue cua nha san xuat ghi trong ban ve ch
mang tnh hng dan va khong thay the nhng thong so hieu suat c ban c
qui nh. Trong moi trng hp, phai xac nh thong so va ac trng cua thiet b
va e trnh phe duyet.
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Cho nao vat lieu khong the thay the c ghi chu trong quy pham ky thuat hay
tren ban ve va khong thay xuat hien cac t nh tng ng hoac chap nhan
tng ng,v.v. th phai cung cap va lap at chnh xac theo nh yeu cau.
Khong chap nhan thay the danh muc cac nha san xuat va cung cap do nha thau
a e trnh trong ho s au thau ma khong co s ong y bang van ban cua t
van.
Khi nha thau lap at vat lieu va/hoac thiet b khac vi danh muc a c phe
duyet ve nha san xuat va cung cap th se b t choi lap at tren cong trng. Tat
ca cac danh muc b loai bo o phai c di chuyen ra khoi cong trng cang sm
cang tot va phai c thay the vat t khac c phe duyet ma chu au t khong
phai tra them chi ph phat sinh.
Viec thay the cac hang muc o se khong c tnh them chi ph phat sinh va
khong c keo dai thi gian.
Nha thau phai that can than nham tranh h hai en cac phu kien, be mat, may
moc va nhng thiet hai do cong nhan hay trong qua trnh thi cong gay ra. Nha
thau phai co trach nhiem bao quan va giu gn tot bang chi ph cua nha thau.
4.18
BO TR
Nha thau phu se bo tr cac pham vi va mc o cong viec cung nh tham khao
vi nha thau chnh e c phe duyet va tuan theo cac hng dan cua nha thau
chnh ve nhng sa oi can thiet e phoi hp cong viec.
V tr cac thiet b nh the hien trong ban ve d thau c coi la gan ung va ch
mang tnh ien hnh va khong s dung nhng ban ve nay nh ban ve bo tr cuoi
cung
Nha thau phu se kiem tra ky lng nhng thong so ky thuat va ban ve d thau,
kiem tra cac kch thc ngay sau khi nha thau phu c giao thau va thc hien
o ac cung nh co c nhng thong tin ma co the c yeu cau e thc hien
cong viec.
4.19
E PHONG TRONG QUA TRNH THI CONG

Tieu chuan hien hanh cua Uc c ban hanh bi hiep hoi cac tieu chuan cua Uc
thch hp cho viec lu kho, van chuyen va s dung vat lieu, may moc , thiet b,
quy trnh lam viec hoac nhng ieu khoan ve e phong an toan theo tieu chuan
o phai c ap dung, ngoai tr no trai vi nhng quy nh cua phap luat hoac
nhng yeu cau ac biet cua c quan nha nc co tham quyen. Trong trng hp
o phai xin phep sau.
Trong trng hp thieu cac yeu cau do phap luat qui nh hay cac yeu cau ac
biet hoac tieu chuan Uc con hieu lc, th Nha thau phai am bao ap dung cac thu
tuc thch hp va can nhac can than.
Trong qua trnh thi cong, don dep tat ca cac thiet b dang d mot ni an toan va
bao ve thiet b khong b h hong hay mat mat.
4.20
HE DAN GIAO VA THIET B NANG

Cung cap tat ca cac thiet b nang tam thi can thiet nh dan giao, khung hoac gia
e thi cong ngoai tr co ch th ac biet khac.
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4.21
CHEN KHE H
(a) Nien kn kh
Toan bo lo xuyen san mang cap va/ hoac ong gio vao chi tiet xay dung hoac
cac buong phong can phai c niem kn kh.
(b) Chong tham cac lo xuyen san
Qua trnh tham qua san cho cac truc cap phai c lam bang vat chong
tham trong suot qua trnh xay dng nham giam thieu s h hai do thi tiet
hoac anh hng cua san ben trong toa nha.
(c) Lo tren tang mai
Han lien tuc quanh mat bch tao thanh mu chan nc phai c cung cap va
lap at cho tat ca cac ong gio va ng ong coi nh la mot phan cua cong
viec va lam kn vi chat lam kn a c phe duyet.
(d) Chen vat lieu cach am
Phai cung cap va lap at vat lieu cach am cho bat c ni nao co he xuyen
tng, nen, tran nha e duy tr o phan tan am thanh t nhat tng ng vi
vat lieu c chen vao.
(e) Chen vat lieu ngan chay
Ni nao cac he xuyen qua tng chong chay, tran nha, nen nha hoac vat
ngan chay khac th phai lam kn cho nhng cho xuyen qua nay, vat lieu lam
kin phai co s phe duyet cua c quan nha nc.
C quan xay dng a phng
C quan PCCC a phng
C quan ien lc a phng
Nhng phng phap han kn cho xam nhap xung quanh day cap va khay cap
se c thc hien bang cach s dung goi lam cham chay c gan chat vao
hai ben cua tam xuyen. Cac hang rao ngan la ben trong s dung thiet b
lam cham chay phong len c s dung trong he thong ong xuyen qua
tng hay san la.
4.22
MAY MOC THIET B VA NUT BT

Khoan lo bang ien hoac neu c th khoan bang kh nen. Khong dung cac thiet
b nap ien gay no.
Khi can cung cap them vat t thiet b cho toa nha, cac vat t/thiet b o phai c
ben T van chap thuan. Khong c dung cac nut bt lam bang go. Trc khi
khoan lo, Nha thau phai lay y kien phe duyet cua Ben t van e bao am la
khong lam h v tr keo cap. Nha thau chnh phai anh dau v tr cua cap.
Bulong nen loai tam catmi c dung e bat vao nen be tong, vat lieu bang gach
hoac at set.
Bulong, oc va ai oc, vong em va thiet b chong rung c dung e gan vao cac
loai vat lieu bang kim loai.
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Nut bt dung gan vao tng ke ca tng c op bang vat lieu kim loai th ch s
dung loai nho nhat. Cac lo va vat ghep va nut bt neo xiet oc nha phai theo kch
c hieu Expandet hoac hieu tng ng.
Bulong bang catmi, oc, vong em c phep s dung.
4.23
LU KHO VA BAO QUAN

Thau phu phai chu trach nhiem lu kho, bao quan thch hp cac may moc, vat t,
thiet b tren khu vc lan can cong trng, khu vc lien ket vi cong trng.
Vat t thiet b c giao ra cong trng, phai c sap xep, &bao quan hp ly e
tranh am, bui va phai het sc lu y tranh e ni ang thi cong hoac cac ong.
Thau phu co trach nhiem lu kho tat ca cac dung cu cung cap cho cong trng.
Thau phu phai xin y kien Thau chnh va thc thi cac ch th cua Thau chnh ve
viec lu kho vat t, ac biet la vat t co tai trong nang. Tat ca vat t thiet b phai
c lu kho tren tam san hoac be go sach se.
ac biet lu y e phong bui ban, am t hoac cac vat la lot vao ong dan day
ien. Neu bui ban hoac vat la lot vao ong dan day ien th phai can than lay vat la
ra va lam sach ong dan ien.
Khi cac phong trong toa nha c s dung e che tao hoac lam kho cha hang
co lien quan en cong viec th phai c sa cha, don sach trc khi hoan tat
cong viec tai o.
Khong c e lan lon cac vat t tren san.
Khong c dung thiet b, may moc lam gia dung cu o nghe hoac ngoi tren
thiet b, may moc.
4.24
VE SINH VA CHUYEN RAC KHOI CONG TRNG

Nha thau phu se di chuyen khoi cong trnh cac loai rac, manh vun, vat t b cat va
nhng vat t d tha khac t cong viec cua nha thau phu nay va bat c luc nao
nha thau chnh yeu cau
Khi hoan tat cong viec, nhanh chong di chuyen cac vat t va thiet b t cong
trng, ngoai tr nhng vat t va thiet b nay ma chu nhan ong y lu tr lai e s
dung trong giai oan bao tr hay c yeu cau e kiem tra
4.25
TIENG ON VA O RUNG
Can lu y chong tieng on va o rung trong cac thiet b va nha thau phu chu trach
nhiem sa cha cac mc o on va rung b phan nan co the xay ra e ap ng
yeu cau cua nha t van.
Mc o on toi a trong khu vc may lanh khong c vt qua mc o xac nh
trong tieu chuan AS2107, CIBSE va/ hay nhng iem khac trong thong so ky
thuat nay.
Nha thau phu se sap xep e kiem tra mc o on bang chi ph cua mnh nhng
ni nha t van yeu cau e chng minh rang at c mc o yeu cau.
Mc o am thanh ien cua may, he so hap thu ong dan, thiet b lam giam dan va
cac loai may hay vat t khac se c e trnh e nha t van phe duyet trc khi
at hang. Yeu cau co cac vat mau.
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Can lu y tranh phat sinh va truyen tieng on va o rung qua mc nh sau:
C cau truyen ong quay, tr khi co s xac nh khac, se c gan vao lo

xo, cao su trong bo phan trt hay cac gia cach rung c chap thuan
khac hay la cac o truc co gian. Khung c bao ve khong b h hai. Neu
can, mot khoi lng khac c gan vao c cau. Tai trong cua khung thch
hp e am bao hoat ong chnh xac. Vat t s dung e han kn cac
khoan trong co vat t cach am la loai mem e o trung khong b truyen i
va e moi han khong b h hong
Toc o au quat va van toc va ong c cung nh toc o may nen c gi
trong gii han c xac nh nhng iem khac trong quy pham ky thuat
nay
Cac iem noi en c cau quay la iem noi mem
Cac iem noi ong c cach ly bi iem noi mem
4.26
C cau truyen ong quay phai c can bang hp ly va c thiet ke vi

khoang h va c cau hch hp cho cac yeu cau mc o on, oi vi nhng
phan ac biet cua may hay thiet b, c xac nh nhng iem khac
trong quy pham ky thuat nay
iem noi ong lam iem noi mem thch hp vi cong suat cua no. Cung cap
cac iem noi mem nhng ni o mem khong u trong he thong ong hay
khi o rung co the b truyen i en c cau xay dng. Cac vat noi mem
c at sao cho khong co ng suat nao trong ong do phan ng cuoi. Cac
iem noi mem trong ng gas ch c phep khi he thong ong khong
c sap xep e co o mem thch hp
ong c ien la loai sieu yen tnh nhng ni ma tieng on cua no co the
lam can tr nhng khu vc s dung hay tang mc o on tren mc xac
nh. Vat noi khong co tieng on va o rung qua mc
Cac ong dan cach ly ben trong se c cungc ap nhng ni c xac
nh. Ben trong ong sao cho viec chuyen ong cang em cang tot khong
c s dung cac au cuoi inh vt, canh kim loai tho, tam keu vang trong
dong kh
Cac au kh ra va vao c chon la cho phep at c mc o on ch
nh
HE THONG ONG NGOAI

Cung cap he thong ong ngoai nhng ni can thiet lap at ong qua cau truc toa
nha
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4.27
GIAN N
Cac phan qua o gian n va bat buoc nhng ni can thiet e am bao ng suat
do gian n c khai thong va khong b truyen en cac thiet b co nh hay cau
truc toa nha. ieu nay gom viec cung cap va lap ac cac thiet b gian n can thiet
4.28
DCH VU HIEN HU
Nha thau phu se lien lac vi cac c quan co tham quyen a phng trc khi tien
hanh cong viec, e xac nh v tr chnh xac cua cac dch vu trong khu vc cong
viec d tru va bao ve nhng dch vu co san can thiet trong qua trnh cong viec.
Bat c thiet hai nao cho cac dch vu hien hu do nha thau phu gay ra se c
sa cha bang chi ph cua anh ta. nhng ni dch vu trai vi thiet ke d tnh,
nha thau phu se thong bao cho nha t van va cho phep tong gia tr hp ong e
hoan tat cong viec phat sinh co the c yeu cau.
Neu bat c dch vu hien hu nao c tm thay b h hai hay yeu cau sa cha,
nha thau phu se lien lac vi c quan co tham quyen a phng e sap xep viec
sa cha
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5.
THIET B
5.1
CHILLER TRUC VT GIAI NHIET BANG GIO

(a) Khai quat
Dung mot chuyen gia e th nghiem va nghiem thu thiet b thc hien cac
hang muc t khi a thiet b vao s dung en khi hoan tat giai oan bao tr.
Thu tuc bao tr do nha san xuat e xuat, bao gom cung cap cac hng dan
s dung.
Thiet b chiller la loai o on thap, bnh ngng giai nhiet bang gio, may nen
truc vt.
Moi bo thiet b chiller la bo hoan toan t ong, c lap rap, ong goi tai nha
may cua hang chuyen cung cap loai thiet b chiller. Thiet b c san xuat t
day chuyen san xuat hien hanh, c kiem tra ve cong suat va ieu kien van
hanh theo qui nh. Thiet b bao gom may nen truc vt, mot, bnh boc hi,
bnh ngng va tu ieu khien. Tat ca cac thiet b nay c gan tren khung ket
cau va c trang b cac phu kien can thiet e co the van hanh t ong. Cac
phu kien bao gom nhng khong gii han cac hang muc nh ong dan, he
thong kiem soat, day ien, nhiet ke, ong ho o, v.v. Xep at cac lo m va
cac au noi ben ngoai phu hp vi viec lap at thiet b theo qui nh. Thiet b
phai phu hp lap at s dung ngoai tri trong moi ieu kien thi tiet va moi
trng.
(b) Tieu chuan xay dng
Phien ban hien hanh cua nhng tieu chuan sau ay se c tham chieu en
trong phan nay:
AS 1023
Low Voltage Switchgear and Control Gear Protection of

Electric Motors
AS 1044
Radio Interference
AS 1210
SAA Unfired pressure vessels code
AS 1359
General requirements For Rotating Electrical Machinery
AS 1677
Refrigerating systems
AS 2129
Flanges for pipes, valves and fittings
AS 2279
AS 2625
Disturbances In Mains Supply Networks

Rotating and Reciprocating Machinery Mechanical
Vibration
AS 2372
Control Cables For Electrical Supply Systems
AS 3000
SAA Wiring rules
AS 3008
Electrical Installations Selection of Cable
(c) Th nghiem
Tat ca cac bo thiet b chiller giai nhiet bang gio phai ap ng nhng yeu cau
sau:
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(i)
Tieu thu ien:

Lng ien tieu thu cu the o c khong c phep ln hn 105%
lng ien tieu thu toi a theo qui nh.
(ii)
Cong suat:
Cong suat o c khi a ieu chnh, s dung he so boc hi nh liet ke
di ay khong c phep nho hn 100% cong suat qui nh.
(iii)
Tieu chuan th nghiem c chap thuan:

Moi chiller cung cap phai c chng nhan a c th nghiem nhng
tnh toan va o lng tai nha may, ap ng yeu cau van hanh vi cong
suat tai toi a trong ieu kien ban. He so th nghiem cho ong ong nh
sau:
Dan bay hi
(iv)
Sach
Ban
0.0m k/kW
0.044mk/kW
Thong tin bo sung:

Nhng thong tin sau c ghi nhan trong qua trnh th nghiem tai nha
may: d lieu phai u e nhan dang goi thiet b chiller bao gom nhan
hieu, kieu mau, so xeri, gas.
(v)
Thong tin bang ten mot:

Ten may o, ong ho, thiet b o qua tai va thiet b an toan, bo ieu
khien, v.v.
(vi)
Th nghiem ap lc:
Theo tieu chuan AS 1677, Khoan 4.6. Cong tac kiem tra he thong gas
toi thieu at 1.5 ap lc van hanh.
(vii) S ro r gas:
Kiem tra s ro r bang en halide.
(d) Yeu cau
Moi mach gas phai hoan toan oc lap vi nhng mach khac sao cho bat ky
s co nao cua mach gas cung khong anh hng en nhng mach khac. Moi
mach ga bao gom:
Thiet b o o am va knh ngam c lap at v tr de thay va de tiep

can
Van co gian nhiet tnh (Thermostatic expansion valves) se c van
hanh th, van co gian nhiet can bang ben ngoai c cung cap van
ien t (solenoid valves) cho moi giai oan
Bo loc Y hut may nen
Giam am au xa may nen
Van bao tr may nen
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ong ho ap lc au hut va au xa va ong ho ap lc dau c gan

v tr de thay va de tiep can
Phien ban 01
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Van xa ap ben trong cho may nen
Knh ngam mc dau
Bo ham dau may nen
Nap ay thung dau
Moi mach gas c noi vi dan bay hi loai vo so cha au noi ong xa nc
va ong thong hi vi van co ng knh toi thieu la 20mm. au noi ong dan
c gan vao pheu (tundish). Vo dan bay hi c cach nhiet, boc kim loai,
c thiet ke va che tao nh bnh ap lc theo tieu chuan AS 1677 Khoan 3.1
va AS 1210 oi vi ap lc van hanh pha co nc khong nho hn 1000 kPa
va oi vi ap lc van hanh pha co gas nh qui nh trong tieu chuan AS
1677 cho thiet b s dung gas. Giay chng nhan th nghiem thuy lc phai do
c quan chc nang cap. Gas phai la loai HCFC 134a hoac la loai c chap
thuan.
Toan bo au noi ong nc phai co mat bch theo Tieu chuan AS 2129.
Dan ngng giai nhiet gio (Air-cooled condensers) la loai quat ong truc hoac
quat canh chan vt (axial or propeller fans), toc o toi a 1500 v/p, chay
bang ong c 3 pha hoan toan kn.
Dan coil bang ong ong co canh tan nhiet bang nhom, c at trong vo
bang thep la ma kem. La nhom tan nhiet phai c bao ve bang lp nha
epoxy chong an mon va chong anh hng thi tiet.
Moi may ngng se c cung cap thiet b kiem soat ap lc co au ieu chnh
rieng.
Cung cap va lap at canh hng dong ben trong nham ngan chan gio thoi
ngc qua quat khi nhieu quat quay lien tiep.
Moi mach gas c cung cap bnh cha chat long rieng c thiet ke va che
tao nh bnh ap lc theo tieu chuan AS 1677 Khon 3.1 va AS 1210 oi vi
ap lc van hanh nh qui nh trong tieu chuan AS 1677 cho thiet b s dung
gas. Giay chng nhan th nghiem thuy lc phai do c quan chc nang cap.
Bnh cha chat long c gan van xa ap ra ngoai kh quyen theo tieu chuan
AS 1677.
Bnh cha chat long phai co kch thc sao cho co the cha c toan bo
gas cua he thong.
(e) Thiet b ieu khien va khoa lien ong
Theo tieu chuan AS 3000.
Cung cap 1 tu ieu khien cho moi chiller. Trong pham vi tu ieu khien thiet b
chiller nay, gan khoa lien ong, thiet b bam gi, rle, thiet b khi ong
mot, cau ch (breakdown fuses), thiet b kiem soat cong suat, kiem soat an
toan va au noi vao khoa lien ong vi may bm ben ngoai, cong tac dong,
v.v. e bao am van hanh an toan va thoa ang, va nham khi ong lai thiet
b chiller ngay khi khoi phuc nguon ien b ngat.
Sap xep thiet b an toan sao cho thiet b ch ong mach co lien quan va oi
hoi phai c ieu chnh lai bang tay trc khi khi ong lai.
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Moi thiet b chiller phai c cung cap va lap at he thong kiem soat va giam
sat bo vi x ly rieng theo yeu cau cua nha san xuat chiller va c gan vao
tu ieu khien chiller. He thong nay phai c thiet ke sao cho khong b anh
hng bi khi ong cua may nen, dong ien va s rung ong.
Khi thiet b chiller c lap at ngoai tri, phai bao am tat ca cac bo phan
phai c bao ve tng thch va toan bo thiet b ien co lp vo ngan tac
ong cua thi tiet.
Moi he thong giam sat se thc hien nhng chc nang giam sat va ieu khien
toi thieu nh sau:
(i)
Mot man hnh tinh the long toi thieu 80 ky t ch va so giai thch ro
nhng thong so cua he thong bang tieng Anh
(ii)
Lap trnh bang ky thuat so cua nhng iem cai at can thiet thong qua
giao dien than thien vi ngi s dung
(iii)
Lien tuc kiem soat nhiet o nc lanh vao va ra
(iv)
Lien tuc ieu khien thiet b kiem soat va ngat an toan sau ay cho moi
mach ga:
Nhiet o cuon day mot cao
Ap lc gas cao/ thap
Ap lc dau thap
Nhiet o nc lanh ra thap
Lu lng nc lanh thap
Rle phu cong tac t may bm nc lanh
Van hanh hop ham dau
D phong au noi nham bao ong t xa
(v)
T ong khi ong, mang tai, khong tai va ngng may nen vi bo tre
thi gian c che tao theo e xuat cua nha san xuat chiller nham duy
tr nhiet o iem cai at nc lanh la 0.50C vi ieu kien tat ca cac
khoa lien ong an toan phai ung v tr khi nhan c tn hieu khi
ong t xa
(vi)
ieu chnh bang tay nhng thiet b sau:
iem cai at kiem soat nc lanh ra
Bo chuyen oi trc, sau cua may nen
(vii) Hien th tren ong ho tong so gi moi may nen van hanh, tong so lan
khi ong va ien nang tieu thu
(viii) Nut ieu chnh lai ieu khien bang tay e ieu chnh lai toan bo thiet b
kiem soat an toan co lien quan cho moi mach gas
(ix)
T ong thay oi th t van hanh trc/ sau cua moi may nen da tren
qui luat la nham duy tr so gi van hanh tng ng gia cac may
Lap at rle t do thay oi ien ap cho moi mach gas trong moi tu ieu khien
chiller va au noi thiet b kiem soat s co khi ong may nen vao rle nay
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(f)
Bo ham dau
Noi moi bo ham dau may nen vao cac au noi cung cap ien rieng biet ket
hp vi phan ieu khien mot. Viec cung cap ien oc lap vi mach phu
khi ong chiller va c cach ly bang cong tac rieng tren tu ieu khien may
nen. Cung cap hien th tren tu ieu khien chiller e biet co nguon ien cung
cap cho bo ham dau.
(g) Bo khi ong ong c

Theo tieu chuan AS 3000.
ong c may nen la loai truc vt hoac xoay oc, giai nhiet bang gas, khongro
r, toc o toi a la 1500 vong/ phut va cong suat van hanh toi a c chon
la bang 105% cong suat cua may nen.
Moi ong c may nen phai phu hp vi bo khi ong gan ben trong tu ieu
khien cua moi chiller. Bo khi ong ong c phai c chon loc va phai phu
hp vi ong c may nen. Chon so lan khi ong toi a la 4 lan moi gi va
lap at ong ho nh gi e so lan khi ong khong vt qua so qui nh. Bo
khi ong ong c may nen phai bao gom nhng chc nang sau:
e dung cho van hanh lien tuc

e dung cho khi ong ngat quang toi thieu la 4 lan/ gi. at ong ho
e bao am khong vt qua so lan qui nh
Bao ve s co mat pha, can bang pha (Phase loss/in balance failure
protection), bao ve ien ap qua tai/ di tai
Bo bao ve qua dong bang nhiet phu hp vi cong suat mot trong moi
dong hoat ong en mot
ieu chnh bang tay thiet b bao ve cac bo phan khi ong ien ap giam
khoi b qua nhiet
Tach rieng en bieu th s co cua moi thiet b bao ve
Tat ca nhng thiet b bao ve va thiet b ieu khien khac do nha san xuat
chiller e xuat
(h) Chon loc

S that thoat ap lc nc lanh qua dan boc hi khong c vt qua 60kPa
theo cong suat toi a qui nh trong ieu kien sach (clean). Toc o nc
khong c vt qua 2.0m/s theo cong suat toi a qui nh
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(i)
Gas
Moi dan coil cua chiller phai c nap ay dau va gas.
Nha thau co the c yeu cau cung cap them gas trong giai oan bao tr do
s co cua he thong trong viec duy tr nap gas hoac nhng s co khac cua he
thong .
Gas phai la loai HCFC 134a
(j)
Lap at va bao tr
Lap moc nang vao chiller.
Lap chiller tren cac bo giam chan bang cao su nhan tao, lo xo hoac tui kh
bm phong nham bao am cach ly rung ong en 98%.
Chuyen gia t van ve viec lap at va tien hanh nghiem thu thiet b chiller.
Sau khi nghiem thu, chuyen gia se co mat trong hai ngay au van hanh thiet
b e hng dan ngi van hanh may va ieu chnh cac thong so van hanh,
neu can. Chuyen gia se th nghiem thiet b ngat an toan sau khi lap at va
bao dng thiet b theo e xuat cua nha san xuat trong thi gian bao hanh,
bao gom ca viec lay mau dau va th nghiem. Chuyen gia cung se thay oi
dau va thay the thiet b loc khi ket thuc giai oan bao hanh.
(k) Th nghiem va nghiem thu

Viec th nghiem hoat ong cua may moc thiet b la bat buoc. Khi th
nghiem, se co han mc cho phep ve sai so theo tieu chuan ARI 550/66. Tuy
nhien, phai at yeu cau toi thieu ve cong suat qui nh.
Chu au t co quyen kiem tra thiet b chiller khi san xuat, cung nh chng
kien th nghiem ap lc, chan khong hoac van hanh th va phai bao trc
bon tuan trc khi th nghiem.
Bang kiem tra tien nghiem thu phai c hoan tat trc khi nghiem thu. Ban
sao giay chng nhan thu tuc lap at (set-up), nghiem thu va so nhat ky bao
tr phai c cung cap. Thiet b chiller phai c nghiem thu ap ng yeu
cau thiet b chay on nh, khong b s co trong suot qua trnh van hanh.
Toan bo thiet b kiem tra phai c o lng o chnh xac. Nhng ieu chnh
phai c niem phong.
(l)
Bao tr nham muc ch phong nga

Hang quy, nha san xuat thiet b chiller thc hien cong tac bao tr nham muc
ch phong nga cho thiet b chiller trong thi gian bao hanh la 52 tuan. Nha
san xuat phai e trnh tien o bao tr, th nghiem chuan va bieu mau bao cao
bao tr hang quy khi e trnh ho s au thau.
Nha cung cap phai cung cap mien ph toan bo cac hang muc can thiet cho
cong tac bao tr bao gom gas, dau, thiet b loc, em, v.v.
Sau moi t bao tr cua moi quy, nha cung cap phai e trnh nhng bao cao
sau:
Bao cao bang van ban neu ro cong viec a thc hien va tnh trang thiet
b
Danh muc kiem tra va bao tr ay u thong tin
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5.2
BM LY TAM (CENTRIFUGAL PUMPS)

Bm phai la loai hut au cuoi, khung ri, truc ngang, thiet ke keo ve pha sau, co
noi mem (spacer couplings) cho phep thao lap canh cong tac va o truc ma
khong can phai thao ri ong. Chan bm c at tren mat ay au xa vo xoan oc
Bm phai va vi hop bt vong em kn
Bm phai co mang hng va ong dan nc bang ong a en san thu nc thai
gan nhat hay bm phai lam bang ong va keo dai ra ngoai mep bm khong cach
nhiet e thu nc nho giot.
O truc phai la loai con lan hoac bi c tret m t ieu chnh, co cong suat ln
hn nhu cau, c thiet ke van hanh trong suot chu ky s dung cua thiet b hoac
khong di 100,000 gi van hanh lien tuc. O truc phai c gan vao hop giam
m. Toan bo o truc phai va vi nut m cung chung loai va kch thc.
Tr phi c qui nh khac i, moi bm phai au noi trc tiep vao mot dang long
soc bac an bi, toc o 24v/ s khong qua tai. Vo mot phai la loai ngan nc nho
giot.
Truc mot phai la loai be mat hoan thien o nha nhieu lp.
Bm va mot phai c lap tren mot khung c lam t thep U can vi be mat
c gia cong phu hp oi vi may bm va chan mot. Khung phai hoac ma
kem. May bm phai c sn phu hoan thien trc khi giao en cong trng.
Cong tac lap rap phai c ho tr bang be be tong quan tnh va thiet b cach ly
rung ong. (Xem phan o on va rung ong).
Noi ong lo xa nc (Gland well drains) vao san thu nc thai gan nhat.
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5.3
DAN NONG HE MULTI-SPLIT DX VA VRV

(a) Tong quat
May ieu hoa khong kh Multi-Split Dx va VRV phai la loai giai nhiet gio,
c lap rap tai xng, c trang b quat gio may co, thiet b ngng giai
nhiet gio, ong gas, thiet b ieu khien phu tr va phu kien
(b) Cong suat
Cong suat thiet b phai c anh gia theo tieu chuan ARI Standard 210 va
khong c nho hn cong suat toi thieu qui nh khi van hanh trong ieu
kien c neu. Cong suat phai c giam phu hp, tnh en s khac biet ve
mc cong suat gia quat gio may co va may ngng giai nhiet gio, cung nh
s khac biet doc theo chieu dai ong gas
(c) Quat gio va mot
Quat gio phai la loai quat ly tam, au hut oi, canh cong hng ve pha
trc, thch hp cho muc ch s dung. Quat c gan tren truc thep, c
can bang tnh va ong nham van hanh em va t rung. O truc phai la loai o bi,
c boi trn va c gan tren khung cao su chong rung
Quat phai la loai dan ong day ai, banh rang co the ieu chnh c va
c dan ong bang mot dang long soc cam ng AC tren nguon ien
380V, 3 pha, 4 day, 50 Hz. Mot va quat phai co u cong suat ap ng yeu
cau ma lc ham cua thiet b
Tong cong suat day ai khong c nho hn 1.5 lan cong suat mot
Mot quat phai c thiet ke chong nho giot, c gan tren gia mot
cng, nhng co the ieu chnh c
(d) May nen
Cung cap nhieu may nen cng o cao, loai au hut giai nhiet, toc o 1450
rpm, kn hoan toan hoac dang xoan, c trang b ong cap dau, van hut va
xa, loc Y hut, knh xem mc dau, van xa ben trong, hop ham dau va thiet b
bao ve mot nhiet kieu ban dan, 3 pha ben trong. May nen phai c gan
em chong rung, dang lo xo, o nen 25mm
(e) Dan ngng
Dan coil may ngng phai la ong ong khong day, c han c hoc vao la
nhom tan nhiet va c th nghiem di nc vi khong kh nen ap suat
2800 kPa
Quat dan ngng, loai t canh hoac ly tam, phai c thiet ke s dung ngoai
tri trong ieu kien kh hau nhiet i. Mot quat van hanh 1 pha phai la loai
PSC, c gan thiet b chong qua tai. Mot phai c gan co nh, c bao
ve chong nc ma va c phu vat lieu chong rung cho toan bo may ngng
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(f)
Dan bay hi
Vo boc may quat gio dan bay hi phai lam bang thep ma kem, han phot phat
kem va c phu bang sn polyester nung
Dan coil dan bay hi phai la ong ong, c han c hoc vao la nhom tan
nhiet va c th nghiem ap lc di nc vi khong kh nen ap suat 2000
kPa. e ieu chnh dong gas i vao dan coil bnh boc hi, van co gian nhiet
phai c s dung
Mang hng nc ngng tu phai lam bang thep tam chu lc cao, c thiet
ke va gan sao cho co the thoat nc ngng tu trong moi ieu kien
Mang hng nc ngng tu phai c ma kem nhung nong, co be mat hoan
thien bang nhom ma kem. Mang hng phai c cach nhiet nham ngan
chan s ngng tu mat di mang
(g) Loc gio

Loc gio cua may ieu hoa bao gom ca loc gio c gan tren khung loc.
Toan bo oan loc phai c niem kn e giam thieu gio i qua mang loc
Mang loc phai la loai kho, co the giat ra, t tieu huy va khong gay chay
Mang loc phai s dung lai c t nhat sau 20 lan giat ra
(h) Mach gas
Moi mach ga phai la mot mach oc lap, c th nghiem, kh nc, bm
dau va gas loai R22, R407C hoac loai khong cha CFC. Mach gas bao gom
may nen, may co vi bnh boc hi, he thong ng long, van nap, loc kho va
knh ngam. May nen bao gom thiet b cach ly ng hut va xa
(i)
Bo kiem soat nhiet o

Cung cap cho moi thiet b bo kiem soat van hanh. Bo kiem soat phai c
lap rap tai nha may, bao gom he thong cong tac tat/ m va bang hien th tnh
trang. He thong kiem soat la he thong tch hp kieu ban dan, bao gom cam
bien xa va moun kiem soat kieu ban dan, c lap trnh van hanh tat ca cac
giai oan giai nhiet
(j)
Tu ieu khien thiet b

Tu ieu khien thiet b phai c gan tai xng, c cung cap may bien the
ien va bien the ieu khien co cau ch, cung cap mot quat va cong tac t
may nen
(k) Cong tac cach ly

Cung cap cong tac cach ly khong s dung cau ch mat ngoai moi thiet b.
Cong tac c gan tai xng
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5.4
FCU (FAN COIL UNITS)

(a) Tong quat
FCU co cong suat nh c liet ke trong Bang d lieu ky thuat va nh c
xac nhan bi ARI/ASHRAE.
Toan bo ong dung cho FCU phai c cach ly bang ong lot cao su tai nhng
v tr ong c treo hoac gan vao khung ket cau. FCU va khung ket cau
khong c gan co nh vi nhau.
FCU phai phu hp vi ien tr thc te tac ong len lu lng gio cua thiet b
do ong gio, li gio va mieng gio. ien tr bo sung nay c dung cho
nhng FCU au noi hoac khong au noi vi ong gio. ien tr nay phai at
mc toi thieu la 50 Pa (tac ong ben ngoai thiet b).
FCU phai la loai am tran nh c qui nh trong Bang d lieu ky thuat, bao
gom dan lanh, quat ly tam van hanh bang mot ien va mang thoat nc
ngng tu.
(b) Dan coil
Dan coil lanh c lam bang ong ong, ng knh vong ngoai cua ong la
12mm, co la tan nhiet c han nhom bang phng phap c hoc hoac thuy
lc. Dan coil phai co ap lc lam viec khong thap hn mc o c qui nh
trong Bang d lieu ky thuat hoac 1000 kPa (bat ky thong so nao ln hn).
Dan coil c cap ong thong gio at tai iem cao nhat va van xa nc. So
lng day dan coil khong c t hn ba nhng khong c nhieu hn bon.
Toan bo dan coil phai c th nghiem bang cach dm xuong nc vi ap lc
van hanh bang 1,5 lan hoac 1500 kPa (bat ky thong so nao ln hn).
(c) Quat
Cung cap cho moi FCU mot hoac nhieu quat ly tam, canh cong hng ve
pha sau, canh bang nhom, can bang tnh hay ong, c ieu khien trc
tiep t mot tu ien chia 1 pha.
Mot phai la loai o truc lot, co 3 toc o, co bnh cha dau va ong dau keo dai
co the tiep can va s dung bao ve qua nhiet.
Vo quat c lam bang thep ma kem
(d) Mot
Mot quat phai la loai tu ien chia, phu hp cho viec cung cap ien 1 pha vi
he so ien khong di 0.85. Mot phai c gan an hoi vao khay hoac
cuon quat. Viec lap rap khay mot/ quat cung phai c gan an hoi vao
khung dang hop. Khay phai de dang thao ri e kiem tra va bao tr sau khi
thao ri khoi nguon cung cap chnh, phu, o cam.
Mot phai co kha nang cung cap toi thieu 3 lan toc o quat (cong them che
o m/ tat) va co u cong suat nham ngan chan qua tai bat ky toc o hoac
cong suat nao cua quat.
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(e) Phin loc gio

Phin loc gio phai tuan theo qui nh trong phan Phin loc gio cua Quy pham
Ky thuat nay.
Nhng phin loc gio tam thi se c thay the khi hoan tat giai oan nghiem
thu phai c cung cap cho tat ca thiet b lap rap tai xng cua nha san
xuat. Nhng ong loc gio phai c gan co nh trong qua trnh lap at va th
nghiem va ch c thay the bang ong gio co nh sau khi hoan tat giai oan
nghiem thu.
(f)
Mang hng
Cong tac thiet ke va lap at mang hng phai tuan theo e xuat trong bo tieu
chuan CIBSE-TM13.
Cung cap mang hng cach nhiet e thu nc ngng t dan lanh bao gom
ong gop va ong cong hoi, neu can. Cung cap mang hng phu e bao am
thoat nc hoan toan va khong co nc ngng tu tai nhng ni co ieu hoa
khong kh. Mang hng phai lam bang thep ma kem cng o cao.
Mang hng phai c cach nhiet vi o cach nhiet toi thieu la 25mm theo
yeu cau cua t van.
(g) Ca bao tr
Cung cap ca bao tr tai au thu va au xa ong gio sao cho co the thao mo
t quat va lau dan coil lanh ma khong can phai thao g FCU.
(h) Vo may
Vo may phai c san xuat tai nha may, lam bang tam thep co thanh giang
day 1.0mm co mep tao ranh. Tam ay c gan ban le e de tiep can.
Tu c lau, trung hoa va x ly bang phot phat. Cong tac sn phu bao gom
sn lot, roi en lp sn phu va lp hoan thien bang men. Neu thiet b c
gan tai nhng v tr de thay, vo tu phai c trang tr bang mau sac c T
van chap thuan.
Tr phi c qui nh khac, toan bo thiet b treo tren tran theo phng ngang
phai co vo hop gio cap va hoi. Theo tieu chuan, nhng hop gio nay c
cung cap au noi ong gio v tr pha trc va sau thiet b. Cong tac thiet ke
va san xuat vo hop phai c thc hien sao cho co the thay oi s sap xep
tieu chuan, neu can, e cung cap gio hoi t ay vo ch bang cach di chuyen
ca pha sau en ay cua thiet b.
Vo may/ hop gio phai co u ca so bao tr cho ong loc gio, dan coil, quat,
v.v. Tr phi c qui nh khac tren ban ve, viec lam ve sinh ong loc gio
thng c thc hien bang cach m loi trung tam gan ban le cua li gio
hoi. Khung chan e cua li gio se c gan co nh vao ong loc gio.
Mat trong vo tu phai c lot microbus day 25mm va c niem kn nham
ngan chan s ngng tu nc. Lp cach nhiet phai c bao ve tranh s xam
nhap cua si trong luong gio.
Neu cung cap vo tu nhap, nhng qui nh cach nhiet do nha san xuat a ra
co the c chap thuan, mien la nhng thong tin nay c e trnh cho T
van phe duyet trc khi at hang.
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5.5
PHIN LOC GIO (AIR FILTERS)

(a) Tong quat
Toan bo phin loc gio phai co hieu suat nh c qui nh trong Bang hieu
suat cua Quy pham Ky thuat nay va c lap at nh mo ta tren ban ve. Khi
hoan thanh cong tac th nghiem cac bo cap gio va trc khi ban giao he
thong cap gio cho chu au t, phai thay the toan bo vat lieu loc gio cu bang
vat lieu loc gio mi va sach.
Toan bo ong loc gio trong bo loc phai c anh so/ dan nhan.
(b)
Phin loc gio HEPA

(i)
Tong quat
Nhng ong loc gio nay phai c cung cap cho au hut va au xa gio
cua phong van hanh, ni oi hoi phai co khong kh sach. Ong loc gio
phai c cap moi ghep hop tron gio va cac thiet b phu tr.
(ii)
Ket cau
Moi ong loc gio phai bao gom giay loc theo tieu chuan AS4260, khung
thep chong g toi thieu 1.6mm, bo tach nhom dn song, hp chat tram
be mat bang bot foam dang to ong kn va keo trat e bang cao su. Mat
bch khung ong loc gio phai phu hp e gan vao khung theo tieu chuan
cua nha san xuat. Khung chan e phai c cung cap em hoac chat
tram be mat c T van chap thuan e bao am luon co niem kn
gia ong loc gio va khung chan e.
(iii)
ac tnh
ac tnh va hieu suat ong loc gio c neu trong bang d lieu ky thuat.
Hieu suat phai at mc toi thieu theo th nghiem Hot DOP trong so tay
hng dan 136-300-175A cua U.S. Army. Th nghiem n le va cng
o dong khong kh va hieu suat airflow c NATA chap thuan phai
c thc hien.
Ong loc gio khong c thay oi ac tnh trong ieu kien o am tng
oi la 100% hoac nhiet o 1750C.
(iv)
Lap at
Cong tac lap at c thc hien nghiem chnh theo ch dan cua nha
san xuat va bat ky tieu chuan co lien quan e bao am niem kn. Neu
c qui nh trong bang d lieu ky thuat, nha san xuat phai tien hanh
th nghiem DOP theo tieu chuan c NATA chap thuan sau khi lap
at e phat hien loi ro r.
(v)
Ap ke
Ap ke phai c cung cap cho moi bo loc gio.
Ap ke phai la loai mat kim quay, van hanh theo s o trong pham vi
dch chuyen hnh xoan oc ien t, gia tr oc ch so mat kim quay
100m, chia moi 0.25mm cho phu hp vi ong loc gio
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Ap ke phai at tieu chuan ky thuat cao, la loai c nha san xuat chap
thuan va c gan tren tam thep khong g tai v tr qui nh ke can ong
loc gio tng ng. Tam thep phai c khac phu hp e hien th ung
he thong ong loc gio ang c o.
Moi ap ke phai c cap phu kien ong ho ong loc gio bao gom hai
nh ap suat tnh, ong nhom hoac ong ong ben trong va tat ca cac
hang muc khac can cho cong tac lap at va van hanh ap ke.
(c) Loc gio hieu suat trung bnh
Cung cap loc gio hieu suat trung bnh cho FCU va he thong thong gio. Cong
suat lu lng gio toi thieu cua ong loc gio phai co kha nang ap ng cong
suat d tru trong thi gian toi thieu 10% va d phong phan ro r ong gio (5%).
Ong loc gio phai la loai tam sau, day 100mm dung cho he thong ieu hoa
khong kh va he thong thong gio vi hieu suat loc 20%, 98%, 85%, 88%
tng ng vi nhng lan th nghiem bui 1, 2, 3 va 4 vi lng bui 600 gram/
m2 dien tch be mat khi th nghiem lan th 4 (th nghiem NATA) vi cng
o sau cung la 125Pa, cao hn cng o ban au
(d) Phin loc gio dang tui
Phin loc gio phai la loai kho, vat lieu lot sau. Phin loc phai c at trong
khung cng trong hop tron. oan ong gio cha phin loc gio phai c cung
cap ca bao tr tng xng e de dang thay the phu kien ong loc.
Phin loc gio phai tuan theo nhng yeu cau sau:
BPS 06051
Toan bo phin loc gio phai giong nhau

Khung cha phin loc phai c lam bang thep mem, o day khong nho
hn 1.6mm, c ma kem hoac x ly bang chat chong an mon c
chap thuan
Ngoai ra, co the s dung tam nhom co o day ln hn 2mm. Trong
trng hp o, khong can phai ap dung bien phap chong an mon. Moi
khung gi phai c uc lo san e nhng moi ghep co the i vao ong
loc gio hoac chen vao ong gio
Niem kn gia mang loc, khung, khung loc va vo thiet b phai c thc
hien sao cho khong kh khong i qua phin loc. Neu khung loc phai c
han vao vi nhau, chat niem kn c chap thuan phai c cung cap.
Khung loc phai co cng o va o cng tng xng e chong lai s
bien dang hoac uon theo chieu truc trong bat ky dang thc sap xep cac
o loc
Phin loc gio phai c gi gi chac vao khuon bang kep tac ong
nhanh sao cho co the de dang thao ri ong loc gio e ra va/ hoac thay
the
Phin loc gio phai c th nghiem ac tnh trong trang thai van hanh.
Ket qua th nghiem se c e trnh T van
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(e) ong ho o chenh lech ap suat

Cung cap cho moi bo loc gio 1 ong ho o chenh lech ap suat e hien th o
sut ap. Moi ong ho co kha nang bo tr gia tr 0. Gan nhan Ong loc gio sach
va Ong loc gio d vao ong ho bang cach khoan lo tren ong ho theo e
xuat cua nha san xuat ve ve sach va d.
ong ho o chenh lech ap suat c gan tren hop gio hoi cua thiet b HKK.
(f)
Ap ke
Cung cap cho moi bo loc gio 1 ap ke gan vao v tr c chap thuan, ke ben
ong loc gio hoac bo loc gio. Ap ke c gan vao lo ren ong ho ap suat
bang ong nhom hoac ong va c gi chac bang kep. Lo ren ong ho ap
suat c at tai v tr au va cuoi cua ong gio va tai v tr co the cung cap
ch th chnh xac ve chenh lech ap suat trong toan ong gio hoac bo loc gio.
5.6
QUAT HNG TRUC (AXIAL FLOW FANS)

(a) Tong quat
Cung cap va lap at quat hng truc nh c qui nh trong ban ve c
liet ke phan sau cua Quy pham Ky thuat nay.
Quat phai co ac tnh tai gii han.
Neu quat c lap vao thiet b nguyen bo (proprietary line equipment), co
the chap thuan tieu chuan cua nha san xuat. Nha thau phai neu ro nhng
hang muc c cung cap khac vi Quy pham Ky thuat nh the nao.
Viec th nghiem quat c xem la mot phan trong cong tac th nghiem toan
bo he thong.
Khung o truc an hoi se c s dung neu co san va phu hp.
Canh quat la loai canh quat chong chong, c che tao t chat deo gia co
si thuy tinh hoac nhom. Canh quat co the ieu chnh c tai goc cuc bo va
c gan vao truc quat. Bang cach ieu chnh goc cuc bo va khong thay oi
mo t, quat co the phan phoi lu lng c qui nh vi tr lc he thong toi
thieu t di 10% en tren 10% theo anh gia cua nha thau.
(b) Vat lieu
Bao gom cac loai vat lieu sau:
BPS 06051
V tr quat
Truc
Vo quat
Ngoai tri
Thep khong g
Thep mem
V tr khac
Thep chu keo
Thep mem
Phien ban 01
Trang 34
Vat lieu phai tuan thu nhng tieu chuan sau

Thep tam mem
Thep tam khong g theo tieu chuan AS3678 &

AS3679
Tieu chuan BSS 970-EN58A hoac EN58B (Equiv.
Comsteel 302, 321)
Truc thep mem co cng o

cao
Tieu chuan AS-97 S1040 hoac BSS 970-EN8
Truc thep khong g
BSS 970-EN57 EN58B (Equiv. Comsteel 431)
(c) Vo quat
Vo quat c lam t loai vat lieu co cng o cao va co chieu dai toi thieu
bang chieu dai quat/ mo t. Vo quat phai phu hp vi mat bch hai au va
mat bch khoan.
Cung cap hop au day va ca so bao tr cho nhng bo phan di ong tai
nhng v tr co the tiep can tren hop.
(d) Truc
Truc dan ong c thiet ke sao cho toc o nguy hiem au tien cua truc toi
thieu phai at 130% toc o hoat ong bnh thng cua quat.
(e) O truc
Toan bo o truc la bi hoac ua t ieu chnh ong truc e bao am tuoi tho
theo yeu cau la 300,000 gi. Thiet lap dung sai sao cho khong vt qua o
on qui nh. Neu ng thong hi ln hn 30mm, goi truc phai c gi
bang o truc bi. Trong nhng trng hp khac, co the s dung o bi ranh sau.
Toan bo hop vo truc phai c chot va dan nhan nhan dien. O truc phai
c dan nhan loai felt hoac Gaco va d phong ap lc xa m qua tai. Toan
bo o truc phai co nut m gan tai v tr de tiep can tren vo o truc.
(f)
Dan ong day ai (tai v tr c qui nh)

Dan ong day ai phai phu hp vi ai V, toi thieu 2 day ai moi banh ai.
Cung cap phng tien c chap thuan e de dang ieu chnh. Cung cap va
gan khung che day ai va banh ai co the thao ri c de dang. Cong suat
ien cua dan ong phai ln hn 30% cong suat ien cua mo t. Can than
ieu chnh dan ong e han che o on. Khung che cng phai c gan am
hoan toan vao ben trong va ben ngoai vo. Bo tr sao cho co the de dang thay
the day ai.
(g) Can bang

Toan bo cac chi tiet chuyen ong phai hoan toan can bang tnh va ong.
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(h) Cach ly rung ong

Moi ghep quat/ mot phai c gan tren khung neoprene ket hp lo xo/
ribbed tai v tr sao cho vong eu xuong. ng knh coil trung bnh cua lo xo
khong di 80% chieu dai lo xo tai. Lo xo phai co o nen tnh bang 150% o
nen tnh qui nh. Khung phai c cung cap truc vt can bang bat ai oc
khoa.
o nen tnh phai c thiet lap nh sau:
Rev/sec
San at cng
San treo dai en

9m
San treo dai 9m

hoac hn
Tren 8
9.0
25.0
45.0
6 en 8
9.0
63.0
63.0
5 en 6
9.0
63.0
70.0
Cung cap khoi quan tnh neu can.

Neu quat c gan vao truc theo phng ngang va tai v tr can thiet nham
ngan chan s di chuyen truc t au noi mem ong gio gian hoac nen, goi
phai c gi co nh bang khung lo xo vao khung sat goc. Nhng khung
nay phai tng ng Mason SLF vi chen cach am. o bien dang toi thieu
khi tr lc he thong van hanh het cong suat khong vt qua 50mm. au noi
ong gio mem phai c sap at cho phu hp vi vong gi kim loai ben trong
au thu ong mem, nham ngan chan ong mem b hut vao ong gio.
(i)
Mo t
Toc o mo t khong c vt qua 25 vong/ giay
Cong suat cua mo t phai tren 100% cong suat qui nh.
(ii)
au noi
au noi ong gio bang au noi mem lam bang vai phu PVC, khoi lng
khong nhe hn 570 gr/m2 , chieu dai khong nho hn 70mm
(iii)
Van chuyen
Trong qua trnh van chuyen, canh cong tac phai c gi thch hp
nham ngan chan brine ling cua bi va/ hoac o ua.
(iv)
Chong an mon
Be mat quat phai c x ly nh qui nh di ay:
BPS 06051
Hang muc
V tr
Nhng v tr khac ngoai tri
Ben trong hop MS
Phng phap A
Phng phap B
Ben ngoai hop MS
Phng phap D
Phng phap C
Nhng phan MS khac
Phng phap D
Phng phap C
Truc
Trong
Phien ban 01
Trang 36

Nhng phng phap chu yeu:
5.7
Phng phap A
Kem nhung nong neu khong qua ln. Ngoai ra, phu
nhom nong chay vi o day 0.10mm, sau o phu 1
lp men epoxy
Phng phap B
Phun nhom nong chay vi o day 0.10mm, sau o

phu 1 lp men epoxy
Phng phap C
Lau sach, cham sn nhieu kem. o 1 lp lot va lp

ngoai bang men bong c chap thuan
Phng phap D
Kem nhung nong neu khong qua ln. Ngoai ra,

phun nhom nong chay vi o day 0.10mm, sau o
o 1 lp lot va lp ngoai bang men bong c chap
thuan
QUAT LY TAM (CENTRIFUGAL FANS)

Quat ly tam phai tuan thu nhng tieu chuan co lien quan. Nhng tieu chuan sau
va danh muc cong suat c e cap trong Quy pham Ky thuat nay.
Chung loai:
Quat ly tam SISW
Vat lieu:
Thep, san xuat theo tieu chuan
Quat/ mot phai c gan tren e thep, va vi khung lo xo chong rung.

Vo quat phai c lam chac chan va c cung cap:
Mep bch au vao va au ra
Ca so bao tr kn gio
Mat con au vao quan xung quanh cho khong kh i vao de dang
Khung che au hut
Vo, o truc va tru mot phai cng va khong b oan.

ng thong hi quat c thiet ke sao cho toc o nguy hiem au tien cua ng
thong hi t nhat phai at 130% toc o van hanh cua quat.
ng thong hi quat phai va vi o ua va bi t ieu chnh ong truc, c
thiet ke cho chu ky s dung 100,000 gi.
O truc la loai niem kn.
Dan ong day ai gom t nhat 2 ai theo tieu chuan cua nha san xuat nham am
bao tuoi tho day ai.
Moi mot quat va bo khi ong mot phai tuan theo yeu cau e cap trong khoan
Mot ien trong Quy pham Ky thuat nay. Nang lng ien cua moi mot
khong c nho hn tong yeu cau ien cua quat (da tren cong suat toi a van
hanh lien tuc vi toc o qui nh) va ien nang that thoat.
Toan bo cong oan lap rap cac chi tiet xoay cua quat phai c can bang tnh va
ong. Cung cap khung chong rung e lap rap ong c quat.
Thiet b quat phai c chong an mon theo yeu cau qui nh trong khoan sn
va chong an mon trong Quy pham Ky thuat nay.
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5.8
QUAT LY TAM IN-LINE (CENTRIFUGAL FANS IN-LINE)

Ve c ban, quat ly tam in-line phai bao gom canh cong tac ly tam dan ong trc
tiep va ong c ien c gan trong hop chu lc.
Quat c gan ong gio hoac gan tng theo qui nh. Quat gan tng phai co la
sach khong hoi.
Viec lap rap canh cong tac va mot phai c can bang tnh va ong.
5.9
QUAT GAN TNG HOAC TRAN (PROPELLER FANS - WALL OR CEILING

MOUNTED)
Quat canh kieu chong chong toi thieu phai co 1 canh kieu chong chong dan ong
trc tiep gan trong hop chu lc. Quat phai co van gio m ve pha sau
(backdraught dampers) tai v tr qui nh.
Cong tac lap rap canh cong tac va mot phai can bang tnh va ong.
5.10
QUAT HUT GAN TREN MAI

Quat phai la loai thai gio theo chieu thang ng co hop si thuy tinh uc khuon
hut tieng on va chu c va cham. Tru (Basket supports) va toan bo kep phai
lam bang thep khong g. Mau vo quat phai phu hp vi mau tam tran ke ben.
Canh cong tac la loai nghieng ve pha sau, co ac tnh khong tai.
Mot phai c gan ngoai luong gio (air stream) va la loai hoan toan kn.
Quat la loai dan ong day ai hoac dan ong trc tiep nh c qui nh trong
Bang tieu chuan van hanh va c cap khung chong rung phu hp.
Quat gan tren mai phai c gan tren nhng le c cung cap va at khuon di
bi Nha thau chnh. Tuy nhien, nha thau phu phai chu trach nhiem bao am tam
chan tru quat cung cap bao ve khuon tren e loai tr s tham nc. Quat van
hanh trong che o xa khoi phai tuan theo tieu chuan AS1668.
5.11
BNH GIAN N LOAI KN

Cung cap va lap at bnh gian n loai kn cho he thong nc lanh nh qui nh
tren ban ve.
Bnh phai co kch thc tng xng, co the co gian het mc e cha nc co
nhiet o t 0oC en 60oC.
Bnh phai c gan tren tng va c chen vao ong thong gio nham duy tr lu
lng gio lien tuc ben trong bnh. Ngoai ra, bnh phai co van cach ly, bo loc Y e
lam ve sinh.
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6.
ONG GIO VA PHU KIEN (DUCTWORK & FITTINGS)

6.1
TONG QUAT
Phan nay mo ta nhng yeu cau chung cho ong gio, phu kien ong gio va cac thiet
b phu tr kiem soat gio, tr phi nhng yeu cau chung b huy bo bi nhng yeu
cau cu the trong Quy pham Ky thuat hoac tren ban ve.
Nha thau phu phai cung cap va lap at toan bo ong gio va phu kien sao cho he
thong gio van hanh chnh xac va ap ng yeu cau qui nh trong Quy pham Ky
thuat nay.
Toan bo ong gio va phu kien c van chuyen en cong trng phai mi, c
dan nhan ro rang bang mc khong tay xoa c nham phan biet loai, vat lieu va
san xuat.
Toan bo thiet b cap, hoi, thu va xa gio phai la loai c qui nh tren ban ve.
Toan bo ong gio, phu kien, moi noi va vat lieu noi phai phu hp va khong b bien
dang do s thay oi thi tiet.
Toan bo ong gio va cac vat lieu nh ong lot, keo dan, ong gio mem, au noi
mem, em lot, chat tram be mat, tam thuy tinh, v.v. phai hoan toan tuan theo yeu
cau FSD ve tr lc cho s xam nhap va lan rong la va khoi.
Vat lieu, cong tac thi cong va lap at toan bo ong gio bang ton va phu kien phai
tuan theo Quy pham Ky thuat ve ong gio bang ton, tieu chuan DW/142 (MVAC).
Neu co bat ky phan cong tac lap at khong c qui nh trong Quy pham Ky
thuat MVAC, phien ban mi nhat tieu chuan cua cac nha thau ton va ieu hoa
khong kh thuoc Hiep hoi quoc gia cua Hoa Ky (Sheet Metal and Air Conditioning
Contractor's National Association - SMACNA) se c ap dung cho ca he thong
toc o cao va he thong toc o thap. Neu bat ky phan cong tac lap at neu tren
ban ve khong c qui nh trong tieu chuan MVAC or SMACNA, phai e trnh t
van phe duyet ve vat lieu va phng phap trc khi lap at.
Khi lap at ong gio, phai thc hien kiem tra ro r ong gio theo tieu chuan
DW/143:1983 (MVAC). Toan bo ho s kiem tra phai e trnh cho t van phe
duyet. Net t le ro r vt qua t le qui nh theo tieu chuan DW/142, phan ong gio
nay se c thao ri, lau sach moi noi, lap rap va kiem tra lai.
Ban ve ch ro kch thc hanh lang gio ben trong cua ong gio va cach thc he
thong ong gio se c lap at. D phong o day ong lot ben trong va ben ngoai
khi o kch thc ong gio va la chon thiet b va phu kien. Nha thau phu phoi hp
vi cac nha thau khac trong cong tac lap at ong gio chu trach nhiem tm hieu ro
rang cong viec thc te co lien quan ve s thay oi cao o, v.v.
Nha thau phu phai d phong hp ly e sau nay di di va thao d cac phan cua
ong gio bang bulong, moi noi mat bch va trong moi trng hp phai c t van
phe duyet trc khi thc hien.
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6.2
VAT LIEU ONG GIO BANG TON

Thong thng, toan bo ong gio phai lam bang thep ma kem nhung nong theo tieu
chuan BS 2989:1975, Loai Z2, loai vo 'C' theo nh qui nh trong DW/142.
Ong gio bang thep ma kem phai c lam t nhng tam thep phang ma kem, u
kch thc, chat lng tot nhat va hoan toan mi.
Loai ap suat va gii han ro r khong kh phai tuan theo qui nh trong tieu chuan
DW/142. Yeu cau ap suat cho he thong ong gio phai tuan theo qui nh tren ban
ve.
6.3
ONG GIO MEM

Toan bo ong gio mem va phu kien dung cach nhiet va khong cach nhiet phai
c nhap khau.
oi vi ong gio cach nhiet, lp cach nhiet phai la loai c cach nhiet tai nha
may, chong hi am, o day 25mm, mat o 24 kg/m3 va c quan bang la nhom.
Ong gio mem phai tuan theo yeu cau cua tieu chuan DW/142, BS476 Phan 6
hoac UL181 Loai 2 va phai la loai c S Canh sat PCCC chap thuan.
Toan bo ong gio mem phai la loai c cat theo hnh xoan oc, la nhom cach nhiet
san, c lam t mang nhom nhieu la, cng, c gi bang ng inh oc bang
thep d ng lc, phu hp vi nhiet o van hanh trong khoang -5oC en 90oC
theo phe duyet cua T van va phai phu hp vi cng o va ap suat qui nh cho
he thong ac biet.
Ong gio kim loai mem phai c lap at tai v tr qui nh tren ban ve va/ hoac tai
v tr khac can thiet e loai tr s truyen rung ong.
Toan bo co (bend) trong he thong ong gio mem phai c tao thanh theo e xuat
cua nha san xuat. ng knh tam cua co trong nho hn 1.5 lan ng knh ong
gio. Co phai duy tr 1 ng knh eu nhau suot chieu dai co. Co b bien dang
hoac h hong v bat c ly do g trong khi lap at phai c thay the bang co mi.
Toan bo phu kien nh te, loc Y, con phai lam bang ton ma kem nh c qui nh
cho ong gio bang ton hnh tron.
Toan bo moi noi trong ong gio phai c cap au noi ngan lam t ong gio tron
ton ma kem e tao thanh moi noi choang vao. Hn na, toan bo au noi vao phu
kien va hop au day, v.v. phai la loai moi noi choang co au noi.
Toan bo moi noi phai c niem kn bang nep ong loai co ngot giong nh
"Thermofit" hoac loai tng ng, ngoai tr nep cai kim loai, loai bat oc hoac
loai tng t theo phe duyet cua t van co the ch c dung cho ng dung ap
suat thap. Khong s dung inh oc kim loai t ren va inh tan.
Toan bo ong gio mem phai c gi bang day treo tai v tr cach nhau toi thieu
2000mm e ngan chan s vong qua mc va tuan theo e xuat cua nha san xuat.
Ong gio mem khong bao gi c da tren tam tran hoac he thong treo.
Toan bo ong gio mem phai c kiem tra mc o kn gio va mc o ro r khong kh
theo yeu cau cua Quy pham Ky thuat nay.
Chieu dai ong gio mem khong c vt qua 4m.
6.4
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PHU KIEN
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(a) Moi noi va phu kien
Toan bo moi noi giao, moi noi theo chieu doc, co va cac thiet b khac phai
tuan theo tieu chuan DW/142:1982.
Toan bo mat bch va cac hang muc thep cua cac phu kien noi phai c ma
kem nhung nong theo tieu chuan BS729:1971, Phan 1 hoac BS2989.
Toan bo moi noi va ong gio hnh ovan phang dung cho cac trng hp ap
suat trung bnh va ap suat cao phai c dan nhan ong gio loai co ngot
giong nh Thermofit hoac loai tng t c chap thuan.
(b) Chat tram be mat khe ong gio
Noi cac moi noi giao mat bch phai c lam t em bang ch 'Prestick' hoac
vat lieu khac c chap thuan vi o day khong nho hn 4mm.
Chat tram dung cho moi noi theo chieu doc va moi noi choang vao phai la
loai hp chat tram EC/750C.
(c) Van gio va canh chuyen hng
Van gio va canh chuyen hng phai c cap ben trong ong gio tai v tr qui
nh. ac biet, van gio va canh chuyen hng phai c cung cap tai tat ca
nhng co co ban knh ben trong nho hn chieu rong cua ong gio va tai v tr
goc ln hn 30o tai oan giao. Van gio va canh chuyen hng phai la dang
kh ong hoc, v du loai van hai la e bao am oi han hng gio tai iem
giao vi phan lai, ng knh va khoang cach c chon loc e at c toc
o ong nhat tai co.
(d) Noi mem
Cung cap noi mem tai cac moi noi hut va xa cua tat ca quat va AHU va tai v
tr c qui nh tren ban ve hoac theo qui nh e loai tr rung ong.
Toan bo noi mem s dung tai nhiet o toi a la 90oC phai lam t si thuy tinh
phu neoprene co mat o khong di 1 Kg/m2.
Toan bo noi mem s dung tai nhiet o ln hn 90oC va trong ng dung ay
khoi phai la si det khong de chay, co kha nang chu c nhiet o 250oC
trong ieu kien van hanh lien tuc.
Toan bo noi mem ngoai tri phai c phu thep ma kem hoac man che si
thuy tinh c sap xep e tao thanh boc chu c ma gio hoan hao.
Toan bo noi mem phai c gan tren mat bch goc thep mem tai hai au va
gan chat vi dai thep goc mem vi o day khong nho hn 2.5mm va o rong
khong nho hn 25mm. au noi mem ong gio tron phai la loai hnh ban
khuyen chia nhanh keo sat vao bulong tai iem chia nhanh. Thanh cai phang
dung cho ong gio hnh ch nhat phai c gan co nh bang bulong hoac vt
tai v tr cach nhau khong ln hn 150mm. Mat bch dung au noi khong
c nho hn o dai qui nh cho ong gio va khoang cach t do gia cac
mat bch khong c nho hn 50mm. Noi mem c lap at vi o chung
khong nho hn 25mm gia mat bch nham ngan chan s truyen rung ong.
Noi mem khong c dung e ieu chnh s lech cua quat va ong gio.
Tai v tr noi mem c dung e au noi quat vao ong gio cach nhiet, si
thuy tinh mem co o day tng ng o day si thuy tinh dung trong cach
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nhiet ong gio phai c phu tren vai va gan am vao lp ngan am mang
nhom Sisalation 450.
Tai v tr thiet b giam am c gan vao quat tai mat hut hoac xa, noi mem
bang nha nhiem ch hoac loai vat lieu khac phu hp se cung cap lp ngan
am.
(e) Ca so bao tr
Cung cap ca so bao tr tai nhng v tr sau e ve sinh ong gio
Trong khoang 600mm cua moi cut
Cuoi moi ong gio
C moi 15m ong gio thang khi khong co li gio
Cung cap ca so bao tr tai moi iem trong he thong ong gio e kiem tra,
bao tr, ve sinh cac thiet b. Cac thiet b bao gom van chong chay, hop gio,
van gio ieu chnh bang mot, buong quat, buong gio, v.v. Nha thau phu
phai cung cap them ca so bao tr e kiem tra, bao tr va ve sinh thiet b
khong c e cap tren ay.
Nha thau phu phai cung cap va lap at ca so bao tr trong ong gio, vo, vach
ngan bang ton cau truc kep G.I. vi lp cach nhiet co ac tnh tng t oan
ong gio ke can, khong nho hn lp ton day 0.8 mm, co em bao quanh toan
bo chu vi e bao am lp niem kn tuan theo tieu chuan ve ro r DW/142 theo
qui nh. Kch thc toi thieu phai la 450 mm x 450 mm hoac hep hn ong
gio 50 mm, bat ky thong so nao nho hn.
Nha thau phu phai kp thi e trnh T van phe duyet v tr va kch thc ca
so bao tr trong be mat cong trnh hoan thien va khu vc ngoai tri e co the
a vao thi cong. Nha thau chnh cung cap ca so bao tr tren be mat cong
trnh. V tr chnh xac cua cac ca so bao tr c neu tren ban ve trien khai
chi tiet thi cong cua nha thau phu.
(f)
Van ieu chnh lu lng gio

Nha thau phu phai cung cap va lap at van gio van hanh bang tay tai v tr
qui nh e ieu chnh he thong ieu hoa khong kh va thong gio. Nhn
chung, van gio phai c cung cap tai nhng v tr sau:
Trong toan bo ong gio cap, thai chnh, nhanh, au noi gio cap en FCU
va mieng cap gio ti
Pha sau toan bo mieng/ li gio cap va xa
Tai v tr au noi ong gio mem vao ong gio chnh neu ong gio mem c
s dung e au noi vao mieng gio
Toan bo van ieu chnh lu lng gio phai tuan theo tieu chuan DW/142 va
c cung cap dang hop vi mat bch c san xuat s dung rieng tuan theo
tieu chuan ve kn gio.
Vat lieu s dung cho van gio trong cac vo phai lam bang thep mem ma kem.
Truc van gio c cung cap niem phu hp. Khi i ngang qua vo va lo thung,
phai c han che bang cach s dung lien ket ben trong.
S ro r khong kh xung quanh van gio phai nho hn 5% luong gio thiet ke toi
a tai v tr ong hoan toan.
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Van gio co o day en 300mm tren mat phang xoay phai la loai van bm
hoac la n co la van cau truc kep, c gan xung quanh truc hnh vuong,
mep la phai nhan, khong canh sac. Truc phai c be xuong tai moi au va
c chong tren nhng vau loi bang ong gan vao cac mat cua ong gio vi
nhng gia hnh re quat o san tai nhng v tr co the tiep can va bang
cach kep sau khi ieu chnh.
Van gio gan tren ong gio ln hn 300mm phai la loai li a la oi xng,
c gan tren khung dng san chen vao ong gio va c bat bulong. Nhng
la n phai tuan theo qui nh ve van bm (hoac la n). Moi la c gan
tren truc cng co au gan vao truc lot ong hoac nylon. Nhom cac la van tao
thanh van gio phai c noi vao theo c cau van hanh bang tay. C cau nay
phai c kiem soat bang gia hnh re quat trong nhng vo ni co the tiep
can van gio trong ieu kien van hanh bnh thng. Trong cac trng hp
khac, c cau nay phai c cung cap banh rang ieu khien t xa van hanh
bang vt co nut len giay tai mot iem tiep xuc.
Sau khi kiem tra va ieu chnh lan cuoi, toan bo van gio phai c kep vao
ung v tr se c anh dau tren gia hnh re quat.
(g) Van gio 1 chieu
Cung cap van gio 1 chieu theo qui nh tren ban ve va khi nhieu hn mot
quat c gan vao ong gio/ hop gio hut hoac thai.
Toan bo khung va la van phai c lam t hp kim nhom cng o chu lc
cao. La van phai c thiet ke n, gan tren ng thong hi lap nhom xoay
tren truc nylon mat bch.
Van gio t ong se tao ra lc can toi thieu oi vi luong gio di ieu kien
van hanh va duy tr v tr co nh khi van hanh. Lc can toi a phai c tao
ra trong ieu kien luong gio ngc sao cho van gio b buoc phai ong. Thanh
an hoi hoac nhng dung cu dung cho muc ch khac phai c cung cap
e ngan chan tieng keu cua van gio va la cong cu ho tr e niem kn khong
kh trong ieu kien dong chay ngc.
(h) Mat bch ong gio
Mat bch dung cho ong gio phai tuan theo tieu chuan DW142/DW TM1 mi
nhat. Chng nhan kiem tra tuan thu tieu chuan phai c e trnh T van
phe duyet.
Mc o ro r khong kh va s bien dang mat bch phai c chng nhan ap
ng tieu chuan DW142 va TM1. Kch thc mat bch phai c chon loc,
tuan thu tieu chuan DW142 bang so 5 en bang so 8.
Mat bch phai la loai cuon tron lam bang ton ma kem nhung nong theo tieu
chuan BS 2989 G275. S dung thep khong g cho ong gio. Chat tram be
mat c cung cap bi nha san xuat mat bch.
Mat bch phai c s dung tai cong trng theo e xuat cua nha san xuat.
Mat bch phai c kep vao vi nhau bang kep khoa inh oc. S dung kep
thang loai inh oc tai nhng v tr kho tiep can.
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6.5
CHI TIET , GIA TREO VA GIANG GIA CO ONG GIO

Nha thau phu chu trach nhiem xay cac chi tiet , v.v. Toan bo chi tiet co nh
phai c e trnh T van phe duyet.
Nha thau phu phai cung cap khung an hoi e ngan chan s truyen rung ong t
ong gio thiet b en ket cau.
Cong tac thi cong gia phai tuan theo tieu chuan DW/142. Toan bo gia phai
c cung cap nhng ty ren hoac dung cu cang ty ren e ieu chnh cao o cua
ng ong gio. Khong c han gia vao vat treo. au loi cua bulong phai
c cat bo.
Trong bat ky trng hp nao, khong c vt hoac bat bulong vao ong gio.
Toan bo ong gio theo chieu thang ng phai c gi bang vat treo lam t sat
goc ben di moi noi mat bch.
Toan bo gia ong gio phai c thc hien nh sau:
V tr
Chi tiet va gia
Ngoai tri
Ma kem nhung nong theo tieu chuan BS 729, co lp phu toi thieu
85m va lp sn chong epoxy
Trong nha
Ma kem nhung nong theo tieu chuan BS 729, co lp phu toi thieu
85m
Cong tac sn phai c thc hien theo qui nh trong phan Sn, Dan nhan va
Hoan thien cua Quy pham Ky thuat nay. Toan bo gia phai c co nh bang
bulong, ai oc hoac vt ma kem hoac catmi theo tieu chuan BS 3382-Phan 1 va 2
vi o day toi thieu lp ma la 25 m.
Toan bo bulong va ai oc phai c ma kem hoac catmi theo tieu chuan BS
3382-Phan 1 va 2 vi o day toi thieu lp ma la 25 m.
Ong gio phai c gan chat vao mat di a/ san. Sau khi cat au loi cua bulong,
cac phan cua chi tiet khong c loi ra ben di gia ay e duy tr chieu
cao toi a t au en cuoi.
Chieu dai thep goc dung gia cong cac gia , mat bch va gang thanh giang phai
c cat t nhng oan u chieu dai qui nh. Nhng oan ngan c han oi
au lai vi nhau e tao thanh oan dai hn se khong c dung.
Toan bo chi tiet gia phai c at gan moi noi ngang hoac gang thanh giang.
Toan bo ong gio phai c thiet ke can than, c cap cac neo can thiet va noi
mem e ngan chan s h hai ong gio hoac ket cau cong trnh do s co gian cua
ong gio hoac cong trnh.
Toan bo iem neo va noi mem phai c the hien tren ban ve trien khai chi tiet
thi cong va phai c t van phe duyet trc khi tien hanh lap at neo hoac gan
co nh vao ket cau cong trnh.
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6.6
MIENG LAY GIO

(a) Tong quat
Toan bo ca gio, mieng cap gio, li gio, ca gio vach va nhng thiet b gio
au cuoi phai la loai c chap thuan theo qui nh trong nhng ieu khoan
sau va nh c the hien tren ban ve he thong MVAC. Nha thau phu phai
e trnh T van nhng con so hieu suat cho moi kch c va chung loai thiet b
cap gio au cuoi bao gom nhng thong tin sau.
Toc o be mat/ o sut ap tnh
Chieu dai gio thoi toc o au cuoi la 0.25 m/s va 0.75 m/s
D lieu o on thc hien trong phong cach am va da tren tieu chuan

ASHRAE 36-72
Cong tac bo tr tran, loai a lat va he thong treo bao gom ca thiet b gio au
cuoi phai c kiem tra trc khi at hang.
Van ieu chnh lu lng gio loai la oi xng phai c cap pha sau li gio
cap, hoi, xa va truyen gio, mieng cap gio va li gio e kiem soat toc o
luong gio thoi. Neu ong gio mem c s dung e au noi vao mieng lay
gio, ong gio mem phai c gan van bm tai iem au noi ong gio mem
vao ong gio chnh.
Vat t mau cua moi loai mieng lay gio c cung cap phai c e trnh T
van phe duyet. Vat t mau c cung cap co be mat hoan thien theo qui
nh va mau sac c ch nh. Chat lng vat t phai c duy tr cho en
khi hoan thanh cong trnh. Be mat hoan thien va mau sac cua toan bo mieng
lay gio c lap at phai tng xng vi vat t mau c cung cap.
Neu c gan pha sau li gio, mieng cap gio, ca gio, thiet b kiem tra lu
lng gio phai c hoan thien bang sn en m.
Van gio loai la oi xng phai co la van c gan vao vi nhau thanh cac
oan e van hanh oi t vt ieu chnh. Neu van gio loai la oi xng c
gan vao pha sau mieng lay gio hoac li gio, vt co the tiep can c thong
qua la van cua mieng cap gio. Neu van gio loai la ap len c gan vao au
c ong gio pha sau mieng lay gio, co the ieu chnh vt bang cach di
chuyen mieng cap gio hoac li gio.
Mieng lay gio phai c gan co nh s dung vt chm. Viec gan noi khong
c chap thuan.
Nha thau phu phai lien he nha thau chnh e c cung cap nhng chi tiet
ve mieng lay gio bao gom chi tiet thi cong, gan lap va kch thc e ieu
chnh phu kien va hieu suat.
Ban ve trien khai chi tiet thi cong mo ta cong tac thi cong va cac chi tiet co
lien quan phai c e trnh T van phe duyet.
Sau khi T van phe duyet vat t mau lan au, nha thau phu phai cung cap
vat t e lap at th.
Sau khi T van chap thuan, nhng t vat t mau c san xuat va van
chuyen en cong trng.
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Nha thau phu phoi hp vi nha thau chnh va cac nha thau phu khac e lap
va gan mieng cap gio.
Nha thau phu phai lap at mieng cap gio vao ung v tr theo s o tran gia
do nha thau chnh a ra.
Nha thau chnh chu trach nhiem lap at tam tran.
Nha thau phu phai kp thi cung cap cho nha thau chnh nhng yeu cau tiep
can tran gia e lap at cho phu hp.
Viec ieu chnh lu lng gio phai c thc hien mat trc bang khoa
khong co thiet b loi ra.
Kch thc co truc phai c la chon da tren lu lng gio thc te, duy tr
mc phan phoi gio thch hp va mc o on mc cho phep.
Cung cap em khong de chay nham ngan nga s ro r khong kh va ngan
chan s ngng tu hi nc.
Be mat ben trong co the thay c t ben di phai c sn en m.
(b) Mieng cap gio tran hnh ch nhat
Mieng cap gio tran hnh ch nhat phai la loai mat cac canh khuyech tan di
chuyen c, a la, co loi c thiet ke nham cung cap lng gio tron ay
u ma khong gay kho khan cho mot, hai, ba hoac bon loi xa gio. Moi mat
cua mieng cap gio phai cung cap ung lu lng gio can thiet cho khu vc
cap. Mieng cap gio tran phai phu hp e gan vao v tr tam tran tren tran treo
bang thanh T lo ra ngoai va phai phu hp e gan ben ngoai tren loai tran ac
biet.
Mieng cap gio co be mat hoan thien ma ien mau, bang nhom theo ch dan
va phe duyet cua T van.
Mieng gio dang la be mat uc lo phai tuan theo yeu cau cua nha san xuat.
Mieng gio nay c dung trong phong van hanh nh c liet ke tren ban
ve.
(c) Mieng cap gio dang li
Tr phi c qui nh khac tren ban ve, mieng cap gio dang li phai la loai
gan mat bch co ca lay gio co the ieu chnh theo chieu ngang pha trc
ca lay gio theo chieu doc.
Khung va canh oi hng phai c lam bang nhom uc, ma ien mau theo
ch dan va phe duyet cua T van.
Kch thc li c qui nh tren ban ve la kch thc co truc co loi hoac
cac chi tiet va lo tham cho li phai tuan theo phe duyet cua T van.
(d) Mieng gio phan phoi gio cap dang ng thang
Mieng gio phai lam bang nhom uc co van kiem soat mau gio co the ieu
chnh cho nhng oan ong va tam che o trong cho nhng oan khong hoat
ong. Mieng gio phai la loai mat bch.
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Toan bo chieu dai mieng gio c lap at sao cho khong lo ra nhng phu
kien kep chat. S dung dung cu can chnh hang e can thang hang cac
mieng gio.
Cap gio en oan ong cua moi mieng gio bang tac ke trong ong gio hoac
hop gio co au noi e au noi ong gio mem, tron. Ong hoac hop gio phai
c cach nhiet ben ngoai. Moi ong hoac hop gio phai c gan van bm.
Kch thc ong hoac hop gio phai tuan theo qui nh tren ban ve.
Tr phi c qui nh khac tren ban ve, ca gio vach phai lam bang nhom
uc vi be mat hoan thien ma ien theo ch dan va phe duyet cua T van.
Be mat ben trong co the thay c t ben di phai c sn en m.
(e) Mieng gio phan phoi cap gio tran
Mieng gio phan phoi cap gio tran phai la loai gan mat bch vi la van gan co
nh theo chieu ngang, nghieng 1 goc 150.
Khung va la van phai lam bang nhom, be mat hoan thien ma ien mau theo
ch dan va phe duyet cua t van.
Kch thc li c qui nh tren ban ve la kch thc co truc co loi hoac
cac chi tiet. Lo tham cho li phai tuan theo phe duyet cua T van
(f)
Li gio hoi, xa va truyen

Li gio bao gom la sach nhom gan ngang uc gan co nh vao khung
nhom, bao quanh bang mat bch. Li gio phai la loai la sach n, c gan
co nh vao khung. Chieu dai la van khong tru khong vt qua 300mm.
Li gio khong phat ra tieng keu va khong rung khi he thong hoat ong. Li
gio phai co be mat hoan thien ma ien theo ch dan va phe duyet cua t van.
Neu s dung li gio kieu to ong, li phai c lam bang nhom uc, cach
nhau 20mm, c gan co nh vao khung nhom. Lui co be mat hoan thien
ma ien theo ch dan va phe duyet cua t van.
Neu s dung li ruoi, li phai c lam bang day thep mem, cach nhau
12mm, c han vao vi nhau va gan co nh vao khung thep mem. Li
phai c ma kem va sn theo ch dan va phe duyet cua t van.
(g) Li gio hoi gan tran

Li gio bao gom la sach nhom gan ngang uc gan co nh vao khung
nhom, bao quanh bang mat bch. Li gio phai la loai la sach n, c gan
co nh vao khung. Chieu dai la van khong tru khong vt qua 300mm.
Li gio khong phat ra tieng keu va khong rung khi he thong hoat ong. Li
gio phai co be mat hoan thien ma ien theo ch dan va phe duyet cua t van.
Neu s dung li ruoi, li phai c lam bang day thep mem, cach nhau
12mm, c han vao vi nhau va gan co nh vao khung thep mem. Li
phai c ma kem va sn theo ch dan va phe duyet cua t van.
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6.7
CACH NHIET VA CACH AM

(a) Cach nhiet ben ngoai
Cong tac cach nhiet phai tuan theo yeu cau cua tieu chuan BS 476-Phan 7
va FSD.
Tr phi c qui nh khac, chat cach nhiet phai lam bang si thuy tinh cng,
khoi lng 48kg/m3, dan suat khong nho hn 0.034 W/mK nhiet o 250C,
c san xuat bi ACI hoac c quan tng ng theo phe duyet cua t
van.
Chat cach nhiet phai lam bang lp nhom chong am gia co si hai mat. Li
gia co si khong c ln hn 10mm x 10mm. o dan am khong nho hn
0.3ng/Ns va s chong thung khong nho hn 2 Joules.
Thong thng ong gio phai c cach ly khoi gia treo va chi tiet nh qui
nh trong DW/142.
Si thuy tinh phai c gan vao ong gio bang keo trat ngan la. Keo trat phai
c boi eu sao cho chat cach nhiet phu eu va kn be mat ong gio.
oi vi ong gio co chieu rong en 450mm, quan lp cach nhiet xung quanh
ong gio. oi vi ong gio theo phng ngang hn 450mm, gan chot kim loai
vao mat ay ong, cach tam toi a 400mm. Lp cach nhiet phai c quan
xung quanh ong gio thang ng hn 450mm, chot c at tai tat ca cac
mat cua ong gio, cach tam khoang 300mm. au loi chot kim loai c cat bo
sau khi cai nep. Be mat lp ngan am phai c niem kn bang mastic hoac
bang keo ngan am ni chot kim loai xuyen qua.
Toan bo moi noi phai c niem kn bang bang keo ngan am chieu rong toi
thieu 75mm e tao ra niem ngan am ben ngoai lien tuc. Trc khi dan bang
keo, toan bo be mat tiep xuc cua tam ngan am phai c lau sach bui, dau
m bang khan va dung moi thch hp theo e xuat cua nha san xuat.
Lp cach nhiet ong gio phai c keo dai tren khap mat bch va lp keo ben
ngoai.
Lp cach nhiet phai c thc hien sao cho tao thanh lp ngan ngan am va
nhiet lien tuc, khong co lo hong, lo trong hoac au m. Phai can than thc
hien e duy tr c o day toi thieu cac cac goc, au loi.
Tai iem chi tiet , vat lieu khoi go cng hoac Styrofoam phai c at tai
v tr am bao s ong bo cua lp ngan am bang cach han chi tiet vao lp
cach nhiet.
Toan bo ong gio cach nhiet ben ngoai lo ra trong phong may, ngoai tri va
nhng v tr de thay phai c bao boc ben ngoai bang thep ma kem day
0.8mm, tr phi c qui nh khac tren ban ve. Cac moi noi choang vao
nhau va c bat inh oc boc tai v tr cach tam 100mm ma khong gay h
hai en lp ngan am cua lp cach nhiet si thuy tinh. Lp sn bao ve phai
c ngan kn nc bang em hoac chat tram tai nhng v tr ngoai tri.
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(b) Cach nhiet ong gio

Tr phi c qui nh tren ban ve, toan bo ong gio phai c cach nhiet ben
ngoai. o day lp cach nhiet nh sau:
Nhiem vu
V tr
o day lp cach nhiet
Ong gio cap va hoi (co ieu hoa

khong kh)
Moi v tr
25mm, tr phi c qui

nh khac tren ban ve
Ben ngoai va ong thong gio
Tai ni co HKK:
25mm
Trong lo tran di
mai
Trong
ng
thong hi bang
betong
Ong gio thai nha ve sinh va ong
truyen gio
Moi v tr
25mm
(c) Khong s dung lp cach nhiet cho en khi ong gio va thiet b a c th
nghiem ap lc theo qui nh
(d) Lp cach nhiet phai c thc hien e tao ra be mat trn lang, ong nhat.
Nhng oan cng phai ong tam va co o day bang nhau. Khong chap nhan
dn song be mat. Loai bo cac oan hoac san co au hoac mep b h hong
(e) Lp cach nhiet phai va kht vi be mat, san va oan phai kn nhau, mep noi
sat canh nhau phai c noi goc, tao canh nghieng can xng hoac c tao
hnh neu can. Khe h nho trong lp cach nhiet phai c lap va niem kn
(f)
Lp cach nhiet c dung tren be mat kho va sach, khong cha tap chat nh
dau m, x sat hoac bui
Cac be mat c cach nhiet co dau hieu b r set hoac h hong lp ma phai
c lam nhan va cha nham neu can e loai bo lop r set, v.v. trc khi
cach nhiet
(g) Ch s dung chat cach nhiet kho va sach. Thong thng, chat cach nhiet
phai c dung theo e xuat cua nha san xuat
(h) Lp ngan am phai c niem kn xung quanh cac gia treo suot lp cach
nhiet
BPS 06051
(i)
Cung cap lp cach nhiet lien tuc xuyen suot cac ong lot. Moi noi cach nhiet
phai c tai v tr tien cho moi noi tren he thong ong gio phu tr
(j)
Neu ong gio i xuyen qua tng va san, phai cung cap lp cach nhiet ngan
chay phu hp cho ong gio, bao gom van gio chong chay. Phai lien tuc duy tr
lp cach nhiet
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6.8
NIEM KN VA LAM KHUNG

Neu ong gio i xuyen qua tng, san, v.v., nha thau phu phai cung cap ong lot
bang thep 18 gauge. Neu ong lot c gan xuyen qua san, ong lot phai c keo
ra xa toi thieu cach san 12 mm.
Ong lot phai co kch thc va u e cac ong co the chuyen ong t do. Hn
na, neu ong gio c cach nhiet, ong lot phai co kch thc ln hn e lp cach
nhiet xuyen qua ong lot.
Cung cap lo thung xuyen mai co lp phu chong anh hng thi tiet va le thang
ng.
Neu ong gio i xuyen qua tng hoac a san ngan chay, phai cung cap ron ngan
chay bang kim loai xung quanh ong gio.
Neu ong gio i xuyen qua lp li, lo thung phai co chi tiet nh sau:
6.9
Ong lot co kch thc ln hn phai c chen vao, tao ra lo trong khoang
12-15mm xung quanh ong gio. Lo trong nay phai c chen len khoang,
khoi lng 80 kg/m3. Cac au bao b phai c chen hp chat mastic ngan
nc, tao ra niem kn gio va kn nc
Neu ong gio c cach nhiet, lp cach nhiet phai c ngat hai au ong
lot, niem kn be mat lp cach nhiet va au ong lot c cung cap bang
cach sap at ong gio n, s dung loai vat lieu co trong lng be mat toi
thieu la 5 kg/m2.
IEM TH NGHIEM
Lo ong pitot o ap suat tnh, ap suat tong cua dong khong kh phai c cung cap
tai nhng v tr sau:
Tai tat ca cac quat (trong oan thang nhat cua ong gio, canh mieng lay
gio)
Tai cac nhanh chnh sau khi ieu chnh van gio
Tai cac dan coil lanh (ca trc va sau dan coil)
Tai cac v tr khac qui nh tren ban ve.

V tr cac lo nay phai c t van phe duyet.
Tren ong gio cach nhiet, cac lo phai c chia ra theo o day lp cach nhiet.
Lo th nghiem co ng knh 25mm va c chen niem co the thao d. Niem
phai c cach nhiet phu hp.
Lo ong pitot qui nh trong he thong ong gio ap suat trung bnh va cao phai s
dung phu kien phu hp.
Cac lo ong pilot phai c at tai cac mat chieu dai thang cua ong gio. Kch
thc ong khong nho hn hai lan ng cheo ong gio hnh ch nhat hoac hai lan
ng knh ong gio hnh tron pha di, khong nho hn hai lan ng cheo ong
gio hoac mot lan ng knh ong gio pha tren cua cac co, te, noi, v.v.. So lng
va v tr lo pilot c cung cap tai moi v tr nh sau:
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(a) Ong gio tron
oi vi ong gio co ng knh en 1200mm, cung cap hai lo thanh

ng tam vuong goc
oi vi ong gio co ng knh ln hn 1200mm, cung cap 4 lo tao thanh
hai cap ng tam vuong goc. Hai cap nay v tr cach nhau 450
(b) Ong gio hnh ch nhat
6.10
oi vi ong gio co ng cheo en 450mm, cung cap 6 lo, at hai ben

ng vuong goc, moi ben 3 lo. Lo phai c at tai v tr 1/6, 1/2 va 5/6
hai mat ong gio
oi vi ong gio co ng cheo en 900mm, cung cap 8 lo, at hai ben
ng vuong goc. Lo phai c at tai v tr 1/8, 3/8, 5/8 va 7/8 hai
mat ong gio
oi vi ong gio co ng cheo en 2300mm, cung cap 10 lo, at hai
ben ng vuong goc. Lo phai at tai v tr 1/10, 3/10, 5/10, 7/10 va
9/10 hai mat ong gio
oi vi ong gio co ng cheo ln hn 2300mm, cung cap 12 lo at hai
ben ng vuong goc. Lo phai at tai v tr 1/12, 1/14, 5/12. 7/12, 3/4 va
11/12 hai mat ong gio
CONG TAC VE SINH VA BAO VE TRONG KHI THI CONG

Toan bo ong gio phai c che tao, van chuyen en cong trng va tr trong khu
vc kho va khong b anh hng thi tiet. Ong gio phai dc phu bang tam plastic
hoac vai nha cho en khi c lap at.
Trc va trong khi lap at, ong gio phai c ve sinh sach se, c boc kn au
sao cho co the ngan bui va voi va.
Khong c tien hanh lap at ong gio tr phi co nap va thiet b bao ve phu hp
e bao ve ong gio khoi b h hai hoac b tac ong bi thi tiet.
Ong gio lap at mat thap phai co lp bao ve bang kim loai cng o cao theo
phe duyet cua t van.
6.11
TH NGHIEM RO R ONG GIO

Nha thau phu phai th nghiem s ro r ong gio theo qui nh trong phan Nghiem
thu, th nghiem, bao tr cua Quy pham Ky thuat nay.
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7.
HE THONG NG ONG VA PHU KIEN

7.1
TONG QUAT
Phan nay mo ta nhng yeu cau chung cho he thong ng ong, van, phu kien,
cach nhiet ong gio s dung cho he thong HKK tr phi nhng yeu cau chung b
huy bo bi nhng yeu cau cu the trong Quy pham Ky thuat hoac tren ban ve.
Nha thau phu phai cung cap va lap at toan bo ng ong, van va phu kien sao
cho he thong ng ong van hanh chnh xac va ap ng yeu cau qui nh trong
Quy pham Ky thuat nay.
Khong cho phep ng ong lo ra ngoai nhng khu vc khong s dung ma
khong c phep cua t van.
Kch thc qui nh cho ong ong hoac ong plastic la ng knh danh nh ben
ngoai. Tat ca cac ng ong khac phai co ng knh danh nh ben trong.
Toan bo ng ong c tap ket en cong trng phai hoan toan mi, c buoc
giai mau e phan biet cac loai khac nhau.
ng ong phai c lap at ung hng e bao am thong thoat nc. Trc
khi lap at, ng ong khong c co g, x sat va phai sach.
Cac au ng ong phai c chot e ngan bui. Khi hoan tat, he thong phai c
xuc ra bang nc sach.
Ban ve phai mo ta kch thc ng ong va cach thc lap at cac he thong. He
thong ng ong phu, co, phu kien, v.v. khong mo ta tren ban ve phai c phoi
hp vi nhng nha thau khac, c o kch thc tai cong trng va phoi hp vi
t van xac nh nhng ac tnh ve ket cau, cap thoat nc, chieu sang va cac ac
tnh khac thng gap cho loai cong trnh nay.
Cong tac au noi thiet b phai tuan theo e xuat va phe duyet cua nha san xuat
thiet b.
Toan bo ng ong phai c lap at theo cach thc ap ng qui nh ve ket cau
va kien truc, co hnh thc gon va chuyen nghiep va c bo tr sao cho d phong
u cho s co ngot be tong, o doc, s ieu chnh ong truc va ca tham e bao
tr vi khoang trong khong nho hn 50mm khoang trong gia be mat ben ngoai
cua ong (bao gom ca lp cach nhiet, neu co) va nhng he thong va ket cau khac.
Phai d phong cho cong tac thay the ong ma khong gay anh hng en cac he
thong khac.
Neu co hai hay nhieu ong chay cung mot ng, cac ong phai chay song song
nhau va song song ket cau cong trnh, ngoai tr ong d phong theo yeu cau cho
cong tac thong thoat nc.
ng ong phai c cung cap gia , chi tiet , thanh dan, neo, v.v theo tieu
chuan BS 3974.
Thu tuc va nang lc cua ngi van hanh phai tuan theo e xuat neu trong nhng
tieu chuan MVAC sau:
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Han ng ong thep mem
Tieu chuan thi cong Han ong ong
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Khi thc hien kiem tra bang mat va th nghiem nhan dang, neu moi han khong
at yeu cau, t van co quyen kiem tra bang cach chup X-quang hoac thc hien
cac phng phap kiem tra khac c chap thuan. Khi loi han b phat hien, nha
thau phu phai chu chi ph th nghiem va chi ph sa cha cho en khi at yeu
cau cua t van.
7.2
VAN HANH VA TH NGHIEM AP LC

Ap lc van hanh nc cua he thong ng ong phai can bang ap lc tnh cua he
thong cong vi ap lc tat bm (neu co) c au noi vao he thong o.
Neu ap lc van hanh at en 2400 kPa, ap lc th nghiem phai at 1.5 lan ap lc
van hanh hoac 2400kPa, bat ky thong so nao ln hn. Neu ap lc van hanh at
tren 2400 kPa, ap lc th nghiep phai at 1.25 lan ap lc van hanh.
He thong ng ong va phu kien bao gom van, v.v phu hp vi ap lc van hanh
qui nh trong ban ve s bo.
7.3
VAT LIEU NG ONG

ng ong s dung cho cac he thong phai theo qui nh trong Bang 1 di ay:
Phan loai ng ong thanh
He thong
Tham chieu Bang 1
ng ong nc sach bao gom nc lanh
Ong xa nc ngng, ong cap them, ong tran, be thu va co

gian, hoa chat x ly nc
Ong gas va au noi vao FCU
Bang 1 - Chi tiet vat lieu ng ong

Loai
ng
ong
I
Lo danh nh
(mm)
Tieu ch ky thuat
15 - 150
Thep en theo tieu chuan AS 1835, AS 1836 hoac BS

1387, cng o cao, hoac tieu chuan ANSI B36.10 muc 40
200 va hn
Thep carbon en, han cach ien (ERW 430), s dung thep
loai 430 MPa theo tieu chuan BS 3600 va BS 3601 cho ong
200 en 500, va c san xuat bang phng phap ho
quang chm cho ong 600 va hn
o day tng toi thieu cho ong theo tieu chuan 3600/3601:
BPS 06051
200 - 300 : 6.3 mm
350 - 400 : 8.0 m
II
15 - 150
Ong thep ma kem theo tieu chuan BS 1387, cng o cao
III
15 - 150
Ong thep ma kem theo tieu chuan BS 1387, cng o

trung bnh
IV
15 - 200
Ong P.V.C. khong lam mem theo tieu chuan BS 3505-loai

`D' (toi thieu) tr phi qui nh khac
15 - 150
Ong ong co chat lng gas C106 theo tieu chuan BS

2871- phan 2 bang 2 hoac AS 1432 loai B, c tay nhn
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va ra sach ben trong. Toi ong ong ng knh at 18mm
O.D. S dung ong ong hard-drawn cho ong co ng
knh 22mm en 108mm.
Ngoai ra, loai L tuan theo tieu chuan ANSI B31.5
Cong tac th nghiem tai xng phai c thc hien e kiem soat ong va phu kien
trong qua trnh san xuat. Ho s th nghiem phai co san cho t van kiem tra vao
bat ky luc nao trong khi san xuat va th nghiem. Nha san xuat phai cung cap giay
chng nhan ong tuan thu tieu chuan cua Anh quoc va nhng tieu chuan tng
ng c chap thuan nh tieu chuan ANSI.
Ong phai c kiem tra o thang, s ong nhat va ng knh.
7.4
MOI NOI, RAC-CO VA MAT BCH ONG

Nhng phng phap noi ong thang sau ay se c s dung.
Loai ng ong
Moi noi
S dung mang bat inh oc cho ng ong en 50 vi hp chat noi

theo tieu chuan BS 5292 hoac moi noi han
Moi noi han oi au cho ng ong 65 va hn
ng ong hi nc nong co moi noi han cho moi kch thc
II & III
Bat inh oc cho ng ong en 50

S dung mat bch bat inh oc cho ng ong 65 va hn theo tieu
chuan BS 4504. Khong cho phep co moi noi han
IV
Moi noi dung moi ket dnh theo tieu chuan BS 4346 Phan I. S dung
dung moi ket dnh theo tieu chuan BS 4346 Phan 3
Moi han thau theo tieu chuan BS 1723.

Phu kien mat bch, noi la au (ch en 20mm 0.D.) hoac phu kien
dan co ong hoac khong ong. Cong tac han theo tieu chuan thi
cong MVAC: "Han ong va tam ong
Rac-co ong va mat bch phai c lap at sao cho co the de dang thao d ong
thanh oan va tai v tr au noi vao cac thanh phan may va van.
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Loai ng ong
Moi noi
S dung thep, ong de uon mau en cho rac-co mat ta hnh cau cho
ng ong co ng knh en 50.
Mat bch han thep mem mau en theo tieu chuan BS 4504, tuan thu ap
lc van hanh qui nh cho ng ong 50 va hn.
Ngoai ra, oi vi ng ong 100 va hn, khp noi phai c s dung
tai v tr neu tren ban ve hoac Quy pham Ky thuat
II & III
S dung thep, ong de uon ma kem cho rac-co mat ta hnh cau cho
ng ong co ng knh en 50 vi vat lieu noi theo tieu chuan BS
5292
oi vi ong thep, ong de uon, ma kem 65 - 150 cho rac-co mat
ta hnh cau vi vat lieu noi theo tieu chuan BS 5292 hoac mat bch co
vau loi bat inh oc theo tieu chuan BS 4504 Phan 1
Dung cho ong thang
Moi noi gia cac oan ke can cua ong, gia ong va phu kien ong, ke ca van phai
c thc hien bi nha thau co nang lc, theo qui nh cua c quan chc nang.
Mat bch ngan am phai c lam t vat lieu va theo phng phap mo ta trong tieu
chuan BS4772 cho ong gang deo. Mat bch phai c uc ben trong ong hoac
phu kien mat bch c gan vao. ng knh va o day mat bch ngan am phai
tng ng vi mc o qui nh cho mat bch theo tieu chuan BS4504 ve ng
knh danh nh cua ong ma mat bch ngan am se c uc vao. Khong s dung
mat bch ngan am loai bat vt.
Mat bch phai c khoan, han hoac ren vao ong va quay tai goc phai en truc
cua lo. Mat bch phai c san xuat theo tieu chuan BS4504, c khoan theo
mc ap suat qui nh va trong bat ky trng hp nao, khong c ln hn PN10.
Mat bch phai c noi bang em va hp chat noi, s dung ai oc, bulon va vong
em khoa co u o cang cho cong suat ac trng co lien quan. Bulon, ai oc va
vong em gan vao mat bch ma kem bat phai c ma kem. Bulon, ai oc va
vong em dung cho mat bch noi ong cap nc phai lam bang thep khong g 316
tr phi c qui nh khac.
Neu ng ong c noi vao cac thanh phan thiet b co mat bch bang kim loai
khong tng thch, mat bch cach ly phai c chen bulon nha.
Rac-co s dung hai mat con bang ong va c gan ai oc hnh luc giac phai
c lap at nhng oan cach nhau khong qua 15m va tai v tr c qui nh
e thao d tren nhng ong 50 va nho hn va e bao tr thiet b.
Khong chap nhan moi noi ong ben trong tng, san, v.v.
Neu khp noi ong c kh c dung cho ong thep de uon, khp phai la loai
adaptor mat bch hoac khp, do 'Viking Johnson' hoac hang tng ng san
xuat theo phe duyet cua t van. Khp noi phai c gi tai v tr qui nh tren ban
ve.
Cac khp noi, bulon va lo nh v phai c phu lp sn bao ve tai xng.
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7.5
PHU KIEN ONG

Phu kien ong phai la loai c qui nh di ay cho cac loai vat lieu ong.
S dung cut e oi hng ong. Trong bat ky trng hp nao, ong phai c uon
cong ma khong can dung phu kien.
Co ao dai phai c dung hn la co tron. Khong s dung cut hnh vuong. Te
phai la loai mau cut de ao hoac cut oi ngoai tr tai v tr c qui nh dung te
hnh vuong cho cong tac thong, thoat nc.
S dung mang giam lech tam tai v tr can thiet e bao am s thoat hoac loai bo
tui kh. Khong s dung o truc giam.
Phu kien phai tuan theo nhng tieu chuan sau:
Loai ng ong
Phu kien
Phu kien c bat vt, bang sat de uon mau en theo tieu chuan BS
1256, hoac phu kien han cng o cao theo tieu chuan BS 1965 phan
1 cho ong co ng knh en 50.
Phu kien han cng o cao theo tieu chuan BS 1965 phan 2 cho ong
65 hoac ln hn.
ng ong hi nc nong co phu kien cng o cao theo tieu chuan
BS 1965 dung cho cac kch c
II & III
Phu kien c bat vt, bang sat de uon theo tieu chuan BS 143 va BS
1256 cho ong 15 - 150 va vat lieu noi theo tieu chuan BS 5292
IV
Phu kien PVC khong deo c uc khuon theo tieu chuan BS 4346
phan 1; dung moi theo tieu chuan BS 4346 phan 3
Phu kien dan bang ong cng o cao han bac theo tieu chuan BS
864 phan 2 cho ong 54
Phu kien bang kim loai sung han bac cho ong 67 va ln hn
7.6
KY THUAT HAN HE THONG ONG SAT

Ky thuat han ho quang kim loai va oxy acetylene cua he thong ong thep theo
tieu chuan II BS 4515.
Khong c phep s dung ky thuat han kh he thong ong thep co 65 va ky thuat
han noi tren tr khi co s cho phep trc cua nha T van.
Tien trnh han va tieu chuan han phai c e trnh len nha t van e phe duyet
trc khi thc hien bat c cong viec nao.
Cac nhan vien co lien quan en cac hoat ong han phai co giay chng nhan
nang lc do c quan co tham quyen cap ma nha t van chap thuan. Nhng giay
chng nhan nay se c trnh ra cho nha t van trc khi tien hanh han. Moi moi
han phai co mot dau thch hp e nhng ngi co lien quan en cong viec nay co
the nhan thay. ay la mot ieu hoan toan bat buoc.
Nhng cho han noi hai au phai c thc hien co hnh ch V n nhng ni
ma au cuoi cua ong se c cat theo hnh vuong va c vat nghieng vi cac
g rap trong va ngoai c thao ra. Cac ong c sap xep thch hp trc khi
tien hanh han va phai can than trong khi thc hien e viec han khong tap trung
qua mc va gii han nong ong.
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S dung cac thiet b nhanh e tien hanh han nhanh cho va khp vi ong. Cac
khe h trong ong dan chnh c nh hnh mot cach chnh xac e trung vi cac
nhanh va cac phan ri se c mai vat canh. Thao bo cac g rap trc khi tien
hanh han va cac ong nhanh khong nho ra cac nong ong.
Nha thau phu co trach nhiem cung cap cac gian tam thch hp va bao ve tranh
nang ma e co the tien hanh han mot cach thch hp. Khong thc hien han:
Khi be mat cua vat t b am t
Di ma hay gio ln
Khi nhiet o cua kim loai goc t 50C hay thap hn
V cac hau qua nghiem trong neu khong thc hien han ung trong phong may va
phan bo cac ng ong chnh, nha thau phu se thng xuyen giam sat oi ngu
cong nhan han cua mnh.
Nha t van co quyen yeu cau thnh thoang cat 2% moi han e kiem tra. Neu co
bat c moi han nao neu tren cho thay khuyet iem cua vat t hay tay nghe cua
cong nhan, th moi han o co the c yeu cau bo i en 4% cac moi han. Neu
so moi han khong ap ng yeu cau kiem tra trong vong khoang 4% th cong viec
c cho rang khong ap ng tieu chuan cua nha t van, nha t van co the yeu
cau thao bo cac moi han. Nha thau phu co trach nhiem cat va sa cha cac moi
han nay e kiem tra.
Hn na, v hau qua nghiem trong neu khong thc hien han ung, ngoai nhng
ieu neu tren, moi moi han tren ong va thiet b co ng knh danh ngha 350mm
va ln hn 5% cac moi han mau tren ong va thiet b 300mm tr xuong se c
kiem tra bang quy trnh kiem tra khong b pha huy c chap thuan (chang han
chup X quang hay tng t). Nha thau phu se rut ra c tam quan trong cua
cong viec nay, ranh gii cua cac ng ong chnh va khung thi gian tien hanh
kiem tra.
Cac cuoc kiem tra cac moi han se c ghi chep lai va chuyen en nha t van
theo mau phe chuan.
Khong tien hanh han tren he thong ong ma kem trong bat ky trng hp nao.
Viec chuan b cac moi han va canh han se do nha t van kiem tra.
7.7
CAC MOI HAN TREN HE THONG ONG UPVC

He thong ong nha PVC c han hoa tan hay bang kh nong theo s e ngh
cua nha san xuat va c neu chi tiet trong Quy pham ky thuat nay.
Neu s dung ky thuat han hoa tan, chuan b la viec lam can at biet lu y. Giay
rap va nc con co the s dung e lam sach be mat. Khi s dung dung moi, can
tranh nhiet e ngan khong cho xi mang b kho trc khi hai be mat xay ra lien ket
hoa hoc hoan toan. Cac be mat oi tiep c trai eu dung moi. Xi mang tha
c nhanh chong lau sach.
Trong he thong UPVC, thc hien cac moi han kh nong khi khong co san cac thiet
b tieu chuan va phai c s chap thuan cua nha t van. Ky thuat han s dung
ong phun kh nong va que han PVC ch c thc hien bi ngi th han co kinh
nghiem trong viec san xuat nha. Phai am bao nau chay hoan toan bang cach
han t 3 en 6 t. Khong c lau moi han. Nha thau phu am bao viec san
xuat tng t oi vi cac phan con lai.
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7.8
MOI HAN HE THONG ONG ONG

Moi han vay cng theo tieu chuan BS 1723.
Cac que han phai thch hp oi vi cac vat t ong va ieu kien khong kh theo
tieu chuan 1845.
7.9
HE THONG ONG
Cung cap he thong ong theo yeu cau e lam gian vng chac. He thong
nay cho phep di chuyen t do khi gian n va co rut va se c phan loai theo cac
mc yeu cau kh kh va thoat nc. Khoang cach cua ong ke ca ong thang
ng va nam ngang khong c vt qua con so trung tam neu trong bang sau
ay. Khoang cach phai gan bang vi ma tieu chuan tng ng theo yeu cau hay
do nha san xuat vat lieu ong gii thieu.
Cac he thong ong phai chong cho nhau e duy tr o thang hang di bat ky
ieu kien nao (khong ln 6m trung tam).
He thong ong cung phai tuan theo tieu chuan BS 3974 va theo yeu cau neu
trong phan Kiem soat tieng on va o rung cua Quy pham ky thuat nay.
Cac he thong ong khong c nh kem e ho tr thiet b
Loai ong
C nong danh ngha

(mm)
Trong tam oi vi
ong ngang (m)
Trong tam oi vi
ong ng (m)
I, II, III
15
2.0
2.4
20
2.4
3.0
25 - 32
2.7
3.0
40
3.0
3.6
50
3.4
3.6
65 - 80
3.7
4.5
100
4.1
4.5
125
4.4
4.5
150
4.8
4.5
200
5.1
4.5
250
5.8
4.5
300 and above
6.1
4.5
C nong danh ngha

(mm)
Ngang/ thang ng
20oC
Ngang/ thang ng
70oC
15 - 20
0.9 / 2.0
0.5 / 2.0
25 - 32
1.1 / 2.0
0.7 / 2.0
40 - 80
1.4 / 2.1
0.9 / 2.1
100
1.9 / 2.4
1.0 / 2.4
150
2.1 / 2.4
1.1 / 2.4
200
2.4 / 2.0
1.2 / 2.0
Loai ong
IV
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Loai ong
C nong danh ngha

(mm)
Trong tam oi vi
ong ngang (m)
Trong tam oi vi
ong ng (m)
15 - 20
1.4
2.0
28 - 35
1.7
2.4
42 - 67
2.0
3.0
76
2.4
3.6
108 and above
2.7
3.6
Neu co hai hay nhieu kch thc ong, khoang cach he thong thong thng se
can c tren so trung tam bi kch thc he thong ong nho nhat yeu cau.
Ong dng thang ng se c bao ve thch hp be ong ng e gi tong trong
lng cua no. Khong s dung cac nhanh e ong ng.
Cac he thong ong se c thiet ke e co tai trong phoi hp cua cac ong, van,
thiet b, cach ien (neu co) va lu lng trong ong cung nh cac phan ng do
gian n nhiet hay ong b co rut.
Cac van se c at gan vi cac iem va trong pham vi kch thc 200 va
oi vi loai ln hn se c chong rieng biet.
Cac he thong co the gi ong thang hang va tuan theo moi quy nh va cac yeu
cau tieu chuan.
Cac ong treo rieng biet co kep loai hai mieng hnh ch U bat bulong hay vau kep
han. Tuy nhien oi vi cac kch thc ong 65 hay nho hn, co the dung kep loai
hai mieng hnh ch U bat bulong nhng v tr cho phep.
Cac ong e gan chat vao he thong bang thep hay xay ne phai kep bang cac
loai kep ong hoan toan.
Cac loai kep phai gi c toan bo tai trong cua ong cung vi chat long ben
trong, phan cach ien, vanh ai, van va thiet b. Neu can, at biet oi vi cac ong
treo 200 va ln hn, khoang cach he thong se c giam xuong e giam tai
trong trong pham vi cua kep.
Cac ng ong cach ien phuc vu cho viec hoat ong hay di 1000C se co e
go at gia kep va ong. e gom khoi go chem nh hnh c sap xep e tao
vanh ai tron vi cung o day nh phan cach ien va co chieu dai gan 100mm
cac canh cua kep. S dung si thuy tinh co ty trong nhiet o cao hay e si len
khoang e un nng hay cac hoat ong tng t tren 1000C. Si thuy tinh hay
e si len khoang co mat o toi thieu 80kg/ m3.
Trng hp ong cach ien, s ngng tu co the xay ra thanh treo, vat t cach
ien c nha t van phe duye se c gan them vao gia kep va ong.
Cac kep va vanh ai mieu ta ben tren se c gan chat vao ong va/ hay e cach
ien ma khong them qua nhieu ng suat vao thanh ong va trong phan noi ket
nay, ac biet lu y oi vi loai ong ong.
Dung sai di chuyen do s gian n va co rut nhiet se phng phap (chang
han thanh treo hay con lan) va khong gia ong va e hay kep. S dung thanh
treo chong rung e khong b rung.
Cac thanh treo va cac thiet b i kem phai la cac thanh thep ma kem nhung nong
co ng knh khong thap hn nh sau:
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Kch thc ong (mm)
ng knh thanh (mm)
Len en 50 (bao gom)
10
65 - 80
12
100 - 125
16
150 and above
20
Neu khong yeu cau dung sai cho s co gian hay rung ong, thanh treo co the gan
trc tiep vao tam san, cac thanh phan cau truc hay gia gan vi tam san, tng
hoac cac thanh phan cau truc. Cac ong co the lan lt c kep trc tiep vao gia
gan vi tam san, tng hay thanh phan cau truc.
Neu hai nhay nhieu ong chay song song va gan nhau, co the chung t gia
cng ch C thong thng hoac loai xa treo gan vi tam san, thanh phan cau
truc hay tng. oi vi cac loai ong co kch thc ln hn 100, he thong phai
theo tieu chuan thep hnh.
oi vi cac thiet b co kch thc nho hn tam san, co the s dung cac phan ch
C vi mieng xop ben trong hay c at vao trong tam san.
Cac phan ch C c lap va s dung theo s hng dan cua nha san xuat, ac
biet oi vi cac tai trong cho phep toi thieu va trong nhng gii han ng suat cho
phep.
Cung cap he thong di chuyen nhng ni ma ong phai di chuyen do s co
gian va he thong c thiet ke cho phep s di chuyen co the toi a.
Neu thanh treo c s dung cho viec di chuyen nay, ta se chon chung theo ty le
chieu dai thanh gia cac truc ng, en chuyen ong toi a cua ong khong nho
hn 6:1
Cac thanh treo s dung cho viec di chuyen kieu cot chong se c cung cap vi
mieng em loai ch u co kch thc tren kch thc lo cho thanh. Tng t, cac
moc hnh ch U hay vau kep han tren kep ong co kch thc tren kch thc lo
cho thanh. Thanh se c siet chat ca hai au vi cac vong em hnh cau va
ai oc siet. Khong s dung ai oc bat c phan nao cua thanh gia mieng em
va moc hnh ch U hay vau kep han.
Khi ty le chieu dai thanh gia cac truc ng, en viec di chuyen toi a cua ong
vt qua 12:1, co the s dung vong em phang thay v vong em hnh cau.
Neu khong the cung cap u chieu thanh e co o di chuyen toi a cua ong va
viec di chuyen nho hn 250 t o lac thang ng, th s dung lo xo va thanh treo
co o vong gap oi.
Neu o di chuyen cua ong rong do nhiet o hoat ong cao, mieng em ch C
cng hay he thong thanh treo co the c s dung vi truc lan hay cac mieng
trt P.T.F.E oc quyen e giup ong di chuyen.
Neu truc lan hay he thong trt yeu cau s dung cho ong cach ien, phan cach
ien phai cng cho toi thieu ng knh bon ong va lp boc ngoai phai bang thep
ma kem nang tao thanh mot ong boc ngoai e cho he thong ong ben trong va
bao ve s cach nhiet khi di chuyen.
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Cac ong at trong phong may va gan nhng cho at may, neu o rung t may co
the truyen qua ong, can phai ho tr cho ong them cac thanh treo chong rung nh
a neu trong phan ieu khien tieng on va o rung.
Cac ong sat co mieng em bang sat va ong ong se co mieng em bang ong
hay kim loai.
Cung can cung cap them he thong gan nhng ni at van va tng t, cac
hang muc uc e tranh ng suat qua mc tren he thong ong tiep giap. Cung
cung cap them he thong gan khu vc noi may bm e tranh ng suat qua mc
may.
Nha thau phu se chu trach nhiem xay dng cac he thong nay, s dung
bulong au o Philip, thiet b e uc betong, cat va xay cac mieng em bang
gach va tng t. Neu khong the gan cac bulong trc tiep tren ong e va s
dung cac goc gia cha tren ong neu co yeu cau.
Tr khi a c nh ro, cac he thong cho ong sat se nh sau:
V tr
Mieng em, tru va thanh treo
V tr ben ngoai
Ma kem nhung nong theo tieu chuan BS 729 va lp phu ben ngoai
toi thieu 85m va sn lp bao ve epoxy
V tr ben ngoai
Thep ma kem nhung nong theo tieu chuan BS 729 va lp phu ben
ngoai toi thieu 85m c sn lot va sn
Tien hanh sn theo mieu ta trong phan Sn, dan nhan va hoan thien cua phan
thong so ky thuat. Cac mieng em phai c gan bang bulong va ai oc hay inh
vt c ma ien vi kem hay cadmi theo tieu chuan BS3382 phan 1 va 2 co o
day toi thieu 25m.
Cac ong ong thang ng se uc gan bang cac vong kep bang ong hay hp
kim ong hoac mau mieng em ong c nha t van phe duyet. Cac ong ngang
se c gan vi mieng em hoac thanh treo bang ong lam viec nang hay hp
kim ong. He thong cho cac ong ngang se la cac vong ong loai che va cac chi
tiet c e trnh len nha t van e phe duyet.
Cac ong UPVC bang thep khong g vi lp phu nha.
He thong ong c lap thang ng hay bang phang tr khi c nh ro trong
phan Quy pham ky thuat va ban ve, ong thi lam sach cac be mat gan ben.
Cac ong c mot cach ung an va vng chac bang cac thanh treo, mieng
em, kep c chap thuan hay he thong c thiet ke ap ng yeu cau cau
tai tng iem .
He thong ong c tap hp lai mot cach gon gang trong cac gia khung thep c
sap xep sao cho so ong chay cheo nhau la toi thieu vi cac khoang thch hp cho
moi di chuyen, gian n va co rut.
Cac loai ong va thiet b khong bang sat co phan khong dan ien tai cac phan
bang sat
Ong mao dan se c kep vao cac ong ln hay van lout bang thep 450mm
trung tam.
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7.10
MOI NOI ONG MEM VA O GIAN

He thong ong se c lap at vi o uon va o mem mai thch hp e tranh
truyen rung ong t cac thiet b c noi ket en cau truc xung quanh ma khong
can phai co cac moi noi mem. Neu khong the thc hien c, va trong trng
hp neu ong c noi vi cac thiet b nh may lam nguoi, may bm hay cac thiet
b x ly bang kh, s dung cac moi noi ong mem theo tieu chuan c s chap
thuan cua nha t van. Nhng moi noi mem nay se trong pham vi kch thc, lam
bang khung nylon vi cac vong em gia cng day va em lot c thiet ke thch
hp cho viec truyen chat long va ng suat soc va lam viec qua nhieu he thong.
Nha thau phu se cung cap va lap at cac moi noi gian n 316 bang thep khong g
tai cac ong ng va ngang 35m e hap thu o gian n/ co rut nhiet cua ong. Kieu
dang va v tr cua nhng moi noi gian n se c e trnh cho nha t van e phe
duyet trc khi lap at.
Neu ng ong chay qua iem noi gian n xay dng, moi noi gian n ben di se
c cung cap.
Mau neo cng se c cung cap tai nhng v tr c thiet ke e phan bo thch
hp o gian n va ng suat. Cac moi noi gian n se c tao ng suat trc e
giam ng suat gian n trong ieu kien lam viec, khoang rong co lanh theo s gii
thieu cua nha san xuat.
Phan ng suat cach ien hay nhng phan khac c phe duyet se c cung
cap e tranh o gian dai qua mc.
Cac mau neo va thanh dan se c cung cap theo s gii thieu cua nha san xuat
cac moi noi gian n va moi noi mem c s chap thuan cua nha t van.
7.11
MIENG CHAN
Cac moi noi neo se c cung cap nhng ni can thiet du co c the hien tren
ban ve hay khong va se c lam bang sat hnh ch C siet chat vao cau truc xay
dng. Nha thau phu se cung cap va lap at cac mieng chem, mieng em va cau
truc thep ma moi noi neo yeu cau.
Moi noi neo c at ket hp vi ng ong thay oi hng e hap thu ng suat
do o gian n ng ong va ng suat trong bi cac lc truyen en mat at hay
cau truc nhng moi noi thch hp. Moi noi neo se co o bean thch hp e chu
c tai trong toi a.
Cung cap o vong chan vt cho cac tru ong va phan tru ong bm hut/ xa .
Nha thau phu se ac biet lu y rang ngoai muc ch gi ng ong, mau neo con
c s dung e kiem tra he thong ong va luc o, can phai kiem tra cac au cuoi
cua ong chnh co cac mau neo gi e tranh cac ng ong b keo sang mot ben
do ng suat chan hai au cuoi cua ong.
Chi tiet va kch thc cua mieng chan va mau neo se c e trnh cho nha t
van phe duyet. Khong c gan mau neo vao bat c phan nao cua cau truc xay
dng cho en khi nhan c s phe duyet hoan toan ve v tr va phng phap
gan mau neo.
Trong cac ong thep, mau neo se c han hoan toan vao ong tr khi co s
hng dan khac trong ban ve.
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Trong cac ong ong, mau neo bao gom mat bch bang ong hay kep c han
vay cng hoan toan vao ong va bag v vao tam mau neo bang thep mem ma kem
vi cac vong em khong dan ien c chap thuan va cac ong lot e cach ien
cac vat t khac va tranh tac ong ien phan.
Cac mau neo se c thiet ke sao cho cac moi han khi di chuyen khong b vong
xuong va c gan vi cau truc xay dng v tr va cach thc tranh gay h hong
cho cau truc ma chung c gan vao.
Khong co moi noi neo nao la moi noi han trong khoang 600mm.
oi vi cac ong di at, o vong va xa ch T c tao thanh vi cac moi noi
mem, cac tam chan bang be tong se do nha thau chnh xay dng.
Ngoai nhng ng suat hoat ong thong thng cua he thong, nhng tam chan
nay se chong lai ng suat trong do khi ong van gay ra va se co kch thc tng
ng.
Ngoai cac tam chan neu tren, khoi mau neo se c at nhng khoang ngh
tren chieu dai thang cua ong nh khoang cach gia bat ky tam chan nao hay mau
neo nao khong c qua 30m.
Trong phan noi nay, nha thau phu se ac biet lu y ngoai muc ch gi ng
ong, tam chan se c dung e kiem tra ng ong, ngha la trong qua trnh
kiem tra ng ong chnh di at, can phai kiem tra cac au cuoi cua ong chnh
gi mau noi neo e ngan ng ong hng ra mot ben do ng suat chan s dung
hai au ong.
Nha thau phu se e trnh chi tiet va kch thc cua mieng chan trong khoi mau
neo e phe duyet.
7.12
THANH DAN
Cac thanh dan co tru ng bang thep mem han vao cac ong tren truc lan hay he
thong trt P.T.F.E gi bulong ch U tren cac mieng em hay nh c the
hien chi tiet tren ban ve.
Thanh dan co the ieu chnh c ca hai hng trong mat phang ben e ng
ong c sap xep chnh xac.
Thanh dan khong c nho hn ng knh 2 ong dai.
Thanh dan au tien khong xa hn ng knh 4 ong t cac moi noi gian n lien
ke hay moi noi ong mem. Thanh dan th hai khong xa hn thanh dan th nhat
ng knh 14 ong.
7.13
O DOC NG ONG
Cac he thong ong nc c lap at vi o doc hng len tren lien tuc theo
hng chay t iem bat au chay ngang en iem cuoi la thung cha hay bnh
cha tng ng, hoac c thong kh t ong.
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7.14
LO THONG KH
Van thong kh t ong co kch thc thch hp va c nha t van chap thuan se
c cung cap tai nhng v tr cao trong ng ong nc lu thong va bat c
phan nao ma co the lay khong kh. iem at van la cac phan ong dai 800mm vi
ng knh 25mm nho hn ng ong 80 neu tren va bang vi kch thc ong
cho ong di 50.
Neu cac iem nay khong vi en c, cac lo thong kh vi ong thong en iem
co the vi en van thong.
Moi van cung vi van khoa va ong thai c chay theo ong dan gan nhat.
Van nha bang kh t ong co kch thc thch hp vi dung tch cua he thong nh
viec thong kh di mot gi ong ho.
Automatic air relief valves in pipes of nominal bore larger than 400 shall be of
the double orifice flanged cast iron body type with plastic float.
Automatic air relief valves shall be sized to suit the capacity of the system such
that air venting is achieved in less than one hour.
Cac mat bch c khoan va tuan theo tieu chuan BS 4504.
7.15
IEM THOAT
Cac van thoat co kch thc thch hp se c cung cap tai cac iem thap tren
ong hay nh trong ban ve cho phep he thong ong hoan toan thoat nc.
Van thoat toi thieu 20 oi vi ong co 50 va 20 cho ong ln hn, cac van eu
co khp noi ong mem.
Cac khay hng nc di thiet b ma nc co the chay vao trong qua trnh hoat
ong bnh thng se c thoat ra qua ong toi thieu 25 hay ln hn thch hp
vi he thong. Nc khong c phep chay xuong hay ong lai trong cau truc cua
toa nha.
Cac phan cua thiet b va cac phan phu thuoc cung nh cac thiet b nh thung
cha, thiet b loc, tui thu bui va cac thiet b tng t se c cung cap vi cac
thiet b thoat nc se chay gan san hay v tr thoat va c cung cap vi khp noi
inh vt hay xa ch T co au cot bat inh vt e de dang ve sinh.
Toan bo kch thc cua tui bui vi van trt va ong noi mem c lap vao cac he
thong nc. Van khong c nho hn 32 oi vi ng ong tren 50 va khong
nho hn 20 oi vi ng ong nho hn 50. Tui bui c gan iem thap nhat
cua cac ng ong thang ng va trong cuon cho phep thoat nc va lam ve
sinh.
Cac au ra ong dan va van thong co the nhn thay c va chay vao gau ong e
co the nhn thay lo h.
o doc cua cac ng khong thap hn 1:500 va ong thoat khong nho hn 1:00
va c sap xep e thoat nc en mc toi thieu cac iem thap.
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7.16
VAN
Van c cung cap nhng v tr theo nh tren ban ve. Van phai tuan theo tieu
chuan va phai la hieu BS Kite.
Van t ong c cung cap cho cac moi noi may va tru ng e de dang bao tr
ma khong phai thoat nc ng ong.
Van ieu chnh c cung cap nhng moi noi thiet b e de dang can bang.
Tat ca cac van phai thch hp vi ng suat kh hoat ong, nhiet o va thanh phan
hoa hoc cua chat long tiep xuc vi cac phan va c lap at vi chan van thc s
thang ng hay nam ngang.
Tat ca cac van c at t 2000mm tr len tren san se co chuoi cac banh rang
hoat ong t 1000m tr xuong tren san.
Kch thc cua cac van t ong va thiet b se c chon la nghiem ngat theo s
ch dan cua nha san xuat.
Kieu thiet ke cua van phai c chap thuan va c san xuat theo tieu chuan BS
5150 va BS 5154.
Van cho cac dung tch va cong suat tng t co the trao oi c cho nhau qua
he thong.
Cac van co nong 65 tr len se co cac mat bch theo ban BS 4504 phan 1.
Cac van co kim ch ong va m ni co the va co tay cam hoat ong e ong
theo chieu kim ong ho.
Cac van phai co nhng thong tin sau:
Ten nha san xuat
ng suat kiem tra kh
Kch c
Cac van van hanh bang tay co banh rang hoat ong sao cho ta co the m hay
ong van khoang 15%. Neu khong the at c, nhng loai van nh vat se
c gan vi ng ong i vong.
Kieu thiet ke cua tng loai van c gan th mot lan, sau o thao ra e bao tr
ma khong lam can tr ng ong hay lam h van.
nhng cho cho phep, van t ong c gan vao truc quay trong mat phang
nam ngang.
Van t ong hoat ong bi bo dan ong bang ien co bo phan dan ong bang tay
cai vao c cau khi ong, nh o ien b ngat mot khi tien hanh hoat ong bang
tay. Cung co the khi ong van bang cach bat nut ieu khien ong va m. Bo
dan ong cung ket hp vi ong c bao ve tai trong, kim ch v tr; cong tac gii
han co the c bat sau tam bang ieu khien hay nhng v tr khac. Thi gian
ong toi a cua nang suat ong c truyen ong va banh rang c khong qua 60
giay.
Van t ong hoat ong bang bo dan ong kh s dung lo xo bo dan ong pittong
e ong van trong ng suat kh. Bo dan ong ket hp vi kim ch v tr van va se
phu hp vi viec ieu khien ng suat kh len en 560kPa.
Nap van co kch thc phu cho phep vao trong v tr van khi van hoan toan m.
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Van kiem tra trong bm xa c gan tren mat phang nam ngang ni nao co the
va c thiet ke ngat nhanh ma khong b soc. Neu can thiet, do khoang cach gii
han, van c gan vao mat phang thang ng, nha thau phu se xac nhan thoa
thuan vi nha san xuat phng phap ap dung nay.
Van bi noi co kieu can bang hay tng ng c nha t van chap thuan, tr
khi trong ban ve xac nh khac. Than van lam bang gang vi hp kim niken va
cac phan hoat ong bang thep khong g va co phao ong trang thiec. Van bi noi
trong nc man c lam bang vat lieu thch hp c s phe duyet cua nha t
van va la loai ngat cham mien la phao bang ong phu lp neoprene.
Van giam ng suat, van nha ng suat, thiet b ngat chan khong, van solenoid va
van ong c se c cung cap theo yeu cau du co the hien tren ban ve hay
khong.
Van ieu chnh kep giup viec ieu chnh kep c chnh xac, hoan thien vi thiet
b o va hien th lu lng, cach ly va thoat nc. Moi quan he gia ap suat va lu
lng nc tai mc o cai at trc khac nhau the hien trong bieu o lu lng
vi o chnh xac 5%. Khi hoan tat cong viec, mot thiet b kiem tra lu lng
nc mi oi vi van ieu chnh kep se c ban giao lai cho khach hang.
Tien trnh lap van:
Van cau va van cong kch thc 12 en 50 cho nc trong va nc toi
Tieu chuan
BS 5154
Loai
Than khong nang co inh vt ben trong oi vi van trt, than

nang oi vi van thng
Than va nap ay
Hp kim uc sung theo tieu chuan BS 1400 LG2, bat inh vt
Thanh
ong thau sc cang cao hay hp kim uc sung
Hp kim uc sung theo tieu chuan BS 1400 LG2
Van cong kch thc 65 tr len cho nc trong va nc toi

Tieu chuan
BS 5150
Loai
Than khong nang co inh vt ben trong
Than va nap ay
Gang (len en 16 bar), thep uc (len en 40 bar), mat bch
Thanh
ong thau sc cang cao/ thep khong g
Mieng chem gang, g ong
Van cau kch thc 65 tr len cho nc trong va nc toi
BPS 06051
Tieu chuan
BS 5152
Loai
Than nang co inh vt ben ngoai
Than va nap ay
Gang (len en 16 bar), thep uc (len en 40 bar)
Thanh
ong thau sc cang cao/ thep khong g
a gang, g ong
Phien ban 01
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Van tiet lu kch thc 75 tr len cho nc trong va nc toi

Tieu chuan
BS 5155
Loai
Than xop co mat tng thch vi ng ong mat bch m
Than
Gang hay sat mem
Sat mem phu epoxy
Thanh
Thep khong g 316
Cao su nhan tao N (cao su nitrile) hay EPDM
Bo dan ong
Banh vt (cho kch thc 100 tr len) vi tay vn va kim ch v tr
Lu y: Van tiet lu c lap at trong ong cach ien co co m rong e lam ve sinh phan
cach ien toi thieu 25mm. Phan ngan cuoi co bch se c cung cap e thuan li cho
viec thao d sau nay
Van kiem tra kch thc 12 en 50 cho nc trong va nc toi
Tieu chuan
BS 5154
Loai
ung a
Vat lieu
Hp kim uc sung theo tieu chuan BS1400 LG2
Thanh
ong thau sc cang cao hay hp kim uc sung
Hp kim uc sung theo tieu chuan BS 1400 LG2
Van kiem tra kch thc 50 tr len cho nc trong va nc toi

Tieu chuan
BS 5154 ng knh theo tieu chuan ISo 5752
Loai
Van kiem tra lo xo trong phan than xop vi cac mat tng thch
vi ng ong mat bch m
Than
Than bang sat mem hoan toan trong phan cao su an hoi c
nen e tranh b nc chay lam mon
Tam/ truc lech tam
Thep mem vi lo xo kep theo tieu chuan SS316/ SS316
Cao su N
Lu y: Phan ngan cuoi co bch se c cung cap e thuan li cho viec thao d van
Van ieu chnh kep kch thc len en 50 cho nc trong va nc toi
Tieu chuan
BS 7350 va BS 5154
Loai
Thanh truc ng
Than va nap
Bang ong, bat vt va ren theo tieu chuan BS 21
Than
Kim loai DZR
Hp kim uc sung hay hp kim ong
Lu y:
ieu chnh kep chnh xac vi kim ch.
Moi quan he ap suat va lu lng nc tai mc cai at trc khac nhau c oc trong
bieu o lu lng. Mot khi c cai at, v tr ieu chnh se co nh.
Van c hoan thien vi thiet b o ap suat nho giot xay san va van thoat.
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Van ieu chnh kep kch thc t 65 en 300 cho nc trong va nc toi
Tieu chuan
BS 7350 va BS 5152
Loai
Thanh nang
Than va nap
Gang theo tieu chuan BS 1452 loai 220 (len en 16 bar), au

cuoi co bch
Hp kim uc sung hay gang vi a mat tron bang hp kim uc

sung
Vong e than
ong thiec hay hp kim uc sung
Thanh
ong thau hay thiec nhom
Lu y: Van c hoan thien vi thiet b o ap suat nho giot xay san va van thoat
Van va van cau cho ng ong loai V
Tieu chuan
UPVC theo tieu chuan BS 5156
Van cong va van cau cho he thong x ly nc va ng ong kh trung bang clo
7.17
MAY O LU LNG
May o lu lng, thiet b o ap suat, nhiet ke va hop cam bien se c cung cap
nh a neu trong ban ve hay the hien trong Quy pham ky thuat nay cho viec
chuyen giao chnh xac cua he thong. Nhng thiet b nay thch hp theo dung sai
c quy nh trong phan Chuyen giao, kiem tra, bao tr va dch vu cua Quy
pham ky thuat nay.
Hop nhiet ke thch hp cho ca cac bong en ieu nhiet t xa hay nhiet ke thuy
ngan se uc cung cap nhng ni tren ban ve va tai au vao va au ra cua cac
thiet b truyen nhiet.
Cung cap van thiet b o ap suat cac ben hut va thai cua moi may bm, phan
noi au vao cua cac thiet b noi vi he thong ong va nhng ni khac the hien tren
ban ve.
Nhiet ke va thiet b o ap suat la loai co mat ong ho 100mm, mat bch c lap
va c chon sao cho iem hay pham vi hoat ong thong thng gan en vach
gia can.
Cac thiet b o co kim mau o e ch iem cai at va van hoat ong thong
thng.
Nhiet ke thuy ngan trong khung thep va thiet b o ap suat kieu ong buoong va
tuan theo tieu chuan BS 1780 phan 2. Thiet b o ap suat c lap vi ong
xiphong va van lu lng.
Neu co yeu cau ghi chep lai nhiet o va/ hay ap suat, nhng thiet b nh vay se
ap ng nhng yeu cau c mieu ta trong Quy pham ky thuat va ban ve.
Cac thiet b o c chap thuan se c cung cap neu co yeu cau va c the
hien trong ban ve. Nhng thiet b o nay co the o dung lng di moi ieu kien
hoat ong vi s that thoat ap suat toi thieu theo tieu chuan Anh tng ng.
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Thiet b o lu lng e o dung lng cua cac he thong khac nhau se c gan
vao ng ong theo s e ngh cua nha san xuat e lu lng khong b anh
hng bi nhng thay oi hoat ong cua thiet b chay ngc xuoi. Ngoai ra nha
thau phu con cung cap them mot may hng dong chay thang neu co yeu cau.
Hop cho nhiet ke va cho nhng muc ch tng t c at nhng ni khong
lam anh hng xau en ieu kien lu lng.
Cac hop trong ng ong thep la loai bang thep khong g thao rap c (bat inh
vt) c gan vao trong cac vau loi bat vt c han vao ong.
Cac hop trong ng ong ong la loai ong ong vi au cuoi trong va hop c
han vay cng vao ong ong.
Cac tui phai xa trong ong e co the oc c va hoan thien vi chat long dan
nhiet co o sau toi thieu 50mm va c ay nap lai.
oi vi nhng ong nho hn 65mm se c ni rong e va van vi hop ma
khong b that thoat lu lng. Cac hop c at thang ng hay mot goc e gi
chat long dan nhiet.
Vau loi cho cac thiet b o ap suat va muc ch tng t se la kieu bat vt tieu
chuan ben trong, c han hay han vay cng goc ben phai en ong va co kch
thc theo yeu cau cua tng ng dung. Chieu dai va ng knh ngoai cua vau
loi ong toi thieu bang vi kch thc cua ong.
Cac thiet b o trong bm va may lam nguoi va nhng thiet b tng t se c
lap at gon gang trong cac tam kim loai bang thep khong g hay cac ban bang go
cng e phe chuan.
7.18
IEM THOAT AP SUAT/ NHIET O CHUNG

iem thoat ap suat/ nhiet o chung se c cung cap theo nh ban ve.
iem thoat ap suat/ nhiet o chung tng t nh Chot Pete hay Chot kiem tra
khoa mac oi. Nha thau se cung cap mot bo dung cu o ap suat/ nhiet o.
7.19
ONG LOT
Neu ng ong chay ngang qua tng, san, nha thau phu se cung cap ong lot.
Cac ong lot cho ng ong bang thep va gang se bang thep ( nhng ni ma
ng ong c ma kem, th ong lot cung c ma kem). oi vi ong nha, ong
lot cung se bang nha. nhng ni ma ong lot c gan qua san, chung se keo
dai t nhat 25mm qua san a c hoan thien va toi thieu 100mm tai phong may
va nhng v tr mai.
Ong lot cung co kch thc thch hp cho phep ong di chuyen t do va hn na,
nhng ni ong c cach ien, ong lot phai co kch thc ln hn cho phep s
cach ien cung xay ra qua ong lot.
Cung phai cung cap o sau tham han vi tam chan chong tham va mep dng
thang ng.
Neu ong chay quang qua thanh lo va tam san, iem dng kim loai phai c han
hay bat vt xung quanh ong. No phai nam trong mat bch day 6mm (toi thieu) sao
cho xay ra tai trung tam cua o day tam/ thanh va c han/ bat vt vao ong, mat
bch cung ng knh nh nong ben trong ong lot.
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Neu ng ong nam sau trong ket cau xay dng, xay dng mot ong lot co kch
thc ln hn e co khoang trong t 12-15mm xung quanh ong hay phan cach
ien khi lap at. Khoang cach nay se c nhet ay can than vi 80kg/m3 si
khoang va au cuoi cua no se c han kn bang chat mat tt chong tham co tnh
kn nc.
7.20
LOC NC (NG ONG)

Thiet b loc nc c lap trong ng ong chay ngc cua cac may va nhng
ni tren ban ve.
oi vi thiet b loc nc trong/ nc toi, ng ong co nong danh ngha gia
15mm va 50mm gom ca thiet b loc c bat vt co than bang hp kim uc sung
hay bang ong thiec kieu Y vi man hnh thep khong g.
ng ong co nong danh ngha t 65mm tr len, thiet b loc se c lam g theo
tieu chuan BS 4504 theo bang thch hp, vi than bang gang kieu Y, man hnh
bang ong thau hay thep khong g.
Thiet b loc vi lo ren trong 20mm bao phu cho noi thoat nc va c gan vi
van thoat 20mm.
7.21
BUA HAM NC
Bua ham nc s dung vi bm, ong thai se c:
7.22
Xay dng bang thep khong g s dung cho he thong cung cap nc trong/
nc toi
La loai gian n ben di c xay san va c nap nit trc cung nh
c han kn
LAM VE SINH ONG

Cac ong co au kn se c cat gi, khong m ra cho en khi lap at.
Phai lam sach cac ng ong trc khi, trong khi va sau khi lap at, va tranh co
vat la trong ong. Nha thau phu co trach nhiem oi vi moi h hai do cac manh
vun gay ra trong ong.
e ap ng viec kiem tra, thoat nc cua ong, nha thau phu phai lam sach va lap
kn he thong ong e nha t van phe duyet.
7.23
CACH IEN NG ONG

Lp cach ien ng ong la loai CFC & HCFC cng khong co lp bot fenola tr
khi c co s xac nh khac va hoan toan ap ng theo nhng ac tnh sau:
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ac tnh c hoc
Ty trong toi thieu
40 kg/m3
100 kg/m3 tai iem cho ong len en 125
120 kg/m3 tai iem cho ong t 150 tr len
Tnh dan nhiet
0.020 W/moC tai 100C nhiet o trung bnh
Chat cha trong te bao kn
Toi thieu 90%
Truyen hi nc
10gm/Nh 38oC, 88%RH (2 perm-inch)
Nhiet o
-80oC to 120oC
ac tnh la
Tnh chay bung theo BS
476 phan 5
La lan rong theo BS 476
phan 5
Lan toa be mat theo BS
476 phan 7
o m khoi theo BS 5111
Loai P
1 = 10.3, I = 4.1
Loai 1
Di 5% (khong ang ke)
Cac vat t s dung phai chong chay va ap ng nhng yeu cau cua tieu chuan
Anh BS 476 phan 7 va phong chay cha chay.
Cach ien cho ng ong noi chung phai theo tieu chuan BS 5970:1981.
Cac van, thiet b loc, mat bt, ong toi va ong tu nc, thiet b va nhng thiet b
tng t se c nha may cach ien tao thanh lp fenola cat theo o day ch nh
va thch hp vi ng knh ben ngoai vi vat t nhom loai O c hoan thien
trang m co 8 lp va hai mang hi nc tao ra lp mattt chat ong trung hp, lp
lot gia co knh gia lp ao (day toi thieu 60m) vi phan chong cheo nhau day
50mm doc theo iem h theo chieu doc. Cac moi noi chong nhau se c han
kn. Cac moi noi oi tiep gia cac phan cach ien se c han kn vi dai rong
50mm t ket dnh gan vi la nhom loai O e cho mot moi han hi nc ben ngoai
lien tuc.
Phan cach ien tao trc se bao ve ng ong bang phng phap ket dnh va
theo s e ngh cua nha san xuat cho mot lp phu 100% tren mat trong va dai
kim loai chong gam mon co be rong khong nho hn 20mm at cach trung tam
450mm, vi cac dai phu nay tai cac iem noi ma vat t c nh hnh.
o day toi thieu cua lp cach ien nh sau:
Ong nc a c toi:
Ong dan nc ngng tu:
Len en 150: 40mm
150 tr len: 50mm
Trong phong may nc c toi (moi kch c): 65mm
25mm
Cac ong at trong phong may va nhng ni lo ra ngoai tri se c bao boc trong
lp sn phu ma kem ngoai man hi nc. o day cua lp sn phu khong nho hn
0.8mm oi vi ong 150 tr len phu qua lp cach ien va khong nho hn 0.6mm
oi vi ong nho hn.
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oi vi nhng v tr ngoai tri, man hi nc se la lp polymer an hoi da tren
man hi nc va lp phu chong kh hau vi cac man gia co gia cac lp. Lp sn
phu cung co tnh kn nc vi cac mieng em va chat bt kn.
Cac van cach ien, thiet b loc, mat bch va tng t se c lap at vi nhng
phan tao trc co kch thc ln e phu hp vi ng knh cua mat bch va phan
cach ien cua ong lien ke, neu cai nao ln hn. Phan co kch thc ln se at
chong cheo len phan ong cach ien lien ke toi thieu 75mm moi ben.
May bm nc a toi se c cach ien bang nhng phan tao trc co kch thc
ln vi o day 65mm va c at trong o ma kem day 1.2mm c sap xep
sao cho de dang thao rap. O c sap xep sao cho khong gay h hai cho lp
cach ien khi di chuyen.
Tai iem , lp cach ien la lp fenola chu tai trong nang khong nho hn
100kg/m3 oi vi ong co kch thc len en 125 va 125kg/m3 oi vi ong co kch
thc 150 tr len se c at e am bao tnh nguyen ven cua man hi nc
bi s lien ket cac he thong phan cach ien.
Tam m rong bang kim loai c at gia phan cach ien va he thong e
tranh iem tai trong tren phan cach ien. Khoang cach gia phan xop se nho
hn nh sau:
15 en 52:
3mm
40 en 100:
4mm
125 tr len:
6mm
Khong ap dung bat c lp cach ien nao cho en khi ng ong va may moc
c kiem tra nh a xac nh.
Be mat cua cac phan cach ien phai bang phang, ong nhat. Cac phan cng
ong tam va khp chnh xac vi o day. Khong chap nhan co cac bc va gn
song tren be mat. Bat c phan nao hay tam nao co au cuoi b h hong phai thao
bo.
Phan cach ien phai co be mat sach va kho, khong co nhng manh vun nh dau,
m, g sat, can hay bui.
Cac be mat c cach ien co dau hieu g hay h hai lp ma kem se c cao
hoan toan va chai bang ban chai sat neu can trc khi cach ien e lam sach cac
g sat, can, va nhng th tng t. Sau o be mat c lam sach bang chat long
e lam sach dau, n\m va bui trc khi phu lp sn lot.
Ch s dung nhng lp cach ien sach va kho. Lp cach ien noi chung c ap
dung theo kien ngh cua nha san xuat.
Man hi nc c bt kn xung quanh cac thanh treo hay cac phan nho ra khoi
phan cach ien.
Phan cach ien lien tuc c cung cap qua cac ong boc ngoai va iem noi cach
ien se c sap xep xen ke vi cac moi noi trong he thong ng ong.
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7.24
VAN NGAT BANG KH HAY CHAN KHONG OI VI NG ONG NC

Cac van yeu cau se cung cap cac chc nang hay ket hp cac chc nang nh
mieu ta di ay.
Lam ay ng ong
Khoi lng thoat kh lien tuc ln qua mieng ong ln
ng ong thoat/ cot ngan nc
Khoi lng lay kh lien tuc ln qua mieng ong ln
ng ong ay va hoat ong
Thoat kh ieu ap qua mieng ong nho
Giam trao
Van ket hp vi c cau mieng ong chong soc ma

trong qua trnh lam ay ong va khi tien hanh phan
cach cot nc se hoat ong t ong e han che ng
suat ngan do mieng ong ln gay nen thap hn 2 lan
van tieu thu ap suat hoat ong. Phai at c gii
han tang ap suat bang cach giam lng nc vao
trc khi ong van
Van co ng knh mieng ln bang vi kch thc nh danh cua chung.

Khong chap nhan co s han che trc hay sau mieng ong ln, nh lu lng
nc qua van phai toi thieu tng ng vi mieng ong ln.
Khi van kh ay nc, no phai kn bat ky au nao gia 5m (0.5 bar) va gap hai
lan hoat ong toi thieu cua au van.
Van se c bao ve khong b s co do cac chat la vao qua mieng ong ln bang
cac nap ln, chac va chat va thch hp vi kch thc mat li c gan trong
khoang cach chu vi hnh vong gia nap va phan tren cua van.
Moi van kh co mot ranh 6mm at thap hn v tr ieu ap.
Van DN25 va DN50 eu co mat bt hay cac moi noi bat vt.
Van DN80, DN100, DN150 va DN200 co moi noi mat bch.
Khong chap thuan van t ong co van ngat bang kh va chan khong.
Van ca hay cac loai khac se c s dung e de dang cach ien van ngat kh
va chan khong t ng ong.
Cung cap mieng em, bulong, ai oc va vong em oi vi moi noi van kh en
van t ong va van t ong en ng ong.
Phao ieu khien co hnh tru va c san xuat t chat polyethylene ran co mat o
cao dnh chat vao mieng ong ln.
Cac phan c phan bo thch hp theo cac lc tac ong len chung trong van lap
rap e khong co s bien dang xay ra di ieu kien hoat ong bnh thng hay
khi van phai chu ap suat thuy tnh 2 lan so vi ap suat lam viec.
Thiet ke van co ac tnh ap suat an toan nh trng hp thong thng khi kh nen
cao o ngot c thai ra. ac tnh nay gom cac thanh phan co the thay the de
dang nh mieng em, van va nhng th tng t.
Mieng ong nho c san xuat t thep khong g 316 loai cao cap.
Mieng ong co canh xung quang mieng ong nho c gia cong tren may mot cach
chnh xac e tao khoang phang khong b mai mon hay b cat.
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Tranh khong lam h hai moi han co gian mieng ong nho bang ac iem thch hp
han che s xuyen tham cua mieng ong vao van.
Van co gian mieng ong ln la mot vong ch O gi trong ranh uoi en xung
quanh mieng ong ln.
Vong O khong c lien ket va ket dnh vao ranh e co the thay the de dang.
Mat phang cua phao hnh tru se tac ong vao nut kn.
o ben ap suat cao va kiem tra khe h nh o van c lam ay vi nc va tao
ap suat gap hai lan ap suat lam viec ma no c gi trong vong 2 phut. Bat c
khe h, r nc hay hap hi la nguyen nhan khong c chap thuan.
Kiem tra ro r thap nh o van c lam ay vi nc va tao ap suat en toi a
0.5bar (50kPa) s dung cot nc noi vi thiet b kiem tra. Phai thao van ra neu
tnh kn nc lo ro khong gi c trong vong 2 phut.
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8.
HE THONG X LY NC LANH
8.1
TONG QUAT
Nha thau phu se thue mot cong ty x ly nc e x ly toan bo he thong nc lanh
cua cong trnh.
Cong ty x ly nc lanh se lam mot bang phan tch he thong nc va a ra
chng trnh x ly nc thch hp kiem soat o mai mon, lp mang tren be mat,
s phat trien cua vi trung, chat nhn, lp can ben di trong cac ng ong dan.
Nha thau phu se co trach nhiem kiem tra vi nha thau x ly may nc lanh viec
x ly nc e xuat ay co tng thch vi thiet b lam lanh hay khong.
Chon la hoa chat, quan ly va lu tr chung phai tuan thu theo yeu cau cua c
quan bao ve moi trng a phng va cac c quan tham quyen khac co lien
quan.
Trc tien hp chat tay ra khong tao bot thch hp se c a vao he thong
ong. Hp chat nay se loai bo tat ca dau m, lp sat g nh cac hoa chat c che
x ly nc. Sau giai oan tien tay ra nay, toan bo he thong se c cho rut het
nc va tat ca cac thiet b loc, ho cha eu c ve sinh.
Mot lng hoa chat se cho vao he thong nc dan nc en nhng ni yeu cau.
Nha thau phu cung se co trach nhiem thue chuyen gia x ly nc e thc hien
cac cuoc tham do d an hang thang trong giai oan ho con chu trach nhiem
phap ly ve viec phat hien ra nhng sai sot ky thuat e ieu chnh he thong va
am bao chnh xac cac yeu cau ky thuat trong thi han bao tr. Ho se trnh bang
bao cao sau moi lan bao tr. Cong ty x ly nc se thc hien kiem tra hang thang
va:
Lieu lng bo sung se c thc hien; va

Ty le hoa chat a vao he thong se c hieu chnh e duy tr chnh xac
nong o hoa chat x ly nc
Nha thau phu chu trach nhiem cung cap lng hoa chat u dung e x ly he
thong trong vong 12 thang trong giai oan ho con trach nhiem phap ly ve viec
phat hien ra nhng sai sot ky thuat. Nha thau o se trnh bang tnh the hien toan
bo so lng tat ca cac hoa chat can dung trong 12 thang van hanh.
ieu kien bao tr se la:
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Danh muc
pH
8 en 10
o uc (FTU scale)
Di 10
Chat ran phan huy
Di 1,000
Muoi khoang cng (CaCO3)
Di 3,000
P-Alkalinity (nh CaCO3)
Di 100
M-Alkalinity (nh CaCO3)
Di 500
Chloride (C1), Sulphate (SO4)
Di 100
Ammoniacal nitrogen (NH3-N)
Di 1.0
Sat (phat sinh)/ong (phat sinh)
Di 1.0 / 0.2
Tong so lng vi sinh (npml)

8.2
Di 104
HE THONG NC LANH
He thong nc lanh se c bao ve bi chat chong mai mon a vao trong he
thong thong qua day chuyen a tng t hoa chat vao he thong, bao gom ho
cha lam bang PVC cng co dung tch va u co nap ay va bm hoa chat d
phong (mot bm d phong) vi ngo ra co the hieu chnh e cung cap them mot
lng hoa chat theo ong ho kiem tra. Cac ho cha nam tren se cho rut het nc,
ve sinh va bm nc lai sau moi sau thang.
(a) Be cha
Tren c s thong tin c nha thau chnh cung cap, nha thau phu se cung
cap va lap at mot so thiet b tron e kh tia cc tm c lam bang si thuy
tinh, cac be cha e pha che hoa chat lam bang politen (hoac chat tng t)
va yeu cau dung tch cha t hn 180 lt cho he thong nc lanh hoac s
dung cho 10 ngay lien tiep.
Be cha se c cung cap nap ay lam bang si thuy tinh co o cng cao
hoac bang politen co lo thoat thch hp va cac yeu cau ky thuat lap rap khac
c phe duyet e ho tr viec gan bm co ong ho va cong tac ieu khien
mc chat long.
Be cha se c chia dang lt thanh 10 mc.
Be cha phai thch hp vi viec pha che hoa chat cu the, hoat ong bnh
thng vi nhiet o trong nha may mc xap x, tuy vay nhiet o thch hp
cho viec hoa tan hoa chat len en 400 C.
ay be cha phang, chu lc tot, cung cap dung cu ho tr can thiet nh bm,
he thong lo thoat, bm tay khi be ay nc. V the chu vi ben ngoai be se
khong chu sc ep do ap suat nc gay ra.
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(b) Bm kiem tra hoa chat
Ket hp vi be hoa chat, nha thau phu se cung cap panel hoac bon cha
tren nh e tang hieu qua cua bm hoa chat (d phong them mot cai na
cho moi be). Bm hoa chat se co cong tac ong m va mot cau ch bao ve.
Vo bm c lam bang politen gia co thuy tinh chong mai mon va tat ca cac
linh kien ien/ ien t c boc lai. Neu can, cau truc van xa ap suat/ kh
phai c kiem nh e am bao khong b x kh/ ap suat de dang.
Bm se co phan au lam bang acrylic, linh kien lam bang PVC/ protilen, qua
cau lam bang ceramic, vong em co xi Teflon, be mat liquifilm, cau truc van
chong x kh co lo xo. Ong thoat se co kch thc va u va lam bang PVC
thch hp e truyen chat long i qua.
Phan bm ngap nc se c gan vao ho s dung mot ong PVC co the
ngam trong nc lap vi van co e va bo loc.
(c) Thc thi
Tr khi co nhng yeu cau cu the nao khac, neu khong se chuan b nc e
cung cap cho be cha hoa chat c thc hien thong qua mot voi nc bib
18mm gan tren tng be hoa chat. Nha thau phu se cung cap thiet b ho tr
thch hp cho cac voi bib nay vi he thong ng ong co nh tren tng. He
thong ng ong cung cap chnh co ng knh 25mm se khoa nguon nc
bang van cho 30m ong day lap trong be. Nha thau phu cung se cung cap
nhng ong linh hoat vi chieu dai thch hp co tnh nang khong tac dung vi
hoa chat t cac voi bib nay en ho cha e tien cho viec lam ay.
e ngan bm hoa chat khong van hanh lien tuc th ho cha e pha che hoa
chat phai trong. Nha thau phu se cung cap va lap at tren nap ay cua be
cha mot cong tac ieu khien mc chat long. Cong tac nay se ket hp nhp
nhang vi dong ien cua bm va t ong ngat nguon cung cap va nguon
trong may bm thong qua cong tac trc tiep hay r le.
Cong tac ieu khien mc chat long se cha mot hp chat chong mai mon vi
politen gia co thuy tinh. Mot ong co phao lam bang PVC, phao politen, cong
tac dang li ga.
Trong tng trng hp, se co thiet b bao ve phao e ngan trng hp sai
thao tac do b chap. Bo bien ap vi ien ap nho hn 12 von e am bao an
toan s dung cong tac.
Vo cong tac ieu khien mc chat long se c lam t kim loai khong g sat
hoac chong mai mon.
Be tr hoa chat co mc chat long tren 300mm so vi mc san cua khung
thep chong mai mon trong be.
He thong se c doi ra s dung hoa chat phan huy thch hp va chat tay
manh c e xuat bi nha san xuat hoa chat x ly nc noi tieng va co giay
chng nhan am bao cua cong ty o, v the co the manh dan s dung.
Cac hoa chat se lu lai trong he thong e s dung cho nhieu gi lien theo
chu trnh hoat ong ma no se c bm len, c nha cung cap e xuat vi
ho tr ky thuat mien ph c chap thuan bi t van.
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Sau o he thong se c rut het nc va doi ra cho en khi kiem tra theo
doi tat ca cac v tr chat long rut i khong con chat l lng va c t van
chap thuan.
Thanh cong hay that bai cua qua trnh van hanh tren se tuy thuoc vao toc o
chay cao cua chat long i qua va hoan toan lien quan en kch thc cua
cac v tr chat long rut i, kha nang khong kh a vao he thong ong kh tren
nh.
e nham lam kho chat long toc o cao, nha thau phu se cung cap mot lo
thoat co van tam thi 500mm tat ca cac v tr cua he thong ong chnh co
ng knh 50mm hoac ln hn.
Nha thau phu se xac nh se co bao nhieu lo thoat canh ng ong ln e
am bao nc khong b ong lai nhng ni thap.
Tiep theo quy trnh doi ra, cac v tr rut chat long dung cac van 15mm, tat ca
cac kch thc the hien cu the tren ban ve trong phu luc hp ong.
He thong ong co cha hoa chat se c lap at khu vc ng ong va
Nut ay trong thong so ky thuat nay va tat ca cac nguyen vat lieu s dung
phu hp vi quy trnh s dung hoa chat.
Dung cu kiem tra c a ra trong hp ong phu nay vi so nhat ky, hng
dan van hanh the hien so lieu dung, so lan kiem tra va nong o pH, co ac
chat c che, tong chat ran phan giai.
Bm hoa chat co cong tac xa ch bao bang en bao ong e bao len tong
ai MVAC hay BMS va t ong thay oi bm d phong khi bm chnh h.
Ho cha cung co thiet b ieu khien mc chat long e bao ong mc chat
long cao hay thap cho tong ai MVAC hoac BMS.
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9.
HE THONG IEN
9.1
TONG QUAT
(a) Tieu chuan
Toan bo he thong ien se c thc hien theo nguyen tac li ien
AS3000ASS.
(b) Can bang tai
Tai se c can bang tham ch co the chuyen sang 3 pha.
9.2
TU IEN PHUC VU C KH (MSSB)

Tu ien phuc vu c kh se c nha thau phu ve ien cung cap. Nha thau phu
(MVAC) se hp tac vi nha thau phu ve ien e am bao cac danh muc ben di
c cung cap e hoan chnh tu ien phuc vu c kh san sang van hanh va ung
chc nang.
(a) Tong quat
Tu ien phuc vu c kh se c cung cap trong moi buong ien cua nha may
hoac nhng ni the hien tren ban ve.
Tat ca tu ien se dang 1.
RMS cho tu ien c nha thau phu ve ien cung cap.
Tat ca cac panel ien chnh se co mat trc co nh, mat trc se c noi
vao mot phong nho c thiet ke tuan thu theo yeu cau cua AS1136.
Moi panel se c thiet ke co kch thc phu hp vi tng muc ch s dung
va tng v tr. Trong tat ca cac thiet b cu the, cap vao va cap ra co nhng
khoang khong gian va u theo tieu chuan cua AS3000 e khi co the loai bo
thiet b h hay tiep xuc e lap at va bao tr sau nay.
Thiet b gan len panel theo cach ma khi bat ky thiet b nao co the loai bo ma
khong anh hng en bat ky thiet b nao khac.
Thiet b co the tiep xuc e van hanh tu ien nh cong tac bo chon loc, en
bao hieu se c gan vao panel cua buong ien.
Cac thiet b ieu khien va ch bao se c cung cap cho tng tong ai, en
bao he thong ang hoat ong bnh thng, en bao loi cho tng ieu khien,
ong ho o von ke, cong tac chon loc, cong tac ong ho bam gi, cong tac
kiem tra en.
Tiep xuc e bao tr thiet b trong buong ien se c thc hien khi m cac
ca co ban le.
(b) Thi cong
Cac buong ien c thiet ke bang cach han, che tao t cac tam thep co o
day khong qua 1.6mm, cac tam thep c uon e giam thieu cac moi han va
ong thi ap ng c hieu qua chac chan, khong co nhieu ca lap vi
nhau.
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Cac ca se c che tao t cac tam thep co o day khong qua 1.6mm, uon
va ghep vi nhau e tang them o chac chan, tranh b cong.
Ca phai thang, bang va khong b bien dang. Mep phai tron, khong sac.
Ca se c treo len buong ien bi mot thang nang boc kim loai crom co
ban le ri.
Ca se c lap tay cam co boc kim loai crom co the khoa hoac dang tay
cam khac co chot.
Ca co kch thc ng cheo ln hn 1000mm cung se lap vi cac chot
khoa ngang.
Le ca se c lap cac mieng em.
Ca co the loai bo tng cai mot ma khong anh hng en bat ky cai nao
khac.
Day noi at se c cung cap nh buong ien bao gom mai che, ca bang
cach s dung long en hnh sao co rang ca c at di ai oc va bu
long.
(c) Hoan thien
Tr khi co nhng yeu cau cu the ve hoan thien buong ien ca be mat ben
trong va ben ngoai.
Sau khi thiet ke cac buong ien cua tong ai, mai che va ca, tat ca cac moi
han se noi at suon se va toan bo tong ai se c ve sinh lp sat g, vet
dau m.
Sn lot tren be mat e chong mai mon.
Lp sn lot se c xem la lp nen cho lp sn cuoi cung tr khi co yeu cau
nao khac cua nha san xuat sn.
t nhat co hai lp sn bong sau cung nh lp men chu nhiet, hoac lp sn
hoan chnh.
(d) Thanh cai va au noi
Thanh cai la dung cu au noi c a chuong nhat oi vi he thong day cua
cac thiet b bao ve cho moi mach. Cac bo phan lap rap thanh cai co nhieu lo
se c s dung nhng ni co the chap nhan c.
Thanh cai c o cong suat e thc hien tai toi a tat ca cac thiet b co s
gia tang nhiet o toi a theo tieu chuan AS1136.
Thanh cai va chi tiet thanh cai se c thiet ke chu c sc ep tao ra t
cac dong b ro do s co.
Thanh cai se c nhan dang bi ong lot mau hoac dai mau 25mm tai v tr
cach tam 500mm vi t nhat dai mau cho moi oan thanh cai. Cac mau the
hien cac pha, trung tnh, noi at.
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au noi cap co the s dung trong panel ieu khien. Cap se tuan theo tieu
chuan AS3147 va se co kch thc nhat nh e han che nhiet o toi a, khi
tat ca cac thiet b tai het cong suat, se phan lng cho cap cach ien ieu
chnh lng ien phong ra trong trng hp b chap ma khong lam hong thiet
b.
Thanh cai trung tnh va noi at hoac cac ket noi se c cung cap dang
rieng biet oi vi ket noi cua tat ca cac day dan noi at va trung gian vao va
ra.
(e) Cap au cuoi
Buong ien se c cung cap cac phng tien i cap u bao gom cac khe
vao lap vi bang kim loai co the di chuyen, em cap. Bang kim loai co em
ong cung se c cung cap cho cap M.I.M.S au cuoi.
Chi tiet thch hp nh ong gio, khay hoac day se c cung cap trong
panel ieu khien cua tat ca cac cap vao va ra.
Cap vao va ra s dung nang lng hoac ieu khien c au noi tai nhng
ni co nh trong panel ieu khien, khong phai tren hinged panel.
Cap nang lng co the c au noi trc tiep vao cong tac va bo e au
cuoi.
Day ieu khien se c au vao dai au cuoi co anh so. au noi ben trong
se c cung cap gia dai au cuoi va thiet b.
(f)
Day ieu khien

Day ieu khien se tuan thu yeu cau tieu chuan AS3147. Kch thc day dan
toi thieu la 7/0.5mm hoac 30/0.24mm. Day dan se c cach ien vi ien
ap toi thieu 250von, V75 dang PVC. Day dan c dan trong busbar ma
khong c bao ve se c cach ien gap hai lan.
Vo cach ien cua day ieu khien se co mot mau thong qua panel ieu khien
va mau se c nhan biet no vi bat ky day nguon nao khac.
Day ieu khien se c nhan biet bi thiet b bt sat hai au hoac dung ong
long day dan vao trong. au bt sat hay ong boc se lam bang nhng vat lieu
cach ien tr khi co yeu cau cu the nao khac va no s dung ky t mau trang
va mau en.
Day ieu khien se i rieng biet vi day nguon.
au cuoi cua day dan khong can s dung dang ong rong, cum au cuoi se
c phan loai theo nguon ien. Cum au cuoi s dung ong day e long vao
se s dung inh oc van chat vi mot mieng kim loai mong co dang rang lam
long en. au cuoi c nhan dang bang he thong anh dau va anh so.
Tr hao chieu dai cua moi day tai iem ket noi vi mot au cuoi e lam lai
au cuoi ma khong anh hng en ng day chnh.
Tr khi co s chap thuan nao khac, con khong th mot day se ket noi vi mot
au cuoi.
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9.3
LINH KIEN TRONG PANEL IEU KHIEN IEN

(a) Tong quat
Cac linh kien cua mot loai thiet b nh day dan phai cung nha san xuat e de
dang lap rap.
(b) Cong tac cach ly
Cong tac cach ly bao gom thiet b cach ien chnh nam trong panel ieu
khien se tuan theo AS1775 va phu hp vi cong suat ngat tai.
Phan loai cong dung se la AC-23.
(c) Cau dao
Cau dao se co vo lam bang hp chat tuan theo yeu cau cua AS3111 hoac
AS2184 tuy vao tai va phan lng nguon khi gap s co.
Ty le nguon phan lng se c anh dau ro rang tren cau dao va de dang
nhn thay khi cong tac ngat mach c lap tren panel ieu khien.
Nhan biet cac v tr tiep xuc se c anh dau ro rang tren cau dao bang
mau tng phan.
(d) Cau ch
Cau ch se c lam bang dang ong H.R.C tuan theo yeu cau cua AS2005.
Cau ch se c gan trong thiet b ieu khien tng t vi G.E.C Red Spot.
Khong can phai co dung cu ac biet e lay cau ch ra hay gan vao.
(e) Cong tac t va bo khi ong motor
Cong tac t se lam bang dang khoi, dang ngat kh bang ien t tuan theo
yeu cau cua tieu chuan AS1029.
Bo e motor se tuan theo yeu cau cua tieu chuan AS1202.
Cong tac t bao gom nhng thiet b trong o co mot so thiet b nam trong
motor va se co nhng ac tnh sau:
Tai phan lng, khong lien tuc, loai 0.3
Phan loai cach dung, AC-3
o ben c hoc, loai 10
Thi gian tiep xuc, khi ong 1 trieu lan vi AC-3
Hoat ong khong gay on
Tiep xuc mach noi tiep, song song se khong s dung tai phan lng
Bo khi ong motor noi trc tiep vi thiet b bao ve qua tai tng pha cung
cap, tr khi co yeu cau nao khac t nha cung cap.
(f)
Thiet b trong cong tac ieu khien

Thiet b trong cong tac ieu khien nh r le tc thi, r le hoan thi gian,
cong tac ieu khien va cong tac nhan se tuan theo yeu cau cua AS1431.
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R le se lam dang phch cam vi toc o toi thieu 6 lan tiep xuc cng o
dong ien 6 ampe oi vi tai vao.
Cuon day trong r le co the hoat ong theo cong suat yeu cau vi ien ap
cung cap thay oi t +10% en 20%.
Cong tac ieu khien se lam bang cam xoay vi hai cai ngat lien tiep vi ieu
kien dong toi thieu la 6ampe 220v AC, s dung loai AC-11.
Cong tac nhan nut lam dang kn khong tham dau hoat ong cng o
dong ien 6ampe ien ap 22von AC s dung loai AC-11. Nut co ng knh
khong nho hn 22mm.
(g) en bao
en bao se la dang kn khong tham dau bang plastic chu nong hoac thau
knh thuy tinh, ng knh toi thieu 22mm.
en la dang bong en co o sang choi, hoat ong ien ap 24von, khoang 2
en 6W.
en co the thay oi t mat trc cua panel ieu khien va e en c co
nh chac chan vi panel.
(h) Dan nhan
Moi panel ieu khien va moi thiet b tren hoac trong panel ieu khien se
c dan nhan ro rang va chnh xac e nhan biet va trong hop cong tac,
cong tac nhan nut eu the hien chc nang, hng dan cach van hanh,
thch hp.
Kch thc toi a cua ch viet tren nhan la 3mm, c ch ln hn se s dung
nhng ni thch hp. Ch co mau tng phan vi mau nen cua no. Ch
khac sau vao se co mau en tren nen trang ngoai tr trng hp nhan tren
cong tac chnh se co mau o tren nen trang.
9.4
LAP AT HE THONG IEN

(a) Tong quat
Tr mot so day cu the, noi chung day c i trong cap TPS c boc lai co
the tren tran, tng, khoang cach gia cac vach ngan day yeu cau nam
trong MIMS theo tieu chuan cua AS1668.
Han che toi a day lo thien, yeu cau phai c bao ve c hoc hoac no se
c i am trong tng, no se c chay trong cap.
Day dan se ket hp vi tu phuc vu c kh, se khong tap hp lai vi nhau
hoac se khong chay trong cung mot ng ong, khay, khung vi cac thiet b
ien khac va vi cac day tiep xuc cung mot cho.
(b) Cap, ong dan va ngan cap.
Cap se c lam bang PVC cng loai B theo yeu cau cua AS2053 hoac thep
ma kem theo yeu cau cua tieu chuan AS2052.
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Cap thng c tap hp lai dang bo lai thanh cot doc i doc tren be mat
phang bang cach chay trong nhng vach ngan tng, khoang khong tren
tran hoac se i am trong tng, phu hp vi chi tiet neu trong ban ve.
Khi cap va day dan chay tren be mat, se c i song song gon gang, vuong
vc vi cau truc cua toa nha ni co hn mot day cap phai se cho chay cung
chieu vi nhau e chung i theo nhom vi nhau.
Ni co cap hn 12m cuon vao trong hop vi khoang cach gia hai au khong
nen qua 12m.
Tat ca cap va day dan phai nh v va c lap kien co trc khi a bat ky
day nao khac vao.
Cap e lo thien ra ngoai se c co nh khong e lo ra ngoai hn 6mm.
Cap linh ong s dung cho ket noi cuoi cung vi motor va cac ng dung bao
gom cap Seaflex vi loai Neta e ot nong hoac pha huy c hoc khi s
dung cap linh ong hoac Thomas & Betts Anacoda Sealtite.
Ni khay cap va day dan treo ben di san, tran n e de dang lap at
hoac loai bo cap.
ieu chnh day dan, gia treo phai phu hp thiet b gian n bang kim loai nh
Loxin, Rawllug, cac thiet b a c chap thuan t nha san xuat e lap at
chnh xac vi khuyen cao cua nha san xuat.
Phch cam lam bang go, plastic khong c phep dung.
(c) Vat lieu day dan
Day dan va cap se c lam bi nhng nha san xuat cu the nh a the hien
Danh muc d lieu ky thuat, loai V75 PVC cach ien, ien ap 660 von vi day
dan bang ong theo yeu cau cua AS3147.
Day va cap mi va c a en cong trng dang con nguyen bao b.
Day dan linh ong se co ng knh khong qua 24/0.2mm.
(d) Lap at day dan
Ni co so lng ln day dan chay vi nhau, day se b noi len panel ieu
khien v the e chung chay dang cap hoac a vao trong khay cap.
Tat ca day dan co the lay ra. V the day dan se khong nen bo la thanh mot
khoi chac chan, hoac cho chay trong khoi be tong, hay plastic chac chan.
Toan bo day se c thc hien tren he thong cuon.
Day TPS chay ben trong tng co the tiep xuc va loai bo se co chieu dai
gia hai au khong nho hn 1200mm. Hoac co the treo tren he thong mac
xch. Giau day dan se at nam tren nh cua tran, cho bong en hoac nhng
vat dung nao o tren tran.
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10.
SN, DAN NHAN VA HOAN TAT

10.1
VAT LIEU
Tat ca cac thiet b cua he thong c lap at theo Quy pham Ky thuat nay trc
tien se c sn bang lp sn men chat lng c phe duyet, mau sac, nhan
hieu cung c phe duyet bi t van, ngoai tr mot so bo phan xac nh th c
sn bang chat lieu sn khac hoac ngc lai khong sn nhng ni nay.
Yeu cau sn tat ca cac ng ong va ong dan th can cung cap ma mau sn,
nhan hieu theo yeu cau ky thuat.
Mau sn c chon se chu nhiet tren be mat va phu hp vi cac yeu cau ve ieu
kien moi trng ni no c at.
Cac loai sn s dung c lam cung mot nha san xuat va c phe duyet cua t
van va cac bo phan sau khi sn hoan chnh se phai that bong tr khi co s ch
nh nao khac cua t van.
Sn cac bo phan lap at ben ngoai phai chu c hieu ng mai mon va phai
dang sn epoxit.
Trc khi thc hien sn phu, sn lot, sn hoan chnh nha thau phu se e xuat ke
hoach sap xep mau sac e t van phe duyet.
10.2
MAY MOC VA THIET B

Tat ca cac loai sn, may moc, thiet b can c sn se sn mot lp hoan chnh
that bong s dung mau va nhan hieu phai c s chap thuan cua t van, ngoai
tr nhng ni c sn hoan chnh theo tieu chuan cua nha san xuat nhng cung
c t van phe duyet.
10.3
THIET B BANG KIM LOAI LO THIEN

Tat ca cac thiet b lo thien se c cha bang ban chai sat, ve sinh lp sat g,
mang sat g, lp d, dau m sau o se sn mot lp sn phu, mot lp sn lot, va
mot lp hoan chnh that bong vi mau sac c duyet bi t van.
Lp sn phu cho phan sat ma kem lo thien se la lp sn c t van phe duyet.
Sn lot cho thiet b kim loai khong g sat lo thien se s dung lp sn dung cho
kim loai va c t van phe duyet.
10.4
THIET B KIM LOAI C BAO VE

Tat ca cac be mat bang sat co ma kem c bao ve nam trong mai nha, tran va
ong dan trong cong trnh se khong can sn.
Tat ca cac be mat bang thep va sat mau en se c quet bang ban chai sat va
sn mot lp sn lot.
10.5
CACH IEN THIET B HOAN CHNH NAM AM TRONG TNG

Be mat cach ien nam am trong tng se c sn mot lp sn phu, mot lp sn
lot bao gom hai lp trong mot lp sn lot thong thng : mot la lp sn chong
tham va mot la lp sn bong hoan chnh.
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10.6
HE THONG ONG VA VO BOC KIM LOAI

He thong ong va vo boc kim loai se c sn nh sn cho he thong thiet b bang
kim loai c bao ve va lo thien.
Nhng phan dien tch trn cua van, thiet b ieu khien se c ve sinh va anh
bong vi s phe duyet cua t van.
10.7
NHAN DANG HE THONG ONG

Tat ca cac ng ong se c nhan dang theo yeu cau BS1710.
Chu vi cua cac mau noi at chuan co o rong khong qua 100mm tren ng ong
co ng knh thong thng 50mm, o rong khong qua 150mm oi vi ng
ong ln hn 50mm.
Mau bo sung hien th thanh dai co o rong khong qua 25mm v tr trung tam
cua dai mau noi at.
Ky t yeu cau sn mau tng phan theo tieu chuan, cac ch in co chieu cao
khong qua 15mm oi vi ng ong co o rong ng knh len en 50mm, cac
ch hoa cao khong qua 40mm oi vi ng ong ln hn.
Dai nhan dang se c nh v v tr de nhn thay trong moi ngan hay phong,
cac ong day chay ay se c at v tr trung tam khong vt qua 6m e nhn
thay tat ca cac chi tiet va c chap thuan bi t van.
Hng i cua ng ong se c ch dan bang mui ten va c sn canh
ng ong vi tng dai mau rieng. Cac mui ten the hien se co chieu dai 75mm
oi vi ng ong co ng knh 50mm va chieu dai 150mm oi vi ong ln hn.
10.8
NHAN DANG ONG GIO

Tat ca cac ong khong kh se ch bao bi panel mau co o rong khong qua
100mm oi vi tat ca cac ng ong co kch thc khac nhau
Ong gio thu: mau xanh da tri
Ong gio hoi: mau xanh la cay
Ong gio kh ti: mau o
Ong gio xa thong thng: mau xam
Ong gio thai toilet: mau nau
Cac ky t yeu cau sn mau tng phan, ch hoa co chieu cao khong qua 80mm.
Dai nhan biet se c nh v v tr de nhn trong moi ngan hay phong thong qua
cac ong day, cac dai nay se c at v tr trung tam khong vt qua 6m.
Hng i cua ng ong se c ch dan bang mui ten sn mau canh cac c
ong kh vi moi dai mau. Cac mui ten se co chieu dai 150mm.
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10.9
S O MAU SAC
Toan bo thiet b lap at c sn theo danh muc mau sau
He thong ong
Nhan dang
BS 1710
Ma mau
BS 4800
Ma mau
10.10
Hang muc
Ma mau
No.
Tong ai va panel ieu

khien
Xam
Motor ien mau
Vang nhat
310
Day dan ien/en
Mau cam
557
Bm va ho cha
Theo he thong ong tng

ng
Ong gio
mau trang
Cac thiet b khac
Theo hng dan cua t van
DAN NHAN
Toan bo may moc thiet b cung cap theo thong so ky thuat se c dan nhan
bang tieng Anh va tieng Viet theo nh yeu cau. Nh vay tat ca cac nhan hieu
phai phu hp vi danh muc, s o va se c the hien trong ban ve. Nhan hieu
se viet bang kieu ch Traffolyte mau trang vi ch chm mau en co chieu cao
khong qua 20mm hoac tr khi co yeu cau nao khac a c phe duyet. Nhan yeu
cau cung c the hien trong S o phac thao.
Nhan hieu cua nha san xuat thng c nh kem theo tat ca cac may moc,
thiet b va hien th so seri so kieu dang va ngay san xuat.
Cac chi tiet ben di e cap en cac danh muc cu the yeu cau dan nhan:
Van, bo khi ong motor, quat, board phan bo, may o ap suat, thiet b
tiep xuc, cap cuoi trong tong ai, cau ch ngat mach
Nhan se gan vao van (hoac canh ong) bang mieng kim loai nhe hoac se
c van oc oi nhng van cach ien. Cac van nay se c anh dau so
van
Board phan bo, bo e cung se c gan nhan e ch bao so mach, pha.
Nhan se c gan bi inh oc hay rive vao tam kim loai. Gan co nh th khong
c.
Chi tiet chnh xac ve ky t se c s ong y cua t van trc e san xuat.
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10.11
NG DUNG CUA SN
Tat ca cac loai sn c chuan b va s dung theo khuyen cao cua nha san xuat.
Be mat kim loai co ma kem c sn chong axit am bao co o dnh chac chan
tren be mat. Tng loai vat lieu se theo hng dan cua nha san xuat sn. Lp sn
tiep theo tren be mat cua kim loai ma kem se tuan thu theo yeu cau ve Quy
pham Ky thuat nay.
Trc khi sn, tat ca cac be mat kim loai ngoai tr be mat kim loai ma kem se
c ve sinh sach lp bui sat g hoac quet bang choi sat neu can thiet e loai bo
cac mang sat g, bui ban. Sau o be mat ra sach bang dung moi e loai bo vet
dau m, bui ban.
Be mat c sn phai sach va kho, mot lp sn se phu len toan bo be mat. Sau
khi be mat c sn phu, nha thau phu se thong bao vi t van e kiem tra be
mat a c sn e tien hanh bc tiep theo sn lot va sn hoan chnh.
Khi sn phu a c chap thuan, se tien hanh sn mot lp sn lot va tiep theo
phai c phe duyet bi t van. Trc khi sn hoan tat, nha thau phu phai am
bao be mat sn lot phai phang va trn. Cuoi cung hai lp sn hoan chnh co o
bong cao, khi tat ca bui ban loai bo phai c kiem nh bi t van.
Phai e kho tng lp sn roi mi tien hanh sn lp ke tiep. o day toi thieu cua
moi lp sn se la 50m.
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11.
TH NGHIEM & NGHIEM THU

11.1
TONG QUAT
Khi a thiet b t nha may en cong trng, nha thau phu phai trnh chng nhan
kiem tra c nha san xuat cap cho cac thiet b MVAC s dung cho d an (bao
gom ca giay chng nhan kiem tra chung loai). Khi hoan thanh cong trnh, nha
thau phu se nghiem thu he thong MVAC va a vao hoat ong phu hp vi Quy
pham Ky thuat.
Sau khi ban giao va trc khi hoan tat thc te, nha thau phu se cung cap cac
phng tien can thiet va cac cong cu e thc hien kiem tra nh a neu trong
thong so ky thuat nay phai c chap thuan cua t van ve yeu cau lap at ap
ng cac yeu cau ky thuat.
Nha thau phu am bao co u cac phng tien ke ca cho he thong cap nc va
kh e thc hien kiem tra toan dien va tien hanh hoat ong.
Trong giai oan tham do phat hien loi ky thuat, nha thau phu se thc hien cac
dch vu bao tr toan dien thng xuyen cung nh dch vu sa cha h hong.
Ngoai ra, nha thau phu se lien lac vi cac nha thau phu khac e lap at va thc
hien cac hieu chnh can thiet e am bao an toan, tin cay va van hanh tot oi vi
tat ca cac thiet b cung cap trong phu luc hp ong. Nh the viec hieu chnh se
c thc hien sau khi tat ca cac he thong ieu khien c lap at va kiem tra.
Nhan s van hanh thiet b cua nha thau phu phai c huan luyen va co kinh
nghiem. Nhan s co nang lc se c trnh len e t van phe duyet.
11.2
GIAM SAT BI OI NGU KY S T NHA SAN XUAT

Cac cong viec sau se c kiem tra va van hanh bi oi ngu ky s t nha san
xuat
11.3
Lap at he thong ieu khien
Lap at he thong x ly nc
Lap at may lam lanh
THU TUC CHAP THUAN

t nhat mot thang trc ngay hoan thanh cong trnh trong hp ong phu, nha thau
phu se thong bao cho t van bang van ban thong qua nha thau chnh ten cua cac
ky s lam viec cua nha thau phu, ai se hp tac trong viec kiem tra va ban giao
cong trnh e t van phe duyet. Nha thau phu cung se trnh van ban tat ca cac
quy trnh kiem tra va van hanh cho t van phe duyet. Viec kiem tra se c thc
hien theo yeu cau c neu ra trong phan khac cua Quy pham Ky thuat nay.
Tr khi co s chap thuan bang van ban cua t van, thi han khong vt qua 2
tuan cho phep ieu chnh tat ca nhng phai hoan tat trc ngay hoan thanh cong
trnh trong phu luc hp ong.
Trong vong mot thang sau ngay hoan thanh cong trnh, Nha thau phu thc hien
tat ca cac van e ton ong va chnh sa loi theo hng dan, yeu cau cua t van.
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11.4
TH NGHIEM VA NGHIEM THU THIET B

Tat ca cac thiet b can phai c th nghiem va nghiem thu se c nha thau
phu cung cap.
Cac thiet b nay bao gom:
11.5
ong ho o am thanh octave
ong ho o o rung
May o o am
May o toc o goc
Nhiet ke
May o ap ke co ong h mot au
Bo thiet b kiem tra dong chay cho ong ho o dong va van chnh lu kep
ong ho o sc gio co chong chong xoay bang ien
ong ho o van toc
Am pe ke
Von ke
Thiet b kiem tra cap
May ghi o am do nhiet
KIEM TRA TRONG SUOT QUA TRNH LAP RAP

Trong tng ni co lien quan cu the, thiet b se c kiem tra ap suat tai xng
cua nha san xuat toi thieu 1-1/2 lan ap suat van hanh trong thi gian khong qua 2
gi. Chng nhan se c lam thanh 3 ban va chuyen cho t van.
Trc khi tien hanh cach ien va sn he thong ong nc c kiem tra vi ap
suat nc t 1-1/2 lan ap suat van hanh toi a trong he thong khong qua 24 gi
khong xay ra ro r hay sut ap suat. Ap suat van hanh toi a la au nguon tnh
cong vi au bm tong. Ap suat kiem tra toi thieu oi vi ong nc la 16 bar.
Kiem tra ap suat se c thc hien cac v tr khac nhau cua he thong ong nc
va co s phe duyet cua t van oi vi tng khu vc kiem tra. Viec kiem tra toan
he thong se c xem nh ket thuc.
nhng ni ma bat ky thiet b nao khong chap nhan ap suat kiem tra he thong
ong toi a, no se c tach ra trong qua trnh kiem tra he thong ong, sau o tng
phan va tng thiet b se c kiem tra lai vi ap suat thiet b.
tng ni trong he thong ong oi vi nhng cho gian n, chu y khong vt qua
tai cho phep. Nhng cho hoac c buoc chat hoac thao ra e kiem tra ap suat
nc thay the bang mot mieng em. Khi nhng cho gian n c lap lai phan ong
o se c kiem tra lai ap suat van hanh.
Kiem tra ap suat khong yeu cau oi vi ng ong co van toc nho hoac co ap
suat thap (tr khi a c ch nh) nhng tat ca he thong nh the se de dang
kiem tra nh he thong kh kn vi s chng kien cua t van.
Tat ca cac he thong ong se c kiem tra bang tay e cam nhan va thiet b nghe
tat ca cac ni tren he thong va nha thau phu se niem cac cho ro r bang mot
loai hp chat c t van phe duyet.
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He thong co van toc trung bnh va cao c kiem tra ap suat cho ro r kh theo
yeu cau cua Association Ductwork Specification DW/143 cua nha thau ve he
thong thong gio va kh nong.
Bon cha co nap m tren nh, bao gom ho cha nc lanh, se phai c kiem
tra ro r khoang 24 gi.
He thong ong lam lanh se c kiem tra ap suat ti 3000kpa trong khoang 24
gi, s dung kh nit kho hay dioxt carbon hydrid. Kiem tra ap suat se c thc
hien may nen co cac van xa va gi kh. Kiem tra ap suat se thc hien ngay bang
cach a chan khong vao ong thi t hai pha cua he thong e mc ap suat
trong ong thuy ngan at mc tuyet oi la 3mm (v du iem soi cua nc trong he
thong la di 0oC) vi bi may nen co van m va bm chan khong ang van
hanh. Cac van trong may nen sau o se ong lai va bm chan khong se c
tach ri he thong. Kiem tra chan khong se at yeu cau neu ap suat tuyet oi tang
len trong 12 gi khong vt qua 4mm hien th tren thiet b ch bao chan khong
cha thuy ngan. Qua trnh kiem tra chan khong hoan tat va he thong se c
c kiem tra bang chat lam vi khoang 11,600kpa cho 12 n v carbondioxit
long, 1000kpa cho 22 n v carbon dioxit long
Moi bo bien oi nhiet dang bang se c kiem tra thuy lc khoang 1.5 lan vi
ieu kien ap suat lam viec c xac nh. Viec kiem tra se c thc hien cho
mot ben bang c lam ay nc e tao ap suat khong kh va mat kia se tien
hanh kiem tra ap suat duy tr t nhat 30 phut.
11.6
NGHIEM THU S BO VA TIEN X LY

Nha thau phu se am bao tat ca cac thiet b trong phu luc hp ong phai c ve
sinh, boi trn va kiem tra e s dung ngay trc khi a vao hoat ong.
ac biet lu y khi thao cac thiet b cua he thong kh, motor, quat, he thong ong va
sau o ve sinh cho en khi at yeu cau cua t van.
Trc khi bat au va sau khi kiem tra thuy lc, nha thau phu phai ve sinh toan bo
thiet b lap at va duy tr chung trong ieu kien mi. Tat ca he thong ong c doi
ra va lam kho t nhat mot lan e tay i cac chat ban. Tat ca cac ng ong se
c dung que e tay ra khi can thiet e am bao tay sach cac mang bam, ve
sinh va doi ra se c thc hien cac v tr khi lap at hoan chnh.
Tat ca thiet b loc se c kiem tra va ve sinh sach.
Khi toan bo he thong c ve sinh th sau o se a hoa chat x ly trc vao va
cho lu thong trong khoang t nhat la 8 tieng. Cac bien bao cung se c cung
cap cho tat ca cac au ra trong suot qua trnh x ly. X ly hoa chat se:
Loai bo dau m, chat can ba la t ng ong va t cac nut ay

ieu kien trc oi vi be mat kim loai la khong b phan ng vi nc
va khong kh
Tao mot lp mang bao ve ban au
Trong qua trnh doi ra, thiet b se c tach ri va he thong se biet lap hoan
toan vi bat ky he thong khac e am bao khong b vay ban.
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X ly hoa chat va doi ra them se c thc hien tren he thong biet lap bang
cach ket noi vi bm s dung ong c diesel tam thi a nuc va lng hoa
chat vao. Nha thau phu c phep ket noi cheo he thong ong vao va ra tai nhng
ni xa va tai cac v tr giao dien vi ket noi hien tai.
Sau khi x ly, he thong se c lam kho bm nc lai bang nc sach/nc lanh
va ch cho en khi he thong i vao hoat ong.
Chi tiet va quy trnh x ly se c trnh cho t van.
Trong qua trnh kiem tra va ve sinh ban au cho cac thiet b dan kh, thiet b loc
tam thi se c a vao e ve sinh cuon day va quat a khong kh vao.
ieu khien t ong va thiet b an toan se c kiem tra trc khi a chat long
hay dong ien vao he thong s dung.
11.7
TH NGHIEM TAI XNG

Cong tac th nghiem tai xng c thc hien bi nha thau phu ve thiet b ai
xng cua nha san xuat hoac tai a iem nao khac thch hp.
Nha thau phu se thong bao vi t van t nhat 4 tuan trc ngay kiem tra. Nha
thau phu cung se cung cap phng tien can thiet va cho (neu co yeu cau) cho
t nhat 2 ai dien cho ngi chu thau chnh va 2 ai dien cho t van co mat va
nhan chng cho viec th nghiem tai xng. Trong 2 tuan sau khi hoan tat viec th
nghiem, 3 bo bao cao ve viec kiem th nghiem (c ky tai hien trng kiem tra
va co ch ky cua nhan chng) se c trnh cho t van e phe duyet.
Cac danh muc thiet b sau se c th nghiem tai xng cua nha san xuat.
(a) Quat
Loai c kiem tra oi vi quat co ng cong, (BS48 phan 1, phng
phap kiem tra thch hp) chng nhan cho loai quat c kiem tra ve mc tieu
hao nang lng tot ( BS 48 phan 2)
(b) Bm
Loai c kiem tra au xa, toc o va nang lng vao BS 599, oi vi bm
co motor cong suat 40kw kiem tra tai nha may cho tng loai bm yeu cau
phai van hanh
(c) Mot ien
Loai c kiem tra theo yeu cau cua BS5000. oi vi bm cong suat 40kw
au ra, viec kiem tra tai nha may theo BS 5000 cho tng loai motor yeu cau
phai van hanh.
(d) Bo e va hop so ieu khien
Loai c kiem tra (BS578) cho cac panel ieu khien kiem tra ien ap cao
theo BS 587
(e) Tu ien phuc vu c kh (MSSB)
Kiem tra sau tai nha may se c thc hien vi s co mat cua t van
Kiem tra tong ai bao gom day dan, ket noi c hoc, ien
Kiem tra c hoc
BPS 06051
Kiem tra chnh va phu va xac nh kiem tra, bao ve va cac mach ieu
khien cac linh kien ket hp
Phien ban 01
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(f)
Kiem tra ien moi va s lien tuc
Kiem tra ap suat tan so nguon
Kiem tra chc nang cua li ien ieu khien
Van va phu kien

Loai c kiem tra ve ap suat va thiet b phu theo quy nh cua c quan cap
thoat nc a phng.
Thiet b ieu khien khong kh va cuon day trong quat
(g) Loai kiem tra ve kha nang lam lanh, a kh ap suat cua quat va d lieu ve
am hoc. Kiem tra ap suat cho cuon day tai nha may
11.8
TH NGHIEM VA NGHIEM THU

(a) Tong quat
Mot thang trc ngay hoan tat cong trnh, nha thau phu gi lien lac vi nha
thau chnh va nha thau phu c ien khac va e trnh ban chng trnh chi tiet
cho nha t van e phe duyet tien hanh kiem tra nghiem thu va chuyen giao
tren cong trng.
Viec kiem tra chia lam 2 phan. Kiem tra nghiem thu chng minh viec lap at
theo thong so ky thuat, van hanh va ieu khien on nh va kiem tra van hanh
e kiem tra viec lap at theo ung ieu kien yeu cau.
Kiem tra nghiem thu se c thc hien ngay khi chuyen giao hoan tat, tuy
nhien nha thau phu se c yeu cau tien hanh kiem tra tnh nang trong nam
hoat ong au tien la the hien ieu kien tai toi a.
Nha thau phu se khi ong, hoat ong, kiem tra va ieu chnh he thong theo
chng trnh thoa thuan trc. Viec cai at se c ai dien cua nha san
xuat giam sat, la ngi luon co mat tai cong trnh cho en khi nhng thiet b
hoat ong ap ng yeu cau cua nha t van va c nha t van chap thuan.
Nha thau phu se thong bao va hp tac vi ai dien cua nha san xuat e cac
cuoc kiem tra c tien hanh theo tien o a c thoa thuan.
Toan bo he thong se c th nghiem, nghiem thu nh la mot phan chi tiet
lien quan trong Quy pham ky thuat.
Toan bo viec lap at se c thc hien sau cac cuoc kiem tra e a may
vao hoat ong. Nha t van se thong bao cung vi mot ban sao ghi chep cac
ket qua kiem tra, noi chung khong t hn bay ngay, ve tnh chat cua cac cuoc
kiem tra, thi gian va a iem. Kiem tra nghiem thu ch co nha t van chng
kien khi ket qua kiem tra e trnh ap ng yeu cau.
Cac thiet b, dung cu, vat t va nhan cong yeu cau cho viec tien hanh cac
cuoc kiem tra nay se do nha thau phu cung cap.
Neu ket qua kiem tra cho thay rang may moc va thiet b khong hoat ong
theo ung chc nang ap ng yeu cau cua Quy pham ky thuat, nha t van
se thong bao lieu o la do loi khong ung cua nha thau phu hay khong va
neu o ung la loi cua nha thau phu, th khi c yeu cau, nha thau phu se
sa cha, thay the bang chi ph cua mnh.
Bao cao kiem tra gom nhng phan sau:
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(i)
Trang tieu e vi ten va a ch cua cac ben co lien quan va ngay bao
cao
(ii)
Tom tat chu giai cho:
Thiet ke ng hoat ong cuoi cung vi nhng ghi chu giai thch chi
tiet tai sao hoat ong cuoi cung lai khac
Ky t ghi chu cua he thong
Chuoi hoat ong he thong
(iii)
Ban thuat ng cho ma thiet b va d lieu ky thuat
(iv)
ieu kien kiem tra vi d lieu cho:
Cai at bo giam xoc, truyen ong bang quat, canh quat au vao
ieu kien loc va ong xoan
Cai at bo ieu chnh ap suat kh tnh
(b) Thiet b Chiller

Tien trnh chuyen giao se theo quy nh cua Tieu chuan Hng dan ma
chuyen giao CIBSE series R va ASHRAE.
Nha thau phu se thc hien viec chuyen giao cung vi nha thau phu may lam
nguoi.
Phai ghi chep lai nhng d lieu sau ay trong ban chuyen giao (danh sach
thiet ke va thc te cho moi loai thiet b).
Trc khi bat au khi ong may lam nguoi e tien hanh kiem tra, chuyen
gia may lam nguoi se kiem tra s ro r cuoi cung va nap chat ong lanh cung
nh dau boi trn.
He thong ien: nha thau phu se tien hanh thc hien cac cuoc kiem tra sau.
Chong cach ien tng phan va toan bo
Tiep at
Chong lien tuc trong cac chat dan va lp boc ngoai tng phan va toan
bo
nh pha gom lech pha khong vt qua 10%
Kiem tra tam nhan ien ap ong c va ien ap vao
Kiem tra s quay vong va toc o cua ong c trc khi noi vi may dan
ong
Dong ien tai ay u moi pha va tieu thu ien nang
Kiem tra viec cai at thiet b ngat qua tai bang nhiet va ghi chep cai at
Kiem tra cai at thiet b ngat qua tai va ghi chep
Cac mach phai la MEGGERED
Nhng d lieu sau ay phai c ghi chep lai trong ban chuyen giao:
BPS 06051
Lu lng nc lam nguoi va nhiet o tr ve
May bay hi giam ap suat
Bnh ngng giam ap suat
Bnh ngng lu lng kh quat, giam ap suat
Phien ban 01
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Ap suat va nhiet o hut va thai chat lam lanh
Ap suat nen dau
May nen va toc o ong c
ap ng hoat ong va cai at ap suat cao, ap suat thap va cau ch ngat

ap suat dau va cac thiet b an toan khac
Cau hnh sap xep ong c neu co
Dong ien hoat ong 100%, 75%, 50%, 25% va 15%
Nhng yeu cau khac c quy nh trong ban thong so ky thuat cho
may lam nguoi
Kiem tra tieng on cho may lam nguoi se c tien hanh theo yeu cau
quy nh trong phan ieu khien tieng on va o rung cua thong so ky
thuat
Nha thau phu se thc hien kiem tra am thanh va o ap lc am thanh phai la
1.5m gan tren san nha va 2.0m t may lam nguoi.
o bien o rung e am bao chung trong pham vi ma nha san xuat gii
thieu.
(c) AHU va ong gio
Cac quy trnh chuyen giao se tuan theo quy nh cua Tieu chuan Hng dan
ma chuyen giao CIBSE series A ASHRAE 111-1988 (phan 6, 8 va 10), Tap
hng dan BSRIA lap at may ieu hoa nhiet o. Nha thau phu lam can
xng cac may khuyech tan kh va li bang cach cung cap bo giam am.
Nhng d lieu sau ay phai c ghi chep lai trong ban chuyen giao:
Nhiet o bong en am t va kho rao
Tai ieu kien xung quanh

Trong pham vi co thiet b, nhng v tr khac nhau trong cung
pham vi theo yeu cau
tng iem cung cap chnh va ong kh
Trc va sau cuon day
Ty le lu lng nc va giam ap suat qua tng cuon
Nhiet o nc ra vao va nhiet o nc khac nhau qua tng cuon
Tong he thong ap suat tnh, ap suat thai tnh va ap suat hut tnh cung
nh tong ty le lu lng kh cho quat hay cac thiet b van hanh bang kh
Ty le lu lng cung cap kh trong lanh va ty le lu lng kh tr ve en
tng quat hay cac thiet b van hanh bang kh
Lu lng kh va ien tr qua tng may chnh nh may loc, cuon lam
nguoi
Lu lng kh moi ong cung cap va ong thoat, va tai moi li kh tr ve
va li thoat va bo khuyech tan cung nh nhng thiet b tng t
Kh ben ngoai va v tr bo giam xoc kh tr ve
Quat va toc o ong c
Dong ien khi ong va van hanh cho tng ong c
Ban bao cao chuyen giao cung gom nhng d lieu thiet b nh sau:
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(i)
(ii)
(iii)
(iv)
BPS 06051
Quat
San xuat/ loai
Kieu so/ kch thc
So seri
Lap rap/ loai
Thai
Con lan co ranh
Kch thc con lan/ nong
Day curoa/ san xuat/ kch thc
Thiet b loc/ loai/ kch thc
ong c
san xuat/ khung
KW/RPM
Von/ pha/ Hz
Ampe tai tong cong
Con lan co ranh
Kch thc con lan/ nong
Khoang cach trong con lan va ieu chnh
Cuon
San xuat/ loai
Kieu/ kch thc
Day/ sn
Mat
Kch thc ong
Vat t ong/ sn
Mach
Thiet b kh
He thong/ thiet b so
V tr/ khu vc
Thiet b kiem tra
Khu vc phuc vu
Thiet b kh
Thiet b kh so
Loai/ kieu
Kch thc
Kch thc thiet b au cuoi
AK/ hieu qua thiet b kh
Phien ban 01
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Moi quat c kiem tra sau khi lap at va toc o quat c ieu chnh gan
vi lng kh thiet ke. Sau khi ieu chnh au ra va can bang nhng he thong
khac nhau, thc hien kiem tra cuoi cung cho lu lng, ap suat tnh va ien
nang. Lng kh cuoi cung khong c thap hn nh a nh ro va khong ln
hn 10% nhng thong so a neu tren hay bat c so nao a c chap thuan.
Cac au ra, may khuyech tan va li se c ieu chnh au tien e cho mot
lng kh theo ban ve vi dung sai la + hay 10%.
Ngoai nhng cai at luc au, nha thau phu se thc hien ieu chnh them cho
phan phan phoi kh ma co the c yeu cau e am bao nhiet o eu, kha
nang chuyen ong t bo phan thong gio qua cac khu vc va thong gio thch
hp.
Nha thau phu se at tng ban ve co anh dau ch ra lng kh c o cho
tng:
Li au ra, tr ve hay li thai va nhng ni tng t
Ong chnh va tng ong nhanh chnh nh a quyet nh
Thiet b van hanh kh hay quat. Tong lng kh cho cac thiet b ieu hoa
khong kh se c o vi lng kh thiet ke qua cuon lam nguoi va bo
giam xoc kh ben ngoai at v tr toi thieu cua chung. Bo giam xoc kh
ben ngoai va tr ngc c ieu chnh e cho mot lng kh theo thiet
ke tai nhng v tr toi thieu va toi a va bat ky v tr trung gian nao c
ghi chu tren ban ve
Nh la mot phng phap khac e anh dau lng kh tren cac ban ve,
co the s dung ban kiem tra cung vi bieu o xac nh tng au ra
Can ac biet lu y rang tong lng kh cho tng he thong trong khoang dung
sai cho phep -0, +10%. Con so nay phai c lap toi thieu ba phng phap
o ac theo trnh t sau:
Thanh ngang h au trong ong cung cap chnh theo tieu chuan BS
1042 1943
Giam ap suat thc te so vi ty le giam ap suat kh cuaa nha san xuat
qua cuon lam nguoi va/ hay cuon nong (hieu suat ARI)
Tong lng kh o c tai cac au ra vi he so chnh xac ap dung theo
d lieu cua nha san xuat oi vi phng phap o ac biet
Phng phap o bang thiet b o gio co the thc hien 25mm mat kh
au ra va trung bnh cho toan khu vc cua thiet b loc hay cuon, vi he
so chnh xac c ap dung (he so thng la 0.8 x so oc c tren thiet
b o gio e co c lng kh thc te)
Lng tieu thu ien thc te cua quat so vi lng tieu thu ien cua
mong theo mong i cong suat xac nh (nha thau phu se kiem tra
kch thc va o h cua quat theo ban ve cua nha san xuat, cung nh
tnh toan chnh xac mc tieu thu ien oi vi he so nang lng va hieu
suat ong c va hieu suat truyen ong day ai. Nha thau phu cung se
kiem tra he thong chong tnh thc te theo mong i)
Tong lng kh se c chng minh sau khi he thong phan phoi c can
bang.
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e kiem tra s phan phoi kh en khu vc va au ra, tong lng kh chap
thuan trong khoang dung sai 5% t lng kh yeu cau. Co the s dung khoi
lng oc trc tiep e lam can bang s bo va ieu chnh lng kh tai au ra.
Tuy nhien, neu s dung loai au ra khac nhau (nh van xa ben, bo khuyech
tan tran, khe tuyen va tng t) va khong the s dung cung phng phap o
lng cho tng au ra. S dung thiet b o gio nh c e o lng kh cuoi
cung tai cac au ra va cac cuon, dai loc kh, au lay kh trong va tng t.
S dung nhng nap che ac biet e o lng kh cho bo khuyech tan tuyen
tnh. Neu s dung cac nap che kch thc khac nhau, co the ap dung nhng
he so khac nhau c chap thuan. Neu s dung cung loai nap che nhng
lng kh va/ hay kch thc bo khuyech tan khac nhau th gii han cho phep
se c ap dung cho nhng he so nap che.
Ong h mot au hay khoi lng oc trc tiep vi may do khe h se c s
dung e o ty le lng kh trong ong ba can c vao mc trung bnh cua so
oc khong qua 30mm trung tam va khong nho hn mot so ghi tren 0.1m2 cua
mat cat cua ong.
Ngoai viec phan bo kh t viec cung cap kh, au ra se c kiem tra va ieu
chnh can thiet e am bao hng va bien o cua kh thch hp vi viec s
dung, ong bo tong quat ten be mat cua tng au ra.
Viec ieu chnh lng kh se c thc hien bang cach giam ap suat qua bo
giam soc tai hay gan cac mat cua au ra la toi thieu co the. Giam ap suat
theo yeu cau e han che ty le lu lng trong cac nhanh thap nh nhng
dong chay ngan gan quat chu yeu trc tien bang cach s dung bo giam xoc
tai iem thoat nhanh ong chnh. S dung truyen ong cua quat co the ieu
chnh e co ty le lng kh ung tai toc o quat toi thieu vi viec s dung toi
thieu bo giam xoc dong chay cao nhat cua ng ong.
Cuoc kiem tra sau ay va nhng cuoc kiem tra khac cung c yeu cau theo
s hng dan cua FSD hay cac c quan co tham quyen khac.
(d) He thong nc
Cac quy trnh chuyen giao se tuan theo quy nh cua Hng dan ma chuyen
giao CIBSE series W va ASHRAE 111-1988 phan 6, 9 va 11.
Cac he thong nc se c ieu chnh va can bang theo hieu quat ung
bang van ieu chnh.
Phai ghi chep nhng d lieu sau ay vao ban chuyen giao:
Bm OFF PD, khong au chay, ng knh roto thc te, au m ay u,

ty le lu lng m ay u, ap suat thai cuoi cung, ap suat hut cuoi cung,
au cuoi va ty le lu lng cuoi cung cho tng loai bm
Ap suat tai cac nhanh chnh
Ty le lu lng nc qua thiet b chnh
Nhiet o nc cung cap va tr ve cua tng cuon nc
Dong ien khi ong va hoat ong cua tng ong c may bm
BPS 06051
Toc o ong c bm tuan hoan
Giam ap suat nc qua tng phan cua thiet b thuy lc, nh cuon lam
nguoi, van ieu khien, thiet b loc va tng t
Phien ban 01
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Ban chuyen giao cung bao gom nhng d lieu sau ay cho may bm:
V tr/ nhiem vu
San xuat
Kieu so
Seri so
Ty le lu lng nc
NPSH yeu cau
May bm RPM
ng canh roto
Hang san xuat/ khung ong c
Von/ pha/ Hz
May bm tai trong ay u
Kieu xi ch
Nha thau phu se kiem tra va ieu chnh lng nc trong pham vi dung sai
cho phep:
May bm:
-0% to +20%
Cuon:
-5% to +20%
He thong phai c can bang vi van ieu khien hoan toan m va lng
nc se c xac nh t viec giam ap suat qua van ieu khien va he so lu
lng do nha san xuat ch nh.
Nha thau phu se ghi chep cac ket qua kiem tra va nop bao cao cho nha t
van the hien nhng thong tin sau.
Ty le lu lng nc o c, s giam ap suat qua van ieu khien va

he so lu lng cho tng loai van
Nhiet o nc vao va ra tai tng hang muc cua thiet b va c tnh toan
nang suat nong hay nguoi
Nhiet o nc vao va ra va lng nc qua tng cuon nguoi trong cac
thiet b ieu hoa khong kh chnh, c o cung luc nh muc (5) va tong
cong suat lam nguoi c tnh toan
Ap suat hut va thai o c tai moi may bm se c anh dau tron tren ban
ve cua nha san xuat cho biet lng nc c chuyen en.
(e) He thong ieu khien
Nha thau phu am bao viec ieu khien t ong c chuyen giao va kiem
tra. Nhn chung, quy trnh chuyen giao tuan theo ieu khoan tng ng neu
trong ban hng dan chuyen giao CIBSE series C.
Nha thau phu se xac nh cac pham vi ieu chnh va cai at iem cho cac
van t ong, cam bien ap suat va tng t e am bao ieu kien hoat ong
chnh xac. Thi gian va ieu khien cung phai c kiem tra va xac nhan.
Cac van, cong tac, thiet b ieu khien phai c ieu chnh thch hp.
Mach lien ong va thiet b an toan cung se c kiem tra e am bao may
moc hoat ong an toan.
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(i)
Kiem tra day
(ii)
He thong day trong ban ieu khien phai c kiem tra trc khi
thao ra e noi, ngat va ung vi s o day. Ngoai ra phai tien
hanh kiem tra chc nang e am bao cac khoa lien ong va chuoi
th t theo yeu cau thc hanh cua thong so ky thuat
Moi day cap truyen dan noi vi tram lam viec va tien on phai
c kiem tra tng can c. Phan cach ien cho tng day cap
truyen dan se c kiem tra e at tren 10 M ohm
Day tng iem auu ra, tnh trang au vao, au vao tng t,
au ra tng t se c kiem tra va sa cha e ap ng theo
ban ve do nha t van phe duyet
Kiem tra phan cng

Cac phan cng phai c kiem tra e bao am chc nang cua no. Can
cai at mot chng trnh n gian va may vi tnh, he thong day lien lac
ngoai bien va tng t phai c kiem tra bi au ra va bang phng
phap hng ng. Cac phan cua phan cng phai c kiem tra ky moi
chc nang cua chung. Bat c khuyet iem nao cua phan cng se c
thay the va khong c sa cha.
(iii)
Kiem tra phan mem

Sau khi cac phan cng a c xac nh ung chc nang, toan bo
phan mem c cung cap phai c tai vao va kiem tra. Thiet b tng
t cung nh au ra ky thuat so se do nhng bong en yeu hay ong c
nho kiem tra. Phai kiem tra chc nang cua cac phan mem. Moi truc
trace trong phan mem phai c g loi. Hai a chng trnh phan
mem se c cung cap e sao lu trong trng hp phan mem b h
hong trong khi s dung hay b mat.
(iv)
Kiem tra bo chuyen oi

Cac bo chuyen oi au vao va ra se c kiem tra noi vi thiet b ien
va c. Cac bo chuyen oi cho cac au ky thuat so c cai at vi
nhng tr so tat/ m thch hp va cac bo chuyen oi cho nhng iem
tng t cung co s phan ng vong tron c kiem tra bang phng
phap o ac toi thieu 10 iem.
(v)
Kiem tra he thong

He thong ATC se c kiem tra toan bo cung vi bo chuyen oi au
vao va ra noi vi DDCs hay phan mat cach. Chc nang ieu khien va
giam sat chnh se c kiem tra toi thieu hai lan.
(f)
Kiem tra ien

Sau khi lap at ban tren cong trng va trc khi kiem tra thiet b, phai tien
hanh nhng cuoc kiem tra sau vi s co mat cua nha t van .
BPS 06051
Kiem tra bang ieu khien
Kiem tra c hoc
Kiem tra tnh lien tuc va chat ien moi

Phien ban 01
Trang 100
Kiem tra chc nang
Kiem tra noi at
Khi hoan tat cac cuoc kiem tra tren, nha thau phu se chuyen giao ban ieu
khien khong tai va tien hanh thc hien cac cuoc kiem tra sau:
Kiem tra von t pha en pha va t pha en v tr so khong
Kiem tra chuoi pha moi mach ra
Nha thau phu phai thc hien cac cuoc kiem tra sau theo yeu cau I.E.E vi s
co mat cua nha t van:
Kiem tra chieu phan cc
Kiem tra tnh cach ien cua cac day cap ien va ieu khien
Kiem tra tnh cach ien cua cac canh ong c
Kiem tra tnh dan ien lien tuc
Kiem tra hieu qua noi at
Cac rle qua tai bang nhiet va bo khi ong
Chuoi hoat ong
Kiem tra ong c, nha thau phu se tien hanh cac cuoc kiem tra sau ay tren
cac ong c ien va cap hai ban xac nhan kiem tra:
Kiem tra von ong c
Kiem tra vong quay va toc o ong c trc khi noi vi may truyen ong
Xac nh kW toi thieu do quat hap thu tai iem ap suat/ khoi lng cao
nhat theo toc o quat a nh
Vanh ai lien tuc noi at cho moi bo khi ong ong c
Cach ien cho moi bo khi ong ong c 500V
Dong ien tai hoan toan bi cac ong c trong tng pha
Thi gian nha may cua bo khi ong qua tai c cai at t 10% tr len
(neu nhiet nong)
Viec dien gia tng cong viec ieu khien theo thong so ky thuat (nh cong tac
chon day ung, cau ch mach cao hay thap, cong tac mc).
Kiem tra nhiet o ong c (theo tieu chuan BS 4999)
Kiem tra dong ien khi ong cua cac ong c
(g) S o ac va kiem tra khac

Nhiet o va o am va mc o on trong phong se c o e am bao at
c theo ieu kien thiet ke. Thiet b o se c gan tren mc san 1.5m tai
iem khong b anh hng cua be mat kho hay nong hay lanh. Nhng phng
phap o nay se khong c thc hien khi thi tiet hay ieu kien moi trng
khac dng nh co the gay anh hng qua mc en ket qua.
Tien hanh kiem tra am thanh va o rung e am bao thiet b hoat ong ap
ng mc am thanh va o rung cho phep va khong co s truyen ong nao
qua cau truc xay dng. Mc am thanh se c o vi hay khong vi may
ang hoat ong.
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Phien ban 01
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Cac phng phap o se c tien hanh o cao1.5m tren mc san nha va
toi thieu 1.5m t bat ky be mat tng, ca so hay tran nha. Tien hanh o ac
trong quang t 63Hz en 8KHz.
S dung tong cong 8 v tr o tng van phong. Bao gom toi thieu 2 so o
1.5m t moi phong may.
Phong may
Ben ngoai toa nha -
Ke phong ieu khien chnh

Ben ngoai toa nha
o mc o ap suat am thanh se c thc hien trong ieu kien tai trong toi
a cua thiet b hay mot phan tai trong nhng ni ma nha t van hng dan
khi toa nha trong. Khong tien hanh o gan hn 1500mm en bat ky au ra
nao va khong gan hn 1000mm en tran, tng hay be mat san nha.
Mc o on xung quanh trong khi kiem tra cung c o gia tr toi thieu 6dB
trong cac quang.
Tien hanh kiem tra va phan tch o rung nh trong phan ieu khien tieng on
va o rung va sach hng dan ASHRAE (kiem tra, ieu chnh va can bang).
(h) Kiem tra hoat ong
Ngoai nhng yeu cau chuyen giao neu tren, can phai tien hanh kiem tra hoat
ong va t o co nhng chnh sa cuoi cung can thiet, tien hanh thc hien
trong thi gian bao hanh hay tham ch khong lap at ap ng theo yeu cau
toi thieu cua thong so ky thuat nay, co the keo dai them thi gian.
Co the tien hanh kiem tra hoat ong trong nam ngay lien tuc trong hai thang
bat ky nao do nha t van chon. Trong qua trnh nay, nhng thiet b can thiet
e ghi nhng khoang ngh hang gi trong thi gian lam viec thong thng se
c cung cap:
Nhiet o bong en kho va am xung quanh trong v tr toi e xac nh
Nhiet o bong en kho va am ben trong v tr khong nho hn 200m2
c tnh so ngi trong tng khu vc
c tnh tong so en va thiet b phat nong s dung trong tng khu vc
Ty le lu lng kh mat vao tai moi thiet b x ly bang kh. Lng kh mat
se c duy tr gan vi gia tr xac nh trong khi tien hanh kiem tra
Cac he so khac anh hng en tai trong nhiet trong he thong va ngoai
s kiem soat cua nha thau phu
Vi nhng thong tin tai trong nhiet xung quanh va trong toa nha neu tren nh
la mot nen tang, toi thieu ba so ghi rieng biet se c ghi va c tnh trung
bnh cho moi nhiet o, o am, ap suat kh va nc au vao va ra va ty le lu
lng, cung vi toc o, dong ien va tai trong c cai at trong moi bo phan
truyen ong bang ien.
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Phien ban 01
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11.9
KIEM TRA CUA C QUAN A PHNG

Khi nhan c thong bao hay ch th cua nha t van, nha thau phu va tham d
cac cuoc kiem tra do cac c quan co tham quyen a phng tien hanh gom cong
ty nc, phong bao ve moi trng, bo phan cha chay va tien hanh sa cha
nhng cong viec khong tnh ph theo yeu cau cua nha t van nh la ket qua cua
cac cuoc kiem tra ma c xac nh la khong ap ng vi quy nh a phng.
Nhng cuoc kiem tra nay co the c tien hanh sau khi phat hanh giay chng
nhan hoan thien cong trnh.
Nha thau phu co trach nhiem e trnh cac mau va ban ve can thiet en van
phong c quan a phng va c quan nay se gi lai ban ke hoach kien truc mi
nhat.
Nhng ho s e trnh phai ap ng yeu cau cua c quan a phng.

Nhng ho s do nha thau phu e trnh phai c chuyen en nha t van
e kiem tra trc khi nop
Nha thau phu am bao rang anh ta khong nop tre nhng ban kiem tra do
c quan a phng tien hanh, neu khong anh ta se hoan toan chu trach
nhiem nhng hau qua do viec cham tre gay ra
Nha thau phu c phep nop toi thieu hai bo ho s cho tng c quan a
phng, mot bo c thc hien trong vong 6 thang sau khi trung thau cong
trnh va bo kia trc khi c quan a phng kiem tra. Nha t van co the t
ra ch th cho nha thau phu nop them ho s neu can
Nha thau phu se thong bao nha t van toi thieu trc bay ngay ve n yeu cau
c quan a phng kiem tra. Khi nhan c viec xac nh ngay kiem tra t c
quan a phng, nha thau phu se thong bao ngay cho nha t van.
11.10
HUAN LUYEN NHAN VIEN VAN HANH MAY

Sau khi ban giao may, nha thau phu se huan luyen cho nhan vien van hanh may
cua khach hang trong ba tuan cach van hanh, an toan va thch hp, cach cham
soc va duy tr he thong cung nh dien giai cach hoat ong cua bat ky chc nang
ac biet nao cua may cho nhan vien oi hoi can co tay nghe hay chng nhan.
Chuyen vien ky thuat co kinh nghiem va nang lc se en giai thch va ch dan
cach thc hien vao ngay do nha t van thong bao.
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Phien ban 01
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12.
DCH VU VA BAO TR
12.1
PHAM VI
Thi gian bao hanh va bao tr c xac nh trong phan 1.4. Nha thau phu se
thc hien nhng cuoc kiem tra theo nh ky khong qua mot thang mot lan, va bao
tr toan bo may moc thiet b c qui nh trong hp ong trong thi han bao
hanh va bao tr.
Cong viec yeu cau la:
12.2
Co mat thng xuyen cong trnh e thc hien bao tr theo qui nh cua
nha san xuat thiet b va theo qui nh trong so tay van hanh va bao tr
Co mat tai cong trnh bat c luc nao trong thi han co hieu lc neu trong
hp ong bao tr, theo yeu cau cua nha t van hay chu au t va thc hien
viec sa cha can thiet e bao am may moc, thiet b van hanh tot
Sa cha nhng khuyet iem khi hoan tat cong trnh va sa cha cac
khuyet iem khac phat sinh trong giai oan bao tr theo hp ong
DCH VU
Nha thau phu chu trach nhiem sa cha toan bo cac s co may moc thiet b. Do
o mot th c kh co nang lc co mat tai nha may cang sm cang tot sau khi
nhan c thong bao h hong va thc hien sa cha ngay lap tc.
Neu nha thau phu khong co mat trongnha may trong vong 8 gi lam viec bnh
thng sau khi nhan c thong bao h hong, va neu viec sa cha b gian oan
trong gi lam viec bnh thng khong phai v khong co cac phu tung thay the t
nguon gan nhat, nha t van co quyen yeu cau nha thau phu hoan tat cong viec
sa cha bang chi ph cua nha thau phu ma khong bai bo trach nhiem cua nha
thau phu.
12.3
BAO CAO
Trong nhng lan ti cong trnh, nha thau phu se thc hien bao cao di dang
danh sach kiem tra, ghi nhan ch so cua cac thiet b o, ieu kien cua cac hang
muc, bat c cong viec sa cha nao c tien hanh, bau kho va bau am cua
khong kh ben ngoai.
Cac bao cao se c lam thanh ba ban, do ai dien cua nha thau phu ky, va ai
dien c ch nh cua chu au t/ ngi uy quyen tiep ky.
Cac ben ky bao cao gi lai mot ban sao va ban th ba c chuyen en nha t
van trong vong bon mi tam gi.
Khoan tien con lai ch c thanh toan sau khi t van xac nhan nha thau a thc
hien ung yeu cau bao tr theo qui nh.
Trc khi hoan thanh cong viec tren thc te, nha thau phu e trnh bao cao e
phe duyet trong thi gian u e sa oi, ieu chnh bao cao (neu can).
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Phien ban 01
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13.
SO TAY VAN HANH VA BAO TR

13.1
TONG QUAT
Khi hoan tat kiem tra hieu suat va trc khi hoan tat cong trnh, nha thau e trnh
cho t van mot ban sao so tay van hanh va bao tr e xem xet va phe chuan.
Sau khi t van xem xet va phe chuan, nha thau cung cap u so ban sao neu
trong phan 1.4 cua so tay van hanh va bao tr.
So tay van hanh va bao tr gom mot phan mieu ta ay u cong tac lap at va
chc nang cua cac he thong khac nhau co lien quan, cung vi nhng hng dan
cac hanh ong can thiet e van hanh va bao tr co hieu qua cac he thong c
lap at.
So tay van hanh va bao tr c chuan b gon gang va c ong bang ba cng
vinyl, khac ch noi mat ba vi dang ch c nha t van chap thuan.
Ngoai ra, t So tay van hanh va bao tr va ten cua cong trnh c in noi doc
theo gay cua moi bo.
13.2
NOI DUNG SO TAY VAN HANH VA BAO TR

Noi chung, noi dung so tay van hanh va bao tr gom nhng phan sau:
(a) Thong tin khan cap
Liet ke cac so ien thoai lien lac khan cap.
(b) Phu luc
Phu luc c chia lam tng phan gom danh sach cac ban ve, thiet b va
nhng hang muc tng t e de dang tham khao.
(c) Phan 1 Mo ta chung
Phan nay c chia lam nhieu phannho cho tng he thong, bao gom mo ta
ay u he thong c lap at va phng phap ieu khien.
(d) Phan 2 Hng dan van hanh may
Phan nay c chia thanh nhieu he thong khac nhau mo ta ay u va chnh
xac chuoi cac hanh ong can thiet e khi ong, van hanh va tat may e
kiem tra t ong va van hanh khan cap.
Cac hng dan gom nhng hng dan can thiet e xac nh khi may van
hanh sai va nhng ieu kien nguy hiem co the xay ra.
(e) Phan 3 Hng dan lap at, bao tr va van hanh
Phan nay c chia thanh nhieu he thong khac nhau, bao gom hng dan
lap at, bao tr va van hanh cua nha san xuat cho tng thiet b, lch bao tr
trong thi han bao hanh va bao tr.
(f)
Phan 4 Thiet b
Phan nay c chia thanh nhieu he thong khac nhau, bao gom danh sach
nhng hang muc thiet b c lap at cung vi ten nha san xuat, kieu dang,
va/ hay chung loai, so seri, cong suat thiet ke (v du nhng thong tin lien
quan can thiet cho viec at hang hay thay the).
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Trang 105

Cac thiet b c chia thanh tng phan nhan dien rieng biet.
(g) Phan 5 Nghiem thu bao cao kiem tra
Phan nay gom cac ket qua th nghiem va nghiem thu.
(h) Phan 6 Ban ve hoan cong
Phan nay gom cac ban ve hoan cong theo qui nh.
13.3
BAN VE HOAN CONG

Theo cac ieu khoan a neu trong quy pham ky thuat nay, cac ban ve hoan cong
phai the hien chnh xac cong tac lap at cho en ngay hoan cong tren thc te. Ty
le ban ve khong nho hn 1:50.
Muc ch cua cac ban ve la mo ta ay u va hoan chnh toan bo he thong a
c lap at.
Nhn chung, ban ve hoan cong gom:
Bo ban ve s o he thong ong mo ta chnh xac kch thc va v tr ong, ong

cap van gio, ong hoi, thiet b lay kh ti, au vao ong xa, va cong suat
luong gio o c tai nhng v tr qui nh
Phong may hoan chnh va/ hay ban ve bo tr thiet b vi ay u cac thong
so nhan biet va tng hang muc cua thiet b
Bo ban ve s o he thong ng ong, the hien chnh xac kch thc va v
tr thc te cua he thong hi nc, nc lanh, kh ga t nhien, v.v. s dung
cho he thong
S o day ien va day ieu khien ro rang, mo ta ro rang he thong anh so
au cuoi, bao gom ban ve (thc hien te va ty le) the hien thi gian cham
tre va qua tai
S o ieu khien he thong c lap at. Cac ban ve mo ta thiet b ieu
khien bang ong c, t ong va van hanh bang tay nh van gio, van, van
xa, cau ch, van gian n, van solenoid, lo thong, ong dan lu, thiet b loc,
thiet b o, nhiet ke, loc Y, ong ho va cac thiet b co lien quan. Neu can,
ban ve cung bao gom viec bo tr va nhng tan so khac nhau cua cac thiet
b ieu khien, cau ch va cac thiet b ieu chnh khac. Cac thiet b phai
c nhan biet ro rang nh loai va chc nang
Ban ve phai co kch thc theo qi nh trong so tay lap at. e trnh ay u so
lng bo ban ve theo qui nh trong phan 1.4 cua qui pham ky thuat nay.
Neu so lng ban ve lien quan qua ln khong va vi so tay lap at, cung cap
ba phu hp cho tng bo ban ve theo ung kch thc ban ve. Cac ban ve cung
c giam xuong kho A3 e a vao so tay lap at.
Neu c qui nh trong phan 1.4 cua qui pham ky thuat nay, phai cung cap a
CD cha cac ban ve di dang tap tin AutoCAD (phien ban mi nhat) va nhng
a neu trong so tay lap at.
BPS 06051
Phien ban 01

Manor 2 Mvac Spec Rev 01 14022007

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Technical Specification

THE MANOR IN HCMC PHASE 2

LEVETT & BAILEY

HO THIEU TRI ARCHITECTS & ASSOCIATES

PIMENTEL & ASSOCIATES

MECHANICAL & ELECTRICAL ENGINEERS:

BONWAY PROJECT SERVICES (BPS)

BPS 06051 Revision 01

THE MANOR IN HOCHIMINH CITY PHASE 2

THE MANOR IN HOCHIMINH CITY PHASE 2

5.11 CLOSED TYPE EXPANSION VESSEL ........................................................................ 34

THE MANOR IN HOCHIMINH CITY PHASE 2

PAINTING, LABELLING AND FINISHING .............................................................................. 78

APPENDIX A SCHEDULE OF TENDER DRAWINGS

THE MANOR IN HOCHIMINH CITY PHASE 2

TECHNICAL SPECIFICATION MVAC SERVICES

Basement 3,2 & 1

Car Parking & Technical Rooms

Ground & 1st floor

Retails, Restaurant and Entertainment

2nd ~ 24th floor

458 Offitel Type A, A1, B, C, D, E

Outdoor Swimming Pools, Gym

26th ~ 29th floors

2nd ~ 13th floors

96 Offitel Type G, H, I, j, K, L, M, G1,

Total Construction Area:

LEVETT & BAILEY

HO THIEU TRI ARCHITECTS & ASSOCIATES

Civil / Structural Consultant:

CTFE / PIMENTEL & ASSOCIATES

BONWAY PROJECT SERVICES (BPS)

The M&E Trade Contractor appointed to carry out the

Subject to the approval of the Owner/Principal or

THE MANOR IN HOCHIMINH CITY PHASE 2

TECHNICAL SPECIFICATION MVAC SERVICES

Complete mechanical ventilation system for basement carparking, toilets, all

(g) All thermal insulation associated with the MVAC installation

Control valves, chilled water flow meter, pressure/temperature/flow sensors and

(k) Water treatment system for chilled water circuits

THE MANOR IN HOCHIMINH CITY PHASE 2

TECHNICAL SPECIFICATION MVAC SERVICES

The submission shall include but not be limited to the following:

Work Completion certificate in accordance with the Local Power Company

Provision of spare parts as scheduled

Selection, installation and commissioning of plant and equipment, including

All associated building work unless specifically nominated elsewhere in this

Making good, Painting

Defects liability for 52 weeks from date of Practical Completion

Provision of Operational Maintenance and Breakdown Services including

THE MANOR IN HOCHIMINH CITY PHASE 2

TECHNICAL SPECIFICATION MVAC SERVICES

CO-ORDINATION AND WORK BY OTHER CONTRACTORS

WORK BY OTHER CONTRACTORS

All concrete inertia bases including steel frameworks and reinforcements

All architectural louvres mounted on external structural walls, ground floor

THE MANOR IN HOCHIMINH CITY PHASE 2

TECHNICAL SPECIFICATION MVAC SERVICES

Floor drains and/or drain connections in plant rooms, manholes and

THE MANOR IN HOCHIMINH CITY PHASE 2

TECHNICAL SPECIFICATION MVAC SERVICES

(b) Electrical Works by Electrical Contractor