Professional Documents
Culture Documents
TENDER DOCUMENTS
Major Overhauling of Boiler and Auxiliaries equipm ent s of Unit No # 1 of
MTPS(O&M), DVC
INDEX
Cost of Withdrawals.
1. Estimated cost Rs.64,29,600/2. Earnest Money Rs.1,28,592/3. Cost of Tender Paper Rs.750/4. Period of sale of tender paper 16.06.2010 to 14.07.2010 (10 A.M. to 3 P.M.)
5. Last date of Submission of tender paper 15.07.2010 (upto 3.00 P.M.)
6. Date of opening 15.07.2010 (after 3.30 P.M.)
.
For further queries intending bidders may please contact Office of SE(T),DVC, MTPS.
For details please visit us at our Website, www.dvctender.com., & www.dvcindia.org.
1. Estimated cost Rs.64,29,600/2. Earnest Money Rs.1,28,592/3. Cost of Tender Paper Rs.750/4. Period of sale of tender paper 16.06.2010 to 14.07.2010 (10 A.M. to 3 P.M.)
5. Last date of Submission of tender paper 15.07.2010 (upto 3.00 P.M.)
6. Date of opening 15.07.2010 (after 3.30 P.M.)
7. Non-transferable tender papers will be available in the office of the SE (Tech.), DVC,
MTPS(O&M), Bankura(Pin-722183) on all working days during the period of sale of tender
paper as mentioned above, except Sundays and Holidays against proof deposit of Cost of
Tender Paper, being of Rs.750/- (Rupees seven hundred fifty) only which is to be deposited in
The Office of The Addl. Chief Accounts Officer, MTPS, DVC or against submission of
Demand Draft for equivalent amount favoring Damodar Valley Corporation, MTPS (O&M)
payable either at UBI Extn. Counter, MTPS Br. (Code No. MPS F 56) or SBI, MTPS Br.
(Code No. 6608). Deposition of Cost is subject to our prior permission. Money Order towards
cost of tender paper will not be accepted. Request for tender paper by post will not be
entertained. No tender paper will be sold on the date of opening of tender. Incase the
tender opening date happens to be a holiday the same will be opened on the next working day.
Designated officers specially assigned for this purpose are designated SE(Tech), DVC,
MTPS and no other persons are authorized to discuss for or to receive any tender or to grant for
tenders delivered by hand.
8. For obtaining tender paper, the intending tenderers should apply to the Superintending
Engineer (Tech.), MTPS (O&M), DVC.
9. The complete bid documents / tender paper are also available on DVCs website:
www.dvctender.com & www.dvcindia.org. The intending tenderers may visit the said
websites for participating in the tender process after necessary downloading of the bid
documents for which no prior permission is essential.
10. In that case Tender fee is to be submitted in the form of Demand Draft favoring
Damodar Valley Corporation, MTPS (O&M) payable either at UBI Extn. Counter, MTPS
Br. (Code No.MPS F56) or SBI, MTPS Br. (Code No. 6608) alongwith the sealed Tender
in the envelop of EMD (Earnest Money Deposit) i.e,1st Envelop.
11. DVC shall not be responsible in any way for any delay/ difficulties/ inaccessibility of the
downloading facility from the website for any reasons whatsoever.
12. Any act on the part of the Tenderer(s) being found to be indulging in changing/ adding or
deleting the content of the downloaded Tender Documents will attract punitive action as
deemed appropriate including banning, suspension of business dealings with DVC, etc.
13. In case any discrepancies found between the downloaded Tender Documents from the
website and the master copy available in the Office of the Tender Inviting Authority, the
later shall prevail and will be binding on the Tenderer(s). No claim/ appeal on this account
will be entertained or given cognizance to.
14. Tenderer(s) will be solely responsible for the correctness/ genuineness of the downloaded
Tender Documents from the website. If the offer submitted through the downloaded tender
documents which are incomplete, or with changed content, the offer will be summarily
rejected.
15. Quotation submitted by the tenderer(s) through FAX/ Telegram will not be considered valid.
16. Small scale industries registered with NSIC shall be issued the Tender Documents free of
cost subject to production of the documentary evidence like valid Registration Certificate
from appropriate Govt. authority giving details such as Validity, value etc.
17. Offers should invariably be kept open for acceptance for 180 (Hundred eighty) days from the
date of opening of tenders and quoted rates shall remain firm throughout the tenure of the
Contract once the order is placed within validity period.
18. All tenderers would be bound by the terms and conditions as detailed in tender specifications
by the DVC and General Conditions of Contract DVC available in DVC website..
19. Tender documents issued in the name of a party is not transferable.
20. Eligibility criteria for selection of tenderer (Qualifying Requirements):
A. Documents in support of having successfully completed similar works during last seven years ending
last day of month previous to the one in which offers are invited should be one of the following.
a) Three similar completed works each costing not less than the amount equal to 40% of the
estimated cost.
OR
b) Two similar completed works each costing not less than the amount equal to 50% of the estimated
cost.
OR
c) One similar completed work costing not less than the amount equal to 80% of the estimated cost.
Total estimated value for evaluation of the credential shall be considered based on the total estimated
price of the Compulsory part of the Overhauling jobs i.e. Rs. 64, 29,600/- (Rupees Sixty four Lakh.
Twenty nine Thousand and Six Hundred) only.
Completed Works means:Completed work of Overhauling of 140 MW or above capacity Boiler & Auxiliaries in Thermal Power
Plant.
Similar Works means Overhauling of Boiler & Auxiliaries of 140 MW Unit capacities or above
comprising of Pressure Parts, Air Preheater with other auxiliaries of a thermal power plant. The Bidders
must have exposure in the overhauling work in his own capacity in a single package at least with the
scope of work comprising of Pressure Parts, Air Preheater with other auxiliaries in any power utility. The
work exposure in 140 MW or above capacity corner fired Boiler and Rotary Air Preheater is
mandatory. For the purpose of evaluation, the total contract value wherein work value of 140 MW or
above Boiler may constitute a part or the whole shall be reckoned to be the defining amount of set forth
criteria under A (a), (b) or (c) above.
B.Apart from submitting the self authenticated copies of above documents the bidders should fulfill the
following:01) Average Annual Turn Over of preceding three years. Average Annual Turnover (AAT) of the
participating firm during last three years ending 31st March09 should be at least 30% of the estimated
cost of the Tender.
02) Monetary limit of credit / overdraft facility from any schedule Bank is to be submitted along with
the tender,if any .
03) Annual Accounts of preceding three financial year along with profit & loss A/C and Balance Sheet.
04) Overall profitability and cash profit as certified by Auditor.
05) Valid documents indicating status of the organization (i.e. Proprietorship/ Partnership firm / Company
Registration as the case may be).
06) Latest Service Tax Registration Certificate of the participating firm.
07) EPF Registration certificate of the Firm.
Note : In the event of all or any of the participating vendors, having experience / exposure of similar jobs,
fails to meet determining value as under A (a), (b) or (c) and B (01), 5% relaxation on the determining
value shall be granted. In other wards if the determining value of A (a), (b) or (c) or B(01) falls short by
not less than 5% all such bidder shall however be considered eligible. The maximum permissible
relaxation shall be to the extent of 5% only. In case of short fall exceeding 5% the bidder shall not be
considered eligible.
21. Deviation Sheet as per format given with the Tender documents must be submitted.
22. THE SIGNATORIES FOR THE OFFER MUST ENCLOSE THE DOCUMENT
PROVING THEIR AUTHORITY TO DO SO ALONG WITH THE BID.
23. Before filling the offers, bidders are requested to go through the General Condition of
Contract (GCC) DVC, in order to familiarize with DVCs commercial terms and
conditions, Cost Compensations for deviations and bid evaluation procedure.
24 DVC reserves the right not to accept the lowest rate quoted by a Tenderer and reject any or all
the tenders and to split up and award the Contract to more than one tenderer without assigning
any reason thereof.
25. Unsigned offer submitted by any bidder will not be considered valid.
26. Self certified Xerox copies of all relevant documents, wherever needed to be enclosed with the
offer. However, DVC reserves the right to call for original document, if needed, failing which
the offer is liable for rejection.
27. All pages of the Tender Documents must be signed by the bidder for acceptance of the
Terms& Conditions.
A.
COMPULSORY WORK
a)
Water Wall
b)
c)
Screen Tube
d)
Eco/ LTSH/
tubes & bends
e)
f)
g)
Supply
After carrying out the thickness survey of boiler tubes of the above areas, the stub/ tubes
having lower thickness has to be replaced and necessary heat treatment as per welding schedule has
to be done. The aforesaid scope of work is based on 1000 no. of tube joints of any size. After
replacement of tubes the same have to be guarded with protection shields, if required, to avoid
erosion in future. The bare tubes which are in erosion prone area are to be covered by protective
shield.
Exclusion: Fabrication of cassette baffles / shields.
4. Checking of hanger supports of all headers, pipes in pent house, dog house, down
comers and their rectification as required.
5. Checking of buckstay links and corner connections (supporting pins, gusset plates etc.).
Seismic guides of down comers, furnace guides, leveler guides and their rectification as
required. Checking of scalloped bars, stirrup plates of buckstay channels, vertical and
horizontal buckstay, if found necessary during inspection of corner connections. The
inspection of wind box supports and its expansion joints, burner block connecting, Spanel supporting links and rectifications/ replacements of all above as required.
Rectification/replacement of expansion joint (Wind Box) will be in the scope of The
Contractor.
6. Random DP test is to be done for platen, final SH & RH, LTSH & ECO outlet headers
stubs limited to 20% of total stub joints. Rectification/replacement of stubs, if any, as per
requirement.
7. Checking of baffles, shields and shrouds for pressure parts and their rectification.
8. Checking of tube attachment like clamps, flexible connectors and spacers in SH/ RH/SCW
Hanger tubes/ Platen / LTSH and rectification to the extent possible as required. Bends to
the extent possible will be fabricated (if required) by The Contractor at site in case of
emergency.
Note: Fabrication of short radius bend/ off set bend is excluded from The Contractors
scope.
9. Correction of Bowing / misalignment of tubes / coils in different areas of boiler by tube
replacement and to the extent possible by mechanical method.
10. Checking of vibration snubbers in water wall screen tube and super heater hanger tubes
and rectification of the defect or replacement of the snubbers.
11. Cutting of ring header drain lines near ring header and flushing of ring header by water (to
be done by filling water circuit through drum by running fill pump/ BFP) to clear any
chokage in ring header. Normalisation of ring header drains line.
12. Replacement of tubes based on inspection carried out. Replacement of tubes includes:
a) Cutting edge preparation and fitting of tubes.
b) Welding of root by TIG and subsequent MAW.
c) Tangent/ fins welding wherever applicable.
d) Radiography, repair if any and SR as per BHEL norms and procedures.
Note: 01) Welding of stainless steel / dissimilar metals is to be done. However
electrode E-309/D-1212 for dissimilar welding and stainless steel welding will be
provided by MTPS/DVC.
02) Bending of tubes, if required, will be carried out by The Contractor at site
and the required bending machine has to be arranged by the contractor. Bending of
short radius bends is not included.
03) Failed welding joints of tubes/bends which have been carried out by The
Contractor during overhauling are to be rectified free of cost within defect liability
period (Against bad workmanship).
13. (a) Gas tightness test and attending to all leakages in pent house, dog house bottom ash
hopper arches, membrane walls, steam cooled walls and other areas by restoration of
fins, recasting of damages refractory and repair of skin casing including bulging,
deformations etc. as applicable, sealing of dog house and pent house, if any. Wherever
welding of fins/ skin casing is not possible due to poor access, sealing will be done by
putting cast-able refractory. Damaged expansion joints of the wind boxes with Boiler &
Burner block will have to be replaced at no extra cost, if required.
(b) Before carrying out gas tightness test, insulation and cladding of all expansion joints of
wind box, PA ducts (excluded from The Contractors scope) secondary air ducts from
Air Preheater to wind box, Air Preheater expansion joints in flue gas path, burner block
top and bottom portion etc. have to be removed to identify the leakages and attend to the
same.
(c) Through checking of roof skin casing of boiler first and second pass. The damaged /
deformed skin casing, expansion joints supports etc. have to be removed and replaced
with new M.S. plates, new expansion joints and supports after application of refractory.
(d) Checking of trough sealing system and its plates and rectification, if required. Cleaning
of seal trough is also included in the scope.
14. Inspection/ checking of suspension of different headers, down comers start up vent line,
silencer of ERV and start up vent and critical piping including Main Steam / ECO Feed
pipe/ HRH/ CRH piping and rectification/ repair/ readjustment as per requirement.
15. Assistance during Hydro Test.
16. Box up of boiler including boxing up of all manholes and peep holes by providing new
packing.
17. After removal of ash from pent house and drum dead chamber thorough checking inside
pent house, its all manhole doors, enclosures, shall be carried out by The Contractor. If
any damaged is noticed the necessary repair work to be carried out. Pourable insulation
as and where required shall be applied.
18. External cleaning of Boiler pressure parts tube surfaces exposed to furnace and flue gas
path. Tubes are to be cleaned by wire brushes and to be washed with high pressure water
jet by The Contractor. Fire fighting hoses etc. will be provided by DVC, MTPS. During
cleaning of 2nd pass of the Boiler proper care have to be taken to avoid choking of the air
pre heater baskets.
19. The contractor have to send their Boiler service expert prior to shut down of the unit to
check the ash leakage areas, so that the same can be easily detected and attended during
overhauling.
20. The tube welding joints required for LTSH and Economizers coil replacement and for
restoration of boiler rear wall will not be included in the tube joints for rest of the boiler
tube.
Note:a) The lump sum offer is based on 1000 Nos. physical weld joints and
tangent/attachment welding length. Additional rates beyond 1000 Nos. physical joints along
with tangent/attachment welding are furnished under "ADDL. WORK."
10
OVERHAULING OF BOILER DRUM::1. Open the manholes of boiler drum and provide exhaust fan for forced cooling. The
contractor has to arrange the fan for the same. Down comer openings are to be
covered by covers and asbestos cloth.
2. While working inside the drum only 24 volts power supply connections shall be
used. (Required transformer from 220V input to be arranged by the contractor).
3. Removal of cyclone separators for inspection of drum internals.
4. Cleaning of the welding joints of steam chest, cyclone separator with the help of
Teflon brush so as not to damage the magnetite layer.
5. Inspection of the drum internals after cleaning.
6. After cleaning carry out the DPT of the welding joints of the steam chest. The
contractor has to arrange kit for DPT. DPT of the joints will be checked by DVC
representative.
7. Cut and remove the phosphate dosing header from the drum and clean it
completely.
8. After cleaning and inspection of the phosphate dozing header, re-welding of the
header in its position.
9. Removal of the CBD isolation v/v bonnet or cut the CBD line to check the CBD
line of the boiler drum for any chocking.
10. Welding of CBD line and phosphate dozing line shall be carried out by HP welders
only. No extra payment will be made for cutting/welding of CBD or phosphate
dosing lines.
11. Lapping and blue matching of drum manholes and its counter surface is to be done.
If required, material build up and scrapping to be carried out to achieve matching
surface.
12. Reassemble the drum internals and removal of all the left out materials from the
drum.
13. After inspection and clearance from Engineer In charge the drum has to be boxed
up after putting proper gasket for the drum manhole.
14. Carryout hot tightening of drum manholes after boiler light-up at pressures specified
by the EIC.
15. Checking of down comer suspension and drum suspension.
ERECTION OF SCAFFOLDING IN Ist PASS, RH, SH & IInd PASS (CUPLOCK SYSTEM)
UPTO ROOF
1. Transportation of complete set of scaffolding material from stores to various working floors
of Boiler as per the instruction of E-IC/area Engr.
11
2. Transportation activity is to be started at least seven (07) days prior to unit outage and to
be completed before unit outage.
3. The complete cup-lock scaffolding system including bracing, approach platforms, and all
other erection activities, along with the staircase in the boiler first pass, is to be erected
within 05 (five days ) from the date of availability of work front.
4. Platforms & approaching ladders are to be provided at various locations like water wall
soot blower elevations, each elevation of Burner block (oil/air/coal compartments) in all
four corners, S-panel, water wall tubes in the burner zone, as well as other areas as per
instruction of the Area Engr. at any location within the Boiler furnace i.e. Ist pass, SH, RH &
IInd Pass.
5. All scaffolding erection work to be carried out strictly as per the standard safety norms.
6. The material for Cup lock scaffolding system and steel board planks will be provided by
DVC free of cost. However it shall be the responsibility of the contractor to maintain the
materials in good condition. In case of any damage due to the negligence of the contractor
or loss of the scaffolding material deduction shall be made from the bills of the contractor at
applicable rates.
7. Removal of scaffolding after completion of overhauling work: The expected date for start
of scaffolding removal will be after completion of hydro test. The total scaffolding removal
work has to be completed within Three (3) days from the starting date.
8. The material for the scaffolding in the IInd pass and the RH & FSH zone has to be provided
by the contractor.
9. Erection of wooden platform from left wall to right wall at three elevations at the following
places :a. Screen tubes.
b. LTSH hanger tubes & terminal tubes.
c. SCW upto roof.
d. RH front and rear coil.
e. Final SH.
10. Arrangements for inspection of Pass-II roof tubes have to be made by the contractor.
11. Erection of platform outside the boiler, wherever required for tube replacement job.
12. Make approach & platform for lifting & lowering of LTSH/ECO coils respectively as per
instruction of Engineer-in-Charge.
13. All the dismantled scaffolding material has to be immediately shifted from Boiler area at
various elevations to site stacking area as directed by Area Engr., so that no obstruction
12
is created during boiler light up and to the personnel working in other areas for other O/H
and commissioning activities.
14. All scaffolding materials are to be transported back to the central stores within 7 days of
boiler light up.
15. For shifting of scaffolding material from DVC store to various Boiler elevations/floors and
from worksite to stores, the contractor has to make his own transport arrangements.
16. The contractor has to provide the sufficient manpower to shift the scaffolding system
partially from one place to another place inside the boiler during the overhauling of the unit.
OVERHAULING OF AIR PREHEATERS 02 Nos.
1. Opening of manholes.
2. Dismantling of hot end baskets and cold end baskets from position, cleaning/ water
washing and inspection. Cleaning / water washing of hot intermediate baskets in
position, inspection and replacement as required. Re-fixing of new or removed hot
end baskets and cold end baskets in position after necessary replacement/ cleaning.
Hot intermediate baskets have to be removed if required. High pressure jet
cleaning of all the baskets has to done by suitable pressure by the contractor if
required. The jet pump has to be arranged by the contractor at his own cost.
3. Cleaning of air pre heater chamber and inspection. Cleaning of accumulated ash
from the sector plate box after cutting the static seal of sector plates.
4. Inspection / resetting and replacement of all seals including axial, radial, by-pass
seals, static seals and packers. Inspection, adjustment of axial seal plates and
replacement of wools of the same. Repair of hot spool sealing system rotor portion
and air seal trunion as per requirement.
5. Rotor leveling and sector plate adjustment.
6. Repair/ surface finishing of sector plates (upto the possible extent) and leveling.
Inspection / cleaning / repairing / replacement of sector plates adjustment bolts
head links, shims and packers. Inspection, adjustment of axial seal plates and
replacement of wools of the same.
7. Inspection of trunion bolts and module mounting pins, if required.
8. Repair / replacement of eroded house panel, pipe supports stiffeners, expansion
joints etc.
9. Checking of nozzles of water washing, firefighting and shoot blowing system for
possible choke ages and cleaning / replacement as required.
10. Dismantling, cleaning, inspection by removing the guide bearing and its other
components, checking of contact of adopter sleeve with trunion, re-assembly of the
same for both Air pre-heater and replacement of bearings if required. Replacement
of the ropes of sealing tube.
11. Cleaning and inspection of the both support bearing and its other components by
shifting the bearing assembly from its positions and replacement if required for
both air pre-heaters.
12. Servicing of shaft sealing systems and water shield arrangement.
13. Servicing of air motor and shoot blowing drives and Barco swivel joints and DA
head valves. The bush bearing of S.B system have to be dismantled and after
cleaning to be fitted and replacement of gland packing.
14. Servicing of lub oil system.
13
15. Cleaning of lub oil coolers and filters, servicing of relief valves including Hydro
Test of lub. oil coolers of the lub oil system of both guide and support bearings.
Modification of oil and water lines if required.
16. Inspection of drive pinion and pin rack and replacement, if required. Resetting /
replacement of T bar, rotor angle by pass seal holding angle if required.
17. Repair of heating element Module frame and supporting pipes, if required. The
worn out supporting structural members have to be removed and a new structural
members have to be fitted either after fabricating the same from MS plate or MS
flats as per availability.
18. Inspection/ cleaning of S.C.A.P.H. including replacement of gaskets of flanges
and gland packing of valves. Replacement/ servicing of valve as per requirement.
19. Servicing of drive pinion air sealing system and Trunion air sealing system.
20. :Attending to all the leakages from the APH body after air leak test.
21. :Test run of the APH and necessary corrective action, if any abnormality is
observed.
22. Application of refractory on centre section around hot spool seal if required.
23. :Steam washing of old and new APH baskets if required has to be carried out and
laying of steam pipe from nearest tapping points for the above purpose is in The
Contractors scope. However, material required for the above job will be provided
by DVC.
NOTE: i) Necessary T& P (3-way jack and oil pump) required for inspection of support
bearing & guide bearing will be provided by the contractor, if the same is not
available with DVC.
OVERHAULING OF BOILER SAFETY VALVE:
Valve to be serviced :
DRUM SAFETY VALVES
--- 03 Nos.
SUPERHEATER SAFETY VALVE
--- 01 No.
HOT REHEATER SAFETY VALVES --- 03 Nos.
COLD REHEATER SAFETY VALVES
--- 01 No.
Activities involved : (All activities have to be carried out under the guidance of experts)
1) Erection of scaffolding wherever required.
2) Checking of previous set points.
3) Dismantling and inspection of safety valve internals and cleaning.
4) Lapping of valve disc and valve seat. Valve seat cutting/re-setting, if required.
5) Checking of valve spindle run out and replacement, if required.
6) Re-assembly and pressure blow down setting under proper supervision.
7) Removal and relaying of insulation wherever required.
8) Removal of scaffolding.
OVERHAULING OF H.P. VALVES & OTHER VALVES.:
List of valves to be serviced:
a) Main Steam stop valve (MS-I & MS-II)
b) Main Steam equalizer valve
d)
e)
f)
14
- 02 Nos.
- 02 Nos.
- 06 Nos.+06 Nos.
- 03 Nos.
- 03 Nos.
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)
s)
- 07 Nos.
- 08 Nos.
- 02 Nos.
- 03 Nos.
- 04 Nos.
- 07 Nos.
- 01 No.
- 04 Nos.
- 06 Nos.
- 05 Nos.
SCAPH control valve and manual valve Gland packing of drum mounting, vent & drain valves
from " to 2" sizes
- 04 Nos.
- 80 Nos.
- 08 Nos.
* The Contractor will provide semi skilled manpower for disconnection and connection of actuator
electrical control cables under direct supervision of DVC, MTPS.
Activities:
01.
02.
03.
04.
05.
06.
07.
08.
09.
15
INSULATION :
a) The Insulating material/ GI/ corrugated Sheet has to be transported from DVC store to work
site(s) as per the instructions of the E-IC.
b) Checking of damaged Insulating lining in the boiler 1st and 2nd pass, Ducts, etc. and
application of insulation as per requirement.
c) All the damaged insulation is to be properly removed without any damage to the surface on
which it is applied.
d) Re-insulation of damaged / bare area in the boiler, Headers, valves, pipes and ducts etc.
e) This is then to be applied in the required area with adequate precautions/protection to the
personnel carrying out the job.
f) The insulating materials and cladding/ GI sheet will be provided by DVC but the screws,
sealing materials, insulation hook, etc. have to be arranged by the contractor at his own cost.
Note:
01. The scope of work includes 2000 m2 insulation and its application.
02. Application of insulating material beyond 2000 m2 as stated above shall be done at
additional cost as per Price Bid.
Refractory Work:
Requirement:
i)
ii)
a) The refractory material has to be transported from DVC store to work site(s) as per the
instructions of the E-IC.
b) Checking of damaged refractory lining in the boiler 1st and 2nd pass and application of
refractory as per required.
c) All the damaged refractory is to be properly removed without any damage to the surface on
which it is applied.
d) Dry refractory is to be mixed with water, as per the instructions of the E-IC.
e) This is then to be applied in the required area with adequate precautions/protection to the
personnel carrying out the job.
f) Proper curing time is to be given to the applied refractory so that it acquires the requisite
strength.
Note:
01. The scope of work includes 20 (Twenty) MT of castable & pourable refractory and its
application.
02. Casting of refractory beyond 20 MT as stated above shall be done at additional cost as
per Price Bid.
16
17
12. All the expansion joints have to be guarded with MS sheet to avoid erosion of the same
as per requirement.
13. All the duct hoppers are to be repaired as per requirement.
14. The distribution boxes at the inlet of ESP have to be repaired by putting new checkered
plate and welding.
15. Deflector plates have to be repair/replace as per requirement. In case deflector plate is
totally eroded the same have to be fabricated from 6 mm plate. The Contractor has to
arrange the bending machine.
16. Repair of ESP Inlet Gas Distribution Box (02 Nos.) is in the scope of the contractor.
SERVICING OF I.D. & F.D. FANS and Scanner air Fan (03 nos. of ID Fans & 02 nos.
of FD Fans and 01 no. scanner air fan):
01.
02.
03.
04.
Removal of casing for inspection of impeller holding flange welding joints, if required.
Inspection of welding joints of the impeller holding flange after removal of conical cover.
Necessary assistance (Manpower) during testing of welding joint by DVC.
If repair arises out for above welding joint, additional price for the execution of the same
will be taken up on mutually agreed price and time within the overhauling schedule.
05. Replacement of casing and impeller liners of I.D. fan and necessary balancing if required.
06. Replacement of shaft seals and impeller seals.
07. Inspection of bearings and replacement if required.
08. Servicing of lub oil system and cleaning of hydro coupling coolers.
09. Repair of casing and its support if required.
10. Dismantling of couplings hubs of drives (both fan and motor), if required. Shifting of
motors for ID & FD fans from its position, if required.
11. Servicing of mono rail if required for execution of the job.
12. Rotor leveling and alignment of all drives and other associated jobs as per requirement.
13. Replacement / servicing of all lub oil & working oil cooling water line valves.
14. Cleaning & Hydro test of lub and H/C oil cooler and other associated job related to
servicing of I.D. / F.D. fans like replacement of Lub oil & working oil etc.
15. To provide all help to Electrical Maintenance for the servicing of scanner air fan motor.
Exclusion: - Overhauling of motors of ID & FD fans.
OVERHAULING OF COAL & OIL BURNER SYSTEM :
1) Cleaning of wind box and inspection for any damage and repairing of leakages, if any
including expansion joints. Repairing of coal DIPC, oil chamber etc. of Burner Block as
per required.
2) Checking and repair of supporting truss in Wind Box.
3) Inspection, repair of SADC damper and ensuring mechanical freeness and full open / close
of the dampers. Servicing of SADC power cylinders and instrumentations are excluded.
4) a) Dismantling of coal and air nozzle assembly.
b) Dismantling of oil burners.
c) Inspection of coal and air nozzle and oil burner component and Replacement of the same
if required.
5) Replacement / Repair of damaged /worn out parts and their re-assembly.
6) Hard facing of coal nozzle, divider plates, nozzle tips as required.
7) Assembly of coal, oil and air nozzles system.
8) Servicing / replacement of scanner air fans with motors as per requirement.
9) Cleaning/ servicing / replacement and assembly of oil gun guide pipe, igniter guide pipe
and scanner guide pipe assemblies.
Note: 1) FSSS and any associated C&I works are excluded from the scope. Fabrication of coal
nozzle tips is excluded. Only minor repair will be done.
10) Cleaning / Servicing Replacement of atomizing steam and oil hoses.
18
11) Inspection and replacement of igniter and scanner cooling air hoses.
12) Servicing of Burner tilting mechanism.
NOTE: Servicing of burner tilt power cylinders are excluded from scope.
13) Adjustment of SADC Dampers.
14) Adjustment of coal / air nozzle, oil burners and tilting mechanism.
15) Servicing of all coal gates at burner mouth for easy operation and covering of the gate
spindle with pipe/ plate to avoid accumulation of ash on the thread if possible.
20
accident The Contractor shall be responsible and shall pay proper compensation for the same as
per Workmen's Compensation Act. The Contractor shall keep the purchaser/owner safe and
harmless and indemnified against the claims and expenses for any such damage or injury to any
property or person. The Contractor shall make adequate insurance policy at their own cost so
that the workmen employed by them are sufficiently covered against risk of any accident
9.The Contractor and the workmen of their sub vendor shall have to follow all safety rules at the
time of execution of the work. All safety gadgets and appliances as required for maintenance of
the Boiler & Auxiliaries shall be supplied to the workmen without any extra cost to DVC.
10.Scaffolding material like pipe, wooden plank, clamp slipper etc. required for execution of the
job will be arranged by The Contractor at their own cost.
11.Co-ordination with various statutory bodies for compliance of IBR regulations shall be in the
scope of The Contractor. However statutory fees as required will be borne by DVC.
12.The contractor has to arrange accommodation for his workmen, engaged in the overhauling
work, at his own cost. Accommodation may be provided by DVC on standard chargeable basis if
available. Otherwise the contractor has to arrange the same.
13.Optional part of the job will be carried out as per actual requirement and payment will be
made as per actual execution.
14.The cleaning of the surrounding area of the workplace outside the boiler is to be done before
claiming the final bill against certification of Engineer in charge, MTPS,DVC.
15. Expenditure for workmen accommodation, Medical expenditure ,Yearly Bonus of the total
labour charges, Expenditure towards Group Insurance of the labour etc is in the scope of
contractor.
IV.Facilities to be provided by DVC
01. Water, Compressed air, electricity required for the job will be provided free of cost. However,
connecting hoses for water & air, electrical extension board with wire etc. shall be arranged by The
Contractor.
02.Temporary illumination and power connection required for execution of the job shall be arranged
by The Contractor. However, the power sources in the vicinity will be made available by DVC.
03. Medical facilities as available at site as per DVC's standard chargeable basis.
04. Workshop/machine shop facilities will be provided by DVC. However, if DVC's
workshop/machine shop facilities are not sufficient/available, then cost of machining from outside
agency will be reimbursed by DVC. But prior consultation with DVC is required for such outside
machining.
05. Spares, consumable materials like lubricants, gland packing, MS & HT fasteners, hard facing &
SS electrodes, insulating material, cladding & sheeting material, painting material, gasket & rubber
pad etc will be supplied by DVC.
06. Necessary drawings/manuals/erection and commissioning data as available at site may be
provided by DVC.
07. Canteen facilities may be availed by the sub vendor of The Contractor as available at site on
chargeable basis.
08. Hydraulic Jack and special tools as required during overhauling will be provided by DVC as per
availability. If not available with DVC, the same has to be arranged by The Contractor.
21
VI.Other Terms and Conditions:1. The contractor have to provide adequate and suitable infrastructure to carry out all the jobs
as per scope of work in compulsory work package and optional work package
2. No man-power shall be provided by DVC for maintenance work. However necessary coordination will be arranged by the DVC Engineer-in-charge or his representative.
3. No labour of minor age group shall be employed in the work. Statutory minimum wages to
all skilled/unskilled labour shall be paid by the contractor as per the latest notification of the
government/local authority.
4. If any person employed by the contractor on any work is found to be incompetent or
found to act in an improper manner to the chief engineer/his authorized representative, the
matter to be brought to the notice of contractor and the said person(s) will have to be replaced
immediately.
5. If in the opinion of the chief engineer or his authorized representative, any of the
materials or plant brought to site for use is not of the quality or kind specified and/or unfit
22
for the work the same shall have to be removed from site by the contractor.
6. The Chief Engineer or his authorized representative may order to suspend any work that
may be subjected to damage by the prevailing climate condition/other reasons.
7. As the plant site of MTPS is a protected area, necessary gate pass of every worker
shall be arranged by the contractor with proper intimation to DVC as per existing rules.
The expenditure of photograph, gate pass shall be borne by the contractor.
8. During execution of the contract as well as on expiry of the contract, the contractor shall
ensure that none of his employees/workers claim employment in DVC. All statutory rules and
regulations applicable as per Workmen's Compensation Act shall also be followed by the
contractor while engaging and dis-engaging the workers/employees.
9. The contractor shall be responsible to amply with all laws of the land including labour rules
and acts in vogue or as may come into vogue during the validity of the contract shall
indemnify the purchaser against any claim arising out of any non-compliance and/or accident
to third party.
10. EPF provision shall have to be made by the contractor if applicable as per rules.
The contractor should furnish PF registration detail with name of state PF Code etc.
11. The contractor shall be solely and wholly responsible for any accident that may occur
during execution of the work and also for injury to person/persons or damage to the
property of any description what-so-ever caused during the execution of the work. In
the event of any such accident the contractor shall be responsible and shall pay proper
compensation for the same as per Workmen's Compensation Act. The contractor shall keep
the purchaser/owner safe and harmless and indemnified against the claims and expenses for
any such damage or injury to any property or person. The contractor shall make adequate
insurance policy at their own cost so that the workmen employed by them are sufficiently
covered against risk of any accident
12. The contractor and his labours shall have to follow all safety rules at the time of execution
of the work. All safety gadgets and appliances as required for maintenance of the Boiler
& Auxiliaries shall be supplied by the contractor to the workmen without any extra cost to
DVC.
13. Ex-gratia/Bonus, leave salary, retrenchment benefit etc. shall be paid by the contractor to
their labours as per Bonus Act and other relevant statutory Acts at their own cost. No extra
payment shall be made by DVC in this regard.
14. The contractor shall be responsible for the compliance of all the rules and regulation of the
plant as detailed but not to be limited to the following prevailing Acts.
i) Factory Act
ii) Minimum Wage Act
iii) Bonus Act
iv)Contract Labour (Regulation & Abilities) Act as prevalent and the rules and regulations
made therein from time to time and shall indemnify and hold harmless the purchaser/owner
against any claim arising out of compliance or any non- compliance and/or accident to the third
party.
15. The contractor shall obtain necessary certification from Govt. labour officer, that all required
legal formalities of prevalent Labour Contract (RA) Act have been completed by the contractor.
However, DVC will issue necessary Form-V after placement of work order.
16. Any other requirement of activity not envisaged/covered above but essentially required
for completeness of successful execution of the contract shall be to the contractor's scope.
17. Settling of the local dispute will primly be done by the contractor. However DVC will
assist them as per rule if possible.
18. All suits arising out of this work order, if any, are subject to the jurisdiction in the City
23
24
The LOA alongwith Work Order (which will be placed on the successful bidder),
NIT documents and GCC shall be inseparable part of the Contract Agreement to be
executed between the parties (DVC and The Contractor).
39. The subject work shall broadly be governed by the afore stated Terms & Conditions as
well as other Terms & Conditions not specifically mentioned herein but included in NIT/
Tender papers, GCC and other DVC statute which shall also apply mutantis mutandis in
operation of this Work Contract.
40.Acceptances
The Vendor shall return the duplicate copy of the Purchase Order/contract /Work Order
and the other enclosed documents duly signed with seal and date as a mark of acceptance, within
15 days from the date of issuance of the order to the Order Issuing Authority.
41.Settlement of disputes & Arbitration
Any dispute(s) or difference(s) arising out of or in connection with the contract shall, to
the extent possible, be settled amicably between the owner and vendor.
In the event of any dispute or difference whatsoever arising under the contract or in
connection therewith including any question relating to existence, meaning and interpretation of
the contract or any alleged breach thereof, the same shall be referred to the Secretary, CEO of
Damodar Valley Corporation, Kolkata-54 or to a person nominated by him for arbitration.
The Arbitration shall be conducted in accordance with the provisions of arbitration and
conciliation law 1996 or latest and the decision/ judgment of Arbitrator/Arbitrators shall be final
and binding on both the parties.
However, in case the contractor is a Central Public Sector Enterprise/ Govt.
Department, the dispute arising between the Owner and the Contractor shall be settled
through Permanent Arbitration Machinery (PAM) of the Department of Public Enterprise,
Govt. of India as per prevailing rules.
All suits arising out of this enquiry and subsequent purchase order/contract, If any, are subject
jurisdiction of Court in the City of Kolkata only and no other Court, when resolution/settlement
through mutual discussion and arbitration fails.
25
B.G.
Date :
26
necessary for the Corporation to proceed against the tender before proceeding against the
Bank and the Guarantee herein contained shall be invoked against the Bank, notwithstanding
any security which the Corporation may have obtained or shall be obtained from the
Tenderer at any time when proceedings are taken against the Bank for whatever amount
that may be outstanding or unrealised under the Guarantee.
The right of the Corporation to recover the said amount of Rs
(Rupees..) from us in manner aforesaid will not be precluded / affected, even if,
disputes have been raised by the said M/s. . (Tenderer) and / or dispute
or disputes are pending before any authority, officer, tribunal, arbitrator (s) etc.
Notwithstanding any thing stated above, our liability under this guarantee shall be restricted
to Rs..(Rupees ..) only and our guarantee shall remain in
force upto. and unless a demand or claim under the guarantee is made on us
in writing within three months after the aforesaid date i.e. on or before the
. all your rights under the guarantee shall be forfeited and we shall be
relieved and discharged from all liability thereunder.
Date
..
Place ..
In presence of.
(designation)
(Banks Common Seal)
WITNESESS (with full name, designation, address & Office seal, if any)
1) ..
2) .
VIII. INSTRUCTION FOR FURNISHING BANK GUARANTEE:
1.
Bank Guarantee (B.G.) for advance payment, Mobilization Advance, B.G. for
Security Deposit-cum-Performance Guarantee should be executed on the Non-Judicial
Stamp paper of the applicable value and to be purchased in the name of the Bank.
2. The Executor (Bank authorities) is required to mention the Power of Attorney No. &
date
of execution in his/her favour with authorization to sign the documents. The Power
of Attorney is to be witnessed by two persons from Issuing Bank mentioning their full
name and address with seal & No.
3. The B.G. should be executed by a Nationalised Bank/Scheduled Commercial Bank,
B.G. from co-operative Bank/Rural Banks are not acceptable.
4. A Confirmation Letter of the concerned Bank must be furnished as a proof of
genuineness of the Guarantee issued by them.
5. Any B.G., if executed on Non-Judicial Stamp paper after 6 (six) months of the purchase
of such stamp paper shall be treated as Non-valid.
6. Each page of the B.G. must bear signature and seal of the Bank and B.G. Number.
7. The contents of the B.G. shall be strictly as Proforma prescribed by D.V.C. in line
with purchase Order/LOI/Work Order etc. and must contain all factual details.
8. Any correction, deletion etc. in the B.G. should be authenticated by the Bank
Officials signing the B.G.
27
9. In case of extension of a Contract, the validity of the B.G. must be extended accordingly.
10. B.G. must be furnished within the stipulated period as mentioned in
purchase Order/L.O.I./Work Order etc.
11. In the event of the value of Purchase Order/Contract is increased, the B.G. amount
should also correspondingly increased.
12. Issuing Bank/The Vender are requested to mention the Purchase Order reference
along with the B.G. No. for making any future queries to D.V.C.
IX.
PROFORMA OF BANK GUARANTEE FOR SECURITY DEPOSITCUM- PERFORMANCE GUARNATEE
(on non-judicial stamp paper of appropriate value to be purchased in the name of executing
Bank)
Ref
Guarantee
No
Bank
Date
PROFORMA OFB.G.FORSECURITY DEPOSIT/100% PAYMEMT
1. KNOW ALL MEN THESE PRESENTS that in consideration of Damodar Valley
Corporation,
a Corporation constituted and established under the Damodar Valley Corporation Act being
Act No. XIV of 1948 and having its Headquarters at D.V.C. Towers, VIP Road, Kolkata700 054 (hereinafter
called
The
Corporation)
having agreed to
accept from
(hereinafter called The
Contractor), a bank Guarantee for Rs.
in lieu of Cash Security
Deposit for the due fulfillment by the Contractor of the terms & conditions of the *Work
Order/Letter of Intent/Letter of Acceptance No.
issued by the Corporation for (Name & Description of the work)
(hereinafter called the said * Work Order/Letter
of Intent/Letter of Acceptance) we
_ (hereinafter called the Guarantor) do
hereby undertake to indemnity and keep indemnified the Corporation to
the extent
of
Rs.
(Rupees
) only against any loss or damage caused to
or
suffered by the Corporation by reason of any breach by the Contractor of any of the terms
& conditions contained in the said * Work Order/Letter of Intent/Letter of Acceptance of
which breach the opinion of the Corporation shall be final and conclusive.
2.AND WE,
DO HEREBY Guarantee
and undertake to pay forthwith on demand to the Corporation such sum not exceeding
the said sum of
(Rupees
) only as may be specified
in such demand, in the event of the Contractor failing or neglecting to execute fully efficiently
and satisfactorily the order for
PLACED WITH IT (the
work tendered for by it) within the period stipulated in the said * Work Order/Letter of
Intent/Letter of Acceptance in accordance with terms & conditions contained or referred to in the
said * Work Order/Letter of Intent/Letter of Acceptance in the event of the Contractor refusing
or neglecting to maintain satisfactory operation of the equipment or work or to make good
any defect therein or otherwise to comply with and conform to the design, specification, terms
& conditions contained or referred to in the said * Work Order/Letter of Intent/Letter of
Acceptance.
28
3. WE
further agree that the guarantee herein
contained shall remain in full force and effect during the period that would be taken for the
performance of the said order as laid down in said * Work Order/Letter of Intent/Letter of
Acceptance including the warranty obligations and that it shall continue to be enforceable
till all the dues of the Corporation under or by virtue of the said * Work Order/Letter of
Intent/Letter of Acceptance have been fully paid and its claims satisfied or discharged or till the
Corporation or its authorised representative certified that the terms & conditions of the said
*Purchase Order/Letter of Intent/Letter of Acceptance have been fully and properly carried out
by the said contractor and accordingly discharged the Guarantee.
4. WE
, the Guarantor undertake to extend the
validity
of Bank Guarantee at the request of the Contractor for further period or periods from time to time
beyond its present validity period falling which we shall pay the Corporation the amount
of Guarantee.
5. The liability under this Guarantee is restricted to Rs.
_
(Rupees
) only and will expire on
and unless a claim in writing is presented to us or an action or suit to enforce the claim is
filed against us within 6 months from_
all your rights will
be forfeited and we shall be relieved of and discharged from all our liabilities (thereinafter).
6. The Guarantee herein contained shall not be determined or effected by liquidation or
winding up or insolvency or closure of the Contractor.
7. The executant has the power to issue this guarantee on behalf of the Guarantor and holds
full and valid power of Attorney granted in his favour by the Guarantor authorizing him to
execute Guarantee.
8. Notwithstanding anything contained herein above, our liability under this guarantee is
restricted
to Rs.
(Rupees
_) only and
our guarantee shall remain in force upto
and unless
a demand or claim under the guarantee is made on us in writing on
or before
all your rights under the guarantee
shall be forfeited and we shall be relieved and discharged from all liabilities thereunder.
We
Bank lastly undertake not to revoke this
guarantee during the currency except with the previous consent of the Corporation in writing. In
witness whereof we
_ have set and subscribed our had on
this
day of _
.
SIGNED, SEALED & DELIVERED
(Stamp of the Executant)
WITNESS
(1)
(2)
_
(Name & address in full with Rubber Stamp)
*Mention the relevant along with reference number.
Delete the terms which are not applicable. Each page of B.G. to be signed by the executant with
common Bank Stamp & date.
29
Date: ..
Deviation
(Signature)
. Place: .
(Name)
..
(Designation)
(Common Seal)
Note: If there are no deviations, this deviation schedule shall be submitted along with the
techno- commercial bid duly signed and stamped after stating NIL DEVIATIONS.
30
Date: ..
(Signature) .
Place: .
(Name) ..
(Designation)
(Common Seal)
Note: Bidders may note that bids containing deviations without the cost of withdrawal price
shall be considered as unresponsive offer and will be out rightly rejected. This schedule
indicating the cost of withdrawal price for such deviations should be submitted alongwith the
price bid only and will be taken into consideration for the purpose of bid evaluations.
31
Scope of Work.
Amount(Rs)
b)
7.
Replacement of 6 Valve
Replacement of 6 Valve with Radiography and SR
Rate (Rs)
Replacement of 1 to 4 valves
a)
Replacement of 1 Valve
b)
c)
d)
Replacement of 4 Valve
e)
Date:
11.
a)
b)
c)
d)
e)
f)
g)
h)
i)
910 x 910 mm
1040 x 1508 mm
1300 x 1300 mm
800 x 2289 mm
1879 x 1777 mm
2289 x 1879 mm
3812 x 3050 mm
3060 x 4012 mm
4352 x 3364 mm
Date:
All suits arising out of this enquiry and subsequent purchase order/contract, If any, are
subject jurisdiction of Court in the City of Kolkata only and no other Court, when
resolution/ settlement through mutual discussion and arbitration fails.
33