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INSTALLATION INSTRUCTIONS

ELECTRIC HEAT PACKAGES

Models:

EHWH02A-A04

EHWH02A-A08

EHWH24-B06

EHWH24B-C06

EHWH30-A05

EHWH36-A05

EHWH30-A10

EHWH36-A10

EHWH36-A15

EHWH03-B06

EHWH03-B09

EHWH36-B15

EHWH37-B15

EHWH31-C06

EHWH03A-C15

EHWC03A-C06

EHWC03A-C09

EHWA24A-A04

EHWA02-A05

EHWA02A-A08

EHWA02A-A10

EHWA24-B06

EHWA03-A05

EHWA03-A08

EHWA03-A10

EHWA03-A15

EHWA03-B06

EHWA03-B09

EHWA03-B15

EHWA03A-C15

EHSH31-A04

EHSH31-A08

EHSH31-B06

EHSH31-C06

FOR USE WITH SH, WA AND WH SERIES WALL MOUNTED AIR CONDITIONERS AND HEAT PUMPS (See Tables 1A, 1B and 1C for Model Usage Matrix)

INSTALLATION INSTRUCTIONS ELECTRIC HEAT PACKAGES Models : EHWH02A-A04 EHWH02A-A08 EHWH24-B06 EHWH24B-C06 EHWH30-A05 EHWH36-A05 EHWH30-A10 EHWH36-A10 EHWH36-A15

BARD MANUFACTURING COMPANY Bryan, Ohio 43506

Since 1914

...

Moving,

ahead just as planned.

Manual:

2100-268F

Supersedes:

2100-268E

File:

Volume III, Tab 18

Date:

05-28-03

CONTENTS

Model Nomenclature Legend

1

Description1

Important .........................................................

1

Shipping Damage

1

Unpacking the Electric Heat Package

1

Wiring Main Power

1

Installation

6

Figures

Figure 1

Wiring - Main Power

5

Figure 2

Electric Heat Access Panel & Control Panel Cover Locations

7

Figure 3

Screw Mounting Holes

7

Figure 4

A Thru D

9

Figure 4E Install Heat Package with

 

Two Heat Strips

10

Figure 5

Installing Heater Base and

Connecting

11

Figure 6

Serial Plate Showing Approved

Heater Packages

12

Tables

Table 1A

Approved Heater Usage Matrix

2

Table 1B

Approved Heater Usage Matrix

3

Table 1C

Approved Heater Usage Matrix

3

Table 2

Electrical Data and BTU Output

4

Table 3

References to Figures 4 & 5

By Model Number

8

COPYRIGHT MAY 2003 BARD MANUFACTURING COMPANY BRYAN, OHIO 43506

MODEL NOMENCLATURE LEGEND

EHW

A

02

A

05

Nominal KW 5 KW Electrical Version A = 240/208V - 1 PH B = 240/208V -
Nominal KW
5 KW
Electrical Version
A
=
240/208V - 1 PH
B
= 240/208V - 3 PH
C
=
480V - 3 PH
UNPACKING THE ELECTRIC HEAT
PACKAGE
Remove the heat package from the shipping carton. The
heat package must consist of the following:
1.
Basic heater
2.
Electric heat control base and wiring.
3.
Installation instructions.
4.
Wiring diagram (2), one to be applied to unit.
5.
Adhesive label to remark serial plate to indicate
new model number. This is attached to the front of
these instructions.
WIRING MAIN POWER
1.
On all installations, size unit power supply wiring
for the minimum circuit ampacity requirement for
the unit and heater package combination listed on
the unit serial plate.
WARNING
Install properly sized power supply leads for the
unit/heater combination minimum circuit
ampacity as listed on the unit serial plate.
Hazard of fire. Failure to install properly sized
conductors could result in fire causing damage,
bodily injury or death.

Electric Heater Package Wall Mount

A

H

= Air Conditioner = Heat Pump

  • C = Air Conditioner & Heat Pump

Suitable For Use In See Tables 1A, 1B, 1C

DESCRIPTION

The EHWA, EHWH and EHWC series electric heater packages are field installable heater packages suitable for use with Bard wall mount hi boy air conditioners and heat pumps. The packages consist of the electric heat strip, the heater control base which includes the heat contactors, and circuit breaker or pull disconnects, installation instructions and wiring diagrams. See Table 1 for nominal electrical data and BTU output. Before installation, check unit serial plate to insure the heater package model that you intend to install is listed a heater package that is suitable for use with the Bard wall mount hi boy unit. See Figure 6.

IMPORTANT

The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier's agent.

TABLE 1A APPROVED HEATER USAGE MATRIX 042 022/ V WA182-A 1 P ah es WA182-D WA242-A
TABLE 1A
APPROVED HEATER USAGE MATRIX
042
022/ V
WA182-A
1 P ah es
WA182-D
WA242-A
WHE A 20 A- 50
XXXX
XX
X
WA242-D
WHE A A20 A- 80 XXXX
WHE A A20 A- 01 XX
XX
X
X
WA242HA
WHE A 30 A- 50
WHE A 30 A- 80
WHE A 30 A- 01
WHE A 30 A- 51
WHE A A42 A- 40
WHE H A20 A- 40
WHE H A20 A- 80
WHE H 03 A- 50
WHE H 03 A- 01
WHE H 63 A- 50
WHE H 63 A- 01
WHE H 63 A- 51
HE HS 13 A- 40
HE HS 13 A- 80
XXXXXX
XX
X
X
WA253-A
XXX
WA253-D
XXXXXX
XX
X
WA302-A
XXX
WA302-D
XX
WA361-A
X
XXX
WA361-D
X
XXX
WA372-A
X
X
WA372-D
X
X
X
X
WE252-D
XXX
WE301-D
X
WE371-D
X
X
XXXX
WH183-A
X
X
XXXX
WH242-A
WH242DA
WH261-A
WH301-A
WH301DA
WH301LA
WH311-A
WH361-A
WH361DA
WH361HA
WH361LA
SH311DA
SH261DA
SH311-A
SH261-A
TABLE 1B APPROVED HEATER USAGE MATRIX 042 022/ V 032 802/ V 3 P ah es
TABLE 1B
APPROVED HEATER USAGE MATRIX
042
022/ V
032
802/ V
3 P ah es
WHE A 30 B- 60
XXX
XXXX
X
X
WHE A 30 B- 90
X X
X X
X
X
WHE A 30 B- 51
X X
X
WHE A 42 B- 60
XXXX
WHE A 73 B- 51
X
WHE H 30 B- 60
XX
XX
WHE H 30 B- 90
X
XX
XX
WHE H 42 B- 60
X X
WHE H 63 B- 51
X
WA242-B
HE HS 13 B- 60
X
X
XXXX
WA242HB
WA242TB
WA253-B
TABLE 1C
APPROVED HEATER USAGE MATRIX
WA302-B
WA361-B
WA361-E
WA361HB
WA361TB
WA372-B
WA372-E
WA372TB
WH242-B
WH242DB
WH262-B
WH301-G
WH301DB
WH301LB
WH311-B
WH361-B
WH361DB
WH361LB
SH311DB
SH261DB
SH261-B
SH311-B

SH311-DC

             

SH311-C

           

XXXX

SH261DC

             

SH261-C

             

WH361DC

             

WH361-C

XX

XX

 

X

     

WH311-C

         

X

 

WH301DC

             

WH301-C

XX

XX

 

X

     

WH262-C

         

X

 

WH242DC

       

X

   

WH242-C

       

X

   

WE371-F

             

WE301-F

 

XX

XX

       

WE252-F

       

X

   

WA372TF

             

WA372-F

             

WA372-C

X

XXXXXXXXX

XXXXXXXXX

       

WA361TF

             

WA361-F

             

WA361-C

X

           

WA302TF

             

WA302-F

             

WA302-C

X

           

WA253-F

       

X

   

WA242-F

       

X

   

V

V

3 P ah es

WHE C A30 C- 60

WHE C A30 C- 90

WHE A A30 C- 51

WHE H A30 C- 51

WHE H B42 C- 60

WHE H 13 C- 60

HE HS 13 C- 60

514

064

WARNING

WARNING

Only use factory provided heaters in approved

combinations of heater models to unit models as

shown in table 1A, 1B and 1C.

Failure to use

approved combinations as shown or modification to heaters could result in fire causing damabe, bodily injury or death.

TABLE 2 ELECTRICAL DATA AND BTU OUTPUT

H e ate r P ac kag e Mo d e l

Vo lts

P h as e

N o min al K W

N o min al B T U

E HWA 2 4A -A 0 4

2 40 /2 0 8

13 4 /

13 ,6 5 0 / 10 ,2 40

E HWA 0 2 -A 0 5

2 40 /2 0 8

5 / 3 .7

15

17 ,0 6 5 / 12 ,8 0 0

E HWA 0 2A -A 0 8

2 40 /2 0 8

1

8 / 6

2 7 ,3 0 0 / 2 0 ,47 5

E HWA 0 2A -A 10

2 40 /2 0 8

10 / 7 .

15

3 4,13 0 / 2 5 ,6 0 0

E HWA 2 4-B 0 6

2 40 /2 0 8

6 / 4.

35

2 0,47 5 / 15 ,3 5 0

E HWH0 2A -A 0 4

2 40 /2 0 8

1

4 / 3

13 ,6 5 0 / 10 ,2 40

E HWH0 2A -A 0 8

2 40 /2 0 8

16 8 /

2 7 ,3 0 0 / 2 0 ,47 5

E HWH2 4-B 0 6

2 40 /2 0 8

6 / 4.

35

2 0 ,47 5 / 15 ,3 5 0

E HWH2 4B -C 0 9

48 0

3

9

3 0 ,7 15

E HWA 0 3 -A 0 5

2 40 /2 0 8

5 / 3 .7

15

17 ,0 6 5 / 12 ,8 0 0

E HWA 0 3 -A 0 8

2 40 /2 0 8

8 /

16

2 7 ,3 0 0 / 2 0 ,47 5

E HWA 0 3 -A 10

2 40 /2 0 8

10 / 7 .

15

3 4,13 0 / 2 5 ,6 0 0

E HWA 0 3 -A 15

2 40 /2 0 8

1

15 / 11.2 5

5 1,19 5 / 2 3 ,0 3 5

E HWA 0 3 -B 0 6

2 40 /2 0 8

6 / 4.

35

2 0 ,47 5 / 15 ,3 5 0

E HWA 0 3 -B 0 9

2 40 /2 0 8

9 / 6 .7

35

3 0 ,7 15 / 2 3 ,0 3 5

E HWA 0 3 -B 15

2 40 /2 0 8

3

15 / 11.2 5

5 1,19 5 / 3 8 ,40 0

E HWA 0 3A -C 15

48 0

351

5 1,19 5

E HWA 3 7 -B 15

40 / 2 0 8

23

15 / 11.25

5 1,19 5 / 3 8 ,40 0

E HWH3 0 -A 0 5

2 40 /2 0 8

1

5 / 3 .7 5

17 ,0 6 5 / 12 ,8 0 0

E HWH3 0 -A 10

2 40 /2 0 8

10 / 7 .

15

3 4,13 0 / 2 5 ,6 0 0

E HWH3 6 -A 0 5

2 40 /2 0 8

5 / 3 .7

15

17 ,0 6 5 / 12 ,8 0 0

E HWH3 6 -A 10

2 40 /2 0 8

1

10 / 7 .5

3 4,13 0 / 2 5 ,6 0 0

E HWH3 6 -A 15

40 /2 0 8

21

15 / 11.2 5

5 1,19 5 / 3 8 ,40 0

E HWH0 3 -B 0 6

2 40 /2 0 8

6 / 4.

35

2 0 ,47 5 / 15 ,3 5 0

E HWH0 3 -B 0 9

2 40 /2 0 8

3

9 / 6 .7 5

3 0 ,7 15 / 2 3 ,0 3 5

E HWH3 6 -B 15

40 /2 0 8

23

15 / 11.2 5

5 1,19 5 / 3 8 ,40 0

E HWC 0 3A -C 0 6

48 0

36

2 0 ,475

E HWC 0 3A -C 0 9

48 0

39

3 0 ,7 15

E HWH0 3A -C 15

48 0

3

15

5 1,19 5

E HWH3 1-C 0 6

48 0

36

2 0 ,475

E HS H3 1-A 0 4

2 40 /2 0 8

13 4 /

13 ,6 5 0 / 10 ,2 40

E HS H3 1-A 0 8

2 40 /2 0 8

16 8 /

2 7 ,3 0 0 / 2 0 ,47 5

E HS H3 1-B 0 6

2 40 /2 0 8

3

6 / 4.5

2 0 ,47 5 / 15 ,3 5 0

E HS H3 1-C 0 6

43

8 0

6 / 4.5

2 0 ,47 5

FIGURE 1 WIRING – MAIN POWER

MIS-365
MIS-365
  • 2. All heater packages covered by this manual are factory wired for single supply circuit. The following heater packages are field convertible to a dual supply circuit if required or desired:

EHWA03-A15

EHWH30-A10

EHWH36-A10

EHWH36-A15

  • 3. To convert the above heater packages to dual circuit configuration before installation, loosen four (4) screws holding jumper bar in place. Remove jumper bar. Circuits A + B are now identified on the heater package. See Figure 1.

Wire should be sized to the minimum circuit ampacity as specified on the serial plates of units that accept these heater package for circuits A + B.

INSTALLATION

  • 1. Disconnect all power to unit before installation.

WARNING

WARNING

Disconnect all power to unit before installing heater package. Hazard of electrical shock. Failure to disconnect power could result in injury or death.

  • 2. Before installation, check unit serial plate to insure that the heater package model that you intend to install is listed as a heater package suitable for use with the unit.

Under no circumstance shall a heater package be installed in a unit if the model number of the heater package does not appear on the unit serial plate.

WARNING

WARNING

Install only heater packages listed on unit serial plate. Hazard of fire or electrical shock. Failure to install listed heater package could result in fire, injury or death.

  • 3. Remove electric heater access panel and control panel cover, both inner and outer. See Figure 2.

  • 4. All heaters are installed with the thermal cutoffs positioned to the top of the unit. Install heat strip(s) through heater access opening. Position heat strip support rod in heater support hole 1, 2 or 3 as indicated in Table 1 and Figure 3.

On heater packages with two (2) heat strips, install 9KW heater first in position closest to the outlet air frame. See Figure 4E.

  • 5. Install heater control base into top of control panel as shown in Figure 4. Secure with four (4) sheet metal screws provided.

  • 6. Plug mail six (6) pin connector into mating connector mounted in control panel. See Figure 5.

  • 7. Connect red compressor supply lead to L1 of

terminal block.

Connect black compressor supply

lead to L2 of terminal block. If three phase, connect yellow supply lead to L3 of terminal block. See Figure 4 and wiring diagram.

  • 8. Route wires from heater control base up through raceway in top right corner of control panel to the heaters. See Figure 5.

  • 9. Wire heater package per wiring diagram supplied with this heater package. All wires are stamped oath wire numbers that correspond with terminal numbers on the wiring diagram and stamped numbers on the heat strip. Limit switch wires are terminated with insulate quick connect terminals. See Figure 4.

  • 10. Attach adhesive wiring diagram directly above unit wiring diagram on inner control panel cover.

  • 11. Recheck all wiring. Break out appropriate circuit breaker tabs on inner control panel cover to allow trip lever to protrude. Replace control panel and heater access panels.

  • 12. Resupply power to the unit and check for proper operation.

  • 13. Remark serial plate with self-adhesive label attached to the front of this manual. See Figure 6.

FIGURE 2 ELECTRIC HEATER ACCESS PANEL AND CONTROL PANEL COVER LOCATIONS

FIGURE 2 ELECTRIC HEATER ACCESS PANEL AND CONTROL PANEL COVER LOCATIONS FIGURE 3 SCREW MOUNTING HOLES

FIGURE 3 SCREW MOUNTING HOLES

MIS-358
MIS-358

MIS-419

Manual

2100-268

Page

7

TABLE 3 REFERENCES TO FIGURES 4 AND 5 FOR MODEL NUMBER

 

F ig u re 4

F ig u re 3

 

H e ate r P ac kag e

H e ate r Te rmin al

R o d S u p p o rt an d S c rew

Mo d e l N u mb e r

Id en d ific atio n D raw in g

Mo u n tin g P o s itio n

1.

E HWA 0 2 -A 0 5

4A

1

2 .

E HWA 0 2A -A 0 8

4B

1

3 .

E HWA 0 2A -A 10

4B

1

4.

E HWA 0 3 -A 0 5

4A

1

5 .

E HWA 0 3 -A 0 8

4B

1

6 .

E HWA 0 3 -A 10

4B

1

7 .

E HWA 0 3 -A 15

4D

2

8 .

E HWA 0 3 -B 0 6

4C

1

9 .

E HWA 0 3 -B 0 9

4C

1

10 .

E HWA 0 3 -B 15

4D

2

11.

E HWA 0 3A -C 15

4E

1 + 3

12 .

E HWA 2 4-B 0 6

4C

1

13 .

E HWA 3 7 -B 15

4D

1 + 3

14.

E HWC 0 3A -C 0 6

4C

1

15 .

E HWC 0 3A -C 0 9

4C

1

16 .

E HWH0 2A -A 0 4

4A

1

17 .

E HWH0 2A -A 0 8

4B

1

18 .

E HWH0 3 -B 0 6

4C

1

19 .

E HWH0 3 -B 0 9

4C

1

2 0 .

E HWH0 3A -C 15

4E

1 + 3

2 1.

E HWH2 4-B 0 6

4C

1

2 2 .

E HWH2 4B -C 0 6

4C

1

2 3 .

E HWH3 0 -A 0 5

4A

1

2 4.

E HWH3 0 -A 10

4B

1

2 5 .

E HWH3 6 -A 0 5

4A

1

2 6 .

E HWH3 6 -A 10

4B

1

2 7 .

E HWH3 6 -A 15

4D

2

2 8 .

E HWH3 6 -B 15

4E

1 + 3

2 9 .

E HWA 2 4A -A 0 4

4A

1

3 0 .

E HWH3 1-C 0 6

4C

1

3 1.

E HS H3 1-A 0 4

4A

1

3 2 .

E HS H3 1-A 0 8

4B

1

3 3 .

E HS H3 1-B 0 6

4C

1

3 4.

E HS H3 1-C 0 6

4C

1

FIGURE 4 A THRU D FIGURE 4A FIGURE 4C FIGURE 4B FIGURE 4D
FIGURE 4
A THRU D
FIGURE 4A
FIGURE 4C
FIGURE 4B
FIGURE 4D

FIGURE 4E INSTALL HEATER PACKAGE WITH TWO HEAT STRIPS

MIS-364
MIS-364

FIGURE 5 INSTALLING HEATER BASE AND CONNECTING

FIGURE 5 INSTALLING HEATER BASE AND CONNECTING MIS-422 Manual Page 2100-268 11

MIS-422

MIS-384

FIGURE 6 SERIAL PLATE SHOWING APPROVED HEATER PACKAGES
FIGURE 6
SERIAL PLATE SHOWING
APPROVED HEATER PACKAGES