1.

Goal:
1.1 Make a system for detector metals in inside bottles
1.2 Make system to get rid of bottle infection with metals
1.3 Can using sketch up for design conveyor system
2. Description and Algorithm
This system explain about bottle selection procces infection with
metal into packing procces, but in this procces dont explaian about fill
bottle and detail of packing system only explain about how to this procces
detection a metal in bottle and that selection because this system is a small
system in the big system.
In this system using 4 conveyor, 2 double acting cylinder pneumatic,
infra red cencor and metal detector. When push button ON was push
coveyor1 will walk and bring the bottle into conveyor2 through a metal
detector if the bottles not infection with metal so conveyor3 will bring the
bottle into conveyor4 for packing procces. But if the bottle infection with
metal conveyor1 will stoped and conveyor2 still walk and the bottle walk
until touch infra red cencor and conveyor 3 active during 30 second then
stop 15 second and then cylinder extand

for pushing the bottels next

cylinder retract and after 15 second all of conveyor will normally working.
In this system hawe push button stop to stopped all of procces still working.

3. Specification
3.1 SIMATIC S7-400 advanced controller
Y-link for S7-400H

Transceiver for the transition from a redundant PROFIBUS DP master

system to a single-channel PROFIBUS DP master system
To connect devices with a single PROFIBUS DP interface to the
redundant PROFIBUS DP master system of the SIMATIC S7-400H

3.2 AC Motors Low-Speed Synchronous & Gear Motor SMK Series

Details :
Ideal to rotate belt conveyor, These AC gear motors feature superior
efficiency from hypoid or helical gears while offering greater torque output
thereby allowing for smaller motors and greater energy saving.
The gears in these AC gear motors are high strength, maintenance free and
can be mounted in any direction with their slip fit "O" ring design. High reduction
ratios, flange mount or foot mount types, right angle or hollow shaft right angle
types available.

ie3 Premium Efficiency (1 - 3 HP motors)

Class F Insulation / Inverter Duty

IP65 Types

Brake Types Available

http://www.orientalmotor.com/images/mainContent/ie3-comparison.jpg

High Efficiency Gear Motors

High efficiency gear motors feature Hypoid gearing technology that can
maintain efficiency above 85% throughout the motor's wide speed range.
Compared to commonly used worm gears' lower efficiency, this can result in
massive energy savings. Lower cost to operate - applications running for long
periods will demonstrate clear benefits.

The ie3 gear motors have a wide speed range that does not suffer in
efficiency from the motor or gearbox. These gear motors can be mounted in any
direction because they are sealed for life with grease.

3.3 Metal Detector for Food Industries

Basically there are several types of metal detectors that operate with
different detection methods. In the food industry, metal detectors usually
apply the transmitter-receiver method (see graphic).
Such metal detectors are equipped with a transmitter coil and two
receiver coils. The transmitter coil generates a constant electromagnetic
field. When a metal particle passes the detector it interferes with the
electromagnetic field, causing a signal to be detected by the receiver coils.
The electronic unit in the metal detector analyses this signal, evaluates it and
signals a metal contamination.
As a rule metal detectors in the food industry are equipped with
automatic reject units that directly separate the contaminated product from
the production line.
Details :

1. Maximum protection Product: detecting the magnetic and

non-magnetic metal impurity, even if the metal is sealed in the
product can also be detected, to protect downstream
equipment, reduces downtime, protect the product quality, the
cost of investment can be recovered within a shortest possible
time.
2. Body: small the detection head nonmetallic area, minimize
conveyor length short conveyor fuselage.
3. Maximize sensitivity: specially designed to maximize the
sensitivity of metal detectors.
4. Easy to disassemble: the countertops and belt without any
tools

quick

release

simple

disassembly

for

easy

cleaning,combined with the perfection of the production line.

5. Hygienic design: transmission rack fully welded "open
architecture" hard fouling detection head to meet hygiene
requirements, the part of all contact with the product to meet
food grade requirements to ensure that the products are not
contaminated.
6. Solid stainless detect head and conveyor belt rack, ensure
stable detection of the machine, good performance and long
service life;Can automatically learn and to compensate for the
effect of the product.
7. Stability: having a high stability, and inside the coil
completely glue seal, can effectively prevent the outward
diffusion of the electromagnetic wave, and to reduce the false
alarms caused by external metal member movement.
8. Noise resistance: high anti-noise performance, suitable for
industrial field vibration, shock, and ambient temperature
changes;The

dual-band

technology

or

multi-frequency

technology (optional).
9. Product tracking function: automatically according to the
changes

of

the

product

effect

internal

adjustment

compensation.
10. The detection head opening size: 50 * 50mm-1500 * 800mm,
larger diameter can be customized.

11. Remove the device: putting, swing arm, the blowing flap
choose;Conveyor belt Food and non-food grade options, can
also be customized according to customer requirements.
12. Controller: detected metal belt stop.
13. Special occasions: optional detection machines used in special
occasions, such as high temperature, highly corrosive, dust
explosion-proof area occasions.
14. Protection class: IP65 (optional higher level); compliance
with HACCP and IFS certified.
3.4 Light Duty Slider Bed Belt Conveyor

Details :

3.5 Infra Red Sensor

The Sharp distance sensors are a popular choice for many projects
that require accurate distance measurements. This IR sensor is more
economical than sonar rangefinders, yet it provides much better
performance

than

other

IR

alternatives.

Interfacing

to

most

microcontrollers is straightforward: the single analog output can be

connected to an analog-to-digital converter for taking distance
measurements, or the output can be connected to a comparator for
threshold detection. The detection range of this version is approximately
4 cm to 30 cm (1.5 to 12).

Details :

Operating voltage: 4.5 V to 5.5 V

Average current consumption: 12 mA (note: this sensor draws
current in large, short bursts, and the manufacturer recommends
putting a 10 F capacitor or larger across power and ground
close to the sensor to stabilize the power supply line)

Distance measuring range: 4 cm to 30 cm (1.5 to 12)

Output type: analog voltage

Output voltage differential over distance range: 2.3 V (typical)

Update period: 16.5 4 ms

Size: 44.5 mm 18.9 mm 13.5 mm (1.75 0.75 0.53)

Weight: 3.5 g (0.12 oz)

3.6 Double Acting Cylinder

Details :
Series CXS is available in six bore sizes and stroke lengths up to
100mm. This series is very compact and has a very accurate nonrotating specification. It is suited for accurate pick-and-place
applications or light duty material handling. The CXS can be used with
either reed or solid state switches. Available in clean room versions.

Dual rod cylinder with slide bearing

Bore sizes: 6, 10, 15, 20, 25, 32 *

Strokes from 10mm through 100mm depending upon bore size

4. 3D Picture

Variety of switches and a variety of lead wire lengths

5. Working Logic Table

start

stop

C1

C2

C3

C4

IR

MD

CLY

Metal Detector

C1

C2

C3

C4

IR

CLY

InfraRed

C1

C2

C3

C4

CLY

Note :
1. Start : push button start
2. Stop : push button stop
3. C1-C4 : Conveyor 1-4
4. IR : Infrared Sensor
5. MD : Metal Detector
6. CLY : Cylinder

6. I/O Table
Input

output

Note

Start

C1-C4

All Conveyor 1-4

DM

Detector Metal

C1-C4

All Conveyor 1-4

DM

Detector Metal

IR

InfraRed

CLY

Cilinder

C1-C4

All Conveyor 1-4

IR

InfraRed

CLY

Cilinder

Stop

Detector Metal

InfraRed
7. Block Control

8. Timing Diagram

9. Flowchart

10. Electronics Block

DAFTAR PUSTAKA

http://pgjonline.com/2012/05/04/systematic-turbine-compressor-controls-employhigh-performance-modules/
https://cache.industry.siemens.com/dl/files/740/1117740/att_23344/v1/module_data_
en_en-US.pdf
http://www.orientalmotor.com/products/ac-motors/low-speed-synchronous-motorsSMK.html
http://catalog.orientalmotor.com/item/stepping-motors--1071/smk-series-low-speedsynchronous-motors/smk550a-gn-5gn3sa?
&plpver=11&origin=keyword&by=prod&filter=0
http://www.sesotec.com/en/metal-detection-in-the-food-industry/
http://www.alibaba.com/showroom/metal-detector-for-food.html
http://www.ebay.com/bhp/ir-sensor
http://www.ebay.com/bhp/double-acting-hydraulic-cylinder