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ABSTRACT
CNC (Computer Numerical Control) is an NC system in which a dedicated stored program computer
is used to perform some or all the basic functions on accordance with control programmers stored in
read/write memory of the computer. Different cutting speed is needed for doing various works at the
constant torque. For this a separate gear box was designed in which power is transmitted to spindle
through a belt-pulley arrangement. A gear boxis introduced for a wide range of cutting speeds and
torques from a constant speed power input enabling proper cutting speeds.The heat generated inside
the head stock element gets conducted to spindle and cause spindle run out. To avoid this, a direct
contact of spindle with gears is made. Thus as a solution for both of the above problems a separate
gearbox is necessary. In this paper the results of the design of a separate gearbox for Stallion 200s
CNC lathe is presented. Implementing a separate gear box in Stallion 200 CNC has advantages like
easy accessibility for maintenance, achievement of different speed ratios, reduced size of gears and
shafts and thus low material cost, more compatibility, less design cost etc. High precision bearings
also could be used for better accuracy.
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for
different
machine
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The motor in the existing system can provide only certain range of speed. The speed characteristics of
a motor are given below:
Figure 3 Proposed
roposed driving mechanism of CNC stallion 200 lathe
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Figure.4 Raydiagram
Motor gear box stage is the first V-belt stage.
V belt- pulley assembly is used to provide a
speed ratio of 1:2. Second stage is gear box
stage. Here two gear ratios are provided to
give the required speed range. The last stage is
another V belt stage with a speed ratio 1:5. All
these stages helps to get a speed range between
150 RPM to 4000 RPM with a constant power
from the induction motor. The diametrical
changes of the pulley initiate the first speed
reduction. The next speed reduction in the
gears depends upon the gear ratio. The gear
ratios are fixed to attain the required rpm in
the lathe. Thus by these three reduction stages
we could get a lower rpm of 150 to a higher
rpm of 4000 with the maximum torque/ power
4. THE DESIGN
GEARBOX
OF
PROPOSED
..[1]
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Pinion
Material
40Ni2Cr1Mo25
40Ni2Cr1
Mo25
Diameter
120 mm
60 mm
Noof teeth
60
30
Module
2 mm
2 mm
Addendum
2 mm
2 mm
Dedendum
3 mm
3 mm
Face width
27 mm
27 mm
Dynamic C = (
) .[1]
Input shaft
Output shaft
Shaft bearing
cylindrical roller
bearing NU 2306
cylindrical
roller
bearing NU 2306
D= (
10 (
).......[1]
V-Belt
Motor to
Gear box
V-Belt Gear
box to
spindle
, endurance strength.
Type
belt
of B88918:2494 B88918:2494
V belt
V belt
strength
Table.2 Shaft diameters
Diameter
Input shaft
30 mm
Output shaft
30mm
Pitch
diameters
D= 260mm
d= 130 mm
D= 195mm
d= 130mm
Centre
distance
245 mm
279 mm
No
belts
of 6 nos
14nos
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7. CONCLUSION
The design of two speed variable speed gear
box for the headstock of CNC lathe as per the
requirement has done successfully. The
different speed ratios are now made available
with this gearbox. The works which require
lower rpm can done easily without any trouble.
The design is mainly based on consideration
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ACKNOWLEDGEMENT
This paper is the outcome of hard work with
the help and cooperation from many sources.
We express our gratitude and sincere thanks to
college management and all the faculties of the
department of mechanical engineering,
NirmalaCollege of Engineering. Authors are
thankful to Design section, Hindustan Machine
Tool Ltd for their support and guidance.
REFERENCES
[1].
PSG
College
Of
Technology,
DesignData,KalaikathirAchchangam
Publications
[2].
Juvinal
R.C
&Marshek
K.M,
Fundamentals of Machine component
Design, wileypubllications
[3]. J.E Shigley,Mechanical Engineering
Design, McGraw Hill Book Company
[4].
George
E.Dieter,
Linda
C
SchmidtEngineering Design, McGraw Hill
book
[5]. Effect of stress relieving features on
stress of involute spur gear under static
loading, International Journal of Engineering
and technology, May 2015, (Volume 1 No.5)
[6]. Stress Analysis of Mating Involute Spur
Gear Teeth, International Journal of
Engineering and technology, Nov 2015,
(Volume 1 No.9).
[7]. Spur Gear Tooth Analysis And Stress
Reduction, IOSR Journal of Mechanical and
Civil, Oct 2013.
[8]. Contact Stress Analysis of Spur Gear
Teeth Pair, World Accademy of science,
Engineering and technology,2002, Volume 3
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