b nng nghip

v pht trin nng thn

cng ho x hi ch ngha vit nam

c lp - T do - Hnh phc

-------------------------------------*----------------------------------------

tiu chun ngnh

04TCN 55 - 2002
Thit b gia cng g - My bm dm - Yu cu k thut chung

Wood working equipment - Wood chipper - General technical requirements

(Ban hnh km theo Quyt nh s: 121/2002/Q/BNN ngy 22 thng 11
nm 2002)
1 Phm vi p dng
Tiu chun ny qui nh yu cu k thut chung cho my bm dm g dng
sn xut cc loi dm g cng ngh.
2 Tiu chun trch dn
- TCVN 4723:89 Thit b gia cng g. Yu cu chung v an ton i vi
kt cu my.
- TCVN 2248:77 Ren h mt. Kch thc c bn.
- TCVN 1917:93 Ren h mt. Lp ghp c h. Dung sai.
- TCVN 2511:95 Nhm b mt. Thng s c bn v tr s.
- TCVN 257:85 Kim loi. Xc nh cng theo phng php rocven thang
A, B v C.
- TCVN 4922:89 Ting n. Xc nh cc c tnh n ca my trng trng m t do trn mt phng phn x m. Phng php o k thut.
- TCVN 3830:83 Ti liu thit k. Ti liu s dng sn phm.
3 Thng s k thut v kch thc c bn
Thng s v kch thc c bn ca my theo ch dn trn hnh 1 v tham
kho ph lc A.

Hnh 1 - My bm dm
Ch thch - Hnh v khng xc nh kt cu ca my.
1. Thn my; 2. C cu iu chnh; 3. Ca np nguyn liu trn; 4.
Nguyn liu (g);
5. V my; 6. Dao; 7. a lp dao hoc tang trng lp dao; 8. Ca np
nguyn liu di.
4

Yu cu k thut

4.1

Yu cu chung

4.1.1
Cc yu cu v an ton cho kt cu my phi ph hp vi TCVN
4723:89.
4.1.2 Mi my phi c t nht 1 b ngh tho lp my v 1 b dao d
tr km theo. Nhng chi tit ny phi c tnh lp ln. Danh mc v s l ng ca chng qui nh trong ti liu s dng my.
4.1.3 Mc n cho php ca my khng c ln hn 85 xi ben.
4.1.4 Cc ch tiu chnh xc ca my v phng php kim cc ch
tiu ny c qui nh trong cc kiu my c th.
4.2

Yu cu i vi vt liu

4.2.1 Cc chi tit c bn ca my bm dm phi c ch to bng cc vt

liu sau:
+ Thn my phi c ch to bng gang c gii hn bn khng thp hn
180MPa hoc bng thp c gii hn bn khng thp hn 500 MPa (500
N/mm2).
+ a hoc tang trng lp dao phi c ch to bng thp c gii hn
bn khng thp hn 540 MPa (540 N/mm2) hoc bng gang c gii hn
bn khng thp hn 210 MPa (210 N/mm2).
+ Trc chnh lp a dao c ch to bng thp c gii hn bn khng
thp hn 600 MPa (600N/mm2).
+ Dao lp vo a phi c ch to bng thp dng c theo TCVN.
+ Nhng chi tit chu ti cn li ca my phi c ch to bng thp c
gii hn bn khng thp hn 500 MPa (500 N/mm2) .
4.2.2 cng ca cc chi tit chnh phi theo cc tr s ch dn trn
bng 1.
Bng 1 - cng ca cc chi tit
Tn chi tit

cng, HRC, khmg nh

hn

Trc chnh

48
50
35

- Phn lp ln
- Phn lp a dao
Cc c cu dn hng v iu
chnh g, vt hm hoc vt v
ai c thng hay tho vn

4.2.3 Cc chi tit c khng c c cc khuyt tt lm gim cht lng lm

vic v lm xu hnh dng bn ngoi ca my.
4.3 Yu cu v cht lng gia cng
4.3.1 Trn b mt gia cng ca cc chi tit khng cho php c cc vt
xc, nt v cc h hng c kh khc lm gim cht lng s dng v bn
ca my.
4.3.2 nhm b mt ca cc chi tit c bn phi theo TCVN 2511:91
nhng khng c thp hn cc tr s ch dn trn bng 2.
Bng 2 - nhm b mt
Tn chi tit
B mt thn my ch lp ln:
B mt trc chnh:
+ Ch lp ln:
+ B mt lp a:

Tr s nhm Ra,m
0.63
0,63
1,25

4.3.3 Sai lch gii hn khng ch dn trn bn v ca cc chi tit gia cng:
l H14, trc h14, cn li

IT 14
.
2

4.3.4 Ren h mt theo TCVN 2248:77. Min dung sai theo 8g,7H TCVN
1917:93.
4.4 Yu cu v lp rp
4.4.1 a dao c lp cng xn vi trc, phi c cn bng tnh sau khi
lp dao. khng cn bng theo ch dn trn bng 3.
Bng 3 - khng cn bng cho
php
ng knh a
dao,mm
n 630
Ln hn
1000

khng cn bng cho php, g.cm

1000

630

Ln hn 1000

1200
1500

4.4.2 Chuyn ng ca trc chnh phi m nh tt c cc tc , ch

ti v ch iu chnh cho trong hng dn s dng.
4.4.3 Li dao c lp vo a phi c gc ct t 10 n 15, s lng li
dao cho php tu theo tnh ton ca nh thit k. Li dao trn tang trng
c lp dc theo ng sinh ca tang trng v m bo gc ct nh lp
trn a.
4.4.4 Khe h gia mt dao v mt a cho php t 0,2 n 2 mm.
4.4.5 C cu np g trn (ca np trn) phi c lp nghing mt gc t
45 n 52so vi phng nm ngang.
4.4.6 Phi c cc k hiu ch dn cc v tr t vt du v l du bi
trn. Cho php lp trn my hoc ghi trn hng dn s dng bng s
b tr cc im bi trn v ch dn s lng in y ca chng.
4.4.7 Thit b ng nc phi bo m nc lm mt trong qu trnh
gia cng.
4.4.8 Kt cu bao che ai truyn phi m bo tho, thay th ai d
dng m khng phi tho d cc b phn khc ca my.
4.4.9 i vi my bm dm kiu tang trng, cc c cu kp v c cu hm
g phi m bo gi c g trong sut qu trnh my bm g.
4.5

Yu cu v trang sa dng ngoi ca my

4.5.1 Tt c cc b mt ngoi v trong khng gia cng ca chi tit my

phi c sn ph bo v.
4.5.2 Trc khi sn lt phi lm sch g, ct khun, nhng vt du m v
nhng cht bn khc trn b mt chi tit. Phi san phng nhng ch
mp m c nh hng n v p ca my.
4.5.3 Khng c sn cc b mt c gia cng v ng ghp ni cc
chi tit (thn, np, v my).
4.5.4 u vt v ai c thng hay vn khi s dng khng c ph sn .
4.5.5 Cc cht nh v khng c nh ra khi mt chi tit qu 0.5 ng
knh cht.
4.5.6 u mt ca vt v vt cy khng c nh ra khi ai c qu 0.5 ng knh vt.
4.5.7 Mt tr ca u vt chm khng c tip xc trc tip vi mt
bn ca l cha u vt.
5

Qui tc nghim thu v phng php kim

5.1 Qui tc nghim thu

Mi mt my xut xng phi qua kim giao nhn ni ch to.
Kim giao nhn bao gm:
1)
2)
3)
4)
5.2

Kim
Kim
Kim
Kim

hnh dng bn ngoi.

my chy khng ti.
my chy c ti.
my theo chnh xc.

Phng php kim

5.2.1
Kim cc kch thc ca my bng cc dng c thng thng v
chuyn dng.
5.2.2 Kim cng ca cc chi tit theo TCVN 257:85.
5.2.3 Cc thng s nhm b mt ca cc chi tit c kim bng cch so
snh vi mu o nhm hoc dng c o vn nng.
5.2.4 Hnh dng ngoi ca my phi c kim:
5.2.4.1 S ph hp cc iu qui nh v trang sa dng ngoi v theo cc
yu cu ca phn 3.5.
5.2.4.2 Kim s hin c ca vt ni t.
5.2.4.3
l g .

Kim cc ca np nguyn liu loi b cc vt liu khng phi

5.2.5 Kim khng ti:

Khi kim my chy khng ti cn phi kim nhng phn sau:
1) Kim tra d ca b phn iu khin ng ngt my (cn
gt cn) v trc lp a dao bng tay.
2) Kim s hot ng ca cc cng tc ng m.
3) Kim s hot ng ca trc chnh tt c cc tc thp, va v
ln nht .
4) Kim cng sut ln nht ca truyn dn khng ti ca chuyn ng
chnh. Cho my chy n khi nhit ca trc v mi trng xung
quanh t trng thi n nh.
5) Kim s ph hp vi cc yu cu v an ton i vi kt cu my theo
TCVN 4723:89 v theo ti liu s dng.
6) Kim c tnh n ca my theo TCVN 4922:89.
5.2.6 Kim c ti:
1) Kim kh nng lm vic ca my cc ch khc nhau.
2) Kim my chy qu ti ngn hn.

3) Kim cng sut ln nht ca chuyn ng chnh theo c tnh k

thut ca my.
5.2.7 Kim chnh xc ca my
5.2.7.1 Yu cu chung
1) Kim chnh xc ca my phi c tin hnh sau khi kim my
khng ti v c ti. Vic kim cc chi tit my v cc b phn my phi
c tin hnh trong qu trnh ch to hoc lp my.
2) Vic lp t my trc khi kim chnh xc, cn bng my bng
thc Niv phi c tin hnh theo cc ti liu hng dn s dng my.
3) Cc iu chnh cn thit ca my phi c tin hnh trc khi kim
my. Trong thi gian kim my khng cho php thc hin bt k mt
iu chnh no tr trng hp c qui nh trong ti liu s dng my.
4) Khng cho php tho my trong qu trnh kim chnh xc.
Ch thch: Cho php tho cc bao che v cc ph tng khc tho c
km theo my nu vic tho ny khng nh hng n chnh xc
ca my.
5) Cc my c vn chuyn dng tho ri, phi c kim chnh xc
sau khi lp t, cn bng, iu chnh xong my ti ni s dng.
Trong trng hp ny cc yu cu v nn mng my v vic lp t
my trn mng phi ph hp vi ch dn trong ti liu hng dn s dng.
6) Kim chnh xc lm vic ca my phi tin hnh bng cch cho
my thc hin gia cng sn phm mu. Yu cu ca sn phm mu c
qui nh trong ti liu s dng my.
5.2.7.2 Phng php kim chnh xc
1) Cc thit b tin o dng kim chnh xc my phi c
kim nh v c giy chng nhn.
2) Khi qui nh dung sai gi tr sai lch gii hn, trong cc trng hp c
th phi ly theo chiu di cho hoc ly theo chiu di 1000 mm
hoc 100 mm.
3) Kim o hng knh ca a dao theo ng knh ngoi.
4) t ng h so sao cho mi kim ca n tip xc vung gc mt
ngoi ca a dao. Dng tay quay chm a dao. c s ch trn
ng h so. Kt qu o l gi tr trung bnh ca 3 ln o. o hng
knh cho php theo ch dn trn bng 4.
5) Kim vung gc ca ng tm trc chnh vi mt u ca
a dao.
Kp ng h so ln trc chnh sao cho mi o ca n tip xc thng gc
mt a lp dao.
o ti hai hng vung gc vi nhau v trn mi hng quay trc chnh mt gc
180o. Sai lch trn mi hng c xc nh bng hiu i s cc kt qu
o ti v tr ban u ca trc chnh v khi quay trc chnh mt gc 180

Bng 4 - o hng knh cho php

ng knh a
dao,mm
n 630
Ln hn 630 n
1000
Ln hn 1000
6

o mt
u,mm
0,16
0,2
0.3

Ti liu s dng v bo hnh my

6.1 Ti liu s dng my phi c trnh by ph hp vi cc yu cu ca

TCVN 3830:83.
6.2 Tu theo iu kin ca c s sn xut v theo tng kiu my p c
th, cc x nghip ch to phi qui nh thi gian bo hnh my v
phi ghi r trong ti liu s dng my.
KT. B trng b nng nghip v PTNT
Th trng

Bi B Bng