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Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
ROPERY WORKS
HENDON ROAD
SUNDERLAND SR1 2HA
Tel 0191 5108600
MANUAL ULTRASONIC
EXAMINATION OF
LONGITUDINAL SEAM WELDS
REVISION STATUS
0
1
DATE
14.06.2006
13.03.2008
Approved by;
Signature:
..
Name:
..
Position:
..
Date:
ORIGINATOR
R Donkin
R Donkin
Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
ROPERY WORKS
HENDON ROAD
SUNDERLAND SR1 2HA
Tel 0191 5108600
1.0
Index
2.0
Scope
3.0
References
4.0
Equipment
5.0
Equipment Calibration
6.0
Operators
7.0
Information
8.0
Conditions
9.0
10.0
Weld Examination
11.0
Sensitivity Setting
12.0
Evaluation of Results
13.0
Reporting of Results
14.0
15.0
Technique Sheet
2.0
3.0
Scope
2.1
2.2
ultrasonic
examination
of
References
3.1
4.0
Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
Equipment
4.1
4.2
Single and/or twin crystal probes, having a testing frequency within the range 26MHz shall be used.
The frequency chosen will be as high as possible consistent with obtaining
satisfactory transmission
Crystal diameter shall be 10mm
4.3
4.4
Calibration blocks shall be of substantially the same material as that under test
and shall be identified
4.5
Each pass of the probe shall overlap a minimum of 10% of the transducer width
4.6
5.0
6.0
Equipment Calibration
5.1
5.2
Calibration/sensitivity checks shall be made at the start and finish of each test
period and after any change of any part of the equipment
5.3
Calibration certificates for all flaw detectors used shall be available for inspection
by the clients representative as required
Operators
6.1
7.0
Information
7.1
8.0
Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
Conditions
8.1
Environment
8.1.1 No examinations shall take place outside the temperature range of 5C50C
8.2
Surface
8.2.1 The examination surfaces shall be free from irregularities, loose foreign
matter or coatings which interfere with ultrasonic wave transmission
9.0
10.0
11.0
Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
Prior to initial angle beam examination, the base material through which the
shearwaves will travel, shall be scanned with a compressional wave probe to
detect laminar type defects which might affect the interpretation of angle beam
results
9.2
This must be carried out whether or not the parent material has been
ultrasonically tested previously
9.3
Sensitivity shall be set by adjustment of the second backwall echo off the parent
material to full screen height
9.4
Weld Examinations
10.1
10.2
Wherever feasible the examination shall be carried out from both sides of the
weld
10.2.1 The beam shall be pointed at the weld length normally
10.3
Where access and the surface condition allows, a compressional probe shall be
used to test the weld as well as angle probes
10.4
As a minimum for weld testing two different angle probes shall be used
10.4.1 In addition, the 45 probe shall be used for transverse defect scanning
11.2
Method
11.2.1 The probe is placed on the top of the reference block over the 1/4t SDH
11.2.2 Echo response is set to 80% full screen height. This is the primary
reference response (PRR)
11.2.3 Without alteration of the gain control, the procedure is repeated for each
proceeding test distance, marking the positions on the screen
11.2.4 Connect the screen marks to provide the DAC
Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
13.0
Evaluation of Results
12.1
Any indication able to produce a response greater than 20% of the PRR shall be
investigated
12.2
Reporting of Results
13.1
Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
ROPERY WORKS
HENDON ROAD
SUNDERLAND SR1 2HA
Tel 0191 5108600
14.0
50mm
L
1/2T
3/4T T
D
L = Length
W = Width
T = 12.5mm or nominal production material thickness
D = 3.0mm side drilled hole
15.0
Technique Sheet
15.1
15.2
Equipment
15.3
Procedure: RDS/UT/04
Issue No: 1 Rev No: 1
Technique