Provided By: Juan Carlos Rodriguez

FTV2.3
POWER SUPPLY
REPAIR METHOD
Provided By: Juan Carlos Rodriguez
Cbba-Bo

Chapter 09

page 1

Check VS and VA Output Load

Chapter 09

page 2

SERVICE TIP:
If the Vs input of the PDP is short circuited a simple test can be done:
Disconnect the set from the mains.
Disconnect ALL cables between PSU and PDP.
Connect a regulated DC power supply (current limited to 1 A) directly to the Vs input of the YSUS board of the PDP
(pin 9 of connector CN 33) and the chassis of the FTV.
Ramp-up the voltage slowly to maximal 5 V. If the current increases to 1 A, the PDP is defect.
The same can be done for the Vs input on the XSUS board: pin 10 of connector CN 23.
The Va inputs on the various boards can also be checked with the same procedure:
The tests must be done on the connectors
CN23: pin 1 (XSUS-board)
CN42: pin 1 (ABUSR-board)
CN52: pin 1 (ABUSL-board).

The next pages explains how to repair the power supply outside the
set, with fictive loads

Repair The Power Supply Out the Set

Chapter 09

Short circuit On/Off switch, pin 1 and 2 connector 319.

Connect VCEGO (p13) and VSAGO (p15) of CN307 to a +2,5V from the +3,3v STBY SW.

For a regulated output voltage, connect test point VRS (pin 7) and VRA (pin 9) of CN307 to + 1V.
Connect to the two solder island near connector 307 (flex foil connector).

Load +3,3V stby with 15 Ohm resistor (I must be 0,2A).

Load Vs with Lamp on CN323 pin 10. (lamp220V/75W I =176mA (82,3V))

Vs Min load between 0,1 to 0,5A, Max load = 0,5A

Load VA with lamp on CN 323 pin 1. (lamp 220V/100W I = 200mA (53,6V))

VA Min load between 0,1A to 0,5A Max load = 2A

Load Vcc (5V) with resistor 8,2 Ohm, the Max load for VCC = 7A.

Load 3V3 with resistor 3,3 Ohms or 1,5 Ohm

Connect power supply to mains, by connector 308.

page 3

Output Connectors
CN319 P3

Chapter 09

CN333 and CN323 P7

page 4

CN307 P3

Pin 9
Power OK

VSAGO 2,5V

P3

P7

VCEGO 2,5V VRA & VRS 1V

Flow Chart Overview Check Points

Chapter 09

Check +V standby power supply, + 3,3V and +5V stby on CN319.

Check Preconditioner +395V on fuse1004.

Check +Vs switched output voltage on pin 8,9,10 CN323 or pin 7,8,9 CN333 around 8085V

Check + Va output voltage on pin 1 CN323 = around 50.55V

Check + Vcc output voltage on pin 1 CN333 = 5,2V

Check + 3V3 output voltage on pin 8,9,10,11,12 of CN305 = 3,3V

Check Power OK line on pin 9 CN319, must be high (4,5V).

page 5

Switched Standby Voltages

Chapter 09

page 6

Minimum load for the +3,3V switched Stby supply

is about 0,2A or 16 ohm
+5V Stby out

+3,3V Stby out

P2

Standby Supply Is Not Correct ?

Chapter 09

Conditions for normal operating mode of the Stby supply;

Load is about 200mA on the 3,3V output

Check V on
drain IC7500?

<100V

>100V
Fus.1400,
D6512, D6513, R3506
Pin 1 IC7500 = 5,8V ?
Check also

Check secondary part

the +25V Hot from Stby PS

Short circuit and

Reference is primary ground

Control loop
P2

page 7

Check Preconditioner

Chapter 09

page 8

Drain T7610

Pin 11 Gate

Pin 13 oscil.
Preconditioner output
Fuse 9004 = 395V
P5

Check Preconditioner
In normal working conditions
output of preconditioner = 395V on
fuse 1004

Chapter 09

Output of D6600 =255V

V start-up pin 16 IC7650 = 395V

Check on IC7650
Pin 12 Vcc = 14,5V
Tip, it is also possible to check
the preconditioner without load
by removing fuse 1004

Pin 1 Vref = 5V
Pin 13 Oscilator

Pin 11 Gate
Check +25V Hot
preconditioner output = 24,5V

Voltage feedback pin 3 VFB =5V

Current sense pin 6 CS

P5

page 9

Start up Conditions LLC Supply

Standby supply is switched on and is in continous mode, 3,3V and 5V standby are OK

Diagram P3

Chapter 09

page 10

Diagram P2

VCEGO and VSAGO are connected to 2,5V

Check Load on standby supply

T7352 conducts, T7348 is blocked

Check latch, Thy6348 must be blocked,

If not check protection part P3

P3
T7391 is blocked, T73993 is blocked

Diagram P2

Supply_on line = H and T7460, T7465 and T7470 conducts

P2

Relay 1450 & 1460 is closed

Diagram P5

P5

395V Preconditioner is OK

Diagram P6
25V_Hot Standby Supply is OK
P6

SW25V_Hot from preconditioner is OK

Check +16V provided by Ic7093

Oscillator and OA/OB Ic7001

Ic7093 provide current to pin 15 control IC7001 LLC supply

Check Vs Supply (LLC)

LLC control IC Bias supply IC7093

Chapter 09

page 11

Primary ground

+Vs switched
4

on pin 10 CN323
Vs=70+10Vrs
Pin 3 and 6 T5002

= around 80 85V

or C2011/C2017
P6

Check LLC Supply Control Part IC7001

Chapter 09

page 12

Start up conditions +25v HOT from stby

supply and SW25V Hot from
preconditionner are OK?

Check DC voltages IC7001 Pin

15 Vcc = 16,5V
5 Vref = 5,1V
10 Fault input = 0V

P6

Check by oscilloscope IC7001 Pin

1 Oscil, drive output 14 OA, 12 OB

If LLC control part doesn start up

check with external DC power
supply, see next page

Check LLC Control Part, With External DC Power Supply

Chapter 09

page 13

Connect a external DC power supply

The + to the output of IC7093 (metal part), - to primary ground on cooling plate LLC
Oscilloscope is connected to oscillator pin 1

Adjust the current output of the external DC power supply to 100mA max
Adjust the output voltage to 16V

Control Ic is starting up at 16V, current = 70mA

Check oscillator, One shot timer
OA and OB
Grid Ts7005, Ts7006
See voltages and oscillogrammes next page

P6

LLC Supply Control Part

Chapter 09

One shot
oscil

4,3V
17V

2,7V

OA

IC7001
Ref 5,1V

P6

MC34067P

OB

1,8V

4,9V

4,9V

0,6V

4,9V

page 14

VS Switch & Sequence Discharge Circuit

Start Up Sequence

LLC has started

Chapter 09

Switch Off Sequence

LLC is switched off
Or +5V standby is switched off

Pulses are aligned and rectified by D6054 & D6055

Power OK line is H T7058 conducts

Or Power OK line drops

VS drops & Power OK Line will drop
VSA_Control Line will be High

VSA_Control is Low
T7058 will block
T7059 & T7052 are blocked

T7059 conducts
T7050 blocks

T7050 conducts
P7

Vs is switched

T7052 conducts andVS is directly discharged,

while VA is discharged if VS is lower than VA

page 15

Sart Up Conditions VA Supply

Chapter 09

LLC supply has started up and Vs unsw. 77V95V from LLC is OK

Diagram P3

VSAGO is connconnected to +2,5V

P3

T7376 and T7375 conducts

Digram P7

Vs_unsw = OK, T7375

coducts

VSA_control line is Low, T7134 is blocked

Start up current is provided by

T7110, T711 and from Drain
Ic7112 to pin 1 VCC

P7

Start up VA

Check also T7058

Power OK line will be
H but with some delay

page 16

Check VA Supply

Chapter 09

page 17

VA Control Ic7112

Drain T7117

VA DC output pin 1 CN323

+VA on pin 1 CN323

Va=30+20Vra
= around 50..55V.

CN323

P7

VCC Supply Start up Conditions

Chapter 09

page 18

LLC is OK

Diagram P3
CN307 pin 13 VCEGO=2,5V

P3

Ts7352 conducts, Ts7351 is blocked

Diagram P7
VCC_Go and +18V LLC are on H level
P7

T7200 conducts and provide start up curent

Start up current is provided by Drain Ic7212

VCC Output Voltage

Chapter 09

page 19

Check +VCC = 5,2V

or pin 3 CN323

Grid T7217

Drain 7217
CN323

P7

Control IC7712

3V3 Start up Conditions

Chapter 09

page 20

Diagram P6

+18V from LLC supply is OK

Diagram P7

IC7260 VCC pin 7 & 8 = 17V

3V3 OVP is Low, Thy6260 is blocked

Check 3,3V OVP
Check Oscillator pin 1

T7389 & IC7330C

P7

3,3V Supply

Oscillator Pin1

P7

Pin 17 SS

Chapter 09

Output Pin2/3

Pin 9 Boot

page 21

3V3 output

3V3 Power Supply Repair With External DC Power Supply

Chapter 09

Check if there is no short circuit on the output.

Connect an external DC power supply on C2261 and adjust
the output to 19V, limit the current to 700mA max.

Check the output voltage 3,3V ?

Oscillator pin 1
Vcc = 19V
Pin 16 = 5,1V.
Pin 17 SS = 18V
Pin 11 = 0,7V
Pin 12 = 3,2V (if power supply is OK)

P7

page 22

Alignment Vs and Va After Power Supply Repair

Chapter 09

page 23

VA adjust R3127

VS and VA test connector

After repair the +Vs and +VA must be

adjusted

VS adjust

Additional Info For Power Supply Alignment

Chapter 09

page 24

Please keep in mind that in case of the following combinations between PSU's and PDP's no or
almost no alignments are needed of the Vs and Va:

PDP with only the Vs feedback loop (-52 in type number of PDP) in combination with the .3 PSU: Keep the
SW feedback loop OFF and align both the Vs and Va as described in the Service manual.

PDP with only the Vs feedback loop (-52 in type number of PDP) in combination with the .3 PSU with
precision resistors: The SW feedback loop can be switched on and then the Va has to checked and aligned
with an accuracy of +/- 1,5V and the potentio meter of the Vs should be positioned in the middle. No further
alignments needed.

PDP with only the Vs feedback loop (-52 in type number of PDP) in combination with the .4 PSU: Switch on
the SW feedback loop and no further alignments are needed.

PDP with the Vs & Va feedback loop (a "B" in the type number of PDP) in combination with the .3 PSU: Keep
the SW feedback loop OFF and align both the Vs and Va as described in the Service manual.

PDP with the Vs & Va feedback loop (a "B" in the type number of PDP) in combination with the .3 PSU with
precision resistors: Switch on the SW feedback loop and no further alignments are needed.

PDP with the Vs & Va feedback loop (a "B" in the type number of PDP) in combination with the .4 PSU:
Switch on the SW feedback loop and no further alignments are needed.

The SW feedback loop can be found in the SAM menu.

Chapter 09

End of the repair method

presentation
For your reactions, questions or comments contact
valere.deseranno@philips.com

page 25