BULLETIN NO.

1285

JD

k PEMIWILT 1
_i

SHARPLES
Iiisalli a I in(

%Ion Nruirm erwririlFr"

for clarifying liquids, concentrating suspended solids, separating

immiscible liquids, classifying suspended solids, purifying heavy oils

nContinuous solids discharge

nCapacities to over 30,000 gph
nHigh separating forces
nUnique modular designs
nWide choice of models, sizes
and operating features

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SHARPLES

NOZLJECTOR CENTRIFUGES
Unique combination of features
for high-effic -icy processing

LIGHT PHASE

Nozljector centrifugesone of several varieties of

Sharpies disc-type machinesprovide continuous
discharge of solids through specially-designed nozzles located around the periphery of the bowl. This
continuous-discharge feature is combined with high
centrifugal force to make possible the effective
separation, classification or concentration of a wide
variety of materials, many of which cannot be processed economically by any other means.

HEAVY PHASE

SOLIDS Nozljectors are especially valuable for removing

high concentrations of solids, and offer greatest
efficiency in handling finely-divided or amorphous
solids. The nozzles are designed to permit a free flow
of solids through relatively small orifices. This selfcleaning feature enables long continuous operation
before bowl cleaning is required.
FEED
Separator bowl configuration for suspendedbowl top-driven Nozljector models.

FEED

LIGHT PHASE

HEAVY PHASE

Separator bowl configuration for bottomdriven Nozljector models. Bowl of given

type (separator, clarifier, etc.) performs in
same basic manner in all models.

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Performance matched

for every application

A wide choice of Nozljector models, sizes, operating

variations and materials of construction enable individual process requirements to be closely matched.
The DH5 and DHL Nozljectors are suspended-bowl,
top-driven, bottom-fed models that are available in
pressurized as well as standard construction. The
DH5 offers high capacity to over 30,000 gallons per
hour, while the DHL is well suited to pilot plant or
continuous commercial production. The DH2 and
DH3 Nozljectors are bottom-driven, top-fed models
that provide intermediate capacities. The DH-1500
is a bottom-driven model designed specifically as a
self-contained high-efficiency purifier for oils.
All models except the DH-1500 Purifier, which uses
a special oil purification bowl, are available with
SOLIDS bowls specially designed for separation, clarification
or controlled solids concentration. Processing begins
at the bottom of each bowl, where the feed liquid is
accelerated to bowl speeds. (In top-fed Nozljectors,
the feed is led to the bottom of the bowl through a
hollow center tube, as illustrated at left.)

sim1

In separator bowls, which are used for the

taneous separation of two liquids and a solid, the
feed liquid is then led outward and up through a

hole in each disc. As this takes place, the three

components of the feed are separated by the high
trifugal force developed by the rotation of the
A the same time, the discs apply the stratification principle of separationthe narrow spacing
between the discs provides isolated paths for conducting the light-phase liquid to the center of the
bowl and out through the discharge port, and for
conducting the solid particles and heavy- phase
liquid to the outside of the bowl. A small part of the
heavy phase liquid is used to flush the solids through
the nozzles, while the remainder is conducted upward and discharged through a port at the top of
the bowl. As on all Nozljectors, the effluents are
received by suitable covers which keep them separate and lead them away.
All Nozljector separator bowls are available incorporating the patented Sharpies Gravitrol system,
which is a built-in feature of the DH-1500 Purifier.
The Gravitrol system automatically maintains the
highest efficiency in clarifying the light-phase liquid.
Solids are thickened into a small amount of the
heavy-phase liquid, part of which is recycled. For
details on this exclusive system, see page 10.

rifier bowls are used

en
a single liquid conAi
taining solids is to be
processed. The feed is
usually conducted to the
area of the bowl just outside the disc stack. (With
certain types of solids,
this may disturb the accumulation of solids in
the nozzle area, in which

Clarifier bowl configuration

Nozljector centrifuges.

for

case the feed can be introduced into the disc stack

as in separator bowls.) As the components are separated by centrifugal force, the solids are discharged
through the nozzles, and the clarified liquid is conducted to the center of the bowl and out through
the discharge port at the top.

Sharples Recycle Concentrator bowls offer a convenient, efficient and flexible method of controlling
the concentration of the solids. These bowls are
available in both clarifier and separator types, for
processing two-phase and three-phase feeds. Maximum centrifuge perFEED
formance is always
4
assured because recycling takes place in
an area of the bowl in
which it does not affect
clarifying or separating efficiency. Control
is effected by recycling
a portion of the disRECYCLE
Recycle Concentrator bowl
charge from the nozconfiguration for Nozljector
zles back through the
centrifuges. (Clarifier type
shown.)
bowl to satisfy a part
of the volumetric demand of the given size and num
ber of nozzles. This provides a degree of flexibility
practically impossible to achieve by any other means
solids concentration can be varied for a given constant feed rate; solids concentration can be held
constant regardless of changes in feed concentration; nozzle size can be varied widely to handle
particles of various sizes and obtain desired solids
concentration.
Specifications for all models are given below, and
individual features described on the following pages.

Basic specifications
APPROX.
WEIGHT

CENTRIFUGAL
FORCE

SPEED OF
ROTATION

APPROX.
OVER-ALL
DIMENSIONS

(incl. motor)

to 6,500 x G

4,200 RPM

57" x 91"
x 81" high

8,000 lb.

to 9,000 x G

6,250 RPM

32" x 53"
(incl. spout)
x 61" high

2,300 lb.

to 9,000 x G

6,250 RPM

44" x 45"
(incl. spout)
x 53" high

1,900 lb.

to 14,000 x G

10,000 RPM

25" x 41"
x 39" high

500 to 600 lb.

to 9,000 x G

8,000 RPM

31" x 44"
x 40" high

MATERIALS
OF
CONSTRUCTION

Available
in all
conventional
corrosionresistant
materials

1,250 lb.
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SHARPLES DH-5 HEAVY-DUTY NOZULal

Modular high-capacity continuousdischarge centrifuges
winu

rADArrry

The DH-5 Nozljectorlargest member of the Nozljector linesets a new high in production capacity
for nozzle centrifuges with its ability to process over
30,000 gallons per hour with separating forces up to
6,500 times the force of gravity. Extremely versa-

tile, it can be used to clarify liquids containing solids

. . . to concentrate solids suspended in liquids, and
in some cases to wash the concentrated solids ... to
separate immiscible liquids ... to classify suspended
solids . . . and, as Sharpies Gravitrol centrifuges,
to purify heavy oils. In addition, the DH-5 is especially designed for efficient operation under pressure or vacuum.
HEAVY-DU -1Y 1110CESSING

The DH-5 is designed and built specifically for the

heavy-duty requirements of the chemical indu.

try. Its simple and rugged drive system uses no
gears. Bearings are away from the process area.
Corrosion-resistant materials of construction are
used throughout the process area. Features like
these make the DH-5 ideal for even the toughest
concentrating and separating jobs, including gluten
and starch concentration, dextrose-fat separation,
tar dehydration, clay thickening, residual oil purification, animal fat recovery, and many others.
SELF-R AI ANCINC, rmAri

Sharpies exclusive "Plumb Bob" bowl suspension

enables the DH-5 bowlwhich rotates on a vertical
axisto seek and rotate about its own center of
mass during operation. Load imbalances are automatically absorbed and compensated for by this
smooth natural shift in the bowl's axis of rotation.
The resulta self-balancing bowl that operates with
an absolute minimum of vibration and wear, and
handles higher throughput per unit of power.

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IIIART G!1

rl r A NI 11\1('

A valuable feature of DH-5 design is the speed and

ease with which the bowl and nozzles can be cleaned.
No part of the drive need be removed or disassembled. An integral hydraulic lift enables the cover to
be raised so that the bowl and nozzles are accessible. The externally removable nozzle holders are
then removed, and the bowl simply and easily
cleaned by back-flushing through the nozzle ports.

tiLLiiiiiLL, I Fitiut$LL.DH-5 design is the result of long reasearch and

extensive mechanical and process testing at the
Sharples Centrifuge Development Laboratories. The
primary objective was to achieve a simple, heavyduty construction that makes possible continuous,
high-capacity, trouble-free performance and low cost
per unit of product. A single, simple seal system is
used in pressurized models to maintain pressure
and protect bearings and other parts from contami-

nation and corrosion. The recycle system is completely built-in, eliminating the need for external
pumps and piping. These and many additional
features combine to provide a centrifuge of great
reliability and economy of operation.

monlJLAR CONSTRUCTION
The unique modular design of the DH-5 actually
enables a number of different centrifuges to be
obtained simply by adding or removing interchangeable parts. 30 standard variations are available, as
shown in the chart below.

DH-5
Clarifier

DH-5
Separator

in open
construction
in low
pressure
construction
(15 psi)
in high
pressure
construction
(150 psi)

I with recycle
without recycle
with pressure
discharge
with recycle &
pressure discharge
with Sharpies
Gravitrol*

with Gravitrol &

pressure discharge

*Using partial recycle of discharged heavy phase liquid to maintain high

clarifying efficiency automatically. Available on separator models.

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SHARPLES DHL NOZLJECTOR

Modular, continuous discharge
centrifuges
Ivinnin AR cnnic-rpitrTinm

Like the DH-5 Nozljector, the DHL combines the

proved design principles of the Nozljector line with
newly-developed features to deliver unusually high
performance and flexibility. DHL models are ideal
for pilot plant service as well as for continuous
commercial production. Sharples modular construction enables a wide variety of different centrifuges to
be obtained by adding or removing interchangeable parts.

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Thirty standard variations, starting with the basic

DHL clarifier or separator, are available, as shown in
the chart below. Each of these variations is available
in a wide variety of corrosion-resistant materials of
construction.

Nozljectors, the nozzles are designed to permit free

flow through relatively small orifices, enabling continuous operation for long periods before bowl cleaning is required.

FAST, EASY CLEANING

in open
DHL
Clarifier

DHL
Separator

construction
in low
pressure
construction
(15 psi)
in high
pressure
construction
(150 psi)

with recycle
without recycle
with pressure

discharge
with recycle &
pressure discharge

with Sharpies

Gravitrol*

with Gravitrol &

pressure discharge

*Using partial recycle of discharged heavy phase liquid to maintain high

clarifying efficiency automatically. Available on separator models.

LF-BALANCING BOWL
0e DHL also features Sharpies exclusive "Plumb
Bob" bowl suspension. This suspension enables the
bowlwhich rotates on a vertical axisto seek its
own center of mass continuously during operation. Load imbalances, such as those caused by
variations in the feed, are automatically absorbed
and compensated for by this smooth shift in the
bowl's axis of rotation. The result is a self-balancing
bowl that operates with minimum vibration and
bearing wear, and handles higher throughput per
unit of power.

OPERATIONAL FEATURD.,.
The bowl of the DHL rotates at speeds of up to
10,000 RPM (depending on the material of construction), producing separating forces of up to
14,000 times the force of gravity. These extremely
high forces enable the DHL to process a wide variety
of materials efficiently and economically. .As in all

An outstanding feature of DHL design is the extreme

ease with which the bowl can be cleaned. No part
of the drive need be removed or disassembled. The
frame top can be removed by loosening just three
bolts, raising the motor and drive assembly with the
convenient integral jack, rotating this assembly and
easily removing the covers so that the bowl and
nozzles are accessible. The externally removable
nozzle cells are then taken out, and the bowl efficiently cleaned by simply back-flushing through
the nozzle ports.

RELIABLE, ECONOMICAL OPERATION

Simplicity of design and ruggedness of construction
are the keynotes of the DHL centrifuge. No gears
are used. Only one simple seal system is used in
pressurized models to maintain pressure and
protect bearings and other parts from contamination
and corrosion. The completely integral recycle
system eliminates the need for external pumps and
piping. Vibration is reduced to practically the vanishing point, so that no heavy "built-up" foundation
is neededthe only requirement is to support the
weight of the unit. These and many additional
features combine to provide a machine of great
reliability and economy of operation.
The exact capacity of DHL centrifuges, as with
centrifuges in general, depends on many factors
related to the material being processed and the
specific model that is used. The only sure way to
determine capacity for a given application is by a
controlled test under operating conditions. The
Sharpies Centrifuge Customer Service Laboratory
will be glad to perform such tests and to develop
capacity data for your applications.

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HARPLES DH-2 NOZLJECTOR

lApir M A C luTA u Amur

Sharpies introduced direct drive to eliminate one
of the greatest maintenance problems of industrial centrifuges . . . the clutch. On all 50- and
60-cycle models there is a direct connection
between the motor shaft and the centrifuge
spindle by means of over-sized worm gears. (On
25-cycle models, a "V" belt connection is employed, but no clutch is used.) The spindle employs a specially designed cushioned upper radial
bearing that allows the centrifuge to establish
gyroscopic equilibrium at all times.
n y

irAI.i y pm ANrrn
No balancing weights are used on the bowl of any
Sharpies centrifuge. Positive dynamic balance is
obtained by grinding specially-built outside shoulders without sacrificing structural strength. In
addition, greater weight at the outside of the
bowl minimizes the effect of any in balances in the
bowl during processing. All parts of the bowl are
keyed so that balance is automatically maintained
every time the bowl is re-assembled.
LONG-LIFE, POSITIVE-SEAL NOZZLE('

Sharpies centrifuges were the first to use special

boron carbide nozzles. The long service life of
these nozzles is reflected in the fact that nozzle
replacement as a regular maintenance procedure
is today eliminated in many applications. Unique
design of the nozzle holders assures positive
sealing without threads, and permits rapid, easy
removal of the nozzles and holders from the bowl.
The angle of discharge from the nozzles has been
carefully selected to assure minimum power requirements and optimum flow discharge pattern.

High efficiency performance

r c T PACV

for a wide variety

of applications

The cover assembly of the DH-2 can be disassembled in only a few minutes without using a single
tool. All that is necessary is to loosen the wing-type
cover clamp nuts provided for the cover lid and
upper cover, and the hand-wheel clamps of the
lower cover. Hinged-type clamps minimize the
possibility of misplaced parts. There is no possibility of sludge discharge seeping into the base
of the centrifugethis is prevented by a deepchanneled cover base with high inside splash
guard, extending up to just below the nozzles.

The DH-2 Nozljector, providing high separating

forces up to 9,000 x G and capacities to approximately 6,000 gph, is an excellent choice for
hundreds of applications with intermediate
throughput requirements. Its design and construction features, easy accessibility and simple
operation combine to make it a dependable
process tool that delivers long life in hard service.

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rtlrF

SHARPLES DH-3 HEAVY-DUTY NOZLJECTOR

highly profitable and a marginal operation. These

are some of the reasons that the DH-3 Nozljector
has found wide acceptance for the toughest
jobs in the chemical, food and other industries.

MASSIVE PARALLEL DRIVE

Many of the benefits offered by the DH-3 are the

result of Sharpies Parallel Drivethe rugged spur
gear drive illustrated above. With its inherent
low tooth contact pressure and its simple construction, this drive transmits peak input power
directly to the centrifuge spindle with minimum
wear on the moving partsassurance of long life
and low-maintenance performance in continuous
heavy service.
+1E- A y T-UU I Y

Higher power and capacity for the

most difficult jobs
While the DH-3 Nozljector resembles the model
DH-2 in basic design and operation, it provides
the added power, the higher throughput and the
extra duty performance required for the most
severe and difficult applications. In a centrifuge
of the same approximate size as the DH-2, the
DH-3 incorporates a drive that can handle process
loads of up to 50 HP. Liquid flows of up to 18,000
gallons per hour can be processed with high
separating forces to 9,000 x G. This extra power
and capacity can make the difference between a

cUNSTRUCTION

The DH-3 is built throughout to give long life in

hard day-to-day service. It is ruggedly constructed
in every detailfrom the oversized, extra-heavy
stainless steel covers and low-slung base, to the
rugged parallel drive, which employs a special
triple bearing assembly for even greater reliability. Heavy-duty construction is also used throughout the frame and all other parts of the DH-3.
CANITAPY rAcv..-rn_ri PAN nrcirmi

Particular care was taken in the design of the

DH-3 to insure completely sanitary construction
throughout. All product surfaces of both the bowl
and covers, including welds, are highly polished
to prevent liquid or solids holdup. The bowl and
covers of the DH-3 are specially designed for
easy removal and cleaning. Special emphasis has
been placed on the design of the drive system
and covers to eliminate any possibility of the
product and the lubricating and drive system from
contaminating each other.

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Si-IARPLES

GRAVITROL SYSTEM*-THE ULTIMATE IN AUTOMA

Overcomes all the limitations of

conventional approaches to the
economical purification of heavy oils,
and offers these exclusive advantages:

This also enables the entire disc stack to be used o

clarification of the oil, further increasing both purification efficiency and effective bowl capacity. As a
result, Gravitrol purifiers deliver oil of the highest
purity and oil-free, easily-disposable solids.

Maximum oil recoveryNo loss of oil to the solids

and water phases; all the oil is purified and discharged in the oil stream.

This is accomplished by first sizing the nozzles to

handle a little more water than will ever be introduced in the feed stream. Enough water is then
made available to the recycle stream to satisfy the
constant nozzle demand. Under these conditions,
the centrifuge bowl automatically accepts or rejects
the amount of water required to maintain the interface in the desired position.

Continuous "labor free" operationPurification of

even emulsion-bound oils is a routine matter. No
operating personnel needed.
Maximum clarificationThe oil-water interface is
kept outside the disc stack, in the area of highest
centrifugal force. All of the disc stack is used for
purifying the oil.
Oil-free solidsNo sticky, oily sludge. Solids are
washed free of oil, are easily disposable.
Simple external adjustmentQuick compensation
for changes in the density of the incoming oil. No
changing ring dams or other delays. Highest efficiency assured at all times.
Self-cleaningNo shutdowns for manual removal
of solids. No messy cleaning; oil-free solids are
discharged continuously.
RELIABLE, SINGLE-STAGE PURIFICATION OF
EVEN THE HEAVIEST, EMULSION-BOUND OILS
A troublesome problem in the past has been the
difficulty of breaking oil-water emulsions during
purification. If these emulsions are not completely
broken, a large amount of oil is lost along with the
discharged sludge. At the same time, the oil will
not be adequately purified, and a second stage of
treating will be required for final clarification. In
addition, the sticky, oily sludge poses a disposal
problem.
The Sharpies Gravitrol system effectively solves
every one of these problems, and separates emulsions that conventional centrifuges cannot break.
The Gravitrol system automatically controls the
location of the interface, or separating line, between
the oil and water phases in the centrifuge. The
interface is kept well outside the centrifuge's disc
stack, near the walls of the bowl, where maximum
separating force can be applied to the emulsion.

The interface can easily be kept in the proper position even when variations in the specific gravity of
the feed would ordinarily cause it to change. Compensation for changes in specific gravity of as much
as 4 or 5 API numbers is easily accomplished from
outside of the centrifuge, without disturbing operation, by merely changing the temperature of the
recycle water or by adding a chemical such as salt.
There is no need to change ring dams, to make
other internal adjustment or to shut down for
other reason. This is made possible by the fact that
most of the recycle water is not in contact with the
oil. The temperature of the recycle water is therefore
practically unaffected by the temperature of the oil.

1111

StLI- -1,111 n1 I AMU)

I hUL

PURIFIER OFFERS GREAT CONVENIENCE

Designed specifically
as a high-efficiency
purifier for lube oils,
fuel oils and industrial
oils, the DH-1500
comes complete with
integral feed and discharge pumps and
piping, provides great
convenience and compactness. Fast and
simple installation,
automatic nozzle discharge of solids and
long-wearing construction combine with the Gravitrol system to m
reliable oil purification a continuous, routine matte .

*U.S. Patent 3,047,214

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TIC PURIFICATION OF LUBE OILS, FUEL OILS AND HEAVY INDUSTRIAL OILS

DIRTY OIL FEED

CLARIFIED OIL
SEPARATED WATER
FEED HOLES

zs,
.7.
i

w/

f
, dA 1

NOZZLE
DISCHARGE
IL, WATER
AND SOLIDS

`
Eir

If a conventional separator
bowl is used for oil purification, oil and water layers
are hydrostatically balanced. Oil layer is shallow,
sharply reducing bowl
capacity and limiting ability
to break emulsions.

OIL AND WATER

INTERFACE

DIRTY OIL FEED

\\/ ......
k,

FEED
IN

PURIFIED OIL OUT

WATER AND
NON-OILY SOLIDS

CLARIFIED OIL
RECYCLE STREAM WATER

NO INTERFACE

NOZZLE
DISCHARGE
OIL, WATER
AND SOLIDS

If a clarifier bowl is used for oil

purification, part of the oily
sludge discharge is recycled
through bowl and is continually
bled off in concentrated form.
Much oil is lost, and the oily
sludge poses a disposal
problem.

RECYCLE OIL AND EMULSION

SEAL
WATER

Sharpies Gravitrol system keeps interface in constant location outside disc stack for greater emulsion-breaking ability
and bowl capacity. Discharge is oil-free. Note that actual
separating capacity in centrifugal oil purification is roughly
proportional to the cube of the interface radius. If the radius
is increased from 6 to 9 inches, for example, this 50% increase in distance results in a 338% increase in separating
efficiency! This illustrates the great benefit of keeping the
interface as far as possible from the center line of
the centrifuge.

DISSOLVED SALTS EFFECTIVELY REMOVED

BY SHARPLES WATER-WASH SYSTEM
Another innovationthe Sharples Water-Wash Systemnow provides a practical, efficient way to
remove dissolved metallic salts, as well as solid
contaminants and water, from oils. To all the advantages of the Gravitrol technique, this system adds
controlled automatic washing to offer the ultimate in
continuous purification of heavy oils. It enables
utilities, for example, to use low-cost residual oils
for diesel fuel, saving many thousands of dollars
er year. The compact system fits easily into the
'cal diesel engine room, can be installed with
I engines or added to existing facilities.

op

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Completely packaged Sharpies Gravitrol and Water-Wash systemssuch as the skid-mounted system shown hereare
available engineered to individual requirements for maximum performance, and supplied ready to operate.

THE COMPLETE LINE OF SHARPLES HIGH-PERFORMANCE CENTRIFUGES

OF ALL TYPES FOR EVERY SEPARATION APPLICATION

SOLID
BOWL
TYPE

SHARPLES SUPER-D-CANTER CENTRIFUGES ... for continuous dewatering of crystalline materials and plastics;
dewatering fibrous and amorphous materials; solids concentration and liquid clarification; wet classification.

SHARPLES NOZLJECTOR , AUTOJECTOR AND DD AND

DF CENTRIFUGES . .. for continuous solids concentration

DISC
TYPE

and liquid clarification; separating immiscible liquids; wet

classification. Solids discharged continuously or intermittently, or manually removed.

TUBULAR
BOWL
TYPE

CONTINUOUS
SCREENING
TYPE

CONTINUOUS
SCREENING
"PUSHER"
TYPE

CONSTANT
SPEED
HORIZONTAL
BASKET
TYPE

VARI-SPEED
VERTICAL
BASKET
TYPE
Sharples-Stokes Division
PENNWALT CORPORATION
955 Mearns Road
wnrmingtpr Pa 18974

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SHARPLES SUPER CENTRIFUGES . . . for solids concentration and liquid clarification; separating immiscible liquids;
wet classification.

SHARPLES CONEJECTOR AND CAB (CONSTANT ANGLE

BOWL) CENTRIFUGES . . . for continuous dewatering of
crystalline materials and plastics; dewatering fibrous and
amorphous materials.

SHARPLES MODEL CD CONTINUOUS D-HYDRATOR*

CENTRIFUGES ... for continuous dewatering of crystalline
materials and plastics; dewatering fibrous and amorphous
materials.

SHARPLES SUPER D-HYDRATOR CENTRIFUGES . . . for

automatic batch dewatering of crystalline materials and
plastics.

SHARPLES FLETCHER CENTRIFUGES .. . for automatic

batch dewatering of crystalline materials and plastics; dewatering fibrous and amorphous materials; solids concentration and liquid clarification; wet classification.

CENTRIFUGAL PROCESS SYSTEM ENGINEERING

Complete, custom-designed process systems incorporating
centrifuges are designed and supplied by Sharpies System
Engineering. Integrated engineering of such process systems
assures highest possible ratio of performance to cost. Discuss your requirements with Sharpies System Engineering
at the earliest stage of planning for maximum benefit.
*Trademark Pennwalt Corporation

Printed in U.S.A.