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FPS

TM

Fairchilds Power Switch

Analog

Discrete

Interface & Logic

Optoelectronics

For Switch Mode Power Supply

Building Block Solutions for Multi-Market Applications

Across the board. Around the world

FPS Design Guide

Table Of Contents

What is Fairchild Power Switch FPS .......................................................................................................5


FPS Integrated Solution .........................................................................................................................6
Green FPS New FPS Family.............................................................................................................7
Green FPS Features and Advantages......................................................................................................8
Burst Mode Operation .......................................................................................................................9
Frequency Modulation for EMI ..........................................................................................................10
Over Load Protection .......................................................................................................................11
FPS Core Products ..............................................................................................................................12
Complete FPS Product Offering Sorted by Output Power.........................................................................13
Typical Applications ..............................................................................................................................14
Examples of Typical Application Circuits .............................................................................................15-26
1W Power Supply with Less Than 100mW Standby Power ..................................................................15
Dual Negative Output Non-Isolated Flyback .......................................................................................16
2.5W Single Output Isolated Flyback Using FSD200 with KA431 Reference .........................................17
10W Single Output Isolated Flyback Using FSDM0265R and Zener Diode ...........................................18
10W Multiple Output Isolated Flyback Using FSD210 with Primary Side Regulation ...............................19
5W Buck Converter Using FSDL0165RN ...........................................................................................20
16W Multiple Output Isolated Flyback Converter Using FSDM0265RN.................................................21
180W200W KA5Q1265RF Quasi-resonant Flyback with Input Power
Factor Correction Using FAN7527B/FQP13N50C.........................................................................22-23
40W Isolated Flyback Power Supply .................................................................................................24
24W Single Output 48V DC/DC Flyback Converter ...........................................................................25
Secondary Side Synchronous Rectification in a Power Over Ethernet Application ...................................26
Design Tools .........................................................................................................................................27
Ordering Guide ....................................................................................................................................28

www.fairchildsemi.com/fps
3

FPS Design Guide

What is Fairchild Power Switch (FPS)

When you plug into a power receptacle anywhere in the world, more than likely the plug you are holding links
you to an off-line AC to DC power converter. The heart of todays off-line converter is an integrated circuit (IC)
that not only contains the Pulse Width Modulation (PWM) circuitry and a power MOSFET converter that is
required for efficient conversion from AC to DC but also integrates a myriad of control and protection circuitry
that makes yesterdays off-line converters bulky by comparison. Fairchild Power Switch (FPS) is a family of
products that combines the avalanche rugged power SenseFET with state-of-the-art PWM circuitry to address a
variety of Switch Mode Power Supplies (SMPS).
An FPS IC contains protection against excessive heating within the converter, overloading of any DC output,
excessive currents that could damage the power MOSFET and excessive voltage of controlled DC output. These
necessary protection features are combined with advanced control features such as burst mode operation for
low standby power, a precision oscillator with frequency modulation to minimize EMI, and soft start.
Fairchild offers two design approaches:
1) Parallel dice, with SenseFET and PWM die side-by-side in one package,
2) Single die, monolithic design
The choice of these approaches allow cost-effective designs for a broad range of applications that include
chargers, adapters, set top boxes, VCR, DVD players, LCD and CRT TVs, LCD and CRT monitors, white goods,
PCs, notebooks and assorted household appliances.
The integration level is optimal and minimizes component count and saves board space. The FPS concept
provides cost-effective solutions for Flyback and Forward Converter topologies with outstanding reliability.
Combined with years of manufacturing expertise, these state-of-the-art off-line power switching solutions provide
the designers with the ability to do rapid production ramp-ups of their advanced SMPS design.

www.fairchildsemi.com/fps
5

FPS Design Guide

FPS Integrated Solution

Vo

+
~
AC
Input

MOSFET
Drive

MOSFET
Current
Sensing
PWM
Controller
Startup
Resistor

UC3842
Comp

Vref

Vfb

Vcc

Isense
RtCt

Out
GND

Softstart
Frequency
Setting

Optimally Integrated Solution for Off-Line Switch Mode Power Supplies

Integrated features in a single package


SenseFET
PWM controller
Gate drive circuit
Precise frequency oscillator
Additional functions
Startup circuit with soft start
Frequency modulation
Burst operation
Protection function
Over load protection
Over voltage protection
Over current protection
Pulse by pulse current limit
Over temperature protection

www.fairchildsemi.com/fps
6

FPS Design Guide

Green FPS New FPS Family

Output Power
Level

GreenFPS
Part Number

Low Power

FSD200

Self biasing (FSD200)

Charger

FSD210

Frequency modulation

FSDM311

Burst mode

Auxiliary supply (for small display or controller


boards in white goods for example)

FSDL312

Built-in startup

Additional Features

Application Example

Soft start
Medium Power

FSD1000

Auxiliary supplies
(FPS with main power PWM integrated)

PC main supply and PC auxiliary supply

Burst mode
Programmable soft start
Internal startup
FSDL0165RN

Frequency modulation

FSDH0265RN

Built-in startup

DVD player and auxiliary supply


DVD player

FSDM0265RN

Soft start

Digital Still Camera (DSC)

FSDL0365RN

Burst mode

DVD R/W

FSDM0365RN

Programmable current limit

LCD monitor
Digital Still Camera (DSC)
Set top box

High Power

FSDM0565R

Bulit-in startup

LCD monitor

FSDM07652R

Soft start

Notebook adapter

Burst mode

Set top box

FSCQ0765RT*

Burst mode

Color TV

FSCQ15658RT*

Reducing IC current

DVD receiver

Maximum frequency limit

Plasma display panel

Soft start with fast settling


* Product in development

Green FPS is a New Family of FPS Products:

Used in low standby power applications that meet the less than
1 Watt standards (i.e. EnergyStar)
Supports environmentally friendly systems
Integrated solution of multiple protection and control features built with the power
switch MOSFET available in a very small package

www.fairchildsemi.com/fps
7

FPS Design Guide

Green FPS Features and Advantages

Simplified Application Circuit for FPS

Features

Optimal Solution for Off-Line SMPS


+

Snubber
Circuit

FPS

Integrated Avalanche Rugged SenseFET


Load

Various Protection Functions


(Over Voltage, Over Load, Over
Current, Thermal Shutdown)

Feedback
Circuit

Control
IC

Pulse-by-Pulse Current Limiting

Burst Mode Operation for Low


Standby Power
+

Frequency Modulation for Reduced EMI


Soft Start Function
Operation Frequency Options
(50/70/100/134kHz)
External Frequency Synchronization
Quasi Resonant

FPS Parallel Dice Solution


(Side- by- Side)
Ipk

FB

PWM
IC

Vstr

Drain

Vcc

GND

FPS Single Die Solution


(BCDMOS)
VFB

GND

GND

GND

Drain

Vstr

SenseFET

Drain

Drain

Vcc

Advantages

Low Standby Consumption with Burst Mode Operation


Fully Avalanche Rugged, 650V and 800V SenseFETs Improves Reliability
Reduced EMI with Fully Integrated Frequency Modulation
Reduces the Total Bill-of-Materials Cost with Integrated Protection and Control Functions
Broad Application Coverage with Extensive Expertise and Easy-to-Use Design Tools

www.fairchildsemi.com/fps
8

FPS Design Guide

Green FPS Feature Burst Mode Operation


Burst
Operation

Feedback
Waveform

Normal Operation

VBURSTH

VBURSTL
Current
Waveform
Not
Switching

Not
Switching

(Refer to schematic in Typical Application Circuit 40W Isolated Flyback Power Supply on page 24)
In standby mode, outputs draw very little to no load current
Output voltages increase causing the feedback voltage to decrease
When the feedback voltage goes below VBURSTL threshold, switching stops in the FPS device
saving considerable power
Depending on load current, the output voltages will eventually fall causing the feedback voltage to increase
Once the feedback voltage crosses VBURSTH threshold, switching starts again
A 5V output FSD210 board at 265V in no load standby consumes a mere 92mW
Below shows the waveforms of both normal and standby modes at the voltage extremes for the universal
voltage range.

standby

normal

standby

Burst Operation @ 85VAC

normal

Burst Operation @ 265VAC

www.fairchildsemi.com/fps
9

FPS Design Guide

Green FPS Feature Frequency Modulation for EMI

Sawtooth
Waveform
Vfb

138kHz

134kHz

130kHz

Vdrain

Ton

Idrain

130kHz

Fixed frequency oscillators generate Electromagnetic


Interference (EMI) in a narrow band of the frequency spectrum

131kHz
132kHz

Fairchilds latest FPS devices modulate its frequency over a


4kHz frequency range

133kHz
134kHz

135kHz

EMI is thus spread over a wider range of frequencies

136kHz
137kHz

Allows simple EMI filters to be employed for meeting world


wide EMI requirements

138kHz

2mS

Refer to Application Note AN-4145 Electromagnetic


Compatibility for Power Converters for additional information
Below shows the frequency spectrum waveforms of a fixed frequency device versus a device that employs
frequency modulation.

Peak Level Limit


Peak Level Limit

Peak Waveform

Quasi Peak Waveform

100kHz Fixed Frequency


FSDH0165

134kHz with Frequency Modulation


FSD210

www.fairchildsemi.com/fps
10

FPS Design Guide

Green FPS Feature Over Load Protection

5uA

250uA

Vck
OSC.

Secondary Side

Vo

Shutdown

FB

VSD
2.8R

Cfb

Vfb*

Q
R
R

3V
Voffset

LEB

VSD

Reset

Q
S

Thermal
Shutdown

t
t1

t2

Shutdown

Time Constant t2 =
(Cfb * (VSD-3V))/5uA

Consider the load current increasing significantly in this overload scenario.


The FPS increases its duty cycle within the limits of its pulse-by-pulse current limit.
The output voltage falls and the feedback voltage rises in response.
If it is just a momentary surge, then the output will rise after the surge and the feedback voltage will
resume its steady state.
However, if it is not a surge, for example; if output is shorted to ground, then feedback voltage continues to rise.
At 3V, the feedback voltage is pulled up with a small internal 5A current, allowing for adjusting the delay
as shown above.
When the feedback voltage crosses the over load shutdown (VSD) threshold, the FPS stops switching.
With the FPS not switching, bias current is not supplied to the FPS supply (VCC) storage capacitor.
When the VCC voltage reaches its "under voltage lock out" threshold, the FPS is automatically restarted.
The cycle will repeat until the fault is removed, providing a quick recovery from the overload condition to
normal operation.
Below are waveforms showing the over load protection and auto-restart occurring repeatedly for a static fault
condition and a close-up of the feedback voltage showing when the over load protection is triggered and
switching stops.

Over Load Protection and


Auto-Restart @ 265VAC

Feedback Over Load


Protection Level @ 265VAC

www.fairchildsemi.com/fps
11

FPS Design Guide

FPS Core Products


Product/Function
Part
Number

Typical
Applications

FSD200

Charger

4.8

FSD210

Charger

4.8

FSDM311

PC Aux

FSD1000

Output Power
Output Power
(85 265Vac) (230Vac) 15%
(W)
(W)

Peak Current
Limit
(A)

Drain Voltage
MAX
(V)

7.2

0.3

700

7.2

0.3

700

7.2

7.2

0.6

650

Function
Static Drain Source
On Resistance MAX
()

Switching
Frequency
(kHz)

Packages

32

134

DIP-7L

32

134

DIP-7L

19

67

DIP-8L
DIPH-12L

PC

12.0

13.6

Adjustable

700

70

DVDP/STB

12.0

13.6

1.2

650

10

50

DIP-8L

PC Aux

12.0

13.6

1.2

650

10

50

DIP-8L

FSDM0265RN

DVDP/STB

16.0

18.4

1.5

650

67

DIP-8L

FSDH0265RN

DVDP/STB

16.0

18.4

1.5

650

100

DIP-8L

FSDL0365RN

DVDP/STB

24.0

28.0

2.2

650

4.5

50

DIP-8L

FSDM0365RN

DVDP/STB

24.0

28.0

2.2

650

4.5

67

DIP-8L

FSDM0565R

LCD Monitor

48.0

56.0

2.3

650

2.2

67

TO-220F-6L

FSDM07652R

FSDL0165RN
FSDL312

LCD Monitor

60.0

68.0

2.5

650

1.6

67

TO-220F-6L

FS7M0680

PDP, PC

64.0

80.0

4.0

800

2.0

67

TO-3P-5L

FS7M0880

PDP, PC

88.0

104.0

5.0

800

1.5

67

TO-3P-5L

FS8S0765RCB

CRT Monitor

64.0

80.0

4.0

650

1.6

sync

TO-220-5L

FS8S0965RCB

CRT Monitor

96.0

116.0

6.0

650

1.2

sync

TO-220-5L

FS6S1265RE

CRT Monitor

128.0

152.0

8.0

650

0.9

sync

TO-3P-5L

FS6S1565RB

CRT Monitor

160.0

192.0

9.7

650

0.65

sync

TO-3P-5L

KA5Q0765RTH

C-TV

80.0

104.0

5.0

650

1.6

QRC

TO-220F-5L

KA5Q1265RF

C-TV

160.0

184.0

8.0

650

0.9

QRC

TO-3PF-5L

KA5Q1565RF

C-TV

216.0

240.0

11.5

650

0.65

QRC

TO-3PF-5L

Control Feature/Protection Mode


Control Feature

Protection Mode
Bias
Winding

Feedback
Mode

Over Load
Protection

Yes

Not Needed

Voltage

Auto Restart

Auto Restart

No

No

No

Yes

Needed

Voltage

Auto Restart

Auto Restart

No

No

Yes

No

Yes

Needed

Voltage

Auto Restart

Auto Restart

No

Auto Restart

Yes

No

Yes

Needed

Current/Voltage

Auto Restart

Auto Restart

No

Latch

Yes

Internal Soft Start

Yes

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FSDL312

Internal Soft Start

Yes

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FSDM0265RN

Internal Soft Start

Yes

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FSDH0265RN

Internal Soft Start

Yes

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FSDL0365RN

Internal Soft Start

Yes

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FSDM0365RN

Internal Soft Start

Yes

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FSDM0565R

Internal Soft Start

No

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FSDM07652R

Internal Soft Start

No

Yes

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FS7M0680

Soft Start

No

No

Needed

Current

Latch

Latch

Latch

Latch

Yes

FS7M0880

Soft Start

No

No

Needed

Current

Latch

Latch

Latch

Latch

Yes

FS8S0765RCB

Soft Start

No

No

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FS8S0965RCB

Soft Start

No

No

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FS6S1265RE

Soft Start

No

No

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

FS6S1565RB

Part
Number

Soft
Start

Frequency Green FPS


Modulation
Family

FSD200

Internal Soft Start

Yes

FSD210

Internal Soft Start

Yes

FSDM311

Internal Soft Start

FSD1000

Internal Soft Start

FSDL0165RN

Thermal
Shutdown

Over Current Over Voltage Under Volt.


Protection
Protection Lock Out

Soft Start

No

No

Needed

Current

Auto Restart

Auto Restart

Auto Restart

Auto Restart

Yes

KA5Q0765RTH

No

No

No

Needed

Current

Auto Restart

Latch

Latch

Auto Restart

Yes

KA5Q1265RF

No

No

No

Needed

Current

Auto Restart

Latch

Latch

Auto Restart

Yes

KA5Q1565RF

No

No

No

Needed

Current

Auto Restart

Latch

Latch

Auto Restart

Yes

www.fairchildsemi.com/fps
12

FPS Design Guide

Complete FPS Product Offering Sorted By Output Power

Part
Number

Recommended
Replacement

0 to 10W Output Power Range


FSD200
FSD210
FSDH0165D
FSDM311
FSDM311
KA5H0165RN
FSDL0165RN
KA5L0165RN
FSDL0165RN
KA5M0165RN
FSDL0165RN
10 to 50W Output Power Range
FSD1000
FSDL0165RN
FSDL312
KA5H0165R
FSDH0265RN
KA5H02659RN
FSDH0265RN
KA5L0165R
FSDM0265RN
KA5M0165R
FSDM0265RN
KA5M02659RN
FSDM0265RN
FSDH0265RN
FSDM0265RN
KA5H0265RC
FSDM0365RN
KA5H0280R
KA5L0265R
FSDL0365RN
KA5L0365RN
FSDL0365RN
KA5M0265R
FSDM0365RN
KA5M0280R
KA5M0365RN
FSDM0365RN
FSDL0365RN
FSDM0365RN
KA5H0365R
KA5H0380R
KA5L0365R
KA5L0380R
KA5M0365R
KA5M0380R
FSDM0565R
50 to 100W Output Power Range
FSDM07652R
FS6M12653RTC
KA5M0765RQC
FSDM07652R
FS7M0680
KA5P0680C
FS7M0880
KA5M0965Q
60-160W Output Power Range
FS6S0765RCH
FS8S0765RCB
FS6S0965R
FS8S0965RCB
FS6S0965RCB
FS8S0965RCB
FS8S0765RCB
FS8S0965RCB
FS6S1265RE
FS6S1565RB
50-220W Output Power Range
KA5Q0565RT
KA5Q0740RT
KA5Q0765RTH
KA5Q12656RT
KA5Q1265RF
KA5Q1565RF
FSCQ0765RT*
FSCQ15658RT*
48V DC/DC Flyback Converter
FS6X1220RT
FS6X1220RD*

Typical
Applications

Output Power Output Power Peak Current


(85-265Vac) (230Vac) 15%
Limit
(W)
(A)
(W)

Function
Drain
Static Drain Source Switching
Voltage MAX
on Resistance Frequency
(V)
MAX ()

Packages

Charger
Charger
Charger
PC Aux
Charger Aux
Charger Aux
Charger Aux

4.8
4.8
7.2
7.2
8.0
8.0
8.0

7.2
7.2
7.2
7.2
8.0
8.0
8.0

0.3
0.3
0.5
0.6
0.6
0.6
0.6

700
700
650
650
650
650
650

32
32
18
19
10
10
10

134kHz
134kHz
100kHz
67kHz
100kHz
50kHz
67kHz

DIP-7L
DIP-7L
DIPH-8L
DIP-8L
DIP-8L
DIP-8L
DIP-8L

PC
DVDP/STB/VCR
PC Aux Power Supply
Charger Aux
Aux Power Supply

12.0
12.0
12.0
12.0
12.0

13.6
13.6
13.6
12.0
13.6

Adjustable
1.2
1.2
0.6
0.9

700
650
650
650
650

9
10
10
10
6

70kHz
50kHz
50kHz
100kHz
100kHz

DIPH-12L
DIP-8
DIP-8L
TO-220F-4L
DIP-8L

Charger Aux
Charger Aux
Aux Power Supply
DVDP/STB/VCR
DVDP/STB/VCR
Aux Power Supply
DVDP/STB/VCR
Aux Power
DVDP/STB/VCR
Aux Power Supply
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
DVDP/STB/VCR
LCD Monitor

12.0
12.0
12.0
16.0
16.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
24.0
24.0
32.0
32.0
32.0
32.0
32.0
32.0
48.0

12.0
12.0
13.6
18.4
18.4
24.0
24.0
24.0
24.0
24.0
24.0
24.0
28.0
28.0
40.0
40.0
40.0
40.0
40.0
40.0
56.0

0.6
0.6
0.9
1.5
1.5
1.2
1.2
1.2
2.2
1.2
1.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.3

650
650
650
650
650
650
800
650
650
650
800
650
650
650
650
800
650
800
650
800
650

10
10
6
6
6
6
7
6
4.5
6
7
4.5
4.5
4.5
4.5
5
4.5
5
4.5
5
2.2

50kHz
67kHz
67kHz
100kHz
67kHz
100kHz
100kHz
50kHz
50kHz
67kHz
67kHz
67kHz
50kHz
67kHz
100kHz
100kHz
50kHz
50kHz
67kHz
67kHz
67kHz

TO-220F-4L
TO-220F-4L
DIP-8L
DIP-8L
DIP-8L
TO-220-5L
TO-220F-4L
TO-220F-4L
DIP-8L
TO-220F-4L
TO-220F-4L
DIP-8L
DIP-8L
DIP-8L
TO-220F-4L
TO-220F-4L
TO-220F-4L
TO-220F-4L
TO-220F-4L
TO-220F-4L
TO-220F-6L

LCD Monitor
LCD Monitor
LCD Monitor
Plasma Display, PC
PC
Plasma Display, PC
LCD Monitor

60.0
64.0
80.0
64.0
64.0
88.0
96.0

68.0
76.0
96.0
80.0
80.0
104.0
116.0

2.5
3.2
5.0
4.0
4.0
5.0
6.0

650
650
650
800
800
800
650

1.6
0.9
1.6
2.0
2
1.5
1.2

64.0
96.0
96.0
64.0
96.0
128.0
160.0

80.0
116.0
116.0
80.0
116.0
152.0
192.0

4.0
6.0
6.0
4.0
6.0
8.0
9.7

650
650
650
650
650
650
650

1.6
1.2
1.2
1.6
1.2
0.9
0.65

sync
sync
sync
sync
sync
sync
sync

TO-220-5L
TO-3P-5L
TO-220-5L
TO-220-5L
TO-220-5L
TO-3P-5L
TO-3P-5L

56.0
80.0
80.0
120.0
160.0
216.0
80.0
160.0

64.0

3.5
5.0
5.0
6.0
8.0
11.5
5.0
8.0

650
400
650
650
650
650
650
650

2.2
1.1
1.6
0.9
0.9
0.65
1.6
0.65

QRC
QRC
QRC
QRC
QRC
QRC
QRC
QRC

TO-220F-5L
TO-220F-5L
TO-220F-5L
TO-220F-5L
TO-3PF-5L
TO-3PF-5L
TO-220F-5L
TO-220F-5L

3.2
3.2

200
200

0.3
0.3

300kHz
300kHz

TO-220F-5L
D2-PAK-5L

CRT
CRT
CRT
CRT
CRT
CRT
CRT

Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor

C-TV
C-TV
C-TV
C-TV
C-TV
C-TV
C-TV
C-TV

104.0
144.0
184.0
240.0
104.0
184.0

DC/DC Off-line
DC/DC Off-line

* In development

www.fairchildsemi.com/fps
13

67kHz
TO-220F-6L
70kHz
TO-220F-5L
67kHz
TO-220-5L
67kHz
TO-3P-5L
Adjustable TO-220-5L
67kHz
TO-3P-5L
67kHz
TO-3P-5L

FPS Design Guide

Typical Applications

50-220W
Output Power Range

05W
Output Power Range

KA5Q0765RTH
KA5Q1265RF
KA5Q1565RF
FSCQ0765RT
FSCQ15658RT

FSDM311
FSD200
FSD210

FSDM311
FSDL312
FSD1000

FS8S0765RCB
FS8S0965RCB
FS6S1265RE
FS6S1565RB

60-160W
Output Power Range

FSDM0565R
FSDM07652R
FSCM0765RD
FS7M0680
FS7M0880

FSDL0165RN
FSDH0265RN
FSDM0365RN
FSDM0565R
FSDM07652R

50100W
Output Power Range

012W
Output Power Range

1050W
Output Power Range

www.fairchildsemi.com/fps
14

FPS Design Guide

Examples of Typical Application Circuits


1W Power Supply with Less Than 100mW Standby Power
Typical Application Small home or factory automation appliances
Lp = 1200uH 94/9/2 EF13 (on Vogt Fi324 core)
T1
EF13 VOGT 6PIN

L100

D103
P6KE150A
Pm = 600W

D101
1N4007

FS1
230V/250mA

9V/100mA output

D201
1
2
3
4

5
3

EGP10D

CONN2
B4B-XH-A

D102
UF4007

R105
10R
0.125W

VCC

DRAIN

D105

VSTR

+ C101
10uF
400V

+ C100
10uF
400V

R100

FDLL4148

D202
BZX84C9
0.35W

+ C201
220uF
25V

VFB

R201
100R
0.125W

fsw=134kHz

GND

GND
3

GND

IC1
FSD210M

R101

L101

+ C104
47uF
50V

C103
4.7uF
63V

Q1
BC847B

R202
470R
0.125W

CONN1
B2P3-VH

85V-265VAC input

This compact non-isolated flyback solution draws less than 100mW standby power over the whole input voltage range. This example
shows a 9V output system. Here the FSD210 is powered from an auxiliary winding rather than directly from the high voltage bus.
For output voltages of 12V and over, the device may be powered directly from the output winding. A low cost Zener diode circuit
provides the regulation reference.
Less than 100mW standby power
Ideal for applications permanently connected to an AC supply
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions
Inherent short circuit protection
Frequency modulation reduces EMI reduction circuitry
Low cost, compact solution possible
Fairchild Devices
FSD210M
P6KE150A
EGP10D
BZX84C9
UF4007
1N4007
FDLL4148
BC847B

Description
Fairchild Power Switch (0.3A/134kHz)
Transient Voltage Suppressor (600W/150V)
Fast Recovery Diode (1A/200V)
Zener Diode (9V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
General Purpose Transistor

www.fairchildsemi.com/fps
15

FPS Design Guide

Examples of Typical Application Circuits


Dual Negative Output Non-Isolated Flyback
Typical Application Home appliance control board power supply
Lp = 1500uH 100/11/10 EF13 (on Vogt Fi324 core)
T1
EF13 VOGT 6PIN

L100
FS1
230V/250mA

D101
D100
1N4007 1N4007

D103
P6KE150A

D211
EGP10D

-5V/300mA, -12V/100mA output


3
2
1

5
3

D201
EGP10D

Pin 3: Mains Ground


Pin 2: -5V/300mA
Pin 1: -12V/100mA

VCC

DRAIN

VSTR

D202
BZX84C5V1
0.35W

VFB

R201
100R
0.125W

fsw = 134kHz

D106
FDLL4148

R101

L101

C201
220uF
25V

C211
220uF
25V

Q1
BC847B

GND
3

GND
2

GND

IC1
FSD200M

+ C101
10uF
400V

+ C100
10uF
400V

D102
UF4007

R100

CONN2
B3P-VH

+ C104
1uF
50V

C103
47nF
63V

R202
470R
0.125W

CONN1
B2P3-VH

85V-265VAC from appliance


input filter stage

A dual non-isolated flyback is used to generate voltages which are negative with respect to the neutral power line. This is used in
applications where triacs are driven, such as in household appliances. A Zener diode, a bipolar transistor and a diode allow the
negative voltage to be regulated by the FPS. The dual input diode helps to protect against line transients.
Generation of two negative outputs referred to the input line
Useful for applications using triacs
High switching frequency reduces the required inductance
More compact, lower cost core
Frequency modulation reduces EMI reduction circuitry
Split 400V input capacitor and input inductor sufficient in most cases
Fairchild Devices
FSD200M
P6KE150A
EGP10D
BZX84C5V1
UF4007
1N4007
FDLL4148
BC847B

Description
Fairchild Power Switch (0.3A/134kHz)
Transient Voltage Suppressor (600W/150V)
Fast Recovery Diode (1A/200V)
Zener Diode (5.1V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
General Purpose Transistor

www.fairchildsemi.com/fps
16

FPS Design Guide

Examples of Typical Application Circuits


2.5W Single Output Isolated Flyback Using FSD200 with KA431 Reference
Typical Application Isolated main or standby power supplies for household appliances
L100
D100
1N4007

R102
100K
0.6W

D101
1N4007

C102
2.2nF
1000V

C300
YCAP
250V

T1
VOGT EF20
1

CONN2
B2P-VH

D102
UF4007

FS1
230V/250mA

24V/100mA output

+ C201
100uF
50V

D201
SB180

1
2

VCC
VFB

R201
1K
0.25W

fsw=134kHz

R202
1K
0.25W

R204
91K
0.25W

GND

IC1
FSD200M

VSTR
1

GND

CONN1
B2P3-VH

+ C101
10uF
400V

DRAIN

GND

+ C100
10uF
400V

Lp=1700uH 100/25 EF20 (on Vogt Fi324 core)

C103 +
1uF
50V

IC3
KA431LZ
1

R203
3K
0.25W

C206
33nF
50V

R205
11K
0.25W

R101

C104
33nF
50V

IC2
H11A817A.W
4

L101

85V-265VAC from appliance


input filter stage

In this converter, isolation is provided by the transformer and the H11A817A optocoupler. Output accuracy is improved using the
KA431 voltage reference. The values R201, R203, C206, R204 and C104 set the closed loop control parameters and performance.
Using a Schottky diode is a cost-effective method of improving efficiency where needed.
Feedback circuit using KA431 reference and H11A817A optocoupler
More accurate regulation over line, load and temperature than with a Zener diode
Schottky diode used in output stage
Cost-effective means of improving efficiency
Integrated soft start function
Prevents power surges during switch-on time
Fairchild Devices
FSD200M
KA431
H11A817A
SB180
UF4007
1N4007

Description
Fairchild Power Switch (0.3A/134kHz)
2.5V Reference (2.5V)
Transistor Optocoupler
Schottky Diode (1A/80V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)

www.fairchildsemi.com/fps
17

FPS Design Guide

Examples of Typical Application Circuits


10W Single Output Isolated Flyback Using FSDM0265RN and Zener Diode
Typical Application Power bricks and single-phase frequency inverters

Lp = 2400uH 114/9/4 EF20 (on Vogt Fi324)


C300
Y1

FS101
230V/3A

T1
VOGT EF20

L100
D101
1N4007

R102
100k
2W

C103
2.2nF
1000V

L201
2.7uH

D102
1N4007

R101
D103
1N4007

85V-265VAC input

6
Drain

VStr
GND

Drain

Drain

+ C102
22uF
400V

Vcc
Ipk

+ C101
22uF
400V

VFB

+ C201
220uF
50V

R103
10R
0.6W

IC1
FSDM0265RN
fsw = 70kHz

+ C202
220uF
50V

1
2
3
4

5V/2A output
D202
BZX84C3V9
0.5W

D106
1N4148

2
3

C105
1uF
50V

CONN101
B2P3-VH

D105
UF4007

CONN201
B4P-VH

D201
SB540

R104
4.7K
0.6W

L101

C104
100nF
50V

IC2
H11A817A.W
4

R201
120R
0.6W

D104
1N4007

The FSDM0265RN contains a PWM controller and a MOSFET on two different chips. The 650V MOSFET is fully avalanche rated
and tested which leads to increased system reliability. This application shows a cost reduced feedback circuit using a Zener diode.
R104 is used to reduce the current limit. Higher power parts in the green FPS family have a higher current limit and a lower RDS(on)
than the lower power parts. Using a lower RDS(on) part increases the efficiency, particularly at low input voltages. So replacing a low
power part with a high power part increases the efficiency but also the current limit. If it were not possible to reduce the current limit,
the flyback transformer would have to be rated at the higher current limit, making it more expensive.
FSDM0265RN has a fully avalanche rated MOSFET
Robust performance under transient conditions
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions
Inherent short circuit protection
Current limit may be lowered using an external resistor
Increased flexibility in choice of range of FPS parts
Fairchild Devices
FSDM0265RN
BZX84C3V9
H11A817A
SB540
UF4007
1N4007
1N4148

Description
Fairchild Power Switch (1.5A/70kHz)
Zener Diode (3.9V)
Transistor Optocoupler
Schottky Diode (5A/40V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)

www.fairchildsemi.com/fps
18

FPS Design Guide

Examples of Typical Application Circuits


10W Multiple Output Isolated Flyback Using FSD210 with Primary Side Regulation
Typical Application Set top boxes, decoders and small DVD players
Lp = 2200uH EF20 (on Epcos N67 core)
C1
2.2nF
Y1

8
12

11

D5
BA159

D6
1N4007

D8
1N4148

2
3

R3
68R

L2
2.2mH
0.09A
D15
1N4007

4
9

C11
22nF
50V

VFB

C8
1uF
50V
D12
10V
0.5W

C5
10uF
50V

-22V/50mA
-12VA/50mA
R11
560R

C10
33nF
50V

D4
1N4935

Primary 81 turns
Vcc 7 turns
5V 3 turns
3.3V 2 turns
12V 9 turns
22V 11 turns
VFD 2 turns

R10
120R

R101

R2
100R
+ C2
22uF
35V

EF20 EPCOS 12Pin

Q4
BC546B

D17
12V

C14
100nF
50V

C15
10uF
16V

D9
1N4148

Vcc

D14
1N4007

GND

8
VSTR

DRAIN

GND

C7
4.7uF
400V

GND

C6
4.7uF
400V

D10
1N4935

0
10

fsw = 134kHz
IC1
FSD210M

FL1/VFD

D3
P6KE200

100R

FL2/VFD

R1

D2
1N4007

D1
1N4935

FS1
230V/1A

TR1

L1
2.2mH
0.09A

+12VA/50mA
+12V/50mA
C3
100nF
50V

D7
12V

+ C4
10uF
16V

0
+3.3V/0.5A

D13
SB140

+ C9
100uF
16V
0
L3

FERRITE BEAD
+5V/0.5A

D16
SB140

+ C12
100uF
16V

+ C13
100uF
16V

10W output

PL3
B2P3-VH

195V-265VAC input

Multiple output flyback converters are used in applications where power is supplied to diverse sub-systems such as drives, tuners,
audio stages and complex processor and logic circuits. Primary side regulation is used in this circuit to reduce the total cost. For this
power level and above it is more cost effective to use four diodes in a full bridge configuration than a single diode with a larger
capacitor. For high current outputs it is recommended to use a Schottky diode on the secondary side.
Primary side regulation reduces system cost
Cross regulation is good, total regulation worse than with an optocoupler solution
Frequency modulation approach minimizes EMI circuitry
Common-mode choke can be replaced by a simple dual capacitor, dual low cost inductor circuit
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions from drive unit
Inherent short circuit protection
Fairchild Devices
FSD210M
BZX84Cxx
P6KE200
SB140
1N4935
1N4937
UF4007
1N4007
1N4148
BC546B

Description
Fairchild Power Switch (0.3A/134kHz)
Zener Diodes (10V, 12V)
Transient Voltage Suppressor (600W/200V)
Schottky Diode (1A/40V)
Fast Recovery Diode (1A/200V)
Fast Recovery Diode (1A/600V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
General Purpose Transistor

www.fairchildsemi.com/fps
19

FPS Design Guide

Examples of Typical Application Circuits


5W Buck Converter Using FSDL0165RN

6
Drain

Vcc
ILim

VStr
GND

VFB

IC1
FSDL0165RN
2

D210
UF4004

D200
15V
0.5W

C101
22uF
400V

Drain

Drain

Typical Application Industrial automation, household appliances, instrumentation

R204
100R
0.25W
R104
5K1
0.25W

C104
22nF
50V

Q200
BC337-25

+ C201
4.7uF
50V

R205
470R
0.25W

L210
820uH
0.3A

2
1

+ C211
4.7uF
50V

CONN2
B2P-VH

D102
UF4004

Vout 15V/300mA

Vin 120Vdc-385Vdc
CONN1
B2P3-VH

Buck converters are ideal in low power applications where a single non-isolated power output is required. The FSDL0165RN buck
circuit was measured to have an excellent efficiency of over 77% for 15V/100mA, 15V/200mA and 15V/300mA levels over the
input voltage range. Buck circuits need a minimum load. This circuit was measured to have a power consumption of less than
350mW with a 15V/10mA output load. The low 50kHz switching frequency option helps to keep the switching losses low. Voltage
accuracy was measured to be around 6% over line, load and temperature for one board. The fully avalanche rated MOSFET
provides additional robustness against voltage transients needed in those industrial applications where buck converters are commonly
used. The current mode control simplifies the feedback control circuit which supports both discontinuous and continuous current
modes. The device's frequency scaling helps to reduce the EMI caused by the switching.
Buck converter using FSDL0165 has high efficiency and low standby power
Ideal replacement for 50Hz transformer solutions
FSDL0165RN has a fully avalanche rated MOSFET
Robust performance under transient conditions
Current mode control maximizes operating flexibility
Low component count for feedback control circuit
Same circuit operates in DCM and CCM
Current limit may be lowered using an external resistor
Good control of start-up surge
Internal soft start feature helps
Frequency modulation helps to reduce EMI
Cost saving in external filter circuit
Fairchild Devices
FSDL0165RN
BZX84C15
UF4004
BC337-25

Description
Fairchild Power Switch (1.2A/50kHz)
Zener Diodes (15V)
Fast Recovery Diode (1A/400V)
General Purpose Transistor

www.fairchildsemi.com/fps
20

FPS Design Guide

Examples of Typical Application Circuits


16W Multiple Output Isolated Flyback Converter Using FSDM0265RN
Typical Application Set top boxes, decoders, and small DVD players
Industrial and communications applications using FPGAs and complex logic chips
Lp = 1000uH EF25 (on Vogt Fi324 core)

T1
1
6

D102
UF4007
5

R103
22R
0.6W

DF10M
BR101
+ C101
47uF
400V

10
4

D12
SB360

VFB

R105
2.2k
0.6W

0V

IC2
H11A817A

85V-265VAC input

L4
56uH

0V

C104
33uF
50V

Primary 80 turns
Vcc 14 turns
5V 6 turns
3.3V 4 turns
6.6V 8 turns
12V 14 turns

C300
250V

C9
100nF
63V
0V
0V

R202
1K
0.6W

R201
220R
0.6W

VOUT

2.5V
C5
100nF
63V
0V

0V

3.3V/1.2A
(incl 1.2V load)

+ C14
220uF
16V
IC4 0V
FAN1112D

+ C16
2200uF
16V
0V

D13
SB330

CONN1
B2P3-VH

VIN

C2
100nF
63V

C110
275V

FS1
230V/3A

0V
IC5
FAN1616AS25
3

+ C103
10uF
50V

5V/1.2A
(incl 2.5V load)

+ C11
220uF
16V

+ C12
2200uF
16V

Vcc

L3
56uH

0V

D103
1N4148

Drain

8
1

IC1
FSDM0265RN

T3

Drain

Drain

VStr
GND

ILim

R110

6.6V/0.7A

+ C7
1000uF
16V

D14
SB360

0V

~ -

0V

VIN

VOUT

1.2V
C10
100nF
63V

~ +

12V/100mA
+ C15
47uF
25V

D15
SB180

GND

GND

C102
10nF
1000V

R102
10k
2W

0V
R204
1.2K
0.6W

C206
100nF
100V

R203
2.2K
0.6W

0V

16W output

R205
5.6K
0.6W

IC3
KA431LZ
0V

The isolated, multiple output application shown is suited to applications requiring all of the common logic supply voltages: 5V, 3.3V,
2.5V and 1.2V. The flyback architecture is easily expandable: two additional outputs at 12V and 6.6V are shown in this application.
The design is scalable to higher power levels by changing the size of the FPS device and the transformer. The FSDM0265RN uses
current mode control which provides excellent response to line and load transient conditions. The flexible overload protection can
distinguish between a temporary current surge and a longer term overload condition. The over current latch is a current limit which
is active even during the blanking time. This provides additional system robustness against a secondary diode short circuit condition.
FSDM0265RN has a fully avalanche rated MOSFET with overcurrent latch
Robust performance under transient conditions
Device switches off if there is a secondary diode short
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions
Inherent short circuit protection
Current limit may be lowered using an external resistor
Increased flexibility in choice of range of FPS parts
Fairchild Devices
FSDM0265RN
FAN1112D
FAN1616AS25
H11A817A
KA431
DF10M

Description
Fairchild Power Switch (1.5A/70kHz)
Voltage Regulator (1.2V/1A)
Voltage Regulator (2.5A/0.5A)
Transistor Optocoupler
2.5V Reference (2.5V)
Bridge Rectifier

Fairchild Devices
SB180
SB330
SB360
UF4007
1N4148

www.fairchildsemi.com/fps
21

Description
Schottky Diode (1A/80V)
Schottky Diode (3A/30V)
Schottky Diode (3A/60V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (10mA/100V)

FPS Design Guide

Examples of Typical Application Circuits


180W-200W KA5Q1265RF Quasi-resonant Flyback with Input Power Factor Correction Using FAN7527B/FQP13N50C
Typical Application Color Televisions

NTC100
2R

R311
1M
0.25W

C113
630V
C114
630V

R302
20K
0.25W

C309
1nF
25V

R110
S10K275

Q301
FQP13N50C

FAN7527B

R306
10R
0.25W

+ C201
1000uF
50V

C210
470pF
1000V
+ C101
220uF
450V

R309
6K
0.25W

R307
0.3R
0.6W

D211
EGP20D

D304
8V2
0.5W

VR301
10K

+ C202
1000uF
50V

L211
10uH
5A
+ C211
1000uF
50V

+ C212
1000uF
50V
CONN2
B9P-VH

C220
470pF
1000V

D303
1N4148

LF100

L201
10uH
5A

D201
EGP20D

R318
470K
0.25W

C307
1uF MLCC
50V

R305
22K
0.6W
4
3
2
1

BD100

R308
470K
0.25W

5
6
7
8

L221
10uH
5A

D221
FYPF0545

+ C221
1000uF
50V

+ C222
1000uF
50V

1
2
3
4
5
6
7
8
9

T1
EF42 VOGT

D103
1N4937

22
21

C110
250V

D108
1N4007

R108
68K
0.5W

R118
68K
0.5W

20

19
18

C230
470pF
1000V

17

R103
10R
0.25W

FS1
230V/3A

16

15

D231
EGP20K

D10
1N49376

Sync

FB

Vcc

Drain

GND

C104
47nF
50V

C107
680pF
1600V
+

D241
FYPF0545

D105
1N4937

C105
3.3nF
50V

R105
470R
0.25W

IC2
H11A817A
4

R201
1K
0.25W

C400
R204

IC3
KA431LZ

+ C232
100uF
200V

+ C241
1000uF
50V

+ C242
1000uF
50V

R204
250K
0.25W

R202
1K
0.25W
R203

CONN3
B2P-VH

L241
10uH
5A

R106
600R
0.25W

C103
47uF
50V

+ C231
100uF
200V

C240
470pF
1000V

IC1
KA5Q1265RFYDTU

CONN1
B2P3-VH

L231
10uH
5A

14
13

BEAD101
FERRITE BEAD
2

C112
630V

C111
630V

C305
470nF
630V

T301
VOGT EF25 PFC
6

R301
1M2
0.25W

C200
470pF
1000V

11

14

D302
EGP30J

C206

39K 100nF
0.25W 100V

High/Low
VR201
30K
R206
4K7
0.25W

www.fairchildsemi.com/fps
22

FPS Design Guide

Examples of Typical Application Circuits


180W-200W KA5Q1265RF Quasi-resonant Flyback with Input Power Factor Correction Using FAN7527B/FQP13N50C
Typical Application Color Televisions
The circuit shown consists of a PFC stage built around the FAN7527B/FQP13N50C/EGP30J circuit and the quasi-resonant PWM
stage built around the KA5Q1265RF/T1 circuit. This circuit is suited for input voltages in the range from around 195V to 265V.
The transition mode PFC stage generates a DC bus voltage of around 400V. The purpose of the stage is to reduce the harmonic content of the input current drawn from the AC supply as required by the EN61000-3-2 standard. An additional benefit is that the input
power factor is very high.
The KA5Q1265RF circuit generates the required output voltages using a multiple output flyback configuration. The device operates in
discontinuous mode and detects the point where the secondary current has dropped to zero. The device then switches on after a
delay set by the circuit around C105. As the delay is chosen to be at the first minimum of the primary side voltage ring as it
changes from Vin + nVo to Vin - nVo the device is switched on at a low voltage, which reduces the switching loss. The switching
frequency is therefore asynchronous and varies with the load. This reduces the visible effect of switching noise on the television
screen. Fixed frequency switching noise would be seen as diagonal lines on the screen. The turns ratio is chosen to be unusually low
for a standard flyback because the output voltage on the main winding is exceptionally high. This keeps the reflected voltage nVo low.
If the load on a quasi-resonant flyback circuit is reduced, the switching frequency increases which causes a reduction in efficiency.
The KA5Q series has a burst mode of operation. In normal operation the High/Low signal is High. When this signal which is typically
supplied by a microcontroller is Low, the current increases through the optocoupler, the feedback voltage goes to ground and the
device enters burst mode. In this case the output voltages drop until the voltage supplied to the chip through the auxiliary winding
drops to around 12V. The device remains in hysteretic burst mode until the feedback voltage increases. In this low power mode, the
PFC chip is deactivated via D304. In normal operation, the auxiliary winding voltage is around 24V, so there is sufficient voltage to
power up the PFC chip. In burst mode, the FPS voltage is between 11V and 12V, so the FAN7527B chip is deactivated, as its supply
voltage is around 8V lower than this.
Complete PFC and PWM solution for a color television power supply
High efficiency (typically 90% at full load)
High power factor and low input current harmonics
Quasi-resonant mode ideal for TV applications
High efficiency due to lower voltage switching
Asynchronous switching is not at constant frequency
Slower dV/dt causes lower internal radiated interference
Supports low power standby
Hysteretic burst mode for KA5Q1265RF device
FAN7527B PFC controller deactivated at low power
Fairchild Devices
KA5Q1265RF
FAN7527B
FQP13N50C
EGP30J
1N4937
GBU4M
BZX85C8V2

Description
Fairchild Power Switch (8A/quasi resonant)
Transition mode PFC controller
High Voltage MOSFET (13A/500V)
Fast Recovery Diode (3A/600V)
Fast Recovery Diode (1A/600V)
Bridge Rectifier (4A/1000V)
Zener Diode (8.2V)

Fairchild Devices
KA431
H11A817A
EGP20D
EGP20K
FYPF0545
1N4007
1N4148

www.fairchildsemi.com/fps
23

Description
2.5V Reference (2.5V)
Transistor Optocoupler
Fast Recovery Diode (1A/200V)
Fast Recovery Diode (1A/600V)
Fast Recovery Diode (5A/45V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (10mA/100V)

FPS Design Guide

Examples of Typical Application Circuits


40W Isolated Flyback Power Supply
Typical Application AC Input Industrial Control, LCD Monitor

Lp = 520uH EER3016
T1:EER 3016
DB101
2KBP06

+ 2

+ C103
100uF
400V

R102
40K
1W

C104
100uF
400V

D201
MBRF10100

12V
C201
1000uF
25V

R206
56K
2W

L201

10

+ C202
1000uF
25V

4-

R105
40K
1W

D101
UF4007

40W output
3

C102

R104
5R

220nF
275VAC

6
5
4

LF101:23mH

R101

RT101

ZD101
22V

220nF
275VAC

+ C105
22uF
50V

F101
FUSE

CONN1
B2P3-VH

Vstr
Drain
NC
GND

D202
MBRF1045

1
5

L202

5V
C203
1000uF
10V

C204
1000uF
10V

Vfb

C301

Vcc

IC101
FSDM07652R

560K/1W
C101

D102
1N4148

4.7nF
YCAP

C106
47nF
50V

R201
1K

IC301
H11A817A

Primary 36 turns
Vcc 8 turns
5V 3 turns
12V 7 turns

R204
5.6K

R202
1.2K

R203
10K

C205

47nF
50V
IC201
KA431

R205
5.6K

85V-265VAC Input

This shows a higher power isolated flyback application, sharing the same features as many of the lower power applications. A
lower inductance value is used to ensure that the associated leakage inductance is also kept low in this application, remembering
that snubber losses are proportional to the leakage inductance and to the square of the current.
FPS containing PWM IC with co-packaged MOSFET solution is very robust and improves system reliability
Fully avalanche rated switch
Over current protection for secondary diode short circuit
Over voltage protection
Current mode control gives excellent line and load regulation
Better regulation
Overload protection distinguishes between temporary and permanent overload
Internal soft start reduces inrush current and output overshoot on turn on
Fairchild Devices
FSDM07652R
H11A817A
KA431
1N4007
1N4148
KBP06M

Description
Fairchild Power Switch (2.5A/70kHz)
Optocoupler
2.5V Reference (2.5V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
Bridge Rectifier Diode (1.5A/600V)

www.fairchildsemi.com/fps
24

FPS Design Guide

Examples of Typical Application Circuits


24W Single Output 48V DC/DC Flyback Converter
Typical Application 48V DC Input Industrial Equipment, Central Office, Basestations, Routers

36V - 72V
DC input

Lp = 22uH EPC19
T1: EPC19

CONN1
2
1

B2P-VH

+ C101
47uF
100V

R101
200k

C103
12nF
50V

R103
300K
0.5W

R104
5K1
0.25W

12V/2A output
CONN2

D201
MBRF10100
10

1
2

+ C201
220uF
25V
2

+ C202
220uF
25V

B2P-VH

D101
UF4004
3

D102

R105
18R
4

1N4148

CONN3
2
1

5
4

B2P-VH

Sleep Mode
On/Off Control

PC
H11A817A

L&S
Drain
Vfb
GND

R201
1K

R202
1K

R204
15K

1
5

R203
33k

Vcc

C203
10nF
50V

IC101
FS6X1220RT
C102
1nF
50V

R102
18R

+ C104
47nF
50V

C105
47nF
50V

Primary 40 turns
Vcc 18 turns
12V 12 turns

IC201
KA431
R205
3.9K

The Fairchild Power Switch family is also useful in DC input applications. Here the FS6X1220 has a 200V MOSFET with RDS(on) of
less than 0.3W. The topology is very similar to the AC input flyback topology. One important difference is the additional L&S pinwhich serves two functions. First, if the voltage drops below 2.55V, the device stops switching. If the voltage drops below 1.8V, the
device goes into a shutdown mode which consumes only 300A in the Vcc line.
Flyback solution for this power level has good efficiency at a reasonable cost architecture can easily be expanded
to support multiple outputs
Dual function shut down pin
Undervoltage lockout below 2.55V
300A shutdown below 1.8V
Full protection features of FPS family integrated on chip
Short circuit, overvoltage, temporary overload are no problem fully avalanche rated part
Fairchild Devices
FS6X1220RT
UF4004
1N/FDLL4148
H11A817A
KA431

Description
Fairchild Power Switch (3.2A/300kHz)
Fast Recovery Diode (1A/400V)
General Purpose Diode (10mA/100V)
Optocoupler (CTR = 80% 160%)
Shunt Regulator

www.fairchildsemi.com/fps
25

FPS Design Guide

Examples of Typical Application Circuits


Secondary Side Synchronous Rectification in a Power Over Ethernet Application
Typical Application Power Over Ethernet, 48V DC Input Industrial Equipment

R15
K6
1W
30V-57V
DC Input

C8
100nF
250V

1
2

D3
ES2B

C2
100nF
250V

R22 (NS) C13 (NS)

FDS7088N7 or
FDZ5047N
T1
4

390R
0.6W

3.3V/4A
Output J1

330pF

10

1
2

+ C8
330uF
16V

Q10

R14
K6
1W

+ C9
330uF
16V

+ C11
330uF
16V

Vout 3.3V/4A

1
3

+ C12
47uF
100V

R17
K6
1W

R21
1K
8

R2
120K

D1
SB380
D2
MMBD914

R9
3k 31%

R8
330R

R5
22R
0.6W

5
4
3

L&S
Drain
Vfb
GND

1
5
2

Vcc

U5
FOD2741A

U1
FS6X1220RT
C3
1nF
25V

+ C4
22uF
50V

8
LED
7
FB
6
COMP
5
GND

1
NC
2
C
3
E
4
NC

C5
47nF
50V

R1
30K

C7
4.7nF
25V

R10
10K 1%

C6

4.7nF
25V

This solution is a interesting development of the 24W power supply concept. Here, synchronous rectification maximizes the
efficiency of the power supply by using a MOSFET instead of a diode. Instead of having a loss of around 0.5V to 1.0V
across a diode, the drop is now around 0.1V to 0.15V. This lead is to a 4% point increase in efficiency. An auxiliary winding
drives the MOSFET.
Also shown in Fairchilds FOD2741A which combines the optocoupler and reference functionality into one chip. All relevant nodes
are accessible: LED drive, reference drive and the reference voltage itself.
Implementation of Power over Ethernet with low component count
Cost effective solution
High efficiency further improved by synchronous rectification
Four percentage points more efficiency lowers overall system power load
FOD2741A combines optocoupler and reference in one chip
Lower component count and manufacturing costs
Fairchild Devices
FS6X1220RT
FOD2741A
FDZ5047N
SB380
ES2B
MMBD914

Description
Fairchild Power Switch (3.2A/300kHz)
Optocoupler + Reference
BGA MOSFET (30V/2.9m)
Schottky Diode (3A/80V)
General Purpose Diode (2A/100V)
General Purpose Diode (200mA/100V)

www.fairchildsemi.com/fps
26

FPS Design Guide

Design Tools

AC to DC Designer

Download from website at


www.fairchildsemi.com/designcenter/acdc
Allows quick and easy fly-back design process.
Provides a lookup into a database of available devices.
Gives a first-stab design for practical optimization.
Can be used with controllers other than FPS.
Application Notes and Demo Boards

To download Application Notes and articles,


visit: www.fairchildsemi.com/fps
Demoboards available for a wide range of
applications. Contact your local sales representative.

www.fairchildsemi.com/fps
27

FPS Design Guide

Ordering Guide

www.fairchildsemi.com/fps
28

FPS Design Guide

Notes

www.fairchildsemi.com/fps
29

For a complete listing of sales representatives and sales offices,


visit www.fairchildsemi.com/cf/sales_contacts/

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The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use
and is not intended to be an exhaustive list of all such trademarks: ACEx, Across the board. Around the
world., ActiveArray, Bottomless, CoolFET, CROSSVOLT, DOME, EcoSPARK, E2CMOS,
EnSigna, FACT, FACT Quiet Series, FAST, FASTr, FPS, FRFET, GlobalOptoisolator, GTO,
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