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Systems Operation
966G Series II Wheel Loader and 972G Series II Wheel Loader Power Train
Media Number -RENR4386-05

Publication Date -01/05/2003

Date Updated -19/05/2003

i01775614

Electronic Control Module (Power Train)


SMCS - 7610-DTN

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Illustration 1
Power Train Electronic Control Module (ECM)

g00291779

(1) Connector J1. (2) Connector J2.

The power train electronic control module (ECM) is located on the back wall of the cab to the right of
the operator's station. The power train ECM shifts the transmission. The operator input indicates the
desired speed for the transmission and the desired direction for the transmission. The power train ECM
makes decisions that are based on the input information and on the memory information. After the
power train ECM receives the input information and the memory information, the power train ECM
sends a corresponding response via the outputs. The inputs and outputs of the power train ECM are
connected to the machine harness. Use contact connectors J1 and J2.

Inputs
The machine has several input devices. Input devices inform the power train ECM of the operating
conditions of the machine. The machine has inputs from switches and sensors. Switches provide an

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Service Information System

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open, a ground or a +battery to the inputs of the implement ECM. Sensors provide a constantly changing
signal to the power train ECM. The inputs into the implement ECM are listed in the tables that follow.

Outputs
The power train ECM responds to decisions by sending electrical signals through the outputs. The
outputs can create an action or the outputs can provide information to the power train ECM. The outputs
for the implement ECM are listed in the tables that follow.

Input/Output
The CAT Data Link is used to communicate with the other electronic control modules on the machine.
The CAT Data Link is bidirectional. This allows the power train ECM to receive information and this
allows the power train ECM to send information. The CAT Data Link allows the sharing of information
with other electronic controls.
A module identifier (MID) is assigned to all of the electronic controls that use the CAT Data Link. The
MID for the power train ECM is 081.
Reference: For more information on the CAT Data Link, refer to the Service Manual module Systems
Operation, "CAT Data Link" for the machine that is being serviced.
Reference: For more information on the Caterpillar Monitoring System, refer to the Service Manual
module Systems Operation, "Monitoring System (Power Train Functions)" for the machine that is being
serviced.

Conventional Steering Machines


Table 1
J1 Connector (Power Train ECM)
Machines Equipped with Conventional Steering
No.

Function

Type

Battery (+)

Power

Ground

Ground

Cat Data Link (-)

Secondary Steering Intermediate Relay

Ground

Ground

Battery (+)

Power

Solenoid and Indicator Return

Start Relay (-)

Input/Output
Solenoid Output

Output Return
Solenoid Output

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CAT Data Link (+)

Input/Output

10

Neutralizer Disable Indicator (+)

11

Clutch 2 Solenoid (Forward)

Solenoid Output

12

Ride Control Solenoid 2

Solenoid Output

13

Neutral Switch

Switch Input

14

Reverse Switch

Switch Input

15

Switch And Sensor Return

Ground

16

Switch And Sensor Return

Ground

17

Clutch 1 Solenoid (Reverse)

Solenoid Output

18

Ride Control Solenoid 1

Solenoid Output

19

First Gear Switch

Switch Input

20

Variable Shift Control (Economy)

Switch Input

21

Ride Control Switch (AUTO)

Switch Input

22

Ride Control Switch (ON)

Switch Input

23

Second Gear Switch

Switch Input

24

Variable Shift Control (Intermediate)

Switch Input

25

Third Gear Switch

Switch Input

26

Fourth Gear Switch

Switch Input

27

Parking Brake Switch (ON)

Switch Input

29

Autoshift Control Switch (MANUAL)

Switch Input

30

Forward Switch

Switch Input

31

Autoshift Control Switch (AUTO)

Switch Input

34

Neutralizer Override Switch

Switch Input

35

Autoshift Control Switch (1-4)

Switch Input

36

Parking Brake Switch (OFF)

Switch Input

37

Secondary Steering Test Switch

Switch Input

38

Secondary Steering Pressure Switch (N/C)

Switch Input

39

Variable Shift Control Switch (Standard)

Switch Input

Output

40

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Key Switch (Start)

Switch Input
Table 2

J2 Connector (Power Train ECM)


Machines Equipped with Conventional Steering
No.

Function

Type

Clutch 4 (Third Gear)

Solenoid Output

Clutch 6 (First Gear)

Solenoid Output

Solenoid and Indicator Return

Solenoid Return

Left Pedal Position Sensor

Frequency Input

Transmission Downshift Switch (N/O)

Switch Input

Primary Steering Pressure Switch (N/C)

Switch Input

Clutch 3 (Fourth Gear)

Solenoid Output

Clutch 5 (Second Gear)

Solenoid Output

10

Primary Steering Pressure Switch (N/O)

Switch Input

11

Secondary Steering Pressure Switch (N/O)

Switch Input

12

Sensor Power Supply (+8V)

14

Transmission Output Speed (-)

Frequency Input

18

Transmission Oil Temperature

Pulse Width Modulated

20

Transmission Output Speed (+)

Frequency Input

22

Fuel Pressure Indicator

23

Transmission Input Speed (-)

Frequency Input

25

Transmission Output Speed Trailing (+)

Frequency Input

28

Transmission Filter Indicator

Output

29

Transmission Input Speed (+)

Frequency Input

31

Transmission Output Speed Trailing (-)

Frequency Input

37

Backup Alarm (+24V)

Solenoid Output

38

Engine Speed

Frequency Input

40

Fuel Level Low Indicator

Sensor Supply +8V

Output

Output

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Command Control Steering Machines


Table 3
J1 Connector (Power Train ECM)
Machines Equipped with Command Control Steering
No.

Function

Type

Battery (+)

Power

Ground

Ground

Cat Data Link (-)

Secondary Steering Intermediate Relay

Ground

Ground

Battery (+)

Power

Solenoid and Indicator Return

Start Relay (-)

CAT Data Link (+)

10

Neutralizer Disable Indicator (+)

11

Clutch 2 Solenoid (Forward)

Solenoid Output

12

Ride Control Solenoid 2

Solenoid Output

13

Neutral Switch

Switch Input

14

Reverse Switch

Switch Input

15

Sensor Return

Ground

16

Sensor Return

Ground

17

Clutch 1 Solenoid (Reverse)

Solenoid Output

18

Ride Control Solenoid 1

Solenoid Output

19

Upshift Switch (N/C)

Switch Input

20

Variable Shift Control (Economy)

Switch Input

21

Ride Control Switch (AUTO)

Switch Input

22

Ride Control Switch (ON)

Switch Input

23

Upshift Switch (N/O)

Switch Input

Input/Output
Solenoid Output

Output Return
Solenoid Output
Input/Output
Output

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24

Variable Shift Control (Intermediate)

Switch Input

25

Transmission Downshift Switch (N/C)

Switch Input

26

Downshift Switch (N/O)

Switch Input

27

Parking Brake Switch (ON)

Switch Input

29

Autoshift Control Switch (MANUAL)

Switch Input

30

Forward Switch

Switch Input

31

Autoshift Control Switch (2-4)

Switch Input

32

Autoshift Control Switch (2-2)

Switch Input

33

Autoshift Control Switch (2-3)

Switch Input

34

Neutralizer Override Switch

Switch Input

35

Autoshift Control Switch (1-4)

Switch Input

36

Parking Brake Switch (OFF)

Switch Input

37

Secondary Steering Test Switch

Switch Input

38

Secondary Steering Pressure Switch (N/C)

Switch Input

39

Variable Shift Control Switch (Standard)

Switch Input

40

Key Switch (Start)

Switch Input
Table 4

J2 Connector (Power Train ECM)


Machines Equipped With Command Control Steering
No.

Function

Type

Clutch 4 (Third Gear)

Solenoid Output

Clutch 6 (First Gear)

Solenoid Output

Solenoid and Indicator Return

Solenoid Return

Left Pedal Position Sensor

Frequency Input

Primary Steering Pressure Switch (N/C)

Clutch 3 (Fourth Gear)

Solenoid Output

Clutch 5 (Second Gear)

Solenoid Output

10

Primary Steering Pressure Switch (N/O)

Switch Input

Switch Input

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11

Secondary Steering Pressure Switch (N/O)

12

Sensor/Indicator Power Supply (+8V)

14

Transmission Output Speed (-)

Frequency Input

18

Transmission Oil Temperature

Pulse Width Modulated

20

Transmission Output Speed (+)

Frequency Input

22

Fuel Pressure Indicator

23

Transmission Input Speed (-)

Frequency Input

25

Transmission Output Speed Trailing (+)

Frequency Input

28

Transmission Filter Indicator

Output

29

Transmission Input Speed (+)

Frequency Input

31

Transmission Output Speed Trailing (-)

Frequency Input

37

Backup Alarm (+24V)

Solenoid Output

38

Engine Speed

Frequency Input

40

Fuel Level Low Indicator

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Switch Input
Sensor Supply +8V

Output

Output

Tue Apr 5 14:59:48 UTC+0430 2011

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