INTERLOCK

&
PROTECTION

1. BOILER AND AUXILIARIES

1.1 MASTER FUEL TRIP PROTECTIONS
S.n
o.
1

Parameter

Alarm
Value

Trip
value

Time
Dela
y

3 hardwired
contacts for each
ID Fan (2/3) (HT
Switchgear)

Both ID Fans Of

2
3
4
5
6
7
8

Both FD Fans Of
Water wall circulation
not correct
UCP: EMG PB Press
Together
Any OWS: EMG trip
command Initiated &
Confirmed
Furnace Pressure very
low
Furnace Pressure very
high

5 sec
(on)

-100
mmwc
+75
mmwc

-175
mmwc
+150
mmwc

Drum level very low

-175 mm

-375 mm

Drum Level very high

+125
mm

+250
mm

(2/3) Furnace
pressure switch
5 sec
(on)
10
sec(o
n)

10
11
12
13

14

15
16

Total Air Flow < 30%

Loss of Reheater
protection acted
Unit 220V DC Not
available
Unit 24 V DC (FSSS
Internal) Not Available

Less than FB & loss of

110 V AC in any
elevation in service
Unit flame failure trip
activated
Loss of All Fuel Trip
activated

Remarks

600 TPH

(2/3) drum level

tx both side
100% = Total air
flow at BMCR =
2378 TPH

2
sec(O
f)

110V AC for
nozzle valve
solenoids
Arming: All
feeders of
Arming: Any
feeder proven
Arming: Any LO
nozzle valve not

closed
10
sec
for A
& 10
sec
for B
30sec

17

18
19

Both Air Heaters Of

All BFP tripped
Any two MFT DPU both
NET failed

1.2 PURGE PERMISSIVE

S.n
o

Parameter

Required Status

1
2

All PA Fans Of
LOTV

Of
Closed

All elevation ALL LONV

Closed

All Feeders

OFF

All Hot Air gates

All Elevations Disc
Scanners Show
All Auxiliary Air
Dampers

Closed

6
7
8

Total Air Flow

All Elevations Fireball

Scanners show

10

No Boiler trip A,B & C

Remarks

No Flame
Modulating
100% = Total Air
Flow at BMCR =
2378 TPH

> 30% (600 TPH)

< 40% (954 TPH)
No Flame

MFT Condition not

present (but MFT
not reset)

True

11
MFT DPU not frozen
NOTE: Purge Timer = 9 minutes, Post-Trip Purge Timer = 5 minutes

1.3 LOTV, LORV

S.n
o.
1
2

Description

Set
Value

Open Permissive
LOTV not Open & LORV Open
feedback
LOTV open PB pressed & LDO
Pressure adequate & All LONV

Timer

Remarks

closed & No MFT

1
2

4
1
2
3

1
2
3

Protection Close
MFT & LORV not Open
Atomising Air Pr. V Low & Any
< 3.5
LONV not open & No LO Start
KG/CM2
Stop & LORV not Open
Light Oil Header Pressure V Low < 3.5
& Any LONV not closed & &
KG/CM2
LORV not Open
Loss of Unit 24 Volt DC
Open Permissive
LORV not open & LORV open PB
pressed
LORV not open & All LONV
Closed
LORV not open & No auto
Closing conditions
Protection Close
All LONV not closed
LORV close PB pressed

5 sec

5 sec

LOTV closing command & LORV

not closed

1.4 BCW PUMP

S.n
o.
1
2
3

Description

Set Value

Remarks

Start Permissive
BCW Pump Protection Criteria not
present
BCW Pump LP cooling water flow not
>8 TPH
low
BCW Pump dif. Temp between pump
<50 deg. C
casing and suction manifold

BCW Pump motor cavity temp ok

BCW Pump dis. Valve stem-1 open

>2 & 63
deg C
Only in
annunciation

BCW Pump dis. Valve stem-2 open

BCW Pump switchgear (remote & in

service) available
Boiler drum vent valve closed
BCW Pump switchgear not disturbed
CW supply to BCW pump normal
<300 MMWC
Protection Stop

8
9
10

Only in
annunciation

S.n
o.

Description

Alarm

Trip

Time
Delay

BCW Pump motor cavity temp. V. High

(2/3 logic)

> 63 deg.
C

66 deg. C

BCW Pump Dis. V/v Stem 1 Not Open

BCW Pump Dis. V/v Stem 2 Not Open

5 sec
Only in
annunciati
on.
Only in
annunciati
on

BCW Pump A
Auto Start

S.n
o.

Description

Set Value

[{(BCW Pump-B on for 30 sec) & (one

or more BCW Pump on & DP low) for
10 sec } & {BCW Pump-C not on} for 2
sec] & [BCW pump A selected
standby]

18 psi for
boiler load
> 60%
10 psi if
boiler load <
60%

[{(BCW Pump-C on for 30 sec) & (one

or more BCW Pump on & DP low) for 5
sec}] & [BCW pump A selected
standby]
(BCW Pump-C trip) & (BCW pump A
selected standby)
(BCW Pump-B Trip) & (BCW Pump-C
Not On) & (BCW pump A selected
standby)
[{(BCW Pump-B on) & (BCW Pump-C
on for 2 sec) after 5 sec} & {BCW
Pump-B trip }] & [BCW pump A
selected standby]

3
4

BCW Pump B
1

Auto Start
[{(BCW Pump-C on for 30 sec) & (one
18 psi for
or more BCW Pump on & DP low) for
boiler load

Timer

2 sec

3
4

10 sec } & {BCW Pump-A not on} for 2 > 60%

sec] & [BCW pump B selected
10 psi if
standby]
boiler load <
60%
[{(BCW Pump-A on for 30 sec) & (one
or more BCW Pump on & DP low) for 5
sec}] & [BCW pump B selected
standby]
(BCW Pump-A trip) & (BCW pump B
selected standby)
(BCW Pump-C Trip) & (BCW Pump-A
Not On) & (BCW pump B selected
standby)
[{(BCW Pump-C on) & (BCW Pump-A
on for 2 sec) after 5 sec} & {BCW
Pump-C trip }] & [BCW pump B
selected standby]

2 sec

BCW Pump C
1

3
4

Auto Start
[{(BCW Pump-A on for 30 sec) & (one
18 psi for
or more BCW Pump on & DP low) for
boiler load
10 sec } & {BCW Pump-B not on} for 2 > 60%
10 psi if
sec] & [BCW pump C selected
boiler load <
standby]
60%
[{(BCW Pump-B on for 30 sec) & (one
or more BCW Pump on & DP low) for 5
sec}] & [BCW pump C selected
standby]
(BCW Pump-B trip) & (BCW pump C
selected standby)
(BCW Pump-A Trip) & (BCW Pump-B
Not On) & (BCW pump C selected
standby)
[{(BCW Pump-A on) & (BCW Pump-B
on for 2 sec) after 5 sec} & {BCW
Pump-A trip }] & [BCW pump C
selected standby]

2 sec

1.5 PLOS
LOP Start Permissive

S.n
o.

Description

Set
Value

Time
r

Remarks

1
2

Tank Level Not Low

Tank Temp not Low

Only in annunciation
Only in annunciation

LOP Protection
Temperature after cooler V
Low
Tank level low
LOP ON for 1 Min and Pressure
30
after cooler < 0.5
sec

1
2
3

Only in annunciation
Only in annunciation

PLOS A
Stop Permissive
Pulveriser OFF > 30 Min and
PLOS 'A' stop push button
actuated
Auto Start
PLOS 'B' ON for more than 60
seconds and discharge
< 1.5 Bar
pressure at pump outlet is low.
PLOS B fails to start on giving
start command.
PLOS 'B' Tripped.
Auto Stop
Tank Level 'LOW'
Tank Temperature 'LOW'

1
2
3
1
2

60
sec
10
sec

PLOS B
Stop Permissive
Pulveriser OFF > 60 Min and
PLOS 'B' stop push bottom
actuated
Auto Start
PLOS 'A' ON for more than 60
seconds and discharge
< 1.5 Bar
pressure at pump outlet is low.
PLOS A fails to start on giving
start command.
PLOS 'A' Tripped.
Auto Stop
Tank Level 'LOW'
Tank Temperature 'LOW'

1
2
3
1
2

60
sec
10
sec

1.6 PULVERIZER
S.n
o.
1

Description
Start Permissive
Pulveriser and Feeder start permit from
FSSS

Set Value

Timer

a
b
c
2
3
a
b
4
5
6
7
a
b
c
d
e
1
2
3
4
a
b
c
d
5

Nozzle tilts horizontal & Air flow < 40% &

NO MFT
Any Oil elevation in service & NO MFT
Any feeder ON & NO MFT
O/L Temperature not High
PA Permissive available (All conditions in
OR)
PA header NOT Low & PA Header NOT V.
Low & Both PA ON & Both FD ON
4 or More Pulveriser NOT in service & PA
header NOT Low & PA Header NOT V. Low
& Any PA ON and Any FD ON
Pulveriser " No Trip"
SA to Bowl DP adequate
Ignition Permissive available
Start from PLOS
DP Across filter not HI
Thrust Bearing/Shaft bearing temp not HI
Any pump On for 1 Min & PS after cooler
adequate
LO temp after cooler adequate
LO flow adequate
Pulveriser Trip
MFT
Ignition energy required and not available
SA to Pulv bowl DP low,Switch adequate in
service
Loss of Primary Air
PA Header Pressure V low
PA Header Pressure low
Any coal elevation in service & Both PA
Fans NOT ON
Any coal elevation in service & Both FD
Fans OFF
Pulveriser fail to start

Motor winding temp V Hi > 2 sec

7
8

Motor Bearing temp V Hi > 2 sec

Thrust/Shaft Bearing temp V Hi

Mill Vibration V Hi

10
a
b
c

Trip from PLOS

Both LOP Fail to start
LO flow V low
Any LOP ON for 15 Sec and LO Pressure
LOW

>95 Deg

> 250 mmwc

>2 Bar
> 85 Deg
>0.8 bar
>25 Deg
>200 LPM

2/3

1 min

(2/3)
5 sec (1/2)

<450 mmwc
<625 mmwc

> 10 Sec
>130 Deg

>90 Deg
>85 Deg

175 Lpm
<0.5 bar

Only in
annunciation
> 90 deg C
15 sec delay
15 sec delay
Only in
annunciation
>4.5 mm/sec

11

Loss of Pa Fan Trip (applicable for E,F,G,H

mill)

5 or More
Elevation

1.7 COAL FEEDER

Start Permissive

S.n
o.
1
2
3
4
5
6
7
8
1
2
a
b
3
4
5
6
7

Description

Set Value

Pulveriser Ready*(Pulveriser start pmt)

Ignition energy required and available
Feeder speed to min
<6%
NO MFT
Feeder in Remote
PULV ON
Feeder SA valve Open
Feeder O/L gate Open
Protection Stop from DCS
Pulveriser Of
No Coal Flow trip ( All Cond in AND)
No coal on Belt for 1 sec
Feeder ON Feedback
MFT
Ignition support required and NOT
available
Feeder NOT in Remote
HAG Closed & CAG Closed
Feeder O/L Gate NOT Open
Protection Stop from Feeder Microprocessor

S.n
Description
o.
1
2
3
4
5
6
7
8

Applicable
for

Loss of Both Tachos

Belt motion monitor timed out
Feeder discharge plugged
Material on belt Local/Calibration
Motor starter fault
RPM Deviation
Bunker No coal Flow
AIM/DIM /PIM/AOM/DOM Module bad

Timer

05 sec

Timer

Local/Remote
Remote
Remote
Local
Local/Remote
Remote
Remote
Local/Remote

1.8 AIR PREHEATER

Air Motor
Start Permissive

S.n
o.

Description

Set value

APH Support bearing oil temperature not

< 70 C

Timer

2
3
1
1
2

very high
APH Guide bearing oil temperature not
very high
APH Electric Motor OFF
Auto Start
APH Electric Motor Tripped
Auto Stop
APH Electric Motor ON & APH B Electric
Motor Not OFF
APH Air Motor stop command from APH
shutdown sequence.

< 70 C

5 sec

Electric Motor
1
2
3

Start Permissive
APH Support bearing oil temperature not
very high
APH Guide bearing oil temperature not
very high
APH Electric Motor MCC not Disturbed

< 70 C
< 70 C

Guide Bearing LOP A

1
2

1
2
3
4

1
2

Start Permissive
APH Guide bearing oil temperature High
APH Guide Bearing LOP A MCC Not
Disturbed
Auto Start
APH guide bearing LOP B tripped & APH
ON
APH Guide bearing LOP B ON (30 sec) &
APH Guide bearing oil flow Low & APH ON
APH ON & APH A Guide bearing Oil temp
HIGH and APH A guide bearing LOP B OFF
APH guide bearing LOP B OFF & APH
guide bearing LOP A/B ON (from
sequence start)
Auto OFF
APH Guide Bearing Lube oil Temperature
<
Low for 30 Sec
APH Guide Bearing LOP A/B OFF (From
Sequence Control)

>40 C

2 sec pulse
<7 LPM

2 sec pulse

>40 C

2 sec pulse

38 C (Trip)

5 sec pulse

Support Bearing LOP A

1
2
3

Auto Start
APH Support bearing LOP B tripped &
APH ON
APH Support bearing LOP B ON (30 sec)
& APH Support bearing oil flow Low &
APH ON
APH ON & APH A Support bearing Oil
temp HIGH and APH A Support bearing

2 sec pulse
< 7 LPM

2 sec pulse

> 40 C

2 sec pulse

1
2

1
2

LOP B OFF
APH Support bearing LOP B OFF & APH
Support bearing LOP A/B ON (from
sequence start)
Start Permissive
APH Support bearing oil temperature
>40 C
High
APH Support Bearing LOP A MCC Not
Disturbed
Auto OFF
APH Support Bearing Lube oil
< 38 C (Trip)
Temperature Low for 30 Sec
APH Support Bearing LOP A/B OFF (From
Sequence Control)

5 sec pulse

1.9 BOILER FILL PUMP

Start Permissive

S.n
o.
1
2
3
4

Description

Set
Value

Timer

MCC Not Disturbed

Condensate storage Tank level OK
Pump suction valve opened.
Pump discharge valve opened

1.10 FD FAN
Start Permissive

S.n
o.

Description

Set Value

Timer

Fan Motor Winding Temp. not high

Fan Motor NDE-side Bearing Temp. Not
high
Fan Motor DE-side Bearing Temp. not high
Fan Bearing Temp. not high
Fan Control Oil Press OK
Fan Blade Pitch Control Min.
Fan Blade Pitch Control Manual
Fan O/L Gate Closed
(Fan LOP-A On) OR (Fan LOP-B On)
Fan switchgear Available
Fan Motor NDE-side Bearing vibration not
high

< 125 Deg C

< 80 Deg C

5 sec
2 sec

2
3
4
5
6
7
8
9
10
11

< 80 Deg C
< 80 Deg C
> 8 bar
Minimum
Manual

<6.3 mm/s

5 sec

12
13
14
15

Fan Motor DE-side Bearing vibration not

high
Fan Bearing vibration not high
At least one ID Fan On
SWGR not distributed

<6.3 mm/s

5 sec

<6.3 mm/s

5 sec

Protection Stop

S.n
o.
1
2
3
4

Description

Alarm

Trip

75 Deg
C
75 Deg
C
75 Deg
C

90 deg
C
90 deg
C
150 deg
C

Fan Post Purge Trip

Fan Motor NDE-side Bearing Temp. very
high
Fan Motor DE-side Bearing Temp. very
high
Fan Bearing Temp. V high
Fan Motor Winding Temp. V high (2/6)

7
8
9
10
11

Fan Motor NDE-side Bearing Vibration

very high
Fan Motor DE-side Bearing Vibration V
high
Fan Bearing vibration not high

10 sec
10 sec
10 sec
Annunciati
on >100
deg C

5
6

Time
Delay

6.3
mm/s
6.3
mm/s
4.5
mm/s

9.9

60 sec

9.9

60 sec

9.0

120 sec

(ID Fan-A ) & (ID Fan-B Of)

(FD fan A&B On ) & ID Fan B of
(Fan On for 5 sec) & (Fan O/L Gate
closed for 2 min)

120 sec

FD Fan LOP A
Start Permissive

S.n
o.
1
1

1
2
3
1

Description
Fan Min. Level in Oil Tank
Stop Permissive
[Fan Of for 30 min] Or [Fan LOP-A On &
Fan Control Oil Header pressure > 8 bar]
Auto Start
(Fan LOP-A order command) & (LOP-A
Of)
Fan LOP-A Tripped
Fan LOP-B On for 60 sec and Fan Lube
Oil Press after filter Low
Auto Stop
Stop Order command

Set Value

Timer

50%
8 Bar

30 min

5 Sec

5 bar

60 sec

FD Fan LOP B
1
1

1
2
3
1

Start Permissive
Fan Min. Level in Oil Tank

50%

Stop Permissive
[Fan Of for 30 min] Or [Fan LOP-B On &
Fan Control Oil Header pressure > 8 bar]
Auto Start
(Fan LOP-B order command) & (LOP-B
Of)
Fan LOP-B Tripped
Fan LOP-A On for 60 sec and Fan Lube
Oil Press after filter Low
Auto Stop
Stop Order command

8 Bar

30 min

5 Sec

5 Bar

60 sec

1.11 ID FAN
ID Fan Channel 1
Start Permissive

S.n
o.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Description
ID Fan CH-1 SRC BRKR Not Disturbed
ID Fan CH-1 SRC BRKR On
ID Fan VFD CH-1 No Alarm
ID Fan VFD CH-1 Ready
ID Fan VFD CH-1 Start Perm Available
ID Fan CH-1 Aux Supply Healthy
ID Fan CH-1 No Fault
[ID Fan CH-2 On] Or [ID Fan I/L DMPR
POSN Min & ID Fan I/L and O/L Gate 1,2
closed]
(ID Fan LOP-A On) Or (ID Fan LOP-B On)
ID Fan EXC. WDG. Temp Not High
ID Fan Lube Oil Pr. Adequate
ID Fan Fan/Motor Bearing Temp Not High
ID Fan Motor Winding Temp Not High
VFD System Aux. Supply Ok
(Flue Gas Path available) Or (ID Fan-A
On)
Lube Oil Temp at Cooler O/L Not High

Set Value

Timer

0.8 ata
80
125

2 sec
2 sec

Protection Stop

S.n

Description

Alarm

Trip

Timer

o.
1
2
3
4

ID Fan VFD CH-1 Fault

ID Fan CH-1 SRC BRKR Elect. Trip
(Both ID and FD Fan On for 5 sec) &
(simultaneous FD Fan Trip)
ID Fan Fan/Motor Bearing Temp V. High
ID Fan Motor Winding Temp V. High

Pulse
5 sec
80 deg C

90 deg C

6
7
8
9

ID Fan Fan/Motor Bearing vibration V.

High
ID Fan Post Purge Trip
(ID Fan On for 120 sec) & (O/L Gate 1,2
closed)
(ID Fan On for 120 sec) & (I/L Gate 1,2
closed)

6.3 mm/s 9.9 mm/s

10 sec
Only in
annunciati
on > 100
deg C
60 sec

120 sec
120 sec

ID Fan Channel 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Start Permissive
ID Fan CH-2 SRC BRKR Not Disturbed
ID Fan CH-2 SRC BRKR On
ID Fan VFD CH-2 No Alarm
ID Fan VFD CH-2 Ready
ID Fan VFD CH-2 Start Perm Available
ID Fan CH-2 Aux Supply Healthy
ID Fan CH-2 No Fault
[ID Fan CH-1 On] Or [ID Fan I/L DMPR
POSN Min & ID Fan I/L and O/L Gate 1,2
closed]
(ID Fan LOP-A On) Or (ID Fan LOP-B On)
ID Fan EXC. WDG. Temp Not High
ID Fan Lube Oil Pr. Ok
0.8 ata
ID Fan Fan/Motor Bearing Temp Not High
80
ID Fan Motor Winding Temp Not High
125
VFD System Aux. Supply Ok
(Flue Gas Path Available) Or (Other ID
Fan On)
Lube Oil Temp at Cooler O/L Not High
ID Fan Lube Oil Tank Level Not Low

2 sec
2 sec

Protection Stop
1
2
3

ID Fan VFD CH-2 Fault

ID Fan CH-2 SRC BRKR Elect. Trip
(Both ID and FD Fan On for 5 sec) &

Pulse
5 sec

(simultaneous FD Fan Trip)

ID Fan Fan/Motor Bearing Temp V. High
ID Fan Motor Winding Temp V. High

80 deg C

90 deg C

6
7
8
9

ID Fan Fan/Motor Bearing vibration V.

High
ID Fan Post Purge Trip
(ID Fan On for 120 sec) & (O/L Gate 1,2
closed)
(ID Fan On for 120 sec) & (I/L Gate 1,2
closed)

6.3 mm/s 9.9 mm/s

10 sec
Only
annunciati
on > 100
deg C
60 sec

120 sec
120 sec

LOP A
Start Permissive

S.n
o.
1
2
1

1
2
3

Description

Set
Value

ID Fan Min. level in Oil Tank

ID Fan LOP-A MCC not Disturbed

Timer

50%

Stop Permissive
[ID Fan Of for 30 min] Or [ID Fan LOP-B
0.8 bar
On & ID Fan Lube Oil header Pr. OK]
Auto Start
(ID Fan LOP-B On for 5 sec) & (ID Fan
0.6 Bar
Lube Oil Header Pr. Low)
(ID Fan LOP-B order command ) & (ID Fan
LOP-B Of)
FD Fan-B LOP-B Tripped

30 min

8 sec

Auto Stop
1

Stop Order command

LOP B
Start Permissive
1
2
1

1
2
3

ID Fan Min. Lvl in Oil Tank

ID Fan LOP-B MCC not Disturbed

50%

Stop Permissive
[ID Fan Of for 30 min] Or [ID Fan LOP-A
0.8 bar
On & ID Fan Lube Oil Header Pr. OK]
Auto Start
(ID Fan LOP-A On for 5 sec) & (ID Fan
0.6 Bar
Lube Oil Header Pr. Low)
(ID Fan LOP-A order command ) & (ID Fan
LOP-A Of)
FD Fan-A LOP-A Tripped
Auto Stop

30 min

8 sec

Remark
s

Stop Order command

1.12 PA FAN
Auto start PA Fan LOP A
1 PA Fan LOP-B Tripped
2 PA Fan LOP B ON for 30 sec & PA Fan B control oil pressure <15 kg/cm2
3. (PA Fan LOP B
command) and (PA Fan LOP B OFF)

PA LOP
Start Permissive

S.n
o.
1
1
2
3
1

Description

Set Value

Timer

25 bar

60 sec

PA Fan Lube Oil Tank level not low

Stop Permissive
(PA Fan LOP order command) & (Second
LOP Of)
PA Fan second running LOP Tripped
(PA Fan second LOP On for 30 sec) & (PA
Fan Oil Pr. after filter < 25 bar) for 30 sec
Auto Stop
Stop Order Command

PA Fan
1
2
3
4
5
6
7
8
9
10
11
12

Start Permissive
(Both FD Fan On) OR (Any FD Fan On &
PA Fan-B Of)
PA Fan-A Motor winding Temp Not High
125 Deg C
PA Fan-A Motor/Fan bearing Temp Not
80 Deg C
High
PA Fan-A Control Oil pressure ok
> 25 Bar
PA Fan-A Blade Pitch Ctrl Damper Min.
PA Fan-A Blade Pitch Ctrl Damper Man.
PA Fan-A O/L Air Gate closed
(LOP-A On) OR (LOP-B On)
PA Fan-A Start permissive from FSSS
(PA Fan-B Of AND Air Path available for
Any PA Fan) OR (Air Path available for
Both PA Fan)
PA Fan A Switchgear Not Disturbed
PA Fan A Switchgear available
Protection Stop

S.n
o.

Description

Alarm

Trip

Timer

1
2
3
4

MFT Operated (HW & Soft)

Loss of 24 VDC (HW)
PA Fan Fan Brg. Temp V. High
PA Fan Mtr Brg. Temp V. High
PA Fan Mtr Wdg. Temp V. High

5
6
7
8
9

PA Fan Mtr Brg. Vib. V. High

PA Fan Fan Brg. Vib. V. High
(FD Fan-A Of) & (FD Fan-B Of)
(PA Fan On for 10 sec) & (PA Fan Disch.
Gate Clsd)

90
75

105
90

10 sec
10
Only
annunciati
on > 100
deg C
6.3 mm/s 9.9 mm/s
60 sec
4.5 mm/s 9 mm/s
120 sec
10 sec

1.13 SCANNER FAN

AC Scanner Fan
Protection On

S
No.

Description

Scanner Duct to furnace DP low & No MFT

Loss Of Critical power +24VDC ( Hardwired)

Auto ON
(DC Scanner Fan start command given (T On 5
Sec) and No ON Feedback) & NO ( AC Scanner
Fan start command given (T On 5 Sec) and No
ON Feedback)
Protection OFF
(DC Scanner Fan start command given (T ON 5
Sec) and No ON Feedback) & ( AC Scanner Fan
start command given (T ON 5 Sec) and No ON
Feedback)
Permit OFF
No (Scanner Duct to furnace DP low & No MFT) &
No ( AC Scanner fan Start Command) & ( AC
Scanner fan Stop Command)

Set
Value
< 125
mmwc

Timer
T On 5
Sec

10 Sec

< 125
mmwc

DC Scanner Fan
Protection ON
1
2

Scanner Duct to furnace DP low & No MFT

Loss Of Critical power +24VDC ( Hardwired)

T On 10
Sec

Auto ON
(AC Scanner Fan start command given (T On 5
Sec) and No ON Feedback) & NO ( DC Scanner Fan
start command given (T On 5 Sec) and No ON
Feedback)
Protection OFF
(DC Scanner Fan start command given (T ON 5
Sec) and No ON Feedback) & ( AC Scanner Fan
start command given (T ON 5 Sec) and No ON
Feedback)
Permit OFF
No (Scanner Duct to furnace DP low & No MFT) &
No ( DC Scanner fan Start Command) & ( DC
Scanner fan Stop Command)

10 Sec

Scanner Emergency Damper

Auto Open
1
2
1
2

All FD Fans OFF

Loss of critical power +24VDC
Auto Close
NO (All FD Fans OFF)
NO (Loss of critical power +24VDC)

1.14 SEAL AIR FAN

Auto Start

S
No.
1
2
1
2

Description

Seal air header /cold air DP low (1/2 logic) & any < 250
PA fan "on"
MMWC
Other Seal Air Fan start command given and no
"on" feedback
Auto Stop
All PA fans of for 15 sec

Both Seal Air Fans failed to start

Stop Permissive
Seal air header /cold air DP not low (1/2
logic)
Other Seal Air Fan no any stop command

Both Seal Air Fans Of

Set Value

1.15 LDO PUMP HOUSE

Timer
10 SEC
5 SEC

2 SEC PULSE
10 SEC

LDO Pump
Start Permissive

S.
No.
1
2
3

1
2

Description

Set Value

MCC Not Disturbed

LDO Pump not running
LDO pump suction pressure not Low
Auto Start
Any LDO pump running & Discharge Header Ps
low & Pump auto mode selected & its start
permissive available.
Other Pump (any of 1/2) failed to start/Tripped &
Pump auto mode selected & its start permissive
available.
Protection Stop
LDO Pump suction pressure Low
LDO storage tank level V low

(-0.30)
kg/cm2
< 10 kg/cm2

(-0.30)
kg/cm2
< 1500 mm

FOPH Drain Oil Pump

1
2
3
4
5
6
1
2
1

Start permissive
MMI CCR/FOPH selected & starts command
available.
DOP not in overload trip
Drain oil tank level not low
No MCC disturbance
MCC not in Test Mode
DO pump not running
Protection Stop
Drain oil tank level very low & DO pump running
DO pump trip on overload
Auto Start
Drain oil tank level high & pump start
permissive available.

Main Plant Compressor

INSTRUMENT AIR COMPRESSOR

Timer

Sl.NO
.

Description

Normal
Value

Alarm

Trip

2.76 Bar

<1.3 Bar

<1.2
Bar

40 C

65 C

70 C

Oil Pressure

Oil temperature

Air temperature low-pressure

Element out

168 C

210 C

Air temperature high-pressure

Element in

33 C

65 C

Air temperature high-pressure

Element out

151 C

210 C

Compressor outlet Pressure

5.2 Bar

14 Bar

Cooling Water Inlet

31 C

42 C

Cooling Water Outlet

33 C

50 C

DT LP Cooling Water

7 C

25 C

10

Motor winding temp

high(R,Y,B) Phase

61 C

110 C

120 C

11

Motor DE Brg temp High

47 C

80 C

90 C

12

Motor NDE Brg temp High

46 C

80 C

90 C

13

DP Air Filter

-0.003 Bar

-0.070
Bar

-0.070
Bar

14

Push Button Trip

Ok

Time
Dela
y

220 C
70 C
220 C
15 Bar

SERVICE AIR COMPRESSOR

Sl.NO
.

Description

Oil Pressure

Oil temperature

Normal
Value

Alarm

Trip

2.69 Bar

<1.3 Bar

<1.2
Bar

39C

65 C

70 C

Time
Dela
y

Air temperature low-pressure

Element out

172 C

225 C

Air temperature high-pressure

Element in

33 C

65 C

Air temperature high-pressure

Element out

139 C

225 C

Compressor outlet Pressure

5.8 Bar

14 Bar

Cooling Water Inlet

31 C

42 C

Cooling Water Outlet

33 C

50 C

DT LP Cooling Water

6 C

25 C

10

Motor winding temp

high(R,Y,B) Phase

58 C

110 C

120 C

11

Motor DE Brg temp High

58.3 C

80 C

90 C

12

Motor NDE Brg temp High

58.6 C

80 C

90 C

13

DP Air Filter

-0.039 Bar

-0.070
Bar

-0.070
Bar

14

Push Button Trip

Ok

235 C
70 C
235 C
15 Bar

2. BALANCE OF PLANT
2.1 CW PUMP
S.n
o.

Description

SWGR DISTURBED

CW PUMP OFF

3
4
5
6
7

SWGR
AVAILABLE/REMOTE
MOTOR OVERLOAD
Relay
Field Emergency
Stop Push Button
Pump Discharge
MOV close
CW Forebay level 2/3

Start Permissive
Set-Value
Alarm
Not
Operated
OFF
REMOTE
Not
Operated
Not
Operated
Fully Close
Normal

5.9 M

Trip

Time
Delay

8
9
10
11
12
13
14
15
16
17
18

Motor DE Bearing
Vibration
Motor NDE Bearing
Vibration
Pump bearing
vibration
Pump Bearing temp.
Motor Bearing
Temp.(1/3)
Motor Winding
Temp.
Cond-A I/L -1 &
Cond-A O/L -1
Cond-A I/L -2 &
Cond-A O/L -2
Cond-B I/L -1 &
Cond-B O/L -1
Cond-B I/L -2 &
Cond-B O/L -2
Any CW pump ON
for 60 sec

Not High
Not High
Not High

<
6.5mm/sec
<
7.5mm/sec
<
5.5mm/sec

2 Sec
2 Sec
2 Sec

Not High

< 80 Deg C

5 Sec

Not High

< 80degC

5 sec

Not High

< 125 deg

C

2 Sec

Open
Open
Open

Any one
path
through

Open

Protection Stop
1

CW Pump running &

Pump dish valve
open

Pump dish valve

Pump dish valve

4
5
6
7
8
9

CW Forebay level 2/3

Pump discharge
pressure
Pump discharge
pressure
Motor DE Bearing
Vibration
Motor NDE Bearing
Vibration
Pump bearing
vibration

100% not
Open

120 sec

80% valve
close after
full open
10% open
after
command
delay of
45sec
Very low

5.9 m

5.8 m

High

4.7 kg/cm2

5 kg/cm2

Low

1 kg/cm2

Very High
Very High

> 6.5
mm/sec
> 7.5
mm/sec
>
5.5mm/sec

0.8
kg/cm2
>8
mm/sec
>9.5mm
/sec
>
7mm/sec

60 sec
60 Sec
60 Sec
60 Sec
60 Sec

10
11

Motor DE Bearing
Temperature
Motor NDE Bearing
Temperature

Very High

> 80degC

Very High

> 80degC
> 80degC

12

Pump Bearing temp.

Very High

13

Local EPB pressed

Operated

14

Switch Gear Disturb

Operated

>
85degC
>
85degC
>
85degC

10 sec
10 sec
10 sec

2.2 ACW PUMP

Start Permissive
S.n
o.

Description

SetValue
Alarm

ACW PUMP OFF

OFF

SWGR
AVAILABLE/REMOTE

MOTOR OPTD

MOTOR OVERLOAD
Relay

Field Emergency Stop

Push Button

Pump Discharge MOV

close

REMOT
E
Not
Operat
ed
Not
Operat
ed
Not
Operat
ed
Fully
Close

CW Fore bay level - 2/3

Normal

8
9
10
11
12
13

Motor DE Bearing
Vibration
Motor NDE Bearing
Vibration

Not
High
Not
High
Not
Pump Bearing vibration
High
Not
Pump Bearing temp.(1/3)
High
Motor DE Bearing Temp.
Not
(1/3)
High
Motor NDE Bearing
Not
Temp.(1/3)
High

Trip

Time Delay

5.9M
<7.5
mm/sec
<8.5
mm/sec
<6
mm/sec
<75 Deg
C
< 80
degC
< 80
degC

2 Sec
2 Sec
2 Sec

14

Motor Winding Temp.

(2/6)

Not
High

< 125
degC

2 Sec

Protection Stop
1

CW Pump running &

Pump dish valve open

Pump dish valve

Pump dish valve

CW Fore bay level - 2/3

Pump discharge pressure

6
7

Pump discharge pressure

Motor DE Bearing
Vibration(1/2)
Motor NDE Bearing
Vibration(1/2)

100%
not
Open
80%
valve
close
after
full
open
10%
open
after
comma
nd
delay
of
45sec
Very
low

5.8 m

20 sec

High

7.5 ksc

7.7 ksc

60 sec

Low
Very
High

1.4 ksc
>
7.5mm/s
ec
>
8.5mm/s
ec
>
6.5mm/s
ec
>
80degC
>
80degC
>75degC

1.2 ksc
>
9mm/se
c
>10mm
/sec

60 Sec
60 Sec

>
8mm/se
c
>
85degC
>
85degC
>
80degC

60 Sec

Very
High

Pump Bearing vibration

11
12
13

Motor DE Bearing
Temperature
Motor NDE Bearing
Temperature
Pump Bearing temp.
Local EPB pressed

45 sec

5.9 m

10

120 sec

Very
High
Very
High
Very
High
Operat
ed

2.3 ASH HANDLING PLANT

60 Sec

10 sec
10 sec
10 sec

VACUUM PUMP
S
No.

Parameter Name

Set Point

Set
valueAlarm

Time
Delay

Status

Start Permissive
1

Vacuum Pump 1 OFF

Line Vacuum Valve open

> 0.8
Kg/cm2

Seal water pressure ok

Bufer hopper level not high

Ready to start
Stop Interlock

MCC Disturbance

Vacuum pump 1 ON

Line vacuum valve closed

4
5

Seal water pressure not ok

< 0.8
Kg/cm2

Bufer hopper level high

400 sec

NOTE: After Vacuum Pump stop command is given vacuum breaker opens for 110
seconds then stops.

2.3 FADP
S
No.
1

Parameter Name
Of feedback

Set Point

Set valueAlarm

Time
Delay

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Auto Start(Selected- Remote & Mode-Auto)

HP Tank air pressure Low(PS-HPT-01)

10 Kg/cm2

Stop Interlock
1

HP Tank Pressure ok(PS-HPT-02)

Discharge pressure low

10.5
Kg/cm2
3 Kg/cm2
Alarm

Air compressor running

Air compressor fail to start

Air Compressor (AC 01)

Start Permissive
1

Of feedback

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Auto Start

HP Tank air pressure Low(PS-AC-01)

Air compressor AC-01 fail to start

9.5 kg/cm2
3 kg/cm2

Stop Interlock
1

10.5
kg/cm2

HP Tank Pressure ok(PS-HPT-02)

Alarm

Air compressor running

Air compressor fail to start

Electric Motor driven Booster Pump (BP-M-01)

Start Permissive
1

Of feedback

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Auto Start(Selected- Remote & Mode-Auto)

Header Pressure(PT-BP-01 & PT-BP-02)

7 kg/cm2

Stop Interlock
1

Manually stopped through PLC

Alarm

Motor Driven Fire water pump (H-M02) running.

7 Kg/cm2

Pressure does not develop (PS-BP-01)

annunciation Pump Fail to start.

3 Kg/cm2

Diesel Engine driven Spray Pump (WS-D-01)

Start Permissive
1

Reservoir level

Remote Selection

1.45 m

Auto Start (Selected- Remote & Mode-Auto)

1

Spray header pressure fall down(PTW01 & PTW-02)

8 Kg/cm2

Stop Interlock
1

Manual Stop
Alarm

Motor driven Fire Spray Pump WS-D-

01 Running
2

Lube Oil Pressure Low

Lube oil Temp High

Water temperature high

RPM High

Fail to start

Electrical Hydrant Pump (H-M-01)

Start Permissive
1

Of feedback

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Reservoir level

1.45 m

Auto Start (Selected- Remote & Mode-Auto)

1

Hydrant header pressure low low(PTH-01 & PT-H-02)

9 kg/cm2

Stop Interlock
1

Manually stopped through PLC

Reservoir Level Low

1.25 m
Alarm

Motor Driven Fire water pump (H-M02) running.

9 kg/cm2

Pressure does not develop (PS-H-02)

annunciation Pump Fail to start

3 kg/cm2

Reservoir Level Normal

1.8 m

Electrical Hydrant Pump (H-M-02)

Start Permissive
1

Of feedback

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Reservoir level

1.45 m

Auto Start (Selected- Remote & Mode-Auto)

1

Hydrant header pressure low(PT-H-01

& PT-H-02)

Elect. Hydrant Pump (H-M-01) fail to

start.

8.0 kg/cm2
3 kg/cm2

Stop Interlock
1

Manually stopped through PLC

Reservoir level low

1.25 m
Alarm

Motor Driven Fire water pump (H-M01) running

9 kg/cm2

Pressure does not develop (PS-H-01)

annunciation Pump Fail to start.

3 kg/cm2

Normal tank level

1.8 m

Electric Motor driven Spray Pump (WS-M-01)

Start Permissive
1

Of feedback

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Reservoir Level

1.45 m

Auto Start (Selected- Remote & Mode-Auto)

Spray header pressure fall down(PTWS-01 & PT-WS-02)

9 kg/cm2

Stop Interlock
9 kg/cm2

Spray header pressure attains

adequate pressure(PT-WS-01 & PTWS-02)

Discharge pressure low

3 kg/cm2

Reservoir level Low

1.25 m
Alarm

Motor driven Fire Spray Pump WS-M01 Running

Reservoir level normal

1.8 m

Jockey Pump (JP-M-01)

Start Permissive
1

Of feedback

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Common water reservoir level not low

1.45 m

Auto Start (Selected- Remote & Mode-Auto)

1

Low level signal from HP Tank

generated (HPT-02).
Stop Interlock

Level high of HP Tank (HPT-03)

Main fire-fighting pump start

Discharge pressure not healthy

3 kg/cm2

Reservoir level low

1.25 m
Alarm

Fail to start

Spray header DP switch of strainer

Reservoir level normal

1.8 m

Jockey Pump (JP-M-02)

Start Permissive
1

Of feedback

Remote

MCC power supply not isolated

Overload not operated

CT supply ok

EPB not Operated

Common water reservoir level not low

1.45 m

Auto Start (Selected- Remote & Mode-Auto)

1

Low-Low level signal from HP Tank

generated (HPT-01).

Jockey Pump (JP-M-01) fail to start

Stop Interlock

Level high of HP Tank

Main fire-fighting pump start.

Discharge pressure low

Reservoir level low

3 Kg/cm2
1.25 m
Alarm

Fail to start

Spray header DP switch of strainer

Reservoir level normal

3. TG & AUXILIARIES

1.8 m

3.1 AUXILIARY OIL PUMP 1

S.
No.

2
1
2
3

Start Sequence
DESCRIPTION
AUTO ON/START
a) SLC AOP 1 ON & (AOP 2 OFF & MCC
disturbance)
OR
Discharge header pressure is < 5.8 KG/CM2
OR
OR
b) SGC oil supply step 2 command i.e.,
SGC ON (all steps completed) and turbine
speed OR
MANUAL ON
Stop Sequence
AUTO OFF/CLOSE
Oil Pressure OR
Protection OFF
FIRE PROTECTION 2 OPTD
MANUAL OFF

SET VALUE

ALARM

< 5.8 KG/CM2

< 2850 rpm

5 sec

7 kg/cm2
-1050

3.2 AUXILIARY OIL PUMP 2

S.
No.

2
1

Start Sequence
DESCRIPTION
AUTO ON/START
a) SLC AOP 2 ON & (AOP 1 OFF & MCC
disturbance)
OR
Discharge header pressure is < 5.8 KG/CM2
OR
OR
b) SGC oil supply step 2 command i.e.,
SGC ON (all steps completed) and turbine
speed OR
MANUAL ON
Stop Sequence
AUTO OFF/CLOSE
Oil Pressure OR

SET VALUE

ALARM

< 5.8 KG/CM2

< 2850 rpm

7 kg/cm2

5 sec

Protection OFF
FIRE PROTECTION 2 OPTD
MANUAL OFF

-1050

3.3 DC EMERGENCY OIL PUMP

(A)PERMISSIVE ON/START
S. No.

2
1

DESCRIPTION

SET VALUE

PROTECTION ON
a) SLC EOP On &
Lube oil Pressure
b)Temperature HP Casing Top OR
Temperature HP Casing bottom
Lub oil pressure
MANUAL ON
Stop Sequence
MANUAL OFF

<
>
>
<

ALARM

1.5 kg/cm2
120 DEG C
120 DEG C
1.5 kg/cm2

3.4 JACKING OIL PUMP

Start Sequence
S NO

DESCRIPTION

AUTO ON/START
SLC JOPs ON &
Turbine Speed

MANUAL ON

SET VALUE

< 510 rpm

Stop Sequence
1

JOP 1 Auto Stop

a)SGC OIL SUPPLY STEP 54 SHUT
DOWN SEQ OR
SLC JOP-1 ON &
Turbine Speed

> 540 rpm

b) [JOP 2 ON Command through

SLC. ] OR
[i. Turbine Speed &

< 510 rpm

ii. Jacking oil pressure (7 Sec Delay)]

< 110 kg/cm2

c)JOP-2 SLC ON &

Turbine speed &

<2800 rpm

ALARM

JOP-1 failure
d) JOP-2 SLC ON &
JOP-1 OFF feedback or
JOP-1 MCC disturbance
PROTECTION STOP
2
FIRE PROTECTION 2 OPTD
-1050 mm
MANUAL OFF
3
Any 2 number of JOPs cant run simultaneously either with SLC ON or OFF. For
pump changeover, running pump is stopped first, then standby pump comes in
service.

3.5 JACKING OIL PUMP DC

Start Sequence
S NO

2
3
4
1

SET VALUE
DESCRIPTION
AUTO ON/START
a) SLC JOP-2 ON &
Turbine Speed &
< 510 rpm
Jacking oil pressure (7 Sec Delay) OR
<110 Kg/cm2
b) SLC ON &Turbine Speed &
< 2800 rpm
AC JOP 1 Voltage failed OR
c) SLC ON & JOP-1 OFF &
JOP-1 status discrepancy
PERMISSIVE ON
JOP-1 OFF
MANUAL ON
PROTECTION ON
FIRE PROTECTION -2 OPTD
Stop Sequence
MANUAL OFF

ALARM

7 sec

3.6 TURNING GEAR VALVE

Start Sequence
S NO

DESCRIPTION
Turning Gear Permissive
a)Turbine speed OR
b) DP S/O Air H2 side TE &
c) DP S/O Air H2 side EE &
d) Seal Oil Pr. H2 side
Auto Open
SLC Turning gear ON & Turbine Speed

SET VALUE
>
>
>
>

15 rpm
1.1 Kg/cm2
1.1 Kg/cm2
7.0 Kg/cm2

< 210 rpm

ALARM

MANUAL ON

Stop Sequence
Auto Close
a) Through SGC Oil Supply step 51 i.e., SGC
Oil Shut down ON Or
b)Turbine Speed &
c) SLC Turning gear ON
Protection Close: Lube Oil Pressure before
Bearings

> 240 rpm

< 1.2 kg/cm2

3.7 OIL VAPOUR EXTRACTOR 1

Start Sequence
DESCRIPTION

S No.

SET VALUE

ALARM

Auto Open
SGC oil supply step 2 command i.e.,
1

SGC ON (all steps completed)

OIL VAPOUR EXTRA-2 OFF &
OIL VAPOUR-2 DESCREANT

MANUAL ON
Stop Sequence
MANUAL OFF

3.8 OIL VAPOUR EXTRACTOR 2

Start Sequence
S NO
1
2
1

DESCRIPTION
Auto Open
OIL VAPOUR EXTRA-2 OFF &
OIL VAPOUR-2 DESCREANT
MANUAL ON
Stop Sequence
MANUAL OFF

3.9 OIL SUPPLY LEAKAGE OIL PUMP

Start Sequence

SET VALUE

ALARM

S NO
1
2

DESCRIPTION

SET VALUE

Auto Start
Leakage oil tank level
MANUAL ON

ALARM

> 50%
Stop Sequence

1
2

Auto Stop
Leakage oil tank level <
Minimum
MANUAL OFF

< Minimum

3.11 TDBFP A
S.NO.
DESCRIPTION
1
BFPDT-A working &
TDBFP-A suction flow
very low {TDBFP-A
actual suction flow flow (as per speed
versus flow curve by
function gen block)}
(time delay 15 sec)
OR
2
BFPDT-A
trip(OWS/LVL) OR
3
BFPDT-A manual trip
PB pressed OR
4
TDBFP-A suction
valve not open
5
BFPDT-A Lube oil
header pressure very
low (2/3) OR
6
Exhaust steam temp
Very high (2/3)
OR
7
Live steam pressure
Very high (2/3) (time
delay 180 s) OR
8
Exhaust steam
pressure Very high
(2/3)
OR
9
Governor oil pressure
v. low (2/3)
OR
10
BFPDT-A turbine axial
displacement very

Protection Stop
STATUS TRIP VALUE

SOE

ALARM

Very
Low

(-)10 t/hr

Very
Low

< 1.1kg/cm2

ENABLE

Very
high

> 120 DEG C

ENABLE

> 90 DEG C

Very
high

> 13 kg/cm2

ENABLE

> 11.3 KG/CM2

Very
high

> -0.6kg/cm2

ENABLE

> -0.4KG/CM2

Very
Low
Very
high

> 4.5kg/cm2

ENABLE

> 0.7mm

ENABLE

> 0.5mm

11

12

13

14
15

16

17
18

19

20

21

22
23

24

high (2/3) (time

delay 5s) OR
BFPDT-A turbine
eccentricity very
high OR
BFPDT-A GB O/P
vibration very
high(time delay 5s)
OR
BFPDT-A GB I/P
vibration very
high(time delay 5s)
OR
BFPDT-A over speed
(2/3)
BFPDT-A turbine FJB
vibration v. high
(time delay 5s) OR
BFPDT-A turbine RJB
vibration v. high
(time delay 5s) OR
Deaerator level v.
low
BFPDT-A gearbox
bearing temp v high
OR
BFPDT-A turbine
bearing temp v high
OR
TDBFP-A booster
pump bearing temp v
high OR
TDBFP-A booster
pump thrust bearing
temp v high OR
TDBFP-A BFP bearing
temp v high OR
TDBFP-A BFP thrust
bearing temp v. high
OR
TDBFP-A diference
temp of FW
suction/discharge>1
5 deg c (2/3) AND
BFPDT-A working (30

Very
high

> 92micron

ENABLE

> 75 micron

Very
high

> 70micron

ENABLE

Very
high

> 70micron

ENABLE

High

> 6072rpm

ENABLE

Very
high

> 172micron

ENABLE

> 117 micron

Very
high

> 172micron

ENABLE

> 117 micron

Very low

< -1900

Very
high

>90 deg c

ENABLE

>80 degc

Very
high

>110 deg c

ENABLE

>100 deg c

Very
high

>95 deg c

ENABLE

>85 degc

Very
high

>105 deg c

ENABLE

>95 deg c

Very
high
Very
high

>95 degc

ENABLE

>85 deg c

>105 deg c

ENABLE

> 95 degc

Very
high

>15 deg c

ENABLE

> 10 deg c

> 46 micron

sec)

25
26

OR
TDBFP-A suction flow
(time delay 10 sec)
TDBFP A trip oil
pressure Very low

ENABLE
<50 t/hr
<2 kg/cm2

3.12 TDBFP A LOP A

Stop Sequence
S
No.
1

2
3
4
1

2
3

DESCRIPTION
PERMISSIVE OFF
TDBFP-A LO Pump DISCH PRESS
NOT LOW OR TDBFP-A LO Pump
HDR PRESS NOT LOW

STATUS

NOT
LOW
NOT
LOW

SET VALUE

> 7.5 kg/cm2

> 1.5 kg/cm2

&
BFPDT-A LOP-B ON
ON
OR
BFPDT-A NOT WORKING
OR
BFPDT-A SPEED ZERO &
BFPDT-A SPEED NOT>10RPM
BFP suction pressure
>35 kg/cm2
AUTO OFF
SGC Shut-down Sequence (Step57)i.e.
BFPDT-A JOP OFF
BFPDT-A EOP AUTO OFF
Start Sequence
AUTO ON
BFPDT-A LOP-B OFF &
ON COMMAND FROM START-UP
SEQUENCE-02i.e BFPDT-A OIL
VAP.EXT.FANA OR FAN B ON
BFPDT-A LOP-B TRIPPED(2s
DELAY) OR
ON COMMAND FROM START-UP
ON
SEQUENCE-02i.e BFPDT-A OIL
ON
VAP.EXT.FANA OR FAN B ON(10s
DELAY)
&
BFPDT-A LOP-B ON
ON COMMMANDGIVEN BUT

ALARM

< 7.5 kg/cm2

PUMP NOT ON (2 Sec Pulse) OR

TDBFP WORKING OR
LOP-B ON (90 Sec Delay) &
LOP- DISCH PR.LOW OR
LOP HDR PR LOW ( 2 Sec. Pulse)

ON
LOW
LOW

< 7.5 KG/CM2

< 1.5 KG/CM2

< 7.5 KG/CM2

3.13 TDBFP A JOP

Start Sequence
SL.
NO
1

DESCRIPTION

STATUS

SET VALUE

{BFPDT-A JOP ON CMD(START UP

STEP-07) i.e.
BFPDT-A TURNING GEAR VALVE
OPEN}
OR
{JOP ON CMD(SHUT DOWN
STEP-53)i.e.
BFPDT-A TURNING GEAR VALVE
OPEN}
OR
BFPDT-A SPEED < 510RPM(10 s
DELAY)
Stop Sequence
AUTO OFF
BFPDT-A JOP OFF CMD :

BFPDT-A SPEED > 540 RPM}

OR

BFPDT-A SPEED ZERO &

TURNING GEAR VALVE CLOSED

&
BFPDT-A SPEED NOT > 10 RPM}
OR
BFPDT-A SPEED > 540 RPM
PERMISSIVE OFF

BFPDT-A SPEED ZERO &

BFPDT-A SPEED NOT > 10 RPM

OR
BFPDT-A SPEED > 540 RPM

3.14 TDBFP A TURNING GEAR VAL

Start Sequence

< 510 RPM

ALARM

S NO
1.

1
2
1

DESCRIPTION

SET VALUE

ALARM

AUTO OPEN
TDBFP SPEED <510 RPM(10s DELAY) OR
OPEN COMMAND FROM SGC STEP-06 OR 52}
Stop Sequence
AUTO CLOSE
TDBFP SPEED > 540 RPM
TDBFP SPEED > 200 RPM &
TG VALVE OPEN FEEDBACK AVAILABLE
PERMISSIVE CLOSE
TDBFP 100% CASING TEMP < 85 DEG C
OR
TDBFP SPEED > 540 RPM
OR
TDBFP SPEED > 200 RPM &
TG VALVE OPEN FEEDBACK AVAILABLE

3.15 TDBFP A EMERGENCY OIL PUMP

Start Sequence
DESCRIPTION
STATUS

SL.
NO
AUTO ON
1
EOP AUTO ON &
LUB OIL HDR PR V. LOW

SET VALUE

< 1.1 KG/CM2

V.LOW
Stop Sequence

AUTO STOP
BFPDT-A EOP OFF COMMAND
(STEP-57) i.e., BFPDT-A JOP OFF &
BFPDT-A EOP AUTO OFF
PERMISSIVE OFF
BFPDT-A LOP-A ON OR
BFPDT-A LOP-B ON OR
BFPDT-A SPEED ZERO<10 rpm
&
EOP NOT AUTO ON &
LUB OIL HDR PR NOT V. LOW

ALAR
M

NOT V.LOW

< 1.1 KG/CM2

3.16 TDBFP A LOP B

S.
No.
1

DESCRIPTION
PERMISSIVE OFF
TDBFP-A LO Pump DISCH PRESS
NOT LOW OR TDBFP-A LO Pump

STATUS

SET VALUE

ALARM

NOT LOW

> 7.5KG/CM2

<
7.5KG/CM2

HDR PRESS NOT LOW

NOT LOW

2
3
1

2
3

&
BFPDT-A LOP-A ON
OR
BFPDT-A NOT WORKING
OR
BFPDT-A SPEED ZERO &
BFPDT-A SPEED NOT > 10 RPM
AUTO OFF
SGC Shut-down Sequence (Step57) i.e.
BFPDT-A JOP OFF
BFPDT-A EOP AUTO OFF
AUTO ON
BFPDT-A LOP-A OFF &
ON COMMAND FROM START-UP
SEQUENCE-02i.e BFPDT-A OIL
VAP.EXT.FANA OR FAN B ON(2s
DELAY)
BFPDT-A LOP-A TRIPPED (2s
DELAY) OR
ON COMMAND FROM START-UP
SEQUENCE-02 i.e. BFPDT-A OIL
VAP.EXT.FAN A OR FAN B ON (10s
DELAY)

> 1.5KG/CM2

ON

ON
ON
4
5

&
BFPDT-A LOP-A ON
ON COMMMANDGIVEN BUT PUMP
NOT ON (2 Sec Pulse) OR
TDBFP WORKING OR
LOP-A ON (90 Sec Delay) &
LOP- DISCH PR.LOW (< 7.5
KG/CM2) OR
LOP HDR PR LOW < 1.5 KSC (2
Sec. Pulse)

ON

ON
LOW
LOW

< 7.5
KG/CM2
< 1.5
KG/CM2

<7.5KG/CM
2

3.17 TDBFP A START PERMISSIVE

S.
NO.
1
2
3

DESCRIPTION
BFPDT-A suction valve opened
DEARATOR LEVEL ADEQ
BFPDT A pump barrel casing
temp<22deg

STATUS

SET VALUE

ALARM

< 22 deg c

> 22 deg
c

ADEQ
HIGH

4
5
6
7
8
9

COND pressure<0.6kg/cm2
BFPDT A lube oil header
pressure NOT low
BFPDT A LO temp aft clr NOT
high
BFPDT-A govern oil pre NOT low
BFPDT A gear box bearing
BFPDT A BFP bearing temp
Recirculation Valve Open

NOT LOW

< 1.5
kg/cm2
>50 C

NOT LOW
NOT HIGH

switch
< 80 deg c

NOT HIGH

< 100deg c

10

BFPDT A BP bearing temp

NOT HIGH

< 85 deg c

11

BFPDT A BP thrust bearing temp

NOT HIGH

< 95 deg c

12

BFPDT A journal bearing temp

NOT HIGH

< 85 deg c

NOT HIGH

< 95 deg c

13
14
15
16
17

BFPDT A journal thrust bearing

temp
BFPDT-A LOP A ON
OR
BFPDT-A LOP B ON
&
Discharge valve closed
Suction dif. temp
Remote engage oil pressure not
high

2/3

> 80deg c
> 100deg
c
> 85 deg
c
> 95 deg
c
> 85 deg
c
> 95 deg
c

ON
ON
<10C

2/3

3.18 SEAL OIL PUMP - 1

Start Sequence
S.
No.

2
3

DESCRIPTION
AUTO ON/START
SLC AC SEAL OIL PUMP ON OR
ON(MAN) &
SEAL OIL PUMP-2 OFF OR
AC SEAL OIL PUMP-2 OFF &
AC SEAL OIL PUMP-2
DESCRIPANCY OR
SLC AC SEAL OIL PUMP ON OR
ON(MAN) &
AC SEAL OIL PUMP-2 ON &
SEAL OIL PRESSURE AFTER
PUMP-2 < 8 KG/CM2 (2 S TIME
DELAY)
MANUAL ON
SEAL OIL PUMP-1 ON(MAN)
PERMISSIVE ON
SO OIL LEVEL IN VACUUM TANK

STATUS

SET VALUE

LOW

< 8 KG/CM2

ALARM

>LOW
Stop Sequence
1

PERMISSIVE OFF
AC SEAL OIL PUMP-2 ON &
SEAL OIL PRESSURE AFTER
PUMP-2 > 8 KG/CM2 (5S TIME
DELAY) OR
SLC AC SEAL OIL PUMP OFF
MANUAL OFF
SEAL OIL PUMP-1 OFF(MAN)

HIGH

> 8 KG/CM2

OFF

3.19 SEAL OIL PUMP 2

S.
No.

Start Sequence
DESCRIPTION
STATUS

AUTO ON/START
AC SEAL OIL PUMP-1 OFF &
AC SEAL OIL PUMP-1 DESCRIPANCY
OR
SLC AC SEAL OIL PUMP ON OR
1
ON(MAN) &
AC SEAL OIL PUMP-1 ON &
SEAL OIL PRESSURE AFTER PUMP-1
< 8 KG/CM2 (2S TIME DELAY)
2
MANUAL ON
SEAL OIL PUMP-2 ON(MAN)
3
PERMISSIVE ON
SO OIL LEVEL IN VACUUM TANK
>LOW
Stop Sequence
1
PERMISSIVE OFF
AC SEAL OIL PUMP-1 ON &
SEAL OIL PRESSURE AFTER PUMP-1
> 8 KG/CM2 (5S TIME DELAY) OR
SLC AC SEAL OIL PUMP OFF
MANUAL OFF
2
SEAL OIL PUMP-2 OFF(MAN)

SET VALUE

LOW

< 8 KG/CM2

HIGH

> 8 KG/CM2

ALARM

OFF

3.20 SEAL OIL PUMP DC

Start Sequence
S.
No.
1

DESCRIPTION
AUTO ON/START

STATUS

SET
VALUE

ALARM

2
3

SLC DC SEAL OIL PUMP ON OR

ON(MAN) &
SEAL OIL PUMP-1 OFF OR
SEAL OIL PRESSURE AFTER PUMP-1
<8 KG/CM2
&
SEAL OIL PUMP-2 OFF OR
SEAL OIL PRESSURE AFTER PUMP-2
<8 KG/CM2
OR
DP BETWEEN SO/H2 AT TS/EE < 0.9
KG/CM2 (2s TIME DELAY)
MANUAL ON
DC SEAL OIL PUMP ON (MAN)
PROTECTION ON
SOP-1 TRIPPED
SOP-2 TRIPPED
Stop Sequence
PERMISSIVE OFF
AC SEAL OIL PUMP-1 ON &
SEAL OIL PRESSURE AFTER PUMP-1 >
8 KG/CM2 (5S TIME DELAY) OR (5s
DELAY)
AC SEAL OIL PUMP-2 ON &
SEAL OIL PRESSURE AFTER PUMP-2 >
8 KG/CM2 (5S TIME DELAY)
MANUAL OFF
DC SEAL OIL PUMP OFF(MAN)

3.21 MDBFP PROTECTION

S No.
1

4
5

DESCRIPTION
MD BFP Suction Flow < 200 t/h (10s
time delay)
OR
MD BFP Lube Oil Pressure in Header
very low(2/3)
OR
MD BFP Working Oil Temp very high
(2/3)
OR
MDBFP control oil pressure very low
(5sec) (2/3)
OR
MDBFP suction valve NOT opened
OR

STATUS

TRIP
VALUE

ALARM

Very low

<0.8
kg/cm2

<1.0 kg
/cm2

Very
high

>130 deg
c

>110(H)d
eg c

Very low

<2.2
kg/cm2

<2.5(L)
kg/cm2

6
7

MDBFP electrical trip operated

OR
MDBFP lube oil temp D/S LO cooler very
high(2/3)

very
high

> 60 deg
c

> 55(H)
deg c

very
high

>80 deg
c

>90(H)
deg c

very
high

>90 deg
c

>100(H)
deg c

very low

-1900
mm

OR
8

MDBFP journal bearing temp very high

OR

MDBFP thrust bearing temp very high

OR

10

Deaerator level very low(2/3)

11

OR
MDBFP motor bearing temp v.high(10
sec)
OR

Very
high

> 90 deg
c

> 85(H)
deg c

12

MDBFP HC bearing temp v.high(2 sec)

Very
high

> 95 deg
c

> 90(H)
deg c

very
high

> 90 deg
c

> 100(H)
deg c

very
high

> 80 deg
c

> 90(H)
deg c

Very
high

>18
mm/sec

>11
mm/sec

Very low

< 10
kg/cm2

13

14

15

16

OR
MDBFP BP thrust bearing temp
v.high(10 sec)
OR
MDBFP BP journal bearing temp
v.high(10 sec)
OR
MDBFP suction and discharge diference
temp > 20 deg c
&
2.0) MDBFP ON
&
A) MDBFP ON(300s) OR
i) MDBFP SUCTION FLOW < (Speed
Dependent set point OF REC.FLOW-50
T/HR) (30s time delay)
OR
a) Speed sensor faulty &
b) MDBFP flow<100t/h
&
ii) MDBFP ON(300S)
OR
MDBFP bearing vibration v.high(10 sec)
OR

17

MDBFP suction pressure v.low

3.22 MDBFP START PERMISSIVE

S.
No.
1

2
3
4
5

6
7

DESCRIPTION
MDBFP AOP ON &
Lube Oil Pressure > 2.0 kg/cm2 (2/3)
&
Suction valve opened
&
Deaerator Level not low(2/3)
&
WO temp cooler O/L not HIGH(2/3)
&
LUB Oil downstream CLRS Temp not
high(2/3)
&
BFP Casing TOP/BOT diference temp
not high
&
BFP JOURN. BRG. Temp. not high

STATUS

high

10

11
12
13
14
15

&
Hydraulic Coupling Bearing Temp not
high
&
BFP Motor Bearing Temp not high
&
BFP Motor Winding Temp not high
&
BFP SWGR. Available
&
BFP SWGR. not Disturbed
&
BFP SWGR MASTER TRIP RELAY not
operated
BFP local PB not operated

> 2.0
kg/cm2

opened
not low

-580 mm

not high

< 110 deg c

not high

< 55 deg c

> 55 deg
c

not high

< 30 deg c

> 22 deg
c

not high

< 70 deg c

> 90 deg
c

<1500
mmwc
<1500
mmwc
>2 kg/cm2

BFP DP across suction strainer

ALARM

on

&
B.P DP across suction strainer

Cooling water hdr pressure

&
BFP THRUST BRG. Temp. not high

SET VALUE

not high

< 80deg c

>
100deg c

not high

< 90deg c

> 90deg
c

not high

< 80deg c

> 85deg
c

not high

< 120deg c

>
125deg c

available
not dist
not optd
not optd

16
17

18

19

20
21

22

23
24
25
26

27

28

&
BFP Recirculation Valve opened
&
DM CWTG to MDBFP cooler closed
(ECW -40)
&
Dea. Lvl. Switch adequate
BFP not tripped
BFP Discharge Valve Closed &
BFP IBV Closed
OR
BFP stand by selected
a)BFP Rapid Start Up Solenoid SOV92
ON
&
b)BFP Rapid Start Up Solenoid SOV93
ON
&
c) BFP Scoop tube Position Min. (0%)
OR
HYD MIN/ACS
BFP OFF
&
BFP BP Journal bearing temp not HIGH
&
BFP BP Thrust bearing temp not HIGH
&
BFP suction/discharge temp not high
&
ECW to BFP CLR header
pressure>3.0kg/cm2
&
BFP HC Tank level not low
&
BFP HC Tank level not high
&
MD BFP in standby &
OR
Reverse Rotation Not true
&
Working Oil downstream CLRS not high

opened
closed
-600 mm
closed
closed

on

on
min

not high

< 70deg c

> 90deg
c

not high

< 80deg c

>100
deg c

not high

< 20 deg c

< 10 deg
c

> 3.0
kg/cm2
not low

> 90 mm

< 90 mm

not high

< 220 mm

> 210
mm

>35 kg/cm2

not high

< 75deg c

> 75deg
c

3.23 MDBFP AOP

S.
No.

1
3
4
5
6

Start Sequence
DESCRIPTION
STATUS

SET
VALUE

ALARM

< 80 DEG
C
< 90DEG
C
< 70 DEG
C

>100(H)
deg c
>90 DEG
C
> 90
DEG C

(MDBFP BP thrust bearing temp)

< 80DEG
C

> 100
DEG C

(MDBFP BP journal bearing temp)

< 70 DEG
C

> 90DEG
C

AUTO ON
TDBFP-A TRIPPED OR
TRIPPED
TDBFP-B TRIPPED
TRIPPED
&
MDBFP STAND BY ON
MDBFP AOP START (STEP SEQ 52)
OR
MDBFP OFF &
OFF
MDBFP ROTATION REVERSED
OR
MDBFF AOP START (STEP SEQ 06)
OR
MDBFP ON (30M) &
MDBFP NOT ON
Stop Sequence
AUTO OFF
MDBFP ON &
ON
2
LUB OIL PRESSURE > 3.0Kg/cm (2sec)
OR
MDBFP AOP STOP(FROM START UP STEP
STOP
SEQ 10)
OR
MDBFP AOP STOP (FROM SHUT DOWN
STOP
STEP SEQ 54)
OR
MDBFP OFF(30 M) &
MDBFP ANY BRG TEMP NOT HIGH
(MDBFP thrust bearing temp)
(MDBFP HC bearing temp)

(MDBFP journal bearing temp)

NOT
HIGH

3.24 MDBFP RCV

SL.

Start Sequence
DESCRIPTION
STATUS

SET VALUE

ALARM

NO
1

AUTO OPEN
MDBFP RCV OPEN (STEP SEQ
52)
OR
MDBFP RCV OPEN (STEP SEQ
02)
OR
A) MDBFP SUC FLOW < 400 t/h
&
MDBFP SDSP FAULT OR
B) MDBFP SDSP NOT FAULT &
MDBFP SUCTION FLOW <
(Speed Dependent set point OF
REC.FLOW-50 T/HR) OR
C) MDBFP Suc Flow Meas Fault
OR
D) MDBFP suction and
discharge diference temp > 20
deg c
PROTECTION OPEN
MDBFP SUC FLOW < 250 T/HR
OR
MDBFP OFF

> 10 DEG C

< 250 T/H

3.25 PW PUMP - 1
S.
No.

1
2
3
1
1

Start Sequence
DESCRIPTION
STATUS
AUTO ON
SLC PW PUMPS ON &
PUMP-2 OFF
OFF
OR
PW PUMP-2 OFF &
OFF
PW PUMP-2 DISCREPANCY
OR
SLC PW PUMPS ON &
ON
PW PUMP-2 ON (10s) &
ON
PRESS AFTER PUMP-2 (2s)
LOW
PERMISSIVE ON
PW TANK LEVEL
MANUAL ON
Stop Sequence
PERMISSIVE OFF
PW PUMP-2 ON &
PW PRESS AFTER PUMP-2 (5s)

SET VALUE

< 4.0 KG/CM2

> 155 mm

> 4 KG/CM2

ALARM

2
1

OR
SLC PW PUMPS OFF
MANUAL OFF
PW PUMP-1 OFF

3.26 PW PUMP 2
Start Sequence
DESCRIPTION
STATUS

S.
No.
1

3
1
1

2
1

AUTO ON
PW PUMP-1 OFF &
OFF
PW PUMP-1 DISCREPANCY
OR
SLC PW PUMPS ON &
ON
PW PUMP-1 ON(10s) &
ON
PRESS AFTER PUMP-1 < 4 KG/CM2 (2s)
LOW
PERMISSIVE ON
PW TANK LEVEL
MANUAL ON
Stop Sequence
PERMISSIVE OFF
PW PUMP-1 ON &
PW PRESS AFTER PUMP1>4KG/CM2(5s)
OR
SLC PW PUMPS OFF
MANUAL OFF
PW PUMP-2 OFF

SET VALUE

ALARM

< 4 KG/CM2
> 155 mm

> 4 KG/CM2

3.27 HP CONTROL FLUID PUMP 1

S No.

DESCRIPTION

STATU
S

SET VALUE

Stop Sequence
1
2
1

PERMISSIVE OFF
PW PUMP-1 ON &
PW PRESS AFTER PUMP-1 (5s)
OR
SLC PW PUMPS OFF
MANUAL OFF
PW PUMP-2 OFF

3.28 CEP A

> 4 KG/CM2

ALAR
M

AUTO ON/START
S
NO

3
4

1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11

DESCRIPTION

STATUS

CEP A SELECTED STANDBY &

CEP B ON (30 S) &
CEP DISCH HDR PR LOW &
CEP C NOT ON
CEP A SELECTED STANDBY &
CEP C ON (30 S) &
DISCH HDR PR LOW
CEP
CEP
CEP
CEP
CEP
CEP
CEP
CEP
CEP

SET
VALUE

ALARM

< 20
kg/cm2

5S

SELECTED STANDBY &

TRIPPED
SELECTED STANDBY &
TRIPPED &
NOT ON
SELECTED STANDBY &
(2S ) ON &
5S
ON &
TRIPPED
Start Sequence
PERMISSIVE
CEP A NOT TRPPED
CEP A OFF
CEP A SUCTION V/V OPEN
CEP A SWGR AVAILABLE
CEP A SWGR NOT DISTD
DRIVE START PERMISSIVE
CEP A SUCTION V/V
OPENED
HOTWELL LVL
NOT LOW
CEP A SWGR
AVAILABL
E
CEP A SWGR
NOT
DISTD
CEP A MASTER TRIP RELAY
NOT
OPTD
CEP A THRUST BRG TEMP
NOT
HIGH
CEPA MTR BRG TEMP
NOT
HIGH
CEPA MTR WDG TEMP
NOT
HIGH
GSC MIN FLOW RECICR V/V OR CEP
B OR CEP C ON
CEP A VENT V/V
OPND
CEP A DISCH V/V OR
CLOSED
CEP A SELECTED &
STANDBY
CEP A DISCH V/V
OPENED

< 20
kg/cm2

A
C
A
B
C
A
C
B
B

(-100mm)

>95 DEG
C
>80 DEG
C
>110 DEG
C
40% OPND

HIGH
HIGH
HIGH

12

1
2

LOCAL PB

NOT
OPTD
Min Recirculation Valve
GSC MIN FLOW RECICR V/V OR
40%
GSC MIN FLOW RECICR V/V OR
OPND
GSC MIN FLOW RECICR V/V
GSC MIN FLOW RECICR V/V OR
40%
GSC MIN FLOW RECICR STDBY V/V
OPND
CEP Protection
FLOW THROUGH PUMP
5S
(T
V.LOW
ON)
HOTWELL LVL
2
OU
T3
1 OUT 2
V.LOW
2
OU
T3
CEP A DISCH PRESSURE & CEP A
ON(10 S)
CEP A ON(10S) & DISCH V/V

4
CEP THRUST BRG TEMP

5
S(1
0 S)
>1

FAIL TO
OPEN
V.HIGH

CEP MTR BRG TEMP

CEP A MTR WDG TEMP

(-1150
mm)

HOTWE
LL LVL
(COND
A)
V.LOW
HOTWE
LL LVL
(COND
B) V.
LOW

<
20KG/CM2

< 300
cum/h

>1

V.HIGH

>2/
6

V.HIGH

>105 DEG
C
15 sec
delay
>90 DEG
C
15 sec
delay
>130DEG
C

V.HIGH

V.HIGH
>110
DEG C
(HIGH)
Only in
alarm

8
9

CEP A SUC VLV

NOT
OPEN
OPTD

CEP-A MASTER TRIP RELAY

Only in
alarm

Stop Sequence
1
2
3
4
5

CEP A DISCH VLV IBV

CEP A DISCH VLV
CEP A VENT V/V
CEP A
GSC MIN FLOW RECIRC VLV

CLOSED
CLOSED
OPENED
OFF
FORCED
TO MAN

3.29 CEP B
Auto On/ Start
S
No.
1

3
4

1
3
4
5
6
7
8
9

DESCRIPTION

REQ
STATUS

CEP B SELECTED STANDBY &

CEP C ON (30 S) &
CEP DISCH HDR PR LOW &
CEP A NOT ON
CEP B SELECTED STANDBY &
CEP A ON (30 S) &
DISCH HDR PR LOW
CEP
CEP
CEP
CEP
CEP
CEP
CEP
CEP
CEP

SET
VALUE

< 20
kg/cm2

5S

SELECTED STANDBY &

TRIPPED
SELECTED STANDBY &
TRIPPED &
NOT ON
SELECTED STANDBY &
(2S ) ON &
5S
ON &
TRIPPED
START DRIVE PERMISSIVE
CEP B SUCTION V/V
OPENED
CEP B SWGR
AVAILABL
E
CEP B SWGR
NOT
DISTD
CEP B MASTER TRIP RELAY
NOT OPTD
CEP B THRUST BRG TEMP
NOT HIGH
CEP B MTR BRG TEMP
NOT HIGH
CEP B MTR WDG TEMP
NOT HIGH
GSC MIN FLOW RECICR V/V
>40%
10 S
OR CEP A OR CEP C ON
OPND

< 20
kg/cm2

B
A
B
C
A
B
A
C
C

<95 C
<85 C
<110 C

ALARM

10
11

12
2

CEP B VENT V/V

OPND
CEP B DISCH V/V CLOSED OR
CEP B SELECTED STANDBY &
CEP B DISCH V/V OPENED
LOCAL PB
NOT OPTD
CEP Protection
HOTWELL LVL
1 OUT 2
(-1130
V.LOW
mm)
2 OUT
3

HOTWEL
L LVL
(COND
B) V.
LOW

2 OUT
3
3
4

CEP B DISCH PRESSURE &

CEP A ON(10 S)
CEP B ON(10S) & DISCH V/V

CEP B THRUST BRG TEMP

<18
KG/CM2
5 S(10
S)

FAIL TO
OPEN
V.HIGH

>1

HOTWEL
L LVL
(COND
A) V.LOW

CEP B MTR BRG TEMP

V.HIGH
>1

EPB

OPTD

CEP-B MASTER TRIP RELAY

OPTD

> 105 DEG

C
15 sec
delay

V.HIGH

> 90 DEG C V.HIGH

15 sec
delay
Only in
alarm

3.30 CEP C
Auto ON/START
S.
No.
1

DESCRIPTION

REQ
STATUS

SET VALUE

CEP C SELECTED
STANDBY &
CEP B ON (30 S) &
CEP DISCH HDR PR LOW
&

< 20 kg/cm2

ALARM

CEP C NOT ON

CEP SELECTED STANDBY 5 S

&
CEP C ON(30 S) &
< 20 kg/cm2

DISCH HDR PR LOW

CEP A SELECTED
STANDBY &
CEP C TRIPPED
CEP A SELECTED
STANDBY &
CEP B TRIPPED &
CEP C NOT ON
CEP A SELECTED
STANDBY &
CEP C(2S ) ON &

5S

CEP B ON &
CEP B TRIPPED
Start Sequence
PERMISSIVE

1
2
3
4
5

CEP C NOT TRPPED

CEP C OFF
CEP C SUCTION V/V
OPEN
CEP C SWGR AVAILABLE
CEP C SWGR NOT DISTD
START DRIVE PERMISSIVE

1
2
3

CEP A SUCTION V/V

OPENED

HOTWELL LVL

NOT LOW

CEP C SWGR

AVAILABLE

4
5
6
7
8
9
10

11

12

CEP C SWGR

NOT DISTD

CEP C MASTER TRIP

RELAY
CEP C THRUST Bearing
TEMP
CEP C MTR Bearing TEMP

NOT OPTD

CEP C MTR Winding

TEMP
GSC MIN FLOW
Recirculation Valve OR
CEP A OR CEP B ON
CEP C VENT Valve

NOT HIGH

NOT HIGH

40% OPND

OPND

CEP C DISCH V/V

CLOSED OR CEP A
SELECTED STANDBY &
CEP A DISCH V/V
OPENED
LOCAL PB
GSC MIN FLOW RECICR
V/V OR
GSC MIN FLOW RECICR
V/V OR
GSC MIN FLOW RECICR
V/V
GSC MIN FLOW RECICR
V/V OR
GSC MIN FLOW RECICR
STDBY V/V
FLOW THROUGH PUMP
HOTWELL LVL

NOT HIGH

NOT OPTD
40% OPND

40% OPND

5 S (T
ON)

V.LOW

< 300
cum/h

2 OUT
3

1 OUT 2
V.LOW

(-1150 mm)

2 OUT
3

HOTWELL
LVL
(COND A)
V.LOW
HOTWELL
LVL
(COND B)
V. LOW

CEP C DISCH PRESSURE

& CEP A ON(10 S)

< 20
KG/CM2

CEP C ON(10S) & DISCH

V/V

5 S(10
S)

FAIL TO
OPEN

CEP C THRUST BRG

TEMP

>1

V.HIGH

> 105 DEG

C

V.HIGH

CEP C MTR BRG TEMP

>1

V.HIGH

> 90 DEG C

V.HIGH

> 130 DEG

C

>110
DEG C

8
9

1
2
3
4
5

CEP B MTR WDG TEMP

CEP C SUC VLV

NOT OPEN

CEP-C MASTER TRIP

RELAY

OPTD

CEP C DISCH VLV IBV

CLOSED

CEP C DISCH VLV

CLOSED

CEP C VENT V/V

OPENED

CEP C

OFF

GSC MIN FLOW RECIRC

VLV

FORCED
TO MAN

3.31 TG DMCW A
S.
DESCRIPTION
No.
AUTO ON/START
1
TG DMCW PUMP A
SELECTED &
TG DMCW PUMP B (30 s) &
TG DMCW PUMP DISCH
HDR PR (10 s) &

REQ STATUS

SET
VALUE

STBY
ON
V. LOW

<5.5
kg/cm2

ALAR
M

TG DMCW PUMP C
TG DMCW PUMP A
SELECTED &
TG DMCW PUMP C (30S) &
TG DMCW PUMP DISCH
HDR PR
TG DMCW PUMP A
SELECTED &
TG DMCW PUMP C &
TG DMCW PUMP C DISCH
PR
TG DMCW PUMP C
TG DMCW PUMP A
SELECTED &
TG DMCW PUMP C &
TG DMCW PUMP B &
TG DMCW PUMP B DISCH
PR
TG DMCW PUMP B
TG DMCW PUMP A
SELECTED &
TG DMCW PUMP B
TG DMCW PUMP C(2S)
TG DMCW PUMP B

NOT ON
SELECTED STBY
>1

ON/SWGR
V. LOW

<5.5
kg/cm2

STBY
ON
>1

LOW

<5.5
kg/cm2

TRIP
STBY
NOT ON
ON
>1

V.LOW

<5.5
kg/cm2

TRIP
STBY
ON
ON
TRIP

&
PERMISSIVES

1
2
3
4
5
6
7
8
9
10
11
12

1
2

TG DMCW PUMPS SUCTION

PRES ADEQUATE
TG DMCW PUMP A SUC VLV
TG DMCW PUMP A
TG DMCW PUMP A SWGR
TG DMCW -A EPB
TG DMCW-A PUMP A SWGR
TG DMCW-A MASTER TRIP
RELAY
TG DMCW-A MTR WDG
TEMP
TG DMCW-A BRG/MTR BRG
TEMP
TG DMCW-A BRG/MTR BRG
VIB
TG DMCW-A DISCH VALVE
TG DMCW-A SELCTED
TG DMCW-A DISCH VALVE

MVN

ADEQ

LSO

OPENED
OFF
AVBL
NOT OPTD
NOT DIST
NOT OPTD

>1

NOT HIGH < 110

>1

NOT HIGH < 80

NOT HIGH < 8

mm/s
CLOSED
OR
STANDBY
OPENED
PROTECTIONS
TG DMCW PUMP -A SUC
OPENED
VLV
(NEGATED)
TG DMCW PUMP SUC HDR
MVN
V.LOW
>1

Only in
alarm
< 2.4

5
6
7
9

1
2
1

1
1

PRESS
TG DMCW PUMP A ON &
FAIL TO OPEN
DISCH VLV FAILED TO OPEN
TG DMCW PUMP-A(30S) &
ON
TG DMCW PUMP A DISCH
CLOSE
VLV
TG DMCW PUMP-A
10 sec
V.HIGH > 90
BRG/MTR BRG TEMP
delay
TG DMCW PUMP-A
V.HIGH > 12
1 min.
BRG/MTR BRG VIB
mm/s
delay
DISCHARGE VALVE
NRML MAKEUP TO DMCW O/H TANK (ECW 67)
AUTO OPEN
DMCW O/H TANL LVL
>1 (2
LOW
1000
DMCW O/H TANL LVL
s)
AUTO CLOSE
DMCW O/H TANL LVL
2S
HIGH
1450
EMERGENCY MAKEUP TO DMCW O/H TANK (ECW 64)
AUTO OPEN
DMCW O/H TANK LVL
2S
V.LOW
850
AUTO CLOSE
DMCW O/H TANK LVL
2S
HIGH
1450
TG DMCW PUMP RECIRC VLV
AUTO OPEN
TG DMCW PUMPS DP(2 sec
DP HIGH
>4
pulse)
kg/cm2
AUTO CLOSE
TG DMCW PUMPS DP (2 sec
DP NORMAL
<4
pulse)
kg/cm2

A
A

A
A
A

3.32 SG DMCW
S NO

DESCRIPTION

REQ STATUS

AUTO ON/START
SG DMCW PUMP B
SELECTED &
SG DMCW PUMP A (30 S)&
1
TG DMCW PUMP DISCH
10 sec
HDR PR (2sec) &
SG DMCW A Tripped
5
SG DMCW B Selected
PERMISSIVES
TG DMCW PUMPS SUCTION
1
MVN
PRES ADEQUATE
TG DMCW PUMP B SUC VLV
2
LSO

SET
VALUE

STBY
ON
V. LOW

ADEQ
OPENED

<6.5
KG/CM2

ALAR
M

SG DMCW PUMP B MCC not

AVBL
disturbed
SG DMCW-B DISCH VALVE
11
CLOSED
TG DMCW-B SELCTED
OR
STANDBY
12
SG DMCW-B DISCH VALVE
OPENED
PROTECTIONS
TG DMCW PUMP -B SUC VLV
OPENED(NEGA
1
TED)
SG DMCW PUMP DISCH
3
V.HIGH
PRESS (Switch)(30 sec)
TG DMCW PUMP DISCH HDR
4
MVN
V.HIGH
PRESS (TX) (120 sec)
TG DMCW PUMP B ON &
5
FAIL TO OPEN
DISCH VLV FAILED TO OPEN
TG DMCW PUMP-B(2S) &
ON
TG DMCW PUMP B DISCH
CLOSE
VLV
TG DMCW PUMP B DISCH
6
ADEQ
HDR PRESS
TG DMCW PUMP B DISCH
10 DEG
BFV
OPEN/LSO
TG DMCW PUMP RECIRCULATION VALVE
AUTO OPEN
TG DMCW PUMPS DP
1
DP HIGH
4

AUTO CLOSE
TG DMCW PUMPS DP
1

DP NORMAL

Only in
alarm
> 9.0

>9
kg/cm2

> 7.5

>6
kg/cm2
<6
kg/cm2

3.33 DMCW C
S No.

DESCRIPTION

AUTO ON/START
TG DMCW
TG DMCW
TG DMCW
1
(10s) &
TG DMCW

REQ STATUS

PUMP C SELECTED &

PUMP A (30 S)&
PUMP DISCH HDR PR

STBY
ON
V. LOW

PUMP B

TG DMCW PUMP C SELECTED &

2

TG
TG
TG
TG
TG
TG

DMCW
DMCW
DMCW
DMCW
DMCW
DMCW

PUMP B(30S) &

PUMP DISCH HDR PR
PUMP C SELECTED &
PUMP B &
PUMP B DISCH PR
PUMP B

>1

>1

NOT ON
SELECTED
STBY
ON/SWGR
V. LOW
STBY
ON
LOW
TRIP

ALARM

TG
TG
TG
TG
TG
TG
TG
TG
TG

DMCW
DMCW
DMCW
DMCW
DMCW
DMCW
DMCW
DMCW
DMCW

PUMP C SELECTED &

PUMP B &
PUMP A &
PUMP A DISCH PR
PUMP A
PUMP C SELECTED &
PUMP A
PUMP B (2S)
PUMP A

>1

&

STBY
NOT ON
ON
V.LOW
TRIP
STBY
ON
ON
TRIP

3.34 TURBINE PROTECTION

S.
No.

DESCRIPTION

TRIP VALUE

ALARM

REMAR
KS

OVERSPEED TRIP DEV-1

> 3300 RPM

110 %

OVERSPEED TRIP DEV-2

> 3300 RPM

>3180 RPM

110 %

AXIAL SHIFT

> 1.0mm

MANUAL TRIP DEVICE

EMERG TRIP SWITCH (DESK)

OPERATED

HP EXHAUST TEMP. HIGH

> 500 DEG

C

> 485 DEG C

2 out of
3

TG BEARING METAL TEMP

TRIP

> 130 DEG

C

> 100 DEG C

2 out of
3

COND-1 PRESS TRIP(FSP)

> 0.3
KG/CM2

> 0.2 KG/CM2

2 out of
3

11

COND-2 PRESS TRIP(FSP)

> 0.3
KG/CM2

> 0.2 KG/CM2

2 out of
3

12

FIRE PROT SWITCH

13

OIL TANK LEVEL VERY LOW

> 1050 mm

14

LUB OIL PRESS. VERY LOW

< 1.2
KG/CM2

< 1.5 kg/cm2

15

LOW MS TEMP TRIP

< 460 DEG

C

<500 deg c

16

TRIP
SWITCH(CONSOLE)OPERATED

> +0.5mm, <

(-)0.5mm

2 out of
3
Hydrauli
c

2 out of
3

2 out of
3
HMI

ATRS
CABINE
T

17

TRIP COMMAND FROM ATRS

18

GENERATOR ELECTRICAL
ROTECTION

19

GEN PROT ( MECH) CLASS B

2 out of
3

20

MASTER FUEL TRIP RELAY

2 out of
3

21

HP CASING TOP-BOT DT HIGH

(Load>20%)

22

IP FRONT TOP-BOT DT
(Load>20%)

23

IP REAR TOP-BOT DT
(Load>20%)

25

COLD GAS TEM AFT CLR A/B

> 60 DEG C

> 55 DEG C

26

COLD GAS TEM AFT CLR C/D

> 60 DEG C

> 55 DEG C

27

HOT AIR MAIN EXCITER TEMP

HIGH

> 80DEG C

> 75DEG C

28

PRIMARY WATER TEMP AFT

CLR HIGH

> 60 DEG C

>50 deg C

29

STATOR WIND FLOW V.LOW

< 64 M3/H

< 70 M3/H

60sec
delay

30

STATOR MAIN BUSHING R

FLOW LO LO

< 2.0 M3/H

< 2.15 M3/H

60sec
delay

31

STATOR MAIN BUSHING S

FLOW LO LO

< 2.0 M3/H

< 2.15 M3/H

60sec
delay

32

STATOR MAIN BUSHING T

FLOW LO LO

< 2.0 M3/H

< 2.15 M3/H

60sec
delay

32

TR/GN SHAFT VIBRATION

200 MICRON
HI

320 MICRON V HI

10 sec

33

OVERSPEED TRIP ELECTRICAL

3180 RPM

106 %

> +100 DEG

C & < -100
DEG C
> +45 DEG
C & < -45
DEG C
> +45 DEG
C & < -45
DEG C

> +90 DEG C & <

-90 DEG C
> +30 DEG C & <
-30 DEG C
> +30 DEG C & <
-30 DEG C