Professional Documents
Culture Documents
VOCATIONAL EDUCATION
REVITALISATION PROJECT-PHASE II
NATIONAL DIPLOMA IN
CIVIL ENGINEERING TECHNOLOGY
THEORY
Version 1: December 2008`
TABLE OF CONTENTS
WEEK 1
WEEK 3
2.0
2.1
3.1
3.2
3.3
WEEK 4
WEEK 5
WEEK 6
`
WEEK 7
WEEK- ONE ( 1 )
INTRODUCTION
1.1 REINFORCED CONCRETE DESIGN
Reinforced concrete is a combination of two dissimilar but complementary materials, namely
concrete and steel. Concrete has considerable crushing strength is durable has good tensile
properties, poor resistance to fire (due to rapid loss of strength under high temperature) and very
good both in shear and in compression. Thus, a combination of these materials results in good
tensile and compressive strength durability and good resistance to fire and shear. Concrete on its
own is a composite material of cement, sand, coarse aggregate (gravel or crushed stone) and
water. Its good workability allows it to be easily used in many shapes ranging from bulky dam
wall to very thin shell roof.
When a simply supported member is loaded, it bends and the bottom is subjected to tension and
the top to compression. In the case of a cantilever member, the tension is at the top and the
compression at the bottom. Since steel is good in tension, the member is reinforced with steel at
the lower part (tension) while the top part (compression) is taken care of by the concrete. Such a
member is called a reinforced concrete member. In addition, since steel is good both in tension
and compression a member subjected to direct compression can be borne by both concrete and
steel. Typical examples of the former are slabs and beams while that of the latter is column. The
method of combining these materials (concrete and steel) in the most economical way on one
hand and safety on the other hand is referred to as reinforced concrete design.
1.2 Durability
Concrete structures, properly designed and constructed, are long lasting and should require little
maintenance. The durability of the concrete is influenced by
1. the exposure conditions;
2. the cement type;
3. the concrete quality;
4. the cover to the reinforcement;
5. the width of any cracks.
Concrete can be exposed to a wide range of conditions such as the soil, sea water, de-icing salts,
stored chemicals or the atmosphere. The severity of the exposure governs the type of concrete
mix required and the minimum cover to the reinforcing steel. Whatever the
exposure, the concrete mix should be made from impervious and chemically inert aggregates. A
dense, well-compacted concrete with a low water cement ratio is all important and for some
soil conditions it is advisable to use a sulfate resisting cement. Air entrainment is usually
specified where it is necessary to cater for repeated freezing and thawing.
Adequate cover is essential to prevent corrosive agents reaching the reinforcement through
cracks and pervious concrete. The thickness of cover required depends on the severity of the
exposure and the quality of the concrete. The cover is also necessary to protect the reinforcement
against a rapid rise in temperature and subsequent loss of strength during a fire. Part 1.2
of EC2 provides guidance on this and other aspects of fire design. Durability requirements
with related design
16
20
25
28
30
C32/40
C35/45
C40/50
C45/55
C50/60
C55/67
C60/75
C70/85
C80/95
C90/10S
32
35
40
45
50
55
60
70
80
90
Plain concrete
Reinforced concrete
Prestressed concrete/Reinforced concrete
subject to chlorides
Reinforced
concrete
in
fffffffffffofoundations
chloride-induced corrosion). Detailed requirements for mix specification and compliance are
given by BS EN206 `Concrete - Performance, Production, Placing and Compliance Criteria'
and BS8500 `Concrete - Complementary British Standard to BS EN206'
1.2.2 Reinforcing steel
Table 1.2 lists the characteristic design strengths of some of the more common types of
reinforcement currently used in the UK. Grade 500 (500N/mm2 characteristic strength) has
replaced Grade 250 and Grade 460 reinforcing steel throughout Europe. The nominal size
of a bar is the diameter of an equivalent circular area.
Grade 250 bars are hot-rolled mild-steel bars which usually have a smooth surface so that
the bond with the concrete is by adhesion only. This type of bar can be more readily bent, so
they have in the past been used where small radius bends are necessary, such as links in
narrow beams or columns, but plain bars are not now recognised in the European Union and
they are no longer available for general use in the UK.
High-yield bars are manufactured with a ribbed surface or in the form of a twisted square. Square
twisted bars have inferior bond characteristics and have been used in the past, although they are
now obsolete. Deformed bars have a mechanical bond with the concrete, thus enhancing
ultimate bond stress. The bending of high-yield bars through a small radius is liable to cause
tension cracking of the steel, and to avoid this the radius of the bend should not be less than two
times the nominal bar size for small bars (<16 mm) or 31/2 times for larger bars. The
ductility of reinforcing steel is also classified for design purposes. Ribbed high yield bars may be
classified as:
Class A - which is normally associated with small diameter (< 12 mm) cold-worked bars used in
mesh and fabric. This is the lowest ductility category and will include limits on moment
redistribution which can be applied and higher quantities for fire resistance.
Class B - which is most commonly used for reinforcing bars.
Class C - high ductility which may be used in earthquake design or similar situations.
Floor slabs, walls, shells and roads may be reinforced with a welded fabric of reinforcement,
supplied in rolls and having a square or rectangular mesh. This can give large economies in
the detailing of the reinforcement and also in site labour costs of handling and fixing.
Prefabricated reinforcement bar assemblies are also becoming increasingly popular for similar
reasons. Welded fabric mesh made of ribbed wire greater than 6 mm diameter may be of any of
the ductility classes listed above.
All sizes
Specified characteristic
strength fyk (N/mrr 2)
500
WEEK 2
2.0 EVOLUTION AND APPLICATION OF CODES OF PRACTICE
BS 8110 has been prepared under the direction of the Civil Engineering and Building structures
standards Committee. Together with BS 8110:
Part 2 it supersedes CP 110: Part 1 : 1972, which is withdrawn.
This code covers the fields of CP 110 and encompasses the structural use of reinforced and
prestressed concrete both cast in situ and precast. Although there are no major changes in
principle from the previous edition, the text has largely been rewritten with alterations in the
order and arrangement of topics. The redrafting and alterations have been made in the light of
experience of the practical convenience in using CP 110 they have also been made to meet the
criticism of engineers preferring the form of CP 114. in this respect sections two to five have
been rewritten with shorter clauses, avoiding as much as possible lengthy paragraphs dealing
with matters that could be broken down into separate sub clauses, to make specific references
easier to identify.
Consideration had been given to including the load factor method which had been introduced
into CP114 in 1957.
The basic approach to design for safety in all codes is the following. A level of loading is
assessed that leads to the worst conditions in the structure which can reasonably be expected to
occur in practice. This is commonly referred to as working or service load stresses. A
substantial margin of strength is required between this working condition and the strength of
structure which the designer aims to provide. This margin is necessary to take account of
uncertainties in the loading, the strength of the materials, the construction process and in, the
current state of knowledge of structural behaviour. It is in the way in which this margin is
provided that the elastic, ultimate load and limit state methods of design differ. The elastic (or
permissible stress) approach aims at ensuring that the working stresses do not exceed a set of
defined permissible stresses which are obtained by reducing the material strengths by a safety
factor and it aims to ensure that the strength of the structure, calculated using the expected actual
materials strengths, is sufficient to support this ultimate loading.
It might appear that these two approaches are, in effect, identical but, in fact, this is only strictly
so for materials that are fully elastic up to failure. Nevertheless, by appropriate choice of
coefficients in the various design equations, the two methods can be made to give very similar
results for most common types of structure. In drafting CP 114: 1957 it was felt that if the two
methods were to be expressly permitted in one document then the strict interpretation of load
factor theory would have to be modified in order to avoid the confusion of having different
design loads and stresses specified for the elastic method with the difference that the plastic
stress strain relations were to be assumed in place of Hookes law. This has led ever since to a
confusion in the minds of designers as to what their calculations were actually predicting.
The limit state method of designs introduced in CP 110 in 1972, develops the logic of load factor
design rather further, instead of allowance for all the uncertainties being compiled together into a
single, global, safety factor, a set of partial safety factors are defined, one for each material and
type of load. The relative values of these reflect an assessment of the relative uncertainty
associated with the various loads and materials strengths. As well as treating uncertainty more
logically, the partial safety factor approach when used for structures subjected simultaneously to
different types of loading (for example, vertical load and wind load) where a critical design
condition arises when one loading is at its maximum value and the other at its minimum value.
The global factor approach automatically increases both the maximum and the minimum load
giving a less critical condition than if only the maximum load is increased.
Waffle
(b)
(made of clay)
flat slab
without
drop panel
or column
head
With
column
2.1.2 BEAMS
head but no
drop paned
Beams: Are horizontal members of a building frame receiving loads
transmitting same through the columns to the foundations.
With drop
panel and
column
head
from the slab and
T and L-Beams
1.
T- Section the lesser of the actual flange width or the width of the web plus one- fifth of
the distance between zero moments.
L- Section:- The lesser of the actual flange width or the width of the web plus one tenth
of the distance between zero moments
As a simple rule, the distance between the points of zero moments may be taken as 0.7
times the effective span of a continuous beam.
Bf
bf
X X
bw
T-BEAM
bw
L-BEAM
2.1.3 COLUMNS
Column:
Is a vertical load bearing member with the ratio of its lateral dimension less or
equal to 4:1. That is, the greatest lateral dimension is not more than four times its least lateral
dimension. When this is violated, the column is said to be a wall.
h
b
Braced column: Where the lateral loads are resisted by walls or some other forms of bracing.
Unbraced column: Where the lateral loads are resisted by the bending action of the columns.
2.1.4 Foundations
A building consist of
Super structure
Sub Structure which forms the foundations below ground
The foundations transfer and spread the loads from a structures columns and walls into the
ground.
Various types of foundations include
Strip foundation
Pad foundation
Raft foundation
Pile foundation
WEEK 3
3.1 CONCEPTS OF ELASTIC THEORY, LOAD FACTOR AND LIMIT
STATE DESIGN
..........................................
................................
Limit state design of an engineering structure must ensure that (1) under the worst loadings the
structure is safe, and (2) during normal working conditions the deformation of the
members does not detract from the appearance, durability or performance of the structure.
Despite the difficulty in assessing the precise loading and variations in the strength of the
concrete and steel, these requirements have to be met. Three basic methods using factors of
safety to achieve safe, workable structures have been developed over many years; they are
1. The permissible stress method in which ultimate strengths of the materials are divided by
a factor of safety to provide design stresses which are usually within the elastic range.
2. The load factor method in which the working loads are multiplied by a factor of safety.
3. The limit state method which multiplies the working loads by partial factors of safety and
also divides the materials' ultimate strengths by further partial factors of safety.
3.2
Other possible variations such as constructional tolerances are allowed for by partial factors of
safety applied to the strength of the materials and to the actions. It should theoretically be
possible to derive values for these from a mathematical assessment of the probability of reaching
each limit state. Lack of adequate data, however, makes this unrealistic and, in practice, the
values adopted are based on experience and simplified calculations.
Ultimate
Flexure
Shear
Bond
Serviceability
Accidental
Concrete
Reinforcing and
Prestressing Steel
Concrete
1.50
1.15
1.20
Reinforcing and
Prestressing Steel
1.00
1.50
1.50
1.00
1.15
1.15
1.00
1.20
1.20
1.00
1.00
situations such as may occur during construction). The values in the last two columns should be
used when the structure is being designed for exceptional accidental design situations such as
the effects of fire or explosion.
Partial factors of safety for actions (yf)
Errors and inaccuracies may be due to a number of causes:
1
design assumptions and inaccuracy of calculation;
2.
Possible unusual increases in the magnitude of the actions;
3. Unforeseen stress redistributions;
4. Constructional inaccuracies.
These cannot be ignored, and are taken into account by applying a partial factor of safety (7f) on
the characteristic actions, so that.
Design value of action = characteristic action x partial factor of safety (7f)
The value of this factor should also take into account the importance of the limit state under
consideration and reflects to some extent the accuracy with which different types of actions can
be predicted, and the probability of particular combinations of actions occurring. It should he
noted that design errors and constructional inaccuracies have similar effects and are thus sensibly
grouped together. These factors will account adequately for normal conditions although gross
errors in design or construction obviously cannot be catered for.
Recommended values of partial factors of safety are given in tables 3.2 and 3.3
according to the different categorizations of actions shown in the tables. Actions are categorised
as either permanent (C,;), such as the self-weight of the structure, or variable (Qk), such as
the temporary imposed loading arising from the traffic of people, wind and snow loading, and
the like. Variable actions are also categorised as leading (the predominant variable action on
the structure such as an imposed crowd load - Qk,, 1) and accompanying (secondary variable
action(s) such as the effect of wind loading, Qk, ;, where the subscript `i' indicates the i'th action
).
The terms favourable and unfavourable refer to the effect of the action(s) on the design
situation under consideration. For example, if a beam, continuous over several spans, is to be
designed for the largest sagging bending moment it will have to sustain any action that has the
effect of increasing the bending moment will be considered unfavourable whilst any action that
reduces the bending moment will be considered to be favourable
Table 3.3
Design Situation
Permanent actions
Variable actions
All
1.0
1.0
Example 3.1 shows how the partial safety factors at the ultimate limit state from tables 2.1 and
2.2 are used to design the cross-sectional area of a steel cable supporting permanent and
variable actions.
EXAMPLE 3.1
Simple design of a cable at the ultimate limit state
Determine the cross~-sectional area of steel required for a cable which supports a total
characteristic permanent action of 3.OkN and a characteristic variable action of 2.0 k
The characteristic yield stress of the 500 N/mm2. Carry out the calculation using limit state
design with the following factors of safety
G = 1.35 for the permanent action,
Q = 1.5 for the variable action, and
m = 1.15 for the steel strength.
Design value = G x permanent action + Q x variable action
= 1.35 x 3.0 + 1.5 x 2.0
= 7kN
Design stress = Characteristic yield stress/m
= 500
1.15
= 434N/mm2
Required cross-sectional area
= design value
design stress
= 7.05 x 103
434
=16.2mm2
For convenience, the partial factors of safety in the example are the same as those recommended
in EC2. Probably, in a practical design, higher factors of safety would be preferred for a single
supporting cable, in view of the consequences of a failure.
3.3
LOADS
Load is defined as anything that has the tendency of generating internal stress in a structure
which tends to deform the structure.
Live Load: This are sometimes referred to as imposed loads. Live load of a building is
the sum of all other loads on the structure which may arise from a wide variety of sources
such as: occupants and furniture. This type of load can only be estimated as they vary
from time to time during the normal working condition of the building.
Direct Load and Indirect Loads: Direct loads are external loads applied to the
structure such as loads of occupants and furniture, where as Indirect loads are
loads on a structure due to loads due to loads not directly applied such as
expansion and contraction due to variation in temperature.
WEEK 4
4.0 Load combinations and patterns for the ultimate limit state
Various combinations of the characteristic values of permanent Gk, variable actions Qk, wind
actions Wk, and their partial factors of safety must be considered for the loading of the
structure. For the ultimate Limit state the following loading combinations are commonly
used.
1. Permanent and variable actions
1.35Gk + I.SQk
2. Permanent and wind actions
1.35Gk + I.5 Wk
Fig 4.4 singly reinforced rectangular section in bending at the ultimate limit state
For equilibrium, the ultimate design moment, M , must be balanced by the moment of resistance
of the section so that
M = f ccz = Fstz
Where z the lever arm between the resultant forces Fcc and Fst
Fcc
= stress x area of action
= 0.567fck x bs
And
z = d s/2
so that substituting in equation 4.5
M = 0.567fckbs x z
And replacing s from equation 4.6 gives
M = 1.134fckb (d z)z
Rearranging and substituting K = M/bd2fck:
(4.5)
(4.6)
(4.7)
(0.25 K/1.134)
(4.8)
In equation 4.5
Fst
Hence
As
M
0.870.87fykz
(4.9)*
Equations 4.8 and 4.9 can be used to design the area of tension reinforcement in a singly
reinforced concrete section to resist an ultimate moment, M.
The lower limit of z= 0.82d in the table occurs when the depth of the neutral axis equals 0.45d.
This is the maximum value allowed by EC2 for a singly reinforced section with concrete class less
than or equal to C50/60 in order to provide a ductile section that will have a gradual tension type
failure.
the design procedure consists of a series of interrelated steps and checks. These steps are shown in
detail in the flow chart in figure 4.5 but may'be condensed into three basic design stages:
1. preliminary analysis and member sizing;
2. detailed analysis and design of reinforcement;
3. serviceability calculations.
4.4
The layout and size of members are very often controlled by architectural details, and clearances
for machinery and equipment. The engineer must either check that the beam sizes are
adequate to carry the loading, or alternatively, decide on sizes that are adequate. The
preliminary analysis need only provide the maximum moments and shears in order to
ascertain reasonable dimensions. Beam dimensions required are
1. cover to the reinforcement
2. breadth (b)
3. effective depth (d)
4. overall depth (h)
Adequate concrete cover is required to ensure adequate bond and to protect the
reinforcement from corrosion and damage. The necessary cover depends on the class of
concrete, the exposure of the beam, and the required fire resistance.. This cover may need to
be increased to meet the fire resistance requirements of the Code of Practice.
The strength of a beam is affected considerably more by its depth than its breadth. The
span-depth ratios usually vary between say 14 and 30 but for large spans the ratios can be
greater. A suitable breadth may be one-third to one-half of the depth; but it may be much less
for a deep beam. At other times wide shallow beams are used to conserve headroom. The beam
should not be too narrow; if it is much less than 200 mm wide there may be difficulty in
providing adequate side cover and space for the reinforcing bars.
Suitable dimensions for b and d can be decided by a few trial calculations as follows:
1.
For no compression reinforcement
K = M / bd2fck < Kbal
Where
Kbal = 0.167 for fck < C50
With compression reinforcement it can shown that
M / bd2 fck < 8/ fck
Approximately, if the area of bending reinforcement is not be excessive.
2.
The maximum design shear force VEd, max should not be greater than
VRd, max = 0.18bwd (1 fck /250) fck. To avoid congested shear reinforcement, VEd, max should
preferably be somewhat closer to half (or less) of the maximum allowed.
3.
The span-effective depth ration for spans not exceeding 7m should be within the basic
values given in table 6.10 or figure 6.3. For spans greater than 7m the basic ratios are multiplied
by 7/span.
4.
where t = estimated distance from the outside of the link to the centre of the tension bars (see
figure 4.6). For example, with nominal sized 12 mm links and one layer of 32 mm tension
bars, t= 28, mm approximately. It will, in fact, be slightly larger than this with deformed
bars as they have a larger overall dimension than the nominal bar size.
WEEK 5
5.0 DESIGN OF REIFORCED CONCRETE BEAMS (CONTINUED)
Assume a concrete cover of 25 mm to the reinforcement steel. So for 10mm links and, say 32
mm bars
Over beam depth h = d + 25 + 10 + 32/2
= d + 51
Therefore make h = 525 mm as an integer number of brick courses. So that d = 525 51 = 474
mm
Maximum shear resistance is
VRd, max = 0.18bwd (1 fck / 250) fck
0.18 x 230 x 474 x (1 25/250) x 25 x 10-3
= 446kN > VEd, = 107kN
Basic span effective depth = 4000 /479= 8.35 < 20 (for a lightly stressed beam in C25)
concrete table 6.10
A beam size of 230 mm by 525 mm deep would be suitable.
Weight of beam = 0.23 x 0.525 x 4.0 x 25
= 12.1 KN
1.
Check that K =
2.
Determine the lever-arm, z, from the curve of figure 7.5 or
from the equation z =
d ( 0.5 + (0.25 K/1.134)
3.
4.
5.
that is
and
100 As,mx < 26fctm % and not less than 0.13%
bh
fyk
where fctm = 0.3 x f2/3 for
ck fck < C5
165 x 106
= 0.12
230 x 4902 x 25
This is less than Kba1 = 0.167 therefore compression steel is not required.
2.
From the lever-arm curve of figure 7.5 Ia = 0.88, therefore lever arm z = Iad = 0.88 x 490
= 431 mm and
3.
As = M
= 165 x 106
= 880mm2
0.87fckz
0.87 x 500 x 431
4.
Provide three H20 bars, area = 943 mm2
5.
100As
bd
= 165 x 106
230 x 490
= 0.84 (>0.13%)
and
100As
= 100 x 943
= 0.75 (<4.0.%)
bh
230 x 550
therefore the steel percentage is within the limit specified by the code.
Example:
A roof beam spans 4.2m and is 450mm x 230mm in cross -section. A parapet wall of 1.5m
height is supported by the beam and also a lean-to roof of 4.0m width. If the ultimate total roof
load is 4.5kN/m2, estimate the load on the beam and design the beam for tension only. Assume
the beam to be simply supported with 20-250 concrete and weight of wall and finishes to be
3.47kN/m2.
Loading:
Figure5.2b: Structure
Design ultimate moment, M = wl2/8 = 45.20kNm.
b = 230mm, h = 450mm, assuming a 20mm diameter bar, d = 450 25 10 10 = 405mm
Mu
= 0.156fcubd2 = 0.156 x 20 x 230 x 4052 = 117.70kNm
Since M < Mu, hence, design beam as singly reinforced.
45.20 10 6
la = 0.928
45.20 10 6
Exercise:
1: Students to design Tee and Ell beams
Note that for continuous beams carrying slabs, the section at the support is designed as
rectangular while the mid-span section is designed as flanged (tee or ell).
2: Design the beam section shown in figure below has a characteristic material strengths of fck =
30N/mm2 for the concrete and fyk = 600 N/mm2 for the steel. The design moment at the ultimate
limit state is 180 kN m which causes sagging of the beam.
WEEK 6
The ratio of the characteristic imposed load to the characteristic dead load does not
exceed 1.25.
The moments in slabs spanning in two directions can also be determined using tabulated
coefficients. Slabs which are not rectangular in plan or which support an irregular loading
arrangement may be analysed by techniques such as the yield line method or the Hilleborg
strip method.
Concrete slabs are defined as members where the breadth is not less than 5 times the overall
depth and behave primarily as flexural members with the design similar to that for beams,
although in general it is somewhat simpler because:
I . the breadth of the slab is already fixed and a breadth Of 1m is used in the calculations;
2. the shear stresses are usually low in a slab except when there are heavy concentrated loads;
and
3. compression reinforcement is seldom required.
Span-effective depth ratios
Excessive deflections of slabs will cause damage to the ceiling, floor finishes or other
architectural finishes. To avoid this, limits are set on the span-depth ratio. These limits are
exactly the same as those for beams. As a slab is usually a slender member, the restrictions
on the span--depth ratio become more important and this can often control the depth of slab
required. In terms of the span-effective depth ratio, the depth of slab is given by
minimum effective depth = Span/ basic ratio x correction factors.
The correction factors account for slab type and support conditions as well as cases of spans
greater than 7 metres and for flat slabs greater than 8.5 metres. The basic ratio may also be
corrected to account for grades of steel other than Grade 500 and for when more
reinforcement is provided than that required for design at the ultimate limit state.
6.1
Reinforcement details
To resist cracking of the concrete, codes of practice specify details such as the minimum area of
reinforcement required in a section and limits to the maximum and minimum spacing of bars.
Some of these rules are as follows.
(a) Minimum areas of reinforcement
minimum area = 0.26fctmbtd/fyk > 0.0013btd
in both directions, where b is the mean width of the tensile zone of section. The minimum
reinforcement provision for crack control, as specified in the code of practice may also have to
be considered where the slab depth exceeds 200 mm. Secondary transverse reinforcement should
not be less than 20 per cent of the minimum main reinforcement requirement in one way slabs.
(b) Maximum areas of longitudinal and transverse reinforcement
maximum area = 0.04Ac
where A, is the gross cross-sectional area. This limit applies to sections away from areas of bar
lapping
(c) Maximum spacing of bars
For slabs not exceeding 200 mm thickness, bar spacing should not exceed three times the
overall depth of slab or 400 mm whichever is the lesser for main reinforcement, and 3.5h or
450 mm for secondary reinforcement. In areas of concentrated load or maximum moment,
these values are reduced to 2h 250 mm and 3h 400mm respectively.
(d) Curtailment and anchorage of reinforcement
At a simply supported end, at least half the span reinforcement should be anchored and at
unsupported edge U bars with leg length at least 2h should be provided, anchored by top and
bottom transverse bars.
The slabs are designed as if they consist of a series of beams of 1 m breadth. The main steel
is in the direction of the span and secondary or distribution steel is required in the transverse
direction. The main steel should form the outer layer of reinforcement to give it the maximum
lever arm.
The calculations for bending, reinforcement follow a similar procedure to that Used in beam
design. The lever arm curve is used to determine the lever arm (z) and the area of tension
reinforcement is then given by
As = M
0.87fykz
For solid slabs spanning one-way the simplified rules for curtailing bars as shown in figure 8.2
may be used provided that the loads are uniformly distributed. With a continuous slab it is also
necessary that the spans are approximately equal. These simplified rules are not given in EC2 but
are recommended on the basis of proven satisfactory performance established in previous codes
of practice.
8.4.1 Single-span solid slabs
The basic span-effective depth ratio for this type of slab is 20:1 on the basis that it is `lightly
stressed' and that grade 500 steel is used in the design. For a start -point in design a value
above this can usually be estimated (unless the slab is known to be heavily loaded) and
subsequently checked once the main tension reinforcement has been designed.
The effective span of the slab may be taken as the clear distance between the face of the supports
plus a distance at both ends taken as the lesser of (a) the
distance from the face of the support to its centreline and (b) one-half of the overall depth of the
slab
Continuous slab
Figure 6.0
Simplified rules for curtailment of bars in slab spanning in one direction
Design Procedure:
Before deriving the formulae, two terms have to be fully understood, namely:
Bending Moment, which is the moment produced by the external forces (applied loads) of
the structure.
Compressive stress MR
C, compressive
diagram
a stress
Under equilibrium conditions, T = C, and similarly, appliedT, tensile stress
bending moment, BM = Internal moment of resistance, MR
BM
0.95
0.55+(477 )
2.0
Assuming diameter 10mm bar, d = 150 25(concrete cover) - 2 (half diameter of bar) = 125mm.
Ast = 0.94
= 0.94 410 117.5 = 486mm2/m
120(0.9+
EXAMPLE
Design of a simply supported slab
The slab shown in figure below is to be designed to carry a variable load of 3.0 kN/m2 plus floor
finishes and ceiling loads of 1.0 kN/m`. The characteristic material strengths are fck= 25 N/mm`
and fyk =500n/mm2 Basic span--effective depth ratio = 19 for a lightly stressed slab from for
class C25/30 concrete and p= 0.5%.
For simplicity, take the effective span to be 4.5 m between centre lines of supports.
Solutions
(1) First design solution
Try a basic span-depth ratio of 27 (approx. 40% above value from figure 6.3)
Minimum effective depth
=
span
=
27 x correction factors (c.f.)
= 4500
= 167
27 x c.f.
c.f
As high yield steel is being used and the span is less than 7m the correction factors can be taken
as unity. Try an effective depth of 170mm, for a class XC 1 exposure the over = 25 mm.
Allowing, say, 5mm as half the bar diameter of the reinforcing bar:
Overall depth of slab = 170 + 25 + 5 = 200mm
Slab loading
Self-weight of slab = 200 x 25 x 10-3 = 5.0kN/m2
total permanent load = 1.0 + 5.0 = 6.0kN/m2
for a 1m width of slab:
ultimate load = (1.35gk + 1.5qk) 4.5
= (1.35 x 6.0 + 1.5 x 3.0) 4.5 = 56.7kN
M = 56.7 x 4.5/8 = 31.9kN m
Bending reinforcement
M =
31.9 x 106__
bd2fck
100 x 1702 x 25
from the lever-arm curve of figure 4.5, la = 0.96. Therefore adopt upper limit of
0.95 and lever-arm z = lad = 0.95 x 170 = 161mm:
As = M =
0.87fykz
31.9 x 106__
0.87 x 500 x 161
= 25.9kN
VRd,c = vEd,cbd where vRd,c from table 8.2 = 0.55 (note: no concrete strength)
Adjustment since 1 < 0.4%). Thus:
vRd,c = 0.55 x 1000 x 170 = 93.5kN
WEEK 7
7.1 DESIGN OF REINFORCED CONCRETE SLABS (continued)
7.2 Design of simply supported slab
(2) Alternative design Solution
The second part of this example illustrates how a smaller depth of a slab is adequate adequate
provided it is reinforced with steel in excess of that required for bending thus working at a lower
stress in service. Try a thickness of slab, h=170mm and d=140mm:
Self- weight of slab = 0.17 x 25 = 25 = 4.25kN/m2
Total permanent load = 1.0 + 4.25 = 5.25 kN/m2
Ultimate load = (1.35gk + 1.5qk)
Span
Eff. depth
= 45000
140
32.1
Span
= basic ratio x As,prov
Eff. depth
As,req
EXAMPLE
Design of a continuous solid slab
The four-span slab shown in figure 7.0 supports a variable load of 3.0 kNlm2 plus floor finishes
and a ceiling load of 1.0 kN/m2 . The characteristic material strengths are
Fck = 25 N/mm2 and fyk, = 500 N/mm2
Solution:
Estimate of slab depth
As the end span is more critical than the interior spans, try a basic span-effective depth ratio 30
per cent above the end-span limit of 26.0 (i.e. 33.0):
Minimum effective depth= span /33 x correction factor =4500/33 x c.f =136/c.f.
Slab loading
Self-weight of slab = 170 x 25 10-3 = 4.25kN/m2
Total permanent load = 1.0 + 4.25 = 5.25 kN/m2
For a 1m width of slab
Ultimate load, F = (1.25gk + 1.5qk) 4.5
= (1.35 x 5.25 + 1.5 x 3.0) 4.5 = 52.14 kN
Using the coefficients of table 8.1 assuming the end support is pinned, the moment at the middle
of the end span is give by
M = 0.086Fl = 0.086 x 52.14 x 4.5 = 20.18kNm
Bending reinforcement
M =
20.18 x 106__
bd2fck
100 x 1402 x 25
from the lever-arm curve of figure 4.5, la = 0.945 Therefore lever-arm z = lad =
0.945 x 140 = 132mm:
As = M =
0.87fykz
= 349mm2/m
Provide H10 bars at 200mm centres, As = 393 mm2/m.
Check span-effective depth ratio
100As,req = 100 x 349 = 0.249
bd
1000 x 140
7.4
When a slab is supported on all four of its sides it effectively spans in both directions, and it is
sometimes more economical to design the slab on this basis. The amount of bending in each
direction will depend on the ratio of the two spans and the conditions of restraint, in each
support.
If the slab is square and the restraint are similar along the four sides then the load will span
equally in both directions. If the slab is rectangular then more than one -hall'of the load will
be carried in the stiffer, shorter direction and less in the longer direction. If one span is much
longer than the other, a large proportion of the load will be carried in the short direction and
the slab may as well be designed as Spanning in only one direction.
Moments in each direction of' span are generally calculated using tabulated
coefficients. Areas of reinforcement to resist the moments are determined Independently for each
direction . The Slab is reinforcd with bars in both directions parallel to the spans with the
steel for the shorter span placed furthest from the neutral axis to give it the greater effective
depth.
The span-effective depth ratios are based on the shorter span and the percentage of'
reinforcement in that direction.
With a uniformly distributed load the loads on the Supporting beams may generally
be appropriated as shown in fig. below:
Msx
0.87fykz
Msx
per metre width
0.87fykz
The slab should be reinforced uniformly across the full width, in each direction.
The effective depth d used in calculating Asy should be less than that for Asx because of the
different depths of the two layers of reinforcement.
Table 7.0 Bending-moment coefficients for slabs spanning in two directions at right angles,
simply supported on four sides
l y/!x
1.0
1.1
1.2
1.3
1.4
1.5
1.75
2.0
Asx
Asy
0.062
0.062
0.074
0.061
0.084
0.059
0.093
0.055
0.099
0.051
0.104
0.046
0.113
0.037
0.118
0.029
Established practice suggests that at least 40 per cent of the mid-span reinforcement should
extend to the supports and the remaining 60 per cent should extend to within 0. 11xor 0.11y of
the appropriate support.
It should be noted that the above method is not specially mentioned in EC2; however, as the
method was deemed acceptable in BS8110, its continued use should be an acceptable
method of analysing this type of slab.
WEEK 8
8.0 DESIGN OF REINFORCED CONCRETE SLABS (continued)
8.1 DESIGN OF SIMPLY SUPPORTED SLAB SPANNING IN TWO
DIECTIONS
EXAMPLE
Design the reinforcement for a simply supported slab
The slab is 220 mm thick and spans in two directions. The effective span in each direction is
4.5m and 6.3m and the slab supports a variable load of 10 kN/m2. The characteristic material
strengths are fck = 25 N/mm 2 and fyk~ = 500 N / m m2
Figure 3.7
Simply supported slab spanning in two directions
Solution:
ly /lx = 6.3/4.5 = 1.4
From table 7.0, asx = 0.099 and asy = 0.051.
Self-weight of slab = 220 x 25 x 10-3 = 5.5 kN/m2
Ultimate load = 1.35gk + 1.5qk
= 1.35 x 5.5 + 1.5 x 10.0 = 22.43kN/m2
Bending short span
With class XC-1 exposure conditions take d = 185 mm.
= 0.053
Span
Eff. Depth
185
= 4500 = 24.3
EXERCISE
(1) -The slab is 180 mm thick and spans in two directions. The effective span in each direction is
4.5m and 6.3m and the slab supports a variable load of 8 kN/m2. The characteristic material
strengths are fck = 25 N/mm 2 and fyk~ = 400 N / m m2.
Design the reinforcement for a simply supported slab
(2)-Solve at least two problems on continuous solid slab spanning in one direction.
8.3
Column Classifications:
a. Short or Slender: A column is said to be short when the effective length is not more
than 15 times its least lateral dimensions for braced columns or 10times for unbraced columns;
otherwise, the column is said to be slender. Slender columns, in addition to any axial load and
moments, are subjected to moments due to their slenderness. These are usually added to the
imposed moments on the column and slenderness should be checked on both axes. A column that
is slender in x-axis may necessarily not be slender in the y-axis and vice versa.
Effective length of a column is defined as 10, where 10 is the actual length of the column and
is a function of the end restraints of the column and whether or not the column is braced.
Clause 3.8.1.5 of the Standard defines braced columns as those laterally supported by wall,
buttressing etc. designed to resist all lateral forces in that plane. It should otherwise be
considered as unbraced.
Clause 2.5 of B.S. 8110: Part 2: 1985, discussed the analytical method of calculating the
effective height of columns as follows:
Framed structures and braced, columns, effective height is calculated from the lesser of:
10 = 10(0.7 + 0.05(012)) < 10 and
10 = 10(0.85 +0.05 min) < 10
Unbraced columns, the lesser of:
10 = 10(1.0 + 0.15(011 + 012 ) and
10 = 10(2.0 +0.3 min)
Where:
011 = ratio of the sum of the column stiffnesses to the sum of the beam stiffnesses at the lower
end of a column.
012 = ratio of the sum of column stiff nesses to the sum of the beam stiffness at the upper end of
a column.
min = lesser of 011 and 012.
In addition, Clause 2.5.4 of Part 2:B.S. 8110, discusses the rigorous analysis method of
calculating column relative stiffnesses.
(b)
Axial, Uniaxial and Biaxial: In terms of load disposition, a column can be categorized as
Axially loaded, Uniaxially loaded and Biaxially loaded. Inexperienced designers design most
columns as axially loaded columns in buildings are axially loaded.
As axially loaded column is subjected to a concentric axial load. That is, moments in both x and
y axes are practically insignificant. The total load is then supported by the compressive action of
both the concrete and steel counterpart of the column, e.g. a truly central column.
A uniaxially loaded column is subjected to an axial load and a moment in one direction (x- or y
axis). The moments in the other direction is assumed to be practically insignificant e.g. most side
columns, but not all.
A biaxially loaded column is subjected to an axial load and moments in the two axes. A typical
example is a corner column. In fact, all corner columns are biaxially loaded while side columns
can be biaxially or uniaxially loaded.
8.3
a)
Axially Loaded Columns: The axial force in a column at the ultimate limit state may be
calculated, in the absence of any other rigorous analysis like shear from beam calculation, on the
assumption that beams and slabs transmitting force into it are simply supported. The design
procedures for axially loaded column include:
(i)
Estimating the total axial load at the ultimate limit state.
(ii)
Choosing a trial size using Table 8.0 as guides.
Table 8.0
(i)
Load, N, in kN.
Size (h x b) in mm.
N 500
225 x 225
300 x 225
300 x 300
450 x 225
450 x 225
450 x 450
> 2100
Choose appropriately
(ii)
However, if the engineer is very sure that the column cannot be subjected to
any eccentric loading or moment, then Asc can be
Calculated from: Asc = N 0.40fcubh
0.8fy 0.40fcu
`
When Asc returns negative value, minimum steel of 0.4%bh must be provided. This should,
however, not be less than 4-12mm diameter bars for rectangular columns or 6 12mm diameter
bars fro round columns.
Providing links, which should be a minimum of of the size of the largest compression bar at a
spacing of not more than 12times, the size of the smallest compression bar. It is usual to adopt
10mm bars as links at a spacing of 200mm for 225 by 225mm columns. It is also advisable not to
use less than 4No. 16mm diameter bars for any column except the column load is purely nominal
in which case 4No. 12mm diameter bars can be considered.
Example: A braced group floor column supports two suspended floors and a light roof. The area
of the floor supported by cross beams transmitting to the column is 4.0 x 6.0m. Take like load as
3.00kN/m2. Design the column if its effective height is 2.85m and design to 20-250 concrete.
Solution: The first step is to calculate the total load supported by this column. From the question
the following loads are obvious: (i) the roof load (ii) the 2No. floor loads (iii) the beam loads
(roof, 2 floors), (iv) the load of columns above and (v) column own load.
Asc =
= 769mm2
Instead of assuming a footing weight of 150 KN at the start of this example it is possible to allow
for the weight of the footing by using a net safe bearing pressure net = 200 h x unit weight of
concrete
= 200 0.6 x 25 = 185.0kN/m2
Therefore
Required base area = 1.0 x column load = 1000 + 350
net
185.0
= 7.30m2
WEEK 9
9.0 Foundations
INTRODUCTION
A building is generally composed of a superstructure above the ground and a substructure which
forms the foundations below qround. The foundations transfer and spread the loads from a
structure's columns and walls into the ground. The safe bearing capacity of the soil must not be
exceeded otherwise excessive settlement may occur, resulting in damage to the building and its
service facilities, such as the water or gas mains. Foundation failure can also affect the
overall stability of a structure so that it is liable to slide, to lift vertically or even
overturn.
The earth under the foundations is the most variable of all the materials that are considered in
the design and construction of an engineering structure. Under one small building the soil
may vary from a soft clay to a dense rock. Also the nature and properties of the soil will
change with the seasons and the weather. For example Keuper Marl, a relatively common
soil, is hard like rock when dry but when wet it can change into an almost liquid state.
It is important to have an engineering survey made of the soil under a proposed structure so that
variations in the strata and the soil properties can be determined. Drill holes or trial pits
should be sunk, in situ tests such as the penetration test performed and samples of the soil taken
to be tested in the laboratory. From the information gained it is possible to recommend safe
bearing pressures and, if necessary, calculate possible settlements of the structure.
Geotechnical design is in accordance with BS EN 1997: Eurocode 7. This code classifies design
situations into three types: (i) category 1- small and simple structures (ii) category 2conventional with no difficult ground or complicated loading conditions and (iii) category 3 all other types of structures where there may be a high risk of geotechnical failure. The
expectation is that structural engineers will be responsible for the design of category 1
structures, geotechnical engineers for category 3 and either type of engineer could be
responsible for category 2.
The load transfer from the superstructure to the bearing soil is obtained through the use of
appropriate foundation works. Foundations are horizontal or vertical members supporting
the entire structure and transmitting all the loads to the soil below. They are substructures
supporting the super-structures of columns, beams, slabs, walls and roofs.
Generally, foundations can be classified as either shallow or deep. The choice between
shallow or deep foundations can be effected after thorough examination of the following
elements:
The magnitude of the transmitted loads from the super-structure.
Soil nature in terms of its bearing capacity and other properties.
The economic aspects of the elements of the foundation work and
Deep foundations:
o Pile foundation
o Diaphragm walls
o Displacement foundations
Strip foundation
Strip footings are used under walls or under a line of closely spaced columns. Even where it is
possible to have individual bases, it is often simpler and more economical to excavate and
construct the form work for a continuous base.
Pad foundation
The footing for a single column may be made square in plan, but where there is a large moment
acting about one axis it may be more economical to have a rectangular base. They are generally
used to support columns and piers or heavy machinery in a factory.
Combined footings: Where two columns are close together it is sometimes necessary or
convenient to combine their footings to form a continuous base. The dimensions of the footing
should be chosen so that the resultant load passes through the centroid of the base. The shape of
the footing may be rectangular or Trapezoidal. Latter if there is large variation in the loads
carried by two columns.
Raft foundation
This consists of continuous reinforced concrete slab under the whole building, taking all the
downward loads and distributing them over an area large enough to avoid overstressing the soil
beyond its bearing capacity. Where settlement is a problem.
flat stab
Pile foundation
They are used where the will conditions are poor and it is uneconomical or not possible to
provide adequate spread foundation. The pile must extend down to firm soil.
9.3
The design procedure of the foundation for a structure comprises three stages:
o Determine from inspection of the site, the nature of the ground and having selected the
stratum upon which to impose the load, to decide the safe bearing pressure.
o Select the type of foundation and the suitability of one or more types may have to be
compared.
o Design the selected foundation to transfer and distribute the loads from the structure to
the ground.
Wall footing
Solid Raft
Solid Raft with thickening at edge
Fig. Box used for soil with very low bearing cap
The principal steps in the design calculations are as follows:
Calculate the plan size of the footing using the permissible bearing pressure and the critical
loading arrangement for the serviceable limit state.
Calculate the bearing pressures associated with the critical loading arrangement at the ultimate
limit state.
Assume a suitable value for the thickness (h) and effective depth (d). Check that the shear force
at the column face is less than 0.5v1cdud = 0.5v1(ck/1.5)ud where u is the perimeter of the
column and v1 is the strength reduction factor = 0.6(1-ck/250).
Carry out a preliminary check for punching shear to ensure that the footing thickness gives a
punching shear stress which is within the likely range of acceptable performance.
Determine the reinforcement required to resist bending
Make a final check for the punching shear
Check the shear force at the critical sections.
Where applicable, both foundations and the structure should be checked for overall stability at
the ultimate limit state.
Reinforcement to resist bending in the bottom of the base should extend at least a full tension
anchorage length beyond the critical section of the bending.
For the ultimate design load, obtain the column axial load using (1.4Gk + 1.6Qk)
Obtain the effective depth, d, where d = total depth concrete cover 0.5(bar size).
Check for shear stress (vc), where vc =
WEEK 10
10.1 Pad footing design examples
Example:
A 225mm by 450mm column supports an ultimate load including its own weight of 504kN. The
psoil bearing capacity is estimated to be in the region of 105kN/m2. Design a simple pad footing
using a grade 25 concrete and high yield steel, fy = 410N/mm2.
Solution:
Assume a base thickness of 400mm and d = 400 50 10 = 340mm (assume 20mm diameter
bars will be used).
Areq
504 1.1
1.6 1.6
- 0.4(24)1.4kN/m2 = 203.123kN/m2
Load causing punching is the total load outside the critical perimeter.
V = fnet ( Base area Area within critical perimeter)
la = 0.95
Ast = 268mm2
EXAMPLE
Design of a pad footing
The footing (figure 10.6) is required to resist characteristic axial loads of 1000kN permanent and
350kN variable from a 400mm square column.
The safe bearing pressure on the soil is 200kN/m2 and the characteristic material strengths are ck
= 30N/mm2 and yk = 500N/mm2.
Assume a footing weight of 150kN so that the total permanent load is 1150kN and base the
design on the Prescriptive Method.
Solution
1.
30
1.5
x 10-3
4.
Punching shear
The critical section for checking punching shear is at a distance 2d as shown in figure 10.5
Critical perimeter
Area within perimeter
=
=
=
=
=
column perimeter + 4d
4 x 400 + 4 x 520 = 8134mm
(400+ 4d)2 (4- ) (2.0d)2
(400 + 2080)2 (4 - ) 10402
5.22 x 106mm2
Therefore
Punching shear force VEd = 239 (2.82 5.22) = 626kN
Punching shear stress vEd
= VEd
Perimeter x d
= 626 x 103
8134 x 520
= 0.15N/mm2
This ultimate shear stress is not excessive, (see table 8.2) therefore h = 600mm will be a suitable
estimate.
5.
Bending reinforcement see figure 10.7(a)
At the column face which is the critical section
MEd = (239 x 2.8 x 1.2) x 1.2
2
=
482kN
Exercise
The footing is required to resist a characteristic axial load of 1028kN dead and 420kN imposed
from a 500mm square column with 25mm dowels. The safe bearing pressure on the soil is
200kN/m2, Depth of bearing stratum = 1.8m.
Determine (using load combinations due to BS 8110) the following:
i. The base (plan size of the footing).
ii. Thickness, hf of the base in order to develop the critical serviceability and ultimate limit
state.
iii. The required reinforcement to resist bending moment.
(3m x 3m, hf = 950mm, R20mm@140mm c/c)
WEEK 11
Introduction
11.0 Steel structures
Steel frame buildings consist of a skeletal framework which carries all the loads to which the
building is subjected. The sections through three common types of buildings are :
(1) Single-storey lattice roof building;
(2) Single-storey rigid portal; and
(3) Medium-rise braced multi-storey building.
These three types cover many of the uses of steel frame buildings such as factories, warehouses,
offices, flats, schools, etc.
The building frame is made up of separate elements-the beams, columns, trusses and bracing.
These must be joined together and the building attached to the foundations. .
Various methods for analysis and design have been developed over the years.The single storey structure in and the multi-storey building are designed by the simple design method,
while the rigid portal in is designed by the continuous design method. All design is in
accordance with the new limit state design code BS 5950: Part1.
Plastic theory developed to take account of behavior past the yield point is based on finding the
load that causes the structure to collapse. Then the working load is the collapse load divided by a
load factor. This too is permitted under BS 449
Finally, limit state design has been developed to take of all account conditions
that can make the structure become unfit for use. The design is based on the actual behaviour of
materials and structures in use and is in accordance with BS 5950: The Structural Use oJ
Steelwork in Building; Part 1 1L~Code of Practice for Design in Simple and Continuous
Construction: Hot Rolled Sections.
Note that the range in serial sizes is given for the members shown in Figure 11 A number of
different members are produced in each serial size by varying the flange, web, leg or wall
thicknesses.
WEEK 12
12.0 Steel sections (continued)
`
Built-up sections
12.1
Cold-rolled sections
Thin steel plates can be formed into a wide range of sections by cold rolling. The most important
uses for cold-rolled sections in steel structures are for p.trlins and sheeting raia. Three common
sections-the zed, sigma and lipped channel-are shown in Figure 2.6. Reference should be
made to the manufacturer's literalure for the full range of sizes available and the section
12.4 Connections
4.7 Welded, Riveted and Bolted Connections
In this section, we shall consider how individual members are connected together to form
complete structures.
Research has shown that the second largest cause of structural failures (30%) is defective
detail design of the joints between members. (The largest of course being collapse during
construction). Therefore the need for sound connection design cannot be toyed with.
4.17: Welded Connections: welds which are roughly triangular in cross-section are known as
fillet welds. Structural welding should only be carried out by qualified welders. It is the
most economic method of joining steel components in the fabrication shop, but should
only be used with caution on construction sites.
The fillet welds are specified in terms of leg length. This is the dimension shown the
diagram in figure 14.3
Leg
length
quote
Throat
from
the0
45
docum
ent or
the
summ
ary offor fillet welds
Figure 14.3: Key dimensions
an
interes
ting
point.
You
can
positio
Also shown above is the throat size and this is the dimension that determines the strength
of the weld.
Throat size = leg length x cos450
= 0.7 x leg length
Because of the importance of the throat size, a finished weld should always be convex in shape.
The design strength of a fillet weld in grade 43 steel is 215N/mm2. This figure already includes.
WEEK 13
13.0 CONNECTIONS (CONTINUED)
13.1 Bolted Connections
The figure (14.4) shows the equivalent connection by bolts of the fillet welded
connection. Bolts are preferable on the site. There are several types of bolted connections
There are two basic types of bolts and they each use a different basic principle to support
the load:
Ordinary bolts These depend for their strength on contact between the bolt shank and the
sides of the holes in the plates to be fixed.
Friction grip bolts. These are tensioned so that they clamp the plates together. Friction
develops between adjacent faces. This produces a very rigid connection and is therefore
better for fixing members subjected to load reversal, such as wind bracing.
Bolt in tension
CONTACT
13.4: Riveted Connections: these were once popular in connecting structures but are now rarely
used. Examples include the Empire State Building in New York, railway bridges. They
are still widely used in the aircraft industry for fixing the aluminium alloy skin to the
wings and fuselage, as they are essentially resistant to vibration
RIVETING
A rivet or bolt may be considered simply as a peg inserted in holes drilled in two or more
thickness of steel in order to prevent relative movement. For example, the two steel plates in Fig.
13.1 tend to slide over each other, but could be prevented from doing so by a suitable steel pin
inserted in the holes in each plate, as shown. In order to prevent the steel pin from slipping out of
holes, bolts with heads and nuts are used or rivet heads are formed, and these produce an
effective connection (Fig. 13.2).
The rivet heads (or bolt heads and nuts) do, in fact, strengthen the connection by pressing the two
thicknesses of plate together, but this strength cannot be determined easily, and so the rivet or
bolt strength is calculated on the assumption that its shank (shown shaded) only is used in
building up its strength.
Black bolts
Hand-driven rivets
80 N/mm2
Power-driven rivets
Close tolerance and
Turned bolts
100 N/mm2
Black bolts are manufactured from rolled steel bars and, owing to the difficulties in rolling round
black bars to the exact required diameter, it is customary to drill the holes in the plates, etc., 2mm
greater in diameter than the specified diameter of the bolt.
Close tolerance and turned bolts are made from rolled steel bars which are greater in diameter
than the required size of the bolt. These bolts give a better fit in the holes than black bolts and are
therefore allowed higher stresses. Power-driven rivets are usually driven by a special machine.
The rivets and the rivet heads are formed more accurately than is possible in the case of handdriven rivets and they are therefore permitted to higher stress. The holes are drilled 2mm larger
in diameter than the specified sizes of the rivets.
Since rivets are driven while hot and, therefore, their material fills the hole completely, it is
necessary to distinguish between the nominal and the gross diameter of the rivets. The nominal
diameter refers to the specified size of the rivet shank, i.e. the diameter of the rivet when it is
cold, whilst the gross diameter is 2mm larger than the specified (i.e. nominal) diameter of the
rivet. BS449 allows the strength of a rivet to be estimated on its gross diameter.
For example, the safe load in single shear (safe stress x area) of a 16mm diameter power-driven
rivet is
100 x 0.7854 x 182 = 25.4kN
For bolts, the gross diameter is, of course, equal to the nominal diameter. Therefore the safe load
in single shear, or single shear value (s.s.v) of a 16mm diameter black bolt of strength grade 4.6,
is
80 x 0.7854 x 162 = 16kN
Double Shear
In the type of connection shown, for example, in Fig. 13.4 (a double cover butt joint), the rivets
or bolts on one side of the joint would have to shear across two planes, as shown. This is known
as failure in double shear
`
or, simply,
2 x s.s.v. = 2 x 16 = 32kN
WEEK 14
The steel plates in this case are much more likely to be torn by the rivet than the rivet to be
sheared by the weaker steel plates.
This type is known as failure in bearing (or tearing), and note should again be taken of the area
which is effective in resisting this type of stress (Fig. 13.6). The area of contact of the rivet with
the plate on one side of it is actually semi-cylindrical, but since the bearing stress is not uniform,
it is assumed that the area of contact is the thickness of plate times diameter of rivet. This area is
shown shaded in section A-A of Fig. 13.6.
-For bearing purposes as for shear, the gross diameter of the rivet can be taken as the nominal
diameter plus 2mm.
When two plates of the same thickness are being connected, then of course either plate could
tear, and the area resisting bearing would be the thickness of one plate times diameter of rivet
(Fig. 13.7).
Where plates of different thicknesses are used, then the thinner of the two plates would tear first,
so the area resisting bearing or tearing would be the thickness of thinner plate times the diameter
of rivet (Fig. 13.8). Where three thicknesses are concerned, as in Fig. 13.9, the two 15mm plates
are acting together and the 25mm plate would tear before the two 15mm plates, so the area
resisting tearing would be 25 x 18 = 450mm2
The permissible stress in bearing for bolts of strength grade 4.6 and mild steel rivets is given in
BS449 as follows:
Black bolts
Hand-driven rivets
Power-driven rivets
Close tolerance and
Turned bolts
250 N/mm2
300 N/mm2
Criterion Value
It will be seen that rivets or bolts may be designed on the basis of a) their strength in shear, or b)
their
strength in bearing.
In actual design, the lesser of these two values will, of course, have to be used. This is called the
criterion value Example
WEEK 15
.
15.1 Efficiency
It is sometimes useful to check the efficiency of the connection. This is given by
Efficiency =
HSFG bolts and their use are specified in BS4395 and BS4604, respectively, and further details
may be obtained from manufacturers literature.
Considering connections subject only to shear between the friction faces, the safe load may be
determined from the following:
Slip factor_
x number of effective interfaces
Load factor
x proof load of one bolt
x number of bolts
The slip factor is really the coefficient of friction between the surfaces and may be taken as 0.45
for surfaces complying with the appropriate specification.
The load factor for structure covered by BS449 is usually at least 1.4, although, in cases where
wind forces are considered, it may be reduced to 1.2.
Effective interface is the common contact surface, i.e. a single shear connection has one effective
interface and a double shear connection has two.
Proof load is the minimum shank tension depending on the size of the bolt (See Table 13.1).
Example
Consider the connection in Example 13. Assume that the six bolts are 16mm diameter HSFG
bolts (general grade). Is the connection strong enough now?
Solution
Safe load 0.45
1.4
The size of the weld is specified by the minimum led length of the weld, e.g. the strength of a
8mm fillet weld for grade 43 steel is
8 x 0.7 x 115 = 644N/mm
Leg
length
quote
from
Throat
the
docu
0
45
ment
or
the
sum
mary
Figure 15.0 Key dimensions for fillet welds
of an
inter
estin
i.e. each millimeter length of this weld is capablegof carrying a load of 644N.
When deciding on the size of a weld it is well to point
consider that the amount of weld metal
increases faster than the strength of the weld, e.g.. compare
6mm and 8mm welds:
You
can
increase in strength 33%
positi
increase in weld metal 78%
on
the
Example
text
A tension member in a framework consists of an box
80mm x 10mm flat and is subject to a direct
force of 110Kn. Design a suitable fillet weld connection
anyw using a gusset plat, as shown in Fig.
13.17.
here
in the
Solution Welding along the along the two edges of
the flat requires a minimum length of weld of
docu
80mm on each side (Cl. 54.f. BS449), i.e. minimum
length of weld is 160mm.
ment.
Use 6mm weld
Use
110 000
the
Required length =
= 228mm Text
6 x 0.7 x 115
Box
Tool
The weld should be returned continuously arounds the
tab corner for a distance not less than 2 x weld
size to comply with clause 54.e. of BS449 and antoallowance of one weld size should be made at
the open end of the weld.
chan
The overall length of the welds should be
ge
1/2x228+ x6+return end
the
SUMMARY
form
Rivets and Bolts
attin
g of
the
pull
quote
text
box.]
EXERCISE
(Note: permissible tension stress for Grade 43 steel = 155N/mm2)
the size of each plat in a simple lap joint is 100mm x 12mm and there are six
20mm diameter turned bolts in a single line. Calculated the safe load in
tension.
In a double cover butt connection, the joined plate is 125mm x 12mm and the
over plates are 125mm x 8mm. There are two 20mm diameter power-driven
rivets each side of the joint (four rivets in all). Calculate the maximum safe
tension for the plates.
A simple lap joint with five 24mm diameter hand-driven rivets is shown in
Fig. below. Calculate the maximum safe pull, W.
Fig. 13.20 gives two different bolted connections (a) and (b). In each case, the
safe load W.
Fig.15.7 shows a joint in a tension member. Determined the safe load W.
(Calculations are required for the strength of the middle plate at sections A-A
and B-B; the strength of the cover plate at C-C, and the strengths of the rivets
in shear and bearing.)
Fig 15.7