Professional Documents
Culture Documents
SA 07.1 - SA 48.1
SAR 07.1 - SAR 30.1
AUMA NORM
Operation instructions
Operation instructions
These instructions are valid for multi-turn actuators for open-close duty,
SA 07.1 - SA 48.1, and multi-turn acuators for modulating duty, SAR 07.1 SAR 30.1.
These operation instructions are only valid for clockwise closing, i.e. driven
shaft turns clockwise to close the valve.
Table of Contents
1. Safety instructions . . . . . . . . . . .
1.1 Range of application . . . . . . . . .
1.2 Short description . . . . . . . . . . .
1.3 Commissioning (electrical connection)
1.4 Maintenance . . . . . . . . . . . . .
1.5 Warnings and notes. . . . . . . . . .
1.6 Further notes . . . . . . . . . . . . .
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3
3
3
3
3
3
3
2. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Mounting to valve/ gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Electrical connection. . . . . . . . . . . . .
6.1 Terminal plan . . . . . . . . . . . . . . . .
6.2 Type of seating . . . . . . . . . . . . . . .
6.3 Controls AUMA MATIC / AUMA MATIC MC
6.4 Microswitches . . . . . . . . . . . . . . . .
6.5 Fitting of plug cover . . . . . . . . . . . . .
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8
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9
Operation instructions
1.
Safety instructions
AUMA multi-turn actuators type SA 07.1 - SA 48.1 and SAR 07.1 SAR 30.1 have a modular design.
The limitation of travel is realised via limit switches in both end positions.
Torque seating is also possible in both end positions. The type of seating is
stated by the valve manufacturer.
1.3 Commissioning
(electrical connection)
1.4 Maintenance
MOV
2.
Operation instructions
Technical data
Multi-turn actuator SA 07.1 -SA 48.1 and SAR 07.1 - SAR 30.1
Type of duty:
(according to IEC 34-1/ VDE 0530)
SA:
Standard:
Option:
Standard:
SAR:
Limit switching:
Torque switching:
Speeds:
Heater in switch compartment:
Motors:
Motor protection:
Electrical connection:
Ambient temperature:
SA:
SAR:
Enclosure protection:
(according to EN 60 529)
Finish coating:
3.
..
.
..
..
If multi-turn actuators are to be stored for a long time (more than 6 months),
the following points must be observed additionally:
.
.
Operation instructions
4.
.
.
Mounting is most easily done with the valve shaft / gearbox shaft pointing
vertically upward. But mounting is also possible in any other position.
The multi-turn actuator is delivered ex works in position CLOSED (limit
switch CLOSED tripped).
Figure A
For output drive type A (figure B), thread must match the thread of the valve
stem. If not ordered explicitly with thread, the stem nut is unbored or with
pilot bore when delivered. Finish machining of stem nut see page 6.
..
..
Check whether bore and keyway match the input shaft of valve/ gearbox.
Thoroughly degrease mounting faces at multi-turn actuator and valve/
gearbox.
Apply a small quantity of grease to input shaft of valve/ gearbox.
Place actuator on valve/ gearbox and fasten. Fasten bolts (at least quality
8.8, refer to table 1) evenly crosswise.
Table 1
8.8
M 8
M 10
M 12
M 16
M 20
M 30
M 36
TA (Nm)
25
50
87
220
420
1 500
2 500
Operation instructions
80.01/ 80.02
80.2
.
.
..
..
.
..
The output drive flange does not have to be removed from the actuator.
.
..
..
Remove spigot ring (80.2, figure B) with the help of a wrench or similar
tool from the mounting flange.
Take off stem nut (80.3) together with thrust bearing (80.01) and thrust
bearing races (80.02).
Remove thrust bearing and thrust bearing races from stem nut.
Drill and bore stem nut and cut thread.
When fixing in the chuck, make sure stem nut runs true!
Clean the machined stem nut.
Apply ball bearing grease to thrust bearing and races, then place them on
stem nut.
Re-insert stem nut with thrust bearings into the mounting flange. Ensure
that dogs are placed correctly in the slots of the hollow shaft.
Screw in spigot ring until it is firm against the shoulder.
Press a few squirts of grease into the grease nipple with a grease gun.
Operation instructions
5.
Manual operation
Figure C
Figure D
Figure E
.
.
Figure F
6.
Electrical connection
Operation instructions
Figure G1
AUMA plug/socket connector
(customer connection XK)
To protect the valve, the delay time, i.e. the time from
limit or torque switch tripping until the motor is switched
off, must not exceed 50 ms. We recommend to switch
off the corresponding contactor directly by the limit or
torque switch.
Name plate
motor
Switch compartment
cover
.
..
.
.
.
Socket carrier
..
.
Operation instructions
MOV
6.3 Controls
AUMA MATIC /
AUMA MATIC MC
6.4 Microswitches
Only the same potential can be switched on the two circuits of each switch
(limit and torque switches). If different potentials are to be switched
simultaneously, tandem switches are required.
Versions with gold-plated microswitches (option) may only be loaded with
low voltage (<50 V DC / 400 mA).
For correct signalisation, the leading contacts must be connected at the
tandem switch.
Use the lagging contacts for switching off.
II Tandem switch
RD 21
BK 13
RD 11
BK
RD
Mechanical
lifetime = 2 x 106 starts
Switching off
Signalisation
BK 23
I Single switch
NO NC
NC NO
DSR 1 / DL 1
WSR 1 / WL 1
BK 24
RD 22
BK 14
RD 12
BK
RD
Type of current
DSR / DL
WSR / WL
30 V
125 V
250 V
1-ph AC
(ind. load) cos phi = 0,8
5A
5A
5A
DC
(resistive load)
2A
0,5 A
0,4 A
..
..
min. 5 V, max. 50 V
min. 4 mA, max. 400 mA
Insert socket carrier into plug cover and fasten (figure G2).
Clean sealing faces at plug cover (AUMA plug/socket connector) and
check whether O-ring is o.k.
Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
Replace cover and fasten 4 bolts evenly crosswise.
Fasten cable glands firmly to ensure enclosure protection IP 67 or IP 68.
7.
Operation instructions
Figure H1
Cover
.
.
Mark
..
Figure H2
DSR
DOL
P
WSR
WOL
B
WDR
WDL
L*
H*
A
*) Option
10
G*
D
K*
Operation instructions
.
.
Red test buttons T and P (figure H2) serve for operating the microswitches
of torque and limit switching.
8.
.
.
Turn setting spindle G (figure H2) with screw driver (5 mm) in direction of
arrow, thereby observe pointer H. While a ratched is felt and heard, the
pointer H moves 90 every time.
When pointer H is 90 from mark C, continue turning slowly. When pointer
H has reached the mark C, stop turning and release setting spindle.
In case of having turned too far, continue turning and approach the
mark C anew.
11
9.
..
.
MOV
Operation instructions
Figure J
Setting OPEN
Setting CLOSED
..
.
.
.
Figure K
DSR
DOL
P
WSR
WOL
WDR
12
WDL
Operation instructions
..
.
Check controls:
Disconnect motor from the mains (remove motor fuses).
Switch on control voltage.
Check the controls with the test buttons (T) and (P) (figure K).
Red test buttons T and P serve for operating the microswitches of torque
and limit switching.
..
.
..
..
.
..
.
.
Indicator disc rotates approximately 180 at full travel from OPEN to CLOSE
or vice versa.
A suitable reduction gearing was installed in our works. If the turns per
stroke are changed at a later date, the reduction gearing may have to be
exchanged, too.
..
..
Figure L
Indicator disc
Cover
Mark
13
Operation instructions
..
.
..
.
.
Figure M
Cover plate
R2
14
Operation instructions
Table 2
Technical
data
RWG 4020
Terminal
plans
KMS TP . . 4 / . . .
Output current
Supply
voltage
Uv
Max. input
current
Max. load
RB
KMS TP . 4 . / . . .
KMS TP . 5 . / . . .
2-wire-system
0 - 20 mA, 4 - 20 mA
4 - 20 mA
24 V DC, 15 %
smoothed
14 V DC + (I x RB),
max. 30 V
24 mA at 20 mA
output current
20 mA
600
(Uv - 14 V) / 20 mA
The position transmitter board (figure N) is located under the cover plate
(figure M).
max
(0/4 mA) (20 mA)
N
R2 M
BK
YE
RD
1 2 3 4
5 6 7
Measuring Measuringpoint 1
point 2
+
0/4 - 20 mA
15
Operation instructions
..
.
.
.
.
.
.
..
.
..
.
.
Figure O
N (0/4 mA)
R2
M (20 mA)
Cover plate
Measuring
point 1 (+)
0/4 - 20 mA
16
Measuring
point 2 ()
0/4 - 20 mA
Operation instructions
.
.
.
..
..
.
..
.
.
..
.
.
.
17
14. Maintenance
Operation instructions
.
.
.
We recommend:
If operated seldom, perform a test run about every 6 months. This ensures
that the actuator is always ready to operate.
Approximately six months after commissioning and then every year check
bolts between actuator and valve/gearbox for tightness. If required,
re-tighten applying the torques given in table 1, page 5.
For multi-turn actuators with output drive type A: at intervals of approx. 6
months press in several squirts of ball bearing grease at the lubrication
nipple with grease gun.
..
18
DO 01.11.001 GB
1.01
S2
15.0
S1 / S2
SA 07.1 SA 14.1
SAR 07.1 SAR 14.1
SA16.1
SAR 16.1
70.0
79.0
70.1
60.0
49.0
61.0
20.0
57.0
56.0
53.0
54.0
59.0
S1 / S2
S2
S2
156.0
S2 S2
79.0
106.0
105.0
100
107
1.0
25.0
019
020
24.0 / 23.0
22.0
52.0
51.0
18
19.0
17.0
B1 / C
053
S2
24
S1 / S2
S2
S2
S2
2.0
3.0
5.32
5.7
S2
5.12
S1 / S2
39
S1 / S2
27
58.0
55.0
50.0
160.1
160.2
5.0
S2
80.001
80.3
80.001
80.0
5.37
5.8
151.0
152.1
152.2
p a r t s
90.001
90.001
9.0
90.0
S2
10.0
153.5
85.001
85.001
S2
153.0
B3 / B4 / E
153.3
153.1
153.2
85.0
30.0
S u b - a s s e m b l i e s
a n d
c o m p o n e n t s
SA 07.1 SA 16.1
SAR 07.1 SAR 16.1
S p a r e
14
012
155.0
Operation instructions
Multi-turn actuators SA 07.1 - SA 48.1 / SAR 07.1 - SAR 30.1
AUMA NORM
19
Operation instructions
Note:
Please state type and commission no. of the actuator (see actuator name plate) when ordering spare parts.
No.
Type
Designation
012
Notched pin
019
020
Clamping washer
053
Countersunk screw
1.0
Housing assly.
2.0
3.0
No.
Type
Designation
58.0
59.0 1)
60.0
61.0
70.0
Motor
5.0
5.7
Motor coupling
70.1 1)
5.8
79.0 2)
5.12
Grub screw
5.32
Coupling pin
80.0 3)
5.37
80.0013)
3)
Output drive B3
Snap ring
Output drive D
Snap ring
100
105.0
Worm wheel
80.3
9.0
85.0 3)
3)
10.0
14
Change-over lever
90.0
15.0
90.0013)
17.0
18
Gear segment
19.0
20.0
22.0
106.0
23.0
107
Spacer
24
151.0
Space heater
24.0
152.1 3)
25.0
Locking plate
152.2 3)
27
Screw plug
153.0 3)
RWG assly.
30.0
153.1 3)
153.2 3)
153.3
3)
3)
39
Screw plug
49.0 1)
85.001
3)
50.0
51.0
153.5
52.0
155.0 3)
Reduction gearing
3)
53.0
156.0
54.0
160.1 3)
3)
55.0
56.0
S1
57.0
S2
type B = sub-assembly
type E = component
160.2
type S = set
assly. = assembly
1) SA 16.1 with output speeds 32 to 180 rpm without motor plug/socket, motor directly wired to pin carrier (52.0).
2) only required for some output speeds
3) not included in basic equipment
Exploded view and spare parts list for actuator range SA 25.1 - SA 48.1 can be obtained separately on request.
20
Operation instructions
21
Operation instructions
Index
A
Ambient temperature
C
Connections
Controls
Motor power
Controls AUMA MATIC
Corrosion protection
I
Indicator disc
Intermittent duty
Inverse operation of RWG
8
8
9
4
L
Limit seating
Limit switching
Lubrication
D
Declaration of Conformity
Declaration of Incorporation
DUO-limit switching
21
21
11
E
Electrical connection
8
Electronic position transmitter
RWG
15
2-wire system
15,16
3-/4-wire system
15,16
Exploded view
(SA 07.1 - SA 16.1)
19
F
Finish machining of stem nut
H
Handwheel
Heater
7
4
22
10,13
4
15
9
4,10,11
18
M
Machining of stem nut
6
Maintenance
3,18
Manual operation
7
Mechanical position indicator
13
Microswitches
9
Modulating duty
4
Motor connection
8
Motor protection
4
Mounting to valve/ gearbox
5
N
Name plate
O
Output drive types
P
Plug/socket connector
Position indicator
Position transmitter RWG
Potentiometer
Protection tube
PTC thermistor
4,8
13
15
14
6
4
R
Remote indication
15
S
Safety instructions
Short-time duty
Spare parts list
(SA 07.1 - SA 16.1)
Storage
20
4
T
Tandem switches
Technical data
Terminal plan
Test run
Thermoswitches
Torque seating
Torque switching
Transport
Type of duty
Type of seating
9
4
8
13
4,8
9
12
4
4
9
3
4
Operation instructions
23
Multi-turn actuators
SA 07.1 - SA 16.1 / SA 25.1 - SA 48.1
Torques from 10 to 32 000 Nm
Output speeds from 4 to 180 min-1
Part-turn actuators
SG 05.1 SG 12.1
Torques from 100 to 1 200 Nm
Operating times for 90 from 4 to 180 s
Part-turn actuators
AS 6 AS 50
Torques from 25 to 500 Nm
Operating times for 90 from 4 to 90 s
Worm gearboxes
GS 40.3 GS 125.3
GS 160 GS 500
Torques up to 360 000 Nm
Bevel gearboxes
GK 10.2 GK 40.2
Torques up to 16 000 Nm
Spur gearboxes
GST 10.1 - GST 40.1
Torques up to 16 000 Nm