05 ELECTRIC SYSTEM - 1

Engine Start and Stop Circuit

Master Switch
Key Switch
Battery Relay
Safety Start Relay
Safety Start Relay Operation
Safety Limit Switch
Alternator
Slow Blow Fuse
Fuse Box
Instrument Panel
Instrument Panel Operation
Instrument Panel Circuit
Engine Oil Pressure Switch
Air Cleaner Clogging Switch
Coolant Temperature Sensor
Fuel Level Sender

MAIN
MENU

EC140B-05-01
EC140B-05-02
EC140B-05-03
EC140B-05-04
EC140B-05-05
EC140B-05-06
EC140B-05-07
EC140B-05-08
EC140B-05-09
EC140B-05-10
EC140B-05-11
EC140B-05-12
EC140B-05-13
EC140B-05-14
EC140B-05-15
EC140B-05-16
EC140B-05-17

CLICK THE VOLVO-LOGO IN

THE LOWER RIGHT CORNER
TO RETURN TO THIS MENU

Engine Start and Stop Circuit

To Auto Grease
Controller

To Room Lamp,
Diesel Heater,
Fuel Filler Pump,
DC-DC Converter

Slow Blow
Fuse
40A

40A

F30
10A

To Auto Grease
Controller

F16
15A

F1
10A

Main Power Supply

to Fuse Box

To DC-DC
Converter
INSTRUMENT PANEL
B+

Cluster
Control

B+ BR R1 R2 C ACC
PRE
OFF
ON
START

80A
80A

100A
AH
To Air Heater
Relay

Slow Blow
Fuse
B+

B-

Volvo Construction Equipment

Korea Ltd.

EC140B-05-01

EMS Power Relay

SS
From Safety
Limit SW

ACC AS4 ES
Air Con. SW

IC Regulator

C
From VECU
(Safety Stop)

R2

To VECU

To VECU

D+

Master Switch
-

BATTERY

Volvo Construction Equipment

Korea Ltd.

EC140B-05-02

BATTERY

Key Switch
B+

ACC

R1

R2

BR

START
ON

ACC

SWITCH CIRCUIT
Terminal

OFF

BR

R1 R2

B+

pin pin

B+ BR R1 R2 C ACC

Stop(OFF)
Run(ON)
Start(START)

Volvo Construction Equipment

Korea Ltd.

EC140B-05-03

Battery Relay

Volvo Construction Equipment

Korea Ltd.

EC140B-05-04

Safety Start Relay

Alternator "D+" Key "C"

GND

Volvo Construction Equipment

Korea Ltd.

Safety limit switch

EC140B-05-05

Safety Start Relay Operation

(1)

Alternator "D+" = 0V

Safety Start Relay

Key "C" = 24V

Relay Turn On

Safety Limit Switch = Off

Change Key "C" = 24V to "C" = 0V

Volvo Construction Equipment

Korea Ltd.

Safety Start Relay

(2)

Relay Stay Off 2 - 4 sec.

EC140B-05-06

Safety Limit Switch

N.O

Switch Off
(lever lowered)

Volvo Construction Equipment

Korea Ltd.

Com

Switch On
(lever raised)

N.C

Com

N.O
N.C
(not use)

Circuit

EC140B-05-07

Alternator(Standard 80A)

B+

B+

D+

BW
D+

W
IC Regulator
view A

B-

Volvo Construction Equipment

Korea Ltd.

EC140B-05-08

Alternator

Slow Blow Fuse

60A

Amperage
rating

Color

20A

Light blue

30A

Pink

400%

40A

Green

300%

50A

Red

60A

Yellow

70A

Brown

80A

Black

100A

Blue

120A

Chestnut
colored

% Current
of Spec.

200%
100%

within 0.5 ~
1 sec. 15 sec.
Volvo Construction Equipment
Korea Ltd.

more than
5~
100 sec. 4 hrs.

EC140B-05-09

Fuse Box

10

150%

0.25 ~
15 sec.
Color Codes
Amperage rating

Color

Amperage rating

Color

1A
3A

Black
Violet

10 A
15 A

Red
Light blue

4A
5A

Pink
Tan

20 A
25 A

Yellow
Natural(White)

7.5 A

Brown

30 A

Light green

Volvo Construction Equipment

Korea Ltd.

EC140B-05-10

Fuse
Box

Instrument Panel

Volvo Construction Equipment

Korea Ltd.

EC140B-05-11

Volvo Construction Equipment

Korea Ltd.

Key "ACC" = 0V to "ACC" = 24V

Instrument Panel

(1)

All Indicators
Turn On 3 sec.

Centeral
warning Off

Buzzer work
On, Off, On

(2)
Centeral warning condition or/and
buzzer working condition
(exclude quick fit operation)
Alternator "W" signal < 4 sec.

(3)

Buzzer stop
switch On

Centeral
warning
stay On
Buzzer Off

EC140B-05-12

Quick fit Off

Confirm
switch On

Instrument Panel

Quick fit On

Buzzer Off

(4)
Instrument Panel

Indicator
C/Warning Buzzer
Coolant temp.
Engine oil press.
Over load
Yes
Yes
Brake failure
Quick fit
Charging
Air cleaner
Yes
No
Coolant level
Pre heating
Fuel heater
Parking
Hi beam
Turning Sig.
E/steering ready
E/steering oper.
Auto grease
No
No
Hammer
Shear
Power boost
Axle lock
Hyd. oil temp.
Water separator
Boom float

Instrument Panel

Instrument Panel Operation

Centeral
warning
Off
Buzzer Off

Volvo Construction Equipment

Korea Ltd.

Buzzer
C11

C16

10
1

20
11

Connector C
EC140B-05-13

VECU

VECU

Connector D

1
10

11
20

Alternator "D+"

VECU

Grease Cont.

B+

VECU

VECU

C4

C5

C7

C10

C8

C12

D2

C14

C17

C13

C15

C20

D6

D14

D3

D11
D1

Buzzer stop C9
Confirm
C19

B+

Alternator "W"

C18

D20

D4
C1

Coolant temp.

Hour meter

Centeral warning

Centeral warning

Charge

Engine oil

Coolant temp.

Air cleaner

Brake failure

Auto grease

Overload

Preheating

Fuel warmer

Quick fit

Water seperator

Hyd. oil temp.

Coolant level

Boom float

Spare

D12
Em'cy ready
D5
Parking

D13

D10

D17

D19

D18

D7

C2

C3
D9

Fuel level

High beam
Em'cy
operation

LH turn

RH turn

Hammer

Shear

Powr boost

Axle lock

ILL

ILL

ACC
ACC

B+

B+

B+

B+

B+

B+

B+

B+

B+

B+
B+

Instrument Panel Circuit

Engine Oil Pressure Switch

Item

Specification

Rated load

24V, 5W

Working pressure

0.7+0.2kgf/cm2 (10+3psi)

Contact point type

Normally closed type(NC)

(Below the working pressure : ON,
Above the working pressure : OFF)

Volvo Construction Equipment

Korea Ltd.

EC140B-05-14

Air cleaner clogging switch

Volvo Construction Equipment

Korea Ltd.

EC140B-05-15

Coolant Temperature Sensor

Temp.
(50oC)
80oC
100oC
(120oC)

Resistant
153.9
51.9
27.4
16.1

S00928A

Volvo Construction Equipment

Korea Ltd.

EC140B-05-16

Fuel Level Sender

GND

Not use
Signal

A
Full(F)

1/2

Empty(E)

Volvo Construction Equipment

Korea Ltd.

EC140B-05-17

Distance(mm)
Resistance( )

A
87
3

B
360
32.5

C
680
110