You are on page 1of 29

Document Number: EDS 08-0121

Date: 02/07/2015

ENGINEERING DESIGN STANDARD

EDS 08-0121

SUPPLIES TO HOT SITES AND NATIONAL GRID SITES


Network(s):

EPN, LPN, SPN

Summary:

This standard details the additional requirements for the provision of LV supplies to
higher voltage sites (e.g. 132kV, 33kV etc.) that are HOT or owned by National
Grid.

Owner:

Allan Boardman

Date:

02/07/2015

Approved By:

Steve Mockford

Approved Date:

24/07/2015

This document forms part of the Companys Integrated Business System and its requirements are mandatory throughout UK
Power Networks. Departure from these requirements may only be taken with the written approval of the Director of Asset
Management. If you have any queries about this document please contact the author or owner of the current version.

Circulation
UK Power Networks

External

All UK Power Networks

G81 Website

Asset Management

Contractors

Capital Programme

ICPs/IDNOs

Connections

Meter Operators

HSS&TT
Network Operations
UK Power Networks Services
Other

THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE

Version: 2.0

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Revision Record
Version

2.0

Review Date

04/09/2017

Date

02/07/2015

Author

Stephen Tucker

Why has the document been updated: Document revised following business feedback.
What has changed:

Process added (Section 5).


Design options (Section 6.2) and installation requirements (Section 7) refined.
HV cable sheath bonding photos added (Figure 7-2).
Warning label availability updated (Section 7.5).
Operational requirements including Power On updated (Section 8.2/8.3).
Recent examples added (Appendix A).
Example operational document added (Appendix B).

Document title amended.


Version

1.0

Review Date

04/09/2017

Date

04/09/2012

Author

Stephen Tucker

Original

UK Power Networks 2015 All rights reserved

2 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Contents
1

Introduction ............................................................................................................. 5

Scope ....................................................................................................................... 5

Abbreviations and Definitions ................................................................................ 5

Background ............................................................................................................. 6

4.1

Hot Site ..................................................................................................................... 6

4.2

Earth Potential Rise (EPR) ........................................................................................ 6

4.3

Substation Earthing Database ................................................................................... 6

Process .................................................................................................................... 7

Design Requirements .............................................................................................. 8

6.1

Information Requirements ......................................................................................... 8

6.2

Supply Options .......................................................................................................... 8

6.2.1

Overview ................................................................................................................... 8

6.2.2

Option 1: HOT Grid/Primary Site Supply from a Dedicated Secondary Substation


Inside the HOT Zone ............................................................................................... 10

6.2.3

Option 2: Dedicated Secondary Substation Outside the HOT Zone ......................... 11

6.2.4

Option 3: RMU Outside the HOT Zone and a Transformer Inside the HOT Zone .... 12

6.2.5

Option 4: Dedicated Secondary Substation Inside the HOT Zone............................ 13

6.2.6

Option 5: Overhead Line Dedicated Transformer/Substation Inside HOT Zone .... 14

6.2.7

Option 6: Overhead Line Dedicated Transformer/Substation Outside HOT Zone . 15

6.2.8

Option 7: LV Network using an Isolation Transformer .............................................. 16

Installation Requirements ..................................................................................... 17

7.1

Secondary Substation ............................................................................................. 17

7.2

Lead Sheathed Cables ............................................................................................ 17

7.3

Jointing .................................................................................................................... 18

7.4

Miscellaneous Materials .......................................................................................... 19

7.5

Warning Labels ....................................................................................................... 19

Operational Requirements .................................................................................... 21

8.1

General ................................................................................................................... 21

8.2

Documentation ........................................................................................................ 21

8.3

Power On ................................................................................................................ 21

8.4

NetMap.................................................................................................................... 22

References ............................................................................................................. 23

Appendix A Examples ................................................................................................... 24


A.1

National Grid Acton Lane 22kV................................................................................ 24

A.2

Rayleigh Main.......................................................................................................... 25

A.3

Norwich Main........................................................................................................... 27

UK Power Networks 2015 All rights reserved

3 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

A.4

Bramford Grid .......................................................................................................... 28

Appendix B Operational Document .............................................................................. 29

Figures
Figure 5-1 Process Flowchart ............................................................................................ 7
Figure 6-1 Supply Options Overview .................................................................................. 9
Figure 7-1 RMU Cable Sheath Bonding ........................................................................... 17
Figure 7-2 RMU Cable Sheath Bonding Example ............................................................ 18
Figure 8-1 Power On HOT Site Annotation ...................................................................... 22
Figure A-1 LV Supply to National Grid 22kV Substation at Acton Lane ............................ 24
Figure A-2 LV Supply to National Grid 22kV Substation at Acton Lane ............................ 24
Figure A-3 Rayleigh 400kV and 132kV Substations ......................................................... 25
Figure A-4 Rayleigh 400kV and 132kV Substations Power On Extract.......................... 25
Figure A-5 Norwich Main 400kV and 132kV Substations ................................................. 27
Figure A-6 LV Supply to Norwich Main 400kV and 132kV Substations ............................ 27
Figure A-7 LV Supply to Bramford 400kV and 132kV Substations ................................... 28

Tables
Table 4-1 EPR Threshold for a HOT Site Classification ..................................................... 6
Table 6-1 Supply Options Overview ................................................................................... 8
Table 7-1 Warning Labels ................................................................................................ 19
Table 8-1 Power On HOT Site Pin Text............................................................................ 21

UK Power Networks 2015 All rights reserved

4 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Introduction

This standard details the additional requirements for the provision of LV supplies to all higher
voltage sites (e.g. 132kV, 33kV etc.) that are HOT or owned by National Grid1. Supplies to
these sites require special consideration to avoid the earth potential rise (EPR) during an
earth fault being exported onto the HV or LV network and into a customer's premises where
it could cause danger to life or damage to property.

Scope

This standard applies to the provision of LV supplies in EPN, LPN and SPN to UK Power
Networks HOT sites, third party HOT sites and all National Grid sites.
This standard does not apply to supplies to mobile telephone base stations on National Grid
towers which are covered in EDS 08-0030.
This standard is intended for internal and external use.

Abbreviations and Definitions

Term

Definition

COLD Site

A site where the EPR is less than 430V or 650V (for high reliability
protection)

EPR

Earth potential rise the potential (voltage) rise that occurs on any
metalwork due to the current that flows through the ground when an earth
fault occurs on the network

High reliability
protection

Main protection systems that clear the fault current within 200ms

HOT Site

A site where the EPR is greater than 430V or 650V (for high reliability
protection)

NetMap

UK Power Networks graphical information system (GIS)

Normal reliability
protection

Main protection systems that clear the fault current in excess of 200ms

Power On

UK Power Networks network management system

ROEP

Rise of earth potential another term for EPR

Not all National Grid sites are HOT but they should be treated as HOT for the purpose of providing LV supplies
as detailed in this standard.

UK Power Networks 2015 All rights reserved

5 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Background

4.1

Hot Site

A site is classified as HOT when the earth potential rise (EPR) during an earth fault exceeds
430V or 650V as defined in Table 4-1.
Table 4-1 EPR Threshold for a HOT Site Classification
Substation Voltage

Source Circuit
Protection

EPR

Comments

400kV, 275kV, 132kV,


66kV, 33kV, 25kV

High reliability

650V

Main protection systems that clear the


earth fault current within 200ms

Normal reliability

430V

Main protection systems that clear the


earth fault current in excess of 200ms

Normal reliability

430V

Main protection systems that clear the


earth fault current in excess of 200ms

20kV, 11kV, 6.6kV

4.2

Earth Potential Rise (EPR)

When an earth fault occurs on a cable or at a substation a proportion of the fault current will
return to the source substation through the ground. This ground return current will flow into
the ground through the earth connection(s) closest to the fault; the current flow through the
substation earth resistance will cause the voltage of the substation earth connections to rise
above that of a remote (or true) earth. This voltage is known as the earth potential rise or
EPR.
Note: Some current will flow through the cable sheath back to the source and some will flow
through the ground, it is only the current that flows through the ground that causes the EPR.
4.3

Substation Earthing Database

The substation earthing database2 contains the available earthing related data for all grid
and primary substations together with a substation classification of HOT or COLD. For
further information refer to EDS 06-0002. If a HOT zone plot for an existing UK Power
Networks HOT substation is required please contact the document author.
Any relevant information to the connection can be provided by the UK Power Networks
Connection Designer if appropriate.

UK Power Networks Substation Earthing Database is available from the UK Power Networks Intranet using the
following link Substation Earthing Database.

UK Power Networks 2015 All rights reserved

6 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Process

An overview of the design and implementation process is shown in Figure 5-1. The sections
that follow provide further details on each part.
Design

Delivery

Network Records

START
Obtain site information (EPR,
HOT zone etc)
(Section 5.2)

Construct substation in
accordance with ECS 06-0023
(Section 7.1)

HV or LV supply?

Isolate HV cable sheaths,


install cables in ducts etc
(Section 7.2)

HV
Select supply option
(Table 6-1)

Design secondary substation


using earthing design tool
(EDS 06-0014)
LV

Apply warning labels


(Section 7.4)

Prepare operational document


(Section 8.2)

Ensure earthing doesnt


extend outside the HOT zone

Review operational document


with Network Manager and
Operational Safety Manager
(Section 8.2)

Connect substation to main


earthing system of higher
voltage substation

Prepare SAN showing


HOT Site pins
(Section 8.3)

Load operational document


into Alfresco
(Section 8.2)

Design supply with TT earth in


accordance with
EDS 08-0129 or EDS 08-0143
(Section 6.2.3)

Customer to provide isolation


transformer, RCD and earth
(Table 6-1)

Apply pins to Power On


(Section 8.3)

Provide supply from LV


network without an earth
terminal (TT earthing)

Link Power On to operational


document in Alfresco
(Section 8.3)

Apply warning labels


(Section 7.4)

Update NetMap
(Section 8.4)

END

Figure 5-1 Process Flowchart

UK Power Networks 2015 All rights reserved

7 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Design Requirements

6.1

Information Requirements

The following information is required to enable a suitable supply to be designed:

Maximum earth potential rise.


Latest plot of the HOT zone and necessary potential contours.
Other earthing information i.e. soil resistivity, earthing study results, position of buried
services/metalwork etc.

6.2

Supply Options

6.2.1

Overview

An overview of various supply options are detailed in Table 6-1 and shown in Figure 6-1.
The specific requirements for each option are detailed in the sections that follow.
Table 6-1 Supply Options Overview
Option

Source

Description

Section

Secondary
Substation

HOT grid/primary site supply from a dedicated secondary


substation inside the HOT zone

6.2.2

Dedicated secondary substation outside the HOT zone

6.2.3

RMU Outside the HOT Zone and a Transformer Inside the


HOT Zone

6.2.4

Dedicated secondary substation inside the HOT zone

6.2.5

Overhead
Line

Dedicated transformer/substation inside HOT Zone

6.2.6

Dedicated transformer/substation outside HOT zone

6.2.7

LV Network

Via isolation transformer

6.2.8

5
6
7

UK Power Networks 2015 All rights reserved

8 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Option 1: HOT Grid/Primary Dedicated Secondary


Substation Inside the HOT Zone
HOT Grid/Primary Substation

Option 2: Dedicated Secondary Substation Outside the


HOT Zone
HV Network
HOT Site
HOT Site
Supplies Only

R
M
U

HOT Site
Supplies Only

R
M
U

Option 4: Dedicated Secondary Substation Inside the


HOT Zone

Normal
Supplies

HV
Network

HV
Network
HV Earth

LV Earth

HV Network

HV/LV Earth
R
M
U

HV Earth

LV Earth

HV/LV
Earth
Normal
Supplies

R
M
U

Option 3: RMU Outside the HOT Zone and a Transformer


Inside the HOT Zone

HOT Site
HOT Site
Supplies Only

R
M
U

HV Network
HOT Site

HV/LV Earth
HOT Site
Supplies Only

R
M
U

HV Earth

Metalwork/
LV Earth

R
M
U

HV
Network

HV Network
Option 5: Overhead Line Dedicated Transformer/
Substation inside HOT Zone
HV Overhead Network

Normal
Supplies

HV/LV
Earth

Option 6: Overhead Line Dedicated Transformer/


Substation Outside HOT Zone
HV Overhead
Network

HOT Site

HOT Site

Pole Tx

Pole Tx
HOT Site
Supplies Only

HV/LV
Earth

HOT Site
Supplies Only
HV Earth

LV Earth

HV Overhead
Network

HV Overhead Network
Option 7: LV Network using an Isolation Transformer

LV Network
HOT Site
Isolation Tx
HOT Site
Supplies Only
LV Earth

LV Network

Figure 6-1 Supply Options Overview


UK Power Networks 2015 All rights reserved

9 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

6.2.2

Option 1: HOT Grid/Primary Site Supply from a Dedicated Secondary Substation


Inside the HOT Zone

Requirement

Details

Supply Source

HV Cable

Arrangement

HOT Grid/Primary Substation

HOT Site
Supplies Only

R
M
U

HV/LV Earth

Normal
Supplies

R
M
U

8m

HV
Network

HV Earth

LV Earth

Notes:
1 - EPR <2kV
2 - Warning labels

Application/EPR Limit

Any HOT grid or primary substation supplying 11/6.6kV distribution


network

Type of Supply

Dedicated standard secondary substation located within and supplied from


the HOT grid/primary substation

Substation Earthing

Standard earthing arrangement designed in accordance with EDS 06-0014


using the earthing design tool
Where the secondary substation is installed within the earthing system of a
higher voltage substation (e.g. grid, primary or National Grid substation) it
should be connected to the main earthing system via two separate
connections and additional earth rods will not usually be required.

Supply Earthing

Combined HV/LV earth bonded to main substation earth

Other Requirements

Substation generally first leg out of grid/primary switchboard or via spare


circuit-breaker.
HV/LV earths segregated at the next downstream substation unless the
transfer voltage is below the 430V

Label (from Table 7-1)

Label 4 at substation. Labels 1, 2, 7 and 8 at next substation

Comments

EPR limit set by transformer LV winding power frequency withstand


voltage at the downstream substation

UK Power Networks 2015 All rights reserved

10 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

6.2.3

Option 2: Dedicated Secondary Substation Outside the HOT Zone

Requirement

Details

Supply Source

HV Cable

Arrangement

HV
Network

HOT Site

2
2

R
M
U

HOT Site
Supplies Only

8m

HV Earth

LV Earth
4

4
4
7
8

HV
Network

Notes:
1 - EPR <2kV
2 Neutral-earth link removed
3 - LV cable installed in insulated duct
4 - Warning labels

Application/EPR Limit

Any HOT site where the EPR is less than 2kV

Type of Supply

Dedicated standard secondary substation located outside the HOT zone

Substation Earthing

Standard earthing arrangement designed in accordance with EDS 06-0014


using the earthing design tool
Where the secondary substation is installed within the earthing system of a
higher voltage substation (e.g. grid, primary or National Grid substation) it
should be connected to the main earthing system via two separate
connections and additional earth rods will not usually be required.

Supply Earthing

Segregated HV/LV earth.


HV earth installed outside the HOT zone and LV earth bonded to HOT site
earth

Other Requirements

LV cable in insulated duct to preserve insulation integrity.


Neutral-earth link removed and protected by insulated cover

Label (from Table 7-1)

Labels 1, 2, 4, 7 and 8 at substation. Label 4 at HOT site

Comments

Equivalent to NG TS 3.1.2 Figure 3.


EPR limit set by LV cable sheath power frequency withstand voltage

UK Power Networks 2015 All rights reserved

11 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

6.2.4

Option 3: RMU Outside the HOT Zone and a Transformer Inside the HOT Zone

Requirement

Details

Supply Source

HV Cable

Arrangement

HV
Network

HOT Site
7
R
M
U

5
2
3

HV Earth

HOT Site
Supplies Only

Metalwork/
LV Earth

4
5

5
6

HV
Network

Notes:
1 - EPR <12kV
2 - HV cable sheath insulated at transformer
3 - HV cable installed in insulated duct
4 - Cable length less than 1km
5 - Warning labels

Application/EPR Limit

Any HOT site where the EPR is less than 12kV

Type of Supply

Dedicated secondary substation with the RMU outside the HOT zone and
the transformer inside the HOT zone
Note: A variation on this arrangement is to use a metering unit located
with the RMU or with the transformer to provide an HV supply

Substation Earthing

Standard earthing arrangement designed in accordance with EDS 06-0014


using the earthing design tool
Where the secondary substation is installed within the earthing system of a
higher voltage substation (e.g. grid, primary or National Grid substation) it
should be connected to the main earthing system via two separate
connections and additional earth rods will not usually be required.

Supply Earthing

Segregated HV/LV earth


HV RMU earth installed outside the HOT zone. Transformer and LV earth
bonded to HOT site earth

Other Requirements

HV cable maximum length of 1km


HV cable sheath bonded to RMU earth and insulated from the transformer
(sheath cut back inside cable box and insulated in accordance with 11kV
Jointing Manual)

Label (from Table 7-1)

Label 7 at substation. Labels 4, 5 and 6 at HOT site

Comments

Equivalent to NG TS 3.1.2 Figure 2.


EPR limit set by HV cable sheath power frequency withstand voltage
Cable length to limit induced voltage to 65V due to single-point cable
bonding.
Transformer faults should be cleared by the earth fault protection on the
ring main unit

UK Power Networks 2015 All rights reserved

12 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

6.2.5

Option 4: Dedicated Secondary Substation Inside the HOT Zone

Requirement

Details

Supply Source

HV Cable

Arrangement

Normal
Supplies

R
M
U

HV
Network

HV/LV
Earth

HOT Site

HOT Site
Supplies Only

R
M
U

HV/LV Earth

See Figure 8

4
5

Notes:
1 - EPR <5kV
2 - HV cable sheaths bonded
together and insulated from RMU
3 - HV cable installed in insulated
duct in HOT zone
4 - Warning labels

HV
Network

R
M
U

Normal
Supplies

HV/LV
Earth

Application/EPR Limit

Any HOT site where the EPR is less than 5kV

Type of Supply

Dedicated standard secondary substation located in the HOT zone

Substation Earthing

Standard earthing arrangement designed in accordance with EDS 06-0014


using the earthing design tool
Where the secondary substation is installed within the earthing system of a
higher voltage substation (e.g. grid, primary or National Grid substation) it
should be connected to the main earthing system via two separate
connections and additional earth rods will not usually be required.

Supply Earthing

Combined HV/LV earth bonded to main site earth

Other Requirements

HV cable sheaths connected together using suitable size bond and


insulated at RMU from site earth
HV cable in insulated duct in HOT zone to preserve insulation integrity

Label (from Table 7-1)

Label 7 at upstream and downstream substations either side of HOT site.


Labels 4 and 5 at HOT site

Comments

EPR limit set by the termination method of the bonding between the cable
screens.
Note: The power frequency withstand voltage of the HV cable screen is
12kV and the insulated stud is 7kV

UK Power Networks 2015 All rights reserved

13 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

6.2.6

Option 5: Overhead Line Dedicated Transformer/Substation Inside HOT Zone

Requirement

Details

Supply Source

HV Overhead Line

Arrangement
HV Overhead
Network
HOT Site
7

Pole Tx
HOT Site
Supplies Only
HV/LV
Earth
HV Overhead
Network

Notes:
1 - EPR <12kV
2 - Warning labels

Application/EPR Limit

Any HOT site where the EPR is less than 12kV

Type of Supply

Dedicated pole-mounted transformer or ground-mounted substation


located inside the HOT zone

Supply Earthing

Combined HV/LV earth bonded to main site earth

Other Requirements

n/a

Label (from Table 7-1)

Label 7 at pole. Label 4 at HOT site

Comments

EPR limit set by transformer LV winding and LV cable sheath power


frequency withstand voltage

UK Power Networks 2015 All rights reserved

14 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

6.2.7

Option 6: Overhead Line Dedicated Transformer/Substation Outside HOT Zone

Requirement

Details

Supply Source

HV Overhead Line

Arrangement
HV Overhead
Network
7

HOT Site

Pole Tx
2
8m

HV Earth

HOT Site
Supplies Only
LV Earth
3

HV Overhead
Network

Notes:
1 - EPR <12kV
2 - Cable installed in insulated duct
3 - Warning labels

Application/EPR Limit

Any HOT site where the EPR is less than 12kV

Type of Supply

Dedicated pole-mounted transformer or ground-mounted substation


located outside the HOT zone

Supply Earthing

Segregated HV/LV earth.


HV earth installed outside the HOT zone and LV earth bonded to HOT site
earth

Other Requirements

n/a

Label (from Table 7-1)

Label 7 at pole. Label 4 at HOT site

Comments

EPR limit set by transformer LV winding and LV cable sheath power


frequency withstand voltage

UK Power Networks 2015 All rights reserved

15 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

6.2.8

Option 7: LV Network using an Isolation Transformer

Requirement

Details

Supply Source

LV Network

Arrangement
LV
Network
HOT Site

Isolation Tx
HOT Site
Supplies Only

Notes:
1 - EPR <12kV
2 - Cable installed
in insulated duct
3 - Warning labels

LV Earth

3
4

LV
Network

LV Network

HOT Site
Cutout

Isolation Transformer

RCD

Site Earth

HOT Site
Cutout

Isolation Transformer

RCD

Site Earth

Application/EPR Limit

Any HOT site where the EPR is less than 2kV

Type of Supply

EDS 08-0129 or EDS 08-0143 supply from the LV network via 1:1 -
isolation transformer (complying with BS EN 61558-2-4) in the HOT zone

Supply Earthing

LV earth bonded to HOT site earth.


Isolation transformer enclosure bonded to site earth

Other Requirements

Incoming neutral not connected to isolation transformer enclosure or


metalwork. No earth terminal provided (TT earthing)
Isolation transformer protected by RCD

Label (from Table 7-1)

Label 3 next to cut-out. Label 4 next to isolation transformer

Comments

EPR limit set by LV cable sheath power frequency withstand voltage


For a customer site the boundary shall be at the cut-out and the provision,
ownership and maintenance of the isolation transformer , RCD and LV
earth is the customers responsibility

UK Power Networks 2015 All rights reserved

16 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Installation Requirements

7.1

Secondary Substation

The secondary substation earthing system shall be constructed in accordance with


ECS 06-0023 paying particular attention to the additional HOT site requirements below:

7.2

Installation of HV cable sheath bonding where required as shown in Figure 7-1 and
Figure 7-2.
Installation of separate HV and LV earths if required and
Removal of the neutral-earth link.
Removal/disconnection of associated 13A sockets.
Installation of isolation transformer for RTU supply.
Installation of appropriate warning labels (refer to Section 7.5) at both the HOT site and
any other associated substations.
If installed within the earthing system of a higher voltage substation (e.g. grid, primary or
National Grid) connected to the main earthing system via two separate connections.
Lead Sheathed Cables

If lead sheathed (PILC) cables are connected to the HOT site they will export the EPR and
therefore they shall be replaced with insulated sheathed cables within the HOT zone and five
metres outside it.
SW1 (LH) Cable Box

SW2 (RH) Cable Box

RMU
Connector
03196H or
MF15/5/SH
from 02806D
Insulated Earth
Stud Removed
and Blanked Off

Cover
Connector with
Heat Shrink

Cable Sheaths Insulated


from Cable Boxes
Aluminium or Copper Insulated Cable Sheath
Bond Sized to match Earthing System

Heat Shrink
Boot

Figure 7-1 RMU Cable Sheath Bonding

UK Power Networks 2015 All rights reserved

17 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Figure 7-2 RMU Cable Sheath Bonding Example

7.3

Jointing

Jointing of cables between sites with high EPRs shall be carried out using insulated working
practices in accordance with new procedure HSS 40 050 or, in the interim, National Grid
instruction NSI 5.
Joints within the HOT zone shall be avoided. 11kV cable is available in 250m drums as
standard or 1000m drums by special order.

UK Power Networks 2015 All rights reserved

18 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

7.4

Miscellaneous Materials

Material

Material Code
or Reference

Description

Comments

11kV Cable Duct

EAS 00-0002

Ducts and duct accessories

Use 33kV ducts from


Emtelle

LV Duct

EAS 00-0002

Ducts and duct accessories

Cable Screens
Connector

03196H

Connector Straight Thru Main


300 (x3)

02806D

LV 185mm Waveform Pole


Term Direct Connector

7.5

Warning Labels

The warning labels detailed Table 7-1 shall be installed as specified in Section 6.2.
Table 7-1 Warning Labels
3

No

Situation/Location

Reference
4
(Material Code )

Specification

Install in prominent
position inside
fence/enclosure

EDS 07-0009.117

100mm x
150mm
adhesive label

In LV cabinet or
micro/compact

EDS 07-0009.118

100mm x
50mm adhesive
label

Next to the cut-out

EDS 07-0009.130

100mm x
50mm adhesive
label

(21515D)

(21758H)

3
4

Next to the cut-out

EDS 07-0009.131

Label

100mm x
37.5mm
adhesive label

For the availability of labels without a material code please contact the author or refer to EAS 07-0021.
UK Power Networks logistics material code.

UK Power Networks 2015 All rights reserved

19 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

No

Situation/Location

Reference
4
(Material Code )

Specification

Next to affected
equipment

EDS 07-0009.132

100mm x
37.5mm
adhesive label

On substation door

EDS 07-0009.133

100mm x
50mm adhesive
label

On substation door

EDS 07-0009.134

100mm x
50mm adhesive
label

In LV cabinet or
micro/compact

EDS 07-0009.171
(21517X)

75mm x
110mm
adhesive label

UK Power Networks 2015 All rights reserved

Label

20 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Operational Requirements

8.1

General

Any installation that involves different earthing systems which are not bonded together
carries a level of risk should simultaneous contact occur between the two systems. Special
care is needed when working on circuits or switchgear where access to the different earthing
systems may be made possible. The main issues are:

Applying a circuit main earth at the HOT site or adjacent sites.


Working on cables between different earthing systems.

Insulated working should be considered where applicable, refer to HSS 40 050 for further
information.
It is therefore important that the switchgear maintenance and cable working requirements
are considered at the design stage.
8.2

Documentation

It is the joint responsibility of the designer, project manager and senior authorised person to
determine any special operating arrangements and prepare an operational requirements
document. An example document is included in Appendix B. The document shall be added
to Alfresco and linked to the Power On HOT Site pin detailed in Section 8.3.
Any special operating arrangements should be approved by the Operational Safety Manager
and the Control/Network Manager.
8.3

Power On

A HOT Site pin shall be applied on the Power On diagram to each affected site to highlight
any non-standard earthing requirements. An example is shown in Figure 8-1 both Action Ln
Opp Waxlow Rd National Grid (the HOT site with non-standard earthing) and the sites either
side have HOT Site pins. Examples of the HOT Site pin text are shown in Table 8-1.
Table 8-1 Power On HOT Site Pin Text
HOT Site
This substation provides a supply to a HOT site and has a non-standard earthing arrangement and/or
insulated cable screens.
Refer to the attached site specific operating instructions for further information.
This substation shall not be used to provide LV supplies to other customers.
Warning Connected to a HOT Site
This substation is connected to a HOT site with a non-standard earthing arrangement and/or insulated
cable screens.
Refer to the attached site specific operating instructions for further information.

The relevant information should be included on the System Alteration Notice (SAN) to allow
the diagram to be correctly annotated.

UK Power Networks 2015 All rights reserved

21 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Figure 8-1 Power On HOT Site Annotation

8.4

NetMap

On completion of the installation NetMap shall be updated to show:

Insulated cable sheaths.


Sections of overhead line that should not be undergrounded.
Any other bespoke installation details.

UK Power Networks 2015 All rights reserved

22 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

References

EAS 00-0002

Cables and Joints

EDS 06-0001

Earthing Standard

EDS 06-0002

HOT Site Requirements (internal document only)

EDS 06-0014

Secondary Substation Earthing Design

EDS 06-0017

Customer Installation Earthing Design

ECS 06-0023

Secondary Distribution Network Earthing Construction

EAS 07-0021

Signs and Labels for Operational Sites

EDS 08-0030

LV supplies to Mobile Phone Base Stations Mounted on 132, 275


and 400kV Towers (internal document only)

EDS 08-0129

LV Metered Connections up to 100A Single-phase

EDS 08-0143

LV Metered Connections Above to 100A Single-phase

11kV Jointing Manual


HSS 40 050

Controlling Impressed Voltages on Underground Cable Systems


(future HSS document)

National Grid TS 3.1.2

Earthing

National Grid NSI 5

Insulated Working on Cable Systems

UK Power Networks 2015 All rights reserved

23 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Appendix A Examples
A.1

National Grid Acton Lane 22kV

Acton Lane consists of 22kV National Grid substation as shown in Figure A-1. Although
Acton Lane is not currently classified as a HOT site all supplies to National Grid sites have to
be treated as HOT to cater for future changes to the network or an increase in fault level. An
LV supply was requested by National Grid and provided from a secondary substation using
option 4 (Section 6.2.5) as shown in Figure A-2.

Figure A-1 LV Supply to National Grid 22kV Substation at Acton Lane

240
Gibbons Road

SW1
Panel 48

24843
Acton Ln Opp Waxlow Rd
National Grid

24731
Waxlow Rd Unit A
Centrus

24650
Acton Lne Hamm
Med Res

HOT
Site

Figure A-2 LV Supply to National Grid 22kV Substation at Acton Lane

UK Power Networks 2015 All rights reserved

24 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

A.2

Rayleigh Main

Rayleigh Main consists of a 400kV National Grid substation and a UK Power Networks
132kV substation. Rayleigh Main is HOT with a maximum EPR of 1777V for a fault on the
400kV network. The substations are shown in Figure A-3 and the supply arrangement is
shown in Figure A-4.

Rayleigh Main 132kV


Rayleigh GIS Local
and Local 2 11kV

CEGB 400 Grid11kV

Rayleigh Main 400kV

NG Switching Station 11kV

Figure A-3 Rayleigh 400kV and 132kV Substations

Figure A-4 Rayleigh 400kV and 132kV Substations Power On Extract

UK Power Networks 2015 All rights reserved

25 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

A.2.1

Rayleigh Main 400kV via NG Switching Station

NG Switching Station is a new secondary substation containing a ring main unit without a
transformer. During the design and construction of this substation the switchgear at the
CEGB substation located within Rayleigh Main 400kV was solidly bonded to the Rayleigh
Main 400kV earth grid.
The 11kV cable that feeds into the CEGB substation was of PILC construction and the cable
sheath was therefore not insulated from the soil. To separate the earthing the PILC cable
was overlaid with plastic sheathed cable. The cable sheath was insulated from the site earth
in the CEGB substation. This is an example of Option 3 (Section 6.2.4).
A.2.2

Rayleigh Main 132kV Supply via Rayleigh GIS Local and Rayleigh GIS Local 2

Rayleigh Main 132kV has two disparate 400V three-phase supplies. Each is supplied from a
separate secondary substation located 3m outside the Rayleigh Main 132kV substation
fence. The secondary substations each have an independent earthing system but they are
bonded together; however neither is bonded to the Rayleigh Main 132kV earth grid. The
three-phase 400V supply from each of the secondary substations is bonded to the Rayleigh
Main 132kV substation earth grid at the LVAC distribution board. At each secondary
substation the LV neutral has been disconnected from the substation earth. This is where
the rise of potential will occur during fault conditions. A label has been applied to draw
attention to the arrangement. The power socket in the distribution substation has also been
disconnected.
This arrangement prevents the earth potential rise occurring during a 400kV fault at Rayleigh
Main 400kV from being exported onto the 11kV earthing system. It also prevents other
customers from being supplied from this substation as any 400V connections would be
bonded to HOT substation earth grid. This is an example of Option 2 (Section 6.2.3).

UK Power Networks 2015 All rights reserved

26 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

A.3

Norwich Main

Norwich Main consists of a 400kV National Grid substation and a UK Power Networks
132kV substation as shown in Figure A-5. Norwich Main is HOT with a maximum EPR of
2650V for a fault on the 400kV network. A dual LV supply was requested by National Grid for
the 400kV substation and a single LV supply was required for the 132kV substation.
The supplies were provided using option 4 (Section 6.2.5) from overhead line on one side
and cable on the other as shown in Figure A-6.

Norwich Main 400kV

Norwich Main 132kV

Figure A-5 Norwich Main 400kV and 132kV Substations


Pole 8

Pole 7

HV Earth

HOT Zone

Norwich Main
400kV
Norwich Main
Dunston

Norwich Main
132kV

HOT Site
Supply 1

Norwich Main
132kV Local B

HOT Site
Supply 2

HOT Site
Supply
HV/LV Earth
HV/LV Earth

Norwich London Liverpool St Main Line

Orange Mast
Ipswich Road
Normal
Supply

HV/LV Earth

Pole 12

Pole 11A

OHL

Pole 11
Cable

HV Earth

Figure A-6 LV Supply to Norwich Main 400kV and 132kV Substations

UK Power Networks 2015 All rights reserved

27 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

A.4

Bramford Grid

Bramford Grid consists of 400kV and 132kV substations. Bramford Grid is HOT with a
maximum EPR of 2880 for a fault on the 400kV network. A ring supply was requested by
National Grid for each substation. The supplies were provided using options 5 and 6
(Sections 6.2.6/6.2.7) from overhead line as shown in Figure A-7.

Pole 9b
Euromast
Pole Tx

Pole 7b
New
ABSD

Pole 8b

Cable sheath
insulated
from earth

HV cable
in duct

HOT Zone

Bramford Grid
400/132kV

New
Secondary
Substation

Cable sheaths
bonded to
steelwork earth

CEGB 400kV Site


To be removed at
later stage

HV/LV
Earth
HV/LV
Earth
To be removed
when NG
construction
complete

CEGB 132kV Site

Pot
End

Bramford Grid
Temp Supply

Cable sheaths to
be connected to
steelwork earth

Pole 7c
HV/LV Earth

Pole 1c

Figure A-7 LV Supply to Bramford 400kV and 132kV Substations

UK Power Networks 2015 All rights reserved

28 of 29

Supplies to HOT Sites and National Grid Sites

Document Number: EDS 08-0121


Version: 2.0
Date: 02/07/2015

Appendix B Operational Document


An example operational document for the Acton Lane example in Appendix A is available as
a separate document EDS 08-0121B.

UK Power Networks 2015 All rights reserved

29 of 29

You might also like