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GUIDELINES
Prepared by the International Concrete Repair Institute
October 2014
TECHNICAL
GUIDELINES
Prepared by the International Concrete Repair Institute
October 2014
Synopsis
Keywords
This document is intended as a voluntary guideline for the owner, design professional, and
concrete repair contractor. It is not intended to relieve the professional engineer or designer
of any responsibility for the specification of concrete repair methods, materials, or practices.
While we believe the information contained herein represents the proper means to achieve
quality results, the International Concrete Repair Institute must disclaim any liability or
responsibility to those who may choose to rely on all or any part of this guideline.
710.22014
Contents
1.0 Introduction........................................................................................................................................ 1
1.1 Scope............................................................................................................................................. 1
1.2 Features and Benefits..................................................................................................................... 1
2.0 Definitions........................................................................................................................................... 1
3.0 System Design Considerations.......................................................................................................... 2
3.1 Owner Requirements...................................................................................................................... 2
3.2 Service Conditions.......................................................................................................................... 2
3.3 Type(s) of Construction................................................................................................................... 2
3.4 Existing Condition of the Structure.................................................................................................. 3
3.4.1 Concrete Surface Conditions................................................................................................. 3
3.4.1.1 Surface Strength....................................................................................................... 3
3.4.1.2 Efflorescence............................................................................................................ 3
3.4.1.3 Intercoat Adhesion.................................................................................................... 3
3.4.2 Physical and Chemical Damage............................................................................................. 3
3.4.3 Voids, Pinholes, and other Defects......................................................................................... 3
3.4.4 Joints and Cracks.................................................................................................................. 4
3.4.5 Moisture in Concrete Floor Slabs........................................................................................... 4
3.4.6 Poor Construction and Thermal/Structural Movement............................................................ 4
4.0 Materials ............................................................................................................................................. 5
4.1 Material Properties......................................................................................................................... 5
4.2 Material Types................................................................................................................................ 5
4.2.1 Polymers............................................................................................................................... 5
4.2.1.1 Polyurethane............................................................................................................. 6
4.2.1.2 Polyurea.................................................................................................................... 6
4.2.1.3 Epoxy........................................................................................................................ 6
4.2.1.4 Methyl Methacrylate (MMA)...................................................................................... 6
4.2.2 Cementitious......................................................................................................................... 6
4.3 Appropriateness for Application...................................................................................................... 7
4.4 Appropriateness for Substrates....................................................................................................... 7
4.5 Warranties...................................................................................................................................... 7
5.0 Project Implementation...................................................................................................................... 7
5.1 Contractor Selection....................................................................................................................... 7
5.2 Pre-Installation Meeting................................................................................................................. 8
5.3 Mockups........................................................................................................................................ 8
6.0 System Installation............................................................................................................................. 8
6.1 Inspection of the Concrete Substrate.............................................................................................. 8
6.2 Repair of Structural Defects............................................................................................................ 8
6.3 Repair of Concrete Surface Imperfections and Irregularities............................................................ 8
6.4 Surface Cleaning and Decontamination.......................................................................................... 9
6.5 Surface Preparation........................................................................................................................ 9
6.6 Cracks and Joints......................................................................................................................... 10
6.7 Application Process...................................................................................................................... 10
6.7.1 Priming............................................................................................................................... 11
6.7.2 Material Installation............................................................................................................. 11
6.7.3 Terminations....................................................................................................................... 12
6.7.3.1 Floor....................................................................................................................... 12
6.7.3.2 Wall......................................................................................................................... 12
6.7.4 Skid Resistance................................................................................................................... 12
6.8 Testing and Inspection.................................................................................................................. 12
6.9 Maintenance................................................................................................................................ 12
6.10 Inspection and Performance Analysis.......................................................................................... 12
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710.22014
1.0 Introduction
1.1 Scope
This guideline has been developed to specifically
assist in the selection and application of fluidapplied high-build waterproofing systems for
horizontal traffic surfaces. Concrete is subject to
deterioration by a variety of mechanisms. Properly selected and applied traffic membrane systems can protect concrete from deterioration
caused by environmental and service conditions
(Fig. 1.1 and 1.2).
2.0 Definitions
Existing concrete structures may have been subjected to mechanical damage (by impact or abrasion), chemical attack, or corrosion to the
reinforcing steel. Deteriorated concrete must be
removed and replaced prior to the application of
the traffic membrane system (Fig. 3.1). Cementitious, polymeric, or monomeric repair materials
3.4.1.2 Efflorescence
4.0 Materials
There are five basic chemistries used in trafficbearing waterproofing applications. They are:
polyurethane, polyurea, epoxy, methacrylate, and
cementitious.
Polyurethane,
two-component
Epoxy,
Methyl
low
modulus methacrylate
Polyurea
***
**
****
***
Scratch resistance
**
***
Tensile strength
**
***
Resistance to tear
**
***
Crack bridging
****
Hardness range
**
Durability
Breatheability
Low odor
Ratings (Note 2)
* Poor
****
***
***
**
***
***
*
*
***
***
***
***
****
****
***
***
**
***
****
***
****
**
****
**
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**
**
***
***
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***
****
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**
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**
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***
****
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****
****
**
****
**
**
**
**
**
****
****
**
**
****
****
**
**
***
****
****
** Fair
*** Good
**
**
Cementitious
SingleTwocomponent component
***
***
****
***
****
***
****
***
**
***
****
****
****
****
**** Excellent
NOTES:
(1) UV stability may depend on the inclusion of UV stabilizers, the usage of a fully broadcast aggregate or whether a UV stable topcoat is used
(2) Ratings are based upon the comparison of properties published on product data sheets from several manufacturers for similar products and on collective
committee experience
710.22014- 5
4.2.1.1 Polyurethane
4.2.1.2 Polyurea
4.2.1.3 Epoxy
4.2.2 Cementitious
4.5 Warranties
The majority of manufacturers provide warranties for their materials ranging in duration from
1 to 5 years. Contractors who install traffic
membrane systems also provide similar warranties for the application portion of the work. In
some cases, manufacturers and contractors will
provide a joint warranty on a single document.
It is important for the owner to understand
what the warranty does and does not cover, the
limitations and exclusions that are listed on the
warranty document, the maintenance requirements for the traffic membrane system to keep
the warranty in force, and what requirements are
placed on the owner in the event of a claim.
5.0 Project
Implementation
can ask any clarifying questions that will ultimately result in more accurate estimating and
provide the groundwork for a successful project.
5.3 Mockups
6.0 System
Installation
6.1 Inspection of the Concrete
Substrate
6.7.1 Priming
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6.7.3 Terminations
6.7.3.1 Floor
6.7.3.2 Wall
6.9 Maintenance
After installation, traffic membrane systems
should be regularly cleaned to maintain their
appearance and so that any defects that develop
can easily be identified for repair. Areas subject
to high traffic and extreme conditions may
require periodic maintenance to maintain their
effectiveness as a traffic membrane or their
nonslip properties, especially if sand and salt
used for ice and snow conditions result in excessive wear. In many cases, it may be possible to
apply an additional topcoat to restore the nonslip
properties of the system.
ICRI 120.1 provides guidelines and recommendations for safety in the concrete repair
industry. In all cases, the manufacturers material safety data sheets (MSDS) should be consulted for all materials. MSDS are a source of
information on the hazards and handling of
hazardous materials. They are essential reading
prior to handling any materials. Potentially
hazardous materials encountered during the
handling and installation of horizontal waterproofing systems may include cleaning solutions, abrasive media, by-products of surface
cleaning and preparation, resins, catalysts, and
solvent materials (CFR 29-1910.106).
Prior to the start of work, a thorough preplanning review of the specific job site should be
conducted by the contractor to determine how
various conditions will affect their employees
safety and the safety of others during the application of the traffic membrane system. The
degree of protection required for employees
and the public is dependent on the application
method; weather conditions such as temperature and humidity; type of chemicals contained
in the traffic membrane system; and whether
the area to be coated is exterior, interior, in an
enclosed space, or is a permit entry confined
space. Elevated locations may require fall
protection, swing stages, frame scaffolds, ladders, or man lifts. Engineering and task procedures should be identified and assessed during
the preplanning process and implemented as
appropriate on a particular job to reduce risks.
Examples may include:
Air quality monitoring;
Cleaning and purging;
Fall protection;
Hazard communication;
Lifting safety;
Lock-out and tag-out;
Material selection;
Pedestrian control;
Permit entry confined space;
Personal protection equipment;
Scaffolds;
Scheduling (other contractors in work area);
Traffic control; and
Ventilation.
7.4 Vapors
Solvents and solvent-containing traffic membrane systems may have hazards associated with
fire, solvent toxicity, and chemical toxicity. The
contractor and his/her employees should be
familiar with product labels; MSDS; product data
sheets; and guide specifications that describe
specific hazards, proper use, and storage recommendations. Flammable and combustible liquids
must be kept away from heat, sparks, flames, or
other sources of ignition, such as static electricity,
pilot lights, and mechanical/electrical equipment.
All equipment must be grounded when transferring from one container to another. The National
Fire Protection Association (NFPA 30) and the
International Code Council (2012 International
Fire Code [IFC]) have developed guidelines for
the safe storage and use of flammable and combustible liquids. OSHA has developed mandatory
regulations for the safe storage and use of flammable and combustible liquids for general
industry (CFR 29-1910.106) and the Construction Industry (CFR 29-1926.152).
8.0 References
ASTM International
International Concrete
RepairInstitute
ICRI Technical Guideline No. 120.1, Guidelines and Recommendations for Safety in the
Concrete Repair Industry
ICRI Technical Guideline No. 210.3R,
Guide for Using In-Situ Tensile Pulloff Tests to
Evaluate Bond of Concrete Surface Materials
ICRI Technical Guideline No. 210.4, Guide
for Nondestructive Evaluation Methods for
Condition Assessment, Repair, and Performance
Monitoring of Concrete Structures
ICRI Technical Guideline No. 310.2R,
Selecting and Specifying Concrete Surface
Preparation for Sealers, Coatings, Polymer
Overlays, and Concrete Repair
ICRI Technical Guideline No. 320.2R,
Guide for Selecting and Specifying Materials
for Repair of Concrete Surfaces
ICRI Technical Guideline No. 510.1, Guide
for Electrochemical Techniques to Mitigate the
Corrosion of Steel for Reinforced Concrete
Structures
ICRI Technical Guideline No. 710.1,
Guide for Design, Installation, and Maintenance of Protective Polymer Flooring Systems
for Concrete
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NSF International
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