Professional Documents
Culture Documents
6
8
10
12
14
18
20
22
24
26
28
30
Communication
Communication - tailor-made interfaces
Communication - eldbus
SIMA - the eldbus system solution
Alternative communication channels - Wireless and bre optic cables
32
34
40
42
Design
Uniform design for SA and SQ
Electromechanical control unit
Electronic control unit
44
50
51
Interfaces
Valve attachment
Electrical connection
52
54
56
58
Safety
Protection for valve, protection during operation
Functional safety - SIL
62
64
Technical data
SA multi-turn actuators and SQ part-turn actuators
AM and AC actuator controls
SA/GS part-turn actuators
SA/GK and SA/GST multi-turn actuators
SQF and SA/GF lever actuators
SA/LE linear actuators
66
72
75
77
78
79
Certicates
80
Index
82
Linear actuators:
Globe valves
2014.09.17
2
4
Modular concept
AUMA are entirely devoted to pursue their modular product
concept. A comprehensive range of sub-assemblies allows for
con guration of customer-specic actuators accommodating the
required application. The range of variants is only possible due to
clear interfaces between components while placing the highest
demands on product quality as well as easy and straightforward
maintenance of AUMA actuators.
Innovation on a day-to-day-business
As specialist for electric actuators, AUMA set the market standard
for innovation and sustainability. Within the framework of continual
improvement, their own in-house vertical range of manufacture
guarantee prompt implementation on both product or sub-assembly
level. This applies to all areas relating to device function - mechanical, electrical, electronic, and software engineering.
Selecting AUMA:
> provides valve automation in compliance with submitted
specications
> assures safety for design and implementation for plant
engineering on the basis of certied interfaces
> guarantees the operator global on site service including
commissioning, comprehensive support, and product training.
APPLICATIONS
WATER
ENERGY
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INDUSTRY
>
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Tank farms
Platforms
Pipelines
Reneries
Pumping stations
Oil & gas are crucial energy sources for the industry. They are
extracted, processed, and distributed using most sophisticated
technologies and procedures. Due to the high potential hazards for
people and environment, strict sets of regulations must be observed
within the oil & gas sector. AUMA are renowned in this industry on
an international level, complying with the increasing market
demands for vendor list approvals and explosion protection
certicates. AUMA actuators fully meet the requirements of the oil
& gas industry with their superior SIL capability and usability under
most extreme climatic conditions.
10
AUMA actuators
The basic function of AUMA actuators is the same across all
products.
The gearing is driven by an electric motor. The torque applied at the
gearing output is transmitted to the valve via a standardised
mechanical interface. A control unit within the actuator records
travel and monitors torque applied. When reaching a valve end
position or a predened torque limit, the control unit sends a signal
to motor controls. Upon receiving this signal, motor controls
typically integrated within the actuator stop the actuator. Motor
controls are equipped with an appropriate electric interface adapted
to the DCS to exchange operation commands and feedback signals
between motor controls and DCS.
SA multi-turn actuators and SQ part-turn actuators
Both type ranges are designed on the same principle; commissioning and operation are virtually identical.
SA multi-turn actuators
In compliance with ENISO5210, a multi-turn actuator is capable of
withstanding thrust applied to the valve and transmits torque to the
valve for at least one revolution. In general, multi-turn actuators are
required to perform more than one revolution. Consequently, gate
valves are often equipped with rising valve stems. They are operated
on the basis of several revolutions performed by the multi-turn
actuator. Therefore, the multi-turn actuator is equipped with a
hollow shaft housing the gate valve stem for these applications.
SQ part-turn actuators
In compliance with ENISO5211, part-turn actuators transmit torque
to the valve for a rotation of one revolution or less. They do not
have to be capable of withstanding axial thrust.
Part-turn valves - such as butter y valves and ball valves - are often
designed in multi-turn version. SQ part-turn actuators are equipped
with internal end stops to allow precise approaching of end
positions during handwheel operation.
11
12
13
ENCLOSURE PROTECTION
SA and SQ AUMA actuators are supplied in increased enclosure protection IP68 in compliance with EN 60529. IP68 means protection against continuous immersion up to 8 m head
of water for max. 96 hours. During continuous immersion, up to 10 operations are permissible.
Typically, AUMA gearboxes are used in combination with AUMA multi-turn actuators.
Gearboxes are also available in enclosure protection IP68. Certain gearboxes are intended
for particular applications, e.g. buried service for part-turn actuators or superior immersion
levels. For any special characteristics, please contact AUMA for device selection.
SERVICE CONDITIONS
14
AMBIENT TEMPERATURES
Irrespective of the ambient environment - hot or cold - AUMA
actuators guarantee reliable service. Adapted temperature versions
are available to suit various ambient environments.
Temperature range
Type of duty
Types
Standard
Options
Open-close duty,
positioning duty
(classes A and B)
SA or SQ
40 C +80 C
SA or SQ with AM controls
SA or SQ with AC controls
40 C +70 C
25 C +70 C
60 C +60 C;
0 C ... +120 C
60 C +60 C
60 C +60 C
SAR or SQR
40 C +60 C
40 C +60 C
25 C +60 C
Modulating duty
(class C)
40 C +80 C
60 C +60 C
40 C +70 C
60 C +60 C
25 C +70 C
60 C +60 C
15
CORROSION PROTECTION
The efficient AUMA corrosion protection is decisive for a high life
endurance level of the devices. The AUMA corrosion protection
system is based on a chemical preliminary treatment, followed by a
two-layer powder coating of the individual components. In compliance with the corrosivity categories according to ENISO12944-2,
various AUMA corrosion protection levels are provided to suit the
different applications.
Colour
The standard colour is silver-grey (similar to RAL 7037). Other
colours are available.
Total lm thickness
KS
140 m
KX
KX-G (aluminium-free)
200 m
Coastal and offshore areas with extremely high salinity, permanent condensation and
high pollution
SERVICE CONDITIONS
POWDER COATING - COATING
STRUCTURE
Housing
Conversion layer
Functional coating to increase paint
adherence to the housing surface.
First powder layer
Powder layer based on epoxy resin. The
layer ensures optimal adherence between
housing surface and nish coating.
Second powder layer
Powder layer based on polyurethane. The
layer is a resistance barrier against chemicals
and weathering. The optimal degree of
cross-linking of the cured powder results in
a signicant mechanical resistance. The
standard colour is AUMA silver-grey, similar
to RAL 7037.
16
EXPLOSION PROTECTION
Explosion-proof devices are designed so that they will not act as
ignition source for a potentially explosive atmosphere. They will
neither generate sparks nor hot surfaces.
Explosion protection classi cation for Europe, USA, Russia, and in accordance with international IEC standard (selection)
Ambient temperature
range
Actuators
min.
max.
Explosion protection
60 C
60 C
60 C
60 C
+60 C
+60 C
+60 C
+60 C
60 C
60 C
60 C
60 C
+60 C
+60 C
+60 C
+60 C
40 C
40 C
40 C
40 C
+60 C
+80 C
+60 C
+70 C
Class I Div 1 Groups B, C, D T4/T3C; Class II Div 1 Groups E, F, G; Class III Div 1
Class I Div 1 Groups C, D T3; Class II Div 1 Groups E, F, G; Class III Div 1
Class I Div 1 Groups B, C, D T4/T3C; Class II Div 1 Groups E, F, G; Class III Div 1
Class I Div 1 Groups C, D T3; Class II Div 1 Groups E, F, G; Class III Div 1
60 C
60 C
+60 C
+60 C
1ExdeIICT4/T3; 1ExdIICT4/T3
1ExdeIICT4/T3; 1ExdIICT4/T3
ATEX - Europe
SAEx/SAREx 07.2 16.2
SAEx/SAREx 07.2 16.2 with AMExC or ACExC
SQEx/SQREx 05.2 14.2
SQEx/SQREx 05.2 14.2 with AMExC or ACExC
IECEx (International)
SAEx/SAREx 07.2 16.2
SAEx/SAREx 07.2 16.2 with AMExC or ACExC
SQEx/SQREx 05.2 14.2
SQEx/SQREx 05.2 14.2 with AMExC or ACExC
FM (USA)
SAEx/SAREx 07.2 16.2
SAEx/SAREx 07.2 16.2 with AMExC or ACExC
ROSTECHNADSOR/EAC (TR-CU) (Russia)
SAEx/SAREx 07.2 16.2
SAEx/SAREx 07.2 16.2 with AMExC or ACExC
17
The types of duty for actuators in compliance with IEC 60034-1 and
EN15714-2 (also refer to page 70) are typical distinction criteria.
For modulating duty, additional indication is made of the permissible number of starts.
18
PROTECTIVE FUNCTIONS
Setpoint control
Controls receive a position value from the
host DCS, e.g. as 0/4 20mA signal. The
integral positioner compares this value with
the current valve position and operates the
actuator until actual value equals setpoint.
The valve position is transmitted to the DCS.
19
Documentation
Commissioning
Installation
Project design
Connection terminals
Fuse protection
16
Controls
Switchgear
Local controls
Power supply
L1, L2, L3, PE
Parallel wiring
Output contacts, signal inputs and outputs
Serial wiring
Bus
Number of cable wires
CONTROLS CONCEPTS
AUMA actuators can be integrated into any automation
system. Product selection in favour of actuators with integral
controls saves time-consuming project planning, installation,
and additional documentation which is required when selecting
external controls. A further bene t in favour of integral
controls is easy commissioning.
External controls
For this controls concept, all actuator signals such as limit switch
signals, torque switch signals, motor protection and valve position
(if required) are transmitted to an external control system and
further processed. When designing controls' architecture, care must
been taken to consider the required protective mechanisms and to
minimise delay time.
Switchgear for motor controls is installed within a control cabinet
and wired accordingly to the actuator.
If local controls are required, they have to be installed in vicinity of
the actuator and integrated with external controls.
20
10
Integral controls
Once power supply has been established, actuators equipped with
integral controls can be operated via the operation elements on the
local controls. The controls are perfectly adapted to the actuator.
The actuator can be completely set locally, without requiring direct
connection to the DCS. Only operation commands and feedback
signals are exchanged between the control system and the actuator.
Motor switching is performed within the device and virtually
without delay.
AUMA actuators are available with AM or AC integral controls.
Fieldbus
In eldbus systems, all actuators are linked to the DCS via conventional 2-wire cables. All operation commands and feedback signals
between actuators and DCS are exchanged by means of these
cables.
Input and output sub-assemblies become obsolete when applying
eldbus wiring thus reducing space requirements within the control
cabinet. Use of two-wire cables simplies commissioning and saves
cost in particular if long cables are required.
A further advantage of eldbus technology is that additional
information on preventive maintenance and diagnostics can be
transmitted to the control room. Thus, eldbus technology forms
the basis for integrating eldbus devices within Asset Management
Systems supporting safeguarding of plant availability.
AUMA actuators with AC integral actuator controls are available
with interfaces to all typical eldbus systems within process
automation.
21
22
AC 01.2 (AUMATIC)
AC controls are your perfect solution if the application requires
self-adapting control functions, data logging, con gurable interface
or if valve and actuator are to be integrated into a Plant Asset
Management System due to advanced diagnostic functions.
AC controls are equipped with a parallel interface for free con guration and/or interfaces to eldbus systems as used within process
automation.
23
Password protection
The AC password protection is an important safety function. This
feature prevents non-authorised persons from modifying dened
settings.
1 Display
The graphic display shows texts and graphic elements as well as
characteristics.
All device settings can be performed without requiring any additional parameterisation tool.
The display structure is user-friendly, in plain text and available in a
large number of languages.
Indication lights
Visual status signals via indication lights can be programmed.
Signals indicated via LEDs are clearly visible even from longer
distances.
2
24
Remo
mote
te
e
Position
S0001
47.3
3%
Remo
mote
te
e
S0003
Down Ok
M0086
End position CL
LOSED
End position OPEN
47.9 %
47.9
47.3
47.
3%
10
S0008
Warnings: 2
Torque wrn CL
LOSE
Op. time warning
Esc
Down Ok
7
M0009
Display...
Device ID
Settings
Go to
Esc
S0011
S00
Fault: 1
Torque fault CLOSE
E
8 Main menu
The main menu allows actuator data requests and operation
parameter modications.
Non-Intrusive setting
If the actuator is equipped with an electronic control unit (refer to
page 51), the end positions and tripping torques can be set using
the display without opening the actuator.
Failure
In case of failure, the backlight colour of the display changes to red.
The cause for failure can be requested via the display.
10
7 Diagnostics/monitoring displays
Environmental conditions are continuously monitored during active
operation. When exceeding permissible limits e.g. operating time,
AC controls generate a warning signal.
25
26
Maintenance required
The actuator can still be controlled from the
control room. The device must be inspected by
a device specialist to avoid any unscheduled
downtime.
Function check
Due to ongoing work on the actuator, the
device cannot be controlled from the control
room at that specic time.
Failure
Due to functional failures within the actuator
or peripherals, the actuator might not be
controlled from the control room.
27
Easy commissioning
The advantage of AUMA CDT is the clearly structured presentation of all device parameters.
Tooltips are further valuable aids when dening the settings.
28
AUMA CDT allows to perform settings independently of the actuators, data saving and later
data transmission to the device. Actuator settings can be transferred to another device via
AUMA CDT.
3 Password protection
The various password protected user levels prevent unauthorised
modications of device settings.
4 Remote control
The actuator is remotely driven via AUMA CDT. All signals of
indication lights and all status signals available via AC display are
clearly visible. It is also possible to access from a laptop and immediately observe the reactions on the actuator status.
29
30
The free AUMA Support App is now available for download and
runs on Apple iPhone, iPad, and iPod touch for version iOS6.1 or
higher. The QR code below leads you directly to the App in the
Apple App Store.
Further use of AUMA CDT eldbus master: The actuator can even be
commissioned if communication to the DCS is not established or not
possible, e.g. in an assembly workshop.
Ex
xampl
ples
p
e of analysis tools
Examples
> 1 The motor running time across valve position indicates
whether the valve position is within expected range across the
elap
el
apse
pse time period.
elapsed
2
>
The interface status window visualises which signals are
present at the interface to the DCS.
31
The mechanical interface to the valve is standardised. Interfaces to the control system undergo permanent development.
Parallel control, eldbus, or both for reasons of redundancy? When
opting for eldbus, which protocol to use?
Irrespective of your decision on the interface, AUMA actuators can
be equipped with the suitable interface to match all systems
established within process control engineering.
32
AC
Signal assignment of outputs can be modied at a later date via AC
device setting. Depending on the version, AC controls provide:
> Three binary inputs for the control commands OPEN, STOP,
CLOSE
> Five binary outputs with the following functions: End position
CLOSED, end position OPEN, selector switch in REMOTE, selector
switch in LOCAL, collective fault signal
> As an option, an analogue 0/4 20 mA output for remote
position indication.
AC
AM
OPEN
CLOSE
STOP
BINARY
COMMANDS
OPEN
CLOSE
STOP
Release LOCAL
EMERGENCY commands
programmable as required
BINARY
COMMANDS
BINARY
FEEDBACK SIGNALS
BINARY
FEEDBACK SIGNALS
ANALOGUE
FEEDBACK SIGNALS
ANALOGUE
COMMANDS
ANALOGUE
FEEDBACK SIGNALS
33
COMMUNICATION - FIELDBUS
34
PROFIBUS
Probus offers a complete family of eldbus versions: Probus PA
for process automation, Pronet for data transmission based on
Ethernet and Probus DP for automating plants, power plants and
machines. Due to its simple and robust physical layer (RS-485) and
the different service levels DP-V0 (fast cyclic and deterministic data
exchange), DP-V1 (acyclic access to device parameters and diagnostic data) as well as DP-V2 (further functions such as time stamp or
redundancy), Probus DP is the ideal solution for plant automation.
>
>
>
>
>
>
Standard channel
Redundant channel
35
MODBUS
In comparison with other eldbus technologies, Modbus is simple
but has a multi-functional eldbus protocol. It offers all services
required for plant automation, e.g. exchange of simple, binary
information, analogue values, device parameters or diagnostic data.
For plant automation and similar to Probus, the simple and robust
physical layer RS-485 is often used.
On the basis of this physical layer, Modbus supports various
telegram formats, e.g. Modbus RTU or Modbus ASCII. Using the
Modbus TCP/IP version based on Ethernet, vertical integration into a
host automation system is often implemented.
>
>
>
>
>
COMMUNICATION - FIELDBUS
Standard channel
Redundant channel
36
FOUNDATION FIELDBUS
Foundation Fieldbus (FF) was explicitly adapted to the requirements
of process automation. Transmission physics of the FF H1 protocol
used at eld level are based on IEC 61158-2 and ISA SP 50.02. These
standards dene the framework for data transmission and energy
supply of simple eld devices using the same cable pair. FF H1
supports various topologies. In combination with junction boxes or
segment barriers, extremely exible cable installations are possible.
Apart from conventional line and tree structures, FF H1 supports
point-to-point topology or other structures with one trunk combined with individual spurs leading to the eld devices.
Foundation Fieldbus data interfaces are based on standardised
function blocks, for example AI (Analog Input), or AO (Analog
Output) whereby their inputs and outputs can be linked. Therefore,
FF eldbus devices can directly communicate with each other
provided that the segment is equipped with a Link Active Scheduler
(LAS) to coordinate FF communication.
LAS redundancy
LAS
LAS
1
Junction box
Bus cycle with 5 actuators
1 <> 3
2 <> 4
4 <> 5
1 <> 2
3 <> 5
37
HART
HART makes use of the known 4 20 mA standard signal for
analogue data transmission. HART communication is modulated as
additional signal to the analogue signal. Advantages: Simultaneous
transmission of the digital and the analogue HART signals. Existing
4 20 mA infrastructure is also available for digital communication.
Facilitates reading additional parameter and diagnostic data from
eld devices.
HART uses the master-slave principle and offers various commands
for data transmission. Normally, the conventional 4 20mA
point-to-point wiring is used.
>
>
>
>
>
COMMUNICATION - FIELDBUS
38
EDD
Each eld device supporting this technology is provided with an
EDD (Electronic Device Description). This le combines device
parameters described in ASCII using standardised and platform
neutral EDD language. The technology helps to create a uniform
user philosophy with identical parameter visualisation across all eld
devices.
FDT/DTM
FDT (Field Device Tool) is a software interface denition to integrate
DTM (Device Type Manager) into the FDT system of the maintenance
processor. DTM is a software module supplied by eld device
manufacturers. Similar to a printer driver, DTM is installed within the
FDT frame application to visualise settings and information available
from the eld devices.
You may download available EDDs and DTMs for AUMA actuators
at: www.auma.com.
DTM
EDD
Cong
u ra
tio
DTM
EDD
io
at
Software modules
Do
cu
en
DTM
Maintenance
Diag
FDT
EDD DTM
FDT interface
no
st
ic
s
Analys
1
EDD
is
FDT/DTM
EDDL interpreter
39
40
3
1
1a
296 km
AUMA actuators
AUMA actuators are equipped with the suitable interface matching
selected eldbus protocol and topology. Individual devices can be
separated from the eldbus without interrupting eldbus communication to other devices.
4
41
2
3
WIRELESS
Further advantages other than obsolete wiring: Fast commissioning and easy system
extension. Each participant can communicate within the own radio range. This mesh
topology increases availability through redundant communication. If one participant or a
radio connection fails, an alternative communication path is automatically adopted.
The Wireless solutions is a variant of the SIMA system solution, enhancing to a large extent
of the functions as mentioned on page 40.
Radio transmission is based on wireless communication standard IEEE 802.15.4 (at 2.4 GHz).
AES-128-bit encryption is used to protect data transfer and parameterisation of eld devices
for communication.
1
Wireless gateway
The gateway establishes access to the SIMA Wireless system and comprises the network
manager and the security manager.
3
42
Application examples
Tunnel re protection
Sewage treatment plant lightning protection
Comparison of max. distances between bus participants
Copper cable 1.2 km
FO multi-mode
2.5 km
FO single-mode
15 km
43
AC
SA
44
AM
SQ
45
Motor
Use of 3-phase, 1-phase AC and DC motors with high starting
torques - specically developed for valve automation. Thermal
protection is ensured by thermoswitches or PTC thermistors.
2
46
Control unit
Determining the valve position and setting the valve end
positions/torque monitoring to protect the valve against
overload. Depending on customer specications, a control unit
is installed either as electromechanical or electronic version.
3a Control unit - electromechanical version
Travel and torque are mechanically sensed; switches are
operated when reaching the tripping points. The tripping points
for both end positions and the tripping torques for both
directions are mechanically set.
As an option, the valve position can be transmitted as continuous signal to the control room.
The electromechanical control unit is needed if the actuator is
supplied without integral controls. The unit can be combined
with both AUMA controls types: AM and AC.
3b Control unit - electronic version
High-resolution magnetic transmitters convert valve position and
applied torque into electronic signals. End position and torque
settings during commissioning are performed at AC controls
without opening the enclosure. Valve position and torque are
transmitted as continuous signal.
AC
AM
2
1a
SA
3b
Valve attachment
Standardised in compliance with ENISO5210 or DIN3210 for SA
multi-turn actuators, complying to ENISO5211 for SQ part-turn
actuators. All output drive types are available in a multitude of
variants.Please also refer to page 52.
4
47
5 Handwheel
Handwheel for emergency operation in the event of power failure.
Handwheel activation and handwheel operation require minimal
effort. The self-locking effect is maintained even during manual
operation.
Options:
>
>
>
>
>
3a
SQ
1b
48
Integral controls
Actuators equipped with AM or AC integral controls can be
electrically driven via local controls as soon as the electrical
power supply is connected. Actuator controls contain switchgears, power supply units and interfaces to the DCS. They can
process operation commands and feedback signals from the
actuator.
6 Switchgear
In standard version, reversing contactors are used to switch the
motor on or off. If modulating actuators are expected to
perform a high number of starts, we
recommend using thyristor units not subject
to wear (also refer to page 72).
AM
Controls comprising simple logic to process limit and torque
signals as well as the control commands OPEN, STOP, CLOSE.
Three indication lights at local controls indicate the actuator
status.
AC
Microprocessor based controls with comprehensive functionality
and congurable interface. A graphic display indicates actuator
0 langu
gua
g
status in more than 30
languages.
When combined with the
3b
it
, all settings can be performed
electronic control unit
without opening the housing. Programming via menu navigation
is made directly at the device or wireless via Bluetooth using the
AUMA CDT.
49
2b
4
2a
5
1
6
5 Heater
The heater minimises condensation within the switch compartment
(also refer to page 71).
50
In the basic version, one limit switch each is available for end
positions OPEN and CLOSED and one torque switch for directions
OPEN and CLOSE (also refer to page 68). For switching two
different potentials, tandem switches with two galvanically isolated
compartments can be integrated.
Intermediate position switches
As an option, intermediate switches can be installed for each
direction to set one further switching point for each direction, as
required.
11
12
10
11 Heater
The heater minimises condensation within the switch compartment
(also refer to page 71).
End position and torque settings are saved in the electronic control
unit. These settings are still available and valid even when replacing
AC controls.
51
SA
1a
1b
2
1c
VALVE ATTACHMENT
The mechanical interface to the valve is standardised. For
multi-turn actuators, ange dimensions and output drive types
comply with ENISO5210 or DIN3210.
Flange and hollow shaft
The hollow shaft transmits the torque via internal splines to the
output drive plug sleeve. In accordance with ENISO5210, the valve
attachment is equipped with a pilot.
52
SQ
3a
3b
3c
3d
3a Coupling unbored
Standard version. Finish machining is made at the valve manufacturers or on site.
Square bore
In compliance with ENISO5211. For special dimensions, please
contact AUMA.
3b
53
3
2
2
ELECTRICAL CONNECTION
The plug-in electrical connector is a key
element of the modular actuator design.
The connector is a separate unit. The
different connection types are compatible throughout all type ranges and can
be used for actuators with or without
integral controls.
During maintenance work, the wiring
remains undisturbed; electrical connections
can be quickly separated and reconnected.
This reduces downtimes and avoids wiring
faults when reconnecting.
54
5 Fieldbus connection SD
A connection board for easy connection of eldbus cables is integrated. Fieldbus communication is not interrupted even when connector is removed. Connection is made via eldbus
specic characteristics. For example for Probus as shown, termination resistors are
integrated.
6 Fieldbus connection SDE with FO couplers
connect
e ct
For direct connection
of bre optic cables to AC controls. Comparable in design to SD
connectionn 5 but with larger diameter to comfortably accommodate the specied FO
cable bending radii. The FO module contains diagnostic functions to monitor bre optic
cable quality.
55
AUMA design,
de
ut a travels between both
For the AUMA
the travelling nut
b
ps
during operation. Advantages of this design:
end stops
> Only relatively low input torques are applied to the end stops.
> Excessive input torques have no impact on the housing. Even in
the event of end stop break, the main gearbox remains
undamaged and can still be operated.
cs c per
A patented design consisting of two safety wedge discs
end stop prevents travelling nut seizure at mechanical stop. The
unseating torque required amounts to merely 60 % of the torque
previously applied to approach the end stop.
4
b
a
b
c
56
UES
AC
SA
GS
Coupling
The separate coupling enables easier mounting of the gearbox to
the valve. On request, the coupling is supplied with a suitable bore
for the valve shaft (please also refer to page 53). The coupling
with bore is placed on the valve shaft and secured against axial
movement. The gearbox can then be mounted onto the valve
ange.
4
Pointer cover
The large pointer cover allows perfect visibility of the valve position
even at long distance. It continuously follows the valve movement
and consequently serves the purpose of running indication. For high
to enclosure
encl
nc o
requirements with regardd to
protection, e.g. for buried
6a
er
is used instead of the pointer cover.
service, a protective cover
6
57
up to 100 m
1 Wall bracket
If the actuator is difficult to access or in case of extreme vibration or high ambient temperatures at the place of valve installation, controls with operating elements can be mounted
separately from the actuator on a wall bracket. The cable length between actuator and
controls may be up to 100 m. The wall bracket may easily be retro tted at a later date.
2 Customisation of device positioning
The optimum positioning is easily adjustable thus avoiding the display being upside down,
inaccessible operating elements, awkward cable gland alignments, etc. The correct position
can easily be chosen.
58
4
3
GS LL / LR
G
L L
M
Mounting positions between actuator and gearbox
GS RL / RR
R L
L R
R R
Rotary direction at output drive
Worm shaft position
59
Actuators cannot always be accessed easily. Special applications demand special challenges.
1a Handwheel extension
For separate mounting of the handwheel
2a
2b
60
2 Installation in pits
Flooding and accessibility of the operation elements - depending on
the importance of these factors - result in different installation
requirements.
Floor pedestal
GS worm gearbox is mounted to valve, the multi-turn actuator is
easily accessible due to the AUMA oor pedestal. Power transmission between actuator and gearbox is made via a cardan shaft.
2a
3b
3a
3b
3c
61
62
3
1a
2
1
1b
63
Functional safety and SIL are terms frequently used in combination with safety of technical systems - promoted by the issue of
new international standards.
AUMA actuators are frequently used in safety critical applications and therefore contribute to safe operation of technical
systems. For this reason, functional safety is an important issue
for us.
Certication
AUMA actuators in combination with AC actuator controls in SIL
version are equipped with the safety functions "Emergency Shut
Down (ESD)" and "Safe Stop" for safety-related applications, suitable
up to SIL 3.
>
>
>
>
1
64
or 1
Sensor
Controlss (safety
(sa
safe
fety
ty PLC)
C)
Actuator
uat
ato
orr 3
o
Valve
ve 4
65
Type
Output
speeds at
50Hz1
Maximum permissible
number of starts
SA 07.2
SA 07.6
SA 10.2
SA 14.2
SA 14.6
SA 16.2
SA 25.1
SA 30.1
SA 35.1
SA 40.1
SA 48.1
[rpm]
4 180
4 180
4 180
4 180
4 180
4 180
4 90
4 90
4 45
4 32
4 16
[Nm]
10 30
20 60
40 120
100 250
200 500
400 1,000
630 2,000
1,250 4,000
2,500 8,000
5,000 16,000
10,000 32,000
[1/h]
60
60
60
60
60
60
40
40
30
20
20
ENISO5210
F07 or F10
F07 or F10
F10
F14
F14
F16
F25
F30
F35
F40
F48
DIN3210
G0
G0
G0
G1/2
G1/2
G3
G4
G5
G6
G7
Type
Output
speeds at
50Hz1
Maximum torque
Maximum permissible
for modulating duty number of starts
SAR 07.2
SAR 07.6
SAR 10.2
SAR 14.2
SAR 14.6
[rpm]
4 90
4 90
4 90
4 90
4 90
[Nm]
15 30
30 60
60 120
120 250
250 500
[Nm]
15
30
60
120
200
[1/h]
1,500
1,500
1,500
1,200
1,200
ENISO5210
F07 or F10
F07 or F10
F10
F14
F14
DIN3210
G0
G0
G0
G1/2
G1/2
SAR 16.2
SAR 25.1
SAR 30.1
4 90
4 11
4 11
500 1,000
1,000 2,000
2,000 4,000
400
800
1,600
900
300
300
F16
F25
F30
G3
G4
G5
66
Type
Operating
times at
50Hz1
Maximum permissible
number of starts
SQ 05.2
SQ 07.2
SQ 10.2
SQ 12.2
SQ 14.2
[s]
4 32
4 32
8 63
16 63
24 100
[Nm]
50 150
100 300
200 600
400 1,200
800 2,400
[1/h]
60
60
60
60
60
Standard (ISO5211)
F05
F07
F10
F12
F14
Option (ENISO5211)
F07
F10
F12
F14
F16
Type
Operating
times at
50Hz1
Maximum permissible
number of starts
SQR 05.2
SQR 07.2
SQR 10.2
SQR 12.2
SQR 14.2
[s]
8 32
8 32
11 63
16 63
36 100
[Nm]
75 150
150 300
300 600
600 1200
1,200 2,400
[Nm]
75
150
300
600
1,200
[1/h]
1,500
1,500
1,500
1,500
1,500
Standard (ISO5211)
F05
F07
F10
F12
F14
Option (ENISO5211)
F07
F10
F12
F14
F16
75 105
15 45; 45 75; 105 135
67
Type of contact
One NC contact
and one NO contact
Tandem switches
(option)
For switching two distinct potentials. The switches have two compartments with galvanically
isolated switches in a common sealed housing. The two switches are operated together; one switch
is leading and should be used for signalisation.
Two NC contacts
and two NO contacts
For switching three distinct potentials. This version consists of one single and one tandem switch.
Three NC contacts
and three NO contacts
Single switch
Rated power
Type of current
1-phase AC current (inductive load)
cos = 0.8
DC current (resistive load)
250 V
5A
2A
0.4 A
0.5 A
Operation
Lever
Contact element
Contact material
Type of current
30 V
4A
125 V
4A
250 V
4A
2A
0.6 A
0.4 A
68
Operation
Contact element
Contact material
Type of contact
Segment washer
Snap action contact
Silver (standard), gold (option)
Change-over contact
Single
1%
1.5 W
0.2 k
0.1 k, 0.5 k,
1.0k, 5.0k
30mA
100,000 cycles
2-wire
3-wire/4-wire
4 20 mA
0/4 20 mA
24 V DC, 15% smoothed
2-wire
3/4-wire
4 20 mA
0/4 20 mA
24 V DC, 15% smoothed
Single
1%
0.5 W
5 k
Tandem
0.1mA
+90 C
5m modulating steps
1.0/4.7 k or
4.7/4.7k
HANDWHEEL ACTIVATION
Rated power of microswitch to signal handwheel activation
Type of current
AC (inductive load)
cos = 0.8
DC current (resistive load)
3A
3A
Lever
Snap action contact
Silver (standard), gold (option)
Change-over contact
VIBRATION RESISTANCE
MOUNTING POSITION
According to EN 60068-2-6.
The noise level originated by the actuator remains below the noise
level of 72 dB (A).
69
DC current
3-phase AC current
Voltages
Frequency
[V]
220; 230; 240; 380; 400; 415; 500; 525; 660; 690
440; 460; 480; 575; 600
[Hz]
50
60
1-phase AC current
Voltages
Frequency
[V]
230
115; 230
[Hz]
50
60
Voltages
[V]
24; 48; 60; 110; 220
MOTOR
Type of duty according to IEC 60034-1/EN 15714-2
Type
SA 07.2 SA 16.2
SA 25.1 SA 48.1
SAR 07.2 SAR 16.2
SAR 25.1 SAR 30.1
SQ 05.2 SQ 14.2
SQR 05.2 SQR 14.2
3-phase AC
current
1-phase AC
current
DC current
S2 - 15 min,
S2 - 30 min/
classes A,B
S2 - 15 min,
S2- 30 min/
classes A,B
S4 - 25 %,
S4-50%/
class C
S4 - 25 %,
S4-50%/
class C
S2 - 15 min,
S2 - 30 min/
classes A,B
S4 - 25 %,
S4-50%/
class C
S2 - 15 min /
classes A,B1
S2 - 15 min/
classes A,B
S4 - 25 %1/
class C1
S2 - 15 min/
classes A,B1
S4 - 25 %/
class C1
2.5 A
cos = 0.6
1.6 A
S2 - 15 min/
classes A,B
DC voltage
60 V
1A
42 V
1.2 A
24 V
1.5 A
Special motors
For special requirements, the actuators can be equipped with
special motors, e.g. brake motors or two-speed motors.
F, H
F
F, H
70
S2
DOEL
S3
WSR
S4
WOEL
F1
TH
R2
f1
R1
H
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
19 20
21 22 23
47 48
R2 / f1
21 = E2out
22 = 0 V
23 = + 5 VDC
M
3~
NC (Strung / Fault)
NO (Bereit / Ready)
Com. 24 V / 5 A, 250 VAC / 5 A
DOUT1
NO 24 V / 1 A, 250 VAC / 1 A
DOUT2
NO 24 V / 1 A, 250 VAC / 1 A
DOUT3
NO 24 V / 1 A, 250 VAC / 1 A
DOUT4
NO 24 V / 1 A, 250 VAC / 1 A
DOUT5
NO 24 V / 1 A, 250 VAC / 1 A
Com.
0,1
NOT / EMERGENCY
0V
F1-3 ext.
MODE
ZU / CLOSE
AUF / OPEN
HALT / STOP
0V
1 3 5
0,1 2 4 6
ANIN1+
0 / 4 20 mA / 243 R
ANIN1-
Q1 ext.
L1
L2
L3
PE
U1 V1 W1
S1
DSR
23 24 29 30
14 15 16
17
18
19
20
21
22
0,1
XK
U1 V1 W1 PE
1 2
12 13 27 28
3 4 5 6 7
8 9
10 11
Power contacts
6 (3 equipped)
U1, V1, W1, U2, V2 , W2
750 V
25 A
Screw connection
6 mm2
Polyamid
Brass
Protective earth
1 (leading contact)
PE
Control contacts
50 pins/sockets
1 to 50
250 V
16 A
Screw connection, crimp-type (option)
2.5 mm2
Polyamid
Brass, tin plated or gold plated (option)
Electrical connection S
1 x M20 x 1.5; 1 x M25 x 1.5; 1 x M32 x 1.5
1 x Pg 13.5; 1 x Pg 21; 2 x Pg 29
2 x " NPT; 1 x 1" NPT
2 x G "; 1 x G 1"
Electrical connection SH
1 x M20 x 1.5; 2 x M25 x 1.5; 1 x M32 x 1.5
1 x Pg 13.5; 2 x Pg 21; 2 x Pg 29
1 x " NPT; 2 x 1" NPT; 1 x 1" NPT
1 x G "; 2 x G 1"; 1 x G 1"
HEATER
Heater in
control unit
Actuators without
integral controls
Actuators with AM or
AC
Heating element
Self-regulating PTC
element
110 V 250 V DC/AC
24 V 48 V DC/AC
380 V 400 V AC
5 W 20 W
Voltage ranges
Power
24 V DC/AC (internal
supply)
5W
Motor heater
Voltages
Power
115 V/230 V AC
12.5 W 25 W 2
AM
Voltages
115 V/230 V/400 V AC
Temperature-controlled 40 W
power
AC
115 V/230V/400 V AC
60 W
71
Operation
Indication
AM
AC
SWITCHGEAR
AM and AC
Reversing contactors,
mechanically and electronically locked
Thyristors,
electronically locked
Standard
Options
Standard
Options
For more details on power classes and for thermal overload relay setting, please refer to the electrical data sheets.
AC
Option
As standard, with additional EMERGENCY input
Option
Control inputs at 115 V AC
Standard
Control inputs +24VDC: OPEN, STOP, CLOSE, EMERGENCY, via optocoupler, OPEN,
STOP, CLOSE with one common
Option
As standard, with additional inputs for MODE and ENABLE
Option
Control inputs at 115 V AC, 48 V DC, 60 V DC, 110 V DC
Setpoint control
Analogue input 0/4 20 mA
Output signals
Standard
5 output contacts, 4 NO contacts with one common, max. 250V AC, 0.5 A
(resistive load)
Default con guration: End position CLOSED, end position OPEN, selector switch
REMOTE, selector switch LOCAL
1 potential-free change-over contact, max. 250V AC, 5 A (resistive load) for
collective fault signal (torque fault, phase failure, motor protection tripped)
Standard
6 output contacts per parameter, to be assigned as desired, 5 NO contacts with one
common, max. 250VAC, 1 A (resistive load), 1 potential-free change-over contact,
max. 250 V AC, 5 A (resistive load)
Default con guration: End position CLOSED, end position OPEN, selector switch
REMOTE, torque fault CLOSE, torque fault OPEN, collective fault signal (torque fault,
phase failure, motor protection tripped)
Option
12 output contacts can be assigned as desired using parameters, 10 NO contacts
with one common, max. 250VAC, 1 A (resistive load), 2 potential-free change-over
contacts for collective fault signal max. 250 V AC, 5 A (resistive load)
Option
Change-over contacts without common, max. 250 V AC, 5 A (resistive load)
72
Modbus
Foundation Fieldbus
HART
Wireless
Exchange of all discrete and continuous operation commands, feedback signals, status requests between actuators and DCS, as digital information
DP-V0, DP-V1, DP-V2
Modbus RTU
FF H1
HART
Wireless
approx 3,000 m
Distance covered
Outside approx.200m,
Inside buildings approx.50m
Approx. 10 km
The maximum possible cable
length depends on type and
number of repeaters.
Typically, maximum 9
repeaters can be used in one
Modbus system.
Approx. 9.5 km
The maximum cable length
which can be implemented
depends on the number of
repeaters. For FF, cascading
of max. 4 repeaters possible.
not required
Manufacturer
DCS
Fieldbus
Manufacturer
DCS
Siemens
Modbus
Allen Bradley
ABB
Emerson
Control Care
General Electric
GE Fanuc 90-30
Honeywell
Invensys/Foxboro
Rockwell
Schneider Electric
Siemens
Yokogawa
I/A Series
Control Logix
Quantum Series
S7-341; MP370; PLC 545-1106
CS 3000
OMRON
Mitsubishi
PACTware Consortium e.V.
Yokogawa
Foundation
Fieldbus
ABB
Emerson
Delta-V; Ovation
Foxboro/Invensys
I/A Series
Honeywell
Rockwell
RSFieldBus
Yokogawa
CS 3000
73
AM AND AC CONTROLS
SUMMARY OF FUNCTIONS
AM
Operational functions
Type of seating programmable
Automatic correction of the direction of rotation upon wrong phase sequence
Positioner
Feedback of intermediate positions
Approaching the intermediate positions directly from remote
Operation proles with intermediate positions
Extended operating time due to timer
Programmable EMERGENCY behaviour
Failure behaviour on loss of signal
Torque by-pass
Integral PID controller
Multiport valve function
AC
Monitoring functions
Valve overload protection
Phase failure/phase sequence
Motor temperature (limit value)
Monitoring the admissible on-time (type of duty)
Diagnostic functions
Time-stamped event report
Electronic device ID
Operating data logging
Torque proles
Status signals in compliance with NAMUR recommendation NE 107
Maintenance recommendations regarding O-rings, lubricant, reversing contactors, and mechanics.
Standard
Option
74
Type
GS 50.3
GS 63.3
GS 80.3
GS 100.3
ENISO5211
F07/F10
F10/F12
F12/F14
F14/F16
[Nm]
500
1,000
2,000
4,000
GS 125.3
F16/F25
8,000
GS 160.3
F25/F30
14,000
GS 200.3
F30/F35
28,000
GS 250.3
F35/F40
56,000
GS 315
F40
90,000
GS 400
F48
180,000
GS 500
F60
360,000
GS 630.3
F90/AUMA
675,000
Primary
reduction
gearing
Total
reduction
ratio
VZ 2.3
VZ 3.3
VZ 4.3
VZ 2.3
VZ 3.3
VZ 4.3
GZ 4:1
GZ 8:1
GZ 4:1
GZ 8:1
GZ 16:1
GZ 4:1
GZ 8:1
GZ 16:1
GZ 30.1 8:1
GZ 30.1 16:1
GZ 30.1 32:1
GZ 35.1 8:1
GZ 35.1 16:1
GZ 35.1 32:1
GZ 40.1 16:1
GZ 40.1 32:1
GZ14.1/GZ 16.1
GZ 630.3 4:1
GZ 630.3 8:1
GZ 630.3 16:1
GZ 630.3 32:1
GZ 630 64:1
GZ 630 133:1
51:1
51:1
53:1
52:1
126:1
160:1
208:1
52:1
126:1
160:1
208:1
54:1
218:1
442:1
53:1
214:1
434:1
864:1
52:1
210:1
411:1
848:1
53:1
424:1
848:1
1,696:1
54:1
432:1
864:1
1,728:1
52:1
832:1
1,664:1
3,328:1
52:1
210:1
425:1
848:1
1,718:1
3,429:1
6,939:1
Factor1
Input torque at
max. output
torque
Operating time
Suitable multirange for 50 Hz
turn actuator for and 90 swing
max. input torque angle
16.7
16.7
18.2
18.7
42.8
54
70.7
19.2
44
56
72.7
21
76
155
20.7
75
152
268
20.3
74
144
263
23.9
162
325
650
24.3
165
331
661
23.4
318
636
1,147
19.8
71.9
145.5
261.2
528.8
951.2
1,924.8
[Nm]
30
60
110
214
93
74
57
417
192
143
110
667
184
90
1,353
373
184
104
2,759
757
389
213
3,766
556
277
138
7,404
1 091
544
272
15,385
1,132
566
314
34,160
9,395
4,640
2,585
1,275
710
350
SA 07.2
SA 07.6
SA 10.2
SA 14.2
SA 10.2
SA 10.2
SA 07.6
SA 14.6
SA 14.2
SA 14.2
SA 10.2
SA 16.2
SA 14.2
SA 10.2
SA 25.1
SA 14.6
SA 14.2
SA 10.2
SA 30.1
SA 16.2
SA 14.6
SA 14.2
SA 30.1
SA 14.6
SA 14.2
SA 10.2
SA 35.1
SA 16.2
SA 14.6
SA 14.2
SA 40.1
SA 16.2
SA 14.6
SA 14.2
SA 48.1
SA 40.1
SA 35.1
SA 30.1
SA 25.1
SA 16.2
SA 16.2
[s]
17 192
17 192
18 199
17 195
21 472
19 600
17 780
17 195
21 472
19 600
17 780
18 203
18 818
37 829
18 199
18 803
36 814
72 810
24 195
25 788
34 773
71 795
25 50
35 289
71 283
141 283
37 51
36 295
72 288
144 288
34 49
69 390
139 277
277 399
49 195
98 788
142 797
141 793
286 805
286 816
578 1,652
75
Type
Valve
mounting
ange
Max. output
torque
Modulating
torque
GS 50.3
GS 63.3
GS 80.3
GS 100.3
ENISO5211
F05/F07/F10
F10/F12
F12/F14
F14/F16
[Nm]
350
700
1,400
2,800
[Nm]
125
250
500
1,000
GS 125.3
F16/F25
5,600
2,000
GS 160.3
F25/F30
11,250
4,000
GS 200.3
F30/F35
22,500
8,000
GS 250.3
F35/F40
45,000
16,000
GS 315
F40
63,000
30,000
GS 400
F48
125,000
35,000
60,000
GS 500
F60
250,000
35,000
120,000
Primary
reduction
gearing
Total
reduction
ratio
Factor1
Suitable
multi-turn
Input torque
actuator for
at max. output max. input
torque
torque
VZ 2.3
VZ 3.3
VZ 4.3
VZ 2.3
VZ 3.3
VZ 4.3
GZ 4:1
GZ 8:1
GZ 4:1
GZ 8:1
GZ 16:1
GZ 4:1
GZ 8:1
GZ 16:1
GZ 30.1 8:1
GZ 30.1 16:1
GZ 30.1 32:1
GZ 35.1 8:1
GZ 35.1 16:1
GZ 35.1 32:1
GZ 40.1 16:1
GZ 40.1 32:1
51:1
51:1
53:1
52:1
126:1
160:1
208:1
52:1
126:1
160:1
208:1
54:1
218:1
442:1
53:1
214:1
434:1
864:1
52:1
210:1
411:1
848:1
53:1
424:1
848:1
1,696:1
54:1
432:1
864:1
1,728:1
52:1
832:1
1,664:1
17.9
17.3
19.3
20.2
44.4
55.5
77
20.8
45.4
57.9
77
22.7
83
167
22.3
81.3
165
308
21.9
80
156
305
26
178
356
716
26.5
181
363
726
25.5
350
416
[Nm]
20
42
73
139
63
50
37
269
123
97
73
496
136
68
1,009
277
137
73
2,060
563
289
148
2,432
354
177
88
4,717
691
344
172
9,804
714
358
SAR 07.2
SAR 07.6
SAR 10.2
SAR 14.2
SAR 10.2
SAR 07.6
SAR 07.6
SAR 14.6
SAR 14.2
SAR 10.2
SAR 10.2
SAR 14.6
SAR 14.2
SAR 10.2
SAR 25.1
SAR 14.6
SAR 14.2
SAR 10.2
SAR 30.1
SAR 16.2
SAR 14.6
SAR 14.2
SAR 30.1
SAR 14.6
SAR 14.2
SAR 10.2
SAR 30.1
SAR 16.2
SAR 14.6
SAR 14.2
SAR 30.1
SAR 16.2
SAR 14.6
Operating
time range for
50 Hz and 90
swing angle
[s]
8 192
9 192
9 199
17 195
9 472
27 600
35 780
9 195
21 472
27 600
35 780
9 203
36 818
74 829
72 199
36 803
72 814
144 810
71 195
35 788
69 773
141 795
73 200
71 796
141 795
283 795
74 204
72 812
144 810
288 810
71 196
139 780
277 780
GS GEARBOXES LIFETIME
76
Type
Output torque
Nominal
torque
[Nm]
Modulating
torque
[Nm]
GK 10.2
120
60
GK 14.2
250
120
GK 14.6
500
200
GK 16.2
1,000
400
GK 25.2
2,000
800
GK 30.2
4,000
1,600
GK 35.2
8,000
GK 40.2
16,000
Type
Output torque
Nominal
torque
[Nm]
Modulating
torque
[Nm]
GST 10.1
120
60
GST 14.1
250
120
GST 14.5
500
200
GST 16.1
1,000
400
GST 25.1
2,000
800
GST 30.1
4,000
1,600
GST 35.1
8,000
GST 40.1
16,000
Reduction
ratios
Factor
1:1
2:1
2:1
2.8 : 1
2.8 : 1
4:1
4 :1
5.6 : 1
5.6 : 1
8:1
8:1
11 : 1
11 : 1
16 : 1
16 : 1
22 : 1
0.9
1.8
1.8
2.5
2.5
3.6
3.6
5.0
5.0
7.2
7.2
9.9
9.9
14.4
14.4
19.8
Reduction
ratios
Factor
1:1
1.4 : 1
2:1
1.4 : 1
2:1
2.8 : 1
2:1
2.8 : 1
4:1
2.8 : 1
4:1
5.6 : 1
4:1
5.6 : 1
8:1
5.6 : 1
8:1
11 : 1
8:1
11 : 1
16 : 1
11 : 1
16 : 1
22 : 1
0.9
1.3
1.8
1.3
1.8
2.5
1.8
2.5
3.6
2.5
3.6
5.0
3.6
5.0
7.2
5.0
7.2
9.9
7.2
9.9
14.4
9.9
14.4
19.8
Modulating duty
SA 10.2; SA 14.2
SA 10.2; SA 14.2
SA 14.2; SA 14.6
SAR 14.2
SA 14.2; SA 14.6
SA 14.6; SA 16.2
SA 14.6; SA 16.2
SA 16.2; SA 25.1
Modulating duty
SA 10.2; SA 14.2
SA 10.2; SA 14.2
SA 14.2; SA 14.6
SAR 14.2
SA 14.2; SA 14.6
SA 14.6; SA 16.2
SA 14.6; SA 16.2
SA 16.2; SA 25.1
77
Type
Operating
times at
50Hz
SQF 05.2
SQF 07.2
SQF 10.2
SQF 12.2
SQF 14.2
[s]
4 32
4 32
8 63
16 63
24 100
[Nm]
50 150
100 300
200 600
400 1,200
800 2,400
Type
Operating
times at
50Hz
Permissible average
torque for modulating duty
SQRF 05.2
SQRF 07.2
SQRF 10.2
SQRF 12.2
SQRF 14.2
[s]
8 32
8 32
11 63
16 63
36 100
[Nm]
75 150
150 300
300 600
600 1,200
1,200 2,400
[Nm]
75
150
300
600
1,200
Primary
reduction
gearings
Torque
Type
GF 50.3
GF 63.3
GF 80.3
GF 100.3
GF 125.3
GF 160.3
GF 200.3
GF 250.3
78
VZ 2.3
VZ 3.3
VZ 4.3
VZ 2.3
VZ 3.3
VZ 4.3
GZ 4:1
GZ 8:1
GZ 4:1
GZ 8:1
GZ 16.1
GZ 4:1
GZ 8:1
GZ 16:1
Suitable multi-turn
actuator
Nominal
torque
[Nm]
500
1,000
2,000
Modulating torque
[Nm]
125
250
500
4,000
1,000
8,000
2,000
11,250
4,000
22,500
8,000
45,000
16,000
Open-close Modulating
duty
duty
SA 07.2
SA 07.6
SA 10.2
SA 14.2
SA 10.2
SA 10.2
SA 07.6
SA 14.6
SA 14.2
SA 14.2
SA 10.2
SA 16.2
SA 14.2
SA 10.2
SA 25.1
SA 14.6
SA 14.2
SA 10.2
SA 30.1
SA 16.2
SA 14.6
SA 14.2
SAR 07.2
SAR 07.6
SAR 10.2
SAR 14.2
SAR 10.2
SAR 07.6
SAR 07.6
SAR 14.6
SAR 14.2
SAR 10.2
SAR 10.2
SAR 14.6
SAR 14.2
SAR 10.2
SAR 25.1
SAR 14.6
SAR 14.2
SAR 10.2
SAR 30.1
SAR 16.2
SAR 14.6
SAR 14.2
Type
LE 12.1
LE 25.1
LE 50.1
LE 70.1
LE 100.1
LE 200.1
Stroke
ranges
Thrust
max. [mm]
max. [kN]
For modulating
Open-close Modulating
torque
duty
duty
[kN]
11.5
SA 07.2
SAR 07.2
23
12
SA 07.6
SAR 07.6
37.5
20
SA 10.2
SAR 10.2
64
30
SA 14.2
SAR 14.2
128
52
SA 14.6
SAR 14.6
217
87
SA 16.2
SAR 16.2
50
100
200
400
500
50
100
200
400
500
63
125
250
400
63
125
250
400
63
125
250
400
63
125
250
400
Suitable multi-turn
actuator
79
CERTIFICATES
QUALITY IS NOT JUST A MATTER OF TRUST
Actuators must be reliable and dependable. They determine the
cycle of precisely dened work processes. Reliability does not begin
during commissioning.
For AUMA, this commences with a well-thought out design, careful
selection of material used and conscientious production using
state-of-the-art machinery. With clearly controlled and supervised
production steps we pay close attention to the environment.
CERTIFICATE
The Certification Body
of TV SD Management Service GmbH
certifies that
ISO 9001:2008
ISO 14001:2004
BS OHSAS 18001:2007
are fulfilled. The certificate is valid in conjunction
with the main-certificate until 2015-06-08
Certificate Registration No. 12 100/104/116 4269/01 TMS
Munich, 2012-07-24
TGA-ZM-07-92
80
EU DIRECTIVES
INSPECTION CERTIFICATE
CERTIFICATES
According to the Low Voltage and EMC directives, the devices are
labelled with the CE mark.
> www.auma.com
81
INDEX
Service conditions
Type of protection .......................................................................................................................................................................................... 14
Low temperature version ................................................................................................................................................................................ 15
High temperature version ............................................................................................................................................................................... 15
Corrosion protection ...................................................................................................................................................................................... 16
Basics
Open-close duty............................................................................................................................................................................................. 18
Modulating duty ............................................................................................................................................................................................ 18
Motor duty types ........................................................................................................................................................................................... 18
Number of starts ............................................................................................................................................................................................ 18
Type of seating, limit/torque seating ............................................................................................................................................................... 19
OPEN-CLOSE control ...................................................................................................................................................................................... 18
Setpoint control ............................................................................................................................................................................................. 19
Integral controls .............................................................................................................................................................................................21
External controls ............................................................................................................................................................................................20
EMERGENCY operation
Handwheel with ball handle ...........................................................................................................................................................................48
Handwheel extension .....................................................................................................................................................................................60
Adapter for power tool emergency operation .................................................................................................................................................60
Version for pit installation ..............................................................................................................................................................................60
Chain wheel ...................................................................................................................................................................................................60
Electrical connections
Electrical connections/AUMA plug/socket connector: .....................................................................................................................................54
Electrical connection S ............................................................................................................................................................................. 54, 71
Electrical connection SH ........................................................................................................................................................................... 54, 71
Fieldbus connection SD ..................................................................................................................................................................................55
Intermediate frame DS for double sealing .......................................................................................................................................................54
Communication interfaces
Parallel interfaces ...........................................................................................................................................................................................33
Probus DP ....................................................................................................................................................................................................35
Modbus RTU ..................................................................................................................................................................................................36
Foundation Fieldbus .......................................................................................................................................................................................37
Remote parameterisation/diagnostics via eldbus ...........................................................................................................................................39
Wireless .........................................................................................................................................................................................................42
Fibre optic cable.............................................................................................................................................................................................43
SIMA Master Station ......................................................................................................................................................................................40
82
Switchgears
Reversing contactors .............................................................................................................................................................................. 49, 72
Thyristors (recommended for actuators with high number of starts) ........................................................................................................ 49, 72
Application functions
Limit seating in the end positions ................................................................................................................................................................. 19
Torque seating in the end positions .............................................................................................................................................................. 19
OPEN - CLOSE / OPEN - STOP - CLOSE control ............................................................................................................................................... 18
Setpoint control for integral positioner ........................................................................................................................................................... 19
83
Subject to changes without notice. The product features and technical data provided do not express or imply any warranty.
Y006.065/003/en/1.14