Professional Documents
Culture Documents
I-IaOU
November 7, 1980
SH06056
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ANWIEEE C57.12.11-1980
(Revision of IEEE Std 283-1968)
Sponsor
Transformers Committee of the
IEEE Power Engineering Society
Approved May 29,1975
IEEE Standards Board
Secretariat
National Electrical Manufacturers Association
Institute of Electrical and Electronics Engineers
Approved May 9,1980
American National Standards Institute
Published by
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@
Copyright
I
1980 by
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Foreword
(This Foreword is not a part of ANSI/IEEE C57.12.11-19801 An American National Standard, IEEE Guide for Installation of Oil-Immersed Transformers ( 1 0 MVA and Larger, 69-287 kV Rating.)
In the mid 1960s, a need was felt for a guide for installation of large transformers. The industry
trend t o larger capacity transformers and reduced BIL pointed up the need to reconcile the widely
disparate practices that had grown and developed among the various utilities. This was particularly
true with respect t o vacuum treatment.
The West Coast Subcommittee of the IEEE Transformers Committee asked for and received the
assignment to write such a guide. Under the chairmanship of L. A. Kenoyer, a proposed guide was
written and published for trial use in 1968 as IEEE Std 283. That standard received general acceptance and some suggestions for improvement. ANSI/IEEE C57.12.11-1980 is a revision of IEEE
Std 283-1968 and was accepted and approved as a standard by the IEEE Standards Board in 1975
and in 1980 by ANSI.
Suggestions for improvement gained in the use of this standard will be welcome. They should be
sent to:
Secretary
IEEE Standards Board
The Institute of Electrical and Electronics Engineers, Inc
345 East 47th Street
New York, NY 10017
At the time it approved this standard, C57 had the following membership:
C. R. Wilmore, Secretary
I. H . Koponen, Chairman
Organization Represented
Name of Representative
.....................................
.....................................
...........................
............................
........................................
George W. Iliff
R. R. Bast
I. 0. Berkhan
I. H. Koponen
J. P. Markey (Alt)
B. F. Smith
E. A. Villasuso
S. Bennon
W. P. Burt
J. C. Dutton
D. C. Johnson
L. W. Long
D. E. Massey
L. C. Aicher
W. R. Courtade
J. D. Douglass
W. C. Kendall
C. W.Mayall (Alt)
W. J. McNutt
Norman M. Neagle (Alt)
R. L. Schwab
R. E. Uptegraff, Jr
G. C. Wilburn
J. C. Arnold, J r
.L. R. Smith
W. A. Farquhar (Alt)
E. J. Huber
S. J. Baxter
This standard was developed by a working group of the West Coast Transformer subcommittee
of the IEEE Transformers Committee of the IEEE Power Engineering Society which at the time of
approval had the following membership:
D. C . Johnson, Chairman
R.
H.
G.
G.
B. Kimball
M. Manning
G. McCrae
R. Meloy
D.R. Russell
J. M. Schulman
R. M. Youngs
R. Allustiarti
H. G. Fischer
J. A. Forster
T. K. Hawkins
J. J. Herrera
H. F. Hudson
R. G. Jacobsen
0. Keller
L. A. Kenoyer*
*Project chairman
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When this standard was approved May 29, 1975, the IEEE Standards Board had the following
membership:
Warren H. Cook, Vice Chairman
Stuart P. Jackson
Irving Kolodny
William R. Kruesi
Benjamin J. Leon
Anthony C. Lordi
Donald T. Michael
Voss A. Moore
William S. Morgan
William J. Neiswender
Gustave Shapiro
Ralph M. Showers
Robert A. Soderman
Leonard Thomas
Charles L. Wagner
William T. Wintringhamt
?Deceased
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Contents
SECTION
PAGE
2 . Inspection on Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 . Internal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Atmospheric Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Oil Filling Before Opening Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Oil Filling Before Opening Tank - Alternate Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Special Considerations for Different Types of Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
8
8
8
8
4 . Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Complete Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Liftingwith Slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Raising with Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Assembly of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Heat Exchangers and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Other Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
9
10
10
6 . VacuumTreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Vacuum Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
10
10
7 . Fillingwith Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Checking Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 VacuumFilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
11
9
9
9
9
8 . Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9 . Field Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Method 1 - Circulating Hot Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Method 2 - Short-circuited Windings, Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Method 3 - Using High Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Method 4 - Using Hot Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Completion of the Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
13
13
14
15
FIGURE
14
TABLE
15
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At the installation site all reasonable precautions should be exercised to avoid exposure
of insulation to moisture. I t should be the aim
of the user to put a new transformer into service in a condition at least as good as when it
left the factory. Prior to starting installation
of the transformer, a detailed procedure for
handling, inspecting, assembling, vacuum
treating, and testing the transformer should
be developed and agreement between all parties concerned should be obtained.
To best ensure a long trouble-free life, it is
recommended that all transformers in this
class be filled with a high-grade transformer
oil under as high a vacuum as conditions permit, but not less than the value specified by
the manufacturer.
2. Inspection on Receipt
When a transformer is received, a thorough
external inspection should be made before the
unit is removed from the car. Check the gas
pressure in the tank and in the supply cylinder, if one was provided. If the gas pressure in
the tank is above zero, it may be assumed that
the tank seal is still effective. If the gas pressure is zero or negative, the possibility exists
that moisture may have entered the tank and
the manufacturer should be notified. If the
necessary instruments are available, check
oxygen content and dew point of the gas in the
tank. If the oxygen content is below 1 percent
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ANSI/IEEE
C57.12.11-1980
and the dew point of the gas indicates a relative humidity of less than 1 percent, it may
safely be assumed that the transformer has
not been contaminated with air or moisture in
transit. If the oxygen content and dew point
are above these values, drying may be necessary and the manufacturer should be notified.
If there is evidence of damage or rough handling in transit, an inspector representing the
carrier should be requested and the manufacturer should be notified. For shipments
equipped with impact recorders, representatives from the manufacturer, purchaser, and
carrier should be present to inspect the transformer and examine the impact recorder
chart. If damage is suspected, an internal inspection should be made.
Since cases of internal damage have occurred when there was no external evidence of
damage, it may be desirable to make a n internal inspection of the transformer before unloading. Some users prefer to make the internal inspection before unloading in all cases.
If the delivering carrier will not permit internal inspection of the transformer on the
car, note on the acceptance slip that there are
possible internal or hidden damages. When
the transformer has been removed to the installation site or to some other convenient location to permit internal inspection, proceed
as outlined in Section 3. Request that a representative of the carrier be present during the
inspection.
3. Internal Inspection
3.1 Atmospheric Conditions. Moisture may
condense on any surface cooler than the surrounding air. Moisture in insulation or oil
lowers its dielectric strength and may cause a
failure of the transformer. The transformer
should not be opened under circumstances
which permit the entrance of moisture, such
as on days of high relative humidity. If the
transformer is brought to a location warmer
than the transformer itself, the transformer
should be allowed to stand until all signs of external condensation have disappeared.
cover the coils and insulation. Some users prefer to fill with oil warmed to approximately
30 C (90 F) to heat the core and coils, thereby
minimizing the possibility of moisture condensing in the transformer. All oil should be
filtered and tested in accordance with Section
7.1 before being pumped into the transformer.
Pump the oil into the bottom portion of the
tank. Vent the top gas space to atmosphere as
oil is admitted; maintain a slight positive
gauge pressure in the gas space until the oil
level is above the windings. Since this oil was
introduced without vacuum and was therefore
not degassed, be sure to remove this oil before
final vacuum treatment and oil filling as outlined in Sections 6 and 7.
3.3 Oil Filling Before Opening Tank - Alternate Method. Some manufacturers specify
that the initial oil filling be done by the vacuum method listed in Sections 6 and 7, provided the transformer is in suitable condition
when received. If t h e internal inspection
which follows does not indicate a need to remove the oil, then after assembly the remainder of the oil may be added by the vacuum method; or alternately, since the oil will
have absorbed a quantity of gas during this
period, it may be advisable to drain out the oil
and refill by the vacuum process.
3.4 Special Considerations for Different Types
of Tanks. If the transformer is of the splittank type construction and has been shipped
with the upper section of the tank removed, it
will be necessary to remove the temporary
covers on both tank sections before connecting
the two tanks together. Because of the different types of internal construction and the
different ways of joining tank sections together used by the various manufacturers, detailed
instructions for performing this operation will
be furnished by t h e transformer manufacturer.
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ANSI/IEEE
C57.12.11-1980
for assembly. The lifting lugs and eyes are designed for vertical lift only. When lifting the
complete transformer or a heavy piece, the
cable should be so attached to provide a vertical pull t o each lug. As an added precaution to
prevent buckling the tank walls, the cover
should always be securely fastened in place.
Use lifting cables of appropriate length so that
the transformer will be lifted evenly. Lifting
lugs on most transformers are designed t o lift
the transformers completely assembled and
filled with oil. The approximate total weight
of the transformer is given on the nameplate
and on the outline drawing.
4.3 Raising with Jacks. Jack bosses or pads
5. Assembly of Fittings
5.1 General. After the internal inspection has
been completed, the bushings and radiators or
unit coolers should be installed. The radiators, coolers, and bushings will be handled in
different ways as prescribed by the manufacturer of the equipment, but in general
should be lifted in a vertical position during
handling and installation. Many different
types and shapes of gaskets may be used in assembling the various components. Specific instructions for these are usually provided by
the manufacturer.
4. Handling
4.1 Complete Transformer. The transformer
should always be handled in the normal upright position unless information from the
manufacturer indicates it can be handled otherwise. Where a transformer cannot be handled by a crane or moved on wheels, it may be
skidded or moved on rollers or slip plates, depending upon compatibility of transformer
base design and the type of surface over which
it is to be moved. Transformers built in accordance with current standards have bases designed for rolling in two directions.
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ANSI/IEEE
C57.12.11-1980
or heat exchangers, oil piping, valves, and fittings should be thoroughly cleaned and
flushed
with
clean, warm
25-35 " C
(80-100 " F) oil before being fitted t o the transformer, unless not required by the manufacturer. Make sure that all gaskets are properly seated on the gasket seats a t the time of
installation. Where necessary to mount a gasket in a vertical plane, the use of gasket cement to hold the gasket in place during installation may be required. Radiators or heat exchangers are usually capable of withstanding
full vacuum. If not, these should be left off until after the tank has been filled with oil under
vacuum. If oil-to-water heat exchangers are
provided, it is recommended that the water
passage be drained and vented to atmosphere
prior to drawing a vacuum on the transformer
tank. Pressure test the oil passages of the heat
exchangers with filtered oil.
6. Vacuum Treatment
6.1 Preparation. Leave the pressure-relief diaphragm blanked off until after the final vacuum filling, unless the manufacturer's instructions indicate the diaphragm can withstand full vacuum. If separate oil-expansion
tanks or inert-gas equipment or other devices
which will not withstand full vacuum are provided, these should be isolated from the main
tank before drawing vacuum. In some transformers the barriers between the main tank
and other compartments will not withstand
full vacuum on one side with atmospheric
pressure on the other side. Where such conditions prevail, a partial vacuum must also be
established on the other side so that the pressure differential will not damage the barrier.
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ANSI/IEEE
C57.12.11-1980
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ANSI/IEEE
C57.12.11-1980
(8) Check oxygen content and total-combustible-gas content of nitrogen gas cushion.
A total-combustible-gas test should also be
made soon after the transformer is in service
at operating temperature, to provide a suitable reference bench mark.
(9)Check operation of auxiliary equipment
such as oil-circulating pumps, fans, or oil or
water flow meters in accordance with manufacturers instructions.
9. Field Drying
In the event that the internal inspection reveals signs of moisture in the transformer or if
gas seal on the tank was damaged in transit,
field drying may be necessary. If possible, determine the extent of the moisture and the
manner in which it entered the tank. The
transformer manufacturer should be requested t o make recommendations concerning further checks and steps for drying
out the transformer. Most modern power
transformers are dried in the factory to a residual water content of less than 0.5 percent of
the weight of paper insulation. Field drying
should attain a comparable value of residual
moisture content if at all possible. If drying is
determined to be necessary, one or more of the
following methods may be used depending
upon the facilities available. A low value of residual moisture can be attained most rapidly
by use of method 2. Method 3 is equally effective but requires longer time and better vacuum equipment. Method 1is very slow and not
as effective as the vacuum method. Method 4
is not as effective as the vacuum methods.
Other methods or combinations of these
methods may be used where facilities are
available.
8. Tests
After the transformer has been assembled
and filled with oil, tests should be made to ensure that the transformer is ready for service,
and to provide a basis for comparison with future maintenance tests. The following tests
are suggested. All or any portion of these tests
may be made, depending on the equipment
available and the importance of the particular
transformer.
(1) Insulation resistance test on each winding to ground and between windings.
(2) Power factor test on each winding to
ground and between windings in accordance
with Section 7 of ANSI/IEEE C57.12.901980, IEEE Standard Test Code for LiquidImmersed Distribution, Power and Regulating
Transformers, and Distribution and Power
Transformer Short-circuit Test Guide.
(3) Power factor test on all bushings equipped
with a test tap or capacitance tap.
(4) Winding ratio test on each tap. If loadtap-changing transformer, check winding ratio on all load-tap-changing positions.
(5) Check winding resistance of all windings with a Kelvin bridge and compare with
factory test results.
(6) Check operation of oil and hot-spot temperature indicating and control devices.
(7) Check dielectric strength, power factor,
interfacial tension and neutralization number
of the oil.
12
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ANSI/IEEE
C57.12.11-1980
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ANSI/IEEE
C57.12.11-1980
70
60
50
40
30
20
10
.02
20
30
4 0 50 GO
MICRONS
.08 ,I
80 100
HG
.2
.3
.4
.5 .6
.8
1.0
IO
MILLIMETERS HG
VAPOR PRESSURE
Fig 1
Moisture Equilibrium Chart
14
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ANSI/IEEE
TRANSFORMERS (10 MVA AND LARGER)
C57.12.11-1980
Table 1
Vacuum-Pressure Conversion
Based on Atmospheric Pressure of 29.92 in Hg a t 15.6 "C ( 6 0 O F )
Vacuum
inches
of mercury
0
4.9
9.8
14.2
14.46
14.63
14.65
millimeters
of mercury
0
254
508
736.6
750
759
759.95
0
10
20
29
29.526
29.88
29.918
The flash point of transformer oil is approximately 145 "C. Fire extinguishers, preferably
the carbon dioxide type, should be located
near the transformer before beginning the
drying.)
The volume of air required to obtain minimum drying time varies with the size of the
tanks, the following being a n approximate
guide:
Area of Tank Base
(square feet)
30
Area of Tank Base
(squaremeters)
2.8
Volume of Air (cubic
f e e t p e r m i n u t e ) 1000
Volume of Air (cubic
meters per minute) 28
60
100
125
150
5.6
9.3
11.6
14.0
2000
3000
4000
5000
56
85
114
140
inches
of mercury
29.92
19.92
9.92
0.92
0.394
0.0394
0.00197
Absolute Pressure
millimeters
of mercury
760
506
252
23.4
10.0
1.0
0.05
pascals
101
67
33
3
1
323
460
597
120
333
133
7
15
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430-1976
454-1973
ANSI C2
ANSI/IEEE
C37.91-1972
C37.95-1973
C57.12.00-1980
C57.12.01-1979
C57.12.80-1978
C57.12.90-1973
C57.12.90a-1978
C57.12.91-1979
C57.13-1978
C57.98-1968
C57.loo-1974
C57.1 04-1978
C57.105-1978
C57.106-1977
Title
Test Procedure for Airborne Sound Measurements on Rotating Electric Machinery
Test Procedure for Evaluation of Systems of Insulation for Specialty Transformers
Test Procedure for Evaluation of Insulation Systems for Electronics Power
Transformers (Reaff 1975)
Definitions in Power Operations Terminology Including Terms for Reporting
and Analyzing Outages of Electrical Transmission and Distribution Facilities
and Interruptions to Customer Service
Procedures for the Measurement of Radio Noise from Overhead Power Lines
Recommended Practice for the Detection and Measurement of Partial Discharges (Corona) During Dielectric Tests
National Electrical Safety Code, 1977 edition
Guide for Protection Relay Applications to Power Transformers
Guide for Protective Relaying of Utility-Consumer Interconnections
Standard General Requirements for Liquid Immersed Distribution, Power
and Regulating Transformers (Revision of ANSI/IEEE C57.12 .OO-1973)
Standard General Requirements for Dry-Type Distribution and Power Transformers
Terminology for Power and Distribution Transformers
Test Code for Distribution, Power and Regulating Transformers
Distribution and Power Transformer Short-circuit Test Code (Revision of
ANSI/IEEE C57.12.90a-1974)
Standard for Dry-Type Transformers
Standard Requirements for Instrument Transformers (Revision of ANSI
C57.13-1968)
Guide for Transformer Impulse Tests (Appendix t o C57.12.90-1973)
Test Procedure for Thermal Evaluation of Oil-Immersed Distribution Transformers
Guide for the Detection and Determination of Generated Gases in Oil Immersed Transformers and their Relation to the Serviceability of the Equipment
Guide for Application of Transformer Connections in Three-phase Distribution Systems
Guide for Acceptance and Maintenance of Insulating Oil in Equipment
(Revision of IEEE Std 64-1969)
For a free catalog of IEEE Standards write the
Institute of Electrical and Electronics Engineers, Inc
345 East 47th Street, New York, N.Y. 10017, U.S.A.
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