CATERPILLARPOWERPLANTS

NaturalGasMediumSpeedProduct

Contents

Overview

Our Product Line

Natural Gas Product
Performance & Maintenance
Natural Gas References

Caterpillar, Inc.
MakingProgressPossibleForMoreThan85Years

2012 Revenue = US$65.875B

34%

32%

30%

27%

25%

Company Headquarters
Peoria, Illinois USA
Established 1925

Construction Industies
Resource Industries
Power Systems
Financial Products

North America
33%

Latin America
EAME

15%

Asia/Pacific

110 Global Manufacturing facilities

125,341 full time employees world-wide (end of

2012)
Independent Dealer network: 200 countries,
1200 outlets

Caterpillar Motoren GmbH & Co KG

Caterpillar Motoren
Kiel, Germany

Caterpillar Motoren Rostock

Rostock, Germany

Guangzhou MaK Diesel

Engine, Ltd. Co.
Guangzhou, China

Overview

Caterpillar is a leading supplier of medium speed reciprocating

engine power plants for both interconnected (parallel to grid) and
captive power (island mode) applications.
We offer both simple cycle and combined cycle operation and our
plants can be configured to provide combined heat & power (CHP).
Plant output capacities range from 2 to over 200 MWe.
We offer a full range of power generation equipment and complete
engineering, procurement & construction (EPC) capabilities.
Our plants offer tremendous fuel flexibility including the use of
traditional fossil fuels, renewables (e.g. straight vegetable oil and
bio-diesel), natural gas and dual fuel capabilities.

Capability Highlights
We are a Full-Service Power Generation Supplier
Fuel Flexibility

Performance Guarantees

Traditional fossil fuels and renewables

(SVO, bio-diesel, etc.)
Natural gas
Dual Fuel / Fuel conversion

Asset Flexibility

Excellent heat rates over wide

operating range
Low de-rate at higher elevations and
temperatures
Excellent load response (meets Utilitys
10 minute ramp rate requirement)
Closed loop cooling (does not consume
process water or require waste water
treatment / disposal.

Technical Performance (output, heat

rate, emissions)
Commercial Performance (delivery of
the power plant on-time and on-budget
Operating Performance (O&M costs,
lube oil consumption, net plant heat
rate)
All guarantees backed-up by
Caterpillar, Inc. (minimizing counterparty risk)

Customer O&M Plans

Design to meet clients needs

Can leverage the CAT Dealer network.

Contents

Overview

Our Product Line

Natural Gas Product
Performance & Maintenance
Natural Gas References

Electric Power Division Product Range

World Leading Engine Program (4kW to 14.4 MWe)

Medium
Speed

1,020 - 14,400 kW
High
Speed

15 7,200 kW
Dual Fuel
AFO
HFO

400 4,300 kW

Diesel
Gas

4 1,539 kW
5

50

100
kW

200

500

5
MW

10

15

20

Medium Speed Engine Families

Contents

Overview
Our Product Line

Natural Gas Product

Performance & Maintenance
Natural Gas References

Caterpillar G16CM34

Genset Rating (kWe):

7,800

Cylinder Configuration:

Vee 16

Bore x Stroke (mm):

340 x 420

Cylinder output (kW):

500

Speed (rpm):

750 (50 Hz)

720 (60 Hz)

Assumptions: Elevation 0ft ASL;

Temperature 77F (ISO); Continuous
Duty; 97% Generator Efficiency

Mean piston speed (m/s):

10.5

Fuel Type:

Natural Gas

Methane No.:

70

Genset Heat Rate (Btu/kW.h.):

Type:

4-stroke

Aspiration:

Turbo-charged &
After-cooled

BMEP (bar)

21.9

Approx. weight engine (kg):

81,000

Caterpillar G20CM34

Genset Rating (kWe):

7,800

Cylinder Configuration:

Vee 20

Bore x Stroke (mm):

340 x 420

Cylinder output (kW):

500

Speed (rpm):

750 (50 Hz)

720 (60 Hz)

Assumptions: Elevation 0ft ASL;

Temperature 77F (ISO); Continuous
Duty; 97% Generator Efficiency

Mean piston speed (m/s):

10.5

Fuel Type:

Natural Gas

Methane No.:

70

Genset Heat Rate (Btu/kW.h.):

Type:

4-stroke

Aspiration:

Turbo-charged

BMEP (bar)

21.9

Approx. weight engine (kg):

81,000

Timeline

2013
2014
2015
2016
2017
Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

G20CM34

Pilot Phase
Full Production

Common Applications
Peaking / Intermediate Baseload: Single or multi-engine plants can
be strategically located to feed into the distribution system (i.e. grid
support). Scalable, modular design allows for efficient future plant
expansion.
Wind Load-following: Extremely flexible dispatch control and
fast load response. Use of renewable fuels provides a green
complement to installed wind capacity.
Industrial CHP: Total plant efficiencies can exceed 90%. Easily integrated into
existing infrastructure. Tremendous reliability has made CPGS a popular choice
amongst mining, textile, cement and many other industrial segments.
Combined Cycle: Traditional heat recovery steam generator (HRSG) and steam
turbines or organic rankine cycle (ORG) can be used to improve plant efficiency.

Ancillary Services
Regulation: Our power plants can:
respond rapidly to requests for up and down movements
Track minute to minute fluctuations in system load and correct for
unintended changes in generator output
Ramp load up from 0% to 100% and back down in less than 5
minutes
Restart in less than 30 minutes
Spinning Reserve: Once synchronized to the grid, plants can
increase output almost immediately in response to major
generation or transmission outages
Non-Spinning Reserve: With CPGS standard starting air system, our plants can
go from 0% to 100% in less than 8 minutes.
Replacement Reserve: Generator sets can run for as little as a few minutes to as
many hours as needed to restore spinning and non-spinning reserves to their precontingency status.

Ancillary Services
Voltage/Frequency Support: CPGS power plants can be used to
maintain transmission system voltage and frequency within
required ranges.

Black Start : Can be started without support from the grid

Island Mode: Sufficient real and reactive capability/control to energize
parts of the transmission system allowing for the start of other
generation units.

Contents

Overview
Our Product Line
Natural Gas Product

Performance & Maintenance

Natural Gas References

Lower & Higher Heat Rates

G16CM34

G20CM34

UnitHeatRateLHV

BTU/kWhr

7,291

7,275

with5%tolerance

UnitHeatRateHHV

BTU/kWhr

8,020

8,003

with5%tolerance

NetPlantHeatRateLHV

BTU/kWhr

7,516

7,500

with5%tolerance

NetPlantHeatRateHHV

BTU/kWhr

8,268

8,250

with5%tolerance

UnitHeatRateLHV

BTU/kWhr

7,675

7,658

withnotolerance

UnitHeatRateHHV

BTU/kWhr

8,442

8,424

withnotolerance

NetPlantHeatRateLHV

BTU/kWhr

7,912

7,895

withnotolerance

NetPlantHeatRateHHV

BTU/kWhr

8,703

8,685

withnotolerance

UnitHeatRateLHV

kJ/kWh

7,692

7,676

with5%tolerance

UnitHeatRateHHV

kJ/kWh

8,462

8,443

with5%tolerance

NetPlantHeatRateLHV

kJ/kWh

7,930

7,913

with5%tolerance

NetPlantHeatRateHHV

kJ/kWh

8,723

8,705

with5%tolerance

UnitHeatRateLHV

kJ/kWh

8,097

8,080

withnotolerance

UnitHeatRateHHV

kJ/kWh

8,907

8,888

withnotolerance

NetPlantHeatRateLHV

kJ/kWh

8,348

8,330

withnotolerance

NetPlantHeatRateHHV

kJ/kWh

9,182

9,163

withnotolerance

Environmental Compliance

Caterpillar Power Plants:

Are designed with state of the art emissions
controls devices (SCR, Oxidation Catalyst,
Air Filters, Silencers)
Require minimized footprints to comply with
environment standards
Meet environmental regulations and
guidelines from governmental and financial
agencies

Emissions
Emissioncontrols

G16CM34

G20CM34

(Americas)

UncontrolledEmission
NOx

g/kWhr

1.21

1.21

CO

g/kWhr

2.5

2.5

TotalVOCs(asNMNEHC)

g/kWhr

0.44

0.44

Formaldehyde

g/kWhr

0.194

0.194

CO2

g/kWhr

325

325

SCRs+CatalystsOxidizers

SCRs+CatalystsOxidizers

ControlledEmission
NOx

g/kWhr

0.1

0.1

CO

g/kWhr

0.25

0.25

TotalVOCs

g/kWhr

0.22

0.22

Formaldehyde

g/kWhr

0.194

0.194

CO2

g/kWhr

325

325

Emissions (EAME & AP)

G16CM34

G20CM34

TALuft

TALuft

NOx

mg/Nm3

500

500

CO

mg/Nm3

1000

1000

PM10

mg/Nm3

19

19

THC

mg/Nm3

2500

2500

1/2TALuft

1/2TALuft

NOx

mg/Nm3

250

250

CO

mg/Nm3

1400

1400

PM10

mg/Nm3

19

19

THC

mg/Nm3

2800

2800

GCM 34 Maintenance Schedule+

1,500hrs
Sparkplugsreplacement
3,000hrs
Replacenonreturncheckvalve
4,500
Replacecombustionsensor
15,000hrs
Cylinderhead
inspection/overhaul
ReplaceSOGAVvalve
24,000hrs
Turbochargeroverhaul

+Completemaintenancescheduleavailableuponrequest

30,000hrs
Cylinderheadoverhaul
Replacecrankshaftbearings
Replaceignitioncoils
45,000hrs
Reconditioncylinderpack
Lubeoilpumpoverhaul
48,000hrs
Replaceturbochargercartridge
60,000hrs
Replaceaircooler
Replacecamshaftbearings
90,000hrs
Replacepistoncrowns

Customized Long-term Service Agreements

OnsiteTech.Support
OnthejobTraining
Annualcosts
Normalparts
Regularfluidanalysis
MaintenanceStaff
Annualcost
Unscheduledparts
Tools&Diagnostic
Equipment
Lubeoil,chemicals&
fluids
Operations&Admin.
staff
Operations&
Maintenance
Agreements

Maintenance&
Repair
Agreements

Maintenance
Service
Agreements

Technical
Service
Agreements

Contents

Overview
Our Product Line
Natural Gas Product
Performance & Maintenance

Natural Gas References

Basin Creek Power Plant - Butte, Montana

Basin Creek Butte, Montana, USA

Dispatch Energy Contract with Utility

51.8 MWe Peaking Power Plant

9 x G16CM34 @ 5.75 MWe each

Natural Gas

Caterpillar Components:
Project Engineering
Project Management
Commissioning
Construction
Operations & Maintenance

CityGeneva
of Geneva
- Geneva, Illinois,
Illinois USA
City of
Geneva,

Municipal Utility

29MWe plant

Reduced the citys energy costs

5 x G16CM34 @ 5.9 MWe each

Caterpillar provided:
Caterpillar manufactured switchgear
& controls
Engineering
Commissioning and Start-Up
support
Maintenance & Repair Contrac

Bramming Fjernvaerme - Denmark

District Heating Station

Municipal utility for Bramming, Denmark

Producing power & district heating

1 x G16CM34 @ 5.9 MWe

Natural Gas

Caterpillar engineering services provide

a comprehensive heat recovery system Overall CHP efficiency exceeding 92%

Estonia - Wihuri

Customer: Estonia
Application: Combined Heat & Power
Fuel: Natural Gas
Engine: 1 x G16CM34

Additional Power References

Purchaser

Station

Saeby
SilmetGroup

Sillamae

Seafresh

Type

Modeof
Operation

Fuel

Yearof
Delivery

G16

CM34

Cogen

Gas

2001

G16

CM34

Cogen

Gas

2003

G16

CM34

Cogen

Gas

2003

G16

CM34

Emergency

Gas

2004

Country

No.

Denmark

Estonia
Russia

Cyl.

HeavyEng.Manuf.Comp.

KhodroFactory

ShahCementPowerLTD

ShahCement

Bangladesh

G16

CM34

BaseLoad

Gas

2004

CGTSPA

Bardonecchia

Italy

G16

CM34

Cogen

Gas

2004

CGTSPA

Bardonecchiaextension

Italy

G16

CM34

Cogen

Gas

2005

JuglasJauda

Riga

Latvia

G16

CM34

BaseLoad

Gas

2005

LuckyCementLimited

Karachi

Pakistan

G16

CM34

BaseLoad

Gas

2005

India

G16

CM34

Baseload

Gas

2006

GujaratFlurochemicalsLtd.
CGTSPA

Legnano

Italy

G16

CM34

Cogen

Gas

2006

R.A.K.Ceramics

Station:RasAlKhaimahgas
phaseI

UnitedArab
Emirates

G16

CM34

Cogen

Gas

2006

CGTSPA

PratoNevoso

Italy

G16

CM34

Cogen

Gas

2007

HellenicGasTransmissionSystem
OperatorS.A.

Revithoussa

Greek

G16

CM34

BaseLoad

Gas

2008

CGTSPA

Surgital

Italy

G16

CM34

BaseLoad

Gas

2009

CGTSPA

Seregno

Italy

G16

CM34

BaseLoad

Gas

2009

Gas Compression References

Our CM34 Gensets are also used

in the many gas compressions
stations worldwide to enable the
transportation of natural gas
through pipelines

The next slides will show a list of

some of these facilities

Gas Compression References

Owner/ProjectLead

EndUser

CompressorStation
Name

Country

Qty

Engine
Model

Delivery
Year

COD
2011

BoardwalkPipeline

GulfSouthPipeline

HallSummitStation

USA

G16CM34

2011

InergyMidstream

CNYOG

CNYOGM1S

USA

G12CM34

2011

InergyMidstream

CNYOG

CNYOGM1S

USA

G16CM34

2011

EnergyTransfer

ETCTigerPipeline,LLC

BienvilleStation

USA

G16CM34

2010

2011

EnergyTransfer

ETCTigerPipeline,LLC

ChathamStation

USA

G16CM34

2010

2010

Williams

WilliamsMobileBay

WilliamsStation85

USA

G16CM34

2010

2011

EnterpriseProducts

AcadianGasLLC

EnterpriseMansfieldStation

USA

G16CM34

2010

2011

EnterpriseProducts

AcadianGasLLC

EnterpriseCheneyvilleStation

USA

G16CM34

2010

2011

PAANat.GasStorage

PinePrairieEnergyCenterLLC

PinePrairieEnergyCenterExp

USA

G16CM34

2009

2010

PAANat.GasStorage

SGResourcesMississippiLLC

SouthernPinesEnergyCenter

USA

G16CM34

2009

2010

KinderMorgan

KinderMorganEnergyPartners

Herscher201

USA

G16CM34

2009

2010

KinderMorgan

MidcontinentExpressPipelineLLC

MEP4

USA

G12CM34

2009

2010

EnergyTransfer

FayettevilleExpressPipelineLLC

RussellStation

USA

G16CM34

2009

2010

EnergyTransfer

ETCTigerPipeline,LLC

CannisniaStation

USA

G16CM34

2009

2011

KinderMorgan

MidcontinentExpressPipelineLLC

MEP2

USA

G16CM34

2009

2010

KinderMorgan

RockiesExpressPipelineLLC

REXCS914Chandlersville

USA

G16CM34

2008

2010

Vankorneft

CJSCVankorneft

RosneftStation1

Russia

G16CM34

2008

KinderMorgan

MidcontinentExpressPipelineLLC

MEP1

USA

G12CM34

2008

2009

KinderMorgan

MidcontinentExpressPipelineLLC

MEP1

USA

G16CM34

2008

2009

Gas Compression References

Owner/ProjectLead

EndUser

CompressorStationName

Country

Qty

Engine
Model

Delivery
Year

COD

KinderMorgan

RockiesExpressPipelineLLC

REXCS907Bertrand

USA

G16CM34

2008

2009

KinderMorgan

RockiesExpressPipelineLLC

REXCS907Bertrand

USA

G12CM34

2008

2009

KinderMorgan

RockiesExpressPipelineLLC

REXCS911BlueMound

USA

G16CM34

2008

2009

KinderMorgan

RockiesExpressPipelineLLC

REXCS911BlueMound

USA

G12CM34

2008

2009

KinderMorgan

MidcontinentExpressPipelineLLC

MEP3

USA

G16CM34

2008

2009

EnergyTransfer

EnergyTransferPartnersLP

ET1 Cleburne

USA

G16CM34

2007

2007

PAANat.GasStorage

SGResourcesMississippiLLC

SouthernPinesEnergyCenter

USA

G16CM34

2007

2008

EnergyTransfer

EnergyTransferPartnersLP

ET1 Reed

USA

G16CM34

2007

2008

KinderMorgan

RockiesExpressPipelineLLC

REXCS914Chandlersville

USA

G12CM34

2007

2010

EnergyTransfer

EnergyTransferPartnersLP

ET1 Stryker

USA

G16CM34

2007

2007

EnergyTransfer

EnergyTransferPartnersLP

GrimesStation

USA

G12CM34

2007

2009

Vankorneft

CJSCVankorneft

RosneftStation2

Russia

G16CM34

2007

KinderMorgan

KinderMorganTexasPipelineLLC

Markham581

USA

G16CM34

2007

2009

KinderMorgan

RockiesExpressPipelineLLC

REXCS904Arlington

USA

G16CM34

2007

2009

PAANat.GasStorage

PinePrairieEnergyCenterLLC

PinePrairieEnergyCenter

USA

G16CM34

2006

2008

AGLResourcesInc.

JefferssonIslandStorage&Hub

JeffersonIsland

USA

G16CM34

2004

2005

KinderMorgan

RockiesExpressPipelineLLC

REXCS907Bertrand

USA

G16CM34

2008

2009

KinderMorgan

RockiesExpressPipelineLLC

REXCS907Bertrand

USA

G12CM34

2008

2009

KinderMorgan

RockiesExpressPipelineLLC

REXCS911BlueMound

USA

G16CM34

2008

2009

KinderMorgan

RockiesExpressPipelineLLC

REXCS911BlueMound

USA

G12CM34

2008

2009

End