Professional Documents
Culture Documents
in mining applications
HB 7
000
75
MB 7
00
MB 1
200
MB 1
000
MB 1
SB 3
00
50
Our team would be pleased to provide advice and information on your personal requirements.
Stationary
boom
25
SB 4
700
HB 2
500
50
HB 2
200
HB 3
000
800
200
HB 4
Secondary reduction
HB 5
100
Atlas Copco hydraulic breakers can be used to reduce boulders in the rock pile or on the primary crusher. Mounting the
The diagram shows guideline figures which can be achieved using hydraulic breakers for secondary reduction.
60-190
MB 1700
80-250
HB 2200
Oversize boulders
110-330
HB 2500
120-350
HB 3000
140-420
HB 4200
180-540
HB 5800
200-610
HB 7000
230-680
0
100
200
300
400
High
Average
Low
500
600
700
t/h
HB 3000 Dust
Block size in m3
1-4
600-800
180-220
HB 2200 Dust
Block size in m3
1-2
600-800
290-310
HB 7000 Dust
Block size in m3
2-6
600-800
400-500
Selective mining
different rock grades
in the deposit
mining unit
Removing overburden
direction of mining
overburden
mining unit
deposit
Rock without
mining without
Rock mining
blasting:blasting:
Average
mining rate
Average mining
rate
Phyllite
Slate Marble
Marble
Slate
unsuitable
Metamorphic
Metamorphic
Gneiss Phyllite
Gneiss
unsuitable
Breakdown
by rock type
Breakdown
by rock type
Type a
Type a
Type b
Type b
Granite Type c
Type c
Sedimentary
Sedimentary
Platy limestone
Platy limestone
SandstoneSandstone
Sedimentary
Sedimentary
LimestoneLimestone
GreywackeGreywacke
Dolomite Dolomite
MagmaticMagmatic
Lava Granite
Lava
Diabase DiabaseBasalt
Gabbro GabbroSyenite
Basalt
Syenite
Quartz porphyry
Quartz porphyry
Depo
10
Discontinuity spacing
Discontinuity spacing
1m
fissured ro
1m
HB 4200
HB 3000
t/h
t/h
t/h
t/h
360
280
220
170
240
190
140
120
180
140
100
90
140
110
80
70
120
90
70
60
100
80
60
50
Mining rate
highly suitable
suitable
HB 7000
90
Deposit characteristics
11
Phyllite
Slate
Marble
HB 4200
HB 3000
t/h
t/h
t/h
t/h
360
280
220
170
240
190
140
120
180
140
100
90
140
110
80
70
120
90
70
60
100
80
60
50
highly suitable
unsuitable
Metamorphic
Gneiss
suitable
HB 5800
Type a
Sedimentary
Platy limestone
Mining rate
Sandstone
Sedimentary
Limestone
Type b
Greywacke
Dolomite
Magmatic
Lava
Granite
Diabase
Basalt
Gabbro
Syenite
Type c
90
Quartz porphyry
Deposit characteristics
3
Solid, compact rock formation
Discontinuity spacing
12
Productivity of
hydraulic breakers
This brochure describes the use of Atlas Copco hydraulic
breakers in mining applications:
The job descriptions and information on production performance are intended to help you select a suitable breaker from
our range.
The performance date provided is long term averages
calculated from a wide variety of applications, not guarantees. The productivity and profitability of a hydraulic breaker
always depends on the specific application.
Factors influencing
productivity
Geology
(rock and
deposit)
Productivity
of
hydraulic
breaker
Mining unit
(breaker and
carrier)
Conditions
(operation, servicing,
organization)
13
14
15
Job Example 1
Job description:
Rock type:
Limestone
Rock structure:
Particularities:
Solution:
Carrier:
44 t, 224 kW
HB 4200
Production data:
80 tph on average*
Job Example 2
Job description:
Solution:
Carrier:
68 t, 302 kW
HB 7000
Production data:
16
Rock type:
Rock structure:
Homogeneous deposit
Particularities:
Job Example 3
Job description:
Rock type:
Lava
Rock structure:
Homogeneous deposit
Particularities:
Solution:
Carrier:
34 t, 166 kW
HB 3000
Production data:
45 tph on average*
Job Example 4
Job description:
Rock type:
Shell limestone
Rock structure:
Strong seaming
Particularities:
Blasting prohibited
Solution:
Carrier:
42 t, 173 kW
HB 4200
Production data:
17
Job Example 5
Job description:
Rock type:
Orthogneiss
Rock structure:
Particularities:
Blasting prohibited
Solution:
Carrier:
75 t, 324 kW
HB 7000
Production data:
Job Example 6
Job description:
Solution:
Carrier:
61 t, 294 kW
HB 7000
Production data:
18
Rock type:
Diabase
Rock structure:
Particularities:
None
Job Example 7
Job description:
Rock type:
Dolomite
Rock structure:
Particularities:
Solution:
Carrier:
45 t, 227 kW
HB 4200
Production data:
Job Example 8
Job description:
Rock type:
Limestone
Rock structure:
Particularities:
Blasting prohibited
Solution:
Carrier:
77 t, 319 kW
HB 7000
Production data:
19
Job Example 9
Job description:
Rock type:
Limestone
Rock structure:
Particularities:
None
Solution:
Carrier:
68 t, 287 kW
HB 5800
Production data:
Job Example 10
Job description:
Solution:
Carrier:
74 t, 317 kW
HB 7000
Production data:
20
Rock type:
Rock structure:
Particularities:
None
Job Example 11
Job description:
Rock type:
Limestone
Rock structure:
Particularities:
None
Solution:
Carrier:
74 t, 317 kW
HB 7000
Production data:
Job Example 12
Job description:
Rock type:
Rock structure:
Homogeneous deposit
Particularities:
Solution:
Carrier:
76 t, 331 kW
HB 7000
Production data:
21
Job Example 13
Job description:
Rock type:
Limestone
Rock structure:
Homogeneous deposit
Particularities:
Solution:
Carrier:
60 t, 328 kW
HB 5800
Production data:
Job Example 14
Job description:
Solution:
Carrier:
80 t, 319 kW
HB 7000
Production data:
22
Rock type:
Porphyry
Rock structure:
Particularities:
Blasting prohibited
1 Performance enhancement
AutoControl optimizes ratio of impact energy
to impact frequency. Energy recovery.
1
3
4
6
5
13
7
8
9
10
11
12
3 Easy maintenance
Service opening provides direct access for
routine maintenance; the percussion mechanism can be removed simply from the
breaker box.
4 Constant impact energy
Gas piston accumulator integrated in cylinder
cover.
5 Automatic lubrication
ContiLube II mounted directly on the breaker
box is simple to use and makes extremely
economical use of lubricant.
6 Reduced strain on carrier
Percussion mechanism suspended in prestressed elastic damping elements to prevent
damage to carrier equipment.
7 Low noise emission levels
No acoustic bridges between percussion
mechanism and breaker box. All openings
plugged.
8 Low-recoil action reduces strain on man
and machine
Long piston stroke for low recoil.
9 Optimum transfer of percussive energy
Percussion piston and working tool have virtually the same diameter.
10 Highly durable breaker box
Wear-resistant materials used in high-stress
zones.
11 Highly durable wear bushings
DustProtector effectively prevents dust
penetration.
12 Reliable working tools
Precision matching of design, materials and
heat treatment. In-house production!
13 Higher productivity
StartSelect adapts the breaker to operating
conditions.
23
DustProtector II
ContiLube II
DustProtector II
Prevents dust
penetration on
the hydraulic
breaker
ContiLube II
Automatic
lubrication
unit mounted
directly on the
breaker
Reusable
sleeve - can be
reused several
times when
the wear bushing is replaced.
Highly resistant
to grease and
mechanical loads
Advantages:
Mounted directly on the breaker box
Ports protected in breaker box
Quick and easy cartridge changing
without need for tools
(screw cartridge)
Cartridges available worldwide
Cartridges are refillable
Compact design
Patent protected
AutoControl
StartSelect
VibroSilenced system
All MB and HB hydraulic breakers are fitted as standard with
the efficient VibroSilenced noise and vibration damping
system.
Elastic elements between percussion mechanism and guide
system provide full acoustic insulation.
24
AutoStart mode
for jobs in unstable ground conditions,
such as
secondary reduction of mined rock
working with the breaker in horizontal/
overhead position
size reduction of light concrete structures
AutoStop mode
for jobs on firm ground, such as
trenching
bench leveling in the quarry
excavating foundations in rock
size reduction of heavy concrete
structures
Wherever the job, our service engineers and product specialists are there to help you choose the right demolition
tool, match carriers and attachments, make
mechanical and hydraulic connections, as
well as to provide on-site applications
advice and servicing for your Atlas
Copco products.
The specialists from our authorised distributors and service
partners also receive regular
training updates to ensure they
can provide competent help in
all areas with advice, the full
range of after-sales service, and
the supply of genuine Atlas Copco
spares, working tools and accessories,
all in the quality you have come to know
and expect. Only genuine Atlas Copco parts
ensure that your Atlas Copco products maintain the highest
levels of performance, availability and economy.
Your Atlas Copco service partner is never further away
than the next telephone.
25
Questionnaire
Please complete the attached questionnaire so that we can
perform a feasibility assessment.
The more details you can provide, the better!
Photos
1.Take a photo of the quarry face
2.Zoom in on one section of the face.
Example:
26
$ATA SURVEY v"LAST
FREE ROCK MININGv
!LL DATA WILL BE TREATED ANONYMOUSLY AND CONFIDENTIALLY NO PUBLICATION