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TwinCAT 3
Software
10.01.2013
TC3 TwinSAFE
10.01.2013
TC3 TwinSAFE
10.01.2013
TC3 TwinSAFE
1 controller
50us PLC scan rate
30us I/O update rate
Synchronous Scan
10ns resolution w/
XFC Terminals
100 data point w/
Oversampling
Terminals
250us Motion task
TC3 TwinSAFE
10.01.2013
TC3 TwinSAFE
Scalable Hardware
Scalable I/O including TwinSAFE works with any size system
1 Controller
1 EtherCAT NIC(built in)
0 switches
0 IP addresses
0 I/O configuration
Auto Scan
Software sends config info
Redundancy(Ring)
65,535 Devices
255 Axes
10.01.2013
TC3 TwinSAFE
Scalable Hardware
Scalable I/O works with any field bus protocol
25+ protocols
TwinSAFE Variables
can be tied to these
other systems
10.01.2013
TC3 TwinSAFE
Scalable Hardware
Scalable I/O does not require racks or backplane chassis
TC3 TwinSAFE
Scalable Hardware
Scalable Controllers work with all of the I/O Devices
TC3 TwinSAFE
Scalable Hardware
Scalable Motion
255 Axis
2 axis per drive
Single Cable
Power/Feeback
Linear
Synchronous
Stepper
All TwinSAFE ready
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety: TwinSAFE System
IPC
TwinCAT Development
Software
TwinSAFE CPU Logic
Controller Terminal
TwinSAFE Input Terminal
TwinSAFE Output Terminal
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety: TwinSAFE System
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety : TwinSAFE EL6900 CPU Logic Controller
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety: TwinSAFE Various Input Devices
Operation Mode:
Standstill monitoring 1
Standstill monitoring 2
Digital
Logic of Channels:
Single logic
OSSD signals (two channel)
asynchronous pulses,
inactive sensortest
OSSD signals (two channel)
any pulse repetition,
inactive sensortest
Cross-circuit detection
cause no module fault
Standstill
Monitoring
Light Curtains
Laser Scanners
Safety Mats
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety : TwinSAFE Input Terminals
Fail-safe inputs
Supports sensor test, short
clock signal every 250hz.
Diagnostic Lights:
Voltage
Temperature
Sensor Test
Cross Wiring
EL1904 4ch
EL1908 8ch
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety: TwinSAFE Various Outputs
Standard and
Safe output
Common
Ground wiring
Solid State
Devices
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety : TwinSAFE Output Terminals
Fail-safe Outputs
Switches 24 V DC actuators.
Switches off automatically
(fail stop) if a fault is detected
Diagnostic Lights:
Voltage
Temperature
Output Current
Cross Wiring
EL1904 4ch
0.5Amp
EL1902 2ch
2.3Amp
EL1901 1ch
10Amp
EL2964 1ch
3 simultaneously N.O. contacts
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety : TwinSAFE AX5805 Safety Card
Meets requirements for:
PL e / SIL 3
Stop Functions:
STO: Safe Torque Off
SS1: Safe Stop 1 STO
SS2: Safe Stop 2 SOS
Limiting Functions:
SOS: Safe Operating Stop
SSM: Safe Speed Monitor
SLS: Safe Limited Speed
SLP: Safe Limited Position
SAR: Safe Acceleration
Range
SSR: Safe Speed Range
SMA: Safe Maximum
Acceleration
SMS: Safe Maximum Speed
SDI: Safe Direction
No additional wiring or
switching device required!
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety: Fieldbus Gateway
10.01.2013
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety: Fieldbus Gateway
Uplink/Downlink values
for Generic CIP
connection to AB is
auto calculated . These
are the values which
would be typed into the
RSLogix5000 side.
Input / Output Memory
map connection occurs
as Scheduled Class1
Connection.
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TC3 TwinSAFE
Scalable Hardware
Scalable Safety: Field bus Gateway
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TC3 TwinSAFE
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TC3 TwinSAFE
1.
All Software
Elements in
One Location
(Safety)
2.
3.
All Parameters
in One Location
4.
All Code
feedback in one
location
2.
2.
3.
1.
4.
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TC3 TwinSAFE
Add Target
TwinSAFE
Controller
Terminal
2.
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TC3 TwinSAFE
User
Administration
can be
performed
2.
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TC3 TwinSAFE
EL6900 has 14
total pre-defined
FB available
Safety functions
can easily be
selected and
linked.
All FB can be
freely connected
and are
complemented
with operators
such as AND,
OR, etc.
2.
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TC3 TwinSAFE
8 EstopPB or 4
DualContact
EstopPB can be
connected to
each Estop FB
External Device
Monitoring
Inputs for
ensuring
Contactor is
switching states
2.
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TC3 TwinSAFE
Add variables to
each input and
output of the FB
2.
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TC3 TwinSAFE
Configurable
Delay Time
2.
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TC3 TwinSAFE
2.
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TC3 TwinSAFE
2.
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TC3 TwinSAFE
Raw Material
additions
Automatic Roll
Changes
2.
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TC3 TwinSAFE
2.
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TC3 TwinSAFE
2.
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TC3 TwinSAFE
2.
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TC3 TwinSAFE
Point at the
SafeEstop
function block
Drag the
safeEstop block
onto the code
writing area.
2.
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TC3 TwinSAFE
Click on the
Restart input
connection point
2.
In the properties
windows you
can alter the
properties or
parameters of
the In Port
3.
2.
1.
2.
Single or Two
Channel
operation
Discrepancy
time
Select input as
N.C or N.O
Assign Variable
Name
3.
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TC3 TwinSAFE
2.
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TC3 TwinSAFE
Click on
Comment and
add a comment
to a FB
2.
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TC3 TwinSAFE
Selecting
magnifying glass
icon will zoom in
on workspace
2.
Selecting
magnifying glass
icon will auto scale
workspace to fit all
FBs
3.
Selecting
magnifying glass
icon will zoom out
on workspace
4.
Selecting
and moving the
move icon will
show a zoomed in
popup window of
workspace
5.
2.
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TC3 TwinSAFE
Example of
several FB on
one network.
2.
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TC3 TwinSAFE
Click Download
Icon
2.
Username:
Administrator
Serial Number:
nnnnnnnn
Password:
TwinSAFE
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TC3 TwinSAFE
Click Version
Icon
2.
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TC3 TwinSAFE
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Online Monitoring
Green indicates
Input is
High/True
2.
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Online Monitoring
Online status is
shown as Green
when ON.
2.
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Online Monitoring
Each channel of
the connection
can be mapped
back to variable
tag for use in
the PLC.
2.
Live online
update of a
TwinSAFE or
any input/output
is available
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Variable Tags
TwinSAFE Group
and FB Variable
Tags available to
be aliased to
PLC project.
2.
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Variable Tags
Estop FB
Variable Tags
available to be
aliased to PLC
project.
2.
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Document
Right-click on
the Project
level of the
safety tree view
in the Solution
Explorer
2.
Add Extra
company
specific data as
needed, notice
logo file jpg file
attached in
example.
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Document
Detailed information
about devices and
parameters
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TC3 TwinSAFE
Outstanding Diagnostics
Diagnostics: Demo
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TC3 TwinSAFE
I/O Configuration
I/O Configuration: Demo
TC3 TwinSAFE
I/O Auto Configuration Demo
10.01.2013
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TC3 TwinSAFE
Questions
Questions?
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