Professional Documents
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SVM-07013
Page
Troubleshooting Procedure
Troubleshooting Procedure
No.
Page
First Confirmation
69
Primary Judgment
70
83
70
84
71
89
74
10
93
82
IGBT 6
Compressor
Fan motor
Shared potential
Driver
MCU
Amplifier
Driver
Amplifier
Fig. 11-1
66
FET 6
Sensor leads
Fig. 11-2
Do NOT lay the circuit board assembly flat.
Plug of
soldering iron
Inverter cover
P. C. board
(Soldered surface)
Fig. 11-3
67
Description
For smooth operation of the compressor, the compressor motor speed is restricted to Max. 41 rps for 2 minutes, and Max.91 rps for 2 minutes to 3 minutes, respectively after the operation has started.
The compressor motor speed may decrease by hightemp. release control (Release protective operation by
temp.-up of the indoor heat exchanger) or current
release control.
68
Check
code
Block display
OPERATION (Green)
Flashing display (1 Hz)
OPERATION (Green)
Flashing display (5 Hz)
OPERATION (Green)
TIMER (Yellow)
Flashing display (5 Hz)
OPERATION (Green)
FILTER (Orange)
Flashing display (5 Hz)
OPERATION (Green)
TIMER (Yellow)
FILTER (Orange)
Flashing display (5 Hz)
Indoor indication
lamp flashes.
Which lamp
does flash?
NOTES :
1. The contents of items B and C and a part of item E are displayed when air conditioner operates.
2. When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
3. The check codes can be confirmed on the remote controller for servicing.
69
Press [
] button with a tip of pencil to set the
remote controller to the service mode.
is indicated on the display of the remote
controller.
OF F
ON
Press [
] or [
] button
If there is no fault with a code, the indoor unit will beep
once (Beep) and the display of the remote controller will
change as follows :
to
ON
OF F
OFF
3
Alphanumeric characters are
used for the check codes.
is 5.
is 6.
is A.
is B.
is C.
is D.
Press [
Fig. 11-4-1
70
button.
Table 11-4-1
Block distinction
Check
code
Block
Air
conditioner
status
Cause of operation
Operation
continues.
Displayed when
error is detected.
Operation
continues.
Displayed when
error is detected.
All off
Displayed when
error is detected.
Not
displayed
Operation
continues.
Displayed when
error is detected.
Connecting
cable and
serial signal
Operation
continues.
Flashes when
trouble is detected
on Return serial
signal, and normal
status when signal
is reset.
Indoor P.C.
board etc.
71
Block
Check
code
Air
conditioner
status
Cause of operation
Remarks
Inverter over-current
protective circuit
operates. (Short time)
All off
Displayed when
error is detected.
Position-detect circuit
error or short-circuit
between windings of
compressor
All off
Displayed when
error is detected.
Current-detect circuit
error
All off
Displayed when
error is detected.
All off
Displayed when
error is detected.
All off
Displayed when
error is detected.
All off
Displayed when
error is detected.
Not
displayed
Operation
continues
Outdoor P.C.
board
Others
(including
compressor)
Outdoor P.C.
board
Operation
continues
Displayed when
error is detected.
Displayed when
error is detected.
1. Trouble on compressor
2. Trouble on wiring of compressor
(Missed phase)
Discharge temp.
exceeded 117C
All off
Displayed when
error is detected.
Break down of
compressor
All off
Displayed when
error is detected.
72
Operation
Measures
NO
Item by symptoms
NO
NO
Remote controller is defective.
Is fuse (F01)
of indoor control
board blown?
YES
NO
NO
Is voltage
(DC12V or 5V)
indicated on rear of
indoor control
board normal?
YES
Microcomputer
is defective.
Replace main
P.C. board
Be sure to disconnect the motor connector CN31 after shut off the power supply, or it will be a cause of
damage of the motor.
NO
Does OPERATION indicator flash?
YES
NO
Correct wiring.
YES
To item of
Power supply is not turned on.
73
Operation
Check Item
Considerable principle cause
Turn off power supply once, and
5 second later, turn it on again.
Measures
NO
Item by symptoms
NO
NO
Remote controller is defective.
Is fuse (F01)
of indoor control
board blown?
YES
Does fan
YES
motor connector
between CN10 1
3 short-circuit?
NO
NO
Is voltage
(DC12V or 5V)
indicated on rear of
indoor control
board normal?
Is DC310340V
supplied between
CN10 1 3 ?
NO
NO
YES
Microcomputer
is defective.
Replace main
P.C. board
YES
Replace fan
motor.
Be sure to disconnect the motor connector CN31 after shut off the power supply, or it will be a cause of
damage of the motor.
NO
Does OPERATION indicator flash?
YES
NO
Correct wiring.
YES
To item of
Power supply is not turned on.
74
YES
Control P.C. board failure
Start to operate
indoor unit in cooling
operation at airflow
level LOW.
Does indoor
fan operate?
Dose AC120V or
ligher voltage apply to
NO
NO
Replace main
P.C. board.
of the motor?
YES
YES
Is it possible to
rotate cross-flow fan by
hand properly?
NO
Replace
bearing.
YES
Is it possible to
change airflow level
to HIGH?
NO
YES
When rotating the
cross-flow fan by hand
at the operation stopNO
NO
condition, is the rotation signal
(DC+12V 0V) detected between
2 (Purple lead) and 3
(Blue lead) of the motor
connector (CN33)
(1 pulse / 1 revolutio).
YES
Fan motor
operates normally.
75
Is it possible to detect
YES DC
1V or more between
NO
5 + and 3 of
Peplace indoor
fan motor.
NO
YES
Start to operate
indoor unit in cooling
operation at airflow
level LOW.
Does indoor
fan operate?
NO
YES
Is it possible to detect
DC 310340V between
1 + and 3 of motor
connector (CN31).
NO
YES
(Motor connection condition)
Is it possible to detect DC 15V
between 4 + and 3 of
motor connector (CN31).
NO
YES
Is it possible to detect
DC 15V between 4 +
and 3 of motor
connector (CN31).
NO
Peplace main
P.C. board.
YES
Start to operate the
indoor unit in except
heating operation.
NO
At this time, is it possible to
detect DC 1V or more between
5 + and 3 of motor
connector (CN31)?
YES
Is it possible to
change airflow level
to HIGH?
NO
YES
NO
YES
Is it possible to
rotate cross-flow fan by
hand properly?
NO
Peplace
bearing.
YES
Fan motor
operates normally.
NO
YES
76
6 (Blue)
Yellow
Measure voltage between 3 (GND : BLACK)
and 5 (V line : YELLOW) of motor connector (CN31)
while indoor fan motor is rotating.
5 (Yellow)
4 (White)
Black
3 (Black)
2
1 (Red)
DC 1.0V or more
Under DC 1.0V
DC
Motor is defective.
Replace motor.
77
5
CN31
WHI
BLK
RED
BLK
3 3
WHI
2 2
RED
1 1
BLK
WHI
RED
BLU
3
CN33 2 PUR
1 GRY
BLU
3 3
PUR 2 2
GRY 1 1
BLU
PUR
GRY
3
1
P.C. board
(Black) -
(Red)
Between
(Black) -
(White)
Between
(Red) -
(White)
Resistance value
74 15
100 20
174 35
78
Is transmission
mark indicated?
YES
Is receiver
on indoor unit
exposed to
direct sunlight?
NO
YES
Is there any
thyristor
fluorescent light
nearby?
NO
NO
YES
YES
Batteries are
exhausted.
Is transmission
mark indicated?
YES
NO
YES
NO
NO
YES
Remote controller
is defective.
P.C. board
is defective.
Avoid direct
sunlight.
Replace
P.C. board.
Replace
batteries.
79
Normal
operation
Replace
remote controller.
S5277G
White
Terminal block
Tester
Normal time
: Voltage swings between DC15 and 60V. ...................Inverter Assembly check (11-8-1.)
Abnormal time : Voltage does not vary.
Gas shortage
Gas leak
Pipe clogging
2) If the unit stops once, it does not operate until the power will be turned on again.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
80
1C
1E
Gas leakage,
disconnection of TS/TC
sensors (Check code 02, 1C)
NO
Set it correctly.
YES
NO
Set it correctly.
YES
NO
YES
NO
Set it correctly.
YES
Check the operating pressure from service port, and add gas if pressure is low.
81
YES
Replace valve.
Add gas.
Item
Contents
Preparation
Remove connector
of compressor.
Check
NG
OK
Replace fuse.
Check
electrolytic
capacitor, diode
block (DB01),
etc.
OK
Discharging position
(Discharging period
10 seconds or more)
NG
NO
Operation
YES
Measurement
Remove connector
CN300 of outdoor fan
motor, and using a
tester, check resistance
value between every
phases at motor side.
Check
Stop
OK
Check
Measurement
Replace
outdoor
fan motor.
Plug of
soldering
iron
Check
electrolytic
capacitor, diode
(DB01),
etc.
Does outdoor
fan rotate?
NG
Check
Check
terminal voltage
of electrolytic
capacitor.
Summary
OK if 500F or 760F
DC280 to 380V
Remove CN300 while
pushing the part indicated
by an arrow because CN300
is a connector with lock.
82
Resistance between
phases should be
approx. 55 to 77
Should be 10M or
more.
Item
Contents
Check
Replace control
board assembly.
Check
compressor
winding
resistance.
NG
Is not grounded.
OK if 10M or more
Is not short-circuited
between windings.
OK if 0.51 0.57
(Check by a digital tester.)
OK
Replace
control board.
Summary
Operation
Replace
compressor.
83
Procedure
Check points
84
Causes
Table 11-8-1
No.
Procedure
Check points
Causes
85
Table 11-8-1
No.
Procedure
86
Table 11-8-1
No.
7
Procedure
Check points
Causes
87
+5V
+12V
100
Resistance value (k )
90
80
TD
70
60
50
40
30
20
TA, TC, TO, TE, TS
10
0
0
10
20
30
40
50
Temperature (C)
88
TD
TA
TC
TO
TE
TS
GND
+12V
+5V
100
Resistance value (k )
90
80
TD
70
60
50
40
30
20
TA, TC, TO, TE, TS
10
0
0
10
20
30
40
50
Temperature (C)
89
TD
TA
TC
TO
TE
TS
Part name
Checking procedure
Disconnect the connector and measure the resistance value with tester.
(Normal temp.)
Temperature
Sensor
TA, TC (k)
10C
20C
25C
30C
40C
20.7
12.6
10.0
7.9
4.5
Remote controller
Louver motor
MP24Z3T
Measure the resistance value of each winding coil by using the tester.
(Under normal temp. 25C)
White
Yellow
Yellow
Yellow
Yellow
1
2
3
4
5
1
2
3
4
5
Position
Resistance value
1 to 2
1 to 3
1 to 4
1 to 5
250 20
Part name
Compressor
(Model : DA111A1F-20F1)
Checking procedure
Position
38NYV035H, 38NYV045H,
38NYV045M
(Model : DA89X1C-23FZ)
38NYV025H, 38NYV035M
White
Black
0.88 to 0.98
1.04 to 1.16
Under 20C
White
Red - White
White - Black
Black - Red
Resistance value
DA111A1F-20F1 DA89X1C-1F-23FZ
Black
Position
Resistance value
Red - White
20 to 22
White - Black
20 to 22
Black- Red
20 to 22
Under 20C
4
6 GR
COM
Y R BL
COM 2
Position
Resistance value
Gray - White
43 to 49
Gray - Orange
43 to 49
Red- Yellow
43 to 49
Red- Blue
43 to 49
Under 20C
5
Disconnect the connector, and measure resistance value with the tester.
(Normal temperature)
Temperature
10C
20C
25C
30C
40C
50C
TD (k )
100
64
50
41
27
18
TO,TS,TE (k )
20.7
12.6
10.0
7.9
4.5
Sensor
90
Electrolytic capacitor
(For boost, smoothing)
Checking procedure
1.
2.
3.
4.
5.
6.
No.
C12
C13
C14
MCC-5009
Soldered
surface
Diode block
Tester rod
+~~
1 2 3 4
(DBO1)
~2
~3
+1
~2
~3
Resistance value
in good product
91
NO
CN300
YES
If the resistance value between
1 (Red lead)
2 (White lead)
2 (White lead)
3 (Black lead)
3 (Black lead)
1 (Red lead)
of the connector
(CN300 : Motor winding)
is 17 to 25, it is normal.
NO
YES
Fan motor is normal.
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
92