Professional Documents
Culture Documents
User Manual
(V1.3.3)
Content
1.Safety Instruction.........2
2.Applications..2
3.Technical Index3
4. Test Wiring Connection..3
4.1 Definitions..3
4.2 Test Wiring Connection Diagram...4
4.3 GSTG with internal power and internal reference capacitor..9
4.4 Shield Layer of Low Voltage Cables11
4.5 Typical Applications in Power System.12
5.Operation Guide........20
5.1 Protection Units20
5.2 Panel of Tester...21
5.3 Operation of Tester...23
6.Trouble Shooting26
7.Package List26
1.Safety Instruction
1) The tester must be connected to earth properly before use.
2) The HV output terminals should be clean before starting test.
3) The test voltage is very high, so the users must keep enough safe distance from the sample and
4)
5)
6)
7)
8) The operator or user should get a certification of high voltage electrical test from local professional
institute.
9) Please do not use the tester in rain, high temperature, large amount of dust environment
10) The tester should be repaired by certificated engineer in case that there is fault.
The above warnings should be read and understood before using the tester.
2.Applications
Tan Delta and Capacitance Tester TDC3000 is applied to measure the dissipation factor (PF) of insulating
materials in heavy interference site, such as power plants, power substations etc.. It also can be applied in
laboratory for high accuracy capacitance and dissipation measurement. The tester is all-in-one design:
including precision digital bridge, power unit, internal reference capacitor (Cn), booster transformer and
other electronic circuits.
The typical applications of Tan Delta and Capacitance Tester TDC3000 are as following:
1)measure the dissipation & capacitance of power transformer and distribution transformer
2)measure the dissipation & capacitance of current transformer and voltage transformer
3)measure the dissipation & capacitance of high voltage circuit breaker
4)measure the dissipation & capacitance of high voltage motor
5)measure the dissipation & capacitance of insulation bushing
3.Technical Index
The detailed technical indexes of TDC3000 are as following:
1)Test Standard: IEC60247
2)Dielectric Dissipation Factor(tg)
measuring range: no limit
accuracy: (reading1%+0.00040)
resolution: 0.001%
3)Capacitance (Cx)
measuring range: Internal HV: 3pF~60000pF/10kV, 60pF~1uF/0.5kV
External HV: 3pF1.5F/10kV, 60pF30F/0.5kV
accuracy: (reading1%+1 pF)
resolution: 0.001pF(4 valid digital)
4)Input Current Range: 10A~5A
5)Internal HV
adjustment: rise or fall smoothly
range: 0.5~10kV / 200mA (max.)
accuracy: (reading1%+10V)
resolution: 100V
6)CVT Output: voltage: 3~50V, current: 3~30A
7)Frequency Selection
range: 50Hz or 60Hz (single point, locked)
45Hz/55Hz, 55Hz/65Hz (double variable point, locked)
accuracy: 0.01Hz
8)Interference Ratio: interference current is no more than 2 times of test current
9)Test Time: 40s typical
10)RS232 interface
11)Built-in micro-thermal printer
12)Power Supply: AC180V~270V, 50Hz/60Hz
13)Environmental Condition
storage temperature: -20~60
operating temperature: -10~50
humidity: <90%
14)Others
dimension: 455mm*335mm*350mm
weight: 30kg
15)Safety Qualifications and EMC
Safety: designed in accordance with IEC61010-1
EMC: light industrial IEC 61326
GSTG: Grounded sample test with guarded connection. This mode is applied to split the capacitors
with grounded specimen.
CVT: Capacitive Voltage Transformer test. CVT is applied in capacitive voltage transformer
dissipation factor measurement only.
HV: High voltage
MV: Medium high voltage
LV: Low voltage
PF: Dielectric dissipation factor
Input
Cn
External
Reference
Capacitor
Core of Cx Cable
CVT1
CVT2
Figure 1 Wiring connection for UST with internal reference capacitor and internal HV power
HV Cable
Input
Cn
External
Reference
Capacitor
CVT1
CVT2
Figure 3 Wiring connection for GST with internal reference capacitor and internal HV power
Specimen
Cn
Input
Cn
Reference
Capacitor
External
Reference
Capacitor
Core of Cx
cable
Core of Cn
cable
CVT1
CVT2
Figure 3 Wiring connection for UST with external reference capacitor and internal HV power
Specimen
Input
Cn
Cn
Reference
Capacitor
External
Reference
Capacitor
Core of Cn
cable
CVT1
CVT2
Figure 4 Wiring connection for GST with external reference capacitor and internal HV power
Specimen
Input
Cn
External
Reference
Capacitor
High voltage
transformer
CVT1
Core of Cx
cable
CVT2
Figure 5 Wiring connection for UST with internal reference capacitor and external HV power
Input
Cn
External
Reference
Capacitor
High voltage
transformer
CVT1
CVT2
Figure 6 Wiring connection for GST with internal reference capacitor and external HV power
Specimen
Cn
Input
Cn
Reference
Capacitor
External
Reference
Capacitor
Core of Cx
Cable
High voltage
transformer
CVT1
CVT2
Core of Cn
Cable
Figure 7 Wiring connection for UST with external reference capacitor and external HV power
Specimen
Input
Cn
Reference
Capacitor
External
Reference
Capacitor
High voltage
transformer
CVT1
CVT2
Core of Cn
Cable
Figure 8 Wiring connection for GST with external reference capacitor and external HV power
CVT
External
Reference
Capacitor
CVT1
CVT2
10
Input
Cn
C2
External
Reference
Capacitor
HV Winding
Shield Layer
Core
CVT1
I3
C3
CVT2
C1
I1
I2
LV2
Shell
Cx Cable
Also the current flowing from the shield layer of Cn cable will not be included in the internal bridge. That
is said the shield layer could be applied to cut the disturb current outside the external standard capacitor.
11
HV Winding
LV Winding
UA
Shell of
transformer
Ua
UB
Ub
C2
C1
UC
Uc
Uo
UO
Normally the LV windings are connected with the shell together in dielectric dissipation measurement for
three phase power transformers. In this connection mode GST test mode should be applied in the test. Also
the value measured by TDC3000 stand for whole loss of windings of power transformer.
The figure 12 to figure 18 are the typical measurement for the while dielectric dissipation factor
measurement of windings of power transformer. All those test should made in GST test mode.
2)Measure the dielectric dissipation factor from HV Windings to LV Windings in UST Test Mode
The dielectric dissipation factor of HV windings to LV windings for two winding power transformer could
be represented by capacitor C2 in figure 11. In order to get the accuracy test result the leakage current
flowed from the shell should not be injected to the bridge internal the tester. So the UST mode is
12
applied in the test and the shell of the transformer should be connected to ground.
All the typical connection diagram of follow is based on YY connection for mode for three phase
power transformer. If the winding connection mode is Delta, Please make short connection for
UA,UB and UC only.
HV Cable
Input
Cx
Ua
UB
Ub
UC
Uc
Input
Cn
External
Reference
Capacitor
LV Winding
UO
Shell of
transformer
Uo
CVT1
CVT2
13
HV Cable
Input
Cx
LV Winding
Ua
UB
Ub
UC
Uc
Input
Cn
External
Reference
Capacitor
Shell of
transformer
Uo
UO
CVT1
CVT2
HV Winding
UA
CVT1
Ua
UB
Ub
UC
Uc
Input
Cn
External
Reference
Capacitor
LV Winding
UO
Shell of
transformer
Uo
CVT2
Figure 14 PF measurement of both HV&LV Winding in GST mode for two windings transformer
14
HV Cable
HV Winding
UA
Input
Cx
Ua
Ua
UB
Ub
Ub
UC
Uc
Uc
Uo
Uo
Input
Cn
External
Reference
Capacitor
MV Winding LV Winding
UO
Shell of
transformer
CVT1
CVT2
HV Winding
UA
Input
Cx
Ua
Ua
UB
Ub
Ub
UC
Uc
Uc
Uo
Uo
Input
Cn
External
Reference
Capacitor
CVT1
MV Winding LV Winding
UO
Shell of
transformer
CVT2
15
HV Cable
HV Winding
UA
Input
Cx
Ua
Ua
UB
Ub
Ub
UC
Uc
Uc
Uo
Uo
Input
Cn
External
Reference
Capacitor
MV Winding LV Winding
UO
Shell of
transformer
CVT1
CVT2
HV Cable
HV Winding
UA
Input
Cx
Ua
Ua
UB
Ub
Ub
UC
Uc
Uc
Uo
Uo
Input
Cn
External
Reference
Capacitor
CVT1
MV Winding LV Winding
UO
Shell of
transformer
CVT2
Figure 18 PF measurement of All Windings in GST mode for three windings transformer
16
HV Cable
Input
Cx
Ua
UB
Ub
UC
Uc
Input
Cn
External
Reference
Capacitor
LV Winding
UO
Shell of
transformer
Uo
CVT1
CVT2
Core of Cx cable
17
HV Cable
HV
Winding
Input
Cx
LV Winding
Input
Cn
External
Reference
Capacitor
CVT1
CVT2
Core of Cx Cable
HV
Winding
LV Winding
Input
Cx
Input
Cn
External
Reference
Capacitor
CVT1
CVT2
Please make test connection as figure 21 for Single phase transformer with single insulation bushes. The
UST test mode should be selected and the dielectric dissipation factor of HV winding to LV winding will be
measured in this test. Please be careful that the maximum output current of the TDC3000 is 200mA. Some
of the power output will be consumed at the high voltage winding excitation. Also the test voltage should
18
not more than the rated voltage of high voltage winding of the single phase transformer.
The single phase transformer with single bushes includes phase voltage measurement voltage transformer
and voltage booster of HIPOT tester.
Warning:
The low voltage winding should keep open for the single bushes transformer PF measurement. Also
the low voltage side of high voltage winding should be connected to ground So that the excitation
current of HV winding will not affect the final test result.
Excitation Coil
(For Power
Generator only)
LV Winding
Ua
Shell of
Motor
Ub
Input
Cx
Uc
Uo
Input
Cn
HV Motors
External
Reference
Capacitor
CVT1
CVT2
For the HV electric motor the connection of PF measurement is the same with power generator except the
excitation coil. There is no rotor winding in HV electric motors.
19
dissipation factor measurement as figure 23 for circuit breakers. The UST test mode should be applied in
the bushes PF measurement.
HV Cable
External
Reference
Capacitor
CVT1
CVT2
5.Operation Guide
5.1 Protection Units
There are many safe protections are integrated in the tester. The details of protection are as following:
1) High voltage side protection
If the sample is break down or the test current is over the maximum value for short circuit the test
would stop test and cut off power out automatically
2) Input power supply Protection
If power supply is unstable or broken suddenly, or connected to 380V mistakenly, it will go to
protected status .Main power supply circuit will be cut off automatically
3) Grounded Protection
There is ground detection unit in the test set. If the test set has not been grounded the test will not be
disenabled until the test set had been grounded.
20
21
3)Grounding socket
The ground Pin of power input socket has been connected to the shell of case. The test set should
be well grounded all the time when testing. No ground connection will cause danger in the metal touch
point of the test set.
key to enter.
4) Press any key to terminate the test while the test is proceeding.
6)CVT output
22
If CVT test is supported: CVT1 is the low voltage output, and CVT2 is the grounding (it is the same
terminal of earth connection).
23
to quit.
Turn on the power main switch and the LCD displays manufactory date and serial number:
Then enter the main menu as figure 24:
UST
60Hz
10kV
I Cn
UST
I Un
60Hz
Testing. 55%
I Cn
10kV
I Un
TEST
5.3.4 Select
the internal / external reference capacitor
Move the cursor to the I Cn menu item, Change the selection by press down or button. I Cn
stand for internal reference capacitor is applied and E Cn stand for external reference capacitor is applied.
If external reference capacitor is selected, the capacitance and dissipation factor of external capacitor
should be set in the test set before test is running:
24
5.3.9 Start
Move the cursor to the TEST menu item. Press key
When test is running, the test set alarms with sound and LED light. At the bottom of LCD screen it
shows test precedence by 0%~99%.
Test can be cancelled by pressing
key.
5.3.10 Results
After the results are displayed, press or button to display other result. Print by pressing the print
key. It returns to test menu after press key
The type of sample is recognized automatically. The unit of data is given automatically.
Type of specimen
Displayed result
Note
Capacitive
CxPFUIPFt
Inductive
LxQUIPFt
Resistive
Cx(Lx)RxUIPFt seriated Lx
25
6.Trouble Shooting
If the test result is in doubt, please test a reference capacitor to check the settings whether is right or
wrong. If the wrong test result is confirmed generated by the test set, please check as following:
1) The HV cable is not connected properly
If the HV cable is connected to the specimen by a hook, there may be thick dust on the specimen, and
bring in bad readings. Please make sure the specimen to the test set is reliable.
2) The grounding cable is not connected properly
There may be thick rust or thick paint on ground conductor. Please make sure the test set has been
connected to earth properly.
If readings obviously change while test the same specimen continuously, maybe the cable is bad.
3) Minus dissipation factor
Some minus PF are due to test principle such as test CVT in UST mode, test PT by the way of end
grounded. Some are due to stray capacitance such as the HV cable is too close to the specimen, or the
specimen is not shelled well. Some are due to high humidity or discharge at contact point etc.
4) High humidity
If the air humidity is too high, its better to add a shield ring on the sample to shell the surface
leakage.
5) Power by a generator
The input frequency is unstable. Its better to use fixed frequency mode.
6) Test cable
The cables may be broken after long-term use. The test set should be calibrated with a standard PF
device periodically.
7) Select a right frequency
Please select a frequency different from power frequency to enable the anti-interference function.
7.Package List
Item
Quantity(pcs)
Item
Quantity(pcs)
Tester
Printer paper
HV Test cable
LV test cable
User manual
Grounding Cable
26