Planning Design and Estimation of A Ware House

ANKIT GUPTA (YASH) | B.E.
(CIVIL) | SAIT, Indore
PLANNING, DESIGN AND ESTIMATION OF A

WAREHOUSE
(A study to propose a Warehouse in Indore, M.P. under
Warehousing Development and Regulatory Authority)
By
ANKIT GUPTA | ARCHIT JAIN

VARUN LUHADIYA | PRABHAKAR NARWANKAR
BACHELOR OF ENGINEERING
In
CIVIL ENGINEERING
DEPARTMENT OF CIVIL ENGINEERING

SRI AUROBINDO INSTITUTE OF TECHNOLOGY, INDORE
APRIL 2013
https://amity.academia.edu/AnkitGupta
AMITY UNIVERSITY | NOIDA | +91 94 25 758922
ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore
CONTENTS
S. No.
Title
Page No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Introduction
Planning with Technical Details
Design of Truss
Design of Slab
Design of Beam
Design of Column & Footing
Design of Step Footing of Stack
Estimation
Final Cost
Conclusion
References
3
7
12
19
24
38
58
60
69
71
72
INTRODUCTION
This plan proposes to provide Warehouse facility for
agriculture crop and agriculture products at Village Sanwer, Distt.
Indore, M.P.
The proposed unit envisages providing facility in the
field of safe storage of agriculture crop by making standard
warehouse with all type of required safety measures at Village
Sanwer, Distt. Indore (M.P.). Demand of warehousing facility at such
place is very high due to huge production of agriculture.
The unit will get registered with M.P. Warehousing
Corp. further the Indore district has been declared, as an industrial
backward district by the Central Govt. Therefore the unit will receive
all sorts of facilities as applicable to a district of such a category.
SITE DETAILS
1.
2.
3.
4.
5.
6.
7.
Location
Power
Water
Transport Facility
Medical Facility
Post Office
Bank Facility
:
:
:
:
:
:
:
Village Sanwer, Distt. Indore, M.P.

Available through M.P.E.B.
Available from Well / Tube well.
By Road- Indore-Ujjain Highway.
Available.
Available.
Available.
STANDARDS OF WAREHOUSE
The size of warehouse required for an operation is
determined by the maximum quantity, in tonnage and volume, of
supplies to be stored there at any one time. This quantity is
determined by the number of beneficiaries, the lead-time needed to
replenish the warehouse, the type of distribution system and the
frequency of the distributions.
When calculating storage requirements, only 70 per
cent of the total warehouses surface capacity should be considered
as available for actual storage space. The remaining 30 per cent is
used to ensure proper ventilation, passageways, handling space and
repackaging areas.
Moreover, it should be noted that it is either
impossible or impractical to fill a warehouse to the roof, nor is it
recommended. Therefore, storage capacity should be calculated at
least a meter below the actual height of the warehouse ceiling.
SAMPLE AREA CALCULATION
FOR 150 TONNES OF GRAIN WITH HEIGHT OF 15 BAGS
REQUIRED SURFACE AREA = 55.66 M2
0.5 TONNE OF GRAINS= 1 M3
WARE HOUSE CAPACITY CALCULATION FORMULAE
LENGTH BREADTH (HEIGHT - 1M) 70% = APPROX CAPACITY OF
WAREHOUSE
NOTE: STACK SHOULD BE ATLEAST 1 M FROM THE CEILING
WAREHOUSE CAPACITY
(1)ONLY 70% OF SPACE IS USED FOR STORAGE OF GRAINS
(2)THERE ARE HEIGHT, LOAD AND FLOOR LIMITATION TO HOW GRAIN CAN BE
STACKED.
REQUIREMENT OF WARE HOUSE

In view of the shortage of storage capacity
experienced by FCI and State Agencies in the last 3 years,
Government of India introduced a Scheme on 28.7.2008 for hiring of
Godowns for a period of 5/7/10 years. These instructions were
conveyed
vide
letter
no.
E.3
(28)/Construction
of
Godown/07/Stg.VI/Vol. II dated 13.08.2008 and subsequent letters.
On 1.3.2012, the Central Pool stock reached all time
high of 199.52 lakh tonnes of wheat and 333.50 lakh tonnes of rice
(including unmilled paddy). This is the highest ever level of stock.
On 1.3.2012, wheat stock lying with FCI & State Agencies in CAP was
98.88 lakh tonnes, out of which 52.72 lakh tonnes was in Punjab,
36.75 lakh tonnes in Haryana and 0.21 lakh tonnes in M.P.
In 2012-13, Food Secretaries have given an estimate

of 318 lakh tonnes of wheat procurement. The present projections
show that the Central Pool stock may reach all time high level of
750.17 lakh tonnes on 1.6.2012. FCI and State Agencies were having
438 lakh tonnes covered capacity as on 31.03.2011. Moreover, the
allocation made by the Govt of India is 526.455 lakh tonnes in 201213 (as on 10.4.2012) as against 707.88 lakh tonnes in 2011-12.
If CWC & SWCs are not able to give the capacity
required by FCI, GMs(R) of FCI may invite bids from private parties
for hiring of godowns with preservation, maintenance and security
for a period of one year extendable by another one year at the same
rates, terms and conditions at the sole discretion of FCI. The
godown can be vacated by FCI at any time by giving three months
notice during the extended period only.
PURPOSE
Our primary aim of Warehouse is to facilitate the
movement of goods from our suppliers to our customers and by
doing so, meet our customers demand in a timely and cost-effective
manner. In order to achieve this efficiently we may have to hold
stock, but this is not the main role of our warehouses.
Our basic aim must be to minimize the total cost of the operation
while providing the desired level of service.
Some valid reasons for holding stock include the following:
To cover demand during suppliers lead-time.
To enable savings to be made through bulk purchases or discounts.
To cope with seasonal fluctuations.
To provide a variety of product in a centralized location.
The build up/holding of anticipation stocks.
The build-up and holding of investment stocks.
In addition we may also use warehouses to
break bulk stocks down into smaller orders, to transfer goods, to
consolidate and complete order activities for our various dependent
locations. We should view a warehouse as a place to transfer goods
to customers. This may involve some temporary storage but,
essentially, it is a place where we undertake customer order
completion, combining individual items from various locations and
possibly splitting bulk products.
Large amount of grains every year spoils due
to bad storage condition in order to overcome from the scarcity of
storage we planned, design and estimated warehouse along with full
description. Warehouse is planned to store of grains safely.
TECHNICAL DETAIL
Land area in which warehouse is constructed is
3678.42 m2; in spite built up area of warehouse is 1646.34 m2. Entire
structure predominantly consists of 20 numbers of Stacks each of
Dimension 6.099.14 m, One Office with Tool Room and Guard
Room of same dimension as of stack. Capacity of Warehouse is
3000 MT with 150 MT of each stack. Front facing shutter with
dimension of 2.443.05m is provided in corner stack. The cantilever
slab of 1.52m is provided through out shutter.
Isolated foundation is provided below each column
and step footing is provided below each stack. Depth of footing is
1.5 m below the G.L. and base slab is provided 1m above G.L. The
height of column is 5.48 m above G.L., each of dimensions 0.30.3
m. The spacing of column is 6 m c/c from longer side and 5.94 m
c/c from shorter side.
Plinth beam is provided parallel to the base slab, 1m
above the G.L. The other 2 beams are provided at the ht. of 2.74 m
and 5.48 m above G.L. respectively. Dimension of beam is 0.30.3 m.
The thickness of wall is 0.3 m. Space is provided in front of stacks
of 9.14 m, with front space of 6.09 m. The thickness of base slab is
0.3 m.
Span of truss is 30 m with 5 m ht. Minimum 1 m of
space is provided from the bottom of truss.
MARKET POTENTIALITY
Indian economy is solely based on agriculture; in India
agriculture is main source of livelihood for around 61% of the
population in India. So agriculture and agricultural growth occupies
a high degree of importance in the development of country.
Our storage techniques have been turning from
conventional subsistence storage to safe warehousing, so this leads
to the increase of demand for standard storeroom.
Village Sanwer and its adjoining areas are well known
for its agriculture products viz. Soya been, Gram, Alsi and other
crop. The economy of this area is directly depending upon
agriculture products. Thus the area itself has lot of potential for
warehousing. Looking at the present trend of agriculture growth in
country there is huge existing demand of warehousing.
The warehousing facilities have continued demand all
over the year because there is wide variety of agriculture crop and
agriculture products. Thus the unit must have demand for the
whole period of year.
ASSUMPTIONS
The cost of storing and profitability of the project for
its first five operating years is calculated which is presented later
on.
The various assumptions made for the calculation of
cost of production and profitability is listed below:
1. The unit will work for all 365 days.
2. The capacity utilization has been assumed at 80% in the first
year, 85% in the Second year, 90% in the third year and 95% in
the fourth year onwards.
3. The rent rate is considered without labor charges basis, based
on prevailing market rate.
4. The details of manpower and wages are on the basis of
industry practice.
5. Employees benefits have been taken at 10% of wages and
salaries, which include benefits, house rent, gratuity, paid leave
etc.
6. In case of Receipts in every third year an increase of 10% has
been assumed.
7. The interest on term loan & working capital has been taken @
11.00% per year.
8. Operational year means year of operation.
10
11
DESIGN OF TRUSS
Roof of truss span
=30 m
Height of column
=5.48 m
Spacing of trusses
=6 m
Type of truss
=A-Type
Rise =5m; Pitch of truss
=1/6
Basic wind pressure
=86.7 kg/m2
Slope of truss
=1 in 3
Length of top chord
= (5)2+ (15)2
=15.81 m
Divide the length of span in 11 equal panels

Length of each panel
=15.81/11
=1.43 m
Let us provide 12 purlins at spacing of 1431 mm, 143111=15730

and a gap of 60 mm at apex.
LOADING CALCULATION:
Mass of Trafford asbestos sheet
=16.2 kg/m2
Weight of A.C sheet
=16.29.81
=159 N/m2
12
Weight of sheet/meter length of purlin

Assume weight of purlin/meter length
= 1591.431
=227 N/m
=100 N/m
Hence, dead load per meter length
=227+100
= 327N/m
Total Dead load on purlin
=3276
=1962 N
Live load on purlin
= [750-(18.43-10)20]
=581 N/m2 of plane area
Live load for design of Roof truss = (2/3) 581
= 387.33 N/m2
Total live load on purlin WL =5811.43 cos18.436 =4729 N
COMPUTATION OF WIND LOAD:

Basic wind speed = 39 m/s
K1 = 1, K3 = 1
K2 = 0.93 [Category 2 and Building of Class C]
VZ = 39110.93 = 36.27 m/s
PZ = (36.27)2 0.6 = 0.789 KN/m2
Slope 18.43, h/w = 0.16, Cpe = -0.6, CPI = 0.5
= (0.6+0.5) 0.789 = 0.867 KN/m2 = -867 N/m2
DESIGN OF PURLIN:
Total wind load on purlins WW = 867 A
A = Spacing of purlins Length of purlins = 1.43 6 = 8.58 m2
WW = -867 8.58 = -7438 N
13
The Load Combination is:1. D.L. + L.L. = Wd + Wl = 1962 + 4729 = 6691 N

DESIGN OF CHANNEL PURLINS (WITHOUT SAG RODS):
Wdlx = Load perpendicular to slope
= 6691 cos18.43
= 6347 N
Wdly = Load parallel to slope
= 6691 sin18.43
= 2115 N
Mdlx = (6347 6)/10 = 3808 N-m 3808 103 N-mm

Mdly = (2115 6)/10 = 1269 N-m 1269 103 N-mm
Assume, Zx/Zy = 6, Zx = ((3808 + (61269)) 103)/165=69.22103mm3
Let us try ISMC-150 @ 16.09 Kg/m having
Zxx
= 103.9 103 mm3
Zyy
= 19.4 103 mm3
Ix
= 779.1 103 mm4
Iy
= 102.3 103 mm4
3808103
103.9103
1269103
19.4 103
= 102.06 N/mm2 < 165 N/mm2
DEFLECTION CHECK:
x =
y =
5
384
5
384
6347 60003
2105 779.1104
2115 60003
2105 102.3104
= (11.4)2 + (29.07)2
= 11.4 mm
= 29.07 mm
= 31.22 mm
HENCE OK.
14
2. D.L. + W.L. (Wd = 1962 N, Ww = -7438 N) :

DESIGN OF CHANNEL PURLINS (WITHOUT SAG RODS):
Wdwx = Load normal to slope
= -7438 + 1962cos18.43 = - 5576 N
Wdwy = Load parallel to slope
= 1962sin18.43
= 620 N
Mdlx = (-5576 6)/10 = -3346 N-m
3346 103 N-mm
Mdly = (620 6)/10
372 103 N-mm
= 372 N-m
Let us try ISMC-150 @ 16.09 Kg/m having

Zxx
= 103.9 103 mm3
Zyy
= 19.4 103 mm3
Ix
= 779.1 103 mm4
Iy
= 102.3 103 mm4
3346103
103.9103
372103
= 51.59 N/mm2 < 165 N/mm2

3
19.4 10
DEFLECTION CHECK:
x =
y =
5
384
5
384
5576 60003
2105 779.1104
620 60003
2105 102.3104
= (10.06)2 + (8.52)2
= 10.06 mm
= 8.52 mm
= 13.18 mm
HENCE OK.
LOAD AT PANEL POINTS OF TRUSS:

There are 22 panels of 1.43 m Length each.
a.) DEAD LOADS
Weight of asbestos sheet/panel length = 159 1.43 6 = 1364 N
15
Weight of 24 purlins directly on truss. Hence load due to weight of

purlin/panel = (2461279.81)/8 = 2242 N
Weight of truss, W = 10((L/3) +5) = 10((30/3) +5)
= 150 N/m2
Total dead weight/panel = 1364 + 2242 + 3375
= 6980 N
Deal Load at each end panel point = *6980
= 3490 N
b.) IMPOSED LOAD

Live Load on truss
= 2/3581 = 387.33 N/m2 of horizontal area.
Live Load per panel = 387.33 6 1.43 cos18.43 = 3152 N
c.) WIND LOAD

Max. Wind pressure = -867 N/m2 (Wind blows parallel to Rige)
Wind Load per panel = -867 6 1.43 = -7438 N (Uplift Load)
IN TABLE DRAWN BELOW:

2 In bracket indicates force due to wind load combination
1 In bracket indicates force from combination other than wind load
25 Percent reduction is applied to force from wind load combination
Dead Load
Reaction
Live Load
Reaction
Wind Load
Reaction
Left Reaction
Horizontal
Vertical
0.0
4164.7
Right Reaction
Horizontal
Vertical
0.0
4164.7
0.0
3504.1
0.0
3504.1
79.6
-7200.0
79.6
-7200.0
16
STEEL ROOF TRUSS (ANALYSIS RESULT)

Span = 3000 cm
Spacing = 600 cm
Wind force = 100 kg/m2
Panels = 11
Member
Length
Compression
Moment
Cm
Kg
kg.cm
1
136.36 (2)
6346.5
2626.1
2
272.73 (2)
6343.8
1327.0
3
272.73 (2)
5262.1
545.4
4
272.73 (2)
4477.7
378.1
5
272.73 (2)
3693.0
340.2
6
272.73 (2)
2521.7
583.0
7
143.74 (1)
22833.0
4541.5
8
143.74 (1)
22823.9
8712.8
9
143.74 (1)
20985.2
8794.3
10
143.74 (1)
20969.2
11513.5
11
143.74 (1)
18820.8
10994.3
12
143.74 (1)
18826.5
11756.7
13
143.74 (1)
16655.5
11186.8
14
143.74 (1)
16665.0
10037.4
15
143.74 (1)
14490.2
9521.2
16
143.74 (1)
14719.7
8353.3
17
143.74 (1)
14705.3
6195.1
18
45.45 (1)
592.7
773.0
19
136.36 (1)
668.2
2452.3
20
227.27 (1)
679.7
1093.1
21
318.18 (1)
676.1
438.0
22
409.09 (1)
998.6
179.5
23
204.55 (1)
604.8
576.2
24
500.00 (2)
4.0
0.0
25
163.89 (1)
1235.1
1640.6
26
227.27 (1)
1737.8
887.0
27
304.92 (1)
2343.1
627.5
28
388.36 (1)
2979.9
358.2
29
209.54 (2)
107.3
518.4
30
163.89 (2)
357.7
1208.6
31
227.27 (2)
634.5
357.8
32
304.92 (2)
867.1
112.4
33
388.36 (2)
1109.4
18.8
34
284.77 (2)
1617.8
625.4
35
284.77 (2)
1780.5
628.6
Slope = 1 in 3
Purling at 143.74 cm
Tension
Moment
kg
kg.cm
(1) 21640.2
8966.3
(1) 20904.2
4263.8
(1) 18825.6
1655.9
(1) 16735.7
1122.0
(1) 14644.1
983.1
(1) 11521.4
1532.2
(2)
6775.9
5956.8
(2)
6922.8
5238.9
(2)
6370.2
9836.2
(2)
6522.8
11335.2
(2)
5873.9
13045.1
(2)
6034.0
13259.7
(2)
5377.8
12692.6
(2)
5539.2
11929.6
(2)
4881.7
8885.0
(2)
5125.6
5786.7
(2)
5278.0
6106.1
(2)
225.9
415.0
(2)
250.6
891.2
(2)
254.2
395.5
(2)
252.8
161.1
(2)
373.7
69.0
(2)
226.3
228.9
(1)
10.3
0.0
(2)
465.8
541.4
(2)
652.9
320.3
(2)
879.5
233.8
(2)
1118.3
142.3
(1)
287.2
1358.5
(1)
900.0
3929.5
(1)
1689.4
1110.0
(1)
2311.8
310.8
(1)
2958.4
71.0
(1)
4314.9
1663.9
(1)
4749.7
1593.5
17
18
STEEL A-TYPE ROOF TRUSSES (ISA SECTIONS)

Span = 30 m
Wind force =
Members
No
Length
(m)
TIE
TIE
TIE
TIE
TIE
TIE
RAFTER
RAFTER
RAFTER
RAFTER
RAFTER
RAFTER
RAFTER
RAFTER
RAFTER
RAFTER
RAFTER
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
WEB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1.36
2.73
2.73
2.73
2.73
2.73
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
1.44
0.45
1.36
2.27
3.18
4.09
2.04
5.00
1.64
2.27
3.05
3.88
2.09
1.64
2.27
3.05
3.88
2.85
2.85
Sum of angle of
weight (kg)
Unit weight (kg)
100 kg/m2
Slope = 1 in
Purling at 1.44 m
150 kg/m2
200 kg/m2
SPACING (m)
SPACING (m)
4.5
2-70706
2-70706
2-70706
2-70706
2-50506
2-50506
2-80806
2-80806
2-80806
2-80806
2-80806
2-80806
2-80806
2-70706
2-70706
2-70706
2-70706
1-40406
1-40406
1-60606
1-80806
1-1001006
1-60606
1-90906
1-50506
1-60606
1-80806
1-1001006
1-40406
1-40406
1-50506
1-60606
1-70706
2-40406
2-40406
6.0
2-90906
2-90906
2-90906
2-90906
2-70706
2-70706
2-1001006
2-1001006
2-1001006
2-1001006
2-1001006
2-1001006
2-1001006
2-90906
2-90906
2-90906
2-90906
1-40406
1-40406
1-60606
1-80806
1-1001006
1-60606
1-90906
1-50506
1-60606
1-80806
1-1001006
1-40406
1-50506
1-50506
1-60606
1-70706
2-50506
2-50506
4.5
2-80806
2-80806
2-80806
2-80806
2-70706
2-70706
2-80806
2-80806
2-80806
2-80806
2-80806
2-80806
2-80806
2-70706
2-70706
2-70706
2-70706
1-40406
1-40406
1-60606
1-80806
1-1001006
1-60606
1-90906
1-50506
1-60606
1-80806
1-1001006
1-40406
1-40406
1-50506
1-60606
1-80806
2-60606
2-60606
6.0
2-90906
2-90906
2-90906
2-90906
2-80806
2-80806
2-1001006
2-1001006
2-1001006
2-1001006
2-1001006
2-1001006
2-1001006
2-90906
2-90906
2-90906
2-90906
1-40406
1-40406
1-60606
1-80806
1-1001006
1-60606
1-90906
1-50506
1-60606
1-80806
1-1001006
1-40406
1-50506
1-50506
1-70706
1-90906
2-60606
2-60606
1363.70
1622.05
1492.29
1662.81
10.10
9.01
11.05
9.24
SPACING (m)
4.5
2-90906
2-90906
2-90906
2-90906
2-80806
2-80806
2-90906
2-90906
2-90906
2-90906
2-90906
2-90906
2-90906
2-80806
2-80806
2-80806
2-80806
1-40406
1-40406
1-60606
1-80806
1-1001006
1-60606
1-90906
1-50506
1-60606
1-80806
1-1001006
1-40406
1-50506
1-60606
1-70706
1-90906
2-60606
2-60606
6.0
2-1001008
2-1001008
2-1001008
2-1001008
2-90906
2-90906
2-90908
2-90908
2-90908
2-90908
2-90908
2-90908
2-90908
2-1001006
2-1001006
2-1001006
2-1001006
1-40406
1-40406
1-60606
1-80806
1-1001006
1-60606
1-90906
1-50506
1-60606
1-80806
1-1001006
1-40406
1-60606
1-60606
1-80806
1-1001006
2-70706
2-70706
1649.5
1982.14
12.22
11.01
DESIGN PROCEDURE OF TWO WAY SLABS

As the ratio of length & width of all slabs are less than 2,
two way slabs have been considered to design.
DESIGN CONSTANTS Following design constants have been
adopted for steel & concrete as per IS 456 2000.
Steel Fe 415
fy = 415 N/mm2
(char. Strength)
Concrete M 20 (char. Comp. strength)
fck = 20 N/mm2
(Max depth of N.A)
: Xu max = 0.48 d
(Max limiting moment)
: Mu lim = 0.138 fck bd2
(Factor): Ru max = 0.36 fck b Ku max. (1 - 0.42 Ku max) =2.76

Ku max = Xu max /d =0.48
Total Depth of slab D = 200 mm
Depth without Cover d = 175 mm
LOADS ON SLABS
(As per limit state method a factored load is considered after
calculating total load)
Dead load due to self weight of slab
Live Loads
TOTAL LOAD = Total of all loads

Factored load Wd = 1.50 Total loads
19
CALCULATIONS OF BENDING MOMENTS ON SLABS:

While calculating of B.M. of slab is done, ly/lx ratio is first calculated
to obtain the value of x & y (where, x & y are B.M. coefficient)
(as per IS 456: 2000 Table 26)
Calculate ly/lx
Obtain value of x & y (from IS 456: 2000 Table 26)
For corresponding value of ly/lx,
Calculate B.M.:
Mx =x Wd lx2
Mx =y Wd lx2
DESIGN OF REINFORCMENTTo calculate the area the area of steel by following formula:
= 0.87 [1
SPACING OF BARS = area of one bar x 1000/Ast

Maximum spacing for main reinforcement
< 3d or 300 mm (whichever is less)
CHECH FOR SHEAR

Shear force due to load
Vu
= Wd l/2
Nominal shear stress
= Vu/bd
Percentage of tensile steel
Pt
= Ast 100/bd %
Shear strength of concrete (table 19 page 73 IS 456: 2000)

If v
< c than no shear reinforcement is required.
20
21
DESIGN OF SLABS ABOVE STACK

Load on the slab:Self weight of slab
= 0.2024.2 = 4.84 KN/m2
Imposed load
= 26.7 KN/m2
TOTAL LOAD
= 31.54 KN/m2
Factored load
= 31.54 1.5 = 47.31 KN/m2
Ly/Lx = 8.55/5.5 = 1.55 < 2

For Ly/Lx
1.5
1.75
1.55
-x
0.075
0.084
0.0768
-y = 0.047
+x
0.056
0.063
0.0574
+y = 0.035
Wu = 47.31 KN/m2
Lx = 5.5 m
For all Ly/Lx
Wu Lx2 = 1431.12 KN
Span Position
B.M Coefficient ()
Mu = Wu Lx2 KN-m
Short Support
Short Mid Span
Long Support
Long Mid Span
0.0768
0.0574
0.047
0.035
118.2
88.38
72.37
53.89
DESIGN CALCULATION:Location
Mu
KN-m
d
mm
Ast req
mm2
Short Span
Support
Mid Span
118.2
88.38
175
175
2785
1766
Long Span
Support
Mid Span
72.37
53.89
175
175
1364
960.9
Dia
Mm
Spacing
Mm
Ast provided
mm2
12
12
40
60
2826
1884
12
12
80
110
1413
1027
Check for shear

Shear force due to load Vu
= Wd l/2
= (49.99 5.5)/2 = 138.7 KN
= Vu/bd
= (138.7 1000)/ (1000 175)
= 0.70 N/mm2
122 100
4
17540
= 1.61%
c = 0.73
If v
DESIGN OF SLAB ABOVE OFFICE

Load on the slab:Self weight of slab
= 0.1024.2 = 2.42 KN/m2
Lime mortar
= 0.0717 = 1.19 KN/m2
Kota stone floor
= 0.02524 = 0.60 KN/m2
Live load
= 2 KN/m2
TOTAL LOAD
= 6.21 KN/m2
Factored load
= 6.21 1.5 = 9.315 KN/m2
Ly/Lx = 8.55/5.5 = 1.55 < 2

For Ly/Lx
1.5
1.75
1.55
-x
0.075
0.084
0.0768
-y = 0.047
+x
0.056
0.063
0.0574
+y = 0.035
For all Ly/Lx
22
Wu = 9.315 KN/m2
Lx = 5.5 m
23
Wu Lx2 = 281.77 KN
Span Position
B.M Coefficient ()
Mu = Wu Lx2 KN-m
Short Support
Short Mid Span
Long Support
Long Mid Span
0.0768
0.0574
0.047
0.035
21.63
16.17
13.24
9.86
DESIGN CALCULATION:Location
Mu
KN-m
d
mm
Ast req
mm2
Short Span
Support
Mid Span
21.63
16.17
80
80
997
673
Long Span
Support
Mid Span
13.24
9.86
80
80
528
376.86
Dia
Mm
Spacing
Mm
Ast provided
mm2
10
10
70
110
1121
713
8
8
90
130
558
386.46
Check for shear

Shear force due to load Vu
= Wd l/2
= (9.315 5.5)/2 = 25.6 KN
= Vu/bd
= (25.6 1000)/ (1000 175)
= 0.146 N/mm2
102 100
4
17570
= 0.64%
c = 0.524
If v
DESIGN OF BEAMS
1. Plinth Beam of all Sides (B1):
Given:
Total depth of beam (D)
= 300 mm
Effective depth of beam (d)
=260 mm
Width of beam (b)
= 300 mm
Effective cover (d)
= 40 mm
Use,
M-20 concrete, Fe-415 Steel
Strength of concrete (fck)
= 20 N/mm2
Strength of steel (fy)
= 415 N/mm2
Height of wall above beam
5.48.6
2
= 2.44 m
Weight of wall on beam = Unit weight of brick masonary
Height of wall Thickness of wall
[Unit weight of wall masonary =19.5 KN/m3
Thickness of wall = 0.3m]
Weight of wall on beam
= 19.5 2.44 0.3

= 14.27 KN/m
Self weight of beam = Unit weight of concrete Width of

Beam Depth of beam
[Unit weight of concrete = 25 KN/m3]
Self weight of beam
= 25 0.3 0.3
= 2.25 KN/m
24
Total load on beam (W)
= Weight of wall + Self weight of beam

= 14.27 + 2.25
= 16.52 KN/m
Design load for consideration (Factored load)

Wu
= 1.5 W
= 1.5 16.52
= 24.78 KN/m
Effective length of span

Leff
Factored moment (Mu)
= c/c distance of column

= 6.0 + 0.15 + 0.15 = 6.3 m
= (Wu leff2)/8
24.786.32
=
8
=122.93 KN m
Maximum shear occurs at support & is equals to half of the total

load
Maximum shear (Vu) = (Wu leff)/2
=
24.786.3
= 78.05 KN
Check whether it can be single reinforced beam

xu lim
= 0.48d
= 0.48 260 = 124.8
Mu lim
= 0.138 fckbd2
= 55.97 KN m
It is designed as doubly reinforced beam;
C=T
0.36 fck b xu lim = 0.87 fy Ast 1

0.36 20 300 124.8 = 0.87 415 Ast 1
Ast 1 = 746.622 mm
25
To find Ast 2
Mu Mu lim = 0.87 fy (d-d)
122.93 55.97 = 0.87 415 (260-40)
Ast 2 = 842 mm2
Ast
= Ast 1 + Ast 2 = 746.662 + 842 = 1588.99 mm2
Steel in compression
Esc = 0.0035 (
= (
124.840
124.8
= 2.37 10-3 mm2
From stress strain curve

Fsc = 352 N/mm2
On equating horizontal comp. to tensile force
Fsc Asc = 0.87 fy Ast 2
352 Asc = 0.87 415 842
Asc = 863 mm2
REINFORCEMENT
Provide 6 bars of 20 mm dia. in tension zone (Ast provided = 1885
mm2) & 3 bars of 20 mm dia. In compression zone (Ast provided =
942 mm2)
DESIGN OF SHEAR
Vu = 78.05 KN = 7805.5 N
=
=
7805.5
= 300260
Ast
100 =
= 1.01 N/mm2
1256
300260
100
= 1.61 %
26
From table 19 of IS -456
= 0.733
From table 20
=2.8 N / mm2
c < v
<
c max
Shear reinforcement will be provided

Shear is to be taken by steel
Vus
= Vu - c bd
= 78055 0.733 300 260 = 20881 N
Using 2 legged 8 mm vertical stirrups
0.87
20881 =
0.87415(2 82 )260
Sv = 415.7 mm
Provide 300 mm spacing.
2. Mid Beam of all Sides (B2):

Design and Percentage of Reinforcement
of Mid Beam of all the sides in the Warehouse is same as Plinth
Beam i.e. 1.61%. Doubly Reinforced Beam is to be provided as same
as Plinth Beam in all the Mid Beams of Warehouse.
27
3. Top Beam of Longer Side (B3):

Self weight of beam = 25 0.3 0.3 = 2.25 KN / m
Wu
= 1.5 (2.25)
= 3.375 KN/m
3.3756.302
8
= 16.74 KN m
Maximum shear at support & half of total load
V =
Wu L
2
1
2
3.375 6.30
= 10.63 KN
Check for singly reinforced beam

Mu lim = 0.138 fck bd2 = 0.138 20 300 2602= 55.97 KN-m
Mu lim > Mu
= 0.87 (1
16.74 106 = 0.87 415 Ast 260 (1
300260
415
20
Ast = 187.6 mm2

Provide 3 bars of 10 mm; Ast provided = 235.5 mm2
Check for shear reinforcement
= =
10.63 1000
300260
= 0.136 N/mm2
235.5
= 300260 = 0.30 %
c
= 0.384 N/mm2
c max = 2.8 N/mm2

c
> v
Hence no shear reinforcement required.
28
4. Top First & Fifth Beam of Shorter Side (B4):

Total weight of wall above beam
1
= 19.5 0.3 [ 5.94 1.98]

2
= 44.10 KN
Self weight of beam = 25 0.3 0.3
= 2.25 KN/m
Total load
= 7.81 + 2.25
= 10.06 KN/m
Factored load
Wu
= 1.5 (10.06)
= 15.09 KN/m
Effective length between c/c of column

Mu
15.095.942
8
= 5.94
= 66.55 KN m
Shear occurs at mid span and equal to half of total load

Vu
Wu L
2
1
2
15.09 5.94
= 44.81 KN

Mu lim = 0.138 fck bd2 = 0.138 20 300 2602 = 55.97 106 KN-m
Mu > Mu lim
It is doubly reinforced section
Calculation of Ast 1:
C=T
0.36 f ck b Xu lim = 0.87 fy Ast 1

0.36 20 300 0.48 260 = 0.87 415 Ast 1
Ast 1 = 746 mm2
Calculation of Ast 2
Mu Mu lim = 0.87 fy Ast 2 (d - d)
(66.55 55.97) 106 = 0.87 415 Ast 2 (260 - 40)
29
Ast 2 = 133.1 mm2

Ast = Ast 1 + Ast 2 = 746 + 133.1 = 879.19 mm2
= 0.0035 (
lim

) = 0.0035(
124.840
124.8
) = 2.3 10-3
Fsc = 352 N / mm2

Equating horizontal compression and tensile force
Fsc Asc
= 0.87 fy Ast 2
352 Asc = 0.87 415 746

Asc
= 136.52 mm2
REINFORCEMENT
Provide 5 bars of 16 mm dia. in tension zone (Ast provided = 1004.8
mm2) & Provide 2 bars of 10 mm dia. in compression zone (A st
provided = 157 mm2).
DESIGN FOR SHEAR

Vu = 44.81 KN = 44810 N
44810
v = = 300260
Pt =
Ast
100=
= 0.57 N/mm2
1004.8
300260
100 = 1.28 %
c = 0.68 N / mm2
c max =2.8 N / mm2
c > v
No shear reinforcement required.
30
5. Second & Fourth Beam of Shorter Side (B5):
Area of wall above beam = [{(5.64+1.98)/2} + (1.985.64)]

= 16.75 m2
Weight of wall on beam
= 19.5 16.75 0.3 = 97.98 KN
Total load of wall per meter
= 97.98/5.64
= 17.37 KN/M
Self weight of beam
= 25 0.3 0.3
= 2.25 KN/m
Total load on beam W
= 17.37 + 2.25
= 19.62 KN/m
Factored load
= 1.5 19.62
= 29.4 KN/m
Wu
Effective length of span

Leff
= C/C distance of column

= 6.0 + 0.15 + 0.15 = 6.3 m
Factored moment (Mu) = (Wu leff2)/8

=
29.46.32
8
=145.86 KN m
Maximum shear occurs at support & is equals to half of the total

load
Maximum shear (Vu) = (Wu leff)/2
=
29.46.3
= 92.61 KN
Check whether it can be single reinforced beam

xu lim = 0.48d
= 0.48 260 = 124.8
Mu lim = 0.138 fckbd2 = 55.97 KN m
31
It is designed as doubly reinforced beam; C=T

0.36 fck b xu lim = 0.87 fy Ast 1
0.36 20 300 124.8 = 0.87 415 Ast 1
Ast 1 = 746.622 mm
To find Ast 2
Mu Mu lim = 0.87 fy (d-d) Ast2
(145.86 55.97)106 = 0.87 415 (260-40) Ast 2
Ast 2 = 1131.6 mm2
Ast = Ast 1= + Ast 2 = 746.662 + 1131.6 = 1878 mm2
Steel in compression
Esc = 0.0035 (
= (
124.840
124.8
= 2.37 10-3 mm2
From stress strain curve

Fsc = 352 N/mm2
On equating horizontal comp. to tensile force
Fsc Asc = 0.87 fy Ast 2
352 Asc = 0.87 415 1131.6
Asc = 1160 mm2
REINFORCEMENT
Provide 6 bars of 20 mm dia. in tension zone (Ast provided = 1885
mm2) & 5 bars of 16 mm dia. In compression zone (Ast provided =
1205.76 mm2).
32
DESIGN OF SHEAR
Vu = 92.61 KN = 92610 N
=
=
92610
= 300260
Ast
100 =
= 1.18 N/mm2
1885
300260
100
= 2.41 %
From table 19 in IS -456
c = 0.82
From table 20
c max =2.8 N / mm2

c < v
<
c max
Shear reinforcement will be provided

Shear is to be taken by steel
Vus = Vu - c bd
= 92610 0.82 300 260 = 28650 N
0.87
28650 =
0.87415(2 82 )260
Sv = 329 mm
33
6. Center Beam of Shorter Side (B6):

1
Weight of wall
= 19.50.3 [5.94 3.96 + ( 5.94 1.04)]

2
= 19.5 0.3 26.12 = 155.67 KN

= 2.25 KN/m
Total load W
= 27.6 + 2.25
= 29.85 KN/m
Factored load Wu
= 1.5 (33.04)
= 44.75 KN/m
Effective length between c/c of column
44.755.942
8
= 5.94
= 197.36 KN m
Shear occurs at mid span and equal to half of total load
Wu L
2
= 2 44.75 5.94 = 132.90 KN

Mu lim = 0.138 fck bd2 = 0.138 20 300 2602 = 55.97 KN-m
Mu > Mu lim It is doubly reinforced section
Calculation of Ast by (0.36 f ck b Xu lim = 0.87 fy Ast 1)
Ast 1 = 746.6 mm2
Calculation of Ast 2 by Mu Mu lim = 0.87 fy Ast 2 (d - d)
(197.36 55.97) 106 = 0.87 415 Ast 2 (260 -40)
Ast 2 = 1780 mm2
Ast
= Ast 1 + Ast 2 = 1780 + 746 = 2526 mm2

lim
124.840
124.8
= 0.0035 (
) = 0.0035(
) = 2.3 10-3
34
Equating horizontal compression and tensile force

Fsc Asc
= 0.87 fy Ast 2
Asc
=1825 mm2
(Fsc = 352 N/mm2)
REINFORCEMENT
Provide 6 bars of 25 mm dia. Ast provided= 2943.75 mm2 & Provide 7
bars of 20 mm dia. Ast provided= 2198 mm2.
DESIGN FOR SHEAR

Vu
= 132.9 KN
Pt
= 0.82 N/mm2;
Ast
132900
300260
100
c < v < c max
= 132900 N
= 1.70 N/mm2
=
2943.75
300260
100 = 3.77 %
c max =2.8 N/mm2
Shear reinforcement will be provided.
Shear is to be taken by steel.

Vus = Vu - c bd = 132900 0.82 300 260 = 68940 N
0.87
68940 =
0.87415(2 4 82 )260
Sv = 136.81 mm
35
7. Plinth Beam of Boundary Wall (B7):

Self weight of wall
=19.5 0.23 1.85
= 8.29 KN/M

Wu = 1.5 (8.29 + 2.25)
15.813.32
8
= 2.25 KN/m
= 15.81KN/m
= 21.52 KN m
Maximum shear at support & half of total load
V =
Wu L
2
1
2
15.81 3.3
= 26.08 KN

Mu lim = 0.138 fck bd2 = 0.138 20 300 2602 = 55.97 KN-m
Mu lim > Mu
= 0.87 (1
21.52 106 = 0.87 415 Ast 260 (1
300260
415
20
Ast = 245 mm2

Provide 6 bars of 8 mm dia.;
Ast provided = 301.44 mm2
Check for shear reinforcement
=
=
c =
c
Ast
26.08 1000
300260
100 =
0.422 N/mm2 ;
> v
= 0.33 N/mm2
301.44 100
300260
0.386 %
c max = 2.8 N/mm2

No shear reinforcement required.
36
37
LOAD ON COLUMN C1:

Load on each Colum due to truss
= 72 KN
Self Wt. of wall
= 19.5 2.74 0.3
= 16.029 KN/m
Self Wt. of Beam
= 25 0.3 0.3
= 2.25 KN/m
Self Wt. of Column
= 25 0.3 0.3 7.98
= 17.95 KN
Spacing of Column
= 6m
Total Load of Wall on Column = 16.029 6
= 96.174 KN
Total Load of Beam on Column = 2.25 6
= 13.5 KN
Total Load on Column = 72 + 17.95 + (296.174) + (313.5)

P = 322.798 KN
Factored Load
Pu = 484.197 KN
Using M-20 and Fe-415

Height of Column above G.L
= 5.48 m
Both end are fixed, it implies

Leff
= 5.48 0.65 = 3.562 m
3562
300
= 3562 mm
= 11.82
(It is designed as Axially Loaded Short Column)

Size of Column = (300 300) mm = 90000 mm2
Using P Percentage Reinforced
Pu = 0.40 fck Ac + 0.67 fy Asc
38
484197 = 0.4 20 (1
484197
100
) + 0.67 415
100
= 720000 7200 P + 250245 P
243045 P = 235803
P
= 0.97%
Asc = (0.97 300 300)/100 = 873 mm2

Provide 8 bars of 12 mm c/c
LATERAL TIES:
Diameter not less than
a. /4 = 12/4 = 3 mm
Use 6 mm Ties
Pitch: Not more than

a. Least lateral dimension = 300 mm
b. 16 = 16 12 = 192 mm
c. 300 mm
Provide 6 mm Ties at 190 mm c/c.
LOAD ON FOOTING F1:

Column Size = 300300 mm
Pu = 484.197 KN
Soil Bearing Capacity = 150 KN/m2

Self Weight of Footing
= (10484.197)/100
39
(10% of Total Load)
= 48.41 KN
Total Load = 484.197 + 48.41 = 532.607 KN

Area of Footing = Total Load/Soil Bearing Capacity
Area of Footing = 532.607/150 = 3.55 m2
Size of Footing = 1.88 m 2 m
Provide Footing of 22 m
Soil Reaction for Factored Load
1.5 484.197
=
= 181.57 /2
22
Let Critical Section is at distanced from face of Column
VU
= Soil pressure from shaded area

= qu B [{(B-b)/2} - d]
Vu
= 362 (850 - d)
Assume 0.2% steel for M-20 concrete
c = 0.32 N/mm2
Minimum depth required:
c bd = Vu
0.32 2000 d = 362 (850 - d)
d = 307 mm ~ 310 mm
Check for Bending:

Mu lim = 0.138 fck bd2
= 0.1382020003102 = 530.47 106N-mm
40
Mu
= qu (B b)2/8 B
= 0.181(2000-300)2/8 2000
= 130.772 106 N-mm < Mu lim.
Check for two way shear:

Perimeter of critical section = 4 (b + d)
= 4 (300+310) = 2440 mm
Area of critical section
= 2440 d
= 2440 310
Two way shear stress =

=
upward pressure (shaded area)

0.116 [(20002000)(610610)]
2440 310
= 0.556 N/mm2
Max. Shear stress permitted = 0.25fck = 0.2520
= 1.118 N /mm2
Mu = 130.722 106 N-mm
Mu = 0.87 fy Ast d [1
Ast fy
bd fck
]
A
st
130.722 106 = 0.87 415 Ast 310 [1 (2000310
)
415
20
Ast = 1217 mm2

Using 12 mm bars.
122 2000
4
= 185.7 mm
1217
Ast provided = 1256 mm2

Provide 12 mm bars @ 180 mm c/c

41
42
LOAD ON COLUMN C2:

Load on each Column due to truss
= 72 KN
Self Wt. of wall
= 2 96.174
= 192.348 KN/m
Self Wt. of Beam
= 13.5 3
= 40.5 KN/m
Self Wt. of Column
= 25 0.3 0.3 7.98
= 17.95 KN
Spacing of Column
= 6m
Self Wt. of Gabble Wall

= 19.5 0.3 [(5.943.96) + {2 (1/2)5.941.04}]
= 19.5 0.3 [23.52 + 6.18] = 173.73 KN
Total Load on Column = 192.348 + 40.5 + 17.95 + 173.73
P = 424.528 KN
Factored Load
Pu = 636.79 KN

= 5.48 m

Leff
= 5.48 0.65 = 3.562 m
3562
300
= 3562 mm
= 11.82

43
636790 = 0.4 20 90000 (1

636790
) + 0.67 415
100
100
90000
= 720000 7200 P + 250245 P
243045 P = 83210
P
= 1.2%
Asc = (1.2 300 300)/100 = 1080 mm2

LATERAL TIES:
b. /4 = 16/4 = 4 mm
Use 6 mm Ties

d. Least lateral dimension = 300 mm
e. 16 = 16 16 = 256 mm
f. 300 mm
LOAD ON FOOTING F2:

Pu = 636.79 KN

= (10636.79)/100
44
(10% of Total Load)
= 63.67 KN
Total Load = 636.79 + 63.67 = 700.58 KN

Area of Footing = 700.58/150 = 4.67 m2
Size of Footing = 2.16 m 2.20 m
Provide Footing of 2.202.20 m
1.5 636.79
=
= 197.35 /2
2.20 2.20
Let Critical Section is at distance d from face of Column
VU

= qu B [{(B-b)/2} - d]
= 0.197 2200 [(2200-300)/2 d]
VU
= 433.4 (950 - d)
c = 0.32 N/mm2
c bd = VU
0.32 2200 d = 433.4 (950 - d)
d = 362 mm ~ 370 mm
Check for Bending:

= 0.1382022003702 = 831.25 106N-mm
45
Mu
= qu (B b)2 /8 B
= 0.197(2000-300)2/8 2200
= 195.57 106 N-mm < Mu lim.

= 4 (300+370) = 2680 mm
= 2680 d
= 2680 370

=

0.197 [(22002200)(370370)]
2680 370
= 0.93 N/mm2
= 1.118 N /mm2
Mu = 195.57 106 N-mm
Mu = 0.87 fy Ast d [1
Ast fy
bd fck
]
A
st
195.57 106 = 0.87 415 Ast 370 [1 (2200370
)
415
20
Ast = 1521 mm2

Using 12 mm bars.
122 2200
4
= 163 mm
1521
Ast Provided = 1554.3 mm2


46
47
LOAD ON COLUMN C3:

Load on each Colum due to truss
= 72 KN
Self Wt. of wall
= 2 96.174
= 192.348 KN/m
Self Wt. of Beam
= 13.5 3
= 40.5 KN/m
Self Wt. of Column
= 25 0.3 0.3 7.98
= 17.95 KN
Spacing of Column
= 6m
Total Wt. of Gabble Wall

= 19.5 0.3 [(1/2) 5.94 1.98]
= 34.40 KN
Total Load on Column = 192.348 + 40.5 + 17.95 + 34.40
P = 285.198 KN
Factored Load
Pu = 427.79 KN

= 5.48 m

Leff
= 5.48 0.65 = 3.562 m
3562
300
= 3562 mm
= 11.82

48
427790 = 0.4 20 90000 (1

427790
) + 0.67 415
100
100
90000
= 720000 7200 P + 250245 P
243045 P = 292210
P
= 0.90%
Asc = (0.90 300 300)/100 = 810 mm2

LATERAL TIES:
c. /4 = 12/4 = 3 mm
Use 6 mm Ties

g. Least lateral dimension = 300 mm
h. 16 = 16 12 = 192 mm
i. 300 mm
LOAD ON FOOTING F3:

Pu = 427.79 KN

= (10427.79)/100
49
(10% of Total Load)
= 42.77 KN
Total Load = 427.79 + 42.77 = 470.56 KN

Area of Footing = 470.56/150 = 3.13 m2
Size of Footing = 1.77 m 1.8 m
Provide Footing of 1.81.8 m
1.5 427.79
=
= 198.05 /2
1.8 1.8
VU

= qu B [{(B-b)/2} - d]
Vu
= 356.4 (750 - d)
c = 0.32 N/mm2
c bd = Vu
0.32 1800 d = 356.4 (750 - d)
d = 287 mm ~ 300 mm
Check for Bending:

= 0.1382018003002 = 447.120 106N-mm
50
Mu
= qu (B b)2 /8 B
= 0.198(1800-300)2/8 1800
= 100.23 106 N-mm < Mu lim.

= 4 (300+300) = 2400 mm
= 2400 d
= 2400 300

=

0.198 [(18001800)(300300)]
2400 300
= 0.86 N/mm2
= 1.118 N /mm2
Mu = 100.23 106 N-mm
Mu = 0.87 fy Ast d [1
Ast fy
bd fck
]
A
st
100.23 106 = 0.87 415 Ast 310 [1 (2000310
)
415
20
Ast = 960 mm2

Using 12 mm bars.
122 1800
4
= 211.95 mm
960
Ast Provided = 1017.36 mm2

Provide 12 mm bars @ 200 mm c/c.

51
52
LOAD ON COLUMN C4:

Self weight of wall (3m span)
= 3 0.22 1.85 19.5

= 23.80 KN
Self weight of beam
= 25 0.25 0.30 3
= 5.625 KN
Self weight of column
= 25 0.25 0.3 2.15

= 4.03 KN
Total load on column

Pu
= 33.45KN
= 50.18 KN
Size of column = 250 300

Ag
= 75000 mm4
Pu
= 0.46fck Ac + 0.67fy Asc
50.18 103 = 0.4 20 (1

50.18 103
P
) + 0.67 415
100
100
= 600000 - 6000p + 208537.5p

= 0.37 %
We provide min. reinforcement of 0.8 %

50.18 103 = (7.93+2.22) Ag
Ag = 49431mm2
Asc = (0.849431)/10 = 395mm2
Provide 6 bars of 10mm
Ast provided = 471mm2
53
LATERAL TIES:
d. /4 = 10/4 = 2.5 mm
Use 6 mm Ties

j. Least lateral dimension = 300 mm
k. 16 = 16 10 = 160 mm
l. 300 mm
LOAD ON FOOTING F4:

P = 50.18 KN
Self weight of footing = 50.18/10 = 5.018 KN
Total load = 55.198 KN
S.B.C. = 100 KN/m2
Area of footing A = 55.198/100 = 0.55 m2
L=B=0.74m
We provided footing of 0.80.8 m
1.5 55.98
=
= 129.37 /2
0.8 0.8
VU
= 103.49 (250 - d)
54
c = 0.32 N/mm2
c bd = Vu
0.32 800 d = 103.49 (250 - d)
d = 72 mm ~ 80 mm
Check for Bending:

= 0.13820800802 = 14.13 106 N-mm
Mu
= qu (B b)2 /8 B
= 0.129(800-80)2/8 800 = 6.687 106 N-mm < Mu lim.

Perimeter of critical section = 4 (b + d) = 1320 mm

=
= 1320 d = 1320 80

0.129 [(800800)(8080)]
1320 80
= 0.774 N/mm2
= 1.118 N/mm2
Mu = 6.687 106 N-mm
Mu = 0.87 fy Ast d [1
Ast fy
bd fck
]
A
st
6.687 106 = 0.87 415 Ast 80 [1 (80080
)
Ast = 251.7 mm2
415
20
Using 12 mm bars.
55
102 800
4
= 249 mm ~ 220 mm
251.7
Ast provided = 285.45 mm2
56
57
DESIGN OF STEP FOOTING OF STACK

Thickness of wall
= 0.30 m
Height of wall
=1m
Unit weight of masonary = 19.5 KN/m2

Density of soil
= 16 KN/m3
Angle of repose
=300
Soil bearing capacity
= 100 KN/m2
Modulus of rupture
= 160 KN/m2
Weight of wall per meter run:

=19.5 1 0.30
=5.85 KN/m
Weight of concrete slab
= 25 0.20 0.30
=1.5 KN/m
Super imposed load
= 8.07 KN/m
Total weight of foundation
= 8.07 + 1.5 + 5.85

= 15.42 KN/m
Weight of foundation: 10% of total weight

= (15.42 10)/100
= 1.542 KN/m
Total weight on soil
= 15.42 + 1.542 = 16.96 KN/m
58
Width of foundation
= Total weight/s.b.c.
= 16.96/100
= 0.1696 m
Depth of foundation =
1sin
(1+sin ) 2
16.96
1sin 30
= .169616 (1+sin 30)2

= 6.25 0.1111
= 0.695 m
So we assume,
Width of foundation
= 0.8 m
Depth of foundation
= 0.75 m
Depth of concrete slab:

3
D =
15
316.96
= 100 1600.750.80
= 0.109 m 0.15 m or 15 cm.
59
ESTIMATION
S. Particular of items
no. & details of works
Earthwork in
excavation in
foundation:
30 cm walls of stack
For longer span
column footing (C1)
For shorter span
column footing (C2)
For end column
footing (C3)
30 cm wall of office
30 cm walls of outer
slab
For columns of
boundary walls
Length Breadth Height

No. (in m)
(in m) (in m)
Quantity
(in cu.
m) Explanatory notes
L = 31.66 m because
379.92 No. of junction = 0
20
31.66
0.8
0.75
16
2.5
160
2.2
2.2
2.5
96.8
4
1
1.8
31.66
1.8
0.8
2.5
0.75
32.4
18.996
1 182.12
40
0.8
0.8
0.75
0.8
0.8
Total
L = 182.12 m because
109.272 No. of junction = 0
20.48
817.86
Brick work in whole

structure
Brick work in
boundary wall:
Longer span
69.82
0.2
1.82
Shorter span
48.48
0.2
1.82
Second shorter span
39.7
0.2
1.82
Total
L = 74.7 - 4.88 (16column of size

53.37 0.30.3)
L = 51.28 - 2.74 (918.53 column)
L = 51.28 - 9.14 (gate
length) - 2.44 (815.17 column)
87.057
60
61
Brick work in
Warehouse wall:
Longer span
Deduction:
Shutter in one span
both sides
Ventilation in both
sides
Windows in both span
L = 54.86 - 3.04 (10154.26 column of size 0.30.3)

Ht = 5.49 - 0.61 (2Beams)
51.82
0.3
4.88
14
2.44
0.3
2.44
25.405
12
12
0.61
0.61
0.3
0.3
0.61
0.61
1.36
1.36
Net brick work in

longer span
126.05
Shorter span
28.14
0.3
4.88
Deduction:
Doors
Shutter
Window
4
1
1
0.96
2.44
0.914
0.3 2.13
0.3 2.44
0.3 0.914
Net brick work
L = 29.95 - 1.83 (683.71 column of size 0.3 0.3)

Ht = 5.49 - 0.61 (2columns of size 0.3 0.3)
2.49
1.82
0.26
79.14
Brick work in stack:
1st footing
2nd footing
Plinth wall
20
20
20
31.66
31.66
31.66
Total Brick work in

stack
0.5
0.4
0.3
0.2
0.2
1.2
L = Total center line

length of 0.30m wall =
63.32 31.66 m
50.64 No. of stacks = 20
227.94
341.9
62
Brick work in office

1st footing
31.66
0.5
0.2
2nd footing
Plinth wall
Deduction:
Door
Window
Net brick work
Brick work in gabble
wall:
31.66
31.66
0.4
0.3
0.2
3.85
1.12
0.91
0.3
0.91
2.13
0.3
1
1
H= 3.65 above plinth

3.166 wall
Total height of 0.30m
wide wall = 3.65 + 0.2
2.532 =3.85 m
36.56
0.72
0.25
41.3
Area = 30 5/2 = 75,
45 Volume = 75 0.3 = 45
Brick work under the

outer slab of
warehouse:
1st footing
146.38
0.5
0.2
2nd footing
146.38
0.4
0.2
Plinth wall
Total brick work in
stack
Calculation of P.C.C.
146.38
0.3
1.2
Long span = 56.38 + 0.15

= 56.53 m, Shorter span
11.71 = 33.02 + 0.3 = 33.32 m
Total length = (2 56.53)
52.696 + 33.32 = 146.38m
79.04
P.C.C. in stack
21
31.66
0.8
0.1
P.C.C. in column
footing of warehouse
& boundary wall
Warehouse column:
C1
C2
C3
16
8
4
2
2.2
1.8
2
2.2
1.8
40
0.8
0.8
0.1
0.1
0.1
Total
0.1
boundary wall column

Total P.C.C. in column
footing
Longer span = 56.38 m,

14.6387 Shorter span = 33.02 m
L= Total center line

53.19 length = 31.66m
6.4
3.872
1.296
11.568
2.56
14.3
P.C.C. under the

footing of outer slab
146.38
0.8
P.C.C. in the passage
0.1
11.71
0.1
Total area = 448.39,

44.83 Volume = 448.39 0.1
Total P.C.C. in
warehouse
124.08
Calculation of cement
concrete in wall
footing
C.C. under the footing
of outer of stacks &
office
21
C.C. under the footing

of outer slab
31.66
0.8
0.15
L = Total c/c length of

79.8 one stack
146.38
0.8
0.15
L= Total c/c length of

17.56 wall = 146.38m
Large span passage

area:
A1
A2
2 54.864
2 54.864
0.33
0.61
0.15
0.15
5.43
10.04
Shorter span passage

area:
A3
27.43
1.52
0.15
50.03
9.14
6.1
0.05
2.8
C.C. over 0.10 m

P.C.C. in the passage:
C.C. on the floor of

office over the D.P.C.
Total C.C. in whole
structure
165.63
63
Calculation of R.C.C.
in whole structure
R.C.C. in footing of
boundary columns
40
0.9
0.9
0.2
6.48
R.C.C. in footing of
warehouse columns:
Footing of C1
Footing of C2
Footing of C3
16
8
4
2
2.2
1.8
2
2.2
1.8
0.31
0.37
0.3
19.84
14.32
3.89
R.C.C. in columns of
warehouse:
Column C1
Column C2
Column C3
16
8
4
0.3
0.3
0.3
0.3
0.3
0.3
7.67
7.61
7.68
11.044
5.479
2.764
R.C.C. in columns of
boundary wall
40
0.25
0.3
2.57
R.C.C. in slab of stack
20
9.14
6.1
0.2
223.01
R.C.C. in slab of office
9.14
6.1
0.1
5.6
R.C.C. in outer slab of

warehouse:
Longer span
Shorter span
2
1
56.39
29.97
1.524
1.524
0.2
0.2
34.37
9.134
18
0.3
0.3
9.72 9 - beams in one side
10
5.94
0.3
0.3
5.35 5 - beams in one side
18
0.3
0.3
9.72
10
5.94
0.3
0.3
5.35
R.C.C. in beams:
Beam 1 (for longer
span)
Beam 1 (for shorter
span)
Beam 2 (for longer
span)
Beam 2 (for shorter
span)
L = 1.85 + 0.8 - 0.08 =

7.71 2.57
64
Beam 3 (Top beam of

longer side)
0.3
0.3
9.72
Beam 4 (Top 1st & 5th

of shorter span
5.94
0.3
0.3
4 - in both top beams of

2.031 shorter side
Beam 5 (Top 2nd &

4th beam of shorter
span)
5.94
0.3
0.3
2.031
0.3
2 - in both top center

1.069 beam of shorter side
0.3
0.3
0.3
0.3
0.3
32 - in both longer &

17.28 shorter side
0.823
0.932
1.05
0.302
Beam 6 (Top centre

beam of shorter span)
Beam 7 (a)
Beam 7 (b)
Beam 7 (c)
Beam 7 (d)
Beam 7 (e)
Total R.C.C. work in
beam 7
18
32
2
2
2
1
5.94
6
4.57
5.18
5.832
3.35
0.3
0.3
0.3
0.3
0.3
0.3
20.675

beams
65.378

whole structure
404.705
REINFORCEMENT
In beam 1
15.066
1.61%
78.5
In beam 2
In beam 3
In beam 4
In beam 5
In beam 6
In beam 7
15.066
9.72
2.031
2.031
1.069
20.422
1.61%
0.30%
1.21%
2.41%
3.77%
0.38%
78.5
78.5
78.5
78.5
78.5
78.5
Total
19.041
Qt.
19.041
Qt.
2.289 Qt.
1.921 Qt.
3.842 Qt.
3.163 Qt.
6.091 Qt.
55.388
Qt.
1.61% of total volume 1

Or 5538.85539 Kg.
65
66
7 PLASTERING
Boundary wall
Ware house
wall
Deduction
Total area of
shutter
Total area of
window w1
Total area of
ventilation
Total area of
door
Total area of
window w2
485.8
1.85
339.44
5.48
15
2.43
2.43
12
0.6
0.6
12
0.6
0.6
1.2
2.1
0.91
0.91
898.73
Sq.m. (74.674)+(51.302)+(42.262)=485.8
1860.13
Sq.m. (54.864)+(304)=339.44
89.23
Sq.m.
4.46
Sq.m.
4.46
Sq.m.
10.08
Sq.m.
0.83
Sq.m.
109.06
Sq.m.
300
Sq.m. 2(1/2155)4
Total deduction
Area of gable
wall
Total area of
plastering in
ware house wall
300
Sq.m.
Outer wall of
ware house
Long wall
Short wall of
back side
Short wall of
front side
Total length of
wall
Total area of
wall
112.76
m 56.382
56.38
33.02
148.82
33.02 m
3.04 m
148.82
m 112.76+33.02+3.04
148.82
Sq.m.
67
Plastering in office
Shorter span
Longer span
Toilet long wall
Short wall
Office long wall
Short wall
Total length
Total height
6
4
2
2
2
2
6.1
9.15
2.13
1.21
3.04
3.04
36.6 m
36.6 m
4.26 m
2.42 m
6.08 m
6.08 m
92.08 m
3.66 m
92.08
3.66
6.132
9.1522
2.132
1.212
3.042
3.042
36.62+2.42+4.26+6.082
337.01
Sq.m. 3.6692.08
Total plaster
Deduction
Door
1.2
2.1
Window
0.91
0.91
Ventilator
0.45
0.45
10.08
Sq.m. (1.22.1)4
0.82
Sq.m. (0.910.91) 1
0.405
Sq.m. (0.450.45) 2
325.69
Sq.m. 337-10.08-0.82
Net plaster
8
MURRUM FILLING
In stacks
20
9.2
6.1
Total volume
in outer slab
Shorter span
54.86
1.21
33.02
1.21
Total Murrum Filling
1116.30
Cu.m. (9.156.11) 20
132.76
Cu.m. (54.8611.21) 2
39.954
Cu.m. 33.021.211
1289.06
Cu.m. 40+132.76+1116.30
FINE AGGREGATE
Thickness
Longer span
74.67
0.5
9.15
0.05
Total volume
Shorter span
30
9.15
0.05
68.32
Cu.m. (74.679.150.05) 2
27.45
Cu.m. (3091500.05) 2
95.77
Cu.m. 68.32+27.45
Total fine aggregate

CALCULATION OF
10 TRUSS
Wt. of One Truss
Total Wt. Of Truss
7200
Kg.
14400
Kg.
Wt. Of Half Truss= 7200

14400 Kg Kg.
115200
Kg Or 1152 Qt.
CALCULATION OF
11 ROOF SHEETS
Total Area of Roof
Sheets
Area of One Sheet
Number of Sheets
10% area of sheets
get increased due to
overlapping
Total No. Of Sheets
55 m.
16 m.
3.65m. 1.22m.
1760/
4.46
395
10/100
1760
Sq.m. No. Of Inclined Faces= 2
4.46
Sq.m.
Total Area/ Area of One
395 Sheet
39.540
435
68
69
FINAL COST
Item
No.
Description Or Particulars
Excavation in all type of soil up to required

depth for column, footing including
throwing off the soil
817.86 Cu.m.
181
Providing brick masonary in First class open

bhatta good quality brick working 1:6
Cement Mortar
799.487 Cu.m.
3200
2,558,358
Providing and laying at site 0.10 m thick

plain cement concrete 1:4:8 Including
formwork
124.08 Cu.m.
2800
347,200
Providing and Laying at site 0.15 m thick

cement concrete 1:1.5:3 (M-20) Including
formwork
165.63 Cu.m.
4905
812,415
Providing and placing reinforced cement

concrete M-20 for column, beams, slabs
and other structural members, including
formwork, compacting & curing without
reinforcement
404.705 Cu.m.
5095
2,061,971
Providing and placing reinforcement with

binding wire and cutting as per drawing
5538.8 Kg.
46
254,784
Providing and laying plaster work over all

masonary and RCC work 20mm thick in 1:4
CM including scaffolding ,curing Inner
Plaster
3424.31 Sq.m.
140
479,403
Quantity
Unit
Rate
Amount
148,031
Providing Murrum filling below Stacks Slab
Providing fine Aggregate On Road around

Warehouse
10
Providing Truss structure Below the Steel

Sheets, Rates including with labour
11
Providing Steel Sheets as Roof of Truss
12
Provide Semosum on Boundary wall, Outer

wall of Ware-House and Acrylic Distemper
on Office Room & Guard's Room
1290 Cu.m.
600
774,000
96 Cu.m.
1100
105,600
115200 Kg.
64
435 No.
850
Total :-
13
Add 2.5 % for electrical, water charges and

choukidar etc.
Add 15 % of Total Cost for Contractor's

Profit
369,750
90,000
15,374,312
384,357
15,758,669
15,759,000
2,363,850
GRAND
TOTAL:Say as:-
7,372,800
Net
Total :Say as:-
14
70
18,121,850
18,122,000
CONCLUSION
The Rate of Construction of Warehouse is Rs. 1030 per Sq. Ft2.
The design of R.C.C. structured is done by Limit State Theory.
All the slabs are designed as two way Slabs, by the method
provided by IS 456: 2000.
It is evident that load in a slab below office is so less, that slab
were safe in all aspects with the minimum reinforcement as
per IS 456: 2000.
The Reinforcement is 1.61 % in slab below Stacks.
Beams are designed individually as fixed beams with doubly
and singly reinforced of 300 mm 300 mm.
Columns are designed as Axially Loaded Short Column of
dimension 300 mm 300 mm.
Isolated footing was provided of maximum size 2.2 m 2.2 m
and safe bearing capacity of soil is 150 KN/m2.
71
REFERENCES
Requirement, Market Potentiality and Assumptions for
warehouse is referred by Food Corporation of India and
Madhya Pradesh Warehouse Corporation
IS 456:2000 Indian Standard Code of practice for Plain &
Reinforced Concrete
SP 16 Indian Standard Codes of Design Aids for Reinforced
Concrete
SP 38 Hand book of Typified Designs for Structures with Steel
Roof Truss
IS 875:1987 Code of practice for Design of Load for Building &
Structure (Part 1 Dead Load, Part 2 Imposed Load and Part
3 Wind Load)
IS 4082:1996 Stacking and Storage of Construction Materials
and Components at Site
R.C.C. Theory & Design: S.S. Bhavikatti New Age International
Publishers
Design of Steel Structure: Dr. B.C. Punmia, Ashok Kumar Jain,
Arun Kumar Jain Laxmi Publishing Company
Estimation and Costing: Dr. B.N. Dutta UBS Publisher and
Distributers Pvt. Ltd.
72

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ANKIT GUPTA (YASH) | B.E.

(CIVIL) | SAIT, Indore

PLANNING, DESIGN AND ESTIMATION OF A

ANKIT GUPTA | ARCHIT JAIN

DEPARTMENT OF CIVIL ENGINEERING

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

Village Sanwer, Distt. Indore, M.P.

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

REQUIREMENT OF WARE HOUSE

In 2012-13, Food Secretaries have given an estimate

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

Roof of truss span

Rise =5m; Pitch of truss

Basic wind pressure

Length of top chord

Divide the length of span in 11 equal panels

Let us provide 12 purlins at spacing of 1431 mm, 143111=15730

Weight of A.C sheet

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

Weight of sheet/meter length of purlin

Hence, dead load per meter length

Total Dead load on purlin

Live load on purlin

Live load for design of Roof truss = (2/3) 581

Total live load on purlin WL =5811.43 cos18.436 =4729 N

COMPUTATION OF WIND LOAD:

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

The Load Combination is:1. D.L. + L.L. = Wd + Wl = 1962 + 4729 = 6691 N

Wdly = Load parallel to slope

Mdlx = (6347 6)/10 = 3808 N-m 3808 103 N-mm

= 103.9 103 mm3

= 19.4 103 mm3

= 779.1 103 mm4

= 102.3 103 mm4

= 102.06 N/mm2 < 165 N/mm2

AMITY UNIVERSITY | NOIDA | +91 94 25 758922

ANKIT GUPTA (YASH) | B.E. (CIVIL) | SAIT, Indore

2. D.L. + W.L. (Wd = 1962 N, Ww = -7438 N) :

= -7438 + 1962cos18.43 = - 5576 N

Wdwy = Load parallel to slope

Mdlx = (-5576 6)/10 = -3346 N-m

3346 103 N-mm