Manufacturing Technology Lab-II

Viva Questions
1) In orthogonal cutting of metals
a) the cutting edge of the tool is

c) a and b

perpendicular to the direction of tool travel

d) a only
b) the cutting forces occur in two
directions

only

2) Discontinuous chips are formed during machining of

a) brittle metals

c) hard metals

b) ductile metals

d) soft metals

3) The ductile materials during machining procedure

a) continuous chips

c) continuous chips with built up edge

b) discontinuous chips

d) either a or c

4) Which of the following parameters govern the value of shear angle in continuous chip formation
a) true feed

c) rake angle of the cutting tool

b) chip thickness

d) all of these

5) If the cutting speed is increased then the built up edge

a) becomes longer
b) may or may not form

c) becomes smaller and finally does not form at all

d) has nothing to do with speed

6) The rake angle required to machine brass by high speed steel tool is(in degrees)
a) 0

c) 20

b) 10

d) -10

7) A single point thread cutting tool should ideally have

a) zero rake angle

c) negative rake angle

b) positive rake angle

d) point angle

8) Which of the following statement is correct about nose radius

a) it improves tool life

c) a and b

b) it improves the surface finish

d) none of these

9) In ASA system if the tool nomenclature is 8-6-5-5-10-15-2 mm then the side rake angle will
be (in degrees)
a) 5

c) 8

b) 6

d) 10

10) Relief angle on high speed steel tools usually vary from (in degress)
a) 0-3

c) 10-20

b 3-10

d) 20-30

11) cemented carbide tools are generally poor in shear

a)yes

b)no

12) Back rake angle of a single point cutting tool is the angle by which the face of the tool is
inclined towards back
a) agree

b) disagree

13) The part of the tool on which cutting edge is formed is called nose
a) right

b) wrong

14) The negative rake angle is usually provide on

a) high carbon steel tools

c) cemented carbide tools

b) high speed steel tools

d)all of these

15) The angle between shear plane and____________ is called shear angle
a) work surface

c) a and b

b) tool face

d) none of these above

16) side rake angle on tool is provided to control chip flow

a) true

b) false

17) If the shear angle is large and the chip tool contact is low, then the tool life will be more
a) true

b) false

18) Negative rakes are used for

a) carbide tools

c) harder materials

b) heavy loads

d) all of these

19) The parameter which completely defines the chip formation in a metal cutting process
a) shear angle

c) a and b

b) chip tool contact length

d) none of these

20) An important geometrical quantity in the cutting of metals which can be used as a criterion
for machinability of metal is
a) cutting speed

c) shear angle

b) feed rate

d) tool geometry

21) In machining cast iron no cutting fluid is required

a)right

b)wrong

22) The cutting fluid mostly used for machining alloy steel is
a) water

c) dry

b) soluble oil

d) sulphurised mineral oil

23) A numerical method of identification of tool is known as

a) tool dimension

c) a and b

b) tool signature

d) none of these

24) Tool signature consist of --------------- elements

a) 2

c) 5

b) 4

d) 7

25) Chip breakers are used

a) increase tool life

c) break the chips in to short segment

b) remove chip from bed

d) to minimise the heat generation

26) Broaching is applied for machining

a) internal and external surfaces

b) round and irregular shaped holes

c) external flat and contoured surfaces

d) all of these

27) Gear lapping is an operation

a) after heat treatment

c)gear reconditioning

b) prior to heat treatment

d) none of these

28) In gear hobbing

a) only hob rotates

c) a and b

b) only gear blank rotates

b) neither a nor b

29) Gear burnishing is a process of for

a)surface finishing

c) cycloidal gears

b) under cut gears

d) Removing residual stresses from teeth

roots

30) Internal gears can be made by

a) hobbing

c) shapping with rack cutter

b) shapping with pinion cutter

d) milling

31) Gears can be produced on mass poduction by

a) shaping

b) casting

c) forming

d) hobbing

32) Gear finishing operation is called

a) shapping

c)hobbing

b) milling

d) burnishing

33) Down milling is also called

a) conventional milling

c) end milling

b) climb milling

d) face milling

34) Drilling is an example an example of

a) orthogonal cutting

c)simple cutting

b) oblique cutting

d) uniform cutting

35) In drilling operation the metal is removed by

a) shearing

c) a and b

b) extrusion

d) shearing and extrusion

36) The chamfering is an essential operation after

a) knurling

b) rough turning

c) boring

d) thread cutting

37) The lead screw of a lathe has --------------------- threads

a) single start

c) multi start

b) double start

d) any one of these

38) The cutting speed is maximum while machining--------------------------- with a high speed steel
tool
a) cast iron

d)aluminium

b) mild steel
c) brass

39) Hard and tough materials like cast iron should be turned at
a) slow speed

c) any speed

b) high speed

d) certain specific speed

40)Lathe bed is made of

a) mild steel

c) pig iron

b) alloy steel

d) chilled cast iron

41) Slow speed of the spindle is necessary in

a) thread cutting

c) turning a hard or tough material

b) turning a work of larger diameter

d) all of these

42) As the cutting speed increase the tool cutting forces

a) remain constant

c)decreases

b)increase

d)first increases and then decreases

43) Ceramic cutting tools are

a) made by cold pressing of aluminium

c) brittle and have low bending strength

oxide powder
d) all of these
b) available in the form of tips
44) Cutting fluids are used to
a) cool the tool

c) cool the work piece

b) improve surface finish

d) all of these

45) The tool material for faster machining should have

a) wear resistance

c) toughness

b) red hardness

d) all of these

46) In machining metals , chips break due to----------------------- work material

a) toughness

c) Elasticity

b) ductility

d) work hardening

47) In machining metal cutting force at the cutting edge is measured by a

a) wattmeter

c) hydrometer

b)Dynamometer

d) pyrometer

48) For machining a mild steel work piece using carbide tool the maximum material will be
removed at a temperature ------ ( degree celcius)
a) 50

c) 175

b 100

d) 275

49) For machining a mild steel work piece by a high speed steel tool, the average cutting speed is
-------( m/min)
a)10

c)22

b)15

d)30

50) For machining a cast iron work piece by a high speed steel tool, the average cutting speed is
-------( m/min)
a)10

c)22

b)15

d)30

Answer
1)c 2)a 3)d 4)d 5)c 6)a 7)a 8)c 9)b 10)d 11)a 12)a 13)b 14)c 15)a 16)a 17)a 18)d 19)c
20)c 21)a 22)d 23)a 24)d 25)c 26)d 27)a 28)c 29)a 30)b 31)d 32)d 33)b 34)b 35)c 36)d
37)a 38)d 39)a 40)d 41)d 42)c 43)d 44)d 45)d 46)d 47)b 48)b 49)d 50)c